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CN111908800A - Water-soluble anti-dazzle high-alumina glass etching solid reagent and high-alumina glass etching process - Google Patents

Water-soluble anti-dazzle high-alumina glass etching solid reagent and high-alumina glass etching process Download PDF

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CN111908800A
CN111908800A CN202010840034.7A CN202010840034A CN111908800A CN 111908800 A CN111908800 A CN 111908800A CN 202010840034 A CN202010840034 A CN 202010840034A CN 111908800 A CN111908800 A CN 111908800A
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alumina glass
water
glass
dazzle
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姜宏
李筱凡
赵会峰
周莉
郝霞
王�琦
潘国治
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Avic Hainan Special Glass Materials Co ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C15/00Surface treatment of glass, not in the form of fibres or filaments, by etching
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K13/00Etching, surface-brightening or pickling compositions

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Abstract

The invention provides a water-soluble anti-dazzle high-alumina glass etching solid reagent and a high-alumina glass etching process, wherein the solid reagent comprises the following raw materials in parts by weight: 15-45 parts of ammonium bifluoride, 20-60 parts of citric acid, 6-15 parts of ammonium sulfate, 2-14 parts of potassium bifluoride or potassium sulfate, 1-10 parts of titanium dioxide and 5-50 parts of thickening agent. The solid reagent can be dissolved by water, avoids using strong acid and toxic organic solvent, can realize etching with excellent effect on the high-alumina glass under the condition of normal temperature, and can produce good anti-dazzle effect on the prepared anti-dazzle finished product of the high-alumina glass.

Description

Water-soluble anti-dazzle high-alumina glass etching solid reagent and high-alumina glass etching process
Technical Field
The invention relates to the technical field of functional glass products, in particular to a water-soluble anti-dazzle high-alumina glass etching solid reagent and a high-alumina glass etching process.
Background
The anti-dazzle glass sold in the market at home and abroad at present is generally coated with a film on the surface of the glass or is corroded by hydrofluoric acid to achieve the anti-dazzle purpose. The anti-dazzle glass prepared by a film coating mode has a good effect, but the process is complex, the anti-dazzle glass is generally required to be carried out under the vacuum condition, the cost is higher, a film layer is very easy to fall off when the anti-dazzle glass is used outdoors, the weather resistance and the wear resistance are poor, and the appearance, the transmittance and the like are influenced after the film layer falls off. The traditional glass etching technology is carried out under the condition of temperature rise by hydrofluoric acid and concentrated sulfuric acid, a frosted surface is formed firstly by corroding the surface of glass by the hydrofluoric acid, the transmittance of the glass after frosting is reduced sharply, and the frosted surface needs to be polished by sulfuric acid and the like to improve the transmittance of the glass after frosting.
Chinese patent CN102432185A discloses an etching solution for anti-dazzle glass products and an etching process, wherein the etching solution is prepared by mixing, by weight, 20-30 parts of hydrofluoric acid, 8-15 parts of fluosilicic acid, 10-20 parts of ammonium bifluoride, 5-8 parts of ammonium fluoride, 10-12 parts of potassium bifluoride, 39-50 parts of ammonium chloride, 10-20 parts of glucose, 5-8 parts of guar gum and 6-9 parts of barium sulfate. The hydrofluoric acid is directly used in the formula, and the hydrofluoric acid not only pollutes the environment, but also causes irreparable damage to human bones and cerebral nerves.
Chinese patent CN101215097B discloses a formula of an etching solution for an anti-dazzle glass product and an etching process, wherein the formula comprises, by weight, 17-24 parts of ammonium fluoride or 8.5-12 parts of ammonium bifluoride, 2.5-3 parts of ammonium sulfate, 2.5-3 parts of potassium sulfate, 2.5-3 parts of calcium fluoride, 8-12.5 parts of sulfuric acid or 24-37.5 parts of hydrochloric acid, and 60-75 parts of water; the process comprises the following steps: (1) weighing raw materials according to the formula of the etching solution, mixing, uniformly stirring, and aging to prepare the etching solution; (2) cleaning and drying the pre-etched glass by using an organic solvent doped with glycerol; (3) shielding the side of the cleaned glass which does not need to be etched; (4) soaking the glass in the prepared etching solution, taking out the glass product, washing with clear water, and drying to obtain the anti-dazzle glass finished product. Although the preparation method of the invention is simple, easy to operate and labor-saving, reagents such as hydrochloric acid and sulfuric acid are added, which belong to the formula of the anti-dazzle reagent needing to add an acid solvent, and the use of the strong acid causes environmental pollution, and the hydrochloric acid has strong volatility, causes poor stability of the etching solution and is not easy to recycle.
Disclosure of Invention
In view of the above, the invention provides a water-soluble anti-dazzle high-alumina glass etching solid reagent and a high-alumina glass etching process, which can be dissolved by water without using strong acid and toxic organic solvents and can realize etching with excellent effect under the normal temperature condition.
The technical scheme of the invention is realized as follows:
a water-soluble anti-dazzle high-alumina glass etching solid reagent comprises the following raw materials in parts by weight: 15-45 parts of ammonium bifluoride, 20-60 parts of citric acid, 6-15 parts of ammonium sulfate, 2-14 parts of potassium bifluoride or potassium sulfate, 1-10 parts of titanium dioxide and 5-50 parts of thickening agent.
Preferably, the thickener is D-sorbitol or microcrystalline cellulose.
Preferably, the solid reagent comprises the following raw materials in parts by weight: 40 parts of ammonium bifluoride, 30 parts of citric acid, 8 parts of ammonium sulfate, 6 parts of potassium bifluoride, 10 parts of titanium dioxide and 40 parts of D-sorbitol.
A high-alumina glass etching process comprises the following steps:
(1) weighing the following raw materials in parts by weight according to the water-soluble anti-dazzle glass etching solid reagent of claim 1: 15-45 parts of ammonium bifluoride, 20-60 parts of citric acid, 6-15 parts of ammonium sulfate, 2-14 parts of potassium bifluoride or potassium sulfate, 1-10 parts of titanium dioxide and 5-50 parts of thickening agent, adding 300-500 parts of water, mixing, uniformly stirring, putting into a polytetrafluoroethylene container, and performing ultrasonic ageing for 8-20 hours to prepare an etching solution;
(2) cleaning the pre-etched high-alumina glass by using a surfactant, putting the pre-etched high-alumina glass into deionized water doped with absolute ethyl alcohol, and cleaning and drying the high-alumina glass by using ultrasonic waves;
(3) covering and shielding the part of the high-alumina glass which does not need to be etched with a polytetrafluoroethylene film;
(4) and (2) soaking the high-alumina glass in the etching solution aged in the step (1) for 5-40 minutes, taking out the glass after soaking, washing the glass with water, and drying to obtain the anti-dazzle finished product of the high-alumina glass.
Further, in the step (1), the stirring speed is 250-350 r/min.
Further, in the step (2), the surfactant is a detergent.
Further, in the step (2), the volume ratio of the absolute ethyl alcohol to the deionized water is 1: 0.8-1.2.
Further, the aging temperature in the step (1) and the soaking temperature T in the step (4) are both 0 ℃ and less than T <35 ℃, preferably 15-25 ℃, and most preferably 25 ℃.
Compared with the prior art, the invention has the beneficial effects that: the solid reagent can be dissolved by water, avoids using strong acid and toxic organic solvent, can realize etching with excellent effect on the high-alumina glass under the condition of normal temperature, and the prepared high-alumina glass anti-dazzle finished product has a microstructure which is a micron-sized honeycomb pit continuously and uniformly distributed, can effectively convert mirror reflection into diffuse reflection, and simultaneously keeps high transmittance of the high-alumina glass.
In addition, the etching process of the invention is adopted to prepare a certain concentration, and the aging and etching time is controlled, thereby further improving the etching effect.
(1) The etching process is simple and easy to operate, can be carried out at room temperature, does not need heating, and overcomes the problem that the traditional method needs heating.
(2) The solid reagent is convenient to store and transport, and can be used after being dissolved in water without adding other solvents. Avoiding directly using a large amount of hydrofluoric acid, concentrated sulfuric acid, hydrochloric acid and other acid corrosion agents and simultaneously avoiding using toxic organic solvents.
(3) The dispersing agent and other medicines used in the invention are easy to recover and can be completely recycled.
(4) The invention adopts the reagent to accord with the environmental protection concept, and meets the requirement of clean production.
(5) The glass finished product prepared by the invention has good uniformity, the glass transmittance is not affected, and polishing treatment is not needed.
(6) The glass product prepared by the invention keeps the high transmittance of the high-alumina glass and can meet the use conditions with higher transmittance requirements.
Drawings
FIG. 1 is a micrograph of the surface of a glass product obtained in example 1;
FIG. 2 is a micrograph of the surface of a glass product obtained in example 2;
FIG. 3 is a micrograph of the surface of a glass product obtained in example 3;
FIG. 4 is a micrograph of the surface of a glass product obtained in example 4;
FIG. 5 is a micrograph of the surface of a glass product obtained in example 5;
FIG. 6 is a micrograph of the surface of a glass product obtained in example 6;
FIG. 7 is a micrograph of the surface of a glass product obtained in example 7;
FIG. 8 is a micrograph of the surface of a glass product obtained in example 8;
FIG. 9 is a microscopic view of the surface of a finished glass obtained in comparative example 1;
FIG. 10 is a microscopic view of the surface of a glass product obtained in comparative example 2;
FIG. 11 is a microscopic view of the surface of a finished glass obtained in comparative example 3;
FIG. 12 is a microscopic view of the surface of a glass product obtained in comparative example 4.
Detailed Description
In order to better understand the technical content of the invention, specific examples are provided below to further illustrate the invention.
The experimental methods used in the examples of the present invention are all conventional methods unless otherwise specified.
The materials, reagents and the like used in the examples of the present invention can be obtained commercially without specific description.
The surfactant used in the present invention is a detergent.
Example 1
A water-soluble anti-dazzle high-alumina glass etching solid reagent comprises the following raw materials in parts by weight: 15 parts of ammonium bifluoride, 30 parts of citric acid, 10 parts of ammonium sulfate, 2 parts of potassium bifluoride, 3 parts of titanium dioxide and 5 parts of D-sorbitol.
The high-alumina glass etching process comprises the following steps:
(1) weighing the following raw materials in parts by weight: 15 parts of ammonium bifluoride, 30 parts of citric acid, 10 parts of ammonium sulfate, 2 parts of potassium bifluoride, 3 parts of titanium dioxide and 5 parts of D-sorbitol, adding 300 parts of ultrapure water, mixing at room temperature, uniformly stirring at 300r/min, putting into a polytetrafluoroethylene container, and performing ultrasonic aging at 25 ℃ for 8 hours to prepare an etching solution;
(2) cleaning the pre-etched flat high-alumina glass by using a surfactant, putting the cleaned flat high-alumina glass into deionized water doped with absolute ethyl alcohol, ultrasonically cleaning and drying the cleaned flat high-alumina glass, wherein the volume ratio of the absolute ethyl alcohol to the deionized water is 1: 1;
(3) covering and shielding one side of the flat high-alumina glass, which does not need to be etched, by a polytetrafluoroethylene film;
(4) and (3) soaking the flat high-alumina glass in the aged etching solution for 10 minutes at 25 ℃, taking out the glass, washing the glass with clear water, and drying to obtain the high-alumina glass anti-dazzle finished product.
Example 2
A water-soluble anti-dazzle high-alumina glass etching solid reagent comprises the following raw materials in parts by weight: 35 parts of ammonium bifluoride, 20 parts of citric acid, 8 parts of ammonium sulfate, 2 parts of potassium bifluoride, 3 parts of titanium dioxide and 6 parts of microcrystalline cellulose. The raw materials are weighed according to the weight parts, and the high-alumina glass etching process of the embodiment is also different from the embodiment 1 in that the aging time of the step (1) is 12 hours, and the soaking time of the step (4) is 20 minutes.
Example 3
A water-soluble anti-dazzle high-alumina glass etching solid reagent comprises the following raw materials in parts by weight: 25 parts of ammonium bifluoride, 30 parts of citric acid, 15 parts of ammonium sulfate, 2 parts of potassium sulfate, 4.5 parts of titanium dioxide and 5 parts of D-sorbitol. The raw materials are weighed according to the weight parts, and the high-alumina glass etching process of the embodiment is also different from the embodiment 1 in that the aging time in the step (1) is 16 hours, and the soaking time in the step (4) is 30 minutes.
Example 4
A water-soluble anti-dazzle high-alumina glass etching solid reagent comprises the following raw materials in parts by weight: 35 parts of ammonium bifluoride, 30 parts of citric acid, 15 parts of ammonium sulfate, 10 parts of potassium bifluoride, 4.5 parts of titanium dioxide and 6 parts of microcrystalline cellulose. The raw materials are weighed according to the weight parts, and the high-alumina glass etching process of the embodiment is also different from the embodiment 1 in that the aging time of the step (1) is 20 hours, and the soaking time of the step (4) is 40 minutes.
Example 5
A water-soluble anti-dazzle high-alumina glass etching solid reagent comprises the following raw materials in parts by weight: 40 parts of ammonium bifluoride, 30 parts of citric acid, 8 parts of ammonium sulfate, 6 parts of potassium bifluoride, 10 parts of titanium dioxide and 40 parts of D-sorbitol. The raw materials are weighed according to the parts by weight, 500 parts of ultrapure water is added, and the high-alumina glass etching process of the embodiment is also different from the embodiment 1 in that the aging time in the step (1) is 24 hours.
Example 6
The difference between the embodiment and the embodiment 3 is that the raw materials are different in proportion, and the weight parts of the raw materials are as follows: 45 parts of ammonium bifluoride, 60 parts of citric acid, 8 parts of ammonium sulfate, 14 parts of potassium bifluoride, 1 part of titanium dioxide and 50 parts of D-sorbitol.
Example 7
This example differs from example 3 in that the potassium sulfate was replaced with an equal amount of potassium hydrogen fluoride.
Example 8
This example differs from example 3 in that the aging temperature in step (1) and the soaking temperature in step (4) were both 15 ℃.
Comparative example 1
The difference between the comparative example and the example 3 is that the raw materials are different in proportion, and the weight parts of the raw materials are as follows: 10 parts of ammonium bifluoride, 12 parts of citric acid, 20 parts of ammonium sulfate, 20 parts of potassium bifluoride, 0.5 part of titanium dioxide and 2 parts of D-sorbitol.
Comparative example 2
This comparative example differs from example 3 in that the citric acid was replaced with an equal amount of oxalic acid.
Comparative example 3
The comparative example differs from example 3 in that the aging temperature in step (1) and the soaking temperature in step (4) are both 45 ℃.
Comparative example 4
This comparative example differs from example 3 in that the soaking time in step (4) was 50 minutes.
The glasses used in the above examples and comparative examples were high alumina silica glass (aluminum content greater than 10%), 1.8mm thick, 50mm x 50mm in size,
observing the surface appearance of the etched sample by adopting a scanning electron microscope;
measuring the optical properties of the sample, such as transmittance, reflectivity, haze and the like by using an ultraviolet visible near-infrared spectrophotometer;
testing the glossiness value of the surface of the sample by using a glossiness meter;
and testing the surface roughness of the sample by using a roughness tester.
Specific optical performance indexes in the existing industry standard JC/T2464-2018 anti-dazzle glass are used as evaluation standards, and the specific indexes are shown in the following table:
"anti-dazzle glass" optical performance index
Figure BDA0002641122120000071
The detection results are as follows:
Figure BDA0002641122120000072
the results show that the glass prepared in the embodiments 1 to 8 has the surface structure of honeycomb micro pits, is excellent in haze, glass transmittance, glossiness and surface roughness, and can generate a good anti-dazzle effect.
In addition, comparing comparative example 1 with example 3, it is known that the effect of the prepared product is obviously reduced without adopting the mixture ratio of the invention.
In comparison with example 3, it is seen that the effect is significantly reduced by replacing oxalic acid with citric acid in comparative example 2.
In comparison with example 3, it is understood that the etching effect is rather decreased by increasing the aging temperature and the soaking temperature.
In comparison with example 3, comparative example 4 shows that the etching effect is rather reduced by extending the soaking time.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.

Claims (10)

1. The water-soluble anti-dazzle high-alumina glass etching solid reagent is characterized by comprising the following raw materials in parts by weight: 15-45 parts of ammonium bifluoride, 20-60 parts of citric acid, 6-15 parts of ammonium sulfate, 2-14 parts of potassium bifluoride or potassium sulfate, 1-10 parts of titanium dioxide and 5-50 parts of thickening agent.
2. A water-soluble anti-glare high-alumina glass etching solid agent according to claim 1, wherein the thickener is D-sorbitol or microcrystalline cellulose.
3. The water-soluble anti-dazzle high-alumina glass etching solid reagent as claimed in claim 1, which is characterized by comprising the following raw materials in parts by weight: 40 parts of ammonium bifluoride, 30 parts of citric acid, 8 parts of ammonium sulfate, 6 parts of potassium bifluoride, 10 parts of titanium dioxide and 40 parts of D-sorbitol.
4. The high-alumina glass etching process is characterized by comprising the following steps of:
(1) weighing the following raw materials in parts by weight according to the water-soluble anti-dazzle glass etching solid reagent of any one of claims 1 to 3: 15-45 parts of ammonium bifluoride, 20-60 parts of citric acid, 6-15 parts of ammonium sulfate, 2-14 parts of potassium bifluoride or potassium sulfate, 1-10 parts of titanium dioxide and 5-50 parts of thickening agent, adding 300-500 parts of water, mixing, uniformly stirring, putting into a polytetrafluoroethylene container, and performing ultrasonic ageing for 8-24 hours to prepare an etching solution;
(2) cleaning the pre-etched high-alumina glass by using a surfactant, putting the pre-etched high-alumina glass into deionized water doped with absolute ethyl alcohol, and cleaning and drying the high-alumina glass by using ultrasonic waves;
(3) covering and shielding the part of the high-alumina glass which does not need to be etched with a polytetrafluoroethylene film;
(4) and (2) soaking the high-alumina glass in the etching solution aged in the step (1) for 5-40 minutes, taking out the glass after soaking, washing the glass with water, and drying to obtain the anti-dazzle finished product of the high-alumina glass.
5. The high alumina glass etching process according to claim 4, wherein in the step (1), the stirring speed is 250 to 350 r/min.
6. The high alumina glass etching process according to claim 4, wherein in the step (2), the surfactant is a detergent.
7. The high alumina glass etching process according to claim 4, wherein in the step (2), the volume ratio of the absolute ethyl alcohol to the deionized water is 1: 0.8-1.2.
8. The high alumina glass etching process according to claim 4, wherein the aging temperature in step (1) and the soaking temperature in step (4) are both 0 ℃ < T <35 ℃.
9. The high alumina glass etching process according to claim 8, wherein the aging temperature in step (1) and the soaking temperature in step (4) are both 15-25 ℃.
10. The high alumina glass etching process according to claim 9, wherein the aging temperature in step (1) and the soaking temperature in step (4) are both 25 ℃.
CN202010840034.7A 2020-08-20 2020-08-20 Water-soluble anti-dazzle high-alumina glass etching solid reagent and high-alumina glass etching process Pending CN111908800A (en)

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CN112608034A (en) * 2020-12-14 2021-04-06 中建材蚌埠玻璃工业设计研究院有限公司 Processing method of leaf-shaped glass with surface
CN112759272A (en) * 2021-01-29 2021-05-07 郑州市亚美凯新材料有限公司 Anti-dazzle glass water-based frosting powder and application thereof in anti-dazzle glass frosting processing
CN112919816A (en) * 2021-01-29 2021-06-08 郑州市亚美凯新材料有限公司 Frosting powder for processing electronic black-white plate anti-dazzle glass and application thereof
CN113173710A (en) * 2021-06-03 2021-07-27 江苏亿豪新材料科技有限公司 Formula and etching process of etching liquid for glass product
CN113651540A (en) * 2021-08-16 2021-11-16 江西沃格光电股份有限公司 Frosting composition, frosting liquid and preparation method thereof, and frosting soda-lime glass and preparation method thereof
CN115537203A (en) * 2022-09-19 2022-12-30 Oppo广东移动通信有限公司 Etching solution, jade sand display panel, preparation method of jade sand display panel and electronic equipment

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Cited By (9)

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Publication number Priority date Publication date Assignee Title
CN112608034A (en) * 2020-12-14 2021-04-06 中建材蚌埠玻璃工业设计研究院有限公司 Processing method of leaf-shaped glass with surface
CN112608034B (en) * 2020-12-14 2022-06-24 中建材玻璃新材料研究院集团有限公司 Processing method of leaf-shaped glass with surface
CN112759272A (en) * 2021-01-29 2021-05-07 郑州市亚美凯新材料有限公司 Anti-dazzle glass water-based frosting powder and application thereof in anti-dazzle glass frosting processing
CN112919816A (en) * 2021-01-29 2021-06-08 郑州市亚美凯新材料有限公司 Frosting powder for processing electronic black-white plate anti-dazzle glass and application thereof
CN113173710A (en) * 2021-06-03 2021-07-27 江苏亿豪新材料科技有限公司 Formula and etching process of etching liquid for glass product
CN113651540A (en) * 2021-08-16 2021-11-16 江西沃格光电股份有限公司 Frosting composition, frosting liquid and preparation method thereof, and frosting soda-lime glass and preparation method thereof
CN113651540B (en) * 2021-08-16 2023-04-25 江西沃格光电股份有限公司 Frosting composition, frosting liquid and preparation method thereof, frosting soda-lime glass and preparation method thereof
CN115537203A (en) * 2022-09-19 2022-12-30 Oppo广东移动通信有限公司 Etching solution, jade sand display panel, preparation method of jade sand display panel and electronic equipment
CN115537203B (en) * 2022-09-19 2024-02-23 Oppo广东移动通信有限公司 Etching solution, jade sand display panel, preparation method of jade sand display panel and electronic equipment

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Application publication date: 20201110