CN111902001A - Hardware plate structure - Google Patents
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- CN111902001A CN111902001A CN202010854767.6A CN202010854767A CN111902001A CN 111902001 A CN111902001 A CN 111902001A CN 202010854767 A CN202010854767 A CN 202010854767A CN 111902001 A CN111902001 A CN 111902001A
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
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Abstract
本发明属于5G网络设备技术领域,具体涉及一种五金板件结构,包括壳体和铆接于壳体一端的弹片组件,壳体包括基板和与基板连接的第一折弯部和第二折弯部,第二折弯部连接有第三折弯部,第三折弯部的边缘设置有第一卡扣,第三折弯部与第一折弯部之间通过第一卡扣固定连接,基板、第一折弯部、第二折弯部和第三折弯部之间为一体式结构。与现有技术相比,本发明中采用了一体式的结构,通过将第一折弯部、第二折弯部和第三折弯部进行折弯扣合即可完成装配,有效地提高了生产效率,省却了大量的成本,而且一体式的结构也能防止由于零件碰撞发生变形的问题,提高产品的优率;此外,弹性组件与壳体之间采用铆接方式连接,提高了连接的强度。
The present invention belongs to the technical field of 5G network equipment, and specifically relates to a metal plate structure, including a shell and a spring component riveted to one end of the shell, the shell including a substrate and a first bending part and a second bending part connected to the substrate, the second bending part is connected to a third bending part, the edge of the third bending part is provided with a first buckle, the third bending part is fixedly connected to the first bending part by the first buckle, and the substrate, the first bending part, the second bending part and the third bending part are an integrated structure. Compared with the prior art, the present invention adopts an integrated structure, and the assembly can be completed by bending and buckling the first bending part, the second bending part and the third bending part, which effectively improves the production efficiency and saves a lot of costs. Moreover, the integrated structure can also prevent the problem of deformation due to the collision of parts, and improve the product quality rate; in addition, the elastic component and the shell are connected by riveting, which improves the strength of the connection.
Description
技术领域technical field
本发明属于5G网络设备技术领域,具体涉及一种五金板件结构。The invention belongs to the technical field of 5G network equipment, and in particular relates to a hardware plate structure.
背景技术Background technique
机顶盒又叫数字视频变换盒(Set Top Box)简称STB,是一个连接电视机与外部信号源的设备。它可以将压缩的数字信号转成电视内容,并在电视机上显示出来。信号可以来自有线电缆、卫星天线、宽带网络以及地面广播。机顶盒接收的内容除了模拟电视可以提供的图像、声音之外,更在于能够接收数字内容,包括电子节目指南、因特网网页等等。它使用户能在现有电视机上观看数字电视节目,并可通过网络进行交互式数字化娱乐、教育和商业化活动。A set-top box, also known as a digital video conversion box (Set Top Box), referred to as STB, is a device that connects a TV with an external signal source. It converts compressed digital signals into TV content and displays it on the TV. Signals can come from cable, satellite dishes, broadband networks, and terrestrial broadcasts. In addition to the images and sounds that an analog TV can provide, the content received by the set-top box is more capable of receiving digital content, including electronic program guides, Internet pages, and so on. It enables users to watch digital TV programs on existing TV sets and conduct interactive digital entertainment, education and commercial activities through the network.
随着5G网络技术的不断发展,移动网络机顶盒也由4G网络升级为5G网络机顶盒。现有技术中的5G网络机顶盒通常由五金件组成,如附图1~2中所示,展示了现有技术中的一组5G网络机顶盒五金件结构,在该结构中主要包括下壳体1’、盖板2’和弹片3’,通过人工将下壳体1’、盖板2’和弹片3’进行组装后焊接固定。然而上述结构存在着至少以下的缺陷:①下壳体1’和盖板2’之间为分体式结构,需要单独开模,增加了模具的制造成本;②下壳体1’、盖板2’和弹片3’等零部件较多,通过人工组装起来比较麻烦,效率低下;③在组装的过程中,各部件之间容易由于人工装配发生碰撞而造成产品变形,从而导致报废。With the continuous development of 5G network technology, mobile network set-top boxes have also been upgraded from 4G networks to 5G network set-top boxes. The 5G network set-top box in the prior art is usually composed of hardware. As shown in Figures 1 to 2, a set of hardware structures of the 5G network set-top box in the prior art are shown, and the structure mainly includes a lower casing 1 ', the cover plate 2' and the elastic piece 3', and the lower casing 1', the cover plate 2' and the elastic piece 3' are assembled manually and then welded and fixed. However, the above structure has at least the following defects: 1) the lower casing 1' and the cover plate 2' are of a split structure, which requires separate mold opening, which increases the manufacturing cost of the mold; 2) the lower casing 1' and the
有鉴于此,有必要提出一种新的五金板件结构结构,以满足实际的生产需要。In view of this, it is necessary to propose a new metal plate structure to meet the actual production needs.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于:针对现有技术的不足,而提供的一种五金板件结构,有效地解决了上述现有技术中存在的缺陷。The purpose of the present invention is to provide a metal plate structure in view of the deficiencies of the prior art, which effectively solves the above-mentioned defects in the prior art.
为实现上述目的,本发明采用如下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种五金板件结构,包括壳体和铆接于所述壳体一端的弹片组件,所述壳体包括基板和与所述基板连接的第一折弯部和第二折弯部,所述第二折弯部连接有第三折弯部,所述第三折弯部的边缘设置有第一卡扣,所述第三折弯部与所述第一折弯部之间通过所述第一卡扣固定连接,所述基板、所述第一折弯部、所述第二折弯部和所述第三折弯部之间为一体式结构。A metal plate structure, comprising a casing and a spring plate assembly riveted to one end of the casing, the casing comprising a base plate and a first bending part and a second bending part connected with the base plate, the first bending part and the second bending part connected to the base plate; The two bending parts are connected with a third bending part, the edge of the third bending part is provided with a first buckle, and the third bending part and the first bending part pass through the first bending part. The buckle is fixedly connected, and the base plate, the first bending part, the second bending part and the third bending part are in an integrated structure.
作为对本发明中所述的五金板件结构的改进,所述壳体还包括第四折弯部,所述第四折弯部的两侧设置有第二卡扣,所述第四折弯部通过所述第二卡扣分别与所述第一折弯部和所述第二折弯部固定连接。通过第二卡扣将第一折弯部、第二折弯部和第四折弯部扣合连接,实现了固定。As an improvement to the structure of the hardware plate described in the present invention, the housing further includes a fourth bending portion, and second buckles are provided on both sides of the fourth bending portion, and the fourth bending portion The second buckle is respectively fixedly connected to the first bending part and the second bending part. The first bending part, the second bending part and the fourth bending part are fastened and connected by the second buckle, so as to realize the fixing.
作为对本发明中所述的五金板件结构的改进,所述第一折弯部、所述第二折弯部和所述第四折弯部的边缘均设置有焊脚。设置焊脚,用于将本发明与机顶盒的其他部件进行焊接,实现固定,其中,该焊脚可以设置为多个,另外,也可以采用均匀排布的方式,提高焊接的效果。As an improvement to the structure of the metal plate in the present invention, the edges of the first bending part, the second bending part and the fourth bending part are all provided with welding feet. Soldering legs are provided for welding the present invention with other components of the set-top box to achieve fixation, wherein the welding legs can be provided in multiples, and also can be uniformly arranged to improve the welding effect.
作为对本发明中所述的五金板件结构的改进,所述基板、所述第一折弯部、所述第二折弯部和所述第四折弯部之间相互垂直设置。将基板、第一折弯部、第二折弯部和第四折弯部相互垂直设置,既方便了安装,也有助于提高壳体的结构强度,降低在装配过程中由于碰撞而造成变形的风险。As an improvement to the structure of the hardware panel described in the present invention, the base plate, the first bending portion, the second bending portion and the fourth bending portion are arranged perpendicular to each other. Arranging the base plate, the first bending part, the second bending part and the fourth bending part perpendicular to each other not only facilitates the installation, but also helps to improve the structural strength of the casing and reduce the deformation caused by the collision during the assembly process. risk.
作为对本发明中所述的五金板件结构的改进,所述第一卡扣为至少一个,多个所述第一卡扣之间为均匀等距设置。设置一个以上的第一卡扣,能有效提高第三折弯部与第一折弯部之间的连接强度;通过将每个第一卡扣之间均匀设置,使得各个第一卡扣受力平衡,提高了连接的效果。As an improvement to the structure of the hardware panel described in the present invention, there is at least one first buckle, and a plurality of the first buckles are evenly and equidistantly arranged. Setting more than one first buckle can effectively improve the connection strength between the third bending part and the first bending part; by evenly disposing each first buckle, each first buckle is stressed Balance, improve the effect of connection.
作为对本发明中所述的五金板件结构的改进,所述第一折弯部设置有第一定位部,所述第三折弯部设置有第二定位部,所述第一定位部与所述第二定位部相互配合设置。通过设置第一定位部与第二定位部,在第一折弯部与第三折弯部扣合时可以起到定位的作用,同时,也能相互进行咬合,形成扣合力,进一步地提高了第一折弯部与第三折弯部的连接强度。As an improvement to the hardware plate structure of the present invention, the first bending part is provided with a first positioning part, the third bending part is provided with a second positioning part, and the first positioning part is connected to the The second positioning portions are arranged in cooperation with each other. By arranging the first positioning portion and the second positioning portion, the first bending portion and the third bending portion can play a positioning role when they are fastened together, and at the same time, they can also be engaged with each other to form a fastening force, which further improves the The connection strength of the first bending part and the third bending part.
作为对本发明中所述的五金板件结构的改进,所述基板上开设有多个贯穿孔,所述贯穿孔均匀阵列于所述基板。设置贯穿孔,一方面有助于从外部观察壳体的内部;另一方面,也可以起到一定的散热作用,提高散热的效果。As an improvement to the structure of the hardware plate described in the present invention, the base plate is provided with a plurality of through holes, and the through holes are uniformly arrayed on the base plate. The arrangement of the through holes, on the one hand, helps to observe the inside of the casing from the outside; on the other hand, it can also play a certain role in heat dissipation and improve the effect of heat dissipation.
作为对本发明中所述的五金板件结构的改进,所述第三折弯部还设置有第三卡扣,所述第三卡扣设置于靠近所述弹片组件的一端。第三卡扣用于配合弹片组件与外部的机顶盒组件进行卡接,起到了连接与固定的作用。As an improvement to the structure of the hardware panel described in the present invention, the third bending portion is further provided with a third buckle, and the third buckle is arranged at an end close to the elastic piece assembly. The third buckle is used to cooperate with the shrapnel component to be connected with the external set-top box component, and plays the role of connection and fixation.
作为对本发明中所述的五金板件结构的改进,所述弹片组件包括第一弹片和第二弹片,所述第一弹片铆接于所述第三折弯部,所述第二弹片分别铆接于所述基板、所述第一折弯部和所述第二折弯部。在本发明中,为了便于第二弹片的铆接,在装配的过程中,可先将第二弹片与未进行折弯处理的壳体进行铆接,待铆接完成后,再将壳体进行折弯处理形成基板、第一折弯部和第二折弯部。As an improvement to the structure of the hardware plate described in the present invention, the elastic piece assembly includes a first elastic piece and a second elastic piece, the first elastic piece is riveted to the third bending portion, and the second elastic piece is riveted to the third bending portion respectively. the base plate, the first bending part and the second bending part. In the present invention, in order to facilitate the riveting of the second shrapnel, during the assembly process, the second shrapnel can be riveted with the shell that has not been bent, and then the shell is bent after the riveting is completed. A substrate, a first bent portion and a second bent portion are formed.
作为对本发明中所述的五金板件结构的改进,所述第一弹片设置有与所述第三卡扣相配合的卡位。通过设置卡位,使得第三卡扣可以更好地与外部的设备进行连接,防止了第一弹片对第三卡扣造成阻挡。As an improvement to the structure of the hardware panel described in the present invention, the first elastic piece is provided with a latching position matched with the third latch. By arranging the card position, the third buckle can be better connected with the external device, and the blocking of the third buckle by the first elastic piece is prevented.
本发明的有益效果在于:与现有技术相比,本发明中的壳体采用了壳体的一体式结构,通过将第一折弯部、第二折弯部和第三折弯部进行折弯扣合即可完成装配,有效地提高了生产的效率,省却了大量的人工成本和模具的制造成本,而且一体式的结构也能防止由于零部件过多而容易造成的零件碰撞发生变形的问题,提高产品的优率;此外,本发明中的弹性组件与壳体采用了铆接的方式,提高了弹性组件与壳体的连接强度,增强可靠性。The beneficial effect of the present invention is that: compared with the prior art, the housing in the present invention adopts an integral structure of the housing, and the first bending part, the second bending part and the third bending part are bent by bending the first bending part, the second bending part and the third bending part. The assembly can be completed by bending and snapping, which effectively improves the production efficiency, saves a lot of labor costs and mold manufacturing costs, and the one-piece structure can also prevent the parts from colliding and deforming easily caused by too many parts. In addition, the elastic component and the shell in the present invention are riveted, which improves the connection strength of the elastic component and the shell and enhances the reliability.
附图说明Description of drawings
此处所说明的附图用来提供对本发明的进一步理解,构成本发明的一部分,本发明的示意性实施方式及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the attached image:
图1为现有技术中五金板件结构的结构示意图;Fig. 1 is the structural representation of the hardware panel structure in the prior art;
图2为图1中五金板件结构的分解示意图;Fig. 2 is the exploded schematic diagram of the hardware plate structure in Fig. 1;
图3为本发明的立体图;Fig. 3 is the perspective view of the present invention;
图4为图3中A处的放大图;Fig. 4 is the enlarged view of A place in Fig. 3;
图5为本发明的俯视图;Fig. 5 is the top view of the present invention;
其中,1-壳体;2-弹片组件;11-基板;12-第一折弯部;13-第二折弯部;14-第三折弯部;15-第四折弯部;16-焊脚;21-第一弹片;22-第二弹片;111-贯穿孔;121-第一定位部;141-第一卡扣;142-第二定位部;143-第三卡扣;151-第二卡扣;211-卡位。Wherein, 1-shell; 2-shrapnel assembly; 11-substrate; 12-first bending part; 13-second bending part; 14-third bending part; 15-fourth bending part; 16- Welding foot; 21-first elastic piece; 22-second elastic piece; 111-through hole; 121-first positioning part; 141-first buckle; 142-second positioning part; 143-third buckle; 151- The second buckle; 211-card position.
具体实施方式Detailed ways
如在说明书及权利要求当中使用了某些词汇来指称特定组件。本领域技术人员应可理解,硬件制造商可能会用不同名词来称呼同一个组件。本说明书及权利要求并不以名称的差异来作为区分组件的方式,而是以组件在功能上的差异来作为区分的准则。如在通篇说明书及权利要求当中所提及的“包含”为一开放式用语,故应解释成“包含但不限定于”。“大致”是指在可接受的误差范围内,本领域技术人员能够在一定误差范围内解决所述技术问题,基本达到所述技术效果。As used in the specification and claims, certain terms are used to refer to particular components. It should be understood by those skilled in the art that hardware manufacturers may refer to the same component by different nouns. The description and claims do not use the difference in name as a way to distinguish components, but use the difference in function of the components as a criterion for distinguishing. As mentioned in the entire specification and claims, "comprising" is an open-ended term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve the technical problem within a certain error range, and basically achieve the technical effect.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、水平”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", horizontal" etc. is based on the accompanying drawings The orientation or positional relationship shown is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a reference to the present invention. limits.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrally connected; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or the internal communication between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
以下结合附图对本发明作进一步详细说明,但不作为对本发明的限定。The present invention will be described in further detail below in conjunction with the accompanying drawings, but it is not intended to limit the present invention.
如图3~5所示,一种五金板件结构,包括壳体1和铆接于壳体1一端的弹片组件2,壳体1包括基板11和与基板11连接的第一折弯部12和第二折弯部13,第二折弯部13连接有第三折弯部14,第三折弯部14的边缘设置有第一卡扣141,第三折弯部14与第一折弯部12之间通过第一卡扣141固定连接,基板11、第一折弯部12、第二折弯部13和第三折弯部14之间为一体式结构。在本发明中,采用了壳体1的一体式结构,在生产的过程中,只需将第一折弯部12、第二折弯部13和第三折弯部14进行弯折后再通过第一卡扣141进行扣合即可完成装配,相比于传统的分体式结构,大大地提高了生产的效率,省却了大量的人工成本和模具的制造成本,而且壳体1一体式的结构也能防止由于零部件过多而容易造成的零件碰撞发生变形的问题,提高产品的优率。另外,本发明中的弹性组件2与壳体1之间还采用了铆接的方式,相比于传统的卡接等方式,铆接方式使得弹性组件2与壳体1之间的连接更为牢固,因此,起到了提高弹性组件2与壳体1之间连接强度的作用,增强了本发明的可靠性。As shown in FIGS. 3-5 , a metal plate structure includes a
在根据本发明中所提供的五金板件结构中,壳体1还包括第四折弯部15,第四折弯部15的两侧设置有第二卡扣151,第四折弯部15通过第二卡扣151分别与第一折弯部12和第二折弯部13固定连接。通过设置第二卡扣151,在装配的过程中,将第四折弯部15的两侧的第二卡扣151分别与第一折弯部12和第二折弯部13进行扣合,由于两端受到扣合力,使得第一折弯部12、第二折弯部13和第四折弯部15之间紧密地连接在一起。于本发明中,基板11、第一折弯部12、第二折弯部13和第四折弯部15之间相互垂直设置,使得壳体1形成了类似于长方体的结构,既提高了壳体1的结构强度,也方便在装配的过程中的叠放。In the hardware panel structure provided in the present invention, the
另外,第一折弯部12、第二折弯部13和第四折弯部15的边缘还设置有焊脚16。设置焊脚16,用于将本发明与机顶盒的其他部件进行焊接,从而实现固定的功能,为了使该固定的效果更佳,该焊脚16可以设置为多个,即在第一折弯部12、第二折弯部13和第四折弯部15的边缘上均设置若干个焊脚16,使得在焊接时第一折弯部12、第二折弯部13和第四折弯部15都能牢固地固定在各自的焊接点上,进一步地,第一折弯部12、第二折弯部13和第四折弯部15上的多个焊脚16之间可为等距设置,从而使得焊接后各个焊脚16的受力均匀,增强了焊接的强度;此外,在焊接的过程中,可将焊脚16进行一定角度的弯折,如形成“L”形、“U”形、“Z”形等结构,从而提高了焊脚16与焊接面的面积,方便了焊接,提高焊接的效率与焊接的强度。In addition, the edges of the first bending
作为本发明的一个优选方案,第一卡扣141为至少一个,多个第一卡扣141之间为均匀等距设置。第一卡扣141主要用于将第三折弯部14与第一折弯部12进行扣合,因此,当设置多个的第一卡扣141时,使得扣合受力点增加,受力面积增大,提高了第三折弯部14与第一折弯部12之间的连接强度;另外,将多个第一卡扣141通过均匀设置,使得各个第一卡扣141的受力点分散,受力均衡,提高了连接的稳定性。As a preferred solution of the present invention, there is at least one
作为本发明的一个优选方案,第一折弯部12设置有第一定位部121,第三折弯部14设置有第二定位部142,第一定位部121与第二定位部142相互配合设置。通过设置第一定位部121与第二定位部142,使第一折弯部12与第三折弯部14在扣合时可以起到定位的作用,同时,也能相互进行咬合,形成扣合力,进一步地提高了第一折弯部12与第三折弯部14之间的连接强度;其中,第一定位部121与第二定位部142均可设置为不同的结构,如锯齿形结构、凸块与凹槽相配合的结构、定位柱与定位孔结构等,只要能够保证实现相互配合定位的效果均在本发明的保护范围内。As a preferred solution of the present invention, the
作为本发明的一个优选方案,基板11上开设有多个贯穿孔111,贯穿孔111均匀阵列于基板11。在基板11上设置贯穿孔111,既有助于从外部观察壳体1的内部情况,方便了对一些线缆或者其他电器元件的安装;同时,也能够对其内部的电器元件等起到一定的散热作用,提高装置的散热效果;其中,该贯穿孔111可以设置为不同的形状,如圆形、椭圆形、三角形、正方形、长方形等,具体可根据实际的生产要求进行合理性适配。As a preferred solution of the present invention, the
作为本发明的一个优选方案,第三折弯部14还设置有第三卡扣143,第三卡扣143设置于靠近弹片组件2的一端。第三卡扣143用于与弹片组件2的配合实现与机顶盒的其他组件进行卡接,起到了连接与固定的作用。As a preferred solution of the present invention, the
作为本发明的一个优选方案,弹片组件2包括第一弹片21和第二弹片22,第一弹片21铆接于第三折弯部14,第二弹片22分别铆接于基板11、第一折弯部12和第二折弯部13;第一弹片21设置有与第三卡扣143相配合的卡位211。第三卡扣143位于第一弹片21的下方,通过设置卡位211,使得第三卡扣143的顶部可以裸露于壳体1的一端,从而更好地与外部的设备进行连接,防止了第一弹片21对第三卡扣143的安装造成阻挡。另外,由于第二弹片22与基板11、第一折弯部12和第二折弯部13的三个面连接,相对于第一弹片21长度的较长,因此,为了方便铆接,在铆接的过程中,可先将第一弹片21与第三折弯部14,然后再将第二弹片22与基板11、第一折弯部12和第二折弯部13铆接,再将壳体1进行折弯处理形成基板11、第一折弯部12和第二折弯部13。As a preferred solution of the present invention, the
上述说明示出并描述了本发明的若干优选实施方式,但如前所述,应当理解本发明并非局限于本文所披露的形式,不应看作是对其他实施方式的排除,而可用于各种其他组合、修改和环境,并能够在本文所述发明构想范围内,通过上述教导或相关领域的技术或知识进行改动。而本领域人员所进行的改动和变化不脱离本发明的精神和范围,则都应在本发明所附权利要求的保护范围内。The foregoing description shows and describes several preferred embodiments of the present invention, but as previously mentioned, it should be understood that the present invention is not limited to the form disclosed herein, and should not be regarded as an exclusion of other embodiments, but may be used in various and other combinations, modifications and environments, and can be modified within the scope of the inventive concepts described herein, from the above teachings or from skill or knowledge in the relevant art. However, modifications and changes made by those skilled in the art do not depart from the spirit and scope of the present invention, and should all fall within the protection scope of the appended claims of the present invention.
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