CN111895480A - A new type of non-combustible floor heating system - Google Patents
A new type of non-combustible floor heating system Download PDFInfo
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 72
- 239000003063 flame retardant Substances 0.000 claims abstract description 67
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims abstract description 66
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 59
- 229910021389 graphene Inorganic materials 0.000 claims abstract description 59
- 238000005485 electric heating Methods 0.000 claims abstract description 41
- 238000009413 insulation Methods 0.000 claims abstract description 16
- 239000011083 cement mortar Substances 0.000 claims abstract description 15
- 238000005034 decoration Methods 0.000 claims abstract description 6
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 8
- 229910052709 silver Inorganic materials 0.000 claims description 8
- 239000004332 silver Substances 0.000 claims description 8
- 239000004743 Polypropylene Substances 0.000 description 4
- 230000002159 abnormal effect Effects 0.000 description 4
- 239000004568 cement Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000015556 catabolic process Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 239000004570 mortar (masonry) Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D13/00—Electric heating systems
- F24D13/02—Electric heating systems solely using resistance heating, e.g. underfloor heating
- F24D13/022—Electric heating systems solely using resistance heating, e.g. underfloor heating resistances incorporated in construction elements
- F24D13/024—Electric heating systems solely using resistance heating, e.g. underfloor heating resistances incorporated in construction elements in walls, floors, ceilings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D19/00—Details
- F24D19/10—Arrangement or mounting of control or safety devices
- F24D19/1096—Arrangement or mounting of control or safety devices for electric heating systems
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
- H05B3/34—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D2200/00—Heat sources or energy sources
- F24D2200/08—Electric heater
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/009—Heaters using conductive material in contact with opposing surfaces of the resistive element or resistive layer
- H05B2203/01—Heaters comprising a particular structure with multiple layers
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- Combustion & Propulsion (AREA)
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- General Engineering & Computer Science (AREA)
- Central Heating Systems (AREA)
Abstract
本发明涉及一种新型不燃地暖系统,包括温控器以及由下至上依次设在地面上的阻燃保温层、PTC石墨烯电热膜、导热性阻燃水泥砂浆层和地面装饰层,阻燃保温层和导热性阻燃水泥砂浆层之间还埋设有阻燃电缆;PTC石墨烯电热膜包括相互复合的下层阻燃绝缘导热层和上层阻燃绝缘导热层,下层阻燃绝缘导热层上印制有PTC石墨烯发热油墨层,PTC石墨烯发热油墨层的两端分别设有导电片;PTC石墨烯电热膜的导电片通过阻燃电缆与温控器电连接,温控器连接市电。由于PTC石墨烯电热膜导热均匀,并且PTC石墨烯电热膜的自限温特性,不会持续升温,安全性能高;同时阻燃保温层和导热性阻燃水泥砂浆层自身的阻燃特性,杜绝火灾安全隐患。
The invention relates to a novel non-combustible floor heating system, comprising a temperature controller, a flame retardant insulation layer, a PTC graphene electric heating film, a thermal conductivity flame retardant cement mortar layer and a floor decoration layer, which are arranged on the ground in sequence from bottom to top. There is also a flame retardant cable buried between the layer and the thermally conductive flame retardant cement mortar layer; the PTC graphene electric heating film includes a lower flame retardant insulation thermal conduction layer and an upper flame retardant insulation thermal conduction layer, which are printed on the lower flame retardant insulation thermal conduction layer. There is a PTC graphene heating ink layer, and the two ends of the PTC graphene heating ink layer are respectively provided with conductive sheets; the conductive sheets of the PTC graphene electric heating film are electrically connected to the thermostat through a flame retardant cable, and the thermostat is connected to the mains. Due to the uniform heat conduction of the PTC graphene electric heating film, and the self-limiting temperature characteristics of the PTC graphene electric heating film, it will not continue to heat up and has high safety performance; fire safety hazards.
Description
技术领域technical field
本发明涉及地暖领域,尤其涉及一种新型不燃地暖系统。The invention relates to the field of floor heating, in particular to a novel non-combustible floor heating system.
背景技术Background technique
地暖是地面辐射的简称,是以整个地面为散热器,通过热媒介质均匀加热整个地面。从热媒介质上分为水地暖和电地暖两大类,其中电地暖相对于水地暖加热更快(水地暖需要预热)、温度调控更精确也不需要清洗(水地暖一般2-5年需要对地面盘管清洗一次),电地暖越来越受人们的青睐。Floor heating is the abbreviation of ground radiation, which uses the entire ground as a radiator and uniformly heats the entire ground through a heat medium. From the heat medium, it is divided into two categories: water floor heating and electric floor heating. Compared with water floor heating, electric floor heating heats faster (water floor heating requires preheating), and the temperature regulation is more accurate and does not require cleaning (water floor heating generally takes 2-5 years. The floor coil needs to be cleaned once), and electric floor heating is more and more popular.
现有的电地暖常用的设置方式是通过在地面铺设发热电缆(类似于电热丝),如2011年05月19日申请的中专利申请公布号CN102788381A所公开的发热电缆电地暖技术,该发热电暖由主温控器、辅温控器、主发热电缆、辅发热电缆组成,其中主发热电缆、辅发热电缆是发热体。发明人指出,这种地面铺设发热电缆(主发热电缆、辅发热电)的缺点是发热电缆发热不均匀,特别是由于主发热电缆、辅发热电迂回铺设的情况下,相邻发热电缆间距不同,地面的温度略有差异,具体的说包括以下情况:(1)发热电缆铺设密的地方温度高,发热电缆铺设疏的地方温度低;(2)发热电缆正上方温度高,相邻发热电缆间温度略低;(3)还有一种情况是在地面有放置保温材料(布料、沙发等物品),则该位置处持续升温,具有火灾安全隐患。发明人还指出,用户在选择电地暖时,优先考虑地暖的安全性能,准确的说是电地暖的防火性能。The common setting method of existing electric floor heating is to lay heating cables (similar to electric heating wires) on the ground, such as the heating cable electric floor heating technology disclosed in the patent application publication number CN102788381A filed on May 19, 2011. The heater consists of a main thermostat, an auxiliary thermostat, a main heating cable and an auxiliary heating cable, of which the main heating cable and the auxiliary heating cable are the heating bodies. The inventor pointed out that the disadvantage of laying heating cables on the ground (main heating cables, auxiliary heating cables) is that the heating cables generate unevenly, especially because the distance between adjacent heating cables is different when the main heating cables and auxiliary heating cables are laid in a circuitous way. , the temperature of the ground is slightly different, specifically including the following situations: (1) The temperature in the place where the heating cables are densely laid is high, and the temperature in the place where the heating cables are sparsely laid is low; (2) The temperature directly above the heating cable is high, and the adjacent heating cables are heated. (3) In another case, there is a thermal insulation material (cloth, sofa, etc.) placed on the ground, and the temperature continues to rise at this position, which has a fire safety hazard. The inventor also pointed out that when users choose electric floor heating, they give priority to the safety performance of floor heating, to be precise, the fireproof performance of electric floor heating.
发明内容SUMMARY OF THE INVENTION
因此,针对上述的问题,本发明提出一种新型不燃地暖系统,杜绝地暖火灾安全隐患,安全性能高,并且地暖导热均匀。Therefore, in view of the above problems, the present invention proposes a new type of non-combustible floor heating system, which eliminates the potential fire safety hazard of floor heating, has high safety performance, and conducts heat evenly for floor heating.
为实现上述目的,本发明采用了以下技术方案:一种新型不燃地暖系统,包括温控器以及由下至上依次设置在地面上的阻燃保温层、PTC石墨烯电热膜、导热性阻燃水泥砂浆层和地面装饰层,所述阻燃保温层和导热性阻燃水泥砂浆层之间还埋设有阻燃电缆;In order to achieve the above purpose, the present invention adopts the following technical solutions: a novel non-combustible floor heating system, comprising a thermostat, a flame retardant insulation layer, a PTC graphene electric heating film, and a thermal conductivity flame retardant cement that are sequentially arranged on the ground from bottom to top. The mortar layer and the ground decoration layer, and a flame-retardant cable is buried between the flame-retardant insulation layer and the thermally conductive flame-retardant cement mortar layer;
所述PTC石墨烯电热膜包括相互复合的下层阻燃绝缘导热层和上层阻燃绝缘导热层,所述下层阻燃绝缘导热层上印制有PTC石墨烯发热油墨层,所述PTC石墨烯发热油墨层的两端分别设置有导电片,所述PTC石墨烯发热油墨层和各导电片均位于下层阻燃绝缘导热层和上层阻燃绝缘导热层之间;下层阻燃绝缘导热层上还设置有银浆载流条,所述银浆载流条设置在PTC石墨烯发热油墨层上;所述PTC石墨烯电热膜的导电片与阻燃电缆电连接;The PTC graphene electric heating film comprises a lower flame-retardant insulating heat-conducting layer and an upper flame-retardant insulating heat-conducting layer that are composited with each other, and a PTC graphene heating ink layer is printed on the lower flame-retardant insulating heat-conducting layer, and the PTC graphene generates heat. Both ends of the ink layer are respectively provided with conductive sheets, and the PTC graphene heating ink layer and each conductive sheet are located between the lower flame retardant insulating heat-conducting layer and the upper flame-retardant insulating heat-conducting layer; the lower flame-retardant insulating heat-conducting layer is also provided with There are silver paste current-carrying strips, and the silver paste current-carrying strips are arranged on the PTC graphene heating ink layer; the conductive sheet of the PTC graphene electric heating film is electrically connected with the flame-retardant cable;
所述PTC石墨烯电热膜的导电片通过阻燃电缆与温控器电连接,所述温控器连接市电。The conductive sheet of the PTC graphene electric heating film is electrically connected to a temperature controller through a flame retardant cable, and the temperature controller is connected to the commercial power.
进一步的,所述PTC石墨烯发热油墨层的厚度为75μm以上。Further, the thickness of the PTC graphene heating ink layer is more than 75 μm.
进一步的,所述上层阻燃绝缘导热层和下层阻燃绝缘导热层均采用PP薄膜。Further, the upper flame retardant insulating heat-conducting layer and the lower flame-retardant insulating heat-conducting layer are both made of PP film.
进一步的,所述PTC石墨烯电热膜和导热性阻燃水泥砂浆层之间还均匀间隔设置有多个温度传感器,各所述温度传感器分别通过阻燃电缆与温控器电连接。Further, a plurality of temperature sensors are evenly spaced between the PTC graphene electric heating film and the thermally conductive flame-retardant cement mortar layer, and each of the temperature sensors is electrically connected to a temperature controller through a flame-retardant cable.
进一步的,还包括警报器,所述警报器与温控器电连接。Further, an alarm is also included, and the alarm is electrically connected with the thermostat.
通过采用前述技术方案,本发明的有益效果是:本新型不燃地暖系统通过在地面设置阻燃保温层起到保温隔热作用,有效防止热量由PTC石墨烯电热膜向地面传递;PTC石墨烯电热膜上各处导热均匀,并且PTC石墨烯电热膜的自限温特性,PTC石墨烯电热膜发热超过一定温度T(例如50℃),PTC石墨烯电热膜呈现高电阻特性,降低电流,从而降低发热效率,温度随之降低,不会持续升温,杜绝地暖火灾安全隐患,安全性能高;在PTC石墨烯电热膜上设置银浆载流条,避免PTC石墨烯发热油墨层虚接,导致打火、击穿。而导热性阻燃水泥砂浆层可以快速对PTC石墨烯电热膜热量传递到地面装饰层。并且燃保温层和导热性阻燃水泥砂浆层自身的阻燃特性,可杜绝地暖火灾安全隐患,安全性能高。进一步的,由于地面上放置物品不利于散热,导致地面局部温度异常升高,或者是由于地面有物品燃烧,造成地面局部温度异常升高等原因,都会导致PTC石墨烯电热膜无法正常稳定工作,因此在PTC石墨烯电热膜和导热性阻燃水泥砂浆层之间还设置有多个温度传感器,各温度传感器检测PTC石墨烯电热膜发热的实时温度传递给温控器,一旦各个温度传感器检测的温度值偏差较大,则温控器控制PTC石墨烯电热膜停止发热,进一步提高安全性,杜绝地暖火灾安全隐患。By adopting the aforementioned technical solutions, the beneficial effects of the present invention are: the novel non-combustible floor heating system plays a role of heat preservation and heat insulation by setting a flame retardant insulation layer on the ground, effectively preventing heat from being transferred to the ground from the PTC graphene electric heating film; PTC graphene electric heating The heat conduction is uniform everywhere on the film, and the self-limiting temperature characteristics of the PTC graphene electric heating film, the PTC graphene electric heating film heats up to a certain temperature T (for example, 50 ° C), the PTC graphene electric heating film presents high resistance characteristics, reducing the current, thereby reducing the The heating efficiency will decrease with the temperature, and the temperature will not continue to rise, so as to eliminate the potential fire safety hazard of floor heating, with high safety performance; silver paste current-carrying strips are set on the PTC graphene electric heating film to avoid the virtual connection of the PTC graphene heating ink layer, which may lead to ignition ,breakdown. The thermally conductive flame-retardant cement mortar layer can quickly transfer the heat of the PTC graphene electric heating film to the ground decoration layer. In addition, the flame-retardant properties of the thermal insulation layer and the thermally conductive flame-retardant cement mortar layer can eliminate the hidden danger of floor heating fire and have high safety performance. Further, because placing objects on the ground is not conducive to heat dissipation, resulting in an abnormal increase in the local temperature on the ground, or due to the burning of objects on the ground, causing an abnormal increase in the local temperature on the ground, etc., the PTC graphene electric heating film will not work normally and stably. Therefore, There are also multiple temperature sensors between the PTC graphene electric heating film and the thermally conductive flame-retardant cement mortar layer. Each temperature sensor detects the real-time temperature of the PTC graphene electric heating film and transmits it to the thermostat. If the deviation of the value is large, the thermostat controls the PTC graphene electric heating film to stop heating, which further improves the safety and eliminates the hidden danger of floor heating fire.
附图说明Description of drawings
图1是本发明实施例新型不燃地暖系统铺设在地面的剖面结构示意图;1 is a schematic cross-sectional structure diagram of a novel non-combustible floor heating system laid on the ground according to an embodiment of the present invention;
图2是本发明实施例的PTC石墨烯电热膜的爆炸分解图;Fig. 2 is the exploded exploded view of the PTC graphene electric heating film of the embodiment of the present invention;
图3是本发明实施例的电路连接框图。FIG. 3 is a circuit connection block diagram of an embodiment of the present invention.
具体实施方式Detailed ways
现结合附图和具体实施方式对本发明进一步说明。The present invention will now be further described with reference to the accompanying drawings and specific embodiments.
参考图1、图2和图3,本实施例提供一种新型不燃地暖系统,包括温控器6、多个温度传感器5(图1中仅示出四个温度传感器5)、警报器8,以及由下至上依次设置在地面上的阻燃保温层1、PTC石墨烯电热膜2、导热性阻燃水泥砂浆层3和地面装饰层4,所述阻燃保温层1和导热性阻燃水泥砂浆层3之间还埋设有阻燃电缆7,所述各所述温度传感器5均匀等间隔设置在PTC石墨烯电热膜2和导热性阻燃水泥砂浆层3之间。在本具体实施例中,所述阻燃保温层1优选的采用A级防火水泥保温板,所述导热性阻燃水泥砂浆层3采用高导热水泥,所述地面装饰层4为瓷砖。所述温控器6采用遥控变频温控器,所述温控器6、温度传感器5和警报器8均为现有电子设备。温控器6可检测室内温度。1, 2 and 3, the present embodiment provides a novel non-combustible floor heating system, including a
如图2,所述PTC石墨烯电热膜2包括相互复合的下层阻燃绝缘导热层21和上层阻燃绝缘导热层26,在本具体实施例中,优选的,所述上层阻燃绝缘导热层26和下层阻燃绝缘导热层21均采用食品级PP薄膜(聚丙烯薄膜),PP薄膜具有优良的电气绝缘性能。所述下层阻燃绝缘导热层21上印制有PTC石墨烯发热油墨层23,所述PTC石墨烯发热油墨层23的两端分别设置有导电片24和导电片25,所述PTC石墨烯发热油墨层23上设置有银浆载流条22,所述PTC石墨烯发热油墨层23、银浆载流条22、导电片24和导电片25均位于下层阻燃绝缘导热层21和上层阻燃绝缘导热层26之间。在PTC石墨烯电热膜2上设置银浆载流条22可有效避免PTC石墨烯发热油墨层虚接,导致打火、击穿。所述PTC石墨烯发热油墨层23的厚度在75μm以上。各所述温度传感器5以及PTC石墨烯电热膜2的导电片24和导电片25通过阻燃电缆7电连接温控器6,所述警报器8与温控器6电连接,所述温控器6连接市电。用户通过温控器6设定室内温度值X℃(例如28℃),温控器6控制PTC石墨烯电热膜2发热使室内温度维持在X℃。As shown in FIG. 2 , the PTC graphene
由于PTC石墨烯电热膜2的自限温特性,安全性能高,并且导热均匀。具体的,PTC石墨烯电热膜2发热超过一定温度T(例如50℃),PTC石墨烯电热膜2呈现高电阻特性,降低电流,从而降低发热效率,温度随之降低,不会持续升温。同时,阻燃保温层1和导热性阻燃水泥砂浆层3自身具有阻燃特性,杜绝地暖火灾安全隐患。Due to the self-limiting temperature characteristic of the PTC graphene
并且,考虑到在实际使用过程中由于地面上放置物品不利于散热,导致地面局部温度异常升高,或者是由于地面有物品燃烧(例如祭拜时燃烧纸钱等),造成地面局部温度异常升高等原因,都会导致PTC石墨烯电热膜2无法正常稳定工作,因此在PTC石墨烯电热膜2和导热性阻燃水泥砂浆层3之间设置多个温度传感器5,各温度传感器5检测PTC石墨烯电热膜2发热的实时温度传递给温控器6,一旦各个温度传感器5检测的温度值偏差较大,例如有温度传感器与其他的温度传感器之间的温度值偏差超过20摄氏度,则温控器6控制PTC石墨烯电热膜2停止发热,并且警报器8发出警报,提醒用户进行断电检查,进一步提高安全性,杜绝地暖火灾安全隐患。In addition, considering that in the actual use process, placing items on the ground is not conducive to heat dissipation, resulting in an abnormal increase in the local temperature of the ground, or due to the burning of items on the ground (such as burning paper money during worship, etc.), resulting in an abnormal increase in the local temperature of the ground, etc. The reason is that the PTC graphene
尽管结合优选实施方案具体展示和介绍了本发明,但所属领域的技术人员应该明白,在不脱离所附权利要求书所限定的本发明的精神和范围内,在形式上和细节上可以对本发明做出各种变化,均为本发明的保护范围。Although the present invention has been particularly shown and described in connection with preferred embodiments, it will be understood by those skilled in the art that changes in form and detail may be made to the present invention without departing from the spirit and scope of the invention as defined by the appended claims. Various changes are made within the protection scope of the present invention.
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