CN111889808A - Automatic Lap Copper Strip Welding Machine - Google Patents
Automatic Lap Copper Strip Welding Machine Download PDFInfo
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- CN111889808A CN111889808A CN202010877005.8A CN202010877005A CN111889808A CN 111889808 A CN111889808 A CN 111889808A CN 202010877005 A CN202010877005 A CN 202010877005A CN 111889808 A CN111889808 A CN 111889808A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
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Abstract
本发明涉及一种自动搭接铜带焊机,包括机架,所述机架上设置有稀土铜电极条,所述稀土铜电极条的上侧设置有不锈钢隔层,所述不锈钢隔层的上方放置有两层相互贴合的铜带材,所述铜带材的上方设置有稀土铜焊轮,所述稀土铜焊轮的外侧套设有不锈钢环。直流电流通过稀土铜焊轮和稀土铜电极条,形成短路电流,使得搭接的不锈钢带材之间产生瞬间高温,而两个铜带材放置于两个不锈钢带材之间,两个铜带材会因高温而焊合在一起,从而实现铜带材焊接的目的,稀土铜焊轮沿着稀土铜电极条的长度方向移动,在稀土铜焊轮经过后,路径上的两个铜带材将会焊接在一起,即可完成两个铜带材的焊接。本发明具有焊接铜带材的优点。
The invention relates to an automatic lap joint copper strip welding machine, comprising a frame on which rare earth copper electrode strips are arranged, a stainless steel interlayer is arranged on the upper side of the rare earth copper electrode strip, and the stainless steel interlayer is Two layers of mutually adhering copper strips are placed above, a rare earth copper welding wheel is arranged above the copper strip, and a stainless steel ring is sleeved on the outer side of the rare earth copper welding wheel. The DC current passes through the rare earth copper welding wheel and the rare earth copper electrode strip to form a short-circuit current, which causes an instantaneous high temperature between the overlapped stainless steel strips, and the two copper strips are placed between the two stainless steel strips. The materials will be welded together due to high temperature, so as to achieve the purpose of copper strip welding. The rare earth copper welding wheel moves along the length direction of the rare earth copper electrode strip. After the rare earth copper welding wheel passes, the two copper strips on the path move. will be welded together to complete the welding of the two copper strips. The present invention has the advantage of welding copper strips.
Description
技术领域technical field
本发明涉及焊机技术领域,具体涉及一种自动搭接铜带焊机。The invention relates to the technical field of welding machines, in particular to an automatic overlapping copper strip welding machine.
背景技术Background technique
目前的自动搭接焊机的焊接材质为不锈钢,并不能对铜带材进行焊接,并且功能十分单一,而目前对于铜带的焊接并没有有效的焊接手段,因此有待改进。The welding material of the current automatic lap welding machine is stainless steel, which cannot weld copper strips, and has a very single function. At present, there is no effective welding method for the welding of copper strips, so it needs to be improved.
发明内容SUMMARY OF THE INVENTION
针对现有技术存在的不足,本发明的目的在于提供一种自动搭接铜带焊机,其具有焊接铜带材的优点。Aiming at the deficiencies of the prior art, the purpose of the present invention is to provide an automatic lap joint copper strip welding machine, which has the advantages of welding copper strips.
为实现上述目的,本发明提供了如下技术方案:一种自动搭接铜带焊机,包括机架,所述机架上设置有稀土铜电极条,所述稀土铜电极条的上侧设置有不锈钢隔层,所述不锈钢隔层的上方放置有两层相互贴合的铜带材,所述铜带材的上方设置有稀土铜焊轮,所述稀土铜焊轮的外侧套设有不锈钢环,所述稀土铜焊轮与稀土铜电极条之间设置有可开闭的电路。In order to achieve the above purpose, the present invention provides the following technical solutions: an automatic lap joint copper strip welding machine, comprising a frame, the frame is provided with a rare earth copper electrode strip, and the upper side of the rare earth copper electrode strip is provided with a Stainless steel interlayer, above the stainless steel interlayer are placed two layers of mutually bonded copper strips, above the copper strips are provided with a rare earth copper welding wheel, and a stainless steel ring is sleeved on the outer side of the rare earth copper welding wheel A circuit that can be opened and closed is arranged between the rare earth copper welding wheel and the rare earth copper electrode strip.
通过采用上述技术方案,直流电流通过稀土铜焊轮和稀土铜电极条,形成短路电流,使得搭接的不锈钢带材之间产生瞬间高温,而两个铜带材放置于两个不锈钢带材之间,两个铜带材会因高温而焊合在一起,从而实现铜带材焊接的目的,稀土铜焊轮沿着稀土铜电极条的长度方向移动,在稀土铜焊轮经过后,路径上的两个铜带材将会焊接在一起,即可完成两个铜带材的焊接。By adopting the above technical solution, the DC current passes through the rare earth copper welding wheel and the rare earth copper electrode strip to form a short-circuit current, so that an instantaneous high temperature is generated between the overlapped stainless steel strips, and the two copper strips are placed between the two stainless steel strips. During the time, the two copper strips will be welded together due to high temperature, so as to achieve the purpose of copper strip welding. The rare earth copper welding wheel moves along the length direction of the rare earth copper electrode strip. After the rare earth copper welding wheel passes through, on the path The two copper strips will be welded together to complete the welding of the two copper strips.
本发明进一步设置为:所述机架还设置有搭接装置,所述搭接装置包括与机架固定连接的两个升降气缸,两个所述升降气缸分布于机架的两侧,所述升降气缸连接有升降板,所述升降板的侧面设置有上翘装置。The present invention further provides that: the frame is further provided with a lap joint device, the lap joint device includes two lifting cylinders fixedly connected with the frame, the two lifting cylinders are distributed on both sides of the frame, and the The lift cylinder is connected with a lift plate, and the side of the lift plate is provided with an upturning device.
通过采用上述技术方案,铜带材移动至稀土铜电极条的上方后,若铜带材的长度过长,铜带材容易倾斜,此时启动升降气缸带动升降板向上移动直至升降板对铜带材的提供支撑作用,另外铜带材容易发生晃动和倾斜,此时可利用上翘装置稳固铜带材。By adopting the above technical solution, after the copper strip is moved to the top of the rare earth copper electrode strip, if the length of the copper strip is too long, the copper strip is easy to tilt. In addition, the copper strip is prone to shaking and tilting. At this time, the upturning device can be used to stabilize the copper strip.
本发明进一步设置为:所述上翘装置包括与升降板的侧面固定连接的旋转电机,所述旋转电机连接有弧状板,所述弧状板的另一端连接有上翘板,所述上翘板的上侧连接有弹簧,所述弹簧的另一端连接有稳定板。The present invention is further provided as follows: the upturning device includes a rotating motor fixedly connected to the side surface of the lifting plate, the rotating motor is connected with an arc-shaped plate, and the other end of the arc-shaped plate is connected with an upswing plate, and the upswing plate The upper side of the spring is connected with a spring, and the other end of the spring is connected with a stabilizing plate.
通过采用上述技术方案,启动旋转电机带动弧状板转动进而带动上翘板转动,上翘板转动后将会带动弹簧转动进而带动稳定板转动,当稳定板转动至铜带材的下方后,弹簧受到压缩而增加稳定板与铜带材之间的挤压作用,弹簧的设置提供缓冲空间。By adopting the above technical solution, the rotating motor is started to drive the arc-shaped plate to rotate, thereby driving the upswing plate to rotate. After the upswinging plate rotates, it will drive the spring to rotate and then drive the stabilizing plate to rotate. When the stabilizing plate rotates to the bottom of the copper strip, the spring receives Compression increases the pressing effect between the stabilizing plate and the copper strip, and the setting of the spring provides a buffer space.
本发明进一步设置为:所述机架的两侧均设置有夹送装置,所述夹送装置包括两个挤压辊,处于下方的挤压辊连接有驱动电机,处于上方的挤压辊的一端连接有调节气缸。The present invention is further provided as follows: both sides of the frame are provided with a pinch device, the pinch device includes two squeeze rollers, the lower squeeze roller is connected with a driving motor, and the upper squeeze roller is connected with a driving motor. One end is connected with an adjusting cylinder.
通过采用上述技术方案,启动调节气缸带动处于上方的挤压辊上下移动从而调整两个挤压辊之间的距离,以适应铜带材的厚度,启动驱动电机带动处于下方的挤压辊转动从而驱动处于两个挤压辊之间的铜带材移动。By adopting the above technical solution, the adjusting cylinder is activated to drive the upper extrusion roller to move up and down so as to adjust the distance between the two extrusion rollers to adapt to the thickness of the copper strip, and the driving motor is activated to drive the lower extrusion roller to rotate so as to adjust the distance between the two extrusion rollers. The copper strip is driven between two squeeze rollers.
本发明进一步设置为:所述机架连接有支撑杆,所述支撑杆的上方设置有喷头。The present invention further provides that: the frame is connected with a support rod, and a spray head is arranged above the support rod.
通过采用上述技术方案,在对两个铜带材进行切割后,铜带材的表面容易出现铜屑,并且在焊接前需要对铜带材进行清理,均可利用喷头喷水进行清理。By adopting the above technical solution, after the two copper strips are cut, copper chips are likely to appear on the surface of the copper strips, and the copper strips need to be cleaned before welding, which can be cleaned by spraying water from a nozzle.
本发明进一步设置为:所述机架上设置有竖直板,所述竖直板上设置有链条,所述链条的一端设置有与链条啮合的驱动齿轮,所述驱动齿轮连接有带动驱动齿轮转动的第一电机,所述链条上连接有切割气缸,所述切割气缸连接有切割刀。The present invention is further provided as follows: a vertical plate is arranged on the frame, a chain is arranged on the vertical plate, one end of the chain is arranged with a driving gear meshing with the chain, and the driving gear is connected with a driving gear The rotating first motor, the chain is connected with a cutting cylinder, and the cutting cylinder is connected with a cutting knife.
通过采用上述技术方案,启动第一电机带动驱动齿轮转动进而带动链条移动,链条的移动将会带动切割气缸移动,当切割气缸移动至铜带材的上侧后,启动切割气缸带动切割刀沿着铜带材的上侧移动,用于清除铜带材上因高温而引起的凸起。By adopting the above technical solution, the first motor is activated to drive the drive gear to rotate and then drive the chain to move, and the movement of the chain will drive the cutting cylinder to move. When the cutting cylinder moves to the upper side of the copper strip, the cutting cylinder is activated to drive the cutting knife along the The upper side of the copper strip is moved to remove bumps on the copper strip caused by high temperature.
本发明进一步设置为:所述机架的一侧设置有平整气缸,所述平整气缸连接有凹状板,所述凹状板卡接有连接杆,所述连接杆套接有平整辊。The present invention further provides that: a leveling cylinder is arranged on one side of the frame, the leveling cylinder is connected with a concave plate, the concave plate is clamped with a connecting rod, and the connecting rod is sleeved with a leveling roller.
通过采用上述技术方案,启动平整气缸带动凹状板移动进而带动连接杆移动,连接杆的移动能够带动平整辊在铜带材的上方滚动,由于焊缝的高低不平,因此可以增加铜带材表面的平整度。By adopting the above technical solution, the leveling cylinder is activated to drive the concave plate to move and then the connecting rod to move. The movement of the connecting rod can drive the leveling roller to roll on the top of the copper strip. Due to the unevenness of the welding seam, the surface of the copper strip can be increased. flatness.
综上所述,本发明具有以下有益效果:To sum up, the present invention has the following beneficial effects:
直流电流通过稀土铜焊轮和稀土铜电极条,形成短路电流,使得搭接的不锈钢带材之间产生瞬间高温,而两个铜带材放置于两个不锈钢带材之间,两个铜带材会因高温而焊合在一起,从而实现铜带材焊接的目的,稀土铜焊轮沿着稀土铜电极条的长度方向移动,在稀土铜焊轮经过后,路径上的两个铜带材将会焊接在一起,即可完成两个铜带材的焊接。The DC current passes through the rare earth copper welding wheel and the rare earth copper electrode strip to form a short-circuit current, which causes an instantaneous high temperature between the overlapped stainless steel strips, and the two copper strips are placed between the two stainless steel strips. The materials will be welded together due to high temperature, so as to achieve the purpose of copper strip welding. The rare earth copper welding wheel moves along the length direction of the rare earth copper electrode strip. After the rare earth copper welding wheel passes, the two copper strips on the path move. will be welded together to complete the welding of the two copper strips.
附图说明Description of drawings
图1为实施例中稀土铜电极条、不锈钢隔层、铜带材、稀土铜焊轮和不锈钢环之间连接关系的正视图;1 is a front view of the connection relationship among rare earth copper electrode strips, stainless steel interlayers, copper strips, rare earth copper welding wheels and stainless steel rings in the embodiment;
图2为实施例中稀土铜电极条、不锈钢隔层、铜带材、稀土铜焊轮和不锈钢环的结构示意图;2 is a schematic structural diagram of rare earth copper electrode strips, stainless steel interlayers, copper strips, rare earth copper welding wheels and stainless steel rings in the embodiment;
图3为实施例的正视图;3 is a front view of the embodiment;
图4为实施例中铜带材、链条、竖直板、切割气缸、切割刀、平整气缸、凹状板、连接杆和平整辊之间连接关系的结构示意图;4 is a schematic structural diagram of the connection relationship among copper strips, chains, vertical plates, cutting cylinders, cutting knives, leveling cylinders, concave plates, connecting rods and leveling rollers in the embodiment;
图5为实施例中链条、驱动齿轮、第一电机、切割气缸和切割刀之间连接关系的结构示意图。FIG. 5 is a schematic structural diagram of the connection relationship among the chain, the driving gear, the first motor, the cutting cylinder and the cutting knife in the embodiment.
附图标记:1、机架;2、稀土铜电极条;3、不锈钢隔层;4、铜带材;5、稀土铜焊轮;6、不锈钢环;7、升降气缸;8、升降板;9、旋转电机;10、弧状板;11、上翘板;12、弹簧;13、稳定板;14、挤压辊;15、驱动电机;16、调节气缸;17、支撑杆;18、喷头;19、竖直板;20、链条;21、驱动齿轮;22、第一电机;23、切割气缸;24、切割刀;25、平整气缸;26、凹状板;27、连接杆;28、平整辊。Reference signs: 1. Rack; 2. Rare earth copper electrode strip; 3. Stainless steel interlayer; 4. Copper strip; 5. Rare earth copper welding wheel; 6. Stainless steel ring; 7. Lifting cylinder; 8. Lifting plate; 9. Rotary motor; 10. Arc-shaped plate; 11. Upward rocking plate; 12. Spring; 13. Stabilizing plate; 14. Squeeze roller; 15. Driving motor; 16. Adjusting cylinder; 17. Support rod; 18. Spray head; 19, vertical plate; 20, chain; 21, drive gear; 22, first motor; 23, cutting cylinder; 24, cutting knife; 25, leveling cylinder; 26, concave plate; 27, connecting rod; 28, leveling roller .
具体实施方式Detailed ways
参照附图对本发明做进一步说明。The present invention will be further described with reference to the accompanying drawings.
一种自动搭接铜带焊机,如图1-图5所示,包括机架1,所述机架1上设置有稀土铜电极条2,所述稀土铜电极条2的上侧设置有不锈钢隔层3,所述不锈钢隔层3的上方放置有两层相互贴合的铜带材4,所述铜带材4的上方设置有稀土铜焊轮5,所述稀土铜焊轮5的外侧套设有不锈钢环6,所述稀土铜焊轮5与稀土铜电极条2之间设置有可开闭的电路。An automatic lap splicing copper strip welding machine, as shown in Fig. 1-Fig. 5, includes a frame 1 on which rare earth copper electrode strips 2 are arranged, and the upper side of the rare earth copper electrode strips 2 is arranged with
所述机架1还设置有搭接装置,所述搭接装置包括与机架1固定连接的两个升降气缸7,两个所述升降气缸7分布于机架1的两侧,所述升降气缸7连接有升降板8,所述升降板8的侧面设置有上翘装置。The frame 1 is also provided with a lap joint device. The lap joint device includes two lifting cylinders 7 fixedly connected to the frame 1. The two lifting cylinders 7 are distributed on both sides of the frame 1. The air cylinder 7 is connected with a lift plate 8, and the side surface of the lift plate 8 is provided with an upturning device.
所述上翘装置包括与升降板8的侧面固定连接的旋转电机9,所述旋转电机9连接有弧状板10,所述弧状板10的另一端连接有上翘板11,所述上翘板11的上侧连接有弹簧12,所述弹簧12的另一端连接有稳定板13。The upturning device includes a rotating motor 9 fixedly connected to the side surface of the lifting plate 8 , the rotating motor 9 is connected with an arc-shaped
所述机架1的两侧均设置有夹送装置,所述夹送装置包括两个挤压辊14,处于下方的挤压辊14连接有驱动电机15,处于上方的挤压辊14的一端连接有调节气缸16。Both sides of the frame 1 are provided with a pinch device, the pinch device includes two
所述机架1连接有支撑杆17,所述支撑杆17的上方设置有喷头18。The frame 1 is connected with a
所述机架1上设置有竖直板19,所述竖直板19上设置有链条20,所述链条20的一端设置有与链条20啮合的驱动齿轮21,所述驱动齿轮21连接有带动驱动齿轮21转动的第一电机22,所述链条20上连接有切割气缸23,所述切割气缸23连接有切割刀24。The frame 1 is provided with a
所述机架1的一侧设置有平整气缸25,所述平整气缸25连接有凹状板26,所述凹状板26卡接有连接杆27,所述连接杆27套接有平整辊28。One side of the frame 1 is provided with a leveling
以上所述仅为本发明的较佳实施例,并不用于限制本发明,凡在本发明的设计构思之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the design concept of the present invention shall be included in the protection scope of the present invention. within.
Claims (7)
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CN202010877005.8A CN111889808A (en) | 2020-08-27 | 2020-08-27 | Automatic Lap Copper Strip Welding Machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN116372517A (en) * | 2023-04-07 | 2023-07-04 | 江苏亨通精密铜业有限公司 | Copper strip cleaning and tape connecting structure and process for connecting piece |
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CN207372038U (en) * | 2017-09-27 | 2018-05-18 | 贵溪市兴旺信息技术服务有限公司 | A kind of cleaning device for copper strip |
CN109571032A (en) * | 2018-12-18 | 2019-04-05 | 嘉善嘉诚混凝土制管有限公司 | Steel plate edging device |
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US5283413A (en) * | 1991-05-21 | 1994-02-01 | Merlin Gerin | Assembly process by welding of two solid copper pieces and assembly performed using such a process |
CN101590564A (en) * | 2009-07-03 | 2009-12-02 | 西安曼海特工业技术有限公司 | The welding procedure of a kind of novel copper strips and aluminium strip |
CN205629748U (en) * | 2016-05-13 | 2016-10-12 | 广州耐强机件制造有限公司 | Elevator panel frame welding frock |
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CN207372038U (en) * | 2017-09-27 | 2018-05-18 | 贵溪市兴旺信息技术服务有限公司 | A kind of cleaning device for copper strip |
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CN212350640U (en) * | 2020-08-27 | 2021-01-15 | 瓯锟科技温州有限公司 | Automatic lap joint copper strip welding machine |
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CN116372517A (en) * | 2023-04-07 | 2023-07-04 | 江苏亨通精密铜业有限公司 | Copper strip cleaning and tape connecting structure and process for connecting piece |
CN116372517B (en) * | 2023-04-07 | 2023-11-14 | 江苏亨通精密铜业有限公司 | Copper strip cleaning and tape connecting structure and process for connecting piece |
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