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CN111889652A - A kind of clamping device for partial pressure of anti-gravity casting and anti-gravity casting equipment - Google Patents

A kind of clamping device for partial pressure of anti-gravity casting and anti-gravity casting equipment Download PDF

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CN111889652A
CN111889652A CN202010842925.6A CN202010842925A CN111889652A CN 111889652 A CN111889652 A CN 111889652A CN 202010842925 A CN202010842925 A CN 202010842925A CN 111889652 A CN111889652 A CN 111889652A
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pressure
locking
mold
wheel
casting
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CN111889652B (en
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张虎
张花蕊
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Beihang University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D18/00Pressure casting; Vacuum casting
    • B22D18/04Low pressure casting, i.e. making use of pressures up to a few bars to fill the mould
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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Abstract

本发明公开了一种反重力铸造局部加压用锁模装置及反重力铸造设备,包括侧模锁紧部和上模锁紧部,所述侧模锁紧部通过连接部件固定于反重力铸造设备的侧模模板或机架上,包括锁紧驱动机构、锁紧力传动机构和侧模锁紧块,所述锁紧力驱动机构锁紧力驱动机构上设有锁紧力传动机构,锁紧力传动机构连接侧模锁紧块,所述侧模锁紧块上带有斜面,上模锁紧部上设有与侧模锁紧块形状相适应的斜面。本发明在应用于带有局部加压装置的多升液管反重力车轮铸造成型装置时,在局部加压时可以提供稳定的锁模力,显著提高了安全性。

Figure 202010842925

The invention discloses a mold locking device for partial pressure in anti-gravity casting and anti-gravity casting equipment, comprising a side mold locking part and an upper mold locking part, wherein the side mold locking part is fixed to the anti-gravity casting through connecting parts The side mold template or frame of the equipment includes a locking driving mechanism, a locking force transmission mechanism and a side mold locking block. The locking force driving mechanism is provided with a locking force transmission mechanism, and the lock The tightening force transmission mechanism is connected with the side mold locking block, the side mold locking block is provided with an inclined surface, and the upper mold locking part is provided with an inclined surface suitable for the shape of the side mold locking block. When the present invention is applied to a multi-liter liquid pipe anti-gravity wheel casting and forming device with a local pressurizing device, it can provide a stable clamping force during the local pressurization, and significantly improve the safety.

Figure 202010842925

Description

一种反重力铸造局部加压用锁模装置及反重力铸造设备A kind of clamping device for partial pressure of anti-gravity casting and anti-gravity casting equipment

技术领域technical field

本发明涉及铸造技术领域,尤其是涉及一种反重力铸造局部加压用锁模装置及反重力铸造设备。The invention relates to the technical field of casting, in particular to a mold-locking device for partial pressure in anti-gravity casting and anti-gravity casting equipment.

背景技术Background technique

轻量化是燃油汽车节能减排、新能源汽车降耗增程的最重要途径之一,以铝合金等轻量化材料代替传统的钢铁材料,已成为汽车设计更新换代的必然选择。用于汽车上的铝合金可分为铸造铝合金和变形铝合金,铸造铝合金主要用于制造发动机、离合器壳体、车轮、底盘件等零部件。随着对铸件质量提升的需求和铸造技术的发展,更多的零部件采用低压铸造、差压铸造及调压铸造的方式来生产,均属于反重力铸造方法。该种铸造基本原理是用低压气体驱动坩埚或保温炉内的金属熔体,使其通过升液管上升并进入模具型腔,充型结束后铸型内金属熔体完成在压力作用下的凝固和补缩。Lightweight is one of the most important ways to save energy and reduce emissions of fuel vehicles, and to reduce consumption and extend range of new energy vehicles. Replacing traditional steel materials with lightweight materials such as aluminum alloys has become an inevitable choice for vehicle design upgrades. Aluminum alloys used in automobiles can be divided into cast aluminum alloys and deformed aluminum alloys. Cast aluminum alloys are mainly used to manufacture parts such as engines, clutch housings, wheels, and chassis parts. With the demand for improved casting quality and the development of casting technology, more parts are produced by low-pressure casting, differential pressure casting and pressure-regulated casting, all of which are anti-gravity casting methods. The basic principle of this kind of casting is to drive the metal melt in the crucible or holding furnace with low-pressure gas, so that it rises through the liquid riser and enters the mold cavity. After the filling is completed, the metal melt in the mold completes the solidification under pressure. and feeding.

传统的铝合金低压、差压及调压车轮铸造技术通常采用单浇口的单升液管充型技术。以铝合金车轮为例,在车轮的中央位置即车轮的轮心位置设置升液管,使金属熔体进入型腔并完成充型与凝固,该方法设计简单,易于实现,但缺点在于充型距离长,成型困难,为避免产生冷隔,车轮金属型模具温度一般高达400℃以上,导致车轮冷却速度低,组织粗大,并容易在热节部位形成缩孔缩松等铸造缺陷。为了细化组织、消除缩孔缩松等铸造缺陷,现有技术中一般采用水冷、水雾冷等方式加强车轮模具的冷却,然而,加强冷却使车轮凝固时间大为缩短,如加强冷却后的大尺寸车轮的凝固时间可以缩短到100s以内,但同时又引起生产过程中对车轮冷却和凝固过程的温度场难以控制的问题,导致难以实现顺序凝固,产品性能不稳定,合格率低。The traditional aluminum alloy low pressure, differential pressure and pressure regulating wheel casting technology usually adopts the single gate single liter liquid tube filling technology. Taking an aluminum alloy wheel as an example, a liquid riser is set at the center of the wheel, that is, at the center of the wheel, so that the metal melt enters the cavity and completes the filling and solidification. This method is simple in design and easy to implement, but the disadvantage lies in the filling. The distance is long and the molding is difficult. In order to avoid cold separation, the temperature of the wheel metal mold is generally as high as 400 °C, which leads to low cooling rate of the wheel, coarse structure, and easy to form casting defects such as shrinkage porosity and porosity in the hot joint. In order to refine the structure and eliminate casting defects such as shrinkage porosity, water cooling and water mist cooling are generally used in the prior art to strengthen the cooling of the wheel mold. However, the enhanced cooling greatly shortens the solidification time of the wheel. The solidification time of large-sized wheels can be shortened to less than 100s, but at the same time, it causes the problem that the temperature field of the wheel cooling and solidification process is difficult to control during the production process, which makes it difficult to achieve sequential solidification, unstable product performance, and low pass rate.

车轮现有技术中已有其它充型方式的尝试。专利CN201010107026.8公开了一种铝合金车轮低压铸造双边浇工艺及装置,在车轮两侧设置浇口,使铝液从轮辋处进入,通过对冷却控制使铝液在急冷的模具温度下由轮心向轮辋进行结晶,缩短了铝液流动的距离,配合冷却,减少了R角或轮辋部位的缩松缺陷。专利CN201310557627.2、CN201410825962.0等文献公开了采用中心浇口和两侧浇口结合的方式,以期望能减轻轮毂的重量,提高机械强度。CN201610390494.8采用一机双模轮毂模具,浇口同样设置在轮辋位置上,实现一次浇注两个轮毂。There have been other attempts at filling the wheel in the prior art. Patent CN201010107026.8 discloses a bilateral casting process and device for low-pressure casting of aluminum alloy wheels. Gates are set on both sides of the wheel, so that the aluminum liquid enters from the rim. The center crystallizes toward the rim, which shortens the distance of molten aluminum flowing, and cooperates with cooling to reduce the shrinkage defect at the R angle or the rim. Patents CN201310557627.2, CN201410825962.0 and other documents disclose the combination of the center gate and the two side gates, in order to reduce the weight of the hub and improve the mechanical strength. CN201610390494.8 adopts a one-machine dual-mode wheel hub mold, and the gate is also set at the position of the wheel rim, so that two wheel hubs can be poured at one time.

但上述装置和方法同样存在明显的缺陷,对于铝液仅从轮辋处进入的方式,入口设在轮辋中部,进入后会导致分流,即同时向轮心处和轮缘处充型,造成各处的充型时间不可控,进而造成凝固顺序不可控,容易形成缩孔缩松缺陷。而对于采用中心浇口和两侧浇口结合的方式,由于铝液从两个入口进入,在中间位置会形成汇流,容易因气体排出不顺等原因造成冷隔等。However, the above-mentioned device and method also have obvious defects. For the way that the molten aluminum enters only from the rim, the entrance is located in the middle of the rim, which will lead to shunting after entering, that is, filling the wheel center and the rim at the same time. The filling time of the mold is uncontrollable, and the solidification sequence is uncontrollable, and shrinkage cavities and porosity defects are easily formed. For the combination of the center gate and the gates on both sides, since the molten aluminum enters from the two inlets, a confluence will be formed in the middle position, and it is easy to cause cold isolation due to reasons such as uneven gas discharge.

在本申请人设计了一种基于多升液管的快速顺序凝固车轮成型装置与方法,模具的浇口设置在车轮的轮辋正下方或下轮缘的上方R角外侧。采用该方法可以显著降低充型距离并解决了大尺寸车轮长距离补缩的问题,同时采用局部机械加压的方式以消除中心轮心处的缩孔缩松,但由于局部机械加压的压力很大,远远超过低压或差压铸造的保压压力,因此在局部机械加压时,如何实现有效锁模以保证局部加压效果成为一个亟待解决的问题。The applicant has designed a rapid sequential solidification wheel forming device and method based on multi-liter liquid pipes. The gate of the mold is set directly below the rim of the wheel or outside the upper R angle of the lower rim. Using this method can significantly reduce the filling distance and solve the problem of long-distance feeding of large-sized wheels. At the same time, local mechanical pressure is used to eliminate shrinkage and shrinkage at the center of the center wheel. However, due to the pressure of local mechanical pressure It is very large and far exceeds the holding pressure of low pressure or differential pressure casting. Therefore, how to achieve effective mold clamping to ensure the effect of local pressure during local mechanical pressurization has become an urgent problem to be solved.

发明内容SUMMARY OF THE INVENTION

为解决上述技术问题,本发明提供了一种反重力铸造局部加压用锁模装置及反重力铸造设备。In order to solve the above-mentioned technical problems, the present invention provides a mold clamping device for partial pressure in anti-gravity casting and anti-gravity casting equipment.

本发明完整的技术方案包括:The complete technical solution of the present invention includes:

一种反重力铸造用锁模装置,所述反重力铸造用锁模装置包括侧模锁紧部、上模锁紧部和下模锁紧部,所述侧模锁紧部通过连接部件固定于反重力铸造设备的侧模模板或机架上,包括锁紧驱动机构、锁紧力传动机构和侧模锁紧块,所述锁紧力驱动机构锁紧力驱动机构上设有锁紧力传动机构,锁紧力传动机构连接侧模锁紧块,所述侧模锁紧块上带有斜面,上模锁紧部和下模锁紧部上设有与侧模锁紧块形状相适应的斜面。A mold locking device for anti-gravity casting, the mold locking device for anti-gravity casting comprises a side mold locking part, an upper mold locking part and a lower mold locking part, the side mold locking part is fixed to the The side mold template or frame of the anti-gravity casting equipment includes a locking driving mechanism, a locking force transmission mechanism and a side mold locking block, and the locking force driving mechanism is provided with a locking force transmission. The locking force transmission mechanism is connected to the side mold locking block. bevel.

所述锁紧驱动机构可驱动侧模锁紧部左右移动。The locking driving mechanism can drive the side mold locking part to move left and right.

锁模状态时,侧模锁紧块的斜面与上模锁紧部和下模锁紧部的斜面匹配贴合,同时侧模驱动机构向该贴合面施加锁模力。In the mold clamping state, the inclined surface of the side mold locking block matches and fits with the inclined surfaces of the upper mold locking portion and the lower mold locking portion, and the side mold driving mechanism applies a mold clamping force to the abutting surfaces.

锁模状态时,侧模锁紧块的斜面位于上模锁紧部和下模锁紧部的斜面的上方。In the clamping state, the inclined surface of the locking block of the side mold is located above the inclined surfaces of the locking part of the upper mold and the locking part of the lower mold.

所述锁紧驱动机构为液压油缸,所述锁紧力传动机构为液压杆。The locking driving mechanism is a hydraulic oil cylinder, and the locking force transmission mechanism is a hydraulic rod.

带有所述装置的反重力铸造设备。Anti-gravity casting equipment with said device.

所述反重力铸造设备为低压铸造设备或差压铸造设备。The anti-gravity casting equipment is low pressure casting equipment or differential pressure casting equipment.

所述反重力铸造设备还包括局部加压和细化装置,所述局部加压和细化装置包括局部加压机构和细化机构;The anti-gravity casting equipment further includes a local pressurization and thinning device, and the local pressurization and thinning device includes a local pressurization mechanism and a thinning mechanism;

所述局部加压机构设置于:反重力铸造车轮模具上对应车轮轮心的位置下方,包括压力驱动机构、压力传递机构和压力施加机构,压力施加机构与金属熔体接触,并在充型结束后对金属熔体施加压力;The local pressurizing mechanism is arranged below the position corresponding to the wheel center on the anti-gravity casting wheel mold, and includes a pressure driving mechanism, a pressure transmission mechanism and a pressure applying mechanism. Then apply pressure to the metal melt;

所述细化机构设于反重力铸造车轮模具上,对应车轮轮心的位置上方,并在金属熔体凝固过程中对其进行细化。The thinning mechanism is arranged on the anti-gravity casting wheel mold, above the position corresponding to the wheel center, and thins the metal melt during the solidification process.

所述压力驱动机构为液压油缸,所述压力传递机构为液压杆、所述压力施加机构为压力块。The pressure driving mechanism is a hydraulic cylinder, the pressure transmission mechanism is a hydraulic rod, and the pressure applying mechanism is a pressure block.

所述细化机构为超声细化机构或振动细化机构。The thinning mechanism is an ultrasonic thinning mechanism or a vibration thinning mechanism.

所述反重力铸造设备包括模具,所述模具上的浇口,开设在车轮轮辋正下方的圆环面上。The anti-gravity casting equipment includes a mold, and the gate on the mold is opened on the annular surface directly below the wheel rim.

本发明相对于现有技术的优点在于:The advantages of the present invention relative to the prior art are:

本申请人提出的基于多升液管的快速顺序凝固车轮成型装置与方法,模具的浇口设置在车轮的轮辋正下方。通过在多个升液管升液充型,使金属熔体的充型距离相比现有单升液管模式缩短一半以上,金属型模具温度可以由现有的420℃降低到320℃以下,自然地加快了车轮冷却速度与冷却效果,实现了快速顺序凝固。并且进一步改进的,在车轮的中心位置增加局部加压装置,压力施加机构与金属熔体接触,并在充型结束后对金属熔体施加压力。使此处的铝液在极高压下进行凝固,消除了形成缩孔缩松缺陷的可能性。但由于局部机械加压的压力很大,远远超过低压或差压铸造的保压压力,带来了安全性隐患,基于此,本申请人设计了一种反重力铸造局部加压用锁模装置,在施加局部增压时,液压油缸对侧模锁紧块和上模锁紧部的贴合斜面施加锁模力,能够保证金属熔体在受到极高压下条件下,依然保持良好的模具锁紧状态。应用于带有局部加压装置的多升液管反重力车轮铸造成型装置时,在局部加压时可以提供稳定的锁模力,显著提高了安全性。In the rapid sequential solidification wheel forming device and method based on the multi-liter liquid pipe proposed by the applicant, the gate of the mold is set directly below the rim of the wheel. By filling the mold with multiple liquid risers, the filling distance of the metal melt can be shortened by more than half compared with the existing single-liter liquid pipe mode, and the temperature of the metal mold can be reduced from the existing 420°C to below 320°C. The wheel cooling rate and cooling effect are naturally accelerated, and rapid sequential solidification is achieved. And further improved, a local pressure device is added at the center of the wheel, and the pressure application mechanism is in contact with the metal melt, and applies pressure to the metal melt after the filling is completed. The aluminum liquid here is solidified under extremely high pressure, eliminating the possibility of forming shrinkage porosity defects. However, due to the high pressure of local mechanical pressurization, which far exceeds the holding pressure of low-pressure or differential pressure casting, it brings hidden safety hazards. Based on this, the applicant has designed a mold clamping for local pressurization in anti-gravity casting. When applying local pressurization, the hydraulic cylinder applies a clamping force to the fitting slope of the locking block of the side mold and the locking part of the upper mold, which can ensure that the metal melt still maintains a good mold under the condition of extremely high pressure. locked state. When applied to a multi-liter liquid pipe anti-gravity wheel casting and forming device with a local pressurization device, it can provide a stable clamping force during local pressurization, which significantly improves safety.

附图说明Description of drawings

图1为带有本发明锁模装置的车轮反重力铸造设备结构,在未锁紧状态下的结构示意图。FIG. 1 is a schematic view of the structure of the wheel anti-gravity casting equipment with the mold locking device of the present invention in an unlocked state.

图2为带有本发明锁模装置的车轮反重力铸造设备结构,在锁紧状态下的结构示意图。FIG. 2 is a schematic structural diagram of the wheel anti-gravity casting equipment structure with the mold locking device of the present invention in a locked state.

图3为现有技术中的车轮结构示意图。FIG. 3 is a schematic diagram of a wheel structure in the prior art.

图4a为图1设备进行充型时的易发生卷气部位。Fig. 4a shows the parts prone to entrainment when the equipment of Fig. 1 is inflated.

图4b为图4a的局部放大图。Fig. 4b is a partial enlarged view of Fig. 4a.

图4c为图4a处在慢速充型时的充型顺序示意图。Fig. 4c is a schematic diagram of the filling sequence of Fig. 4a at the time of slow filling.

具体实施方式Detailed ways

下面结合附图和具体实施方式对本发明做进一步说明。The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

如图1所示,本发明锁模装置包括侧模锁紧部、上模锁紧部和下模锁紧部,其中侧模锁紧部通过连接部件固定于反重力铸造设备的侧模模板或机架上,包括第一侧模锁紧部和第二侧模锁紧部,各侧模锁紧部均包括锁紧驱动机构11、锁紧力传动机构12和侧模锁紧块13,锁紧力驱动机构11可以为液压油缸、电机等任何现有技术中的通用驱动机构,在此处优选采用液压油缸,液压油缸上设有锁紧力传动机构,锁紧力传动机构此处优选使用液压杆,液压杆上前端连接侧模锁紧块13,所述各侧模锁紧块形状类似于半梯形,前端有向前突出的斜面14,该斜面14用以在锁模时分别压紧上模锁紧部15上相对应的上模锁紧部斜面16,以及下模锁紧部上相对应的下模锁紧部斜面。As shown in FIG. 1, the mold clamping device of the present invention includes a side mold locking part, an upper mold locking part and a lower mold locking part, wherein the side mold locking part is fixed to the side mold template or the side mold plate of the anti-gravity casting equipment through the connecting part. The frame includes a first side mold locking portion and a second side mold locking portion. Each side mold locking portion includes a locking drive mechanism 11, a locking force transmission mechanism 12 and a side mold locking block 13. The tightening force drive mechanism 11 can be any general drive mechanism in the prior art such as a hydraulic oil cylinder, a motor, etc., a hydraulic oil cylinder is preferably used here, and a locking force transmission mechanism is provided on the hydraulic oil cylinder, and the locking force transmission mechanism is preferably used here. Hydraulic rod, the front end of the hydraulic rod is connected to the side mold locking block 13, the shape of each side mold locking block is similar to a semi-trapezoid, and the front end has a forward protruding inclined surface 14, which is used to press the mold respectively. The corresponding upper mold locking portion slope 16 on the upper mold locking portion 15 and the corresponding lower mold locking portion slope on the lower mold locking portion.

该锁紧驱动机构11可驱动侧模锁紧部左右移动,以执行开模和锁模操作。The locking driving mechanism 11 can drive the side mold locking part to move left and right to perform mold opening and mold locking operations.

在锁模状态时,侧模锁紧块的斜面与上、下模锁紧部的斜面匹配贴合,同时侧模驱动机构向该贴合面施加一定的锁模力。锁模状态时,侧模锁紧块的斜面位于上、下模锁紧部的斜面的上方。In the clamping state, the inclined surface of the side mold locking block matches the inclined surfaces of the upper and lower mold locking parts, and the side mold driving mechanism applies a certain clamping force to the abutting surface. In the clamping state, the inclined surface of the locking block of the side mold is located above the inclined surface of the locking part of the upper and lower molds.

上、下模和边模进行锁模时,如图1所示,锁紧力驱动机构11带动侧模锁紧部向外侧移动以留出合模空间,上模模板下降合模,随后锁紧力驱动机构11驱动侧模锁紧部向内侧移动,使对应的各自两斜面匹配贴合,侧模锁紧块的斜面位于上、下模锁紧部的斜面的上方,进入锁模状态,如图2所示。随后进行铸造过程。完成后按锁紧方式逆序操作进行解锁。When the upper die, the lower die and the side die are clamped, as shown in Figure 1, the locking force driving mechanism 11 drives the side die locking part to move to the outside to leave a clamping space, the upper die plate is lowered to close the die, and then locked. The force driving mechanism 11 drives the side mold locking part to move inwardly, so that the corresponding two inclined surfaces match and fit, the inclined surface of the side mold locking block is located above the inclined surfaces of the upper and lower mold locking parts, and enters the mold clamping state, such as shown in Figure 2. The casting process follows. After completion, follow the locking method in reverse order to unlock.

在本发明进行锁紧后,局部加压装置对充型后的铝液进行局部加压时,压力通过铝液传递到上模,此时,侧模驱动机构向上模锁紧部和侧模锁紧部的贴合面施加一定的锁模力。能够保证在极高压下的模具锁紧状态,显著提高了安全性。After the locking of the present invention, when the local pressurizing device locally pressurizes the molten aluminum after molding, the pressure is transmitted to the upper mold through the molten aluminum. At this time, the side mold driving mechanism locks the upper mold locking part and the side mold Apply a certain clamping force to the bonding surface of the tight part. It can ensure the locking state of the mold under extremely high pressure, which significantly improves the safety.

下面对与本发明相配套使用的车轮成型装置,以及配套工艺进行说明。The wheel forming device used in combination with the present invention and the supporting process will be described below.

图3为一个典型的车轮构造图,其中在现有技术中,通常将车轮的中央位置称为轮心,在车轮外侧,与轮胎装配配合,支撑轮胎的部分称为轮辋,与车轴轮心实施安装连接,并支撑轮辋的车轮部分称为轮辐,多个轮辐中间留有窗口。保持并支撑轮胎方向的轮辋部分称为轮缘。Fig. 3 is a typical wheel structure diagram, in which in the prior art, the central position of the wheel is usually called the wheel center, on the outside of the wheel, the part that supports the tire is called the rim, and the part that supports the tire is called the wheel center. The parts of the wheel that attach and support the rim are called spokes, and there are windows between the spokes. The part of the rim that holds and supports the direction of the tire is called the rim.

现有的低压或差压铸造铝合金车轮生产中,几乎全部采用在车轮的中央轮心位置设置升液管,并使熔体通过连接在升液管上的保温杯和浇口套,由轮心处的浇口进入型腔,在分流锥的作用下进行分流,并沿着轮心-轮辐-轮辋-轮缘的顺序依次充型,充满型腔后实现凝固,这是由于在实际生产中,在此处设置浇口和升液管最为容易实现,且浇口的截面形状为规则的圆形,加工简单。同时浇口的面积大,可以使充型速度快。但是上述浇注充型方式带来的一些问题始终无法很好解决,如浇口距离远,充型距离过长,在轮辋与轮辐连接等热节部位非常难以补缩,容易形成缩孔缩松,成为困扰车轮行业生产的一大难题。虽然采用对该处采用水冷、水雾冷等方式加强冷却,以期望实现顺序凝固,但是由于车轮充型和凝固时间短,难以对温度场进行精确控制,仍然不可避免的会产生相当比例的废品。In the production of existing low-pressure or differential-pressure cast aluminum alloy wheels, almost all of them use a riser pipe at the center of the wheel, and make the melt pass through the thermos cup and the sprue sleeve connected to the riser pipe, and then pass through the wheel. The gate at the center enters the cavity, and is divided under the action of the diverter cone, and is filled in the order of the wheel center-spoke-rim-rim, and solidification is realized after filling the cavity. This is due to the fact that in actual production , it is easiest to set the gate and riser here, and the cross-sectional shape of the gate is a regular circle, which is easy to process. At the same time, the gate area is large, which can make the filling speed fast. However, some problems caused by the above-mentioned casting and filling methods cannot be solved well, such as long gate distance, too long filling distance, and it is very difficult to fill the hot joints such as the connection between the rim and the spoke, and it is easy to form shrinkage holes and shrinkage. It has become a major problem that plagues the production of the wheel industry. Although water cooling, water mist cooling, etc. are used to strengthen the cooling, in order to achieve sequential solidification, it is difficult to accurately control the temperature field due to the short filling and solidification time of the wheel, and a considerable proportion of waste products will inevitably be generated. .

而现有技术中采用在轮辋侧面中部位置进行双边浇注的方式,同样由于充型分流导致的充型和凝固顺序不可控也非常容易形成缩孔缩松缺陷。However, in the prior art, the bilateral casting method is used in the middle of the side surface of the rim. Also, due to the uncontrollable filling and solidification sequence caused by the filling and shunting, it is very easy to form shrinkage porosity and shrinkage defects.

基于此问题,本发明提出了一种基于多升液通道的车轮成型装置,如图1所示,包括盛有铝液的保温炉1、保温炉内连接有高压气源,保温炉内设有多个升液管2,该多个升液管的下部浸入铝液3中。在采用高压气源对炉内的铝液进行加压时,铝液可以沿着多个升液管上升。升液管上方通过保温杯和本发明公开的异形浇口组件4与模具的浇口连接,并进入模具的型腔5。异性浇口浇注组件包括浇口杯和位于其上方的异形浇口套。Based on this problem, the present invention proposes a wheel forming device based on multi-liter liquid channels. As shown in FIG. 1 , it includes a holding furnace 1 filled with aluminum liquid, a high-pressure gas source is connected in the holding furnace, and a holding furnace is provided with A plurality of risers 2, the lower parts of which are immersed in the molten aluminum 3. When the high-pressure gas source is used to pressurize the molten aluminum in the furnace, the molten aluminum can rise along a plurality of liquid risers. The top of the liquid riser is connected to the gate of the mold through the thermos cup and the special-shaped gate assembly 4 disclosed in the present invention, and enters the cavity 5 of the mold. The odd-shaped sprue casting assembly includes a sprue cup and an odd-shaped sprue sleeve located above it.

模具的浇口,设置在车轮的轮辋正下方的圆环面上,特别说明的,本发明中所述“轮辋正下方的圆环面”是指轮辋上与轮缘相对的一侧,环绕车轮中心轴线所形成的圆环面。构成该圆环的外圆是该面上车轮最外圈轮廓线所构成的圆,内圆是车轮的窗口区外侧轮廓线围绕车轮中心轴线所构成的圆。如图3所示。对应的,浇口套与模具相连通的位置同样设置在该处。The gate of the mold is arranged on the annular surface directly under the rim of the wheel. In particular, the "toroidal surface directly under the rim" in the present invention refers to the side of the rim opposite to the rim, surrounding the wheel. The torus formed by the central axis. The outer circle constituting the ring is the circle formed by the outline of the outermost circle of the wheel on the surface, and the inner circle is the circle formed by the outer outline of the window area of the wheel around the center axis of the wheel. As shown in Figure 3. Correspondingly, the position where the sprue sleeve communicates with the mold is also set there.

尤其优选的是,该浇口和浇口套可以设置在该圆环面上对应窗口区外侧的位置,也可以设置于该圆环面上对应轮辋与轮辐连接的位置。Particularly preferably, the gate and gate sleeve can be arranged on the annular surface at a position corresponding to the outside of the window area, or at a position on the annular surface corresponding to the connection between the rim and the spoke.

在一种优选的实施方式中,该浇口可以设置为两个,可在车轮两侧对称设置,也可以为环绕车轮轴线设置多个浇口。与该浇口相对应的,升液管可以设置为两个,可在车轮两侧对称设置,也可以为环绕车轮轴线设置多个升液管。In a preferred embodiment, two gates may be provided, symmetrically provided on both sides of the wheel, or multiple gates may be provided around the axis of the wheel. Corresponding to the gate, two liquid risers can be provided, which can be arranged symmetrically on both sides of the wheel, or a plurality of liquid risers can be provided around the axis of the wheel.

采用上述装置可以显著降低充型距离并解决了大尺寸车轮长距离补缩的问题。轮心位置处的充型和凝固时间较晚,以及可能产生对的液流汇聚问题,有可能在此处产生缩孔缩松和夹杂等铸造缺陷。因此在此设计增加局部加压和细化装置,该局部加压和细化装置包括局部加压机构或/和细化机构;所述局部加压机构设置于模具下方,在模具上对应于车轮轮心位置处下方,包括压力驱动机构、压力传递机构和压力施加机构,压力施加机构与金属熔体接触,并在充型结束后对金属熔体施加压力;细化机构设于车轮模具上方,对应车轮轮心的位置上方,并在金属熔体凝固过程中对其进行细化。所述压力驱动机构为液压油缸6,所述压力传递机构为液压杆7、所述压力施加机构为压力块8。具体的加压工艺为在充型结束后施加1000KPa~120MPa的机械压力。使此处的铝液在极高压下进行凝固,防止由于边缘补缩压力不够而在此处形成缩孔缩松缺陷。The above device can significantly reduce the filling distance and solve the problem of long-distance feeding of large-sized wheels. The filling and solidification time at the center of the wheel is late, and there may be a problem of liquid flow convergence, which may cause casting defects such as shrinkage porosity and inclusions here. Therefore, a local pressurization and refinement device is added in this design, and the local pressurization and refinement device includes a local pressurization mechanism or/and a refinement mechanism; the local pressurization mechanism is arranged below the mold, on the mold corresponding to the wheel Below the position of the wheel center, it includes a pressure driving mechanism, a pressure transmission mechanism and a pressure application mechanism. The pressure application mechanism is in contact with the metal melt and exerts pressure on the metal melt after the filling is completed; the thinning mechanism is set above the wheel mold, Corresponds to the position above the wheel hub and refines it during the solidification of the metal melt. The pressure driving mechanism is a hydraulic cylinder 6 , the pressure transmission mechanism is a hydraulic rod 7 , and the pressure applying mechanism is a pressure block 8 . The specific pressing process is to apply a mechanical pressure of 1000KPa to 120MPa after the filling is completed. The molten aluminum here is solidified under extremely high pressure to prevent the formation of shrinkage cavities and porosity defects due to insufficient edge feeding pressure.

所述细化机构为超声细化机构或振动细化机构。在本具体实施方式中包括振动发生器9和振动杆10,振动杆10探入铝液中,在凝固过程中对铝液进行振动,使铝液结晶形成的枝晶被打破,增强形核,以细化晶粒,提高车轮的机械性能。The thinning mechanism is an ultrasonic thinning mechanism or a vibration thinning mechanism. In this specific embodiment, a vibration generator 9 and a vibration rod 10 are included. The vibration rod 10 penetrates into the molten aluminum and vibrates the molten aluminum during the solidification process, so that the dendrites formed by the crystallization of the molten aluminum are broken, and the nucleation is enhanced. To refine the grains and improve the mechanical properties of the wheel.

本发明同时公开了一种适应于该充型方式下的低压/差压铸造工艺,由于本发明的浇注充型方式相对于现有技术做了巨大的变化,原有的充型方式和凝固工艺无法适用于本发明,基于此,本发明同时设计了一种适合该充型位置的工艺。The present invention also discloses a low-pressure/differential pressure casting process suitable for the filling method. Since the casting filling method of the present invention has made great changes compared with the prior art, the original filling method and solidification process It cannot be applied to the present invention. Based on this, the present invention also designs a process suitable for the filling position.

具体包括如下步骤:Specifically include the following steps:

(1)锁紧驱动机构带动侧模锁紧部向外侧移动,留出合模空间,随后下模、上模和边模合模,下模、上模和边模合模以后,锁紧驱动机构带动侧模锁紧部向内侧移动,使使两斜面匹配贴合,侧模锁紧块的斜面位于上模锁紧部的斜面的上方,进入锁模状态;(1) The locking drive mechanism drives the locking part of the side mold to move to the outside, leaving a mold clamping space, and then the lower mold, the upper mold and the side mold are closed. After the lower mold, the upper mold and the side mold are closed, the locking drive The mechanism drives the side mold locking part to move inward, so that the two inclined surfaces match and fit, and the inclined surface of the side mold locking block is located above the inclined surface of the upper mold locking part, and enters the mold clamping state;

(2)升液:通过高压气源对保温炉内的铝液进行加压,使铝液在压力下沿着升液管上升到浇口位置,该阶段升压速度为2.8~4.0KPa/s,将压力增加到20KPa;(2) Liquid rise: pressurize the aluminum liquid in the holding furnace through the high-pressure gas source, so that the aluminum liquid rises to the gate position along the liquid riser pipe under pressure, and the pressure rise speed at this stage is 2.8 ~ 4.0KPa/s , increase the pressure to 20KPa;

(3)充型:继续升压,使铝液通过浇口进入型腔,该充型阶段为两段式加压,第一阶段升压速度为0.1~0.2KPa/s,时间为2~4s,随后进入第二阶段快速升压,直至将型腔充满,此时压力达到35KPa;(3) Filling: Continue to increase the pressure, so that the molten aluminum enters the cavity through the gate. This filling stage is a two-stage pressurization. The first stage boosting speed is 0.1~0.2KPa/s, and the time is 2~4s , and then enter the second stage to rapidly increase the pressure until the cavity is filled, and the pressure reaches 35KPa at this time;

该第二阶段的升压速度P′由如下方式确定:The boosting speed P' of the second stage is determined as follows:

Figure BDA0002642086340000061
Figure BDA0002642086340000061

式中:where:

P′为升压速度,单位为kPa/s;H为型腔总高度,单位为mm;ρ为金属熔体密度,单位为g/cm3;K为阻力系数,其取值范围为1~1.5;t为预设充型时间,单位为s,优选取10s;102为单位换算系数;N为升液管数量,其取值范围为2~6,可根据不同型号车轮的窗口数量进行选择,优选取2~4;x为其升液指数,取值范围为0.2~0.8,在本实施方式所采用轮型的方案中,取值选0.5。P' is the boosting speed, the unit is kPa/s; H is the total height of the cavity, the unit is mm; ρ is the metal melt density, the unit is g/cm 3 ; K is the resistance coefficient, and its value range is 1~ 1.5; t is the preset filling time, the unit is s, preferably 10s; 102 is the unit conversion factor; N is the number of risers, and its value range is 2 to 6, which can be selected according to the number of windows of different types of wheels , preferably 2 to 4; x is the liquid liter index, and the value ranges from 0.2 to 0.8. In the wheel type scheme adopted in this embodiment, the value is 0.5.

(4)结晶增压保压:充型结束后,以8~10KPa/的升压速度将压力快速增加到150KPa,并保压60~150s,此时车轮凝固完成。(4) Crystallization pressurization and pressure maintenance: After the filling is completed, the pressure is rapidly increased to 150KPa at a pressure increase rate of 8 to 10KPa/, and the pressure is maintained for 60 to 150s. At this time, the wheel solidification is completed.

(5)卸压放气:铝合金车轮凝固完毕,解除保温炉内的气体压力,使升液管和浇道口未凝固的铝液流回到保温炉中。(5) Pressure relief and gas release: After the solidification of the aluminum alloy wheel is completed, the gas pressure in the holding furnace is released, so that the unsolidified aluminum liquid from the riser and the runner will flow back to the holding furnace.

(6)解锁开模,顶出铸件,进入下一个生产循环。(6) Unlock and open the mold, eject the casting, and enter the next production cycle.

对于升液阶段和充型阶段的升压速度选择,由于在升液时,升液管的内径固定,基本不会产生紊流,所以采用快速的升压速度,使金属熔体能快速升液达到浇口位置,缩短升液时间。而在充型阶段,则要考虑到型腔和浇口的复杂形状,在传统的充型方式中,由于采用从轮心位置进行浇注的方式,升液管和浇口的截面积相差不大,且轮心处的型腔截面积大,不易产生紊流,因此可以采用经验或者试验得到充型升压速度。而对于本发明的充型方式,采用在轮辋圆环面上进行充型,为不规则随形浇口,升液管和浇口的形状面积差距很大,同时轮辋处的空间较小,如充型压力不合理极易产生紊流卷气,造成气孔缺陷。而现有技术中的充型压力设计均采用理想状态下的计算方式,结合阻力系数等进行修正。没有考虑到升液管和浇口的截面积变化造成的流动状态变化。因此无法采用现有技术中的经验式得到理想的充型升压速度。For the selection of the boosting speed in the liquid-raising stage and the filling stage, since the inner diameter of the liquid-rising pipe is fixed during the liquid-raising, there is basically no turbulent flow, so a fast boosting speed is adopted to enable the metal melt to rise rapidly Reach the gate position and shorten the rise time. In the filling stage, the complex shape of the cavity and gate must be considered. In the traditional filling method, the cross-sectional area of the riser and the gate is not much different due to the method of pouring from the center of the wheel. , and the cross-sectional area of the cavity at the center of the wheel is large, and it is not easy to generate turbulent flow, so the filling and boosting speed can be obtained by experience or experiment. For the filling method of the present invention, the filling is performed on the annular surface of the rim, which is an irregular conformal gate. Unreasonable filling pressure can easily produce turbulent air entrainment, resulting in stomata defects. However, the filling pressure design in the prior art adopts the calculation method in an ideal state, and is modified in combination with the resistance coefficient and the like. Changes in flow conditions caused by changes in the cross-sectional area of risers and gates are not considered. Therefore, it is impossible to obtain an ideal filling and boosting speed by using the empirical formula in the prior art.

因此,本发明对上述问题进行了研究,结合升液管、浇口、浇口上方型腔形状与截面积,以及金属熔体的流动特性。发现对于车轮轮辋位置,如图4a中箭头所示的圆框处,在充型的最初阶段存在两个面积发生明显变化的部位,如图4b中箭头所示的圆框处,如果产生紊流,该位置处极易形成卷气,经过设计和计算,本发明采用两段式加压,第一阶段明显地降低升压速度,使金属熔体在充型最初阶段实现平稳流动,充满上述区域以避免卷气,如图4c所示(此处箭头为熔体充型方向),随后进入第二阶段快速升压以缩短充型时间。在本发明第二阶段的充型过程中,研究发现充型稳定性与升液管数量与明显关系,因为传统的从轮心位置进行浇注的方式仅有一个升液管和浇口,因此通过试验即可得到规律并做定量处理。而本发明的充型方式,升液管和浇口数量可以为2个或更多。同样升压条件下,在浇口处流速、在浇口上方型腔内的流速均会发生明显变化,从而导致充型流动方式不可控。因此本发明通过研究,得到第二阶段的升压方式,从公式(1)中可以看出,在相同的预设充型时间内,随着升液管数量增加,其可采用的升压速度可以逐步增大,并且不会造成紊流卷气等问题。阻力系数取值与金属液粘度、铸型型腔复杂度等有关,阻力小时取下限,阻力大时取上限。Therefore, the present invention has studied the above-mentioned problems, combined with the riser, the gate, the shape and cross-sectional area of the cavity above the gate, and the flow characteristics of the metal melt. It is found that for the wheel rim position, at the circle frame shown by the arrow in Figure 4a, there are two parts where the area changes significantly at the initial stage of filling, as shown by the arrow in Figure 4b. If turbulent flow occurs , it is very easy to form entrained air at this position. After design and calculation, the present invention adopts two-stage pressurization, and the pressure increase speed is obviously reduced in the first stage, so that the metal melt can flow smoothly in the initial stage of filling and fill the above area. In order to avoid air entrainment, as shown in Figure 4c (here the arrow is the direction of melt filling), then enter the second stage to rapidly increase the pressure to shorten the filling time. In the filling process of the second stage of the present invention, the research found that the filling stability is significantly related to the number of risers, because the traditional method of pouring from the center of the wheel has only one riser and gate. The test can get the law and do quantitative processing. In the filling method of the present invention, the number of risers and gates may be two or more. Under the same boosting condition, the flow rate at the gate and the flow rate in the cavity above the gate will change significantly, resulting in an uncontrollable filling flow. Therefore, the present invention obtains the pressure boosting method of the second stage through research. It can be seen from formula (1) that within the same preset filling time, as the number of risers increases, the pressure boosting speed that can be used is It can be gradually increased without causing problems such as turbulent entrainment. The value of the resistance coefficient is related to the viscosity of the molten metal, the complexity of the mold cavity, etc. The lower limit is taken when the resistance is small, and the upper limit is taken when the resistance is large.

实施例1:Example 1:

采用2个升液管和浇口,所用金属熔体质量百分比组成如下:Si:5~9%,Mg:0.3~0.5%,Zr:0.01~0.02%,B:0.005~0.007%,RE:0.002~0.005%,Nd:0.002~0.005%,Fe:0.05~0.15%,Mn:0.05~0.1%,Ti:0.08~0.14%,其余为Al和不可避免的杂质。Two liquid risers and gates are used, and the mass percentage of the metal melt used is as follows: Si: 5-9%, Mg: 0.3-0.5%, Zr: 0.01-0.02%, B: 0.005-0.007%, RE: 0.002 ~ 0.005%, Nd: 0.002 ~ 0.005%, Fe: 0.05 ~ 0.15%, Mn: 0.05 ~ 0.1%, Ti: 0.08 ~ 0.14%, and the rest are Al and inevitable impurities.

(1)锁紧驱动机构带动侧模锁紧部向外侧移动,留出合模空间,随后下模、上模和边模合模,下模、上模和边模合模以后,锁紧驱动机构带动侧模锁紧部向内侧移动,使使两斜面匹配贴合,侧模锁紧块的斜面位于上模锁紧部的斜面的上方,进入锁模状态;(1) The locking drive mechanism drives the locking part of the side mold to move to the outside, leaving a mold clamping space, and then the lower mold, the upper mold and the side mold are closed. After the lower mold, the upper mold and the side mold are closed, the locking drive The mechanism drives the side mold locking part to move inward, so that the two inclined surfaces match and fit, and the inclined surface of the side mold locking block is located above the inclined surface of the upper mold locking part, and enters the mold clamping state;

(2)升液:通过高压气源对保温炉内的铝液进行加压,使铝液在压力下沿着升液管上升到浇口位置,该阶段升压速度为3.5KPa/s,将压力增加到20KPa;(2) Liquid rise: pressurize the aluminum liquid in the holding furnace through the high-pressure gas source, so that the aluminum liquid rises to the gate position along the liquid riser pipe under pressure. The pressure is increased to 20KPa;

(3)充型:继续升压,使铝液通过浇口进入型腔,第一阶段升压速度为0.2KPa/s,时间为1.8s,使金属熔体平稳充满图4b箭头所示区域,随后进入第二阶段随后以0.66KPa/s的升压速度快速充型,直至将型腔充满。(3) Filling: Continue to increase the pressure, so that the molten aluminum enters the cavity through the gate. The pressure increase speed in the first stage is 0.2KPa/s, and the time is 1.8s, so that the metal melt fills the area shown by the arrow in Figure 4b smoothly. Then enter the second stage and then quickly fill the mold at a boosting speed of 0.66KPa/s until the cavity is full.

(4)结晶增压保压:充型结束后,以8KPa/的升压速度将压力快速增加到150KPa,并保压,液压油缸带动液压杆驱动压力块对轮心位置处施加2000KPa的机械压力,振动发生器带动振动杆对铝液进行振动细化,直到车轮凝固完成。在保压过程中,在浇口处对一直保持轮辋热节的高压力补缩,在高压铝液的补缩下,完全消除了该处的缩孔缩松产生的可能性。同时压力块对轮心处金属液进行局部加压,消除了该处产生缩孔缩松的可能性。(4) Crystallization pressurization and pressure maintenance: After the filling is completed, the pressure is rapidly increased to 150KPa at a boosting speed of 8KPa/, and the pressure is maintained. The hydraulic cylinder drives the hydraulic rod to drive the pressure block to apply a mechanical pressure of 2000KPa to the wheel center position. , the vibration generator drives the vibration rod to vibrate and refine the molten aluminum until the wheel is solidified. During the pressure-holding process, the high-pressure feeding of the hot joint of the rim is applied at the gate, and the possibility of shrinkage porosity at this place is completely eliminated under the feeding of the high-pressure molten aluminum. At the same time, the pressure block pressurizes the metal liquid at the center of the wheel locally, eliminating the possibility of shrinkage and porosity at this place.

(5)卸压放气:铝合金车轮凝固完毕,解除保温炉内的气体压力,使升液管和浇道口未凝固的铝液流回到保温炉中。(5) Pressure relief and gas release: After the solidification of the aluminum alloy wheel is completed, the gas pressure in the holding furnace is released, so that the unsolidified aluminum liquid from the riser and the runner will flow back to the holding furnace.

(6)解锁开模,顶出铸件,进入下一个生产循环。(6) Unlock and open the mold, eject the casting, and enter the next production cycle.

以上所述,仅是本发明的较佳实施例,并非对本发明作任何限制,凡是根据本发明技术实质对以上实施例所作的任何简单修改、变更以及等效结构变化,均仍属于本发明技术方案的保护范围内。The above are only preferred embodiments of the present invention and do not limit the present invention. Any simple modifications, changes and equivalent structural changes made to the above embodiments according to the technical essence of the present invention still belong to the technology of the present invention. within the scope of the program.

Claims (10)

1. The utility model provides a mould locking device is used in antigravity casting, its characterized in that, mould locking device is used in antigravity casting includes side form locking portion, goes up mould locking portion and lower mould locking portion, side form locking portion is fixed in on the side form template or the frame of antigravity casting equipment through adapting unit, including locking actuating mechanism, locking force drive mechanism and side form latch segment, be equipped with locking force drive mechanism on the locking force actuating mechanism of locking force drive mechanism, the side form latch segment is connected to locking force drive mechanism, have the inclined plane on the side form latch segment, go up mould locking portion and lower mould locking portion and be equipped with the inclined plane that suits with side form latch segment form.
2. The apparatus according to claim 1, wherein the locking driving mechanism drives the locking portion of the side mold to move left and right.
3. The apparatus according to claim 2, wherein the inclined surface of the side mold locking piece is engaged with the inclined surfaces of the upper mold locking portion and the lower mold locking portion in a mold locking state, and the side mold driving mechanism applies a mold locking force to the engaging surface.
4. The mold clamping apparatus for antigravity casting according to claim 3, wherein in the mold clamping state, the inclined surface of the side mold clamping piece is positioned above the inclined surfaces of the upper mold clamping part and the lower mold clamping part.
5. Countergravity casting apparatus with the apparatus of any one of claims 1 to 4.
6. The countergravity casting apparatus of claim 5, wherein the countergravity casting apparatus is a low pressure casting apparatus or a counter pressure casting apparatus.
7. The countergravity casting apparatus of claim 6, further comprising a localized pressurization and refinement device comprising a localized pressurization mechanism and a refinement mechanism;
the local pressurization mechanism is arranged in: the counter-gravity casting wheel mould comprises a pressure driving mechanism, a pressure transmission mechanism and a pressure applying mechanism below the position corresponding to the wheel center of the wheel, wherein the pressure applying mechanism is in contact with the metal melt and applies pressure to the metal melt after the mould filling is finished;
the refining mechanism is arranged on the anti-gravity casting wheel mould and above the position corresponding to the wheel center of the wheel, and refines the metal melt in the solidification process.
8. The antigravity casting apparatus of claim 7 wherein the pressure drive mechanism is a hydraulic ram, the pressure transfer mechanism is a hydraulic ram and the pressure applying mechanism is a pressure block.
9. The countergravity casting apparatus of claim 7, wherein the attenuation mechanism is an ultrasonic attenuation mechanism or a vibratory attenuation mechanism.
10. The antigravity casting apparatus of claim 7 or 8, wherein the antigravity casting apparatus includes a mold having a gate opening in a torus directly below a wheel rim.
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