CN111878644B - Gas hose with mixed knitting reinforcing layer and process thereof - Google Patents
Gas hose with mixed knitting reinforcing layer and process thereof Download PDFInfo
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- CN111878644B CN111878644B CN202010940061.1A CN202010940061A CN111878644B CN 111878644 B CN111878644 B CN 111878644B CN 202010940061 A CN202010940061 A CN 202010940061A CN 111878644 B CN111878644 B CN 111878644B
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- 238000000034 method Methods 0.000 title claims description 5
- 230000008569 process Effects 0.000 title claims description 5
- 230000003014 reinforcing effect Effects 0.000 title claims description 5
- 238000009940 knitting Methods 0.000 title 1
- 230000002787 reinforcement Effects 0.000 claims abstract description 72
- 239000002184 metal Substances 0.000 claims abstract description 65
- 229920001971 elastomer Polymers 0.000 claims abstract description 55
- 239000000835 fiber Substances 0.000 claims abstract description 31
- 239000000126 substance Substances 0.000 claims abstract description 31
- 238000005260 corrosion Methods 0.000 claims abstract description 5
- 230000007797 corrosion Effects 0.000 claims abstract description 5
- 239000010410 layer Substances 0.000 claims description 179
- 230000004888 barrier function Effects 0.000 claims description 36
- 239000000463 material Substances 0.000 claims description 13
- 230000006835 compression Effects 0.000 claims description 10
- 238000007906 compression Methods 0.000 claims description 10
- 239000004033 plastic Substances 0.000 claims description 7
- 238000009941 weaving Methods 0.000 claims description 7
- 239000012790 adhesive layer Substances 0.000 claims description 6
- 239000002346 layers by function Substances 0.000 claims description 5
- 125000004122 cyclic group Chemical group 0.000 claims description 4
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 claims 1
- 238000000576 coating method Methods 0.000 claims 1
- 241000699670 Mus sp. Species 0.000 abstract description 3
- 241000283984 Rodentia Species 0.000 abstract description 3
- 230000035929 gnawing Effects 0.000 abstract description 3
- 239000007789 gas Substances 0.000 description 59
- 230000009286 beneficial effect Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 230000006872 improvement Effects 0.000 description 5
- 238000002156 mixing Methods 0.000 description 4
- 230000008520 organization Effects 0.000 description 4
- 238000009825 accumulation Methods 0.000 description 3
- 229920000459 Nitrile rubber Polymers 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000012780 transparent material Substances 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L11/00—Hoses, i.e. flexible pipes
- F16L11/04—Hoses, i.e. flexible pipes made of rubber or flexible plastics
- F16L11/08—Hoses, i.e. flexible pipes made of rubber or flexible plastics with reinforcements embedded in the wall
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D23/00—Producing tubular articles
- B29D23/001—Pipes; Pipe joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B1/00—Layered products having a non-planar shape
- B32B1/08—Tubular products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B25/00—Layered products comprising a layer of natural or synthetic rubber
- B32B25/04—Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B25/08—Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B25/00—Layered products comprising a layer of natural or synthetic rubber
- B32B25/10—Layered products comprising a layer of natural or synthetic rubber next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B25/00—Layered products comprising a layer of natural or synthetic rubber
- B32B25/14—Layered products comprising a layer of natural or synthetic rubber comprising synthetic rubber copolymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/304—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/08—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer the fibres or filaments of a layer being of different substances, e.g. conjugate fibres, mixture of different fibres
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L11/00—Hoses, i.e. flexible pipes
- F16L11/04—Hoses, i.e. flexible pipes made of rubber or flexible plastics
- F16L11/12—Hoses, i.e. flexible pipes made of rubber or flexible plastics with arrangements for particular purposes, e.g. specially profiled, with protecting layer, heated, electrically conducting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/103—Metal fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/54—Yield strength; Tensile strength
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/554—Wear resistance
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2597/00—Tubular articles, e.g. hoses, pipes
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
Abstract
本发明公开了一种具有混编加强层的燃气软管,包括:内胶管,所述内胶管为耐腐蚀的中空管道;混编加强层,包括编织经线组和编织纬线组,所述编织经线组由至少两根并行的第一经线构成,所述编织纬线组由至少两根并行的第一纬线构成;所述第一经线和第一纬线沿其布置方向上并行或夹设的设有至少一根金属丝,所述编织经线组、编织纬线组和金属丝相互交叠并包紧在中胶管外,有效的防止如老鼠等啮齿动物啃咬燃气管,减少了安全隐患,而高强度化纤的丝线间隙为积聚的燃气提供引导,使得渗透的燃气从燃气管两端渗出。
The present invention discloses a gas hose with a mixed-woven reinforcement layer, comprising: an inner rubber hose, which is a corrosion-resistant hollow pipe; a mixed-woven reinforcement layer, comprising a braided warp group and a braided weft group, wherein the braided warp group is composed of at least two parallel first warps, and the braided weft group is composed of at least two parallel first wefts; the first warp and the first weft are arranged in parallel or sandwiched along their arrangement direction with at least one metal wire, the braided warp group, the braided weft group and the metal wire overlap with each other and are tightly wrapped around the outer side of the inner rubber hose, effectively preventing rodents such as mice from gnawing on the gas pipe, reducing safety hazards, and the gaps between the high-strength chemical fiber threads provide guidance for the accumulated gas, so that the infiltrated gas seeps out from both ends of the gas pipe.
Description
技术领域Technical Field
本发明涉及管材技术领域,具体涉及一种具有混编加强层的燃气软管及其工艺。The invention relates to the technical field of pipes, and in particular to a gas hose with a mixed-braided reinforcement layer and a process thereof.
背景技术Background Art
目前,市场上的燃气管,其通常都具有单层结构和多层结构,随民众的安全意识的提高,燃气管多为多层结构,该多层结构包括内胶层、加强层和外胶层,在性能上,内胶层需要满足耐燃气腐蚀和较低的渗透率,外胶层需要具备足够的耐磨性,而加强层决定了燃气管的整体强度和抗压能力,燃气管的加强层虽为燃气管提供了一定的结构强度,由于内外胶层的渗透率不同,且由于内外渗透的时间差,内层渗透的燃气较多具有较大压力,外层渗透的燃气相对较少,因而压力较小,导致渗出的燃气在内外层之间的粘和相对薄弱处积聚,进而形成鼓包,影响内外层之间的粘和度,而现有技术中的燃气管的加强层通常是由不同材质的编织层构成,不同编织层之间的张力不等,更进一步的导致了鼓包现象,严重影响燃气管的安全使用。At present, gas pipes on the market usually have a single-layer structure and a multi-layer structure. With the improvement of people's safety awareness, gas pipes are mostly multi-layer structures, which include an inner rubber layer, a reinforcement layer and an outer rubber layer. In terms of performance, the inner rubber layer needs to meet the requirements of gas corrosion resistance and low permeability, the outer rubber layer needs to have sufficient wear resistance, and the reinforcement layer determines the overall strength and pressure resistance of the gas pipe. Although the reinforcement layer of the gas pipe provides a certain structural strength for the gas pipe, due to the different permeabilities of the inner and outer rubber layers and the time difference between the inner and outer penetrations, the gas that penetrates the inner layer is more and has a greater pressure, while the gas that penetrates the outer layer is relatively less, so the pressure is smaller, resulting in the accumulation of the seeped gas at the relatively weak adhesion between the inner and outer layers, thereby forming a bulge, affecting the adhesion between the inner and outer layers. The reinforcement layer of the gas pipe in the prior art is usually composed of woven layers of different materials, and the tension between different woven layers is unequal, which further leads to the bulging phenomenon, seriously affecting the safe use of the gas pipe.
发明内容Summary of the invention
针对现有技术存在的不足,本发明的目的在于提供一种具有混编加强层的燃气软管,有效增加燃气软管的结构强度。In view of the deficiencies in the prior art, an object of the present invention is to provide a gas hose with a mixed-braided reinforcement layer, which effectively increases the structural strength of the gas hose.
本发明的上述技术目的是通过以下技术方案得以实现的:一种具有混编加强层的燃气软管,包括由内向外设置的:The above technical objectives of the present invention are achieved through the following technical solutions: A gas hose with a mixed reinforcement layer, including:
内胶管,所述内胶管为耐腐蚀的中空管道,用于传输燃气和承受燃气压力;An inner rubber hose, which is a corrosion-resistant hollow pipe used to transmit gas and withstand gas pressure;
混编加强层,包括编织经线组和编织纬线组,所述编织经线组由至少两根并行的第一经线构成,所述编织纬线组由至少两根并行的第一纬线构成;A mixed-woven reinforcement layer, comprising a woven warp thread group and a woven weft thread group, wherein the woven warp thread group is composed of at least two parallel first warp threads, and the woven weft thread group is composed of at least two parallel first weft threads;
所述第一经线和第一纬线沿其布置方向上并行或夹设的设有至少一根金属丝,所述编织经线组、编织纬线组和金属丝相互交叠并包紧在中胶管外;At least one metal wire is arranged parallel to or sandwiched between the first warp and the first weft along their arrangement direction, and the braided warp group, the braided weft group and the metal wire overlap each other and are tightly wrapped outside the middle rubber tube;
进一步,还包括耐磨层,所述耐磨层包围并致密混编加强层。Furthermore, it also includes a wear-resistant layer, which surrounds and densely mixes the reinforcing layer.
进一步,所述耐磨层内壁上对应编织经线组和编织纬线组分别设有压紧凸层;所述外阻隔层上对应编织经线组和编织纬线组分别设有压紧凹层,通过以上改进,为混编加强层提供一定的安装定位,压紧凹层有利于混编加强层在中胶管上编织成型,压紧凸层有利于耐磨层致密混编加强层,保证混编加强层结构稳定性。Furthermore, compression convex layers are respectively provided on the inner wall of the wear-resistant layer corresponding to the woven warp group and the woven weft group; and compression concave layers are respectively provided on the outer barrier layer corresponding to the woven warp group and the woven weft group. Through the above improvements, a certain installation positioning is provided for the mixed-woven reinforcement layer. The compression concave layer is beneficial to the weaving and forming of the mixed-woven reinforcement layer on the middle rubber hose, and the compression convex layer is beneficial to the dense mixed-woven reinforcement layer of the wear-resistant layer, thereby ensuring the structural stability of the mixed-woven reinforcement layer.
进一步,所述混编加强层由若干个完全循环组织构成,所述第一经线沿其布置方向的组织点为两上两下,所述第一纬线沿其布置方向的组织点位两下两上,经向的所述金属丝的组织点为两上两下。Furthermore, the mixed-woven reinforcement layer is composed of a plurality of fully cyclic structures, the structure points of the first warp along its arrangement direction are two up and two down, the structure points of the first weft along its arrangement direction are two down and two up, and the structure points of the metal wire in the warp direction are two up and two down.
进一步,还包括设于内加强层外的中胶管,所述中胶管包括致密贴合的内阻隔层和外阻隔层;所述内阻隔层为塑料与橡胶材料的共混层,所述外阻隔层为塑材料层,所述内加强层粘接在内阻隔层的内壁与内内胶管的外壁之间,通过以上改进,通过塑料与橡胶材质共混,增加内阻隔层的抗拉伸强度、耐油性以及对燃气在其内的引导性。Furthermore, it also includes a middle rubber hose arranged outside the inner reinforcement layer, the middle rubber hose includes a tightly fitted inner barrier layer and an outer barrier layer; the inner barrier layer is a blended layer of plastic and rubber materials, the outer barrier layer is a plastic material layer, and the inner reinforcement layer is bonded between the inner wall of the inner barrier layer and the outer wall of the inner rubber hose. Through the above improvements, the tensile strength, oil resistance and gas guidance of the inner barrier layer are increased by blending plastic and rubber materials.
进一步,所述金属丝沿其布置方向具有第一、第二和第三螺旋位置,所述金属丝在第一螺旋位置并行的位于第一经线和/或第一纬线的一侧;所述金属丝在第二螺旋位置位于两根第一经线和/或两根第一纬线之间;所述金属丝在第三螺旋位置并行的位于第一经线和/或第一纬线的另一侧,通过以上改进,金属丝在第一螺旋位置和第三螺旋位置排布在第一经线、第一纬线的两侧,使得金属丝在经向上收紧第一经线,在纬向上收紧第一纬线,使得混编加强层的结构更加紧密,金属丝在第二螺旋位置压紧第一经线、第一纬线,当第二螺旋位置是位于完全循环组织的两个经组织点和两个纬组织点之间,也可以是位于经组织点或是纬组织点上。Furthermore, the metal wire has a first, second and third spiral position along its arrangement direction. The metal wire is located on one side of the first warp and/or the first weft in parallel at the first spiral position; the metal wire is located between two first warp threads and/or two first weft threads at the second spiral position; the metal wire is located on the other side of the first warp and/or the first weft in parallel at the third spiral position. Through the above improvements, the metal wire is arranged on both sides of the first warp and the first weft at the first spiral position and the third spiral position, so that the metal wire tightens the first warp in the warp direction and tightens the first weft in the weft direction, making the structure of the mixed reinforcement layer tighter. The metal wire presses the first warp and the first weft at the second spiral position. When the second spiral position is between two warp tissue points and two weft tissue points of the fully cyclic tissue, it can also be located on a warp tissue point or a weft tissue point.
进一步,所述第一经线和第一纬线均包括连结丝和至少两股高强度化纤,所述高强度化纤分别沿不同旋向的缠绕在连结丝上,通过以上改进,在连接丝上缠绕设置多股高强度化纤从而构成第一经线、第一纬线,保证单根第一经线和第一纬线的结构强度,且该连接丝可选为金属材质,也可选为高强度化纤。Furthermore, the first warp and the first weft both include a connecting wire and at least two strands of high-strength chemical fibers, and the high-strength chemical fibers are respectively wound on the connecting wire along different rotation directions. Through the above improvements, multiple strands of high-strength chemical fibers are wound on the connecting wire to form the first warp and the first weft, thereby ensuring the structural strength of a single first warp and the first weft, and the connecting wire can be made of metal or high-strength chemical fiber.
进一步,相邻的两根编织经线组和两根编织纬线组相互平行且设有间隙,所述金属丝布置并填充所述间隙,且在所述相邻的两根第一经线的经组织点交错设置。Furthermore, two adjacent braided warp groups and two adjacent braided weft groups are parallel to each other and have gaps therebetween. The metal wires are arranged to fill the gaps and are staggered at the warp points of the two adjacent first warp threads.
进一步,所述第二经线与第一经线的直径比例为1:5,所述第二纬线与第一纬线的直径比例为1:5,所述连结丝与金属丝的直径比例为1:4。Furthermore, the diameter ratio of the second warp thread to the first warp thread is 1:5, the diameter ratio of the second weft thread to the first weft thread is 1:5, and the diameter ratio of the connecting wire to the metal wire is 1:4.
进一步,所述第二经线和第二纬线的夹角设置为60~90度;所述第一经线和第一纬线的夹角设置为45~90度。Furthermore, the angle between the second longitude and the second latitude is set to 60 to 90 degrees; the angle between the first longitude and the first latitude is set to 45 to 90 degrees.
一种具有混编加强层的燃气软管的工艺,包括以下步骤:A process for producing a gas hose having a mixed reinforcement layer comprises the following steps:
a.依次设置牵引轮、第一张力控制装置和收线筒,该第一张力控制装置的两侧出线且均间隔的布置有若干第一张力辊,调控每个张力辊的上下间距和前后间距,在收线筒上收束成张力一致的第二经线筒、第二纬线筒;a. A traction wheel, a first tension control device and a take-up drum are sequentially arranged, and a plurality of first tension rollers are arranged at intervals on both sides of the first tension control device to adjust the upper and lower spacing and the front and rear spacing of each tension roller, and the second warp drum and the second weft drum with the same tension are gathered on the take-up drum;
b.挤出内胶管的塑材料层以及粘接层,在粘接层表面编织内加强层;挤出中胶管的内阻隔层和外阻隔层后粘接,将内阻隔层致密的包覆在粘接层和内加强层上;b. Extrude the plastic material layer and the bonding layer of the inner hose, and weave the inner reinforcement layer on the surface of the bonding layer; extrude the inner barrier layer and the outer barrier layer of the middle hose and bond them together, and densely cover the inner barrier layer on the bonding layer and the inner reinforcement layer;
c.在连结丝上螺旋的拧合多股高强度化纤呈第一经线、第一纬线;c. A plurality of high-strength chemical fibers are spirally twisted on the connecting wire to form a first warp and a first weft;
d.依次设置牵引轮、第二张力控制装置和收线筒,该第二张力控制装置的两侧出线且均间隔的布置有若干第二张力辊和第三张力辊,在第二张力辊上并排的布置至少两根第一经线或至少两根第一纬线,在第三张力辊上布置金属丝,金属丝相对第一经线或第一纬线并行,调控第二张力辊和第三张力辊的前后间距和上下间距,在同一收线筒上收束成张力一致的金属丝和高强度化纤的混合线筒,分别为第一经线筒和第一纬线筒;d. A traction wheel, a second tension control device and a wire take-up drum are sequentially arranged, a plurality of second tension rollers and a third tension roller are arranged at intervals on both sides of the second tension control device, at least two first warps or at least two first wefts are arranged side by side on the second tension roller, a metal wire is arranged on the third tension roller, the metal wire is parallel to the first warp or the first weft, the front-to-back spacing and the upper-lower spacing of the second tension roller and the third tension roller are regulated, and a mixed wire drum of metal wire and high-strength chemical fiber with consistent tension is gathered on the same wire take-up drum, which are the first warp drum and the first weft drum respectively;
e.在中胶层外编织混编加强层,在混编加强层外致密的包覆耐磨层。e. A mixed braided reinforcement layer is woven outside the middle rubber layer, and a wear-resistant layer is densely coated outside the mixed braided reinforcement layer.
与现有技术相比,本发明具有以下优点和有益效果:Compared with the prior art, the present invention has the following advantages and beneficial effects:
1、通过将高强度化纤和金属丝混合编织,金属丝为燃气管整体增加结构强度,有效的防止如老鼠等啮齿动物啃咬燃气管,减少了安全隐患,而高强度化纤的丝线间隙为积聚的燃气提供引导,使得渗透的燃气从燃气管两端渗出;1. By mixing high-strength chemical fiber and metal wire, the metal wire increases the structural strength of the gas pipe as a whole, effectively preventing rodents such as mice from gnawing on the gas pipe, reducing safety hazards, and the gaps between the high-strength chemical fiber threads provide guidance for the accumulated gas, allowing the infiltrated gas to seep out from both ends of the gas pipe;
2、在内胶管外设置内加强层,由于燃气首先从内胶管渗出,其具有较大压力,由单一材质的高强度化纤编织构成的内加强层引导渗出的气体沿第二经线和第二纬线的布置方向从燃气软管的端部渗出,从而有效减少气体在中胶层与内胶层之间的鼓包现象;2. An inner reinforcement layer is arranged outside the inner rubber hose. Since the gas first seeps out from the inner rubber hose, it has a relatively large pressure. The inner reinforcement layer made of a single material of high-strength chemical fiber weave guides the seeping gas to seep out from the end of the gas hose along the arrangement direction of the second warp and the second weft, thereby effectively reducing the bulging phenomenon of the gas between the middle rubber layer and the inner rubber layer;
3、混编加强层在经向上设置至少两根第一经线,在纬向上设置至少两根第一纬线,在第一经线和第一纬线一侧并行设置金属丝,减少金属丝与高强度化纤的张力差引起的浮动间隙,且金属丝在中胶管表面挤压的排紧第一经线、第一纬线,从而增加混编加强层的紧密性,金属丝与高强度化纤结合,保证燃气软管的结构强度以及抗扭曲、抗挤压能力,同时,第一经线、第一纬线与金属丝之间的交缝处构成燃气的另一引流通道,确保渗透的燃气沿第一经线或第一纬线的布置方向向燃气软管的两端输出,从而有效的避免燃气在燃气软管的功能层之间积聚。3. The mixed reinforcement layer is provided with at least two first warps in the warp direction and at least two first wefts in the weft direction. Metal wires are arranged in parallel on one side of the first warps and the first wefts to reduce the floating gap caused by the tension difference between the metal wires and the high-strength chemical fibers. The metal wires squeeze the first warps and the first wefts on the surface of the middle rubber hose to tighten the tightness of the mixed reinforcement layer. The metal wires are combined with the high-strength chemical fibers to ensure the structural strength and anti-twisting and anti-extrusion capabilities of the gas hose. At the same time, the intersection between the first warps, the first wefts and the metal wires constitutes another drainage channel for the gas, ensuring that the infiltrated gas is output to both ends of the gas hose along the arrangement direction of the first warps or the first wefts, thereby effectively avoiding the accumulation of gas between the functional layers of the gas hose.
4、编织经线组、编织纬线组和金属丝收紧中胶层,增加中胶层的内阻隔层和外阻隔层之间的致密性,取消内加强层在内胶层和中胶层之间的粘和空隙,耐磨层在保证燃气软管外部的耐磨性的同时,进一步致密燃气软管每个功能层,减少由于内加强层和混编加强层的组织点上的张力产生的浮动间隙;4. The braided warp group, the braided weft group and the metal wire tighten the middle rubber layer, increase the density between the inner barrier layer and the outer barrier layer of the middle rubber layer, eliminate the adhesion and gap between the inner reinforcement layer and the middle rubber layer, and the wear-resistant layer further densifies each functional layer of the gas hose while ensuring the wear resistance of the outer surface of the gas hose, reducing the floating gap caused by the tension on the organization point of the inner reinforcement layer and the mixed reinforcement layer;
5、两根第一经线和两根第一纬线并行布置,减少经向和纬向上组织点的高度差,通过增加并行金属丝的数量,减少相邻的第一经线和第一纬线之间的空缺区域,增加混编加强层的结构紧密性以及混编加强层在中胶管上的包覆程度,提高燃气软管整体的结构强度,延伸及膨胀系数低。5. The two first warps and the two first wefts are arranged in parallel to reduce the height difference of the organization points in the warp and weft directions. By increasing the number of parallel metal wires, the vacant area between adjacent first warps and first wefts is reduced, the structural tightness of the mixed reinforcement layer and the degree of coverage of the mixed reinforcement layer on the medium rubber hose are increased, and the overall structural strength of the gas hose is improved, with low elongation and expansion coefficients.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的结构示意图(图中省略第一经线细节);FIG1 is a schematic diagram of the structure of the present invention (the details of the first warp are omitted in the figure);
图2为本发明的外阻隔层和耐磨层的平铺示意图;FIG2 is a schematic diagram of the flattening of the outer barrier layer and the wear-resistant layer of the present invention;
图3为本发明的第一经线、第一纬线的结构示意图;FIG3 is a schematic structural diagram of a first warp and a first weft of the present invention;
图4为本发明的第一张力控制装置的结构示意图;FIG4 is a schematic structural diagram of a first tension control device of the present invention;
图5为本发明的第二张力控制装置的结构示意图;FIG5 is a schematic structural diagram of a second tension control device of the present invention;
图中:1、内胶管;2、内加强层;2.1、第二经线;2.2、第二纬线;3、中胶层;3.1、内阻隔层;3.2、外阻隔层;3.3、压紧凹层;4、混编加强层;4.1、第一经线;4.2、第一纬线;4.3、金属丝;5、耐磨层;5.1、压紧凸层;6、连接丝;7、第一螺旋位置;8、第二螺旋位置;9、第三螺旋位置;10、牵引轮;11、第一张力辊;12、第二张力辊;15、第三张力辊;16、第一张力控制装置;17、第二张力控制装置;In the figure: 1, inner rubber tube; 2, inner reinforcement layer; 2.1, second warp; 2.2, second weft; 3, middle rubber layer; 3.1, inner barrier layer; 3.2, outer barrier layer; 3.3, compacting concave layer; 4, mixed reinforcement layer; 4.1, first warp; 4.2, first weft; 4.3, metal wire; 5, wear-resistant layer; 5.1, compacting convex layer; 6, connecting wire; 7, first spiral position; 8, second spiral position; 9, third spiral position; 10, traction wheel; 11, first tension roller; 12, second tension roller; 15, third tension roller; 16, first tension control device; 17, second tension control device;
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
应当理解尽管在本文中出现了术语上、中、下、一端等以描述各种元件,但这些元件不被这些术语限制。这些术语仅用于将元件彼此区分开以便于理解,而不是用于定义任何方向或顺序上的限制。It should be understood that although the terms upper, middle, lower, one end, etc. appear in this document to describe various elements, these elements are not limited by these terms. These terms are only used to distinguish elements from each other for easy understanding, and are not used to define any direction or order limitation.
本发明中指得经向和纬向为相对经向和相对纬向,并非绝对经向和绝对纬向。The longitude and latitude referred to in the present invention are relative longitude and relative latitude, not absolute longitude and absolute latitude.
如图1-5所示,一种具有混编加强层的燃气软管,包括:As shown in FIG1-5, a gas hose with a mixed reinforcement layer includes:
内胶管1,内胶管1为耐腐蚀气体侵蚀的橡胶材质;Inner rubber tube 1, the inner rubber tube 1 is made of rubber material resistant to corrosion by corrosive gases;
内加强层2,包括交叠的第二经线2.1和第二纬线2.2,第二经线2.1和第二纬线2.2分别由至少一股高强度化纤拧合The inner reinforcing layer 2 comprises overlapping second warp threads 2.1 and second weft threads 2.2, wherein the second warp threads 2.1 and the second weft threads 2.2 are respectively formed by twisting at least one strand of high-strength chemical fiber.
中胶管,包括致密贴合的内阻隔层3.1和外阻隔层3.2;The middle rubber hose comprises a tightly fitted inner barrier layer 3.1 and an outer barrier layer 3.2;
混编加强层4,包括编织经线组和编织纬线组,编织经线组由至少两根并行的第一经线4.1构成,编织纬线组由至少两根并行的第一纬线4.2构成,第一经线4.1和第一纬线4.2均由至少两股高强度化纤拧合;The mixed reinforcement layer 4 comprises a braided warp group and a braided weft group, wherein the braided warp group is composed of at least two parallel first warp threads 4.1, and the braided weft group is composed of at least two parallel first weft threads 4.2, and the first warp threads 4.1 and the first weft threads 4.2 are both twisted by at least two strands of high-strength chemical fibers;
耐磨层5,耐磨层5包围并致密混编加强层4,其中,耐磨层5为透明材料制成;A wear-resistant layer 5, the wear-resistant layer 5 surrounds and densely mixes the reinforcing layer 4, wherein the wear-resistant layer 5 is made of a transparent material;
1、通过将高强度化纤和金属丝4.3混合编织,金属丝4.3为燃气管整体增加结构强度,有效的防止如老鼠等啮齿动物啃咬燃气管,减少了安全隐患,而高强度化纤的丝线间隙为积聚的燃气提供引导,使得渗透的燃气从燃气管两端渗出;1. By mixing and weaving high-strength chemical fiber and metal wire 4.3, the metal wire 4.3 increases the structural strength of the gas pipe as a whole, effectively preventing rodents such as mice from gnawing on the gas pipe, reducing safety hazards, and the gaps between the high-strength chemical fiber threads provide guidance for the accumulated gas, so that the infiltrated gas seeps out from both ends of the gas pipe;
2、在内胶管1外设置内加强层2,由于燃气首先从内胶管1渗出,其具有较大压力,由单一材质的高强度化纤编织构成的内加强层2引导渗出的气体沿第二经线2.1和第二纬线2.2的布置方向从燃气软管的端部渗出,从而有效减少气体在中胶层3与内胶层之间的鼓包现象;2. An inner reinforcement layer 2 is arranged outside the inner rubber hose 1. Since the gas first seeps out from the inner rubber hose 1, it has a relatively large pressure. The inner reinforcement layer 2 made of a single material of high-strength chemical fiber weave guides the seeping gas to seep out from the end of the gas hose along the arrangement direction of the second warp 2.1 and the second weft 2.2, thereby effectively reducing the bulging phenomenon of the gas between the middle rubber layer 3 and the inner rubber layer;
3、混编加强层4在经向上设置至少两根第一经线4.1,在纬向上设置至少两根第一纬线4.2,在第一经线4.1和第一纬线4.2一侧并行设置金属丝4.3,减少金属丝4.3与高强度化纤的张力差引起的浮动间隙,且金属丝4.3在中胶管表面挤压的排紧第一经线4.1、第一纬线4.2,从而增加混编加强层4的紧密性,金属丝4.3与高强度化纤结合,保证燃气软管的结构强度以及抗扭曲、抗挤压能力,同时,第一经线4.1、第一纬线4.2与金属丝4.3之间的交缝处构成燃气的另一引流通道,确保渗透的燃气沿第一经线4.1或第一纬线4.2的布置方向向燃气软管的两端输出,从而有效的避免燃气在燃气软管的功能层之间积聚。3. The mixed-woven reinforcement layer 4 is provided with at least two first warps 4.1 in the warp direction and at least two first wefts 4.2 in the weft direction. Metal wires 4.3 are arranged in parallel on one side of the first warps 4.1 and the first weft 4.2 to reduce the floating gap caused by the tension difference between the metal wires 4.3 and the high-strength chemical fiber. The metal wires 4.3 squeeze the first warps 4.1 and the first weft 4.2 on the surface of the middle rubber hose to tighten the tightness of the mixed-woven reinforcement layer 4. The metal wires 4.3 are combined with the high-strength chemical fiber to ensure the structural strength and anti-twisting and anti-extrusion capabilities of the gas hose. At the same time, the intersection between the first warps 4.1, the first weft 4.2 and the metal wires 4.3 constitutes another drainage channel for the gas, ensuring that the infiltrated gas is output to both ends of the gas hose along the arrangement direction of the first warps 4.1 or the first weft 4.2, thereby effectively avoiding the accumulation of gas between the functional layers of the gas hose.
4、编织经线组、编织纬线组和金属丝4.3收紧中胶层3,增加中胶层3的内阻隔层3.1和外阻隔层3.2之间的致密性,取消内加强层2在内胶层和中胶层3之间的粘和空隙,耐磨层5在保证燃气软管外部的耐磨性的同时,进一步致密燃气软管每个功能层,减少由于内加强层2和混编加强层4的组织点上的张力产生的浮动间隙;4. The braided warp group, the braided weft group and the metal wire 4.3 tighten the middle rubber layer 3, increase the compactness between the inner barrier layer 3.1 and the outer barrier layer 3.2 of the middle rubber layer 3, eliminate the adhesion and gap between the inner reinforcement layer 2 and the middle rubber layer 3, and the wear-resistant layer 5 further densifies each functional layer of the gas hose while ensuring the wear resistance of the outer surface of the gas hose, reducing the floating gap caused by the tension on the organization point of the inner reinforcement layer 2 and the mixed reinforcement layer 4;
5、两根第一经线4.1和两根第一纬线4.2并行布置,减少经向和纬向上组织点的高度差,通过增加并行金属丝4.3的数量,减少相邻的第一经线4.1和第一纬线4.2之间的空缺区域,增加混编加强层4的结构紧密性以及混编加强层4在中胶管上的包覆程度,提高燃气软管整体的结构强度,延伸及膨胀系数低。5. The two first warps 4.1 and the two first wefts 4.2 are arranged in parallel to reduce the height difference of the organization points in the warp and weft directions. By increasing the number of parallel metal wires 4.3, the vacant area between adjacent first warps 4.1 and first wefts 4.2 is reduced, the structural tightness of the mixed reinforcement layer 4 and the degree of coverage of the mixed reinforcement layer 4 on the middle rubber hose are increased, and the overall structural strength of the gas hose is improved, and the elongation and expansion coefficient are low.
具体的,混编加强层4由若干个完全循环组织构成,该完全循环组织指的是,第一经线4.1沿其布置方向的组织点为两上两下,第一纬线4.2沿其布置方向的组织点位两下两上,经向的金属丝4.3的组织点为两上两下;可选的,第一纬线4.2沿其布置方向的组织点位三下三上,经向的金属丝4.3的组织点为三上三下。Specifically, the mixed reinforcement layer 4 is composed of a number of full cycle structures, which means that the structure points of the first warp thread 4.1 along its arrangement direction are two up and two down, the structure points of the first weft thread 4.2 along its arrangement direction are two down and two up, and the structure points of the warp metal wire 4.3 are two up and two down; optionally, the structure points of the first weft thread 4.2 along its arrangement direction are three down and three up, and the structure points of the warp metal wire 4.3 are three up and three down.
具体的,内阻隔层3.1为PVC与丁腈橡胶的共混层,外阻隔层3.2为PVC材料层,内加强层2粘接在内阻隔层3.1的内壁与内内胶管1的外壁之间,通过PVC与丁腈橡胶共混,增加内阻隔层3.1的抗拉伸强度、耐油性以及对燃气在其内的引导性。Specifically, the inner barrier layer 3.1 is a blended layer of PVC and nitrile rubber, the outer barrier layer 3.2 is a PVC material layer, and the inner reinforcement layer 2 is bonded between the inner wall of the inner barrier layer 3.1 and the outer wall of the inner rubber hose 1. By blending PVC and nitrile rubber, the tensile strength, oil resistance and gas guidance of the inner barrier layer 3.1 are increased.
具体的,相邻的两根编织经线组和两根编织纬线组相互平行且设有间隙,金属丝4.3布置并填充间隙,且在相邻的两根第一经线4.1的经组织点交错设置。Specifically, two adjacent braided warp thread groups and two adjacent braided weft thread groups are parallel to each other and have gaps therebetween. The metal wires 4.3 are arranged to fill the gaps and are staggered at the warp thread points of two adjacent first warp threads 4.1.
具体的,第二经线2.1与第一经线4.1的直径比例为1:5,第二纬线2.2与第一纬线4.2的直径比例为1:5,所述连结丝与金属丝4.3的直径比例为1:4。Specifically, the diameter ratio of the second warp 2.1 to the first warp 4.1 is 1:5, the diameter ratio of the second weft 2.2 to the first weft 4.2 is 1:5, and the diameter ratio of the connecting wire to the metal wire 4.3 is 1:4.
具体的,第二经线2.1和第二纬线2.2的夹角设置为60~90度;第一经线4.1和第一纬线4.2的夹角设置为45~90度。Specifically, the included angle between the second longitude line 2.1 and the second latitude line 2.2 is set to 60 to 90 degrees; the included angle between the first longitude line 4.1 and the first latitude line 4.2 is set to 45 to 90 degrees.
如图2所示,作为一种实施例,耐磨层5内壁上对应编织经线组和编织纬线组分别设有压紧凸层5.1;外阻隔层3.2上对应编织经线组和编织纬线组分别设有压紧凹层3.3,压紧凹层3.3为混编加强层4提供一定的安装定位,有利于混编加强层4在中胶管上编织成型,压紧凸层5.1相对的压紧混编加强层4在中胶管的外壁上,有利于耐磨层5致密混编加强层4,保证混编加强层4结构稳定性。As shown in Figure 2, as an embodiment, the inner wall of the wear-resistant layer 5 is provided with a compression convex layer 5.1 corresponding to the woven warp group and the woven weft group; the outer barrier layer 3.2 is provided with a compression concave layer 3.3 corresponding to the woven warp group and the woven weft group. The compression concave layer 3.3 provides a certain installation positioning for the mixed-woven reinforcement layer 4, which is beneficial to the weaving and forming of the mixed-woven reinforcement layer 4 on the middle rubber hose. The compression convex layer 5.1 relatively compresses the mixed-woven reinforcement layer 4 on the outer wall of the middle rubber hose, which is beneficial to the wear-resistant layer 5 to compact the mixed-woven reinforcement layer 4 and ensure the structural stability of the mixed-woven reinforcement layer 4.
作为一种实施例,金属丝4.3沿其布置方向具有第一、第二和第三螺旋位置9,金属丝4.3在第一螺旋位置7并行的位于第一经线4.1和/或第一纬线4.2的一侧;金属丝4.3在第二螺旋位置8位于两根第一经线4.1和/或两根第一纬线4.2之间;金属丝4.3在第三螺旋位置9并行的位于第一经线4.1和/或第一纬线4.2的另一侧,金属丝4.3在第一螺旋位置7和第三螺旋位置9排布在第一经线4.1、第一纬线4.2的两侧,使得金属丝4.3在经向上收紧第一经线4.1,在纬向上收紧第一纬线4.2,使得混编加强层4的结构更加紧密,金属丝4.3在第二螺旋位置8压紧第一经线4.1、第一纬线4.2,当第二螺旋位置8是位于完全循环组织的两个经组织点和两个纬组织点之间,也可以是位于经组织点或是纬组织点上。As an embodiment, the metal wire 4.3 has a first, a second and a third spiral position 9 along its arrangement direction. The metal wire 4.3 is located at one side of the first warp 4.1 and/or the first weft 4.2 in parallel at the first spiral position 7; the metal wire 4.3 is located between two first warp threads 4.1 and/or two first weft threads 4.2 at the second spiral position 8; the metal wire 4.3 is located at the other side of the first warp 4.1 and/or the first weft thread 4.2 in parallel at the third spiral position 9. The metal wire 4.3 is arranged at both sides of the first warp thread 4.1 and the first weft thread 4.2 in the first spiral position 7 and the third spiral position 9, so that the metal wire 4.3 tightens the first warp thread 4.1 in the warp direction and tightens the first weft thread 4.2 in the weft direction, so that the structure of the mixed-woven reinforcement layer 4 is tighter. The metal wire 4.3 presses the first warp thread 4.1 and the first weft thread 4.2 in the second spiral position 8. When the second spiral position 8 is located between two warp tissue points and two weft tissue points of the fully cyclic tissue, it can also be located at a warp tissue point or a weft tissue point.
如图3所示,作为一种实施例,第一经线4.1和第一纬线4.2均包括连结丝和至少两股高强度化纤,高强度化纤分别沿不同旋向的缠绕在连结丝上,在连接丝6上缠绕设置多股高强度化纤从而构成第一经线4.1、第一纬线4.2,保证单根第一经线4.1和第一纬线4.2的结构强度,且该连接丝6可选为金属材质,也可选为高强度化纤。As shown in Figure 3, as an embodiment, the first warp thread 4.1 and the first weft thread 4.2 both include a connecting thread and at least two strands of high-strength chemical fiber. The high-strength chemical fiber is wound on the connecting thread along different rotation directions, and multiple strands of high-strength chemical fiber are wound on the connecting thread 6 to form the first warp thread 4.1 and the first weft thread 4.2, thereby ensuring the structural strength of a single first warp thread 4.1 and the first weft thread 4.2. The connecting thread 6 can be made of metal or high-strength chemical fiber.
一种具有混编加强层的燃气软管的工艺,包括以下步骤:A process for producing a gas hose having a mixed reinforcement layer comprises the following steps:
a.依次设置牵引轮10、第一张力控制装置16和收线筒,该第一张力控制装置16的两侧出线且均间隔的布置有若干第一张力辊11,调控每个张力辊的上下间距和前后间距,在收线筒上收束成张力一致的第二经线2.1筒、第二纬线2.2筒;a. A traction wheel 10, a first tension control device 16 and a take-up drum are sequentially arranged, and a plurality of first tension rollers 11 are arranged at intervals on both sides of the first tension control device 16 to adjust the upper and lower spacing and the front and rear spacing of each tension roller, and the second warp 2.1 and the second weft 2.2 with the same tension are gathered on the take-up drum;
b.挤出内胶管1的PVC材料层以及粘接层,在粘接层表面编织内加强层2;挤出中胶管的内阻隔层3.1和外阻隔层3.2后粘接,将内阻隔层3.1致密的包覆在粘接层和内加强层2上;b. Extrude the PVC material layer and the adhesive layer of the inner rubber hose 1, and weave the inner reinforcement layer 2 on the surface of the adhesive layer; extrude the inner barrier layer 3.1 and the outer barrier layer 3.2 of the middle rubber hose and bond them together, and densely cover the inner barrier layer 3.1 on the adhesive layer and the inner reinforcement layer 2;
c.在连结丝上螺旋的拧合多股高强度化纤呈第一经线4.1、第一纬线4.2;c. A plurality of high-strength chemical fibers are spirally twisted on the connecting wire to form a first warp 4.1 and a first weft 4.2;
d.依次设置牵引轮10、第二张力控制装置17和收线筒,该第二张力控制装置17的两侧出线且均间隔的布置有若干第二张力辊12和第三张力辊15,在第二张力辊12上并排的布置至少两根第一经线4.1或至少两根第一纬线4.2,在第三张力辊15上布置金属丝4.3,金属丝4.3相对第一经线4.1或第一纬线4.2并行,调控第二张力辊12和第三张力辊15的前后间距和上下间距,在同一收线筒上收束成张力一致的金属丝4.3和高强度化纤的混合线筒,分别为第一经线4.1筒和第一纬线4.2筒;d. A traction wheel 10, a second tension control device 17 and a wire take-up drum are sequentially arranged, and a plurality of second tension rollers 12 and a third tension roller 15 are arranged at intervals on both sides of the second tension control device 17. At least two first warp threads 4.1 or at least two first weft threads 4.2 are arranged side by side on the second tension roller 12, and a metal wire 4.3 is arranged on the third tension roller 15. The metal wire 4.3 is parallel to the first warp thread 4.1 or the first weft thread 4.2. The front-to-back spacing and the upper-lower spacing between the second tension roller 12 and the third tension roller 15 are regulated, and a mixed wire drum of the metal wire 4.3 and high-strength chemical fiber with consistent tension is gathered on the same wire take-up drum, which are the first warp thread 4.1 drum and the first weft thread 4.2 drum respectively;
e.在中胶层3外编织混编加强层4,在混编加强层4外致密的包覆耐磨层5。e. A mixed braided reinforcement layer 4 is woven outside the middle rubber layer 3 , and a wear-resistant layer 5 is densely coated outside the mixed braided reinforcement layer 4 .
本具体实施例仅仅是对本发明的解释,其并不是对本发明的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本发明的权利要求范围内都受到专利法的保护。This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by the patent law.
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