CN111875747A - Method for manufacturing light guide plate with dot-matrix-free light guide characteristic - Google Patents
Method for manufacturing light guide plate with dot-matrix-free light guide characteristic Download PDFInfo
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- CN111875747A CN111875747A CN202010771284.XA CN202010771284A CN111875747A CN 111875747 A CN111875747 A CN 111875747A CN 202010771284 A CN202010771284 A CN 202010771284A CN 111875747 A CN111875747 A CN 111875747A
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- light guide
- ultrafine particles
- transparent plastic
- guide plate
- polymer
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F265/00—Macromolecular compounds obtained by polymerising monomers on to polymers of unsaturated monocarboxylic acids or derivatives thereof as defined in group C08F20/00
- C08F265/04—Macromolecular compounds obtained by polymerising monomers on to polymers of unsaturated monocarboxylic acids or derivatives thereof as defined in group C08F20/00 on to polymers of esters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/00663—Production of light guides
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- Health & Medical Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Manufacturing & Machinery (AREA)
- Ophthalmology & Optometry (AREA)
- Mechanical Engineering (AREA)
- Planar Illumination Modules (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Liquid Crystal (AREA)
Abstract
The invention provides a method for manufacturing a light guide plate with dot-free light guide characteristics, which comprises the following steps: the transparent plastic substrate is made by uniformly dispersing ultrafine particles in a transparent plastic substrate, wherein the ultrafine particles are polymer ultrafine particles, the polymer ultrafine particles are made of one of polystyrene, polyvinyl chloride, nylon, acrylic resin, melamine resin and polyacrylonitrile, the transparent plastic substrate is made of one or more of acrylic resin, polystyrene, amorphous polyolefin and polycarbonate, and the addition amount of the polymer ultrafine particles in the transparent plastic substrate is 0.1-5%. The invention solves the problems that the backlight source in the prior art has obvious bright and dark areas due to the fact that light is guided by the light guide dot matrix, and the backlight source with completely uniform light rays is difficult to obtain.
Description
Technical Field
The invention relates to a method for manufacturing a light guide plate, in particular to a method for manufacturing a light guide plate with a dot-matrix-free light guide characteristic.
Background
With the continuous development of display technology, liquid crystal display devices have been widely used in electronic products such as smart phones, tablet computers, and notebooks. However, since the liquid crystal panel itself does not have a light emitting function, it is generally necessary to realize a display function by using a backlight as a light source. Backlight technology is widely used in the fields of liquid crystal display, instrument panels, billboards, signs, lamp boxes and the like, and has attracted much attention in recent years. Generally, backlights are classified into direct-lit type and edge-lit type. The direct type is that the light guide plate is positioned between the light source and the image. And the side light type light source is positioned at the side edge of the light guide plate. Among them, the edge-lit backlight has the advantages of small volume, light weight, uniform light, power saving, etc., and is the mainstream technology of the current backlight.
In the edge-light type backlight, the most important technology is a light guide plate for converting linear light into surface light, and the light guide plate is usually manufactured by manufacturing a light guide dot matrix on a transparent plastic plate according to different sizes and brightness, and converting the edge-light type light into the surface light by using the reflection and refraction of light. The light guide dot matrix is made through printing dot, carving lattice slot, injection molding with mold with carved lattice slot, etc. The methods are very complicated to manufacture, and simultaneously, when light guide plate products with different specifications are manufactured, the dot matrix needs to be recalculated or the mold needs to be manufactured again, so that the production efficiency of the method is greatly limited. In addition, the light guide dot matrix is used for guiding light, so that the backlight source has obvious bright and dark areas, and the backlight source with completely uniform light rays is difficult to obtain. Chinese patents CN1329264A and CN2431617Y both belong to the method.
Disclosure of Invention
The invention provides a method for manufacturing a light guide plate with a dot-matrix-free light guide characteristic, which aims to solve the problems that the light guide dot matrix is utilized to guide light in the prior art, so that obvious bright and dark areas appear in a backlight source, and the backlight source with completely uniform light rays is difficult to obtain.
In order to solve the above technical problems, the present invention provides a method for manufacturing a light guide plate having a dot-free light guiding characteristic, comprising the steps of: the transparent plastic substrate is made by uniformly dispersing ultrafine particles in a transparent plastic substrate, wherein the ultrafine particles are polymer ultrafine particles, the polymer ultrafine particles are made of one of polystyrene, polyvinyl chloride, nylon, acrylic resin, melamine resin and polyacrylonitrile, the transparent plastic substrate is made of one or more of acrylic resin, polystyrene, amorphous polyolefin and polycarbonate, and the addition amount of the polymer ultrafine particles in the transparent plastic substrate is 0.1-5%.
And (3) after the polymer ultrafine particles and the transparent plastic base material are fully mixed, an extrusion method is selected, and an extruder is used for sending out and forming to prepare the light guide plate.
After dispersing the polymer ultrafine particles in the transparent plastic monomer, pouring the polymer ultrafine particles into a mold by a pouring polymerization method, and polymerizing to obtain the light guide plate.
And (3) fully mixing the transparent plastic base material and the polymer ultrafine particles, and then preparing the light guide plate by injection molding by using an injection molding method.
The refractive index of the polymer ultrafine particles is 1.35-1.65.
The polymer ultrafine particle has the particle size of 0.1-50 microns.
The shape of the polymer ultrafine particles is spherical, cubic, flaky or rod-shaped.
The invention has the following beneficial effects: the invention provides a method for manufacturing a light guide plate with a dot-matrix-free light guide characteristic, which can easily and uniformly disperse polymer ultrafine particles in transparent plastic, so that the light guide plate is stable and convenient to prepare.
The ultrafine particles are polymer particles, and the polymer particles and the transparent plastic material have good compatibility, so the polymer ultrafine particles can be uniformly and stably dispersed in the transparent plastic. The invention uniformly disperses the ultrafine particles with different refractive indexes with the transparent plastic in the transparent plastic to prepare the light guide plate with wide application. The light guide plate of the invention has the characteristics of simple and convenient manufacture, convenient use, difficult damage, long service life and the like.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments.
The invention provides a method for manufacturing a light guide plate with dot-free light guide characteristics, which comprises the following steps: the transparent plastic substrate is made by uniformly dispersing ultrafine particles in a transparent plastic substrate, wherein the ultrafine particles are polymer ultrafine particles, the polymer ultrafine particles are made of one of polystyrene, polyvinyl chloride, nylon, acrylic resin, melamine resin and polyacrylonitrile, the transparent plastic substrate is made of one or more of acrylic resin, polystyrene, amorphous polyolefin and polycarbonate, and the addition amount of the polymer ultrafine particles in the transparent plastic substrate is 0.1-5%.
The implementation method for manufacturing the light guide plate can adopt the known plastic processing method:
(1) and (3) after the polymer ultrafine particles and the transparent plastic base material are fully mixed, an extrusion method is selected, and an extruder is used for sending out and forming to prepare the light guide plate.
(2) After dispersing the polymer ultrafine particles in the transparent plastic monomer, pouring the polymer ultrafine particles into a mold by a pouring polymerization method, and polymerizing to obtain the light guide plate.
(3) And (3) fully mixing the transparent plastic base material and the polymer ultrafine particles, and then preparing the light guide plate by injection molding by using an injection molding method.
The refractive index of the polymer ultrafine particles is 1.35-1.65. The polymer ultrafine particle has the particle size of 0.1-50 microns. The shape of the polymer ultrafine particles is spherical, cubic, flaky or rod-shaped.
Example one
100kg of styrene, 50 g of AIBN and 2kg of polymethyl methacrylate ultrafine particles are added into a 200L reaction kettle to react for 30 minutes at 90 ℃, then the mixture is transferred into a tower reactor, the temperature is gradually increased to 180 ℃ within 4 hours, and an extruder is used for granulation to obtain the polystyrene transparent plastic particles. And adding the obtained polystyrene particles into a single-screw extruder, wherein the extruder is provided with a plate making die head, and controlling the temperature of the extruder head to be 200 ℃ to obtain the transparent light guide-free lattice light guide plate.
The second embodiment:
and (3) adding the polystyrene particles obtained in the first embodiment into a single-screw extruder, wherein the extruder is provided with a plate-making die head, and controlling the temperature of the extruder head to be 200 ℃ to obtain the transparent light-guide-free dot matrix light guide plate.
The third embodiment is as follows:
and carrying out injection molding on the transparent polystyrene plastic particles prepared in the first embodiment to obtain the light guide plate.
The invention provides a method for manufacturing a light guide plate with a dot-matrix-free light guide characteristic, which can easily and uniformly disperse polymer ultrafine particles in transparent plastic, so that the light guide plate is stable and convenient to prepare.
The ultrafine particles are polymer particles, and the polymer particles and the transparent plastic material have good compatibility, so the polymer ultrafine particles can be uniformly and stably dispersed in the transparent plastic. The invention uniformly disperses the ultrafine particles with different refractive indexes with the transparent plastic in the transparent plastic to prepare the light guide plate with wide application. The light guide plate of the invention has the characteristics of simple and convenient manufacture, convenient use, difficult damage, long service life and the like.
The above description is only an example of the present invention, and is not intended to limit the present invention, and it is obvious to those skilled in the art that various modifications and variations can be made in the present invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims (7)
1. A method for manufacturing a light guide plate with lattice-free light guide characteristics is characterized by comprising the following steps: the transparent plastic substrate is made by uniformly dispersing ultrafine particles in a transparent plastic substrate, wherein the ultrafine particles are polymer ultrafine particles, the polymer ultrafine particles are made of one of polystyrene, polyvinyl chloride, nylon, acrylic resin, melamine resin and polyacrylonitrile, the transparent plastic substrate is made of one or more of acrylic resin, polystyrene, amorphous polyolefin and polycarbonate, and the addition amount of the polymer ultrafine particles in the transparent plastic substrate is 0.1-5%.
2. The method of claim 1, wherein the polymer ultra-fine particles are mixed with the transparent plastic substrate, and then extruded by an extruder to form the light guide plate.
3. The method as claimed in claim 1, wherein the polymer ultra-fine particles are dispersed in a transparent plastic monomer, and then cast into a mold by casting polymerization, and polymerized to obtain the light guide plate.
4. The method of claim 1, wherein the transparent plastic substrate and the polymer ultrafine particles are mixed thoroughly, and then injection molded to form the light guide plate.
5. The method of claim 1, wherein the refractive index of the polymer ultrafine particles is 1.35-1.65.
6. The method of claim 1, wherein the polymer ultrafine particles have a particle size of 0.1-50 μm.
7. The method as claimed in claim 1, wherein the polymer ultrafine particles are in the shape of sphere, cube, sheet or rod.
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CN202010771284.XA CN111875747A (en) | 2020-08-04 | 2020-08-04 | Method for manufacturing light guide plate with dot-matrix-free light guide characteristic |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1166510A (en) * | 1997-01-24 | 1997-12-03 | 华南理工大学 | High-scattering light-conducting organic glass and its preparation |
JP2004026974A (en) * | 2002-06-25 | 2004-01-29 | Soken Chem & Eng Co Ltd | Polymer spherical particle having low refractive index, its manufacturing method, optical characteristic film using the particle, and image display device having the film |
CN106496902A (en) * | 2016-11-18 | 2017-03-15 | 四川大学 | A kind of light scattering thermoplastic polyester composition |
CN108570178A (en) * | 2018-04-12 | 2018-09-25 | 涌奇材料技术(上海)有限公司 | A kind of diffusing scattering film and its preparation method and application |
-
2020
- 2020-08-04 CN CN202010771284.XA patent/CN111875747A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1166510A (en) * | 1997-01-24 | 1997-12-03 | 华南理工大学 | High-scattering light-conducting organic glass and its preparation |
JP2004026974A (en) * | 2002-06-25 | 2004-01-29 | Soken Chem & Eng Co Ltd | Polymer spherical particle having low refractive index, its manufacturing method, optical characteristic film using the particle, and image display device having the film |
CN106496902A (en) * | 2016-11-18 | 2017-03-15 | 四川大学 | A kind of light scattering thermoplastic polyester composition |
CN108570178A (en) * | 2018-04-12 | 2018-09-25 | 涌奇材料技术(上海)有限公司 | A kind of diffusing scattering film and its preparation method and application |
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Application publication date: 20201103 |