CN111873396A - Battery front and back film equipment - Google Patents
Battery front and back film equipment Download PDFInfo
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- CN111873396A CN111873396A CN202010856908.8A CN202010856908A CN111873396A CN 111873396 A CN111873396 A CN 111873396A CN 202010856908 A CN202010856908 A CN 202010856908A CN 111873396 A CN111873396 A CN 111873396A
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- 230000007246 mechanism Effects 0.000 claims abstract description 91
- 230000000903 blocking effect Effects 0.000 claims description 7
- 239000012528 membrane Substances 0.000 claims 8
- 238000005096 rolling process Methods 0.000 claims 3
- 239000000463 material Substances 0.000 claims 2
- 244000309464 bull Species 0.000 claims 1
- 238000007599 discharging Methods 0.000 abstract description 17
- 238000009957 hemming Methods 0.000 abstract description 9
- 229920002799 BoPET Polymers 0.000 description 16
- 239000005041 Mylar™ Substances 0.000 description 16
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007688 edging Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/0004—Component parts, details or accessories; Auxiliary operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
- B29C63/04—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material by folding, winding, bending or the like
- B29C63/046—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material by folding, winding, bending or the like using a folding shoulder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/34—Electrical apparatus, e.g. sparking plugs or parts thereof
- B29L2031/3468—Batteries, accumulators or fuel cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Sealing Battery Cases Or Jackets (AREA)
Abstract
本发明涉及贴膜设备领域,尤其是电池正反面贴膜设备。该贴膜设备包括机台、卷膜上料机、膜抓取机构、输送机、膜折边机构、电池翻转机构、成品电池出料机构和空治具出料机构,所述机台上安装有两个卷膜上料机、两个膜抓取机构、输送机、膜折边机构、电池翻转机构、成品电池出料机构、空治具出料机构,膜折边机构位于输送机上方。本发明通过两个膜抓取机构分别来给电池的正反面进行贴膜。通过膜折边机构将膜折弯给电池包边。通过电池翻转机构将电池未贴膜的底面翻转朝上。本申请提高了电池正反面贴膜的工作效率。
The invention relates to the field of film sticking equipment, in particular to the film sticking equipment on the front and back sides of a battery. The film sticking equipment includes a machine table, a film roll feeding machine, a film grabbing mechanism, a conveyor, a film hemming mechanism, a battery turning mechanism, a finished battery discharging mechanism and an empty fixture discharging mechanism. Two film feeding machines, two film grabbing mechanisms, conveyor, film folding mechanism, battery turning mechanism, finished battery discharging mechanism, empty fixture discharging mechanism, and the film folding mechanism is located above the conveyor. In the present invention, the front and back sides of the battery are respectively filmed through two film grabbing mechanisms. The film is bent to the edge of the battery pack by the film folding mechanism. Turn the unfilmed bottom side of the battery to face up by the battery flip mechanism. The present application improves the working efficiency of the film on the front and back of the battery.
Description
技术领域technical field
本发明涉及贴膜设备领域,尤其是电池正反面贴膜设备。The invention relates to the field of film sticking equipment, in particular to the film sticking equipment on the front and back sides of a battery.
背景技术Background technique
电池在生产的过程中,需要对其正反面贴上麦拉膜。但是现有的电池贴膜的工作效率较低。During the production process of the battery, the Mylar film needs to be attached to the front and back of the battery. However, the working efficiency of the existing battery film is low.
发明内容SUMMARY OF THE INVENTION
为了解决背景技术中描述的技术问题,本发明提供了一种电池正反面贴膜设备。通过两个膜抓取机构分别来给电池的正反面进行贴膜。通过膜折边机构将膜折弯给电池包边。通过电池翻转机构将电池未贴膜的底面翻转朝上。本申请提高了电池正反面贴膜的工作效率。In order to solve the technical problems described in the background art, the present invention provides a device for laminating the front and back sides of a battery. The front and back sides of the battery are filmed respectively through two film grabbing mechanisms. The film is bent to the edge of the battery pack by the film folding mechanism. Turn the unfilmed bottom side of the battery to face up by the battery flip mechanism. The present application improves the working efficiency of the film on the front and back of the battery.
本发明解决其技术问题所采用的技术方案是:The technical scheme adopted by the present invention to solve its technical problems is:
一种电池正反面贴膜设备,包括机台、卷膜上料机、膜抓取机构、输送机、膜折边机构、电池翻转机构、成品电池出料机构和空治具出料机构,所述机台上安装有两个卷膜上料机、两个膜抓取机构、输送机、膜折边机构、电池翻转机构、成品电池出料机构、空治具出料机构,膜折边机构位于输送机上方。A device for filming the front and back of a battery, comprising a machine, a film feeding machine, a film grabbing mechanism, a conveyor, a film folding mechanism, a battery turning mechanism, a finished battery discharging mechanism and an empty jig discharging mechanism. The machine table is equipped with two film feeding machines, two film grabbing mechanisms, conveyors, film hemming mechanism, battery turning mechanism, finished battery discharging mechanism, empty fixture discharging mechanism, and the film hemming mechanism is located in the above the conveyor.
具体地,所述膜抓取机构由多轴机器人和吸板组成,多轴机器人上安装有吸板,吸板的平面上分布有数个吸孔。Specifically, the film grabbing mechanism is composed of a multi-axis robot and a suction plate, a suction plate is installed on the multi-axis robot, and several suction holes are distributed on the plane of the suction plate.
具体地,所述卷膜上料机由主动辊、被动辊、电机、卷料轴、机架和CCD相机组成,主动辊、被动辊、卷料轴均转动连接在机架上,电机和CCD相机固定在机架上,电机的输出轴固定在主动辊一端。Specifically, the film feeding machine is composed of a driving roller, a passive roller, a motor, a reeling shaft, a frame and a CCD camera. The driving roller, the passive roller and the reeling shaft are all rotatably connected to the frame, and the motor and the CCD The camera is fixed on the frame, and the output shaft of the motor is fixed at one end of the driving roller.
具体地,所述输送机为双带式皮带输送机,输送机上固定有数个阻挡气缸。Specifically, the conveyor is a double-belt belt conveyor, and several blocking cylinders are fixed on the conveyor.
具体地,所述膜折边机构由平板、L形推板、水平推动气缸和顶升气缸组成,平板位于输送机上方,平板上平面固定有数个水平推动气缸,水平推动气缸的活塞杆上固定有L形推板,平板的下平面上设有与电池外形相配合的孔槽,顶升气缸位于平板正下方。Specifically, the film hemming mechanism is composed of a flat plate, an L-shaped push plate, a horizontal pushing cylinder and a lifting cylinder. The flat plate is located above the conveyor, and several horizontal pushing cylinders are fixed on the upper plane of the flat plate, and the piston rod of the horizontal pushing cylinder is fixed on the There is an L-shaped push plate, the lower plane of the plate is provided with holes and grooves that match the shape of the battery, and the lifting cylinder is located directly below the plate.
具体地,所述电池翻转机构是由升降板、垂直支架、滑块、腰形板、竖板和升降板驱动气缸组成,垂直支架固定在机台上,滑块滑配连接在垂直支架上,腰形板转动连接在滑块上,腰形板与滑块之间连接有扭力弹簧,腰形板通过转杆与升降板固定在一起,升降板上分布有数个吸盘,竖板固定在垂直支架上,竖板一侧设有用于转动腰形板的豁口,滑块固定在升降板驱动气缸的活塞杆上。Specifically, the battery turning mechanism is composed of a lifting plate, a vertical bracket, a slider, a waist-shaped plate, a vertical plate and a lifting plate driving cylinder. The vertical bracket is fixed on the machine table, and the slider is slidably connected to the vertical bracket. The waist-shaped plate is rotatably connected to the slider, and a torsion spring is connected between the waist-shaped plate and the slider. The waist-shaped plate is fixed with the lifting plate through the rotating rod. There are several suction cups distributed on the lifting plate, and the vertical plate is fixed on the vertical bracket. On one side of the vertical plate, there is a gap for rotating the waist plate, and the sliding block is fixed on the piston rod of the driving cylinder of the lifting plate.
具体地,所述成品电池出料机构和空治具出料机构均是由无杆气缸、升降气缸和吸嘴组成,无杆气缸的缸体固定在机台上,无杆气缸的滑座上固定有升降气缸,升降气缸的活塞杆上固定有数个吸嘴。Specifically, the finished battery discharging mechanism and the empty fixture discharging mechanism are composed of a rodless cylinder, a lifting cylinder and a suction nozzle. The cylinder body of the rodless cylinder is fixed on the machine table, and the sliding seat of the rodless cylinder is fixed on the machine. A lifting cylinder is fixed, and several suction nozzles are fixed on the piston rod of the lifting cylinder.
本发明的有益效果是:本发明提供了一种电池正反面贴膜设备。通过两个膜抓取机构分别来给电池的正反面进行贴膜。通过膜折边机构将膜折弯给电池包边。通过电池翻转机构将电池未贴膜的底面翻转朝上。本申请提高了电池正反面贴膜的工作效率。The beneficial effects of the present invention are as follows: the present invention provides a device for sticking film on the front and back sides of a battery. The front and back sides of the battery are filmed respectively through two film grabbing mechanisms. The film is bent to the edge of the battery pack by the film folding mechanism. Turn the unfilmed bottom side of the battery to face up by the battery flip mechanism. The present application improves the working efficiency of the film on the front and back of the battery.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below with reference to the accompanying drawings and embodiments.
图1是本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2是本发明的膜折边机构的结构示意图;Fig. 2 is the structural representation of the film hemming mechanism of the present invention;
图3是本发明的电池翻转机构的结构示意图;3 is a schematic structural diagram of a battery inversion mechanism of the present invention;
图中1.机台,2.卷膜上料机,3.膜抓取机构,4.输送机,5.膜折边机构,6.电池翻转机构,7.成品电池出料机构,8.空治具出料机构,51.平板,52.L形推板,53.水平推动气缸,54.顶升气缸,61.升降板,62.垂直支架,63.滑块,64.腰形板,65.竖板,66.升降板驱动气缸。In the figure, 1. machine, 2. film feeding machine, 3. film grabbing mechanism, 4. conveyor, 5. film folding mechanism, 6. battery turning mechanism, 7. finished battery discharging mechanism, 8. Empty fixture discharge mechanism, 51. Flat plate, 52. L-shaped push plate, 53. Horizontal push cylinder, 54. Lifting cylinder, 61. Lifting plate, 62. Vertical bracket, 63. Slider, 64. Waist plate , 65. Vertical plate, 66. Lifting plate drive cylinder.
具体实施方式Detailed ways
现在结合附图对本发明作进一步详细的说明。这些附图均为简化的示意图,仅以示意方式说明本发明的基本结构,因此其仅显示与本发明有关的构成。The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are all simplified schematic diagrams, and only illustrate the basic structure of the present invention in a schematic manner, so they only show the structures related to the present invention.
图1是本发明的结构示意图,图2是本发明的膜折边机构的结构示意图,图3是本发明的电池翻转机构的结构示意图。1 is a schematic structural diagram of the present invention, FIG. 2 is a structural schematic diagram of a film hemming mechanism of the present invention, and FIG. 3 is a structural schematic diagram of a battery inversion mechanism of the present invention.
如附图1所示,一种电池正反面贴膜设备,包括机台1、卷膜上料机2、膜抓取机构3、输送机4、膜折边机构5、电池翻转机构6、成品电池出料机构7和空治具出料机构8,所述机台1上安装有两个卷膜上料机2、两个膜抓取机构3、输送机4、膜折边机构5、电池翻转机构6、成品电池出料机构7、空治具出料机构8,膜折边机构5位于输送机4上方。As shown in Figure 1, a battery front and back film sticking equipment, including machine 1,
膜抓取机构3由多轴机器人和吸板组成,多轴机器人上安装有吸板,吸板的平面上分布有数个吸孔。吸孔与真空发生器相连,产生负压吸力。The
卷膜上料机2由主动辊、被动辊、电机、卷料轴、机架和CCD相机组成,主动辊、被动辊、卷料轴均转动连接在机架上,电机和CCD相机固定在机架上,电机的输出轴固定在主动辊一端。卷料轴上装载有麦拉膜卷,麦拉膜穿过主动辊与被动辊之间,并被主动辊与被动辊夹住。电机驱使主动辊旋转,主动辊利用摩擦带动被动辊旋转。主动辊与被动辊持续的旋转,就可以将麦拉膜往前拉动。而CCD相机能够将麦拉膜卷上待取的麦拉膜片的具体位置传送给控制机,控制机根据麦拉膜片的具体位置信息,控制膜抓取机构3的多轴机器人移动到准确位置,将麦拉膜片从麦拉膜卷平铺的部分上取走。The
输送机4为双带式皮带输送机,输送机4上固定有数个阻挡气缸。The conveyor 4 is a double-belt belt conveyor, and several blocking cylinders are fixed on the conveyor 4 .
如附图2所示,膜折边机构5由平板51、L形推板52、水平推动气缸53和顶升气缸54组成,平板51位于输送机4上方,平板51上平面固定有数个水平推动气缸53,水平推动气缸53的活塞杆上固定有L形推板52,平板51的下平面上设有与电池外形相配合的孔槽,顶升气缸54位于平板51正下方。As shown in FIG. 2, the film hemming mechanism 5 is composed of a
膜折边机构5的工作方式为,当治具被移动至顶升气缸54上方之后,顶升气缸54将治具往上顶,治具则脱离输送机4的皮带并往上移动。当治具上的电池上移至插入平板51底部的孔槽后,电池上贴合的麦拉膜超出电池的部分,就会被平板51的孔槽折弯,麦拉膜被折弯的部分就贴合在了电池的侧面,此时麦拉膜被折弯的部分比电池的侧面更长。最后数个水平推动气缸53的活塞杆驱使L形推板52水平移动,L形推板52就会将已被折弯的麦拉膜超出电池侧面的部分再折弯,这样就可以使得超出电池侧面的麦拉膜贴合到电池的底面,从而完成了电池的包边。The working mode of the film hemming mechanism 5 is that after the jig is moved above the jacking
如附图3所示,所述电池翻转机构6是由升降板61、垂直支架62、滑块63、腰形板64、竖板65和升降板驱动气缸66组成,垂直支架62固定在机台1上,滑块63滑配连接在垂直支架62上,腰形板64转动连接在滑块63上,腰形板64与滑块63之间连接有扭力弹簧,腰形板64通过转杆与升降板61固定在一起,升降板61上分布有数个吸盘,竖板65固定在垂直支架62上,竖板65一侧设有用于转动腰形板64的豁口,滑块63固定在升降板驱动气缸66的活塞杆上。As shown in FIG. 3 , the
电池翻转机构6的工作方式为,升降板驱动气缸66可以驱使滑块63沿着垂直支架62上下滑动,而滑块63会带动腰形板64与升降板61同步上下移动。腰形板64位于竖板65一侧,当滑块63位于下方时,竖板65限制着腰形板64,此时的腰形板64上的扭力弹簧处于拉紧状态。当腰形板64上移至竖板65的豁口处时,腰形板64在扭力弹簧回弹带动下旋转至水平状态。接着腰形板64继续往上移动,当腰形板64脱离与竖板65豁口的接触后,腰形板64已旋转了180度,这样腰形板64就能在上升的过程中带动升降板61旋转180度,升降板61上的吸盘与真空发生器连接并产生负压吸力。当电池移动至升降板61下方之后,升降板61下移并吸住电池。接着升降板61带着电池上升,升到最顶部的时候翻转了180度,这样就将电池的底部朝上,最后就能将电池底部贴膜。The working mode of the
成品电池出料机构7和空治具出料机构8均是由无杆气缸、升降气缸和吸嘴组成,无杆气缸的缸体固定在机台1上,无杆气缸的滑座上固定有升降气缸,升降气缸的活塞杆上固定有数个吸嘴。无杆气缸可以驱使升降气缸进行水平直线移动,升降气缸可以驱使吸嘴进行上下直线移动,吸嘴与真空发生器连接并产生负压吸力。The finished battery discharging mechanism 7 and the empty fixture discharging mechanism 8 are composed of a rodless cylinder, a lifting cylinder and a suction nozzle. The cylinder body of the rodless cylinder is fixed on the machine table 1, and the sliding seat of the rodless cylinder is fixed with a Lifting cylinder, several suction nozzles are fixed on the piston rod of the lifting cylinder. The rodless cylinder can drive the lift cylinder to move horizontally and linearly, the lift cylinder can drive the suction nozzle to move up and down linearly, and the suction nozzle is connected to the vacuum generator to generate negative pressure suction.
该贴膜设备的工作方式为,首先治具上放置定位待贴膜的电池,然后将装载了电池的治具逐一放置到输送机4上。当第一个治具移动至加工工位后,第一个治具后方的阻挡气缸活塞杆伸出,从而挡住后方跟随而来的其他治具。The working method of the film sticking equipment is as follows: first, the batteries to be filmed are placed on the fixture, and then the fixtures loaded with the batteries are placed on the conveyor 4 one by one. When the first jig moves to the processing station, the piston rod of the blocking cylinder behind the first jig extends, thereby blocking other jigs that follow behind.
第一个治具移动到正面贴膜工位后,该治具前方的阻挡气缸的活塞杆伸出并挡住该治具,然后正面贴膜的膜抓取机构3从第一个卷膜上料机2上抓取一片麦拉膜,并贴合到电池正面。接着治具载着电池水平移入到膜折边机构5的平板51下方,该处也由阻挡气缸挡住治具的去路。然后膜折边机构5把麦拉膜将电池侧边包住。After the first jig moves to the front filming station, the piston rod of the blocking cylinder in front of the jig extends and blocks the jig, and then the
包边结束之后,顶升气缸54重新将治具下降至输送机4的皮带上,再将治具往电池翻转机构6的方向水平移动,电池翻转机构6将电池翻转朝上,此时反面贴膜的膜抓取机构3,从第二个卷膜上料机2上抓取一片麦拉膜,并贴合到电池反面。反面贴好膜之后,电池翻转机构6将电池重新放回治具。After the hemming is completed, the lifting
接着治具移动到成品电池出料机构7,成品电池出料机构7将治具上贴好膜的电池取走。最后被取空的治具继续往前移动至空治具出料机构8,空治具出料机构8将空载的治具从输送机4上取走。Then the jig moves to the finished battery discharge mechanism 7, and the finished battery discharge mechanism 7 takes away the battery with the film attached to the jig. Finally, the emptied jig continues to move forward to the empty jig discharging mechanism 8 , and the empty jig discharging mechanism 8 takes the empty jig away from the conveyor 4 .
以上述依据本发明的理想实施例为启示,通过上述的说明内容,相关工作人员完全可以在不偏离本项发明技术思想的范围内,进行多样的变更以及修改。本项发明的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其技术性范围。Taking the above ideal embodiments according to the present invention as inspiration, and through the above description, relevant personnel can make various changes and modifications without departing from the technical idea of the present invention. The technical scope of the present invention is not limited to the content in the specification, and the technical scope must be determined according to the scope of the claims.
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JP2007245438A (en) * | 2006-03-15 | 2007-09-27 | Hitachi Plant Technologies Ltd | Film sticking method and apparatus |
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