CN111872426A - Chuck and method for shaft machining - Google Patents
Chuck and method for shaft machining Download PDFInfo
- Publication number
- CN111872426A CN111872426A CN202010673523.8A CN202010673523A CN111872426A CN 111872426 A CN111872426 A CN 111872426A CN 202010673523 A CN202010673523 A CN 202010673523A CN 111872426 A CN111872426 A CN 111872426A
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- China
- Prior art keywords
- chuck
- jaw
- bevel gear
- fixed
- clamping
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- 238000003754 machining Methods 0.000 title claims abstract description 21
- 238000000034 method Methods 0.000 title claims abstract description 10
- 238000009434 installation Methods 0.000 claims abstract description 26
- 238000012545 processing Methods 0.000 claims abstract description 19
- 210000000078 claw Anatomy 0.000 claims description 33
- 239000002994 raw material Substances 0.000 claims description 30
- 239000000463 material Substances 0.000 claims description 3
- 238000003825 pressing Methods 0.000 abstract description 8
- 238000005259 measurement Methods 0.000 abstract description 6
- 230000008901 benefit Effects 0.000 abstract description 4
- 230000008569 process Effects 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000013102 re-test Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B31/00—Chucks; Expansion mandrels; Adaptations thereof for remote control
- B23B31/02—Chucks
- B23B31/10—Chucks characterised by the retaining or gripping devices or their immediate operating means
- B23B31/103—Retention by pivotal elements, e.g. catches, pawls
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Jigs For Machine Tools (AREA)
Abstract
The invention discloses a chuck and a method for shaft machining, wherein the chuck comprises a chuck seat and a chuck cover, the chuck seat and the chuck cover are connected to form a chuck body, a plurality of clamping jaws are movably connected to the chuck body, fixed jaws are detachably connected to the clamping jaws, and the fixed jaws are matched with a specific workpiece. Through setting up dedicated stationary dog, realize pressing from both sides tightly specific work piece, press from both sides tight efficiently, need not artifical repeated installation and measurement, improve work efficiency. Through setting up dedicated stationary dog, realize pressing from both sides tightly specific work piece, press from both sides tight efficiently, need not artifical repeated installation and measurement. The processing efficiency can be greatly improved, the accurate control of the product quality can be realized, and the product control performance is good; the processing time and the manual working time can be reduced, the labor cost is saved, the utilization rate of equipment is improved, and the economic benefit is reduced.
Description
Technical Field
The present invention relates to a chuck, and more particularly, to a chuck and a method for machining a shaft.
Background
Chucks are mechanical devices used to clamp workpieces on machine tools. The machine tool accessory clamps and positions a workpiece by utilizing the radial movement of movable clamping jaws uniformly distributed on a chuck body. The chuck generally comprises a chuck body, movable jaws and a jaw driving mechanism 3. The diameter of the chuck body is 65 mm at least and can reach 1500 mm at most, and a through hole is formed in the center of the chuck body so as to facilitate the workpiece or bar stock to pass through; the back part is provided with a cylindrical or short conical structure and is connected with the end part of a main shaft of the machine tool directly or through a flange plate. Chucks are commonly used in lathes, cylindrical grinders and internal grinders, and may also be used in conjunction with various indexing devices for milling and drilling machines.
Due to long-time use of the chuck, the clamping jaws are worn in the clamping jaw day by day, the clamping jaws are often in a horn shape, the centering is not good, and the clamping and machining precision of workpieces is influenced. When a workpiece is machined, the workpiece needs to be unloaded from the chuck and a new workpiece to be machined needs to be reloaded. Due to the abrasion of the chuck, different centering errors and roundness errors can be caused when the same workpiece is clamped every time, in order to guarantee the precision, workers need to measure and repeatedly reinstall the raw materials when installing the raw materials, and therefore the problems that the processing time of a single part is long, the labor cost is high, the equipment utilization rate is low, the processing precision cannot be controlled, and the product control capability is poor exist.
Disclosure of Invention
The invention aims to: aiming at the existing problems, the chuck and the method for shaft machining are provided, the problem that the time for installing raw materials is long is solved, the problems of low part machining precision and poor product control capability are solved, and the problems of long machining time and high labor cost of a single part are solved.
The technical scheme adopted by the invention is as follows:
the utility model provides a chuck for axle processing, includes chuck seat, chuck lid, and chuck seat, chuck lid link to each other and form the chuck body, and chuck body swing joint has a plurality of jack catchs, it is connected with the stationary dog to open to dismantle on the jack catch, stationary dog and specific work piece phase-match. Through setting up dedicated stationary dog, realize pressing from both sides tightly specific work piece, press from both sides tight efficiently, need not artifical repeated installation and measurement, improve work efficiency.
Furthermore, the invention discloses a preferable structure of the chuck for shaft processing, wherein the top of each clamping jaw is provided with a mounting groove, the bottom of each fixed jaw is provided with a mounting part, the mounting parts are matched with the mounting grooves, and the mounting parts are connected with the mounting grooves through fixing pieces. Through setting up the mounting groove, can fix a position the radial position of jack catch and stationary dog, place the stationary dog slope and lead to centering inaccurate, damage the stationary dog. The mounting groove is arranged along the radial direction of the lathe rotating shaft.
Furthermore, the tail end of the fixed claw is provided with a clamping surface, the clamping surface is an arc surface matched with the shaft to be machined, and the clamping surface is provided with grains for improving friction force. By arranging the cambered surface, the cambered surface can be matched with the raw material, so that the contact surface of the fixed claw and the raw material is improved, the installation pressure is reduced, and the damaged raw material and the fixed claw are placed; meanwhile, the friction force can be improved by improving the contact surface. Through set up the line on pressing from both sides tight face, can further improve frictional force, guarantee the firm of installation.
Furthermore, a graduated scale is arranged on the clamping jaw, a datum line is arranged on the fixed jaw, and the clamping jaw and the fixed jaw are positioned at opposite positions through the graduated scale and the datum line. Through setting up scale and reference line, can confirm the relative position of jack catch and stationary dog, when the next installation stationary dog, can one step arrive the position, need not the retest.
Furthermore, the clamping jaw and the fixed jaw are fixed through a fixed nut; the fixed claw is made of a material with hardness smaller than that of the shaft to be processed. Thus, the fixed claw can be prevented from clamping and damaging the workpiece.
Furthermore, the inside of chuck body is provided with the driving-disc that can free rotation, the outside border be provided with big bevel gear, the side of chuck body is provided with the bevel pinion that can free rotation, the axis of bevel pinion is mutually perpendicular with the axis of driving-disc, bevel pinion meshes with big bevel gear mutually. The small bevel gear rotates to drive the big bevel gear to rotate.
Furthermore, a spiral groove is formed in one side of the driving disc, teeth are arranged at the bottoms of the clamping jaws, and the teeth are matched with the spiral groove; one end of the small bevel gear extends out of the chuck body, and a wrench square hole is formed in one end of the small bevel gear, which extends out of the chuck body. The small bevel gear rotates through the rotation of the wrench, the small bevel gear rotates to drive the large bevel gear to rotate, the large bevel gear rotates to drive the spiral groove to rotate, and the spiral groove rotates to drive the clamping jaws to move centripetally or centrifugally. For clamping or releasing the workpiece.
A method of machining a chuck for shaft machining, comprising the steps of:
1. connecting the mounting part of the fixed claw with the mounting groove, aligning the reference line with the specific scale of the scale ruler, and fixing the clamping jaw and the fixed claw through a fixing nut;
2. placing the raw materials at a fixed jaw, and rotating a bevel pinion through a wrench to realize fixation;
3. starting the machine and measuring the installation precision of the raw materials, and recording the numerical value;
4. repeating the step 1 according to the measured error numerical value, finely adjusting the mounting position of the fixed claw, and recording a new mounting position;
5. clamping the raw material at a fixed claw, starting a machine, measuring the installation precision of the raw material, and recording the numerical value;
6. repeating the step 1, the step 2 and the step 3 until the raw materials meet the installation precision;
7. starting a machine tool for processing, unloading finished products after the processing is finished, and installing new raw materials;
8. and 7, repeating the step 7 to finish all raw material processing.
In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that:
1. through setting up dedicated stationary dog, realize pressing from both sides tightly specific work piece, press from both sides tight efficiently, need not artifical repeated installation and measurement.
2. By arranging the special fixing claws, the processing efficiency can be greatly improved, meanwhile, the accurate control of the product quality can be realized, and the product control performance is good;
3. through setting up dedicated stationary dog, can reduce process time and artifical operating time, practice thrift the cost of labor, improve equipment's utilization ratio reduces economic benefits.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic side view of the present invention;
FIG. 3 is a schematic top view of the present invention;
FIG. 4 is a schematic perspective view of the present invention;
the labels in the figure are: the device comprises a chuck base 1, a chuck cover 2, a small bevel gear 3, a large bevel gear 4, a spiral groove 5, a clamping jaw 6, a fixing jaw 7, a mounting groove 8, a mounting part 9, a fixing nut 10, a clamping surface 11, a scale 12 and a reference line 13.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings.
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
As shown in fig. 1-4, the present invention discloses a preferred embodiment of a chuck for shaft machining, which includes a chuck base 1 and a chuck cover 2, wherein the chuck base 1 and the chuck cover 2 are connected to form a chuck body, a driving disk capable of freely rotating is arranged inside the chuck body, a large bevel gear 4 is arranged on the outer edge, a small bevel gear 3 capable of freely rotating is arranged on the side surface of the chuck body, the axis of the small bevel gear 3 is perpendicular to the axis of the driving disk, and the small bevel gear 3 is meshed with the large bevel gear 4. The small bevel gear 3 can drive the big bevel gear 4 to rotate.
A spiral groove is formed in one side of the driving disc, and teeth are arranged at the bottom of the clamping jaw 6 and are matched with the spiral groove; one end of the small bevel gear 3 extends out of the chuck body, and one end of the small bevel gear 3 extending out of the chuck body is provided with a wrench square hole.
The chuck body swing joint has a plurality of jack catchs 6, and jack catch 6 is the radial distribution of star type, it is connected with stationary dog 7 to open to dismantle on the jack catch 6, stationary dog 7 and specific work piece phase-match. Through setting up dedicated stationary dog, realize pressing from both sides tightly specific work piece, press from both sides tight efficiently, need not artifical repeated installation and measurement, improve work efficiency.
The small bevel gear 3 is rotated by a wrench, the small bevel gear 3 rotates to drive the large bevel gear 4 to rotate, the large bevel gear 4 rotates to drive the spiral groove to rotate, and the spiral groove rotates to drive the clamping jaw 6 to move centripetally or centrifugally. For clamping or releasing the workpiece.
Open on the 6 tops of jack catch has mounting groove 8, fixed claw 7 bottoms are provided with installation department 9, installation department 9 agrees with mutually with mounting groove 8, installation department 9 passes through the mounting with mounting groove 8 and is connected.
The tail end of the fixed claw 7 is provided with a clamping surface 11, the clamping surface 11 is an arc surface matched with a shaft to be machined, and the clamping surface 11 is provided with grains for improving friction force. Through setting up mounting groove 8, can fix a position jack catch 6 and the radial position of stationary dog 7, place stationary dog 7 slope and lead to the centering inaccurate, damage stationary dog 7.
The mounting groove 8 is arranged along the radial direction of the lathe rotating shaft. By arranging the cambered surface, the cambered surface can be matched with the raw material, so that the contact surface of the fixed claw 7 and the raw material is improved, the installation pressure is reduced, and the damaged raw material and the fixed claw 7 are placed; meanwhile, the friction force can be improved by improving the contact surface. Through set up the line on pressing from both sides tight face 11, can further improve frictional force, guarantee the firm of installation.
The jaw 6 is provided with a graduated scale 12, the fixed jaw 7 is provided with a datum line 13, and the jaw 6 and the fixed jaw 7 are positioned at opposite positions through the graduated scale 12 and the datum line 13. By arranging the scale 12 and the reference line 13, the relative position of the clamping jaw 6 and the fixed jaw 7 can be determined, and the fixed jaw 7 can be mounted in place in one step without repeated tests.
The clamping jaw 6 and the fixed jaw 7 are fixed through a fixed nut 10; the fixed claw 7 is made of a material with hardness smaller than that of the shaft to be processed. This prevents the fixing claws 7 from pinching the workpiece.
In particular use, the fixed claw 7 is arranged on the claw 6.
In the specific operation process, the mounting part 9 of the fixed claw 7 is connected with the mounting groove 8, the reference line 13 is aligned with the specific scale of the graduated scale 12, and the clamping jaw 6 is fixed with the fixed claw 7 through the fixing nut 10; the position between the clamping jaw 6 and the fixed jaw 7 is well adjusted, and the workpiece mounting precision is guaranteed.
After one workpiece is machined, the lower workpiece is unloaded, the upper workpiece and the lower workpiece are installed, repeated positioning is not needed, and due to the fact that the fixed claw 7 is fixed with the space, repeated loading cannot damage the precision of equipment.
Through setting up dedicated stationary dog, realize pressing from both sides tightly specific work piece, press from both sides tight efficiently, need not artifical repeated installation and measurement. The processing efficiency can be greatly improved, the accurate control of the product quality can be realized, and the product control performance is good; the processing time and the manual working time can be reduced, the labor cost is saved, the utilization rate of equipment is improved, and the economic benefit is reduced.
Example 2:
on the basis of embodiment 1, the invention discloses a machining method of a chuck for shaft machining, which comprises the following steps:
1. connecting the mounting part 9 of the fixed claw 7 with the mounting groove 8, aligning the reference line 13 with the specific scale of the scale 12, and fixing the clamping jaw 6 and the fixed claw 7 through the fixing nut 10;
2. placing the raw materials at the fixed claw 7, and rotating the bevel pinion 3 by a wrench to realize fixation;
3. starting the machine and measuring the installation precision of the raw materials, and recording the numerical value;
4. repeating the step 1 according to the measured error value, finely adjusting the mounting position of the fixed claw 7, and recording a new mounting position;
5. clamping the raw material at the fixed claw 7, starting the machine, measuring the installation precision of the raw material, and recording the numerical value;
6. repeating the step 1, the step 2 and the step 3 until the raw materials meet the installation precision;
7. starting a machine tool for processing, unloading finished products after the processing is finished, and installing new raw materials;
8. and 7, repeating the step 7 to finish all raw material processing.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (8)
1. The utility model provides a chuck for axle processing, includes chuck seat (1), chuck lid (2), and chuck seat (1), chuck lid (2) link to each other and form the chuck body, and chuck body swing joint has a plurality of jack catchs (6), its characterized in that: the clamping jaw (6) is detachably connected with a fixed jaw (7), and the fixed jaw (7) is matched with a specific workpiece.
2. A chuck for shaft machining according to claim 1, wherein: open on jack catch (6) top has mounting groove (8), stationary dog (7) bottom is provided with installation department (9), installation department (9) agree with mutually with mounting groove (8), installation department (9) are connected through the mounting with mounting groove (8).
3. A chuck for shaft machining according to claim 2, wherein: the end of the fixed claw (7) is provided with a clamping surface (11), the clamping surface (11) is an arc surface matched with a shaft to be machined, and the clamping surface (11) is provided with grains for improving friction force.
4. A chuck for shaft machining according to claim 3, wherein: the jaw is characterized in that a scale ruler (12) is arranged on the jaw (6), a datum line (13) is arranged on the fixed jaw (7), and the jaw (6) and the fixed jaw (7) are positioned at opposite positions through the scale ruler (12) and the datum line (13).
5. A chuck for shaft machining according to claim 4, wherein: the clamping jaw (6) and the fixed jaw (7) are fixed through a fixed nut (10); the fixed claw (7) is made of a material with hardness smaller than that of the shaft to be processed.
6. A chuck for shaft machining according to any one of claims 1 to 5, wherein: but the inside of chuck body is provided with free rotation's driving-disc, the outer fringe be provided with big bevel gear (4), the side of chuck body is provided with little bevel gear (3) that can free rotation, the axis mutually perpendicular of the axis of little bevel gear (3) and driving-disc, little bevel gear (3) and big bevel gear (4) mesh mutually.
7. A chuck for shaft machining according to claim 6, wherein: a spiral groove is formed in one side of the driving disc, and teeth are arranged at the bottom of the clamping jaw (6) and are matched with the spiral groove; one end of the small bevel gear (3) extends to the outside of the chuck body, and one end of the small bevel gear (3) extending to the outside of the chuck body is provided with a wrench square hole.
8. A machining method of a chuck for shaft machining according to claim 7, comprising the steps of:
(1) connecting the mounting part (9) of the fixed claw (7) with the mounting groove (8), aligning the reference line (13) with the specific scale of the scale (12), and fixing the clamping jaw (6) and the fixed claw (7) through the fixing nut (10);
(2) placing the raw materials at a fixed claw (7), and rotating a small bevel gear (3) through a wrench to realize fixation;
(3) starting the machine and measuring the installation precision of the raw materials, and recording the numerical value;
(4) repeating the step 1 according to the measured error numerical value, finely adjusting the mounting position of the fixed claw (7), and recording a new mounting position;
(5) clamping the raw material at a fixed claw (7), starting a machine, measuring the installation precision of the raw material, and recording a numerical value;
(6) repeating the step 1, the step 2 and the step 3 until the raw materials meet the installation precision;
(7) starting a machine tool for processing, unloading finished products after the processing is finished, and installing new raw materials;
(8) and 7, repeating the step 7 to finish all raw material processing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010673523.8A CN111872426A (en) | 2020-07-14 | 2020-07-14 | Chuck and method for shaft machining |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010673523.8A CN111872426A (en) | 2020-07-14 | 2020-07-14 | Chuck and method for shaft machining |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111872426A true CN111872426A (en) | 2020-11-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010673523.8A Pending CN111872426A (en) | 2020-07-14 | 2020-07-14 | Chuck and method for shaft machining |
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| Country | Link |
|---|---|
| CN (1) | CN111872426A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112536455A (en) * | 2020-12-11 | 2021-03-23 | 安徽天航机电有限公司 | Automatic press from both sides quick positioner of tight chuck jack catch |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201728387U (en) * | 2010-07-27 | 2011-02-02 | 宋振平 | Scale chuck |
| CN204122862U (en) * | 2014-09-17 | 2015-01-28 | 湖北工业大学 | A kind of Gear Processing accurate positioning device |
| CN206794807U (en) * | 2017-05-11 | 2017-12-26 | 东莞市中煌五金制品有限公司 | A lathe chuck jaw structure |
| CN209867410U (en) * | 2019-03-29 | 2019-12-31 | 德阳天和机械制造有限责任公司 | Damage-proof high-precision machining intelligent chuck |
| CN213104545U (en) * | 2020-07-14 | 2021-05-04 | 兰州电机股份有限公司 | Chuck for shaft machining |
-
2020
- 2020-07-14 CN CN202010673523.8A patent/CN111872426A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201728387U (en) * | 2010-07-27 | 2011-02-02 | 宋振平 | Scale chuck |
| CN204122862U (en) * | 2014-09-17 | 2015-01-28 | 湖北工业大学 | A kind of Gear Processing accurate positioning device |
| CN206794807U (en) * | 2017-05-11 | 2017-12-26 | 东莞市中煌五金制品有限公司 | A lathe chuck jaw structure |
| CN209867410U (en) * | 2019-03-29 | 2019-12-31 | 德阳天和机械制造有限责任公司 | Damage-proof high-precision machining intelligent chuck |
| CN213104545U (en) * | 2020-07-14 | 2021-05-04 | 兰州电机股份有限公司 | Chuck for shaft machining |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112536455A (en) * | 2020-12-11 | 2021-03-23 | 安徽天航机电有限公司 | Automatic press from both sides quick positioner of tight chuck jack catch |
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