CN111869324B - Electroluminescent display device - Google Patents
Electroluminescent display device Download PDFInfo
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- CN111869324B CN111869324B CN201980019238.XA CN201980019238A CN111869324B CN 111869324 B CN111869324 B CN 111869324B CN 201980019238 A CN201980019238 A CN 201980019238A CN 111869324 B CN111869324 B CN 111869324B
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Classifications
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3016—Polarising elements involving passive liquid crystal elements
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/8791—Arrangements for improving contrast, e.g. preventing reflection of ambient light
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
- G02B5/3033—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3083—Birefringent or phase retarding elements
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F1/00—Details not covered by groups G06F3/00 - G06F13/00 and G06F21/00
- G06F1/16—Constructional details or arrangements
- G06F1/1613—Constructional details or arrangements for portable computers
- G06F1/1633—Constructional details or arrangements of portable computers not specific to the type of enclosures covered by groups G06F1/1615 - G06F1/1626
- G06F1/1637—Details related to the display arrangement, including those related to the mounting of the display in the housing
- G06F1/1652—Details related to the display arrangement, including those related to the mounting of the display in the housing the display being flexible, e.g. mimicking a sheet of paper, or rollable
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
- G09F9/30—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
- G09F9/30—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
- G09F9/301—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements flexible foldable or roll-able electronic displays, e.g. thin LCD, OLED
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/02—Details
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/12—Light sources with substantially two-dimensional radiating surfaces
- H05B33/14—Light sources with substantially two-dimensional radiating surfaces characterised by the chemical or physical composition or the arrangement of the electroluminescent material, or by the simultaneous addition of the electroluminescent material in or onto the light source
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K77/00—Constructional details of devices covered by this subclass and not covered by groups H10K10/80, H10K30/80, H10K50/80 or H10K59/80
- H10K77/10—Substrates, e.g. flexible substrates
- H10K77/111—Flexible substrates
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Theoretical Computer Science (AREA)
- Optics & Photonics (AREA)
- Computer Hardware Design (AREA)
- Crystallography & Structural Chemistry (AREA)
- Chemical & Material Sciences (AREA)
- Human Computer Interaction (AREA)
- General Engineering & Computer Science (AREA)
- Polarising Elements (AREA)
- Electroluminescent Light Sources (AREA)
- Control Of El Displays (AREA)
Abstract
Description
技术领域Technical field
本发明涉及电致发光(EL)显示装置。The present invention relates to electroluminescent (EL) display devices.
背景技术Background technique
EL显示装置中,外部光在图像显示元件、触控感应器等构成材料的表面、这些布线部分等发生反射,存在可视性降低的问题。针对这些问题,提出了如下方法:在图像显示装置的出射面配置光学层叠体来降低外部光的反射。该光学层叠体通常使用的是,层叠有直线偏光板与1/4波长相位差板的圆偏光板。In an EL display device, there is a problem that external light is reflected on the surface of the component materials such as image display elements and touch sensors, and on these wiring portions, thereby reducing visibility. In order to solve these problems, a method has been proposed to reduce the reflection of external light by arranging an optical laminate on the exit surface of the image display device. This optical laminate usually uses a circularly polarizing plate in which a linear polarizing plate and a quarter-wavelength retardation plate are laminated.
作为偏光板的偏振片保护膜,提出了面内延迟量为3000~30000nm的聚酯薄膜(例如参照专利文献1)。聚酯薄膜与纤维素系或丙烯酸类的薄膜相比,透湿性低、机械特性优异(高耐冲击性和高弹性模量)、进一步化学特性(耐溶剂性等)也优异,因此,适合用于图像显示装置。然而,聚酯薄膜具有双折射性,因此,存在容易产生虹斑的缺点。由此,为了使用聚酯薄膜,抑制虹斑、且提供充分的面内延迟量,需要加厚薄膜。As a polarizing plate protective film for a polarizing plate, a polyester film having an in-plane retardation of 3000 to 30000 nm has been proposed (for example, see Patent Document 1). Compared with cellulose-based or acrylic-based films, polyester films have lower moisture permeability, excellent mechanical properties (high impact resistance and high elastic modulus), and further excellent chemical properties (solvent resistance, etc.), so they are suitable for use. in image display devices. However, the polyester film has birefringence and therefore has the disadvantage of easily generating iris spots. Therefore, in order to use a polyester film, suppress iris spots and provide sufficient in-plane retardation, the film needs to be thickened.
进而,为了抑制折射率的波长分散性的影响、得到颜色重现性更良好的圆偏光板,提出了组合1/4波长板与1/2波长板的技术(专利文献2)。然而,在偏光板上层叠有这样的多张相位差板的情况下,上述厚度的问题变得更明显。另外,圆偏光板层叠有多张薄膜,因此,在制造工序中卷取圆偏光板并保存的情况下,容易赋予卷曲,之后的与EL元件的粘贴工序中操作有时变困难。特别是超过40型(显示部的对角线的长度为40英寸)那样的大型的图像显示装置中,圆偏光板也变大,容易引起卷曲的问题。Furthermore, in order to suppress the influence of the wavelength dispersion of the refractive index and obtain a circularly polarizing plate with better color reproducibility, a technology that combines a quarter-wavelength plate and a half-wavelength plate has been proposed (Patent Document 2). However, when a plurality of such phase difference plates are stacked on a polarizing plate, the above-mentioned thickness problem becomes more obvious. In addition, the circularly polarizing plate is laminated with a plurality of films. Therefore, when the circularly polarizing plate is rolled up and stored during the manufacturing process, it is prone to curling, which may make it difficult to handle in the subsequent bonding process with the EL element. Especially in large image display devices such as those exceeding the 40-inch type (the diagonal length of the display section is 40 inches), the circular polarizing plate also becomes larger, and the problem of curling is likely to occur.
另外,近年来,作为图像显示装置,提出了具有宽的显示面、且携带时折叠成V字状、Z字状、W字状、双开门状等、或能卷取为卷状的挠性EL显示装置。这样的能折叠(可折叠)或能卷取(可卷)的EL显示装置中如果使用圆偏光板,则存在如下问题:由于其厚度而无法得到充分的弯曲性能;重复弯折动作或放置于汽车的车内等高温处的情况下薄膜变得容易被剥离;容易赋予弯曲痕迹等问题。In addition, in recent years, flexible image display devices have been proposed that have a wide display surface and can be folded into a V-shape, Z-shape, W-shape, double-door shape, etc. when carried, or can be rolled into a roll. EL display device. If a circular polarizing plate is used in such a foldable (foldable) or rollable (rollable) EL display device, there are problems such as insufficient bending performance cannot be obtained due to its thickness; repeated bending operations or placement on In high-temperature places such as the interior of a car, the film is easily peeled off and is prone to bend marks and other problems.
现有技术文献existing technical documents
专利文献patent documents
专利文献1:日本特开2012-256057号公报Patent Document 1: Japanese Patent Application Publication No. 2012-256057
专利文献2:日本特开平10-68816号公报Patent document 2: Japanese Patent Application Laid-Open No. 10-68816
发明内容Contents of the invention
发明要解决的问题Invent the problem to be solved
本发明是以上述现有技术的课题为背景而作出的。即,本发明的目的在于,提供:能边确保可视性边实现减薄、制造工序中不易引起麻烦、为挠性的EL显示装置的情况下重复弯曲或放置于高温状态时层叠后的构件彼此也不易被剥离、不易赋予折痕的EL显示装置。The present invention was made against the background of the above-mentioned prior art problems. That is, an object of the present invention is to provide a member that can be thinned while ensuring visibility, is less likely to cause trouble in the manufacturing process, and is a flexible EL display device that can be laminated when repeatedly bent or left in a high temperature state. An EL display device that is not easily peeled off or creased.
用于解决问题的方案solutions to problems
本发明人等为了开发出能边确保可视性边实现减薄、制造工序中不易引起麻烦、为挠性的EL显示装置的情况下重复的弯曲或放置于高温状态时层叠后的构件彼此也不易被剥离、不易赋予折痕的EL显示装置,进行了深入研究,结果发现:使用具有特定的面内延迟量的基材薄膜,使存在于偏振片与相位差层之间的自立性薄膜的数量为1张以下,使用具有1/2波长层和1/4波长层的圆偏光板作为相位差板,从而可以达成上述目的。本发明是基于这样的见解而完成的。In order to develop a flexible EL display device that can be thinned while ensuring visibility and is less likely to cause trouble in the manufacturing process, the laminated members cannot be bent repeatedly or placed in a high temperature state. As a result of in-depth research on EL display devices that are less likely to be peeled off and less prone to creases, it was found that using a base film with a specific in-plane retardation can make the self-standing film between the polarizer and the retardation layer more flexible. The above object can be achieved by using a circularly polarizing plate having a 1/2 wavelength layer and a 1/4 wavelength layer as a phase difference plate with a quantity of 1 or less. The present invention was completed based on such findings.
即,本发明涉及项1~项4所示的EL显示装置。That is, the present invention relates to the EL display device shown in Items 1 to 4.
项1.Item 1.
一种电致发光显示装置,其具备:电致发光元件、和配置于比该电致发光元件还靠近可视侧的圆偏光板,An electroluminescent display device, which is provided with: an electroluminescent element, and a circular polarizing plate arranged closer to the visible side than the electroluminescent element,
前述圆偏光板依次具有相位差层、偏振片和基材薄膜,The aforementioned circular polarizing plate has a phase difference layer, a polarizing plate and a base film in sequence,
(1)基材薄膜的面内延迟量为3000~30000nm;(1) The in-plane retardation of the base film is 3000~30000nm;
(2)在偏振片与相位差层之间不存在自立性薄膜、或仅存在有1张自立性薄膜(此处偏振片与相位差层之间也包括相位差层本身);和,(2) There is no self-standing film between the polarizing plate and the retardation layer, or there is only one self-standing film (the retardation layer itself is also included between the polarizing plate and the retardation layer); and,
(3)相位差层具有1/2波长层和1/4波长层。(3) The phase difference layer has a 1/2 wavelength layer and a 1/4 wavelength layer.
项2.Item 2.
根据上述项1所述的电致发光显示装置,其中,前述偏振片的厚度为12μm以下。The electroluminescent display device according to the above item 1, wherein the thickness of the polarizing plate is 12 μm or less.
项3.Item 3.
根据上述项1或2所述的电致发光显示装置,其中,前述偏振片由聚合性液晶化合物和二色性色素形成。The electroluminescent display device according to the above item 1 or 2, wherein the polarizing plate is formed of a polymerizable liquid crystal compound and a dichroic dye.
项4.Item 4.
根据上述项1~3中任一项所述的电致发光显示装置,其中,前述1/2波长层和1/4波长层中的至少一者由液晶化合物形成。The electroluminescent display device according to any one of the above items 1 to 3, wherein at least one of the 1/2 wavelength layer and the 1/4 wavelength layer is formed of a liquid crystal compound.
发明的效果Effect of the invention
本发明的EL显示装置使用面内延迟量为3000~30000nm的基材薄膜,使存在于偏振片与相位差层之间的自立性薄膜的数量为1张以下,使用具有1/2波长层和1/4波长层的圆偏光板作为相位差层,因此,可视性优异(虹斑的抑制),能实现薄型化,制造工序中不易引起麻烦。The EL display device of the present invention uses a base film with an in-plane retardation of 3000 to 30000 nm, sets the number of self-standing films between the polarizing plate and the retardation layer to one or less, and uses a 1/2 wavelength layer and Since the circularly polarizing plate of the 1/4 wavelength layer serves as the retardation layer, it has excellent visibility (suppression of rainbow spots), can be thinned, and is less likely to cause trouble in the manufacturing process.
另外,为挠性的EL显示装置的情况下,重复的弯曲或放置于高温状态的情况下层叠后的构件彼此也不易被剥离,不易赋予折痕。In addition, in the case of a flexible EL display device, the laminated members are not easily peeled off from each other after being repeatedly bent or left in a high-temperature state, and are less likely to be creased.
具体实施方式Detailed ways
本发明的EL显示装置具备:EL元件、和配置于比EL元件还靠近可视侧的圆偏光板。通过在EL显示装置的可视面配置圆偏光板,从而可以将EL元件表面或布线中所反射的外部光而可视性降低的情况减少。另外,本发明的EL显示装置为薄型。该圆偏光板依次具有相位差层、偏振片和基材薄膜。The EL display device of the present invention includes an EL element and a circular polarizing plate arranged closer to the viewing side than the EL element. By arranging the circular polarizing plate on the visible surface of the EL display device, it is possible to reduce visibility degradation caused by external light reflected on the EL element surface or wiring. In addition, the EL display device of the present invention is thin. The circularly polarizing plate has a phase difference layer, a polarizing plate and a base film in sequence.
首先,对本发明中使用的圆偏光板进行说明。圆偏光板依次具有相位差层、偏振片和基材薄膜。该圆偏光板中,相位差层、偏振片和基材薄膜基本上依次被层叠,但为也包括在各层之间存在其他层的情况的概念。First, the circularly polarizing plate used in the present invention will be described. The circularly polarizing plate has a retardation layer, a polarizing plate and a base film in sequence. In this circularly polarizing plate, the retardation layer, the polarizing plate, and the base film are basically laminated in order, but this concept also includes the case where another layer exists between each layer.
A.圆偏光板A.Circular polarizing plate
1.基材薄膜1.Substrate film
首先,对圆偏光板的基材薄膜进行说明。该圆偏光板在偏振片的可视侧具有基材薄膜。First, the base film of the circularly polarizing plate will be described. This circularly polarizing plate has a base film on the visible side of the polarizing plate.
(基材薄膜的材质)(Material of base film)
作为本发明中使用的基材薄膜的树脂,只要通过取向而产生双折射就可以没有特别限定地使用。在可以增大延迟量的方面,优选聚酯、聚碳酸酯、聚苯乙烯等,更优选聚酯。作为优选的聚酯,可以举出聚对苯二甲酸乙二醇酯(PET)、聚对苯二甲酸丙二醇酯(PTT)、聚对苯二甲酸丁二醇酯(PBT)、聚萘二甲酸乙二醇酯(PEN)等,其中,更优选PET和PEN。通过使用聚酯薄膜作为基材薄膜,从而可以得到具有耐透湿性、尺寸稳定性、机械强度和化学稳定性优异的圆偏光板的EL显示装置。The resin of the base film used in the present invention can be used without particular limitation as long as it generates birefringence due to orientation. Since the retardation amount can be increased, polyester, polycarbonate, polystyrene, etc. are preferable, and polyester is more preferable. Preferred polyesters include polyethylene terephthalate (PET), polytrimethylene terephthalate (PTT), polybutylene terephthalate (PBT), and polynaphthalenedicarboxylic acid. Ethylene glycol ester (PEN) and the like, among which PET and PEN are more preferred. By using a polyester film as the base film, an EL display device having a circularly polarizing plate excellent in moisture permeability resistance, dimensional stability, mechanical strength, and chemical stability can be obtained.
PET的情况下,构成基材薄膜的树脂的特性粘度(IV)优选0.58~1.5dL/g。IV的下限更优选0.6dL/g、进一步优选0.65dL/g、特别优选0.68dL/g。IV的上限更优选1.2dL/g、进一步优选1dL/g。PET的IV如果低于0.58dL/g,则重复弯折下有时变得容易赋予弯曲痕迹。PET的IV如果超过1.5dL/g,则薄膜的制造有时变困难。需要说明的是,作为本发明中的特性粘度(IV),采用如下得到的值:将以6:4的质量比混合苯酚与1,1,2,2-四氯乙烷而成者作为溶剂,并在温度30℃下测定的值。In the case of PET, the intrinsic viscosity (IV) of the resin constituting the base film is preferably 0.58 to 1.5 dL/g. The lower limit of IV is more preferably 0.6dL/g, further preferably 0.65dL/g, and particularly preferably 0.68dL/g. The upper limit of IV is more preferably 1.2 dL/g, further preferably 1 dL/g. If the IV of PET is less than 0.58 dL/g, bending marks may be easily formed by repeated bending. If the IV of PET exceeds 1.5 dL/g, film production may become difficult. In addition, as the intrinsic viscosity (IV) in the present invention, a value obtained by mixing phenol and 1,1,2,2-tetrachloroethane as a solvent in a mass ratio of 6:4 is used. , and the value measured at a temperature of 30°C.
基材薄膜的波长380nm的透光率期望为20%以下。波长380nm的透光率更优选15%以下、进一步优选10%以下、特别优选5%以下。前述透光率如果为20%以下,则可以抑制偏振片中的碘或二色性色素因紫外线而导致的变质。需要说明的是,本发明中的透射率为沿相对于薄膜的平面为垂直方向测定,可以使用光谱仪(例如日立U-3500型)而测定。The light transmittance of the base film at a wavelength of 380 nm is desirably 20% or less. The light transmittance at a wavelength of 380 nm is more preferably 15% or less, further preferably 10% or less, and particularly preferably 5% or less. If the light transmittance is 20% or less, it is possible to suppress deterioration of iodine or dichroic dyes in the polarizing plate due to ultraviolet rays. It should be noted that the transmittance in the present invention is measured in a direction perpendicular to the plane of the film, and can be measured using a spectrometer (for example, Hitachi U-3500 model).
为了使基材薄膜的波长380nm的透光率为20%以下,可以通过如下方法而达成:在基材薄膜中添加紫外线吸收剂;将含有紫外线吸收剂的涂布液涂布于基材薄膜表面;适宜调节紫外线吸收剂的种类或浓度、和基材薄膜的厚度;等。本发明中,可以使用该技术领域中公知的物质作为紫外线吸收剂。作为紫外线吸收剂,可以举出有机系紫外线吸收剂和无机系紫外线吸收剂。从透明性的观点出发,优选有机系紫外线吸收剂。In order to make the light transmittance of the base film at a wavelength of 380 nm 20% or less, it can be achieved by the following methods: adding an ultraviolet absorber to the base film; applying a coating liquid containing the ultraviolet absorber to the surface of the base film ; Suitably adjust the type or concentration of ultraviolet absorber and the thickness of the base film; etc. In the present invention, substances known in the technical field can be used as ultraviolet absorbers. Examples of ultraviolet absorbers include organic ultraviolet absorbers and inorganic ultraviolet absorbers. From the viewpoint of transparency, organic ultraviolet absorbers are preferred.
有机系紫外线吸收剂只要可以使基材薄膜的波长380nm的透光率为20%以下就可以没有特别限定地使用。作为这样的有机系紫外线吸收剂,例如可以举出:苯并三唑系、二苯甲酮系、环状亚氨基酯系等、和它们的组合。The organic ultraviolet absorber can be used without particular limitation as long as it can reduce the light transmittance of the base film at a wavelength of 380 nm to 20% or less. Examples of such organic ultraviolet absorbers include benzotriazole-based, benzophenone-based, cyclic iminoester-based, and the like, and combinations thereof.
另外,基材薄膜中为了改善滑动性,还优选添加平均粒径0.05~2μm的颗粒。作为颗粒,可以举出氧化钛、硫酸钡、碳酸钙、硫酸钙、二氧化硅、氧化铝、滑石、高岭土、粘土、磷酸钙、云母、锂蒙脱石、氧化锆、氧化钨、氟化锂、氟化钙等无机颗粒;苯乙烯系、丙烯酸类、三聚氰胺系、苯并胍胺系、有机硅系等有机聚合物系颗粒等。需要说明的是,平均粒径利用对薄膜的截面的颗粒用扫描型电子显微镜进行观察的方法算出。具体而言,利用扫描型电子显微镜对薄膜的截面的颗粒100个进行观察,测量各颗粒的直径(d),将它们的平均值作为平均粒径。In addition, in order to improve the sliding properties of the base film, it is preferable to add particles with an average particle diameter of 0.05 to 2 μm. Examples of particles include titanium oxide, barium sulfate, calcium carbonate, calcium sulfate, silica, alumina, talc, kaolin, clay, calcium phosphate, mica, hectorite, zirconium oxide, tungsten oxide, and lithium fluoride. , calcium fluoride and other inorganic particles; styrene, acrylic, melamine, benzoguanamine, silicone and other organic polymer particles, etc. The average particle diameter is calculated by observing particles in a cross section of the film using a scanning electron microscope. Specifically, 100 particles in the cross section of the film were observed using a scanning electron microscope, the diameter (d) of each particle was measured, and their average value was used as the average particle diameter.
这些颗粒可以添加至基材薄膜整体。或者,也可以将基材形成皮-芯的共挤出多层结构,仅在皮层中添加颗粒。These particles can be added to the entire base film. Alternatively, the substrate can also be formed into a skin-core co-extruded multilayer structure, with particles added only to the skin layer.
(基材薄膜的面内延迟量)(In-plane retardation of base film)
基材薄膜具有3000~30000nm的面内延迟量。使用面内延迟量为3000~30000nm者作为圆偏光板的基材薄膜为本发明的EL显示装置的特征之一。基材薄膜的面内延迟量如果低于3000nm,则相对于法线方向从倾斜方向观察时有无法确保良好的可视性。另外,出于防止戴上偏光太阳镜观察图像时的眩晕或着色的目的的情况下,基材薄膜的面内延迟量如果低于3000nm,则有时观察到虹斑。优选的面内延迟量的下限值为4500nm、更优选的下限值为6000nm。The base film has an in-plane retardation of 3000 to 30000 nm. One of the features of the EL display device of the present invention is to use a substrate film having an in-plane retardation of 3000 to 30000 nm as a circular polarizing plate. If the in-plane retardation of the base film is less than 3000 nm, good visibility may not be ensured when viewed from an oblique direction with respect to the normal direction. In addition, when the in-plane retardation of the base film is less than 3000 nm for the purpose of preventing dizziness or coloration when observing images with polarized sunglasses, rainbow spots may be observed. A preferable lower limit of the in-plane retardation is 4500 nm, and a more preferable lower limit is 6000 nm.
另一方面,面内延迟量的上限值优选30000nm。基材薄膜即使具有超过其的延迟量,实质上也无法得到可视性的进一步的改善效果,而且基材薄膜的厚度变得相当厚,作为工业材料的操作性降低。在降低薄膜的厚度、确保薄型化或挠性的方面,面内延迟量的上限值更优选15000nm以下、进一步优选11000nm、特别优选9000nm以下。On the other hand, the upper limit of the in-plane retardation is preferably 30,000 nm. Even if the base film has a retardation exceeding the above, substantially no further improvement effect on visibility can be obtained, and the thickness of the base film becomes considerably thicker, thereby reducing the handleability as an industrial material. In order to reduce the thickness of the film and ensure thinning or flexibility, the upper limit of the in-plane retardation is more preferably 15,000 nm or less, further preferably 11,000 nm, and particularly preferably 9,000 nm or less.
基材薄膜的延迟量可以测定2轴方向的折射率和厚度而求出,也可以使用KOBRA-21ADH(Oji Scientific Instruments Co Ltd.)等市售的自动双折射测定装置而求出。需要说明的是,折射率为在钠D射线(589nm)的波长下测定的值。The retardation of the base film can be determined by measuring the refractive index and thickness in the biaxial direction, or can be determined using a commercially available automatic birefringence measuring device such as KOBRA-21ADH (Oji Scientific Instruments Co Ltd.). In addition, the refractive index is a value measured at the wavelength of sodium D ray (589 nm).
对于基材薄膜,面内延迟量(Re)与厚度方向的延迟量(Rth)之比优选特定的范围。厚度方向相位差是指,从厚度方向截面观察薄膜时的2个双折射(△Nxz和△Nyz)分别乘以薄膜厚度d而得到的相位差的平均。面内延迟量与厚度方向延迟量之差越小,观察角度所产生的双折射的作用越增加各向同性,因此,观察角度所导致的延迟量的变化变小。因此,认为,变得难以产生观察角度所导致的虹状的色斑。For the base film, the ratio of the in-plane retardation (Re) to the thickness direction retardation (Rth) is preferably within a specific range. The thickness direction retardation refers to the average retardation obtained by multiplying two birefringences (ΔNxz and ΔNyz) by the film thickness d when the film is viewed cross-sectionally in the thickness direction. The smaller the difference between the in-plane retardation and the thickness direction retardation, the more isotropic the effect of birefringence due to the observation angle, and therefore the change in the retardation due to the observation angle becomes smaller. Therefore, it is considered that rainbow-shaped color spots caused by the viewing angle become less likely to occur.
基材薄膜的面内延迟量与厚度方向延迟量之比(Re/Rth)优选0.2以上、更优选0.5以上、进一步优选0.6以上。上述面内延迟量与厚度方向延迟量之比(Re/Rth)越大,双折射的作用越增加各向同性,变得难以产生观察角度所导致的虹状的色斑的发生。而且,完全的1轴性(1轴对称)薄膜中,上述面内延迟量与厚度方向延迟量之比(Re/Rth)成为2。然而,如前述,随着接近于完全的1轴性(1轴对称)薄膜,与取向方向正交的方向的机械强度明显降低。The ratio of the in-plane retardation to the thickness direction retardation (Re/Rth) of the base film is preferably 0.2 or more, more preferably 0.5 or more, and still more preferably 0.6 or more. The greater the ratio of the above-mentioned in-plane retardation to the thickness direction retardation (Re/Rth), the more isotropic the effect of birefringence, making it less likely to cause iridescent color spots depending on the viewing angle. Furthermore, in a completely uniaxial (uniaxially symmetric) film, the ratio of the above-mentioned in-plane retardation to the thickness direction retardation (Re/Rth) becomes 2. However, as mentioned above, as the film approaches a complete uniaxiality (uniaxial symmetry), the mechanical strength in the direction orthogonal to the orientation direction significantly decreases.
另一方面,基材薄膜的面内延迟量与厚度方向延迟量之比(Re/Rth)优选1.5以下、更优选1.2以下、进一步优选1以下。为了完全抑制观察角度所导致的虹状的色斑发生,上述面内延迟量与厚度方向延迟量之比(Re/Rth)无需为2,为1.5以下、或1.2以下也是充分的。另外,上述比率为1以下,也可以充分满足EL显示装置所要求的视场角特性(左右180度、上下120度左右)。On the other hand, the ratio of the in-plane retardation to the thickness direction retardation (Re/Rth) of the base film is preferably 1.5 or less, more preferably 1.2 or less, and still more preferably 1 or less. In order to completely suppress the occurrence of rainbow-shaped color spots due to the observation angle, the ratio of the above-mentioned in-plane retardation amount to the thickness direction retardation amount (Re/Rth) does not need to be 2, and it is sufficient to be 1.5 or less, or 1.2 or less. In addition, if the above ratio is 1 or less, the viewing angle characteristics required for the EL display device (approximately 180 degrees left and right, and approximately 120 degrees up and down) can be fully satisfied.
(Nz系数)(Nz coefficient)
基材薄膜优选|ny-nz|/|ny-nx|所示的Nz系数为1.7以下。Nz系数可以如下求出。用分子取向计(Oji Scientific Instruments Co Ltd.制、MOA-6004型分子取向计)求出薄膜的取向轴方向,利用阿贝折射率计(ATAGO CO.,LTD.制、NAR-4T、测定波长589nm)求出取向轴方向和与其正交的方向的双轴的折射率(ny、nx,其中ny>nx)、和厚度方向的折射率(nz)。将如此求出的nx、ny和nz代入|ny-nz|/|ny-nx|所示的式,可以求出Nz系数。The base film preferably has an Nz coefficient represented by |ny-nz|/|ny-nx| of 1.7 or less. The Nz coefficient can be found as follows. The orientation axis direction of the film was determined using a molecular orientation meter (MOA-6004 molecular orientation meter manufactured by Oji Scientific Instruments Co Ltd.), and the wavelength was measured using an Abbe refractometer (NAR-4T manufactured by ATAGO CO., LTD. 589nm), the refractive index (ny, nx, where ny>nx) of the biaxial direction of the orientation axis and the direction orthogonal thereto, and the refractive index (nz) of the thickness direction were obtained. The Nz coefficient can be obtained by substituting the nx, ny and nz obtained in this way into the equation shown by |ny-nz|/|ny-nx|.
基材薄膜的Nz系数如果超过1.7,则从倾斜方向观察EL显示装置时,根据角度而有时可以产生虹斑。Nz系数更优选1.65以下、进一步优选1.63以下。Nz系数的下限值为1.2。这是由于,制造技术上难以得到Nz系数低于1.2的薄膜。另外,为了保持薄膜的机械强度,Nz系数的下限值优选1.3以上、更优选1.4以上、进一步优选1.45以上。If the Nz coefficient of the base film exceeds 1.7, when the EL display device is viewed from an oblique direction, rainbow spots may occur depending on the angle. The Nz coefficient is more preferably 1.65 or less, further preferably 1.63 or less. The lower limit of Nz coefficient is 1.2. This is because it is difficult to obtain a film with an Nz coefficient lower than 1.2 due to manufacturing technology. In addition, in order to maintain the mechanical strength of the film, the lower limit value of the Nz coefficient is preferably 1.3 or more, more preferably 1.4 or more, and still more preferably 1.45 or more.
(面取向度)(degree of plane orientation)
基材薄膜优选使(nx+ny)/2-nz所示的面取向度为特定值以下。此处,nx、ny和nz的值可以利用与Nz系数同样的方法求出。基材薄膜的面取向度优选0.13以下、更优选0.125以下、进一步优选0.12以下。面取向度如果超过0.13,则从倾斜方向观察EL显示装置时根据角度而有时观察到虹斑。面取向度如果低于0.08,则薄膜厚度变动,延迟量的值有时在薄膜面内变得不均匀。The base film preferably has a plane orientation degree represented by (nx+ny)/2-nz that is equal to or less than a specific value. Here, the values of nx, ny, and nz can be obtained using the same method as the Nz coefficient. The degree of plane orientation of the base film is preferably 0.13 or less, more preferably 0.125 or less, and even more preferably 0.12 or less. If the plane orientation degree exceeds 0.13, rainbow spots may be observed depending on the angle when the EL display device is viewed from an oblique direction. If the plane orientation degree is less than 0.08, the film thickness may fluctuate, and the retardation value may become uneven within the film surface.
(基材薄膜的制造方法)(Method for manufacturing base film)
成为基材的薄膜通过进行拉伸,从而可以赋予规定的面内延迟量。拉伸只要可以得到特性即可,可以为单轴拉伸也可以为双轴拉伸。基材薄膜的慢轴可以为基材薄膜的长度方向,也可以为与长度方向正交的方向,还可以为倾斜方向。需要说明的是,此处的长度方向是指,连续生产薄膜时的行进方向。对于基材薄膜的长度方向与慢轴所呈的角度,慢轴为基材薄膜的长度方向的情况下优选10度以下、特别优选7度以下。基材薄膜的慢轴与长度方向正交的情况下,基材薄膜的长度方向与慢轴所呈的角度优选80~100度、特别优选83~97度。基材薄膜的慢轴为倾斜方向的情况下,基材薄膜的长度方向与慢轴所呈的角度优选35~55度的范围。By stretching the film serving as the base material, a predetermined in-plane retardation can be provided. As long as the properties can be obtained by stretching, it may be uniaxial stretching or biaxial stretching. The slow axis of the base film may be the length direction of the base film, a direction orthogonal to the length direction, or an oblique direction. It should be noted that the length direction here refers to the traveling direction when the film is continuously produced. The angle between the longitudinal direction of the base film and the slow axis is preferably 10 degrees or less, and particularly preferably 7 degrees or less when the slow axis is the longitudinal direction of the base film. When the slow axis of the base film is perpendicular to the longitudinal direction, the angle between the longitudinal direction of the base film and the slow axis is preferably 80 to 100 degrees, particularly preferably 83 to 97 degrees. When the slow axis of the base film is in an inclined direction, the angle between the longitudinal direction of the base film and the slow axis is preferably in the range of 35 to 55 degrees.
以在与长度方向正交的方向上具有慢轴的PET的基材薄膜为例,对拉伸条件具体地进行说明。Taking a PET base film having a slow axis in a direction orthogonal to the longitudinal direction as an example, the stretching conditions will be specifically explained.
将熔融后的PET挤出至冷却辊上,将得到的未拉伸坯料的两端用夹具固定并导入至拉幅机内,进行预热后,边加热边沿横向进行拉伸。需要说明的是,在横向的拉伸前,可以用连续辊沿纵向进行拉伸。另外,也可以进行同时双轴拉伸。纵拉伸温度和横拉伸温度优选80~130℃、特别优选90~120℃。纵拉伸倍率优选1~3.5倍、特别优选1倍~3倍。另外,横拉伸倍率优选2.5~6倍、特别优选3~5.5倍。为了将延迟量控制为上述范围,优选控制纵拉伸倍率与横拉伸倍率之比率。纵横的拉伸倍率之差如果过小,则变得难以提高延迟量。另外,通过较低地设定拉伸温度在提高延迟量的方面为优选的应对。接下来的热处理中,处理温度优选100~250℃、特别优选180~245℃。The melted PET is extruded onto a cooling roll, and both ends of the resulting unstretched billet are fixed with clamps and introduced into a tenter. After preheating, the billet is stretched in the transverse direction while heating. It should be noted that before stretching in the transverse direction, a continuous roller can be used to stretch in the longitudinal direction. In addition, simultaneous biaxial stretching can also be performed. The longitudinal stretching temperature and the transverse stretching temperature are preferably 80 to 130°C, particularly preferably 90 to 120°C. The longitudinal stretch ratio is preferably 1 to 3.5 times, and particularly preferably 1 to 3 times. In addition, the transverse stretch ratio is preferably 2.5 to 6 times, and particularly preferably 3 to 5.5 times. In order to control the retardation amount within the above range, it is preferable to control the ratio of the longitudinal draw ratio and the transverse draw ratio. If the difference between the longitudinal and transverse stretch ratios is too small, it becomes difficult to increase the retardation amount. In addition, setting the stretching temperature low is a preferable solution in terms of increasing the retardation amount. In the subsequent heat treatment, the treatment temperature is preferably 100 to 250°C, particularly preferably 180 to 245°C.
为了得到在长度方向上具有慢轴的基材薄膜,优选用连续辊进行纵拉伸。在纵拉伸工序前,也可以进行横拉伸。In order to obtain a base film having a slow axis in the longitudinal direction, it is preferable to perform longitudinal stretching using a continuous roll. Before the longitudinal stretching process, transverse stretching may also be performed.
另外,基材薄膜的主取向主轴、与长度方向或跟长度方向正交的方向所呈的角度优选20度以下、更优选15度以下、进一步优选10度以下、特别优选5度以下。基材薄膜的主取向主轴、与长度方向或跟长度方向正交的方向所呈的角度如果超过20度,则通过偏光太阳镜等进行观察的情况下角度所产生的亮度的变化变大。需要说明的是,沿长度方向进行拉伸的情况下,主取向方向成为长度方向,因此,设为主取向主轴与长度方向所呈的角度,沿宽度方向进行拉伸的情况下,设为主取向主轴与跟长度方向正交的方向所呈的角度。In addition, the angle between the main orientation axis of the base film and the longitudinal direction or a direction orthogonal to the longitudinal direction is preferably 20 degrees or less, more preferably 15 degrees or less, further preferably 10 degrees or less, and particularly preferably 5 degrees or less. If the angle between the main orientation axis of the base film and the longitudinal direction or a direction orthogonal to the longitudinal direction exceeds 20 degrees, the change in brightness due to the angle will become larger when viewed through polarized sunglasses or the like. It should be noted that when stretching in the longitudinal direction, the main orientation direction becomes the longitudinal direction. Therefore, let the angle between the main axis of the main orientation and the longitudinal direction be the angle. When stretching in the width direction, let it be the main angle. The angle between the main axis of orientation and the direction orthogonal to the length direction.
基材薄膜的厚度优选30~150μm、更优选40~100μm、进一步优选50~80μm。基材薄膜的厚度低于30μm的情况下,变得不易达成高的面内延迟量,超过150μm的情况下,在操作变难的基础上,变得难以应对薄型化或确保挠性。The thickness of the base film is preferably 30 to 150 μm, more preferably 40 to 100 μm, and even more preferably 50 to 80 μm. When the thickness of the base film is less than 30 μm, it becomes difficult to achieve a high in-plane retardation. When it exceeds 150 μm, handling becomes difficult and it becomes difficult to cope with thinning or ensure flexibility.
可以对基材薄膜进行电晕处理、火焰处理、等离子体处理等用于改善粘接性的处理。The base film can be subjected to treatments such as corona treatment, flame treatment, and plasma treatment to improve adhesion.
(易粘接层)(Easy bonding layer)
为了改善与后述的偏光膜或取向层的粘接性,也可以在基材薄膜上设置易粘接层(易粘接层P1)。In order to improve the adhesiveness with a polarizing film or an alignment layer described later, an easy-adhesion layer (easy-adhesion layer P1) may be provided on the base film.
作为易粘接层中使用的树脂,可以举出聚酯树脂、聚氨酯树脂、聚酯聚氨酯树脂、聚碳酸酯树脂、聚碳酸酯聚氨酯树脂、丙烯酸类树脂等,这些之中,优选聚酯树脂、聚酯聚氨酯树脂、聚碳酸酯聚氨酯树脂和丙烯酸类树脂。易粘接层优选经交联。作为交联剂,可以举出异氰酸酯化合物、三聚氰胺化合物、环氧树脂、噁唑啉化合物等。另外,为了改善密合性,添加聚乙烯醇、聚酰胺、聚酰亚胺、聚酰胺酰亚胺等与取向层或偏光膜中使用的树脂类似的树脂也是有用的手段。Examples of the resin used in the easy-adhesion layer include polyester resin, polyurethane resin, polyester urethane resin, polycarbonate resin, polycarbonate urethane resin, acrylic resin, and the like. Among these, polyester resin, Polyester urethane resin, polycarbonate urethane resin and acrylic resin. The easy-adhesion layer is preferably crosslinked. Examples of crosslinking agents include isocyanate compounds, melamine compounds, epoxy resins, and oxazoline compounds. In addition, in order to improve the adhesion, it is also useful to add resins similar to those used in the alignment layer or polarizing film, such as polyvinyl alcohol, polyamide, polyimide, and polyamide-imide.
易粘接层可以如下设置:形成添加有这些树脂、和根据需要的交联剂、颗粒等的水系涂料,涂布于基材薄膜并干燥,从而可以设置。作为颗粒,可以示例上述基材中使用者。The easy-adhesion layer can be provided by forming a water-based paint to which these resins, crosslinking agents, particles, etc. are added as necessary, and then being applied to a base film and dried. Examples of particles include users of the above base materials.
易粘接层可以以离线设置于拉伸过的基材薄膜,也可以在制膜工序中以在线设置。易粘接层优选在制膜工序中以在线设置。以在线设置易粘接层的情况下,可以为纵拉伸前、或横拉伸前中的任意者。特别优选的是,在即将横拉伸前涂覆前述水系涂料,利用拉幅机进行预热和加热,在该热处理工序中使其干燥和交联,从而以在线设置易粘接层。需要说明的是,利用辊的即将纵拉伸前进行在线涂布的情况下,优选涂覆前述水系涂料后,在立式干燥机中使其干燥后导入至拉伸辊。The easy-adhesion layer may be provided on the stretched base film offline, or may be provided online during the film production process. The easy-adhesion layer is preferably provided in-line during the film forming process. When the easy-adhesion layer is provided on the line, it may be before longitudinal stretching or before transverse stretching. Particularly preferably, the water-based paint is applied immediately before transverse stretching, preheated and heated using a tenter, and dried and cross-linked in the heat treatment step to provide an easy-adhesion layer online. In addition, when in-line coating is performed using a roller immediately before longitudinal stretching, it is preferable to apply the aqueous coating material, dry it in a vertical dryer, and then introduce it to a stretching roller.
前述水系涂料的涂覆量优选0.01~1.0g/m2、更优选0.03~0.5g/m2。The coating amount of the water-based paint is preferably 0.01 to 1.0 g/m 2 , more preferably 0.03 to 0.5 g/m 2 .
(功能性层)(functional layer)
在基材薄膜的与层叠有偏光膜的面相反侧,设置硬涂层、防反射层、低反射层、防眩层、抗静电层等功能性层也是优选的方式。It is also a preferred embodiment to provide functional layers such as a hard coat layer, an anti-reflection layer, a low-reflection layer, an anti-glare layer, and an antistatic layer on the side of the base film opposite to the surface on which the polarizing film is laminated.
这些功能性层的厚度可以适宜设定,优选0.1~50μm、更优选0.5~20μm、进一步优选1~10μm。需要说明的是,这些层可以设置多层。The thickness of these functional layers can be set appropriately, but is preferably 0.1 to 50 μm, more preferably 0.5 to 20 μm, and even more preferably 1 to 10 μm. It should be noted that these layers can have multiple layers.
设置功能性层的情况下,在与基材薄膜之间可以设置易粘接层(易粘接层P2)。易粘接层P2中,可以适合使用上述易粘接层P1中列举的树脂、交联剂等。另外,易粘接层P1与易粘接层P2可以为相同的组成,也可以为不同的组成。When providing a functional layer, an easy-adhesion layer (easy-adhesion layer P2) may be provided between the functional layer and the base film. In the easy-adhesion layer P2, the resin, crosslinking agent, etc. mentioned in the said easy-adhesion layer P1 can be suitably used. In addition, the easy-adhesion layer P1 and the easy-adhesion layer P2 may have the same composition or may have different compositions.
易粘接层P2也优选以在线设置。易粘接层P1和易粘接层P2可以依次涂覆使其干燥而形成。另外,在基材薄膜的两面同时涂覆易粘接层P1和易粘接层P2也是优选的方式。The easy-adhesion layer P2 is also preferably provided in-line. The easy-adhesion layer P1 and the easy-adhesion layer P2 can be formed by sequentially applying and drying. In addition, it is also a preferred method to simultaneously coat the easy-adhesion layer P1 and the easy-adhesion layer P2 on both sides of the base film.
需要说明的是,以下的说明中称为基材薄膜的情况下,不仅包括未设置易粘接层的情况下,还包括设置有易粘接层的情况。同样地,设置有功能性层者也包含于基材薄膜。In the following description, the term "base film" includes not only the case where the easy-adhesion layer is not provided, but also the case where the easy-adhesion layer is provided. Similarly, those provided with functional layers are also included in the base film.
2.偏振片2.Polarizer
本发明中使用的圆偏光板中,在基材薄膜上设有偏振片。In the circularly polarizing plate used in the present invention, a polarizing plate is provided on the base film.
作为偏振片,例如可以使用偏光膜。偏光膜可以直接设置于基材薄膜上,或者也可以在基材薄膜上设置取向层、在其上设置偏光膜。需要说明的是,本发明中,有时将取向层与偏光膜一并统称为偏振片。另外,在基材薄膜上未设置取向层而设有偏光膜的情况下,可以将偏光膜称为偏振片。As the polarizing plate, for example, a polarizing film can be used. The polarizing film may be directly provided on the base film, or an alignment layer may be provided on the base film and the polarizing film may be provided on the base film. It should be noted that in the present invention, the alignment layer and the polarizing film may be collectively referred to as a polarizing plate. In addition, when the orientation layer is not provided on the base film but a polarizing film is provided, the polarizing film can be called a polarizing plate.
(偏光膜)(Polarizing film)
偏光膜具有使偏振光仅在单向上通过的功能。偏光膜可以没有特别限制地使用:聚乙烯醇(PVA)等拉伸膜中配混有碘或二色性色素而成者、二色性色素膜或聚合性液晶化合物中配混有二色性色素而得到的涂覆膜、多烯的拉伸膜、线栅等。The polarizing film has the function of allowing polarized light to pass only in one direction. The polarizing film can be used without particular limitation: a stretched film such as polyvinyl alcohol (PVA) containing iodine or a dichroic pigment, a dichroic pigment film or a polymerizable liquid crystal compound containing a dichroic pigment Coating films obtained from pigments, polyene stretched films, wire grids, etc.
其中,PVA中吸附有碘的偏光膜、和聚合性液晶化合物中配混有二色性色素的偏光膜为优选例。Among them, a polarizing film in which iodine is adsorbed into PVA and a polarizing film in which a dichroic dye is blended into a polymerizable liquid crystal compound are preferred examples.
首先,对PVA中吸附有碘的偏光膜进行说明。First, a polarizing film in which iodine is adsorbed in PVA will be described.
PVA中吸附有碘的偏光膜通常可以如下得到:将PVA的未拉伸薄膜浸渍于含有碘的浴后进行单轴拉伸,或将单轴拉伸后的薄膜浸渍于含有碘的浴,之后在硼酸浴中进行交联处理,从而可以得到。A polarizing film with iodine adsorbed in PVA can usually be obtained by immersing an unstretched PVA film in a bath containing iodine and then uniaxially stretching it, or by immersing the uniaxially stretched film in a bath containing iodine, and then It can be obtained by cross-linking in a boric acid bath.
通过上述方法得到的偏光膜的厚度优选1~30μm、更优选1.5~20μm、进一步优选2~15μm。偏光膜的厚度如果低于1μm,则无法体现充分的偏光特性,而且过薄有时变得难以操作。偏光膜的厚度如果超过30μm,则不符合薄型或确保挠性的目的。The thickness of the polarizing film obtained by the above method is preferably 1 to 30 μm, more preferably 1.5 to 20 μm, and even more preferably 2 to 15 μm. If the thickness of the polarizing film is less than 1 μm, sufficient polarizing characteristics cannot be expressed, and if it is too thin, it may become difficult to handle. If the thickness of the polarizing film exceeds 30 μm, it does not meet the purpose of being thin or ensuring flexibility.
将PVA中吸附有碘的偏光膜与基材薄膜层叠的情况下,优选使基材薄膜与偏光膜粘贴。作为用于粘贴的粘接剂,可以没有限制地使用一直以来使用者。其中,PVA系的水性粘接剂、紫外线固化型粘接剂等为优选例,更优选紫外线固化型粘接剂。When laminating a polarizing film in which iodine is adsorbed into PVA and a base film, it is preferable to bond the base film and the polarizing film. As an adhesive for pasting, it can be used by existing users without restrictions. Among these, PVA-based aqueous adhesives, ultraviolet curable adhesives, etc. are preferred examples, and ultraviolet curable adhesives are more preferred.
如此,PVA中吸附有碘的偏光膜使用作为偏振片单独的薄膜,可以与基材薄膜层叠。或者,也可以通过如下方法而层叠:使用在脱模性支撑基材上涂覆PVA,在该状态下进行拉伸而得到的、脱模性支撑基材上层叠有偏振片者(脱模性支撑基材层叠偏振片),将偏光膜转印至基材薄膜。该通过转印进行层叠的方法也与上述粘贴的方法同样地,作为偏振片与基材薄膜的层叠方法优选。使用该转印方法的情况下,偏振片的厚度优选12μm以下、更优选10μm以下、进一步优选8μm以下、特别优选6μm以下。即使为这样的非常薄的偏振片,由于为脱模性支撑基材,因此,操作也容易,可以将偏振片容易地层叠于基材薄膜。通过使用这样的薄型的偏振片,从而可以进一步应对薄型化,另外,可以确保挠性。In this way, the polarizing film in which iodine is adsorbed in PVA can be used as a separate film as a polarizing plate and can be laminated with the base film. Alternatively, it may be laminated by using a method in which a mold-releasing support base material is coated with PVA and stretched in this state, and a polarizing plate is laminated on the mold-releasing supporting base material (mold-releasing supporting base material). Support the base material and stack the polarizing film), and transfer the polarizing film to the base film. This method of laminating by transfer is also preferable as a method of laminating the polarizing plate and the base film, as is the above-mentioned method of pasting. When this transfer method is used, the thickness of the polarizing plate is preferably 12 μm or less, more preferably 10 μm or less, further preferably 8 μm or less, and particularly preferably 6 μm or less. Even such a very thin polarizing plate is easy to handle because it is a releasable supporting base material, and the polarizing plate can be easily laminated on the base film. By using such a thin polarizing plate, it is possible to further reduce the thickness and ensure flexibility.
需要说明的是,使偏振片与基材薄膜层叠的技术是公知的,例如可以参照日本特开2001-350021号公报和日本特开2009-93074号公报等。In addition, the technique of laminating a polarizing plate and a base film is well-known, for example, it can refer to Japanese Patent Application Laid-Open No. 2001-350021, Japanese Patent Application Laid-Open No. 2009-93074, etc.
对于通过转印将偏振片与基材薄膜进行层叠的方法,具体地进行说明。首先,在未拉伸或与长度方向垂直地经单轴拉伸的热塑性树脂的脱模性支撑基材上涂布PVA,将得到的热塑性树脂的脱模性支撑基材与PVA的层叠体沿长度方向拉伸至2~20倍、优选3~15倍。拉伸温度优选80~180℃、更优选100~160℃。接着,将经拉伸的层叠体浸渍于含有二色性色素的浴,使二色性色素吸附。作为二色性色素,例如可以举出碘、有机染料等。使用碘作为二色性色素的情况下,优选使用含有碘和碘化钾的水溶液作为染色浴。接着,浸渍于硼酸的水溶液进行处理,进行水洗后,使其干燥。需要说明的是,在二色性色素的吸附前也可以进行1.5~3倍的拉伸作为预拉伸。需要说明的是,上述的方法为一例,也可以在拉伸前进行二色性色素的吸附,还可以在二色性色素的吸附前进行利用硼酸的处理。也可以在含有二色性色素的浴内或硼酸水溶液的浴中进行拉伸。另外,可以将这些工序分成多阶段并组合而进行。A method of laminating a polarizing plate and a base film by transfer will be specifically described. First, PVA is coated on a thermoplastic resin release support base material that is unstretched or uniaxially stretched perpendicularly to the length direction, and the resulting thermoplastic resin release support base material is placed along the laminate of PVA. The length direction is stretched to 2 to 20 times, preferably 3 to 15 times. The stretching temperature is preferably 80 to 180°C, more preferably 100 to 160°C. Next, the stretched laminate is immersed in a bath containing a dichroic dye to adsorb the dichroic dye. Examples of dichroic dyes include iodine, organic dyes, and the like. When using iodine as a dichroic dye, it is preferable to use an aqueous solution containing iodine and potassium iodide as a dyeing bath. Next, it is immersed in an aqueous solution of boric acid for treatment, washed with water, and then dried. It should be noted that before adsorption of the dichroic dye, stretching of 1.5 to 3 times may be performed as pre-stretching. It should be noted that the above method is an example, and the dichroic dye may be adsorbed before stretching, or treatment with boric acid may be performed before the dichroic dye is adsorbed. Stretching may also be performed in a bath containing a dichroic dye or in a bath containing a boric acid aqueous solution. In addition, these steps can be divided into multiple stages and performed in combination.
作为热塑性树脂的脱模性支撑基材(脱模膜),可以使用聚对苯二甲酸乙二醇酯等聚酯薄膜、聚丙烯、聚乙烯等聚烯烃薄膜、聚酰胺薄膜、聚氨酯薄膜等。对于热塑性树脂的脱模性支撑基材(脱模膜),进行电晕处理,或设置脱模涂布、易粘接涂布等,从而可以调整剥离力。As the releasable support base material (release film) for the thermoplastic resin, polyester films such as polyethylene terephthalate, polyolefin films such as polypropylene and polyethylene, polyamide films, polyurethane films, and the like can be used. The release force of the thermoplastic resin releasable support base material (release film) can be adjusted by corona treatment, release coating, easy-adhesion coating, etc.
使脱模性支撑基材层叠偏振片的偏振片面用粘合剂或粘接剂粘贴于基材薄膜,之后,将脱模性支撑基材剥离,从而可以得到基材薄膜与偏振片的层叠体。通常使用的粘合剂的厚度为5~50μm,而粘接剂为1~10μm。为了薄型化,优选使用粘接剂,其中,更优选使用紫外线固化型粘接剂。从无需特殊的装置的工序上的方面出发,还优选使用粘合剂。A laminate of a base film and a polarizing plate can be obtained by pasting the polarizing plate surface of the polarizing plate laminated on the releasable supporting base material to the base film with an adhesive or an adhesive agent, and then peeling off the releasable supporting base material. . The thickness of adhesives commonly used is 5 to 50 μm, while adhesives are 1 to 10 μm. In order to reduce the thickness, it is preferable to use an adhesive, and among these, it is more preferable to use an ultraviolet curable adhesive. It is also preferable to use an adhesive from the viewpoint of a process that does not require special equipment.
接着,对聚合性液晶化合物中配混有二色性色素的偏光膜进行说明。Next, a polarizing film in which a dichroic dye is blended into a polymerizable liquid crystal compound will be described.
二色性色素是指,具有分子的长轴方向上的吸光度与短轴方向上的吸光度不同的性质的色素。A dichroic dye is a dye having a property in which the absorbance in the long axis direction of the molecule is different from the absorbance in the short axis direction.
二色性色素优选在300~700nm的范围内具有吸收极大波长(λMAX)者。作为这样的二色性色素,例如可以举出吖啶色素、噁嗪色素、菁色素、萘色素、偶氮色素和蒽醌色素等有机二色性色素,其中,优选偶氮色素。作为偶氮色素,可以举出单偶氮色素、双偶氮色素、三偶氮色素、四偶氮色素和茋偶氮色素等,其中,优选双偶氮色素和三偶氮色素。二色性色素可以单独使用,也可以组合而使用。为了调整(无彩色)色调,优选将2种以上组合,更优选将3种以上组合。特别优选将3种以上的偶氮化合物组合而使用。The dichroic dye preferably has an absorption maximum wavelength (λMAX) in the range of 300 to 700 nm. Examples of such dichroic dyes include organic dichroic dyes such as acridine dyes, oxazine dyes, cyanine dyes, naphthalene dyes, azo dyes, and anthraquinone dyes. Among them, azo dyes are preferred. Examples of azo dyes include monoazo dyes, disazo dyes, trisazo dyes, tetrasazo dyes, and stilbeneazo dyes. Among them, disazo dyes and trisazo dyes are preferred. The dichroic pigments may be used alone or in combination. In order to adjust the (achromatic) color tone, it is preferable to combine two or more types, and it is more preferable to combine three or more types. It is particularly preferable to use three or more azo compounds in combination.
作为优选的偶氮化合物,可以举出日本特开2007-126628号公报、日本特开2010-168570号公报、日本特开2013-101328号公报、日本特开2013-210624号公报等中记载的色素。Preferable azo compounds include dyes described in Japanese Patent Application Laid-Open Nos. 2007-126628, 2010-168570, 2013-101328, 2013-210624, etc. .
二色性色素为导入至丙烯酸类等聚合物的侧链的二色性色素聚合物也是优选的方式。作为这些二色性色素聚合物,可以示例日本特开2016-4055号公报中列举的聚合物、日本特开2014-206682号公报的[化6]~[化12]的化合物进行了聚合而得到的聚合物等。It is also a preferred embodiment that the dichroic dye is a dichroic dye polymer introduced into a side chain of a polymer such as acrylic. Examples of these dichroic dye polymers include polymers listed in Japanese Patent Application Laid-Open No. 2016-4055 and polymers obtained by polymerizing compounds [Chemical 6] to [Chemical 12] in Japanese Patent Laid-Open No. 2014-206682. of polymers, etc.
对于偏光膜中的二色性色素的含量,从使二色性色素的取向良好的观点出发,偏光膜中,优选0.1~30质量%、更优选0.5~20质量%、进一步优选1.0~15质量%、特别优选2.0~10质量%。The content of the dichroic dye in the polarizing film is preferably 0.1 to 30 mass%, more preferably 0.5 to 20 mass%, and even more preferably 1.0 to 15 mass% in the polarizing film from the viewpoint of improving the orientation of the dichroic dye. %, particularly preferably 2.0 to 10% by mass.
为了改善膜强度、偏光度、膜均质性等,偏光膜中包含聚合性液晶化合物。需要说明的是,聚合性液晶化合物还包括以膜形式聚合后的物质。In order to improve film strength, polarization degree, film homogeneity, etc., the polarizing film contains a polymerizable liquid crystal compound. It should be noted that the polymerizable liquid crystal compound also includes those polymerized in the form of a film.
聚合性液晶化合物是指,具有聚合性基团、且体现液晶性的化合物。A polymerizable liquid crystal compound refers to a compound that has a polymerizable group and exhibits liquid crystallinity.
聚合性基团是指,参与聚合反应的基团,优选为光聚合性基团。此处,光聚合性基团是指,通过由后述的光聚合引发剂产生的活性自由基、酸等而能进行聚合反应的基团。作为聚合性基团,可以举出乙烯基、乙烯氧基、1-氯乙烯基、异丙烯基、4-乙烯基苯基、丙烯酰氧基、甲基丙烯酰氧基、环氧乙烷基、氧杂环丁烷基等。其中,优选丙烯酰氧基、甲基丙烯酰氧基、乙烯氧基、环氧乙烷基和氧杂环丁烷基,更优选丙烯酰氧基。体现液晶性的化合物可以为热致性液晶也可以为溶致液晶,另外,可以为热致液晶中的、向列型液晶也可以为近晶型液晶。The polymerizable group refers to a group that participates in a polymerization reaction, and is preferably a photopolymerizable group. Here, the photopolymerizable group refers to a group that can undergo a polymerization reaction by an active radical generated by a photopolymerization initiator described below, an acid, or the like. Examples of the polymerizable group include vinyl, vinyloxy, 1-chlorovinyl, isopropenyl, 4-vinylphenyl, acryloyloxy, methacryloyloxy, and ethylene oxide groups. , oxetanyl, etc. Among these, an acryloxy group, a methacryloyloxy group, an vinyloxy group, an oxirane group, and an oxetanyl group are preferable, and an acryloyloxy group is more preferable. The compound exhibiting liquid crystallinity may be a thermotropic liquid crystal or a lyotropic liquid crystal, and may be a nematic liquid crystal or a smectic liquid crystal among the thermotropic liquid crystals.
在可以得到更高的偏光特性的方面,聚合性液晶化合物优选近晶型液晶化合物,更优选高阶近晶型液晶化合物。聚合性液晶化合物形成的液晶相如果为高阶近晶型相,则可以制造取向秩序度更高的偏光膜。In terms of obtaining higher polarization characteristics, the polymerizable liquid crystal compound is preferably a smectic liquid crystal compound, and more preferably a higher-order smectic liquid crystal compound. If the liquid crystal phase formed by the polymerizable liquid crystal compound is a higher-order smectic phase, a polarizing film with higher orientation order can be produced.
作为优选的聚合性液晶化合物的具体例,例如可以举出日本特开2002-308832号公报、日本特开2007-16207号公报、日本特开2015-163596号公报、日本特表2007-510946号公报、日本特开2013-114131号公报、WO2005/045485号公报、Lub etal.Recl.Trav.Chim.Pays-Bas,115,321-328(1996)等中记载的物质。Specific examples of preferred polymerizable liquid crystal compounds include Japanese Patent Application Laid-Open No. 2002-308832, Japanese Patent Application Laid-Open No. 2007-16207, Japanese Patent Application Laid-Open No. 2015-163596, and Japanese Patent Application Publication No. 2007-510946. , substances described in Japanese Patent Application Publication No. 2013-114131, WO2005/045485, Lub et al. Recl. Trav. Chim. Pays-Bas, 115, 321-328 (1996), etc.
对于偏光膜中的聚合性液晶化合物的含有比率,从提高聚合性液晶化合物的取向性的观点出发,偏光膜中优选70~99.5质量%、更优选75~99质量%、进一步优选80~97质量%、特别优选83~95质量%。From the viewpoint of improving the orientation of the polymerizable liquid crystal compound, the content ratio of the polymerizable liquid crystal compound in the polarizing film is preferably 70 to 99.5% by mass, more preferably 75 to 99% by mass, and even more preferably 80 to 97% by mass. %, particularly preferably 83 to 95% by mass.
包含聚合性液晶化合物和二色性色素的偏光膜可以通过涂覆偏光膜用组合物而设置。A polarizing film containing a polymerizable liquid crystal compound and a dichroic dye can be formed by coating the polarizing film composition.
偏光膜用组合物在聚合性液晶化合物和二色性色素的基础上可以还包含溶剂、聚合引发剂、敏化剂、阻聚剂、流平剂、聚合性非液晶化合物、交联剂等。In addition to the polymerizable liquid crystal compound and the dichroic dye, the polarizing film composition may further include a solvent, a polymerization initiator, a sensitizer, a polymerization inhibitor, a leveling agent, a polymerizable non-liquid crystal compound, a cross-linking agent, and the like.
作为溶剂,只要使聚合性液晶化合物溶解就可以没有限制地使用。作为溶剂的具体例,可以举出水;甲醇、乙醇、异丙醇、乙二醇、丙二醇、溶纤剂等醇系溶剂;乙酸乙酯、乙酸丁酯、γ-丁内酯等酯系溶剂;丙酮、甲乙酮、环戊酮、环己酮等酮系溶剂;甲苯、二甲苯等芳香族烃溶剂;四氢呋喃、二甲氧基乙烷等醚系溶剂等。这些溶剂可以单独使用,也可以组合使用。As the solvent, any solvent can be used without limitation as long as it dissolves the polymerizable liquid crystal compound. Specific examples of the solvent include water; alcohol-based solvents such as methanol, ethanol, isopropyl alcohol, ethylene glycol, propylene glycol, and cellosolve; and ester-based solvents such as ethyl acetate, butyl acetate, and γ-butyrolactone. ; Ketone solvents such as acetone, methyl ethyl ketone, cyclopentanone, and cyclohexanone; aromatic hydrocarbon solvents such as toluene and xylene; ether solvents such as tetrahydrofuran and dimethoxyethane, etc. These solvents can be used alone or in combination.
聚合引发剂只要使聚合性液晶化合物聚合就可以没有限定地使用。作为聚合引发剂,优选通过光而产生活性自由基的光聚合引发剂。作为聚合引发剂,例如可以举出苯偶姻化合物、二苯甲酮化合物、烷基苯酮化合物、酰基氧化膦化合物、三嗪化合物、碘鎓盐、锍盐等。The polymerization initiator can be used without limitation as long as it polymerizes the polymerizable liquid crystal compound. As the polymerization initiator, a photopolymerization initiator that generates active radicals by light is preferred. Examples of the polymerization initiator include benzoin compounds, benzophenone compounds, alkylphenone compounds, acylphosphine oxide compounds, triazine compounds, iodonium salts, sulfonium salts, and the like.
作为敏化剂,优选光敏化剂。作为光敏化剂,例如可以举出氧杂蒽酮化合物、蒽化合物、吩噻嗪、红荧烯等。As the sensitizer, a photosensitizer is preferred. Examples of the photosensitizer include xanthone compounds, anthracene compounds, phenothiazine, rubrene, and the like.
作为阻聚剂,可以举出氢醌类、邻苯二酚类、苯硫酚类。Examples of polymerization inhibitors include hydroquinones, catechols, and thiophenols.
作为流平剂,可以举出公知的各种表面活性剂。Examples of the leveling agent include various known surfactants.
作为聚合性非液晶化合物,优选与聚合性液晶化合物共聚者。例如,聚合性液晶化合物具有(甲基)丙烯酰氧基的情况下,作为聚合性非液晶化合物,可以举出(甲基)丙烯酸酯类。(甲基)丙烯酸酯类可以为单官能也可以为多官能。通过使用多官能的(甲基)丙烯酸酯类,从而可以改善偏光膜的强度。使用聚合性非液晶化合物的情况下,在偏光膜中优选设为1~15质量%,更优选设为2~10质量%,进一步优选设为3~7质量%。聚合性非液晶化合物的含量如果超过15质量%,则偏光度有时降低。As the polymerizable non-liquid crystal compound, one copolymerized with a polymerizable liquid crystal compound is preferred. For example, when the polymerizable liquid crystal compound has a (meth)acryloyloxy group, examples of the polymerizable non-liquid crystal compound include (meth)acrylates. (Meth)acrylates may be monofunctional or polyfunctional. By using polyfunctional (meth)acrylates, the strength of the polarizing film can be improved. When using a polymerizable non-liquid crystal compound, it is preferably 1 to 15% by mass, more preferably 2 to 10% by mass, and even more preferably 3 to 7% by mass in the polarizing film. If the content of the polymerizable non-liquid crystal compound exceeds 15% by mass, the degree of polarization may decrease.
作为交联剂,可以举出能与聚合性液晶化合物和聚合性非液晶化合物的官能团反应的化合物等。作为交联剂,具体而言,可以举出异氰酸酯化合物、三聚氰胺、环氧树脂、噁唑啉化合物等。Examples of the crosslinking agent include compounds capable of reacting with functional groups of polymerizable liquid crystal compounds and polymerizable non-liquid crystal compounds. Specific examples of the crosslinking agent include isocyanate compounds, melamine, epoxy resins, and oxazoline compounds.
将偏光膜用组合物直接涂覆于基材薄膜上或取向层上后,根据需要使其干燥,并进行加热、固化,从而可以设置偏光膜。A polarizing film can be provided by directly applying the composition for a polarizing film onto a base film or an alignment layer, drying it as necessary, and heating and curing the composition.
作为涂覆方法,可以采用凹版涂覆法、模具涂覆法、棒涂覆法和涂抹器法等涂布法;柔性版法等印刷法等公知的方法。As the coating method, known methods such as coating methods such as gravure coating, die coating, rod coating, and applicator methods; and printing methods such as the flexographic method can be used.
干燥如下进行:将涂覆后的基材薄膜导入至热风干燥机、红外线干燥机等,在优选30~170℃、更优选50~150℃、进一步优选70~130℃下进行。干燥时间优选0.5~30分钟、更优选1~20分钟、进一步优选2~10分钟。Drying is performed as follows: introducing the coated base film into a hot air dryer, an infrared dryer, etc., and performing the drying at preferably 30 to 170°C, more preferably 50 to 150°C, and even more preferably 70 to 130°C. The drying time is preferably 0.5 to 30 minutes, more preferably 1 to 20 minutes, even more preferably 2 to 10 minutes.
加热可以为了使偏光膜中的二色性色素和聚合性液晶化合物更牢固地取向而进行。加热温度优选设为聚合性液晶化合物形成液晶相的温度范围。Heating can be performed in order to orient the dichroic dye and the polymerizable liquid crystal compound in the polarizing film more firmly. The heating temperature is preferably a temperature range in which the polymerizable liquid crystal compound forms a liquid crystal phase.
偏光膜用组合物包含聚合性液晶化合物,因此,优选使其固化。作为固化方法,可以举出加热和光照射,优选光照射。可以在通过固化使二色性色素取向了的状态下进行固定。固化优选在聚合性液晶化合物中形成有液晶相的状态下进行,也可以在体现液晶相的温度下进行光照射而使其固化。Since the composition for polarizing films contains a polymerizable liquid crystal compound, it is preferable to harden it. Examples of curing methods include heating and light irradiation, and light irradiation is preferred. The dichroic dye can be fixed in a state in which the dichroic dye is oriented by curing. The curing is preferably performed in a state where a liquid crystal phase is formed in the polymerizable liquid crystal compound. Alternatively, the polymerizable liquid crystal compound may be cured by irradiating light at a temperature at which the liquid crystal phase is expressed.
光照射中的光可以举出可见光、紫外光、激光束等。在操作容易的方面,优选紫外光。Examples of light used in light irradiation include visible light, ultraviolet light, laser beam, etc. In terms of ease of operation, ultraviolet light is preferred.
照射强度根据聚合引发剂或树脂(单体)的种类或量而不同,例如以365nm基准计优选100~10000mJ/cm2、更优选200~5000mJ/cm2。The irradiation intensity varies depending on the type or amount of the polymerization initiator or resin (monomer). For example, it is preferably 100 to 10000 mJ/cm 2 based on 365 nm, and more preferably 200 to 5000 mJ/cm 2 .
偏光膜将偏光膜用组合物涂布于根据需要设置的取向层上,从而色素沿取向层的取向方向进行取向,其结果,变得具有规定方向的偏振光透光轴。在不设置取向层的情况下将偏光膜用组合物直接涂覆于基材的情况下,照射偏振光使偏光膜用组合物固化,从而也可以使偏光膜取向。进一步优选的是,在之后进行加热处理,从而使二色性色素牢固地沿高分子液晶的取向方向进行取向。Polarizing Film The polarizing film composition is applied to an alignment layer provided as necessary, so that the pigment is oriented along the alignment direction of the alignment layer. As a result, the polarizing film has a polarized light transmission axis in a predetermined direction. When the polarizing film composition is directly applied to the base material without providing an alignment layer, the polarizing film can be oriented by irradiating polarized light to cure the polarizing film composition. It is further preferable to perform heat treatment afterwards so that the dichroic dye can be firmly aligned in the alignment direction of the polymeric liquid crystal.
此时的偏光膜的厚度通常为0.1~5μm、优选0.3~3μm、更优选0.5~2μm。The thickness of the polarizing film at this time is usually 0.1 to 5 μm, preferably 0.3 to 3 μm, and more preferably 0.5 to 2 μm.
将包含聚合性液晶化合物和二色性色素的偏光膜与基材薄膜层叠的情况下,不仅优选在基材薄膜直接设置偏光膜并层叠的方法,还优选在其他脱模性薄膜上依据上述方法设置偏光膜,并将其转移至基材薄膜的方法。作为脱模膜,可以举出与前述脱模性支撑基材层叠的脱模性支撑基材层叠偏振片中使用的脱模性支撑基材作为优选例,可以举出聚酯薄膜、聚丙烯薄膜等作为特别优选的脱模膜。对脱模膜进行电晕处理,或设置脱模涂布、易粘接涂布等,从而可以调整剥离力。When laminating a polarizing film containing a polymerizable liquid crystal compound and a dichroic dye and a base film, not only the method of directly providing the polarizing film on the base film and laminating it is preferable, but also the method described above on another release film is preferable. A method of setting a polarizing film and transferring it to a base film. As a release film, a release support base material used in a laminated polarizing plate laminated with the release support base material mentioned above can be mentioned as a preferable example, and a polyester film, a polypropylene film can be mentioned. etc. as a particularly preferred release film. The release film can be subjected to corona treatment, release coating, easy-adhesion coating, etc. to adjust the peeling force.
将偏光膜转印至基材薄膜的方法也跟与前述脱模性支撑基材层叠的脱模性支撑基材层叠偏振片中的方法同样。The method of transferring the polarizing film to the base film is also the same as the method in the case where the polarizing plate is laminated on the releasable support base material and is laminated on the releasable support base material.
(取向层)(orientation layer)
本发明中使用的偏振片如上述不仅可以为偏光膜,还可以为结合了偏光膜与取向层的构成。As mentioned above, the polarizing plate used in the present invention may not only be a polarizing film, but may also be a combination of a polarizing film and an alignment layer.
取向层用于控制偏光膜的取向方向,通过设置取向层,从而可以提供偏光度更高的偏振片。The orientation layer is used to control the orientation direction of the polarizing film. By providing the orientation layer, a polarizing plate with a higher degree of polarization can be provided.
作为取向层,只要可以使偏光膜为期望的取向状态就可以为任意取向层。作为对取向层提供取向状态的方法,例如可以举出:表面的刷磨处理、无机化合物的斜向蒸镀、形成具有微沟的层等。进而,还优选通过偏振光的光照射而形成使分子取向产生取向功能的光取向层的方法。As the alignment layer, any alignment layer may be used as long as the polarizing film can be brought into a desired alignment state. Examples of methods for providing an alignment state to the alignment layer include brushing of the surface, oblique evaporation of an inorganic compound, formation of a layer with micro-grooves, and the like. Furthermore, a method of forming a photo-alignment layer that produces an alignment function by irradiating polarized light is also preferred.
以下,对刷磨处理取向层和光取向层这2例进行说明。Hereinafter, two examples of the brushing treatment of the alignment layer and the photo-alignment layer will be described.
刷磨处理取向层Brushing treatment of orientation layer
作为通过刷磨处理形成的取向层中使用的聚合物材料,优选使用聚乙烯醇和其衍生物、聚酰亚胺和其衍生物、丙烯酸类树脂、聚硅氧烷衍生物等。As the polymer material used in the alignment layer formed by brushing treatment, polyvinyl alcohol and its derivatives, polyimide and its derivatives, acrylic resin, polysiloxane derivatives, etc. are preferably used.
首先,将包含上述聚合物材料的刷磨处理取向层用涂布液涂布于基板薄膜上后,进行加热干燥等,得到刷磨处理前的取向层。取向层用涂布液可以具有交联剂。作为交联剂,例如可以举出含有多个异氰酸酯基、环氧基、噁唑啉基、乙烯基、丙烯酰基、碳二亚胺基、烷氧基甲硅烷基等的化合物;三聚氰胺化合物等酰胺树脂;酚醛树脂等。First, a coating liquid for a brushed alignment layer containing the above polymer material is applied onto a substrate film, and then heated and dried to obtain an alignment layer before brushing. The coating liquid for the alignment layer may contain a crosslinking agent. Examples of crosslinking agents include compounds containing multiple isocyanate groups, epoxy groups, oxazoline groups, vinyl groups, acryloyl groups, carbodiimide groups, alkoxysilyl groups, and the like; amides such as melamine compounds; Resin; phenolic resin, etc.
作为刷磨处理取向层用涂布液的溶剂,只要使聚合物材料溶解就可以没有限制地使用。作为溶剂的具体例,可以举出水;甲醇、乙醇、异丙醇、乙二醇、丙二醇、溶纤剂等醇系溶剂;乙酸乙酯、乙酸丁酯、γ-丁内酯等酯系溶剂;丙酮、甲乙酮、环戊酮、环己酮等酮系溶剂;甲苯、二甲苯等芳香族烃溶剂;四氢呋喃、二甲氧基乙烷等醚系溶剂等。这些溶剂可以单独使用,也可以组合使用。As the solvent of the coating liquid for the brushing treatment alignment layer, any solvent can be used without limitation as long as it dissolves the polymer material. Specific examples of the solvent include water; alcohol-based solvents such as methanol, ethanol, isopropyl alcohol, ethylene glycol, propylene glycol, and cellosolve; and ester-based solvents such as ethyl acetate, butyl acetate, and γ-butyrolactone. ; Ketone solvents such as acetone, methyl ethyl ketone, cyclopentanone, and cyclohexanone; aromatic hydrocarbon solvents such as toluene and xylene; ether solvents such as tetrahydrofuran and dimethoxyethane, etc. These solvents can be used alone or in combination.
刷磨处理取向层用涂布液的浓度可以根据聚合物的种类、想要制造的取向层的厚度等而适宜调节,以固体成分浓度表示,优选设为0.2~20质量%、更优选0.3~10质量%的范围。The concentration of the coating liquid for the brushing treatment alignment layer can be appropriately adjusted depending on the type of polymer, the thickness of the alignment layer to be produced, etc., and is preferably 0.2 to 20 mass%, more preferably 0.3 to 0.3% in terms of solid content concentration. 10 mass% range.
作为进行涂布的方法,可以采用凹版涂覆法、模具涂覆法、棒涂覆法和涂抹器法等涂布法;柔性版法等印刷法等公知的方法。As a coating method, known methods such as coating methods such as gravure coating, die coating, rod coating, and applicator methods; and printing methods such as flexographic printing methods can be used.
加热干燥的温度还取决于基材薄膜,PET的情况下,优选30~170℃的范围、更优选50~150℃的范围、进一步优选70~130℃的范围。干燥温度如果过低,则需要较长地采用干燥时间,生产率有时较差。干燥温度如果过高,则对基材薄膜的取向状态造成影响,延迟量降低,或基材薄膜的热收缩变大,因此,无法达成符合设计的光学功能,产生平面性变差等问题。加热干燥时间通常为0.5~30分钟,优选1~20分钟、更优选2~10分钟。The temperature of heat drying also depends on the base film. In the case of PET, the range of 30 to 170°C is preferred, the range of 50 to 150°C is more preferred, and the range of 70 to 130°C is still more preferred. If the drying temperature is too low, a longer drying time may be required, which may result in poor productivity. If the drying temperature is too high, it will affect the orientation state of the base film, reduce the retardation, or increase the thermal shrinkage of the base film. Therefore, the designed optical functions cannot be achieved, and problems such as poor planarity may occur. The heat drying time is usually 0.5 to 30 minutes, preferably 1 to 20 minutes, more preferably 2 to 10 minutes.
刷磨处理取向层的厚度优选0.01~10μm、更优选0.05~5μm、进一步优选0.1~1μm。The thickness of the orientation layer subjected to brushing treatment is preferably 0.01 to 10 μm, more preferably 0.05 to 5 μm, and even more preferably 0.1 to 1 μm.
刷磨处理通常可以通过对聚合物层的表面用纸或布沿恒定方向进行摩擦,从而实施。通常,使用尼龙、聚酯、丙烯酸类等纤维的起毛布的刷磨辊,对取向膜的表面进行刷磨处理。Brushing treatment can usually be performed by rubbing the surface of the polymer layer with paper or cloth in a constant direction. Usually, the surface of the orientation film is brushed using a brushing roller made of a fleece cloth made of fibers such as nylon, polyester, acrylic, etc.
为了设置沿相对于长尺寸基材薄膜的长度方向为规定方向具有透光轴的偏光膜,取向层的刷磨方向也需要形成与其相符合的角度。角度的调整可以通过调整刷磨辊与基材薄膜的角度、调整基材薄膜的输送速度和辊的转速等而进行。In order to provide a polarizing film having a light transmission axis in a predetermined direction with respect to the length direction of the long base film, the brushing direction of the alignment layer also needs to form an angle consistent with this. The adjustment of the angle can be performed by adjusting the angle between the brushing roller and the base film, adjusting the conveying speed of the base film, the rotation speed of the roller, etc.
需要说明的是,也可以对基材薄膜直接进行刷磨处理,以使基材薄膜表面具有取向层功能。上述情况也包含于本发明的保护范围。It should be noted that the base film can also be directly brushed so that the surface of the base film functions as an alignment layer. The above-mentioned cases are also included in the scope of protection of the present invention.
光取向层Photo alignment layer
光取向层是指,将包含具有光反应性基团的聚合物或单体以及溶剂的涂覆液涂布于基材薄膜,照射偏振光、优选偏振光紫外线从而赋予了取向限制力的取向膜。光反应性基团是指,通过光照射而产生液晶取向能力的基团。具体而言,通过照射光而产生的分子的取向诱发或异构化反应、二聚化反应、光交联反应、或者光分解反应那样的、成为液晶取向能力的起源的光反应。该光反应性基团中,引起二聚化反应或光交联反应者,在保持取向性优异的、偏光膜的近晶型液晶状态的方面优选。作为以上的能产生反应的光反应性基团,优选不饱和键、特别优选双键,特别优选具有选自由C=C键、C=N键、N=N键和C=O键组成的组中的至少一者的基团。The photo-alignment layer refers to an alignment film in which a coating liquid containing a polymer or monomer having a photoreactive group and a solvent is applied to a base film, and polarized light, preferably polarized ultraviolet light, is irradiated to impart an alignment regulating force. . The photoreactive group refers to a group that generates liquid crystal alignment ability by light irradiation. Specifically, it is a photoreaction that is the origin of liquid crystal alignment ability, such as orientation induction of molecules caused by irradiation of light or isomerization reaction, dimerization reaction, photocrosslinking reaction, or photodecomposition reaction. Among the photoreactive groups, those that cause a dimerization reaction or a photocrosslinking reaction are preferable in terms of maintaining the smectic liquid crystal state of the polarizing film with excellent orientation. As the above photoreactive group capable of generating a reaction, an unsaturated bond is preferred, a double bond is particularly preferred, and a group selected from the group consisting of C=C bond, C=N bond, N=N bond and C=O bond is particularly preferred. at least one of the groups.
作为具有C=C键的光反应性基团,例如可以举出乙烯基、多烯基、茋基、茋唑基、茋唑盐(Stilbazolium)基、查耳酮基和肉桂酰基等。作为具有C=N键的光反应性基团,可以举出具有芳香族SchiFF碱和芳香族腙等结构的基团。作为具有N=N键的光反应性基团,可以举出以偶氮苯基、偶氮萘基、芳香族杂环偶氮基、双偶氮基和甲瓒(formazan)基、氧偶氮苯(azoxybenzene)等为基本结构者。作为具有C=O键的光反应性基团,可以举出二苯甲酮基、香豆素基、蒽醌基和马来酰亚胺基等。这些基团可以具有烷基、烷氧基、芳基、烯丙氧基、氰基、烷氧基羰基、羟基、磺酸基和卤代烷基等取代基。Examples of the photoreactive group having a C=C bond include a vinyl group, a polyalkenyl group, a stilbene group, a stilbazolyl group, a stilbazolium group, a chalcone group, a cinnamoyl group, and the like. Examples of the photoreactive group having a C=N bond include groups having structures such as aromatic SchiFF bases and aromatic hydrazones. Examples of the photoreactive group having an N=N bond include an azophenyl group, an azonaphthyl group, an aromatic heterocyclic azo group, a disazo group, a formazan group, and an oxyazo group. Benzene (azoxybenzene), etc. are the basic structures. Examples of the photoreactive group having a C=O bond include a benzophenone group, a coumarin group, an anthraquinone group, a maleimide group, and the like. These groups may have substituents such as alkyl, alkoxy, aryl, allyloxy, cyano, alkoxycarbonyl, hydroxyl, sulfonate, and haloalkyl groups.
其中,优选能引起光二聚化反应的光反应性基团,肉桂酰基和查耳酮基容易得到光取向所需的偏振光照射量较少、且热稳定性或经时稳定性优异的光取向层,故优选。进一步,作为具有光反应性基团的聚合物,特别优选该聚合物侧链的末端部成为肉桂酸结构那样的具有肉桂酰基者。作为主链的结构,可以举出聚酰亚胺、聚酰胺、(甲基)丙烯酸类、聚酯等。Among them, photoreactive groups that can cause a photodimerization reaction are preferable, and cinnamoyl groups and chalcone groups can easily obtain photoalignment with a small amount of polarized light irradiation required for photoalignment and excellent thermal stability or time-lapse stability. layer, so it is preferred. Furthermore, as a polymer having a photoreactive group, a polymer having a cinnamoyl group such that the terminal portion of the polymer side chain has a cinnamic acid structure is particularly preferred. Examples of the main chain structure include polyimide, polyamide, (meth)acrylic, polyester, and the like.
作为具体的取向层,例如可以举出:日本特开2006-285197号公报、日本特开2007-76839号公报、日本特开2007-138138号公报、日本特开2007-94071号公报、日本特开2007-121721号公报、日本特开2007-140465号公报、日本特开2007-156439号公报、日本特开2007-133184号公报、日本特开2009-109831号公报、日本特开2002-229039号公报、日本特开2002-265541号公报、日本特开2002-317013号公报、日本特表2003-520878号公报、日本特表2004-529220号公报、日本特开2013-33248号公报、日本特开2015-7702号公报、日本特开2015-129210号公报等中记载的取向层。Specific examples of the alignment layer include Japanese Patent Application Laid-Open No. 2006-285197, Japanese Patent Application Laid-Open No. 2007-76839, Japanese Patent Application Laid-Open No. 2007-138138, Japanese Patent Application Laid-Open No. 2007-94071, and Japanese Patent Application Laid-Open No. 2007-94071. Japanese Patent Application Publication No. 2007-121721, Japanese Patent Application Publication No. 2007-140465, Japanese Patent Application Publication No. 2007-156439, Japanese Patent Application Publication No. 2007-133184, Japanese Patent Application Publication No. 2009-109831, Japanese Patent Application Publication No. 2002-229039 , Japanese Patent Application Publication No. 2002-265541, Japanese Patent Application Publication No. 2002-317013, Japanese Patent Application Publication No. 2003-520878, Japanese Patent Application Publication No. 2004-529220, Japanese Patent Application Publication No. 2013-33248, Japanese Patent Application Publication No. 2015 -The alignment layer described in Publication No. 7702, Japanese Patent Application Laid-Open No. 2015-129210, etc.
作为光取向层形成用涂覆液的溶剂,可以使具有光反应性基团的聚合物和单体溶解就可以没有限制地使用。作为溶剂的具体例,可以示例刷磨处理取向层中列举者。光取向层形成用涂覆液中,根据需要也可以添加光聚合引发剂、阻聚剂、各种稳定剂等。另外,可以在光取向层形成用涂覆液中加入具有光反应性基团的聚合物和单体以外的聚合物、不具有能跟具有光反应性基团的单体共聚的光反应性基团的单体等。The solvent of the coating liquid for forming the photo-alignment layer can be used without limitation as long as it can dissolve the polymer and monomer having a photoreactive group. Specific examples of the solvent include those listed for brushing the alignment layer. If necessary, a photopolymerization initiator, a polymerization inhibitor, various stabilizers, etc. may be added to the coating liquid for forming a photo-alignment layer. In addition, a polymer having a photoreactive group and a polymer other than the monomer, and a polymer that does not have a photoreactive group that can be copolymerized with the monomer having a photoreactive group may be added to the coating liquid for forming the photo-alignment layer. Group monomers, etc.
光取向层形成用涂覆液的浓度、涂布方法、干燥条件等可以示例刷磨处理取向层中列举者。光取向层的厚度也与刷磨处理取向层的优选的厚度同样。The concentration of the coating liquid for forming the photo-alignment layer, the coating method, the drying conditions, etc. can be exemplified by brushing the alignment layer. The thickness of the photo-alignment layer is also the same as the preferred thickness of the brush-processed alignment layer.
通过对如此得到的取向前的光取向层照射相对于基材薄膜的长度方向为规定的方向的偏振光,从而可以得到取向限制力的方向相对于长尺寸基材薄膜的长度方向为规定方向的光取向层。By irradiating the pre-oriented photo-alignment layer thus obtained with polarized light in a predetermined direction with respect to the longitudinal direction of the base film, it is possible to obtain an orientation regulating force in a predetermined direction with respect to the longitudinal direction of the elongated base film. Photo-alignment layer.
偏振光可以直接照射于取向前的光取向层,也可以透过基材薄膜而照射。The polarized light can be directly irradiated on the photo-alignment layer before alignment, or can be irradiated through the base film.
偏振光的波长优选具有光反应性基团的聚合物或单体的光反应性基团能吸收光能的波长区域者。具体而言,优选波长250~400nm的范围的紫外线。The wavelength of the polarized light is preferably in a wavelength range in which the photoreactive group of the polymer or monomer having a photoreactive group can absorb light energy. Specifically, ultraviolet rays with a wavelength in the range of 250 to 400 nm are preferred.
偏振光的光源可以举出氙灯、高压汞灯、超高压汞灯、金属卤化物灯、KrF、ArF等紫外光激光等,优选高压汞灯、超高压汞灯和金属卤化物灯。Examples of polarized light sources include xenon lamps, high-pressure mercury lamps, ultra-high-pressure mercury lamps, metal halide lamps, and ultraviolet lasers such as KrF and ArF. Preferred are high-pressure mercury lamps, ultra-high-pressure mercury lamps, and metal halide lamps.
偏振光例如可以通过使来自前述光源的光通过偏振片而得到。通过调整前述偏振片的偏光角,从而可以调整偏振光的方向。作为前述偏振片,可以举出偏振滤波器;Glan-Thompson、Glan-Taylor等偏光棱镜;线栅型的偏振片。偏振光优选实质上为平行光。Polarized light can be obtained, for example, by passing light from the aforementioned light source through a polarizing plate. By adjusting the polarization angle of the polarizer, the direction of polarized light can be adjusted. Examples of the polarizing plate include polarizing filters; polarizing prisms such as Glan-Thompson and Glan-Taylor; and wire grid polarizing plates. The polarized light is preferably substantially parallel light.
通过调整要照射的偏振光的角度,从而可以任意调整光取向层的取向限制力的方向。By adjusting the angle of the polarized light to be irradiated, the direction of the orientation restricting force of the photo-alignment layer can be adjusted arbitrarily.
照射强度根据聚合引发剂或树脂(单体)的种类或量而不同,例如以365nm基准计优选10~10000mJ/cm2、更优选20~5000mJ/cm2。The irradiation intensity varies depending on the type or amount of the polymerization initiator or resin (monomer). For example, it is preferably 10 to 10000 mJ/cm 2 based on 365 nm, and more preferably 20 to 5000 mJ/cm 2 .
(偏振片的透光轴与基材薄膜的慢轴所呈的角度)(The angle between the transmission axis of the polarizer and the slow axis of the base film)
偏振片的透光轴与基材薄膜的慢轴所呈的角度没有特别限制。出于防止戴上偏光太阳镜观察图像时的眩晕或着色的目的,优选30~60度的范围、更优选35~55度的范围。为了减少裸眼下从角度浅的倾斜方向观察的情况下微小的虹斑等,优选设为10度以下、进一步设为7度以下、或设为80~100度、进一步设为83~97度。这些角度可以以基材薄膜与偏振片的粘贴角度、基材薄膜的倾斜拉伸的拉伸方向、或取向层的取向控制的角度调整。The angle between the transmission axis of the polarizing plate and the slow axis of the base film is not particularly limited. In order to prevent dizziness or coloration when observing images with polarized sunglasses, the range of 30 to 60 degrees is preferable, and the range of 35 to 55 degrees is more preferable. In order to reduce minute iridescence when viewed from a shallow oblique direction with the naked eye, it is preferable to set it to 10 degrees or less, further to 7 degrees or less, or to 80 to 100 degrees, or further to 83 to 97 degrees. These angles can be adjusted by the angle at which the base film and the polarizing plate are bonded, the stretching direction of the base film by oblique stretching, or the orientation control angle of the alignment layer.
3.相位差层3. Phase difference layer
本发明中使用的圆偏光板中,偏振片的与基材薄膜面相反侧存在有相位差层。即,该圆偏光板在偏振片的电致发光(EL)元件侧具有相位差层。为在偏振片与相位差层之间不存在自立性薄膜、或仅存在有1张自立性薄膜(此处偏振片与相位差层之间也包括相位差层本身)状态是本发明的EL显示装置的特征之一。此处,自立性薄膜是指,在工序上独立地以薄膜的形式存在的形态。In the circularly polarizing plate used in the present invention, a retardation layer is present on the opposite side of the polarizing plate to the base film surface. That is, this circularly polarizing plate has a retardation layer on the electroluminescence (EL) element side of the polarizing plate. A state in which there is no self-standing film or only one self-standing film between the polarizer and the retardation layer (the retardation layer itself is also included between the polarizer and the retardation layer) is the EL display of the present invention. One of the features of the device. Here, the self-standing film refers to a form that exists independently in the form of a film in terms of the process.
另外,此处所谓“相位差层”是指,用于具有作为圆偏光板的功能者,具体而言,是指1/4波长层、1/2波长层、C板层等。In addition, the "retardation layer" here refers to a layer having a function as a circularly polarizing plate, and specifically refers to a 1/4 wavelength layer, a 1/2 wavelength layer, a C plate layer, etc.
在偏振片与相位差层之间不存在自立性薄膜是指,在偏振片上直接层叠相位差层而不是层叠自立性薄膜的情况。此处所谓“直接”是指,偏振片与相位差层之间、和相位差层彼此之间全部中没有存在的层,或即使存在也仅为粘接层或粘合层的情况。The absence of a self-supporting film between the polarizing plate and the retardation layer means that the retardation layer is directly laminated on the polarizing plate instead of the self-supporting film. Here, "directly" means that there is no layer present between the polarizing plate and the retardation layer and between the retardation layers, or even if it exists, it is only an adhesive layer or a bonding layer.
在偏振片与相位差层之间存在有1张自立性薄膜的情况是指,偏振片保护膜和全部相位差层中、仅1者为自立性薄膜。The case where one self-supporting film exists between the polarizing plate and the retardation layer means that only one of the polarizing plate protective film and all the retardation layers is a self-supporting film.
相位差层具有1/2波长层和1/4波长层。The phase difference layer has a 1/2 wavelength layer and a 1/4 wavelength layer.
1/2波长层可以通过在聚碳酸酯、环烯烃等取向薄膜(自立性薄膜)或三乙酸纤维素系(TAC)薄膜上粘贴另行准备好的、设有后述的涂覆型的1/2波长层的相位差薄膜(自立性薄膜)而得到。然而,在薄型化或确保挠性的方面,优选在偏振片上直接设置涂覆型1/2波长层。The 1/2 wavelength layer can be made by pasting a separately prepared 1/2 wavelength layer with a coating type described below on an oriented film (self-standing film) such as polycarbonate or cycloolefin or a triacetyl cellulose (TAC) film. A retardation film (self-supporting film) with two wavelength layers is obtained. However, from the viewpoint of thinning or ensuring flexibility, it is preferable to provide a coating-type 1/2-wavelength layer directly on the polarizing plate.
涂覆型1/2波长层是指,1/2波长层本身由涂覆形成的1/2波长层,不成为以单独独立的状态。作为设置1/2波长层的方法,可以举出如下方法:在偏振片上涂覆相位差性的化合物的方法;另行在有脱模性的基材上设置1/2波长层,并将其转印至偏振片上的方法等。作为1/2波长层,优选由液晶化合物形成的层。作为液晶化合物,例如可以举出棒状的液晶化合物、聚合物状的液晶化合物、具有反应性的官能团的液晶化合物等。作为在偏振片上涂覆相位差性的化合物的方法,优选对偏振片进行刷磨处理,或在偏振片设置上述的取向层使其具有取向控制力后涂覆液晶化合物。The coating-type 1/2-wavelength layer refers to a 1/2-wavelength layer in which the 1/2-wavelength layer itself is formed by coating and does not become an independent state. Examples of methods for providing a 1/2-wavelength layer include coating a polarizing plate with a retardation compound; and separately providing a 1/2-wavelength layer on a releasable base material and converting it to Methods of printing onto polarizing plates, etc. As the 1/2 wavelength layer, a layer formed of a liquid crystal compound is preferred. Examples of the liquid crystal compound include rod-shaped liquid crystal compounds, polymeric liquid crystal compounds, liquid crystal compounds having reactive functional groups, and the like. As a method of coating the polarizing plate with a retardation compound, it is preferable to brush the polarizing plate, or to provide the above-mentioned orientation layer on the polarizing plate to have an orientation control force and then apply the liquid crystal compound.
另行在脱模性基材上设置涂覆型1/2波长层,并将其转印至偏振片上的方法中,优选对有脱模性的基材进行刷磨处理,或在脱模性基材设置上述的取向层使其具有取向控制力后涂覆液晶化合物(1/2波长层)。In the method of separately providing a coating type 1/2 wavelength layer on a releasable base material and transferring it to a polarizing plate, it is preferable to brush the releasable base material, or to apply the releasable base material to the polarizing plate. The above-mentioned alignment layer is provided on the material to have alignment control force, and then a liquid crystal compound (1/2 wavelength layer) is applied.
另外,作为进行转印的方法,还优选如下方法:在有脱模性的基材上涂覆双折射性的树脂,连同基材一起进行拉伸而形成1/2波长层。As a transfer method, a method of coating a releasable base material with a birefringent resin and stretching the base material together to form a 1/2 wavelength layer is also preferred.
用粘接剂或粘合剂使如此得到的转印型的1/2波长层粘贴于偏振片后,将脱模性基材剥离。为了薄型化,优选用粘接剂、尤其紫外线固化型粘接剂进行粘贴。从无需特殊的装置的工序上的方面出发,也优选使用粘合剂。The transfer-type 1/2-wavelength layer thus obtained is adhered to a polarizing plate using an adhesive or adhesive, and then the releasable base material is peeled off. In order to reduce the thickness, it is preferable to use an adhesive, especially an ultraviolet curable adhesive. It is also preferable to use an adhesive in terms of a process that does not require special equipment.
在偏振片不易受到1/2波长层的涂覆溶剂的影响的方面,优选如下方法:另行在脱模性基材上设置涂覆型的1/2波长层,并将其转印至偏振片上。Since the polarizing plate is less susceptible to the influence of the coating solvent of the 1/2 wavelength layer, the following method is preferred: separately providing a coating type 1/2 wavelength layer on a release base material and transferring it to the polarizing plate. .
1/2波长层的正面延迟量优选200~360nm、更优选240~300nm。The front retardation of the 1/2 wavelength layer is preferably 200 to 360 nm, more preferably 240 to 300 nm.
这些方法和相位差层例如可以将日本特开2008-149577号公报、日本特开2002-303722号公报、WO2006/100830号公报、日本特开2015-64418号公报等作为参考。For these methods and retardation layers, for example, Japanese Patent Application Laid-Open No. 2008-149577, Japanese Patent Application Laid-Open No. 2002-303722, WO2006/100830, Japanese Patent Application Laid-Open No. 2015-64418, etc. can be referred to.
1/4波长层的优选的原材料、形态、制造方法、层叠方法等与上述1/2波长层同样。优选的是,通过涂覆将1/4波长层设置于1/2波长层上,或通过转印将1/4波长层设置于1/2波长层上。Preferred raw materials, forms, manufacturing methods, lamination methods, etc. of the 1/4 wavelength layer are the same as those of the above 1/2 wavelength layer. Preferably, the 1/4 wavelength layer is provided on the 1/2 wavelength layer by coating, or the 1/4 wavelength layer is provided on the 1/2 wavelength layer by transfer.
1/4波长层的正面延迟量优选100~180nm、更优选120~150nm。The front retardation of the 1/4 wavelength layer is preferably 100 to 180 nm, more preferably 120 to 150 nm.
1/2波长层的取向轴(慢轴)与偏振片的透光轴所呈的角度(θ)优选5~20度、更优选7~17度。1/2波长层的取向轴(慢轴)与1/4波长层的取向轴(慢轴)所呈的角度优选2θ+45度±10度的范围、更优选2θ+45度±5度的范围、进一步优选2θ+45度±3度的范围。The angle (θ) between the orientation axis (slow axis) of the 1/2 wavelength layer and the transmission axis of the polarizing plate is preferably 5 to 20 degrees, and more preferably 7 to 17 degrees. The angle between the orientation axis (slow axis) of the 1/2 wavelength layer and the orientation axis (slow axis) of the 1/4 wavelength layer is preferably in the range of 2θ + 45 degrees ± 10 degrees, and more preferably 2θ + 45 degrees ± 5 degrees. The range is more preferably 2θ+45 degrees ±3 degrees.
粘贴取向薄膜的情况下,这些角度可以以粘贴的角度、取向薄膜的拉伸方向等调整。When an oriented film is pasted, these angles can be adjusted based on the pasting angle, the stretching direction of the oriented film, etc.
涂覆型的1/4波长层和1/2波长层的情况下,可以以刷磨的角度、偏振光紫外线的照射角度等控制。In the case of coating-type 1/4 wavelength layer and 1/2 wavelength layer, the brushing angle, the irradiation angle of polarized ultraviolet rays, etc. can be controlled.
在基材上设置涂覆型1/4波长层、并将其转印至偏振片上的方法中,以辊对辊进行粘贴的情况下,优选事先以刷磨的角度或偏振光紫外线的照射角度控制使其成为规定的角度。In the method of providing a coating-type 1/4-wavelength layer on a base material and transferring it to a polarizing plate, when applying it by roller-to-roller, it is preferable to use the brushing angle or the irradiation angle of polarized ultraviolet rays in advance. Control it to a prescribed angle.
另外,使用取向薄膜的情况以及将双折射性的树脂涂覆于基材薄膜并连同基材一起进行拉伸的情况下,优选沿倾斜方向进行拉伸使得以辊对辊进行粘贴时成为规定的角度。In addition, when an oriented film is used or when a birefringent resin is coated on a base film and stretched together with the base material, it is preferable to stretch in an oblique direction so that it becomes prescribed when pasting with roller to roller. angle.
进而,为了降低从倾斜观察时的着色的变化等,在1/4波长层上设置C板层也是优选的方式。C板层中,根据1/4波长层或1/2波长层的特性而可以使用正或负的C板层。C板层优选液晶化合物层。C板层可以直接在1/4波长层上涂布成为C板层的涂液而设置,或转印另行制成的C板层。Furthermore, in order to reduce changes in coloration when viewed from an angle, it is also preferable to provide a C plate layer on the 1/4 wavelength layer. Among the C-plate layers, positive or negative C-plate layers can be used depending on the characteristics of the 1/4-wavelength layer or the 1/2-wavelength layer. The C plate layer is preferably a liquid crystal compound layer. The C plate layer can be directly applied to the 1/4 wavelength layer with a coating liquid that becomes the C plate layer, or a separately prepared C plate layer can be transferred.
作为这些层叠方法,可以采用各种方法。例如,可以举出以下的方法。As these lamination methods, various methods can be adopted. For example, the following method can be mentioned.
·在偏振片上通过转印设置1/2波长层,并进一步在其上通过转印设置1/4波长层的方法。·A method of forming a 1/2-wavelength layer on a polarizing plate by transfer, and further forming a 1/4-wavelength layer on the polarizing plate by transfer.
·在脱模膜上依次设置1/4波长层和1/2波长层,并将其转印至偏振片上的方法。·A method of sequentially placing a 1/4 wavelength layer and a 1/2 wavelength layer on a release film and transferring them to a polarizing plate.
·通过涂布在偏振片上设置1/2波长层,通过转印设置1/4波长层的方法。·A method of forming a 1/2 wavelength layer on a polarizing plate by coating and forming a 1/4 wavelength layer by transfer.
·准备薄膜状的1/2波长层,在其上通过涂布或转印设置1/4波长层,使其粘贴于偏振片上的方法。·A method of preparing a film-like 1/2-wavelength layer, depositing a 1/4-wavelength layer on it by coating or transfer, and attaching it to a polarizing plate.
另外,层叠C板层的情况下,也可以采用各种方法。例如可以举出如下方法:在设置于偏振片上的1/4波长层上通过涂布或转印设置C板层的方法;在要转印或粘贴的1/4波长层上预先层叠C板层的方法等。In addition, when stacking C plate layers, various methods can be used. For example, the following methods can be cited: a method of providing a C plate layer by coating or transfer on a 1/4 wavelength layer provided on a polarizing plate; and a method of pre-stacking a C plate layer on the 1/4 wavelength layer to be transferred or pasted. methods etc.
本发明中,从偏振片至1/4波长层之间(包括1/4波长层)存在有C板层的情况下,从偏振片至C板层的全部层(包括C板层)优选为涂覆层。这是指在偏振片的与基材薄膜相反侧不存在自立性薄膜。具体而言,是指,在偏振片的与基材薄膜相反侧,仅存在有粘接剂层、粘合剂层、保护涂布层、取向层、和涂覆型的相位差层的任意的组合。通过形成这样的构成,从而可以将圆偏光板薄型化或确保挠性。In the present invention, when there is a C plate layer between the polarizing plate and the 1/4 wavelength layer (including the 1/4 wavelength layer), it is preferable that all the layers from the polarizing plate to the C plate layer (including the C plate layer) are coating layer. This means that there is no self-standing film on the side of the polarizing plate opposite to the base film. Specifically, it means any one in which only an adhesive layer, a pressure-sensitive adhesive layer, a protective coating layer, an orientation layer, and a coating-type retardation layer are present on the opposite side of the polarizing plate from the base film. combination. By forming such a structure, it is possible to reduce the thickness of the circularly polarizing plate or to ensure flexibility.
作为偏振片与1/4波长层之间的具体的优选的层叠例,可以举出:Specific preferred examples of lamination between the polarizing plate and the quarter-wavelength layer include:
偏振片/1/2波长层/粘合剂层/1/4波长层、Polarizing plate/1/2 wavelength layer/adhesive layer/1/4 wavelength layer,
偏振片/粘合剂层/1/2波长层/粘合剂层/1/4波长层、Polarizing plate/adhesive layer/1/2 wavelength layer/adhesive layer/1/4 wavelength layer,
偏振片/保护涂布层/1/2波长层/粘合剂层/1/4波长层、Polarizing plate/protective coating layer/1/2 wavelength layer/adhesive layer/1/4 wavelength layer,
偏振片/保护涂布层/粘合剂层/1/2波长层/粘合剂层/1/4波长层等。Polarizing plate/protective coating layer/adhesive layer/1/2 wavelength layer/adhesive layer/1/4 wavelength layer, etc.
需要说明的是,上述中粘合剂层可以为粘接剂层。另外,1/4波长层和1/2波长层中,在其任意一侧可以包含取向层。It should be noted that the above-mentioned middle adhesive layer may be an adhesive layer. In addition, the 1/4 wavelength layer and the 1/2 wavelength layer may include an alignment layer on either side thereof.
作为粘合剂层,可以没有限制地使用橡胶系、丙烯酸类、氨基甲酸酯系、烯烃系、有机硅系等的粘合剂。其中,优选丙烯酸类的粘合剂。粘合剂可以涂布于对象物、例如偏光板的偏振片面。优选如下方法:将无基材的光学用透明粘合剂(脱模膜/粘合剂层/脱模膜)的单面的脱模膜剥离后,粘贴于偏振片面,从而设置粘合剂层。作为粘接剂,优选使用紫外线固化型、氨基甲酸酯系和环氧系者。As the adhesive layer, adhesives such as rubber-based, acrylic-based, urethane-based, olefin-based, silicone-based, etc. can be used without limitation. Among these, acrylic adhesives are preferred. The adhesive can be applied to an object, for example, the polarizing plate surface of a polarizing plate. A preferred method is to form an adhesive layer by peeling off the release film on one side of a substrate-free optically transparent adhesive (release film/adhesive layer/release film) and attaching it to the polarizing plate surface. . As the adhesive, it is preferable to use ultraviolet curing type, urethane type and epoxy type.
粘接剂层或粘合剂层用于偏振片、保护涂布层、涂覆型的相位差层、或图像显示元件的粘贴。The adhesive layer or pressure-sensitive adhesive layer is used for bonding a polarizing plate, a protective coating layer, a coating-type retardation layer, or an image display element.
需要说明的是,上述中,相位差层(1/4波长层和1/2波长层)可以举出如下例子:设置于基材薄膜与偏振片的层叠体后粘贴于对象物,但可以事先在对象物上预先设置相位差层(1/4波长层和1/2波长层),使基材薄膜与偏振片的层叠体粘贴至其上。设置C板层的情况也同样。In addition, in the above, the retardation layer (1/4 wavelength layer and 1/2 wavelength layer) may be provided in a laminate of a base film and a polarizing plate and then attached to the object. However, it may be formed in advance. A retardation layer (a quarter-wavelength layer and a half-wavelength layer) is provided on the object in advance, and a laminate of a base film and a polarizing plate is bonded thereto. The same goes for setting up the C plate layer.
如此得到的圆偏光板的厚度优选130μm以下、更优选100μm以下、进一步优选90μm以下、特别优选85μm以下。The thickness of the circularly polarizing plate obtained in this way is preferably 130 μm or less, more preferably 100 μm or less, further preferably 90 μm or less, particularly preferably 85 μm or less.
进而,在圆偏光板的相位差层上(与偏振片相反侧的面),可以设置由液晶化合物形成的圆偏振光反射层。圆偏振光反射层优选为胆甾相液晶层。胆甾相液晶层可以为1层,但胆甾相液晶层在反射特性上具有波长选择性,因此,在可见光的宽的区域中形成均匀的反射特性,优选设置多个胆甾相液晶层。胆甾相液晶层更优选2层以上、进一步优选3层以上。胆甾相液晶层优选7层以下、进一步优选6层以下、特别优选5层以下。Furthermore, a circularly polarized light reflection layer made of a liquid crystal compound may be provided on the retardation layer of the circularly polarizing plate (the surface opposite to the polarizing plate). The circularly polarized light reflecting layer is preferably a cholesteric liquid crystal layer. The cholesteric liquid crystal layer may be one layer, but the cholesteric liquid crystal layer has wavelength selectivity in reflection characteristics. Therefore, in order to form uniform reflection characteristics in a wide range of visible light, it is preferable to provide a plurality of cholesteric liquid crystal layers. The cholesteric liquid crystal layer is more preferably two or more layers, and further preferably three or more layers. The number of cholesteric liquid crystal layers is preferably 7 or less layers, more preferably 6 or less layers, and particularly preferably 5 or less layers.
圆偏振光反射层优选通过将包含液晶化合物的圆偏振光反射层用涂料进行涂覆或转印而设置。The circularly polarized light reflective layer is preferably provided by coating or transferring a circularly polarized light reflective layer containing a liquid crystal compound with a paint.
作为圆偏振光反射层中使用的液晶化合物,可以举出前述偏光膜或相位差层中使用的液晶化合物。Examples of the liquid crystal compound used in the circularly polarized light reflecting layer include the liquid crystal compound used in the aforementioned polarizing film or retardation layer.
进而,为了使圆偏振光反射层进行胆甾相液晶取向,优选圆偏振光反射层用涂料中含有手性剂。通过含有手性剂,从而诱发胆甾相液晶相的螺旋结构,变得容易得到胆甾相液晶相。Furthermore, in order to orient the circularly polarized light reflective layer to cholesteric liquid crystal, it is preferable that the coating material for the circularly polarized light reflective layer contains a chiral agent. By containing a chiral agent, the helical structure of the cholesteric liquid crystal phase is induced, making it easier to obtain the cholesteric liquid crystal phase.
手性剂没有特别限制,可以使用公知的手性剂。作为手性剂,例如可以举出液晶设备手册、第3章4-3项、TN(Twisted Nematic)、STN(Super-twisted nematic display)用手性剂、199页、日本学术振兴会第142委员会编、1989中记载的化合物、异山梨醇、异甘露糖醇衍生物等。手性剂优选具有聚合性基团。手性剂的配混量相对于液晶化合物100质量份优选为1~10质量份。The chiral agent is not particularly limited, and known chiral agents can be used. Examples of chiral agents include Liquid Crystal Equipment Handbook, Chapter 3, Section 4-3, TN (Twisted Nematic), STN (Super-twisted nematic display) chiral agents, page 199, Japan Society for the Promotion of Science, Committee 142 Compounds described in 1989, isosorbide, isomannitol derivatives, etc. The chiral agent preferably has a polymerizable group. The compounding amount of the chiral agent is preferably 1 to 10 parts by mass relative to 100 parts by mass of the liquid crystal compound.
在相位差层上通过涂覆设置圆偏振光反射层的情况下,可以直接涂覆于相位差层上,也可以设置取向层并涂覆至其上。通过转印设置圆偏振光反射层的情况下,可以在脱模性基材上直接涂覆、或在脱模性基材上设置取向层并在其上涂覆圆偏振光反射层用涂料。也可以在脱模性基材上依次设置圆偏振光反射层和相位差层,并将其转印至偏振片上。也可以在脱模性基材上依次设置圆偏振光反射层和相位差层的一部分,将其在另行偏振片上设置其他一部分的相位差层,转印至该相位差层上。取向层优选使用上述的取向层。When the circularly polarized light reflective layer is provided on the retardation layer by coating, it may be directly coated on the retardation layer, or an orientation layer may be provided and coated thereon. When the circularly polarized light reflective layer is provided by transfer, it may be directly coated on a releasable base material, or an orientation layer may be provided on a releasable base material and a coating material for a circularly polarized light reflective layer may be applied thereon. You may also provide a circularly polarized light reflection layer and a phase difference layer in order on a releasable base material, and transfer it to a polarizing plate. Alternatively, a circularly polarized light reflection layer and a part of the retardation layer may be provided in this order on a releasable base material, and the other part of the retardation layer may be provided on a separate polarizing plate, and the retardation layer may be transferred to the retardation layer. As the alignment layer, the above-mentioned alignment layer is preferably used.
圆偏振光反射层例如可以如日本特开平1-133003号公报、日本专利3416302号公报、日本专利3363565号公报、日本特开平8-271731号公报、国际公开第2016/194497号、日本特开2018-10086号公报等中记载,将这些作为参考。Examples of the circularly polarized light reflecting layer include Japanese Patent Application Publication No. 1-133003, Japanese Patent Application Publication No. 3416302, Japanese Patent Application Publication No. 3363565, Japanese Patent Application Publication No. 8-271731, International Publication No. 2016/194497, and Japanese Patent Application Publication No. 2018. -10086, etc., please refer to these.
圆偏振光反射层的厚度优选2.0~150μm、更优选5.0~100μm。需要说明的是,圆偏振光反射层为多层的情况下,总数计的厚度也优选上述范围。The thickness of the circularly polarized light reflecting layer is preferably 2.0 to 150 μm, more preferably 5.0 to 100 μm. In addition, even when there are multiple circularly polarized light reflecting layers, the total thickness is preferably within the above range.
通过将圆偏振光反射层与圆偏光板组合,从而可以降低在EL显示装置中设置防反射用的圆偏光板时的亮度的降低。进一步,通过涂覆或转印设置偏振片、相位差层和圆偏振光反射层,通过形成在偏振片与圆偏振光反射层之间(包括偏振片本身和圆偏振光反射层)不具有自立性薄膜的结构,从而可以减薄圆偏光板,变得容易应对EL显示装置的薄型化。另外,这样的结构作为可折叠、可卷等挠性的EL显示装置成为最佳。By combining the circularly polarized light reflection layer with the circularly polarizing plate, it is possible to reduce the decrease in brightness when the antireflection circularly polarizing plate is provided in the EL display device. Further, the polarizing plate, the phase difference layer and the circularly polarized light reflecting layer are provided by coating or transferring, and by forming between the polarizing plate and the circularly polarized light reflecting layer (including the polarizing plate itself and the circularly polarized light reflecting layer) there is no self-standing The structure of the thin film makes it possible to reduce the thickness of the circular polarizing plate, making it easier to cope with the thinning of EL display devices. In addition, such a structure is optimal as a flexible EL display device that can be folded, rolled, or the like.
B.EL元件B.EL element
本发明的EL显示装置在比EL元件还靠近可视侧具备前述圆偏光板。EL元件可以没有限制地使用公知者,其中,在为薄型的方面优选有机EL元件。EL元件与圆偏光板优选以粘合剂被粘贴。The EL display device of the present invention includes the above-mentioned circular polarizing plate on the viewing side closer to the EL element. Known EL elements can be used without limitation. Among them, organic EL elements are preferred because they are thin. The EL element and the circular polarizing plate are preferably bonded with an adhesive.
本发明的EL显示装置使用具有特定的面内延迟量的基材薄膜,使存在于偏振片与相位差层之间的自立性薄膜的数量为1张以下,使用具有1/2波长层和1/4波长层的圆偏光板作为相位差板,因此,可视性优异(抑制虹斑),能实现薄型化,制造工序中不易引起麻烦。特别适合用于40型(显示部的对角线的长度为40英寸)以上、进一步50型(显示部的对角线的长度为50英寸)以上的大型的EL显示装置。The EL display device of the present invention uses a base film with a specific in-plane retardation, sets the number of self-standing films between the polarizer and the retardation layer to one or less, uses a 1/2 wavelength layer and 1 The /4 wavelength layer circular polarizing plate serves as a phase difference plate, so it has excellent visibility (suppresses rainbow spots), can be thinned, and is less likely to cause trouble in the manufacturing process. It is particularly suitable for use in large EL display devices of type 40 or above (the diagonal length of the display part is 40 inches) and type 50 or above (the diagonal length of the display part is 50 inches).
另外,形成挠性的EL显示装置的情况下,重复的弯曲或放置于高温状态的情况下,层叠后的构件彼此也不易被剥离,不易赋予折痕。In addition, when a flexible EL display device is formed, the laminated members are not easily peeled off from each other and creases are not easily formed when the EL display device is repeatedly bent or left in a high-temperature state.
作为挠性的EL显示装置,优选用于携带时能折叠为V字状、Z字状、W字状、双开门状等的EL显示装置(折叠型EL显示装置)、或能卷取为卷状的EL显示装置(卷取型EL显示装置)中的任意者。As a flexible EL display device, it is preferable to use an EL display device that can be folded into a V-shape, a Z-shape, a W-shape, a double door shape, etc. when being carried (folding type EL display device), or that can be rolled up into a roll. Any of the EL display devices (roll-type EL display devices).
折叠型EL显示装置在折叠内面侧具有显示部的情况下,在被折叠的状态下的圆偏光板的弯曲半径变小。这样的EL显示装置的情况下,将基材薄膜的主取向方向配置为与折叠方向(折叠的动作的方向)垂直方向,从而可以有效地降低重复的折叠操作所产生的折痕的发生。需要说明的是,垂直方向上,基材薄膜的主取向方向与折叠方向所呈角度优选75~105度、更优选80~100度、进一步优选83~97度。When the foldable EL display device has a display unit on the folded inner surface side, the bending radius of the circular polarizing plate in the folded state becomes small. In the case of such an EL display device, the occurrence of creases caused by repeated folding operations can be effectively reduced by arranging the main orientation direction of the base film perpendicular to the folding direction (the direction of the folding operation). It should be noted that in the vertical direction, the angle between the main orientation direction of the base film and the folding direction is preferably 75 to 105 degrees, more preferably 80 to 100 degrees, and even more preferably 83 to 97 degrees.
作为可以降低折痕的发生的理由,认为是由于,通过重复的折叠操作而基材薄膜被拉伸,或被拉伸的方向与分子的主取向方向为垂直,因此,基材薄膜变得容易伸长。本发明的挠性图像显示装置可以适合用于弯曲半径成为5mm以下、进一步成为4mm以下、特别是成为3mm的折叠型图像显示装置。The reason why the occurrence of creases can be reduced is considered to be because the base film is stretched by repeated folding operations, or the direction of stretching is perpendicular to the main orientation direction of molecules, so the base film becomes easier to elongation. The flexible image display device of the present invention can be suitably used in a foldable image display device having a bending radius of 5 mm or less, further 4 mm or less, and particularly 3 mm.
折叠型EL显示装置在该装置的折叠外面侧具有显示部的情况下,或即使为内面时弯曲半径也不变小的情况下,或卷取型图像显示装置的情况下,可以没有特别限制地使用基材薄膜的主取向方向。然而,这样的情况下,使基材薄膜的主取向方向与折叠方向为平行也是优选的方式。通过形成平行,从而有扩展时的图像显示装置整体的平面性变良好的倾向。上述情况下,基材薄膜的主取向方向与折叠方向所呈角度优选15度以下、更优选10度以下、进一步优选7度以下。When the foldable EL display device has a display unit on the folded outer surface of the device, when the bending radius is not small even when it is on the inner surface, or when it is a roll-type image display device, it may be used without any particular restrictions. Use the main orientation direction of the base film. However, in such a case, it is also preferable to make the main orientation direction of the base film parallel to the folding direction. By forming parallel elements, the flatness of the entire image display device when expanded tends to become better. In the above case, the angle between the main orientation direction of the base film and the folding direction is preferably 15 degrees or less, more preferably 10 degrees or less, and still more preferably 7 degrees or less.
本发明的挠性EL显示装置在重复的弯曲或放置于高温状态的情况下也不会被剥离,不易赋予折痕,可视性优异。进一步使用聚酯薄膜作为圆偏光板的基材薄膜的情况下,可以提供具有耐透湿性、尺寸稳定性、机械强度和化学稳定性优异的圆偏光板的EL显示装置。The flexible EL display device of the present invention will not be peeled off even if it is repeatedly bent or left in a high temperature state, is less likely to be creased, and has excellent visibility. When a polyester film is further used as the base film of the circularly polarizing plate, an EL display device having a circularly polarizing plate excellent in moisture permeability resistance, dimensional stability, mechanical strength, and chemical stability can be provided.
实施例Example
以下,参照实施例,对本发明更具体地进行说明,但本发明不限定于下述实施例。也可以在能符合本发明的主旨的范围内适宜加以变更而实施,这些均包含于本发明的保护范围内。Hereinafter, the present invention will be described in more detail with reference to Examples, but the present invention is not limited to the following Examples. It can also be implemented with appropriate modifications within the scope that conforms to the gist of the present invention, and these are all included in the protective scope of the present invention.
实施例中的物性的评价方法如以下所述。The evaluation method of physical properties in the Examples is as follows.
(1)延迟量(Re)(1) Delay amount (Re)
延迟量是指,利用薄膜上的正交的双轴的折射率的各向异性(△Nxy=|nx-ny|)与薄膜厚度d(nm)之积(△Nxy×d)定义的参数,是表示光学各向同性和各向异性的尺度。双轴的折射率的各向异性(△Nxy)通过以下的方法求出。使用分子取向计(Oji ScientificInstruments Co Ltd.制、MOA-6004型分子取向计),求出薄膜的取向轴方向,切成4cm×2cm的长方形使得取向轴方向成为长边,作为测定用样品。对于该样品,用阿贝折射率计(ATAGOCO.,LTD.制、NAR-4T、测定波长589nm)测定正交的双轴的折射率(nx、ny)、和厚度方向的折射率(nz),将前述双轴的折射率的差的绝对值(|nx-ny|)作为折射率的各向异性(△Nxy)。薄膜的厚度d(nm)用电子测微器(Fine Ryuf Co.,Ltd.,制、Millitron 1245D)测定,将单位换算为nm。根据折射率的各向异性(△Nxy)与薄膜的厚度d(nm)之积(△Nxy×d),求出延迟量(Re)。The retardation is a parameter defined by the product (ΔNxy×d) of the orthogonal biaxial refractive index anisotropy (ΔNxy=|nx-ny|) on the film and the film thickness d (nm), It is a scale expressing optical isotropy and anisotropy. The biaxial refractive index anisotropy (ΔNxy) was determined by the following method. Using a molecular orientation meter (MOA-6004 molecular orientation meter manufactured by Oji Scientific Instruments Co Ltd.), the orientation axis direction of the film was determined, and the film was cut into a 4 cm × 2 cm rectangle so that the orientation axis direction became the long side, and was used as a measurement sample. For this sample, the refractive index (nx, ny) of the orthogonal biaxial axis and the refractive index (nz) of the thickness direction were measured using an Abbe refractometer (NAR-4T, manufactured by ATAGOCO., LTD., measurement wavelength 589 nm). , the absolute value of the difference in the biaxial refractive index (|nx-ny|) is defined as the refractive index anisotropy (ΔNxy). The thickness d (nm) of the film was measured with an electronic micrometer (Millitron 1245D manufactured by Fine Ryuf Co., Ltd.), and the unit was converted into nm. The retardation (Re) is calculated from the product (ΔNxy×d) of the refractive index anisotropy (ΔNxy) and the thickness d (nm) of the film.
(2)Nz系数(2)Nz coefficient
将|ny-nz|/|ny-nx|中得到的值作为Nz系数。其中,选择ny和nx的值使得成为ny>nx。Use the value obtained from |ny-nz|/|ny-nx| as the Nz coefficient. Among them, the values of ny and nx are selected so that ny>nx.
(3)面取向度(ΔP)(3) Degree of plane orientation (ΔP)
将(nx+ny)/2-nz中得到的值作为面取向度(ΔP)。Let the value obtained by (nx+ny)/2-nz be the plane orientation degree (ΔP).
(4)厚度方向延迟量(Rth)(4) Thickness direction retardation (Rth)
厚度方向延迟量为表示从薄膜厚度方向截面观察时的2个双折射△Nxz(=|nx-nz|)、△Nyz(=|ny-nz|)分别乘以薄膜厚度d而得到的延迟量的平均的参数。利用与延迟量的测定同样的方法,求出nx、ny、nz和薄膜厚度d(nm),算出(△Nxz×d)与(△Nyz×d)的平均值,求出厚度方向延迟量(Rth)。The thickness direction retardation is the retardation obtained by multiplying the two birefringences ΔNxz (=|nx-nz|) and ΔNyz (=|ny-nz|) by the film thickness d when viewed cross-sectionally in the film thickness direction. average parameters. Using the same method as the measurement of retardation, determine nx, ny, nz and film thickness d (nm), calculate the average value of (△Nxz×d) and (△Nyz×d), and calculate the thickness direction retardation ( Rth).
(5)波长380nm下的透光率(5)Light transmittance at wavelength 380nm
用光谱仪(日立制作所制、U-3500型),将空气层作为标准,测定各薄膜的波长300~500nm区域的透光率,求出波长380nm下的透光率。Using a spectrometer (U-3500 model manufactured by Hitachi, Ltd.), the light transmittance of each film in the wavelength range of 300 to 500 nm was measured using the air layer as a standard, and the light transmittance at a wavelength of 380 nm was determined.
上述基材薄膜的各特性在宽度方向上进行3点取样(中央、两端部这3点),为平均值。Each characteristic of the above-mentioned base film was sampled at three points in the width direction (three points at the center and both ends), and the average value was obtained.
(6)薄膜取向主轴与长度方向或跟长度方向正交的方向所呈的角度(6) The angle between the main axis of film orientation and the length direction or a direction orthogonal to the length direction
薄膜的取向主轴方向用分子取向计(Oji Scientific Instruments Co Ltd.制、MOA-6004型分子取向计)而求出,作为与长度方向或跟长度方向正交的方向所呈的角度表示。The orientation main axis direction of the film was determined using a molecular orientation meter (MOA-6004 molecular orientation meter manufactured by Oji Scientific Instruments Co., Ltd.) and expressed as an angle with the longitudinal direction or a direction orthogonal to the longitudinal direction.
(7)基材薄膜和圆偏光板的厚度(7) Thickness of base film and circular polarizing plate
用市售的数字厚度计测定基材薄膜和圆偏光板的厚度。Use a commercially available digital thickness meter to measure the thickness of the base film and circular polarizing plate.
(8)基于涂覆的各层的厚度(8) Based on the thickness of each layer applied
基于涂覆的各层的厚度如下:在相同的涂覆条件下,用环氧树脂包埋在PET薄膜(根据需要实施了易粘接处理的PET)上进行涂覆而成者,切成切片,用显微镜进行观察。显微镜根据厚度使用有光学显微镜、透射型电子显微镜或扫描型电子显微镜。The thickness of each coating layer is as follows: under the same coating conditions, a PET film (PET that has been subjected to an easy-adhesion treatment if necessary) is coated with epoxy resin and cut into slices. , observe with a microscope. Microscopes include optical microscopes, transmission electron microscopes, and scanning electron microscopes depending on the thickness.
(9)操作性(9) Operability
将制成的圆偏光板切成相当于A5,将外径6英寸的纸管与厚度50μm的双轴拉伸PET薄膜一起进行卷取使得长度方向成为卷取方向。卷取如下进行:在卷取了PET薄膜3m的时刻插入圆偏光板样品,进一步卷取7mPET薄膜。另外,作为空白,准备仅卷取了基材薄膜而成者。将这些在40℃下保管3天,恢复至室温后开卷,使卷曲的凸部向上,放置于玻璃板上,观察30分钟后的卷曲的状态。另外,从上方按压,尝试了是否容易变平。评价基准如以下所述。The produced circular polarizing plate was cut into an A5 equivalent, and a paper tube with an outer diameter of 6 inches was rolled up together with a biaxially stretched PET film with a thickness of 50 μm so that the length direction became the winding direction. The winding was performed as follows: when the PET film had been wound for 3 m, the circular polarizing plate sample was inserted, and the PET film was further wound for 7 m. In addition, as a blank, one in which only the base film was wound was prepared. These were stored at 40° C. for 3 days, returned to room temperature, and then uncoiled with the curled convex portion upward, placed on a glass plate, and observed the curled state after 30 minutes. Also, press it from above to see if it flattens easily. The evaluation criteria are as follows.
◎:与空白基本相同,且基本无卷曲。◎: Basically the same as blank, and basically no curl.
○:与空白相比,卷曲稍强,但容易变平。○: Compared with the blank, the curl is slightly stronger, but it is easy to flatten.
△:与空白相比,卷曲强,但能变平。△: Compared with the blank, the curl is stronger, but it can be flattened.
×:与空白相比,卷曲相当强,难以变平。×: The curl is quite strong compared to the blank and is difficult to flatten.
(10)偏光太阳镜应对(10)Polarized sunglasses response
将以下中得到的圆偏光板配置于有机EL显示器内使得PET薄膜配置于可视侧代替从市售的有机EL显示器(LG公司制有机EL电视C6P 55英寸)去除圆偏光板(配置于比有机EL元件还靠近可视侧的圆偏光板)。配置偏振片的吸收轴使得与原来的圆偏光板的偏振片的吸收轴成为相同。Instead of removing the circular polarizing plate (arranged on the organic EL display) from a commercially available organic EL display (organic EL TV C6P 55 inches manufactured by LG Corporation), the circular polarizing plate obtained below was placed in an organic EL display so that the PET film was placed on the visible side. The EL element is also close to the circular polarizing plate on the viewing side). The absorption axis of the polarizing plate is arranged so that it is the same as the absorption axis of the polarizing plate of the original circularly polarizing plate.
戴上偏光太阳镜观察显示器。评价基准如以下所述。Wear polarized sunglasses to view the monitor. The evaluation criteria are as follows.
○:观察不到虹斑,可见图像(基材薄膜的慢轴方向与偏振片的吸收轴方向约呈45度)○: No iridescent spots are observed, and the image is visible (the slow axis direction of the base film and the absorption axis direction of the polarizer are approximately 45 degrees)
×:存在图像眩晕而变得看不到的角度(基材薄膜的慢轴方向与偏振片的吸收轴方向呈正交或平行)×: An angle at which the image becomes blurred and becomes invisible (the slow axis direction of the base film is orthogonal or parallel to the absorption axis direction of the polarizing plate)
(11)防反射效果(11)Anti-reflective effect
以目视确认上述(10)的评价中使用的EL显示装置的防反射效果。The anti-reflection effect of the EL display device used in the evaluation of (10) above was visually confirmed.
○:确认到与原来的圆偏光板基本等同的防反射效果。○: It was confirmed that the anti-reflection effect is basically the same as that of the original circular polarizing plate.
×:确认不到防反射效果。×: No anti-reflection effect is confirmed.
(12)r=3耐弯曲性(12)r=3 bending resistance
准备50mm×100mm的大小的圆偏光板样品,用无载荷U字伸缩试验机(YuasaSystem公司制、DLDMLH-FS),将弯曲半径设定为3mm,以1次/秒的速度弯曲10万次。此时,对于样品,固定长边侧两端部10mm的位置,弯曲的部位设为50mm×80mm,使弯曲的内侧成为基材薄膜侧,使基材薄膜的慢轴与弯折方向成为正交。弯曲处理结束后,使样品的弯曲内侧向下,放置于平面,进行目视检查。评价基准如以下所述。A circular polarizing plate sample with a size of 50 mm×100 mm was prepared, and the bending radius was set to 3 mm using a non-loaded U-shaped telescopic testing machine (DLDMLH-FS manufactured by Yuasa System Co., Ltd.), and the sample was bent 100,000 times at a speed of 1 time/second. At this time, for the sample, the positions of 10 mm from both ends of the long side were fixed, and the bent part was set to 50 mm × 80 mm. The inside of the bend was the base film side, and the slow axis of the base film was orthogonal to the bending direction. . After the bending process is completed, place the sample on a flat surface with the bent inner side facing down, and conduct a visual inspection. The evaluation criteria are as follows.
◎:无法确认到样品的变形。◎: Deformation of the sample cannot be confirmed.
○:有样品的变形,但以水平放置时,浮起的最大高度低于5mm。○: There is deformation of the sample, but when placed horizontally, the maximum floating height is less than 5 mm.
×:样品中有折痕,或以水平放置时,浮起的最大高度为5mm以上。×: There are creases in the sample, or when placed horizontally, the maximum floating height is more than 5 mm.
(13)r=5耐弯曲性(13)r=5 bending resistance
将弯曲半径设定为5mm,使弯曲的外侧成为基材薄膜侧,使基材薄膜的慢轴与弯折方向成为平行,除此之外,与r=3耐弯曲性试验同样地进行。The bending radius was set to 5 mm, the outside of the bend became the base film side, and the slow axis of the base film was parallel to the bending direction. The same procedure as the r=3 bending resistance test was performed.
(14)耐热弯曲性(14)Heat bending resistance
使基材薄膜面为内侧,将50mm×100mm的大小的样品沿长边的方向弯折为180度使得弯曲半径成为3mm,并用治具固定,在温度60℃、RH65%下放置3小时。之后在室温下拆下固定具,观察1小时后的状态。使基材薄膜的慢轴与弯折方向成为正交。评价基准如以下所述。With the base film surface on the inside, bend a 50mm×100mm sample at 180 degrees along the long side so that the bending radius becomes 3mm, fix it with a jig, and leave it for 3 hours at a temperature of 60°C and RH65%. Then remove the fixture at room temperature and observe the state after 1 hour. Make the slow axis of the base film orthogonal to the bending direction. The evaluation criteria are as follows.
◎:基本恢复至平面◎: Basically restored to flat surface
○:为稍有弯曲的状态(低于20度)○: In a slightly curved state (less than 20 degrees)
×:成为弯曲了的状态(20度以上)×: In a bent state (more than 20 degrees)
<易粘接层成分的制造><Manufacture of easy-adhesion layer components>
(聚酯树脂的聚合)(Polymerization of polyester resin)
在具备搅拌机、温度计和部分回流式冷凝器的不锈钢制高压釜中,投入对苯二甲酸二甲酯194.2质量份、间苯二甲酸二甲酯184.5质量份、间苯二甲酸二甲酯5-磺酸钠14.8质量份、二乙二醇233.5质量份、乙二醇136.6质量份、和钛酸四正丁酯0.2质量份,在160℃~220℃的温度下用4小时进行酯交换反应。接着,将混合物升温至255℃,将反应体系缓慢地减压后,在30Pa的减压下反应1小时30分钟,得到共聚聚酯树脂。得到的共聚聚酯树脂为淡黄色透明。测定共聚聚酯树脂的比浓粘度,结果为0.70dl/g。需要说明的是,比浓粘度为如下得到的值:对于树脂0.1g,使用苯酚(60质量%)与1,1,2,2-四氯乙烷(40质量%)的混合溶剂25mL作为溶剂,在30℃下测定的值。基于DSC的玻璃化转变温度为40℃。Into a stainless steel autoclave equipped with a stirrer, a thermometer, and a partial reflux condenser, 194.2 parts by mass of dimethyl terephthalate, 184.5 parts by mass of dimethyl isophthalate, and 5-5 parts by mass of dimethyl isophthalate were placed. 14.8 parts by mass of sodium sulfonate, 233.5 parts by mass of diethylene glycol, 136.6 parts by mass of ethylene glycol, and 0.2 parts by mass of tetra-n-butyl titanate were subjected to a transesterification reaction at a temperature of 160°C to 220°C for 4 hours. Next, the temperature of the mixture was raised to 255°C, and the pressure of the reaction system was gradually reduced, and then the reaction was carried out under a reduced pressure of 30 Pa for 1 hour and 30 minutes to obtain a copolymerized polyester resin. The obtained copolymerized polyester resin was light yellow and transparent. The reduced viscosity of the copolymerized polyester resin was measured and found to be 0.70 dl/g. In addition, the reduced viscosity is a value obtained by using 25 mL of a mixed solvent of phenol (60 mass %) and 1,1,2,2-tetrachloroethane (40 mass %) for 0.1 g of resin as the solvent. , value measured at 30°C. The glass transition temperature based on DSC is 40°C.
(聚酯水分散体的制备)(Preparation of polyester aqueous dispersion)
在具备搅拌机、温度计和回流装置的反应器中,放入聚酯树脂30质量份、和乙二醇正丁醚15质量份,边以110℃进行加热边进行搅拌,从而使树脂溶解。树脂完全溶解后,搅拌聚酯溶液,且缓慢地添加水55质量份。添加结束后,搅拌混合液且冷却至室温,得到固体成分30质量%的乳白色的聚酯水分散体。In a reactor equipped with a stirrer, a thermometer, and a reflux device, 30 parts by mass of polyester resin and 15 parts by mass of ethylene glycol n-butyl ether were placed, and the resin was stirred while heating at 110° C. to dissolve the resin. After the resin was completely dissolved, the polyester solution was stirred, and 55 parts by mass of water was slowly added. After the addition, the mixture was stirred and cooled to room temperature to obtain a milky white polyester aqueous dispersion with a solid content of 30% by mass.
(聚乙烯醇水溶液的制备)(Preparation of polyvinyl alcohol aqueous solution)
在具备搅拌机和温度计的容器中,放入水90质量份,边搅拌边缓慢地添加聚乙烯醇树脂(Kuraray制、聚合度500和皂化度74%)10质量份。添加结束后,边搅拌混合液边加热至95℃,使树脂溶解。树脂溶解后,边搅拌混合液边冷却至室温,得到固体成分10质量%的聚乙烯醇水溶液。90 parts by mass of water was put into a container equipped with a stirrer and a thermometer, and 10 parts by mass of polyvinyl alcohol resin (manufactured by Kuraray, degree of polymerization 500, degree of saponification 74%) was slowly added while stirring. After the addition is completed, the mixture is heated to 95°C while stirring to dissolve the resin. After the resin was dissolved, the mixed solution was cooled to room temperature while stirring, to obtain a polyvinyl alcohol aqueous solution with a solid content of 10% by mass.
(易粘接层P1中使用的封端多异氰酸酯交联剂的聚合)(Polymerization of the blocked polyisocyanate cross-linking agent used in the easy-adhesion layer P1)
在具备搅拌机、温度计和回流冷凝管的烧瓶中,投入以六亚甲基二异氰酸酯为原料的具有异氰脲酸酯结构的多异氰酸酯化合物(Asahi Kasei Chemicals Corporation制、Duranate TPA)100质量份、丙二醇单甲醚乙酸酯55质量份、和聚乙二醇单甲醚(平均分子量750)30质量份,在氮气气氛下、以70℃保持4小时。之后,将反应液的温度降低至50℃,滴加甲乙酮肟47质量份。测定反应液的红外光谱,确认到异氰酸酯基的吸收消失了,得到固体成分75质量%的封端多异氰酸酯水分散液。Into a flask equipped with a stirrer, a thermometer, and a reflux condenser, 100 parts by mass of a polyisocyanate compound having an isocyanurate structure (manufactured by Asahi Kasei Chemicals Corporation, Duranate TPA) using hexamethylene diisocyanate as a raw material, and propylene glycol were placed. 55 parts by mass of monomethyl ether acetate and 30 parts by mass of polyethylene glycol monomethyl ether (average molecular weight 750) were maintained at 70° C. for 4 hours in a nitrogen atmosphere. Thereafter, the temperature of the reaction solution was lowered to 50° C., and 47 parts by mass of methyl ethyl ketoxime was added dropwise. The infrared spectrum of the reaction liquid was measured, and it was confirmed that the absorption of the isocyanate group disappeared, and a blocked polyisocyanate aqueous dispersion with a solid content of 75% by mass was obtained.
(易粘接层P1用涂覆液的制备)(Preparation of coating liquid for easy-bonding layer P1)
将下述原料混合制成涂布液。Mix the following raw materials to prepare a coating liquid.
(易粘接层P2中使用的氨基甲酸酯树脂的聚合)(Polymerization of urethane resin used in easy-adhesion layer P2)
按照如下步骤制作以脂肪族系聚碳酸酯多元醇为构成成分的氨基甲酸酯树脂。在具备搅拌机、蛇形冷凝器、氮气导入管、硅胶干燥管和温度计的四口烧瓶中,投入4,4-二苯基甲烷二异氰酸酯43.75质量份、二羟甲基丁酸12.85质量份、数均分子量2000的聚六亚甲基碳酸酯二醇153.41质量份、二月桂酸二丁基锡0.03质量份、和作为溶剂的丙酮84.00质量份,在氮气气氛下、在75℃下搅拌3小时,确认了反应液达到规定的胺当量。接着,将该反应液的温度降低至40℃后,添加三乙胺8.77质量份,得到聚氨酯预聚物溶液。接着,在具备能高速搅拌的均质分散器的反应容器中,添加水450g,调整为25℃,边将水以2000min-1进行搅拌混合,边添加聚氨酯预聚物溶液并使其分散。之后,在减压下,从混合液去除丙酮和水的一部分,从而制备固体成分35%的水溶性聚氨酯树脂。得到的、以脂肪族系聚碳酸酯多元醇为构成成分的聚氨酯树脂的玻璃化转变点温度为-30℃。A urethane resin containing an aliphatic polycarbonate polyol as a constituent component was produced according to the following procedure. In a four-necked flask equipped with a mixer, a serpentine condenser, a nitrogen inlet tube, a silica gel drying tube and a thermometer, 43.75 parts by mass of 4,4-diphenylmethane diisocyanate, 12.85 parts by mass of dimethylol butyric acid, and a few 153.41 parts by mass of polyhexamethylene carbonate diol with an average molecular weight of 2000, 0.03 parts by mass of dibutyltin dilaurate, and 84.00 parts by mass of acetone as a solvent were stirred at 75°C for 3 hours in a nitrogen atmosphere, and it was confirmed that The reaction solution reaches the specified amine equivalent. Next, after lowering the temperature of the reaction solution to 40° C., 8.77 parts by mass of triethylamine was added to obtain a polyurethane prepolymer solution. Next, 450 g of water was added to a reaction vessel equipped with a homogeneous disperser capable of high-speed stirring, and the temperature was adjusted to 25°C. The polyurethane prepolymer solution was added and dispersed while stirring and mixing the water for 2000 min -1 . Thereafter, acetone and part of water were removed from the mixed liquid under reduced pressure to prepare a water-soluble polyurethane resin with a solid content of 35%. The glass transition point temperature of the obtained polyurethane resin containing aliphatic polycarbonate polyol as a constituent component was -30°C.
(易粘接层P2中使用的噁唑啉系交联剂的聚合)(Polymerization of the oxazoline cross-linking agent used in the easy-adhesion layer P2)
在具备温度计、氮气导入管、回流冷凝器、滴液漏斗和搅拌机的烧瓶中,投入作为水性介质的离子交换水58质量份与异丙醇58质量份的混合物、和聚合引发剂(2,2’-偶氮双(2-脒基丙烷)·二盐酸盐)4质量份。另一方面,在滴液漏斗中,投入作为具有噁唑啉基的聚合性不饱和单体的2-异丙烯基-2-噁唑啉16质量份、甲氧基聚乙二醇丙烯酸酯(乙二醇的平均加成摩尔数:9摩尔、新中村化学制)32质量份、和甲基丙烯酸甲酯32质量份的混合物,在氮气气氛下、在70℃下经1小时滴加。滴加结束后,将反应溶液搅拌9小时,进行冷却,从而得到固体成分浓度40质量%的具有噁唑啉基的水溶性树脂。Into a flask equipped with a thermometer, a nitrogen introduction tube, a reflux condenser, a dropping funnel, and a stirrer, a mixture of 58 parts by mass of ion-exchange water and 58 parts by mass of isopropyl alcohol as an aqueous medium, and a polymerization initiator (2,2 '-Azobis(2-amidinopropane) dihydrochloride) 4 parts by mass. On the other hand, 16 parts by mass of 2-isopropenyl-2-oxazoline, which is a polymerizable unsaturated monomer having an oxazoline group, and methoxy polyethylene glycol acrylate ( The average number of moles of ethylene glycol added: 9 moles, a mixture of 32 parts by mass of Shin-Nakamura Chemical Co., Ltd. and 32 parts by mass of methyl methacrylate was added dropwise at 70° C. over 1 hour in a nitrogen atmosphere. After completion of the dropwise addition, the reaction solution was stirred for 9 hours and cooled to obtain a water-soluble resin having an oxazoline group with a solid content concentration of 40% by mass.
(易粘接层P2的涂布液的制备)(Preparation of coating liquid for easy-adhesion layer P2)
将下述原料混合,制成用于形成与功能性层的粘接性优异的涂布层的涂布液。The following raw materials are mixed to prepare a coating liquid for forming a coating layer with excellent adhesion to the functional layer.
<基材薄膜用聚酯树脂的制造><Manufacturing of polyester resin for base film>
(制造例1-聚酯X)(Manufacturing Example 1-Polyester X)
将酯化反应釜升温,在达到200℃的时刻,投入对苯二甲酸86.4质量份和乙二醇64.6质量份,边搅拌边投入作为催化剂的三氧化锑0.017质量份、乙酸镁四水合物0.064质量份、三乙胺0.16质量份。接着,进行加压升温,在表压0.34MPa、240℃的条件下进行加压酯化反应后,将酯化反应釜恢复至常压,添加磷酸0.014质量份。进而,用15分钟升温至260℃,添加磷酸三甲酯0.012质量份。接着,15分钟后,用高压分散机进行分散处理,15分钟后,将得到的酯化反应产物转移至缩聚反应釜,以280℃、在减压下进行缩聚反应。The esterification reactor was heated up, and when it reached 200°C, 86.4 parts by mass of terephthalic acid and 64.6 parts by mass of ethylene glycol were added, and 0.017 parts by mass of antimony trioxide and 0.064 parts by mass of magnesium acetate tetrahydrate as catalysts were added while stirring. parts by mass, triethylamine 0.16 parts by mass. Next, the pressure was increased and the temperature was increased. After performing a pressurized esterification reaction under the conditions of 0.34 MPa gauge pressure and 240° C., the esterification reactor was returned to normal pressure, and 0.014 parts by mass of phosphoric acid was added. Furthermore, the temperature was raised to 260°C over 15 minutes, and 0.012 parts by mass of trimethyl phosphate was added. Then, after 15 minutes, a high-pressure disperser was used to perform dispersion treatment. After 15 minutes, the obtained esterification reaction product was transferred to a polycondensation reactor, and a polycondensation reaction was performed at 280° C. under reduced pressure.
缩聚反应结束后,用95%截止直径为5μm的纳斯纶制过滤器进行过滤处理,从喷嘴以股线状挤出,用预先进行了过滤处理(孔径:1μm以下)的冷却水使其冷却和固化,切割成粒料状。得到的聚对苯二甲酸乙二醇酯树脂(X)的特性粘度(特性粘度)为0.68dL/g,实质上不含有非活性颗粒和内部析出颗粒(以后,将聚对苯二甲酸乙二醇酯树脂(X)简记作PET(X))。After the polycondensation reaction is completed, the product is filtered through a Naslon filter with a 95% cutoff diameter of 5 μm, extruded from the nozzle in a strand shape, and cooled with cooling water that has been filtered in advance (pore size: 1 μm or less). and solidified, cut into pellets. The obtained polyethylene terephthalate resin (X) had an intrinsic viscosity (intrinsic viscosity) of 0.68 dL/g and contained substantially no inactive particles and internal precipitated particles (hereinafter, the polyethylene terephthalate resin will be Alcohol ester resin (X) is abbreviated as PET (X)).
(制造例2-聚酯Y)(Manufacturing Example 2-Polyester Y)
将干燥后的紫外线吸收剂(2,2’-(1,4-亚苯基)双(4H-3,1-苯并噁嗪-4-酮)10质量份和PET(X)90质量份进行混合,用混炼挤出机,得到含有紫外线吸收剂的聚对苯二甲酸乙二醇酯树脂(Y)。(以后,将聚对苯二甲酸乙二醇酯树脂(Y)简记作PET(Y)。)10 parts by mass of dried ultraviolet absorber (2,2'-(1,4-phenylene)bis(4H-3,1-benzoxazin-4-one)) and 90 parts by mass of PET(X) Mix and use a kneading extruder to obtain a polyethylene terephthalate resin (Y) containing an ultraviolet absorber. (Hereinafter, the polyethylene terephthalate resin (Y) will be abbreviated as PET(Y).)
(基材薄膜的制造)(Manufacture of base film)
作为基材薄膜中间层用原料,将不含有颗粒的PET(X)树脂粒料90质量份和含有紫外线吸收剂的PET(Y)树脂粒料10质量份以135℃减压干燥(1Torr)6小时后,供给至挤出机2(中间层II层用),另外,通过常规方法将PET(X)干燥,分别供给至挤出机1(外层I层和外层III用),以285℃进行溶解。将该2种聚合物分别用不锈钢烧结体的滤材(公称过滤精度10μm颗粒95%截止)进行过滤,在2种3层合流块中进行层叠,从管头形成片状而挤出后,用静电施加浇铸法,卷取至表面温度30℃的铸造鼓,进行冷却和固化,制作未拉伸薄膜。此时,调整各挤出机的排出量使得I层、II层和III层的厚度的比成为10:80:10。As raw materials for the base film intermediate layer, 90 parts by mass of PET (X) resin pellets without particles and 10 parts by mass of PET (Y) resin pellets containing an ultraviolet absorber were dried under reduced pressure at 135°C (1 Torr) 6 Hours later, it is supplied to extruder 2 (for the middle layer II layer). In addition, the PET (X) is dried by a conventional method, and supplied to extruder 1 (for the outer layer I layer and outer layer III) respectively, at 285 °C for dissolution. The two types of polymers were filtered using stainless steel sintered filter media (nominal filtration accuracy: 10 μm particles, 95% cutoff), laminated in two types of three-layered flow blocks, formed into sheets from the tube head, and extruded using Using the electrostatic casting method, the film is wound up into a casting drum with a surface temperature of 30°C, cooled and solidified, and an unstretched film is produced. At this time, the discharge amount of each extruder was adjusted so that the thickness ratio of the I layer, the II layer, and the III layer became 10:80:10.
接着,通过逆转辊法,在该未拉伸PET薄膜的单面涂布P1、在对面涂布P2涂布液,使得干燥后的涂布量均成为0.12g/m2后,导入至干燥机,以80℃干燥20秒。Next, P1 is applied to one side of the unstretched PET film and P2 coating liquid is applied to the opposite side by the reverse roll method so that the coating amount after drying becomes 0.12 g/m 2 , and then introduced into a dryer. , dry at 80°C for 20 seconds.
将形成有该涂布层的未拉伸薄膜导入至拉幅机拉伸机,边用夹具固定薄膜的端部边导入至温度135℃的热风区,沿宽度方向拉伸至3.8倍。接着,保持沿宽度方向拉伸了的宽度不变地,在温度225℃下进行30秒处理,之后,将冷却至130℃的薄膜的两端部用剪切刀片切断,以0.5kg/mm2的张力切下耳部后卷取,得到薄膜厚度70μm的单轴取向PET薄膜(TD)。需要说明的是,薄膜整体的特性粘度为0.65dL/g。将得到的单轴取向PET薄膜(TD)的特性示于表1。The unstretched film on which the coating layer was formed was introduced into a tenter stretching machine, and while fixing the ends of the film with a clamp, it was introduced into a hot air zone with a temperature of 135° C., and stretched to 3.8 times in the width direction. Next, the film was processed at a temperature of 225° C. for 30 seconds while maintaining the stretched width in the width direction, and then both ends of the film cooled to 130° C. were cut with a shear blade, and the film was heated to 0.5 kg/mm 2 The ears are cut off with a high tension and then rolled up to obtain a uniaxially oriented PET film (TD) with a film thickness of 70 μm. In addition, the intrinsic viscosity of the entire film is 0.65 dL/g. Table 1 shows the characteristics of the obtained uniaxially oriented PET film (TD).
测定得到的薄膜的长度方向的两端部、中间部和位于端部与中央部的中间的中间部的合计5点的薄膜的取向主轴(慢轴)的方向。取向主轴为与长度方向正交的方向,取向主轴与跟长度方向正交的方向所呈的角度以5点的平均计为0度,5点中最大为5度。The direction of the orientation main axis (slow axis) of the film was measured at a total of five points at both ends in the longitudinal direction of the film, the middle portion, and the middle portion located between the end portions and the center portion. The orientation main axis is a direction orthogonal to the length direction, and the angle between the orientation main axis and the direction orthogonal to the length direction is 0 degrees as an average of 5 points, and the maximum angle among the 5 points is 5 degrees.
用加热后的辊组和红外线加热器,将同样地得到的未拉伸薄膜加热至105℃,之后在有圆周速度差的辊组上沿行进方向拉伸4倍。接着,利用逆转辊法,在该沿纵向拉伸了的PET薄膜的单面涂布P1、在对面涂布P2涂布液,使得干燥后的涂布量均成为0.12g/m2后,导入至拉幅机拉伸机,将薄膜的端部用夹具固定,边维持宽度边在温度135℃下进行干燥,之后在温度220℃下处理30秒后冷却至130℃并卷取,得到薄膜厚度70μm的单轴取向PET薄膜(MD)。将得到的单轴取向PET薄膜(MD)的特性示于表1。The unstretched film obtained in the same manner was heated to 105°C using a heated roller set and an infrared heater, and then stretched 4 times in the traveling direction on a roller set with a circumferential speed difference. Next, using the reverse roll method, P1 was applied to one side of the longitudinally stretched PET film and P2 coating liquid was applied to the opposite side so that the coating amount after drying became 0.12 g/m 2 , and then introduced Go to the tenter stretching machine, fix the end of the film with a clamp, dry it at a temperature of 135°C while maintaining the width, and then treat it at a temperature of 220°C for 30 seconds, then cool to 130°C and wind it up to obtain the film thickness. 70μm uniaxially oriented PET film (MD). Table 1 shows the characteristics of the obtained uniaxially oriented PET film (MD).
得到的薄膜的取向主轴为长度方向,取向主轴与长度方向所呈的角度以5点的平均计为0度,5点中最大为1度。The main axis of orientation of the obtained film was the longitudinal direction, and the angle between the main axis of orientation and the longitudinal direction was 0 degrees as an average of 5 points, and the maximum angle among the 5 points was 1 degree.
[表1][Table 1]
(硬涂层的层叠)(Lamination of hard coat)
将氨基甲酸酯丙烯酸酯系硬涂剂(荒川化学工业株式会社制、BEAMSET(注册商标)577、固体成分浓度100%)95质量份、光聚合引发剂(BASF Japan株式会社制、Irgacure(注册商标)184、固体成分浓度100%)5质量份和流平剂(BYK Japan株式会社制、BYK307、固体成分浓度100%)0.1质量份进行混合,用甲苯/MEK=1/1的溶剂进行稀释,制备浓度40%的涂布液。95 parts by mass of a urethane acrylate hard coating agent (manufactured by Arakawa Chemical Industry Co., Ltd., BEAMSET (registered trademark) 577, solid content concentration 100%), a photopolymerization initiator (manufactured by BASF Japan Co., Ltd., Irgacure (registered trademark) Trademark) 184, solid content concentration 100%) 5 parts by mass and leveling agent (BYK Japan Co., Ltd., BYK307, solid content concentration 100%) 0.1 part by mass were mixed, and diluted with a solvent of toluene/MEK=1/1 , prepare a coating liquid with a concentration of 40%.
用迈耶棒,在基材薄膜的易粘接层P2面涂布硬涂涂布液,使得干燥后的膜厚成为5.0μm,以80℃干燥1分钟后,照射紫外线(累积光量200mJ/cm2)。Using a Meyer rod, apply the hard coat coating liquid on the easy-adhesion layer P2 surface of the base film so that the film thickness after drying becomes 5.0 μm. After drying at 80°C for 1 minute, irradiate ultraviolet rays (accumulated light intensity: 200 mJ/cm 2 ).
(偏振片的层叠)(Lamination of polarizing plates)
作为在基材薄膜上设置偏振片的方法,进行了以下的4种方法。As a method of providing a polarizing plate on a base film, the following four methods were performed.
(A)在基材薄膜上设置刷磨取向层,在其上设置由液晶化合物和二色性色素形成的偏光膜的方法(偏振片层叠方法A)(A) A method in which a brushed alignment layer is provided on a base film and a polarizing film composed of a liquid crystal compound and a dichroic dye is provided on the base film (Polarizer lamination method A)
(B)在基材薄膜上设置光取向层,在其上设置由液晶化合物和二色性色素形成的偏光膜的方法(偏振片层叠方法B)(B) A method in which a photo-alignment layer is provided on a base film, and a polarizing film formed of a liquid crystal compound and a dichroic dye is provided thereon (Polarizer lamination method B)
(C)在热塑性基材上设置由PVA/碘形成的偏光膜后,将其转印至基材薄膜的方法(偏振片层叠方法C)(C) A method of placing a polarizing film made of PVA/iodine on a thermoplastic base material and then transferring it to a base film (polarizing plate lamination method C)
(D)制成由PVA/碘形成的偏光膜,使其与基材薄膜粘贴的方法(偏振片层叠方法D)(D) Method of making a polarizing film composed of PVA/iodine and pasting it to a base film (polarizing plate lamination method D)
以下中说明各方法的详细情况。Details of each method are described below.
偏振片层叠方法APolarizer stacking method A
(刷磨取向层的形成)(Formation of brushed alignment layer)
用棒涂机,在基材薄膜的易粘接层P1面涂布下述组成的刷磨取向层用涂料,以120℃干燥3分钟,形成厚度200nm的膜。接着,对得到的膜的表面用卷绕了尼龙制的起毛布的刷磨辊进行处理,得到层叠有刷磨取向层的基材薄膜。使刷磨方向相对于薄膜的长度方向成为0度、45度或90度。Use a bar coater to apply a paint for a brushed alignment layer with the following composition on the easy-adhesion layer P1 surface of the base film, and dry it at 120° C. for 3 minutes to form a film with a thickness of 200 nm. Next, the surface of the obtained film was treated with a brushing roller in which a nylon raised cloth was wound, to obtain a base film on which a brushed orientation layer was laminated. Make the brushing direction 0 degree, 45 degrees or 90 degrees relative to the length direction of the film.
刷磨取向层用涂料Brushing paint for alignment layer
完全皂化型聚乙烯醇分子量800 2质量份Completely saponified polyvinyl alcohol molecular weight 800 2 parts by mass
离子交换水100质量份100 parts by mass of ion exchange water
(聚合性液晶化合物的合成)(Synthesis of polymerizable liquid crystal compound)
以日本特表2007-510946号公报的段落[0134]的记载、和Lub et al.Recl.Trav.Chim.Pays-Bas,115,321-328(1996)为参考,合成下述式(1)所示的化合物(1)和下述式(2)所示的化合物(2)。Using the description of paragraph [0134] of Japanese Patent Publication No. 2007-510946 and Lub et al. Recl. Trav. Chim. Pays-Bas, 115, 321-328 (1996) as a reference, the following formula (1) was synthesized The compound (1) shown and the compound (2) represented by the following formula (2).
以日本特开昭63-301850号公报的实施例1为参考,合成下述式(3)所示的色素(3)。The pigment (3) represented by the following formula (3) was synthesized with reference to Example 1 of Japanese Patent Application Laid-Open No. Sho 63-301850.
以日本特公平5-49710号公报的实施例2为参考,合成下述式(4)所示的色素(4)。Using Example 2 of Japanese Patent Publication No. 5-49710 as a reference, the pigment (4) represented by the following formula (4) was synthesized.
以日本特公昭63-1357号公报的通式(1)的化合物的制造方法为参考,合成下述式(5)所示的色素(5)。The pigment (5) represented by the following formula (5) was synthesized with reference to the method for producing the compound of general formula (1) in Japanese Patent Publication No. 63-1357.
(偏光膜的形成)(Formation of polarizing film)
用棒涂机,将包含化合物(1)75质量份、化合物(2)25质量份、色素(3)2.5质量份、色素(4)2.5质量份、色素(5)2.5质量份、Irgacure(注册商标)369E(BASF株式会社制)6质量份和邻二甲苯250质量份的偏光膜用涂料涂布于层叠有刷磨取向层的基材薄膜上,以110℃干燥3分钟,形成厚度2μm的膜。接着,照射UV光,在基材薄膜上设置偏振片。Using a bar coater, a mixture containing 75 parts by mass of compound (1), 25 parts by mass of compound (2), 2.5 parts by mass of pigment (3), 2.5 parts by mass of pigment (4), 2.5 parts by mass of pigment (5), and Irgacure (registered 6 parts by mass of polarizing film coating material (trademark) 369E (manufactured by BASF Co., Ltd.) and 250 parts by mass of o-xylene were applied to the base film on which the brushed alignment layer was laminated, and dried at 110°C for 3 minutes to form a 2 μm thick membrane. Next, UV light is irradiated, and a polarizing plate is placed on the base film.
偏振片层叠方法BPolarizer stacking method B
(光取向层用涂料的合成)(Synthesis of paint for photo-alignment layer)
基于日本特开2013-33248号公报的实施例1、实施例2和实施例3的记载,制造下述式(6)所示的聚合物(6)的环戊酮的5质量%溶液。Based on the description of Example 1, Example 2 and Example 3 of Japanese Patent Application Laid-Open No. 2013-33248, a 5 mass % solution of cyclopentanone of the polymer (6) represented by the following formula (6) was produced.
(光取向层的形成)(Formation of photo alignment layer)
用棒涂机,将上述组成的光取向层用涂料涂布于基材薄膜的单面,以80℃干燥1分钟,形成厚度150nm的膜。接着,照射偏振光UV光,得到层叠有光取向层的基材薄膜。UV光的偏振方向相对于薄膜的长度方向设为45度。The coating material for the photo-alignment layer having the above composition was applied to one side of the base film using a bar coater, and dried at 80° C. for 1 minute to form a film with a thickness of 150 nm. Next, polarized UV light is irradiated to obtain a base film on which a photo-alignment layer is laminated. The polarization direction of UV light was set to 45 degrees with respect to the length direction of the film.
将前述偏光膜用涂料涂布于光取向层上,同样地在层叠有取向层的基材薄膜上设置偏光层。The aforementioned coating material for polarizing films is applied on the photo-alignment layer, and a polarizing layer is similarly provided on the base film on which the alignment layer is laminated.
偏振片层叠方法CPolarizer stacking method C
(基材层叠偏振片的制造)(Manufacture of base material laminated polarizing plate)
使用聚酯X作为热塑性树脂基材,制成厚度100μm的未拉伸薄膜,在该未拉伸薄膜的单面涂布聚合度2400、皂化度99.9摩尔%的聚乙烯醇的水溶液并干燥,形成PVA层。Polyester PVA layer.
将得到的层叠体以120℃在圆周速度不同的辊间沿长度方向拉伸至2倍并卷取。接着,将得到的层叠体在4%的硼酸水溶液中进行30秒的处理后,浸渍于碘(0.2%)与碘化钾(1%)的混合水溶液中60秒进行染色,接着,在碘化钾(3%)与硼酸(3%)的混合水溶液中进行30秒处理。The obtained laminate was stretched to twice the length in the length direction between rollers having different circumferential speeds at 120° C., and then wound up. Next, the obtained laminate was treated in a 4% boric acid aqueous solution for 30 seconds, then immersed in a mixed aqueous solution of iodine (0.2%) and potassium iodide (1%) for 60 seconds for dyeing, and then stained in a potassium iodide (3%) solution. ) and boric acid (3%) in a mixed aqueous solution for 30 seconds.
进而,将该层叠体在72℃的硼酸(4%)与碘化钾(5%)的混合水溶液中沿长度方向进行单轴拉伸。将拉伸后的层叠体接着用4%碘化钾水溶液进行清洗,用气刀去除水溶液后,在80℃的烘箱中进行干燥,将两端部进行分切并卷取,得到宽度30cm、长度1000m的基材层叠偏振片1。合计的拉伸倍率为6.5倍,偏振片的厚度为5μm。需要说明的是,厚度如下:将基材层叠偏振片1包埋于环氧树脂并切成切片,用光学显微镜进行观察并读取。Furthermore, the laminate was uniaxially stretched in the longitudinal direction in a mixed aqueous solution of boric acid (4%) and potassium iodide (5%) at 72°C. The stretched laminate was then washed with a 4% potassium iodide aqueous solution. After removing the aqueous solution with an air knife, it was dried in an oven at 80°C, and both ends were cut and rolled up to obtain a 30cm wide and 1000m long laminate. The polarizing plate 1 is laminated on the base material. The total stretching ratio was 6.5 times, and the thickness of the polarizing plate was 5 μm. In addition, the thickness is as follows: the base material laminated polarizing plate 1 is embedded in epoxy resin, cut into slices, and observed and read with an optical microscope.
(偏光层的层叠)(Lamination of polarizing layers)
在基材薄膜上涂覆紫外线固化型的丙烯酸类粘接剂后,使基材层叠偏振片1的偏振片面粘贴,从基材层叠偏振片1侧照射紫外线,在基材薄膜上层叠基材层叠偏振片1。之后,将热塑性树脂基材剥离,在基材薄膜上设置偏振片。After the base film is coated with an ultraviolet curable acrylic adhesive, the polarizing plate surface of the base laminated polarizing plate 1 is adhered, ultraviolet rays are irradiated from the base laminated polarizing plate 1 side, and the base laminated film is laminated on the base film. Polarizer 1. Thereafter, the thermoplastic resin base material is peeled off, and a polarizing plate is provided on the base film.
偏振片层叠方法DPolarizer stacking method D
(单层偏振片的制造)(Manufacture of single-layer polarizer)
将皂化度99.9%的聚乙烯醇树脂薄膜导入至有圆周速度差的辊,以100℃进行单轴拉伸至3倍。将得到的拉伸聚乙烯醇拉伸薄膜在碘化钾(0.3%)与碘(0.05%)的混合水溶液中进行染色后,在72℃的硼酸10%水溶液中,单轴拉伸至1.8倍。之后,用离子交换水进行水洗处理,进一步浸渍于6%碘化钾水溶液,用气刀去除水溶液后,以45℃进行干燥,得到偏振片。偏振片的厚度为18μm。A polyvinyl alcohol resin film with a saponification degree of 99.9% was introduced into a roller with a circumferential speed difference, and uniaxially stretched to 3 times at 100°C. The obtained stretched polyvinyl alcohol stretched film was dyed in a mixed aqueous solution of potassium iodide (0.3%) and iodine (0.05%), and then uniaxially stretched to 1.8 times in a 10% boric acid aqueous solution at 72°C. Thereafter, the film was washed with ion-exchanged water, further immersed in a 6% potassium iodide aqueous solution, and the aqueous solution was removed with an air knife, and then dried at 45° C. to obtain a polarizing plate. The thickness of the polarizing plate is 18 μm.
(偏振片的层叠)(Lamination of polarizing plates)
在基材薄膜上涂覆紫外线固化型的丙烯酸类粘接剂后,使单层偏振片粘贴,从基材层叠偏振片侧照射紫外线,在基材薄膜上设置偏振片。After the base film is coated with an ultraviolet curable acrylic adhesive, a single-layer polarizer is attached, ultraviolet rays are irradiated from the side of the base where the polarizer is laminated, and the polarizer is placed on the base film.
(相位差层的层叠)(Lamination of phase difference layers)
作为在偏振片上设置相位差层的方法,进行了以下的4种方法。As a method of providing a retardation layer on a polarizing plate, the following four methods have been performed.
(F)在偏振片上通过涂覆设置1/2波长层和1/4波长层的方法(相位差层的层叠方法F)(F) Method of providing a 1/2 wavelength layer and a 1/4 wavelength layer on a polarizing plate by coating (laminated method of phase difference layer F)
(G)将设置于脱模膜上的1/2波长层转印至偏振片上,进一步在其上转印设置于脱模膜上的1/4波长层的方法(相位差层的层叠方法G)(G) A method of transferring the 1/2-wavelength layer provided on the release film to a polarizing plate, and further transferring the 1/4-wavelength layer provided on the release film (laminated method G of phase difference layer) )
(H)在脱模膜上设置1/4波长层和1/2波长层,将其转印至偏振片上的方法(相位差层的层叠方法H)(H) A method of providing a 1/4 wavelength layer and a 1/2 wavelength layer on a release film and transferring them to a polarizing plate (retardation layer stacking method H)
(I)在1/4波长层上通过涂覆设置1/2波长层,使这些1/2波长层面粘贴于偏振片的方法(相位差层的层叠方法I)(I) A method in which a 1/2 wavelength layer is provided by coating on the 1/4 wavelength layer, and these 1/2 wavelength layers are adhered to the polarizing plate (phase difference layer stacking method I)
以下中说明各方法的详细情况。Details of each method are described below.
相位差层的层叠方法FPhase difference layer stacking method F
在设置于基材薄膜的偏振片上,涂布聚乙烯醇(聚乙烯醇1000完全皂化型的2质量%水溶液(表面活性剂0.2%)并干燥,得到厚度约100nm的聚乙烯醇膜。然后,对聚乙烯醇膜的表面实施刷磨处理。以刷磨处理的角度相对于偏振片的吸收轴成为15度的方式进行。A 2 mass% aqueous solution of polyvinyl alcohol (polyvinyl alcohol 1000 completely saponified type (0.2% surfactant)) was applied to the polarizing plate provided on the base film and dried to obtain a polyvinyl alcohol film with a thickness of about 100 nm. Then, The surface of the polyvinyl alcohol film was brushed so that the angle of the brushing became 15 degrees with respect to the absorption axis of the polarizing plate.
接着,在实施了刷磨处理的面上,通过棒涂法涂布具有以下组成的相位差层形成用溶液。使涂布后的膜干燥,进行取向处理后,照射紫外线使其固化,制成1/2波长层。Next, a retardation layer forming solution having the following composition was applied to the surface subjected to brushing treatment by a bar coating method. The coated film is dried, subjected to orientation treatment, and then cured by irradiation with ultraviolet rays to form a 1/2 wavelength layer.
相位差层形成用溶液Solution for retardation layer formation
LC242(BASF株式会社制)75质量份LC242 (manufactured by BASF Co., Ltd.) 75 parts by mass
下述化合物20质量份20 parts by mass of the following compound
三羟甲基丙烷三丙烯酸酯5质量份5 parts by mass of trimethylolpropane triacrylate
Irgacure379 3质量份Irgacure379 3 parts by mass
表面活性剂0.1质量份Surfactant 0.1 parts by mass
甲乙酮250质量份Methyl ethyl ketone 250 parts by mass
接着,在1/2波长层上同样地设置聚乙烯醇膜,进行刷磨处理。以刷磨处理的角度相对于偏振片的吸收轴成为73度的方式进行。通过棒涂法涂布相位差层形成用溶液并干燥,进行取向处理后,照射紫外线使其固化。棒涂中,调整厚度使其成为1/4波长层。Next, a polyvinyl alcohol film was similarly provided on the 1/2 wavelength layer and brushed. The brushing process is performed so that the angle with respect to the absorption axis of the polarizing plate becomes 73 degrees. The solution for forming a retardation layer is applied by a bar coating method and dried. After alignment treatment, the solution is irradiated with ultraviolet rays and cured. During bar coating, adjust the thickness so that it becomes a 1/4 wavelength layer.
相位差层的层叠方法GPhase difference layer stacking method G
对厚度50μm的双轴拉伸聚对苯二甲酸乙二醇酯(PET)薄膜进行刷磨处理。在刷磨处理面上,通过棒涂法涂布相位差层形成用溶液并干燥,进行取向处理后,照射紫外线使其固化,在双轴拉伸聚对苯二甲酸乙二醇酯薄膜上设置1/2波长层。接着,使用紫外线固化型粘接剂,使1/2波长层面与设于基材薄膜的偏振片面粘贴。之后,将双轴拉伸PET薄膜剥离。粘贴以相对于偏振片的吸收轴成为15度的方式进行。A biaxially stretched polyethylene terephthalate (PET) film with a thickness of 50 μm was brushed. On the brushed surface, a solution for forming a retardation layer is applied by a bar coating method and dried. After orientation treatment, it is irradiated with ultraviolet rays to cure, and is placed on a biaxially stretched polyethylene terephthalate film. 1/2 wavelength layer. Next, an ultraviolet curable adhesive is used to bond the 1/2 wavelength layer to the polarizing plate surface provided on the base film. After that, the biaxially stretched PET film is peeled off. The adhesion is performed at an angle of 15 degrees relative to the absorption axis of the polarizing plate.
同样地,在双轴拉伸PET薄膜上设置1/4波长层,用光学用透明粘合剂片,粘贴于上述1/2波长层。粘贴以相对于偏振片的吸收轴成为75度的方式进行。Similarly, a 1/4-wavelength layer was provided on the biaxially stretched PET film, and an optically transparent adhesive sheet was used to affix it to the 1/2-wavelength layer. The adhesion is performed at an angle of 75 degrees to the absorption axis of the polarizing plate.
相位差层的层叠方法HPhase difference layer stacking method H
对厚度50μm的双轴拉伸聚对苯二甲酸乙二醇酯(PET)薄膜进行刷磨处理。在刷磨处理面上,通过棒涂法涂布相位差层形成用溶液并干燥,进行取向处理后,照射紫外线使其固化,在双轴拉伸聚对苯二甲酸乙二醇酯薄膜上设置1/4波长层。进而,在1/4波长层上涂布聚乙烯醇(聚乙烯醇1000完全皂化型的2质量%水溶液(表面活性剂0.2%)并干燥,得到厚度约100nm的聚乙烯醇膜。然后,对聚乙烯醇膜的表面实施刷磨处理。在PVA的刷磨处理面上,通过棒涂法涂布相位差层形成用溶液并干燥,进行取向处理后,照射紫外线使其固化,设置1/2波长层。以设置1/4波长层时的刷磨方向与设置1/2波长层时的刷磨方向所呈的角度成为60度的方式进行。进而,使用紫外线固化型粘接剂,使1/2波长层面与设置于基材薄膜的偏振片面粘贴。之后,将双轴拉伸PET薄膜剥离。粘贴中,使偏振片的吸收轴与1/2波长层的刷磨方向成为15度、偏振片的吸收轴与1/4波长层的刷磨方向成为75度。A biaxially stretched polyethylene terephthalate (PET) film with a thickness of 50 μm was brushed. On the brushed surface, a solution for forming a retardation layer is applied by a bar coating method and dried. After orientation treatment, it is irradiated with ultraviolet rays to cure, and is placed on a biaxially stretched polyethylene terephthalate film. 1/4 wavelength layer. Furthermore, polyvinyl alcohol (a 2 mass% aqueous solution of polyvinyl alcohol 1000 completely saponified type (0.2% surfactant)) was applied to the 1/4 wavelength layer and dried to obtain a polyvinyl alcohol film with a thickness of about 100 nm. Then, The surface of the polyvinyl alcohol film is brushed. On the brushed surface of the PVA, a retardation layer forming solution is applied by a bar coating method and dried. After orientation treatment, ultraviolet rays are irradiated to cure, and 1/2 Wavelength layer. Carry out so that the angle between the brushing direction when the 1/4 wavelength layer is provided and the brushing direction when the 1/2 wavelength layer is provided becomes 60 degrees. Furthermore, use an ultraviolet curable adhesive to make 1 The /2-wavelength layer is pasted on the polarizer surface provided on the base film. Afterwards, the biaxially stretched PET film is peeled off. During the pasting, the absorption axis of the polarizer and the brushing direction of the 1/2-wavelength layer are aligned at 15 degrees. The absorption axis of the sheet and the brushing direction of the 1/4 wavelength layer are 75 degrees.
相位差层的层叠方法IPhase difference layer stacking method I
从在长度方向上具有慢轴的1/4波长薄膜的卷开卷1/4波长薄膜,并切成所需的长度,对表面进行刷磨处理。利用与相位差层的层叠方法F同样的方法,在该刷磨处理面上设置1/2波长层。进而,使用紫外线固化型粘接剂,使1/2波长层面与设置于基材薄膜的偏振片面粘贴。需要说明的是,1/4波长薄膜使用的是如下制造而成者:将丙烯-乙烯无规共聚物(乙烯含有率5%)挤出为片状,沿长度方向用辊进行拉伸,从而制造(厚度20μm)。粘贴中,使偏振片的吸收轴与1/2波长层的刷磨方向成为15度、偏振片的吸收轴与1/4波长层的慢轴方向成为75度。Unwind the 1/4-wavelength film from the roll of the 1/4-wavelength film having a slow axis in the length direction, cut it into the desired length, and brush the surface. A 1/2 wavelength layer is provided on the brushed surface using the same method as the stacking method F of the retardation layer. Furthermore, an ultraviolet curable adhesive is used to bond the 1/2 wavelength layer to the polarizing plate surface provided on the base film. It should be noted that the quarter-wavelength film was produced by extruding a propylene-ethylene random copolymer (ethylene content: 5%) into a sheet shape and stretching it with a roller in the longitudinal direction. Manufactured (thickness 20μm). During pasting, the absorption axis of the polarizer and the brushing direction of the 1/2 wavelength layer are 15 degrees, and the absorption axis of the polarizer and the slow axis direction of the 1/4 wavelength layer are 75 degrees.
需要说明的是,基于上述涂覆的相位差层的厚度在1/4波长层中为1.2μm、1/2波长层中为2.3μm。粘接剂层的厚度为3μm。In addition, the thickness of the retardation layer based on the above-mentioned coating is 1.2 micrometers in a 1/4 wavelength layer, and is 2.3 micrometers in a 1/2 wavelength layer. The thickness of the adhesive layer is 3 μm.
实施例1~18Examples 1 to 18
在表2所示的基材薄膜上,利用表2所示的方法设置偏振片和相位差层,制成圆偏光板。On the base film shown in Table 2, a polarizing plate and a retardation layer were provided using the method shown in Table 2 to prepare a circularly polarizing plate.
比较例1Comparative example 1
在基材薄膜上利用偏振片层叠方法D层叠偏振片后,用PVA粘接剂在偏振片上粘接厚度80μm的TAC薄膜,制成偏光板。进一步利用相位差层的层叠方法I在该偏光板的TAC薄膜上设置相位差层,制成圆偏光板。After laminating the polarizing plate on the base film using the polarizing plate lamination method D, a TAC film with a thickness of 80 μm was bonded to the polarizing plate using a PVA adhesive to prepare a polarizing plate. Further, a phase difference layer is provided on the TAC film of the polarizing plate using the retardation layer stacking method I to prepare a circularly polarizing plate.
比较例2Comparative example 2
利用偏振片层叠方法A在基材薄膜上层叠偏振片后,在偏振片上层叠1/2波长薄膜,进一步在其上层叠1/4波长薄膜。1/2波长薄膜使用的是,使1/4波长薄膜的厚度为2倍者,各层叠依据相位差层的层叠方法I而进行。使1/2波长板相对于偏振片的吸收轴成为15度,使1/4波长层相对于偏振片的吸收轴成为75度。After laminating the polarizing plate on the base film using the polarizing plate laminating method A, a 1/2-wavelength film is laminated on the polarizing plate, and a 1/4-wavelength film is further laminated on the polarizing plate. The 1/2 wavelength film was used so that the thickness of the 1/4 wavelength film was doubled, and each lamination was performed according to the lamination method I of the retardation layer. The absorption axis of the 1/2 wavelength plate with respect to the polarizing plate was set to 15 degrees, and the absorption axis of the 1/4 wavelength layer with respect to the polarizing plate was set to 75 degrees.
将实施例1~18和比较例1~2中得到的圆偏光板的特性示于表2。需要说明的是,全部的防反射效果为○。另外,不隔着偏光太阳镜以目视观察进行防反射效果的评价时使用的EL显示装置,结果具有各实施例的圆偏光板的EL显示装置观察不到虹斑,得到了良好的可视性。Table 2 shows the characteristics of the circularly polarizing plates obtained in Examples 1 to 18 and Comparative Examples 1 to 2. In addition, all anti-reflection effects are ○. In addition, when the EL display device used for evaluating the anti-reflection effect was visually observed without using polarized sunglasses, no rainbow spots were observed in the EL display device having the circularly polarizing plate of each example, and good visibility was obtained. .
[表2][Table 2]
进而,将实施例1~18和比较例1~2中得到的圆偏光板的挠性的特性示于表3。Furthermore, Table 3 shows the flexibility characteristics of the circularly polarizing plates obtained in Examples 1 to 18 and Comparative Examples 1 to 2.
[表3][table 3]
(圆偏振光反射层用涂料的制成)(Preparation of coating for circularly polarized light reflective layer)
准备下述组成的固体成分浓度5%的甲乙酮/环己酮(95/5质量比)溶液。A methyl ethyl ketone/cyclohexanone (95/5 mass ratio) solution with a solid content concentration of 5% was prepared as follows.
·LC242(BASF株式会社制)100质量份·LC242 (manufactured by BASF Co., Ltd.) 100 parts by mass
·LC756(BASF株式会社制)5质量份·LC756 (manufactured by BASF Co., Ltd.) 5 parts by mass
·Irgacure 819 4质量份·Irgacure 819 4 parts by mass
·下述含氟化合物(1)0.75质量份·0.75 parts by mass of the following fluorine-containing compound (1)
·下述含氟化合物(2)0.075质量份·0.075 parts by mass of the following fluorine-containing compound (2)
(圆偏振光反射层的形成)(Formation of circularly polarized light reflective layer)
用棒涂机在实施例中得到的圆偏光板的相位差层面上涂布圆偏振光反射层用涂料,以85℃进行干燥。接着,在85℃的烘箱内照射紫外线,设置圆偏振光反射层。The coating material for the circularly polarized light reflecting layer was applied to the phase difference layer of the circularly polarizing plate obtained in the Example using a bar coater, and dried at 85°C. Next, ultraviolet rays were irradiated in an oven at 85° C. to form a circularly polarized light reflective layer.
(层叠有圆偏振光反射层的圆偏光板的评价)(Evaluation of circularly polarizing plates laminated with circularly polarized light reflecting layers)
将层叠有上述中得到的圆偏振光反射层的圆偏光板同样地装入EL显示器并以目视进行观察,结果与未层叠圆偏振光反射层的各实施例的圆偏光板相比,确认到亮度的改善效果。The circularly polarizing plate on which the circularly polarized light reflection layer obtained above was laminated was similarly installed in an EL display and visually observed. The results were compared with the circularly polarizing plate of each example in which the circularly polarized light reflection layer was not laminated. to improve brightness.
另外,同样地评价了操作性、耐弯曲性,结果任意均与原来的各实施例为等同的水平。In addition, the operability and bending resistance were similarly evaluated, and the results were found to be at the same level as those of the original examples.
本发明的EL显示装置使用具有特定的面内延迟量的基材薄膜,使存在于偏振片与相位差层之间的自立性薄膜的数量为1张以下,使用具有1/2波长层和1/4波长层的圆偏光板作为相位差板,因此,可视性优异(抑制虹斑),能实现薄型化,制造工序中不易引起麻烦。The EL display device of the present invention uses a base film with a specific in-plane retardation, sets the number of self-standing films between the polarizer and the retardation layer to one or less, uses a 1/2 wavelength layer and 1 The /4 wavelength layer circular polarizing plate serves as a phase difference plate, so it has excellent visibility (suppresses rainbow spots), can be thinned, and is less likely to cause trouble in the manufacturing process.
另外,形成挠性的EL显示装置的情况下,重复的弯曲或放置于高温状态的情况下,层叠后的构件彼此也不易被剥离,不易赋予折痕。In addition, when a flexible EL display device is formed, the laminated members are not easily peeled off from each other and creases are not easily formed when the EL display device is repeatedly bent or left in a high-temperature state.
进一步使用聚酯薄膜作为圆偏光板的基材薄膜的情况下,可以提供具有耐透湿性、尺寸稳定性、机械强度和化学稳定性优异的圆偏光板的EL显示装置。When a polyester film is further used as the base film of the circularly polarizing plate, an EL display device having a circularly polarizing plate excellent in moisture permeability resistance, dimensional stability, mechanical strength, and chemical stability can be provided.
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