CN111868135A - Composition using polyuretdione resin - Google Patents
Composition using polyuretdione resin Download PDFInfo
- Publication number
- CN111868135A CN111868135A CN201980021506.1A CN201980021506A CN111868135A CN 111868135 A CN111868135 A CN 111868135A CN 201980021506 A CN201980021506 A CN 201980021506A CN 111868135 A CN111868135 A CN 111868135A
- Authority
- CN
- China
- Prior art keywords
- diisocyanate
- isocyanate
- isocyanato
- polyol
- reaction mixture
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 239000000203 mixture Substances 0.000 title claims abstract description 63
- 229920005989 resin Polymers 0.000 title claims abstract description 32
- 239000011347 resin Substances 0.000 title claims abstract description 32
- 229920005862 polyol Polymers 0.000 claims abstract description 103
- 150000003077 polyols Chemical class 0.000 claims abstract description 94
- PCHXZXKMYCGVFA-UHFFFAOYSA-N 1,3-diazetidine-2,4-dione Chemical compound O=C1NC(=O)N1 PCHXZXKMYCGVFA-UHFFFAOYSA-N 0.000 claims abstract description 70
- 239000012948 isocyanate Substances 0.000 claims abstract description 62
- 150000002513 isocyanates Chemical class 0.000 claims abstract description 62
- 239000000463 material Substances 0.000 claims abstract description 36
- 238000000576 coating method Methods 0.000 claims abstract description 32
- 239000011541 reaction mixture Substances 0.000 claims abstract description 26
- 239000000654 additive Substances 0.000 claims abstract description 25
- 239000002131 composite material Substances 0.000 claims abstract description 20
- 239000000853 adhesive Substances 0.000 claims abstract description 19
- 230000001070 adhesive effect Effects 0.000 claims abstract description 19
- 239000000565 sealant Substances 0.000 claims abstract description 15
- 230000000996 additive effect Effects 0.000 claims abstract description 13
- 239000002904 solvent Substances 0.000 claims abstract description 10
- 239000000049 pigment Substances 0.000 claims abstract description 9
- 239000012970 tertiary amine catalyst Substances 0.000 claims abstract description 9
- 239000003086 colorant Substances 0.000 claims abstract description 8
- 239000000080 wetting agent Substances 0.000 claims abstract description 7
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 claims description 67
- 239000005058 Isophorone diisocyanate Substances 0.000 claims description 45
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 claims description 45
- 238000000034 method Methods 0.000 claims description 40
- -1 amine compounds Chemical class 0.000 claims description 32
- 239000002253 acid Substances 0.000 claims description 28
- 229920000642 polymer Polymers 0.000 claims description 24
- 229940008841 1,6-hexamethylene diisocyanate Drugs 0.000 claims description 23
- 239000005057 Hexamethylene diisocyanate Substances 0.000 claims description 22
- 239000011248 coating agent Substances 0.000 claims description 21
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 21
- AVWRKZWQTYIKIY-UHFFFAOYSA-N urea-1-carboxylic acid Chemical compound NC(=O)NC(O)=O AVWRKZWQTYIKIY-UHFFFAOYSA-N 0.000 claims description 17
- 239000002516 radical scavenger Substances 0.000 claims description 13
- 150000003512 tertiary amines Chemical class 0.000 claims description 13
- 125000005442 diisocyanate group Chemical group 0.000 claims description 12
- 239000004814 polyurethane Substances 0.000 claims description 12
- 229920002635 polyurethane Polymers 0.000 claims description 12
- 238000005266 casting Methods 0.000 claims description 11
- 229920005906 polyester polyol Polymers 0.000 claims description 11
- 230000008569 process Effects 0.000 claims description 11
- VKLNMSFSTCXMSB-UHFFFAOYSA-N 1,1-diisocyanatopentane Chemical compound CCCCC(N=C=O)N=C=O VKLNMSFSTCXMSB-UHFFFAOYSA-N 0.000 claims description 10
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 claims description 10
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 claims description 10
- 150000008064 anhydrides Chemical class 0.000 claims description 9
- 229920000058 polyacrylate Polymers 0.000 claims description 9
- OEBXWWBYZJNKRK-UHFFFAOYSA-N 1-methyl-2,3,4,6,7,8-hexahydropyrimido[1,2-a]pyrimidine Chemical compound C1CCN=C2N(C)CCCN21 OEBXWWBYZJNKRK-UHFFFAOYSA-N 0.000 claims description 8
- GQHTUMJGOHRCHB-UHFFFAOYSA-N 2,3,4,6,7,8,9,10-octahydropyrimido[1,2-a]azepine Chemical compound C1CCCCN2CCCN=C21 GQHTUMJGOHRCHB-UHFFFAOYSA-N 0.000 claims description 8
- 239000007795 chemical reaction product Substances 0.000 claims description 7
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 7
- 229920000515 polycarbonate Polymers 0.000 claims description 7
- 239000004417 polycarbonate Substances 0.000 claims description 7
- 239000000758 substrate Substances 0.000 claims description 7
- 230000002378 acidificating effect Effects 0.000 claims description 6
- 150000001718 carbodiimides Chemical class 0.000 claims description 6
- KORSJDCBLAPZEQ-UHFFFAOYSA-N dicyclohexylmethane-4,4'-diisocyanate Chemical compound C1CC(N=C=O)CCC1CC1CCC(N=C=O)CC1 KORSJDCBLAPZEQ-UHFFFAOYSA-N 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 6
- OHLKMGYGBHFODF-UHFFFAOYSA-N 1,4-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=C(CN=C=O)C=C1 OHLKMGYGBHFODF-UHFFFAOYSA-N 0.000 claims description 5
- ROHUXHMNZLHBSF-UHFFFAOYSA-N 1,4-bis(isocyanatomethyl)cyclohexane Chemical compound O=C=NCC1CCC(CN=C=O)CC1 ROHUXHMNZLHBSF-UHFFFAOYSA-N 0.000 claims description 5
- AFVMPODRAIDZQC-UHFFFAOYSA-N 1-isocyanato-2-(isocyanatomethyl)cyclopentane Chemical compound O=C=NCC1CCCC1N=C=O AFVMPODRAIDZQC-UHFFFAOYSA-N 0.000 claims description 5
- VLNDSAWYJSNKOU-UHFFFAOYSA-N 1-isocyanato-4-[(4-isocyanato-3-methylcyclohexyl)methyl]-2-methylcyclohexane Chemical compound C1CC(N=C=O)C(C)CC1CC1CC(C)C(N=C=O)CC1 VLNDSAWYJSNKOU-UHFFFAOYSA-N 0.000 claims description 5
- NSPMIYGKQJPBQR-UHFFFAOYSA-N 4H-1,2,4-triazole Chemical compound C=1N=CNN=1 NSPMIYGKQJPBQR-UHFFFAOYSA-N 0.000 claims description 5
- 238000007598 dipping method Methods 0.000 claims description 5
- 239000003822 epoxy resin Substances 0.000 claims description 5
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 claims description 5
- 150000002918 oxazolines Chemical class 0.000 claims description 5
- 229920001281 polyalkylene Polymers 0.000 claims description 5
- 229920001610 polycaprolactone Polymers 0.000 claims description 5
- 229920000647 polyepoxide Polymers 0.000 claims description 5
- 238000005507 spraying Methods 0.000 claims description 5
- ZFDWWDZLRKHULH-UHFFFAOYSA-N 1,2-dimethyl-5,6-dihydro-4h-pyrimidine Chemical compound CN1CCCN=C1C ZFDWWDZLRKHULH-UHFFFAOYSA-N 0.000 claims description 4
- YQHJFPFNGVDEDT-UHFFFAOYSA-N 2-tert-butyl-1,1,3,3-tetramethylguanidine Chemical compound CN(C)C(N(C)C)=NC(C)(C)C YQHJFPFNGVDEDT-UHFFFAOYSA-N 0.000 claims description 4
- 150000001409 amidines Chemical class 0.000 claims description 4
- 150000003385 sodium Chemical class 0.000 claims description 4
- 230000001680 brushing effect Effects 0.000 claims description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 21
- 150000001875 compounds Chemical class 0.000 description 20
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 16
- 239000000047 product Substances 0.000 description 16
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 14
- 239000003054 catalyst Substances 0.000 description 13
- 239000005056 polyisocyanate Substances 0.000 description 12
- 229920001228 polyisocyanate Polymers 0.000 description 12
- 238000009472 formulation Methods 0.000 description 11
- 150000007513 acids Chemical class 0.000 description 10
- 238000006243 chemical reaction Methods 0.000 description 10
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 8
- 150000002009 diols Chemical class 0.000 description 7
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 6
- 125000004432 carbon atom Chemical group C* 0.000 description 6
- 238000004132 cross linking Methods 0.000 description 6
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 5
- 239000004721 Polyphenylene oxide Substances 0.000 description 5
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 5
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 5
- 239000000178 monomer Substances 0.000 description 5
- 229920000570 polyether Polymers 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- 150000001298 alcohols Chemical class 0.000 description 4
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 4
- 238000006471 dimerization reaction Methods 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 4
- 229920000728 polyester Polymers 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 125000001931 aliphatic group Chemical group 0.000 description 3
- 125000000217 alkyl group Chemical group 0.000 description 3
- 125000003118 aryl group Chemical group 0.000 description 3
- 239000002981 blocking agent Substances 0.000 description 3
- UAOMVDZJSHZZME-UHFFFAOYSA-N diisopropylamine Chemical compound CC(C)NC(C)C UAOMVDZJSHZZME-UHFFFAOYSA-N 0.000 description 3
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 3
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 3
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 3
- 150000004072 triols Chemical class 0.000 description 3
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- PJMDLNIAGSYXLA-UHFFFAOYSA-N 6-iminooxadiazine-4,5-dione Chemical group N=C1ON=NC(=O)C1=O PJMDLNIAGSYXLA-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- ORLQHILJRHBSAY-UHFFFAOYSA-N [1-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1(CO)CCCCC1 ORLQHILJRHBSAY-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- OHJMTUPIZMNBFR-UHFFFAOYSA-N biuret Chemical compound NC(=O)NC(N)=O OHJMTUPIZMNBFR-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000008199 coating composition Substances 0.000 description 2
- BGTOWKSIORTVQH-UHFFFAOYSA-N cyclopentanone Chemical compound O=C1CCCC1 BGTOWKSIORTVQH-UHFFFAOYSA-N 0.000 description 2
- 150000001993 dienes Chemical class 0.000 description 2
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 238000005227 gel permeation chromatography Methods 0.000 description 2
- 150000002334 glycols Chemical class 0.000 description 2
- 150000002430 hydrocarbons Chemical group 0.000 description 2
- 125000002768 hydroxyalkyl group Chemical group 0.000 description 2
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 239000004922 lacquer Substances 0.000 description 2
- 150000002734 metacrylic acid derivatives Chemical class 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 150000005673 monoalkenes Chemical class 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 239000004632 polycaprolactone Substances 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- KQTIIICEAUMSDG-UHFFFAOYSA-N tricarballylic acid Chemical compound OC(=O)CC(C(O)=O)CC(O)=O KQTIIICEAUMSDG-UHFFFAOYSA-N 0.000 description 2
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 2
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 2
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 2
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 1
- DJKGDNKYTKCJKD-BPOCMEKLSA-N (1s,4r,5s,6r)-1,2,3,4,7,7-hexachlorobicyclo[2.2.1]hept-2-ene-5,6-dicarboxylic acid Chemical compound ClC1=C(Cl)[C@]2(Cl)[C@H](C(=O)O)[C@H](C(O)=O)[C@@]1(Cl)C2(Cl)Cl DJKGDNKYTKCJKD-BPOCMEKLSA-N 0.000 description 1
- WHIVNJATOVLWBW-PLNGDYQASA-N (nz)-n-butan-2-ylidenehydroxylamine Chemical compound CC\C(C)=N/O WHIVNJATOVLWBW-PLNGDYQASA-N 0.000 description 1
- FQNCOLLVXRCXHU-UHFFFAOYSA-N 1-chloroprop-1-en-2-ylbenzene Chemical compound ClC=C(C)C1=CC=CC=C1 FQNCOLLVXRCXHU-UHFFFAOYSA-N 0.000 description 1
- RTBFRGCFXZNCOE-UHFFFAOYSA-N 1-methylsulfonylpiperidin-4-one Chemical compound CS(=O)(=O)N1CCC(=O)CC1 RTBFRGCFXZNCOE-UHFFFAOYSA-N 0.000 description 1
- LTMRRSWNXVJMBA-UHFFFAOYSA-L 2,2-diethylpropanedioate Chemical compound CCC(CC)(C([O-])=O)C([O-])=O LTMRRSWNXVJMBA-UHFFFAOYSA-L 0.000 description 1
- BJELTSYBAHKXRW-UHFFFAOYSA-N 2,4,6-triallyloxy-1,3,5-triazine Chemical compound C=CCOC1=NC(OCC=C)=NC(OCC=C)=N1 BJELTSYBAHKXRW-UHFFFAOYSA-N 0.000 description 1
- LCZVSXRMYJUNFX-UHFFFAOYSA-N 2-[2-(2-hydroxypropoxy)propoxy]propan-1-ol Chemical compound CC(O)COC(C)COC(C)CO LCZVSXRMYJUNFX-UHFFFAOYSA-N 0.000 description 1
- WDQMWEYDKDCEHT-UHFFFAOYSA-N 2-ethylhexyl 2-methylprop-2-enoate Chemical compound CCCCC(CC)COC(=O)C(C)=C WDQMWEYDKDCEHT-UHFFFAOYSA-N 0.000 description 1
- WZHHYIOUKQNLQM-UHFFFAOYSA-N 3,4,5,6-tetrachlorophthalic acid Chemical compound OC(=O)C1=C(Cl)C(Cl)=C(Cl)C(Cl)=C1C(O)=O WZHHYIOUKQNLQM-UHFFFAOYSA-N 0.000 description 1
- XYYXDARQOHWBPO-UHFFFAOYSA-N 3,5-dimethyl-1h-1,2,4-triazole Chemical compound CC1=NNC(C)=N1 XYYXDARQOHWBPO-UHFFFAOYSA-N 0.000 description 1
- SDXAWLJRERMRKF-UHFFFAOYSA-N 3,5-dimethyl-1h-pyrazole Chemical compound CC=1C=C(C)NN=1 SDXAWLJRERMRKF-UHFFFAOYSA-N 0.000 description 1
- SXFJDZNJHVPHPH-UHFFFAOYSA-N 3-methylpentane-1,5-diol Chemical compound OCCC(C)CCO SXFJDZNJHVPHPH-UHFFFAOYSA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- GAWIXWVDTYZWAW-UHFFFAOYSA-N C[CH]O Chemical group C[CH]O GAWIXWVDTYZWAW-UHFFFAOYSA-N 0.000 description 1
- OIFBSDVPJOWBCH-UHFFFAOYSA-N Diethyl carbonate Chemical compound CCOC(=O)OCC OIFBSDVPJOWBCH-UHFFFAOYSA-N 0.000 description 1
- KMTRUDSVKNLOMY-UHFFFAOYSA-N Ethylene carbonate Chemical compound O=C1OCCO1 KMTRUDSVKNLOMY-UHFFFAOYSA-N 0.000 description 1
- NHTMVDHEPJAVLT-UHFFFAOYSA-N Isooctane Chemical compound CC(C)CC(C)(C)C NHTMVDHEPJAVLT-UHFFFAOYSA-N 0.000 description 1
- YEJSPQZHMWGIGP-YFKPBYRVSA-N L-glutamic acid, dimethyl ester Chemical compound COC(=O)CC[C@H](N)C(=O)OC YEJSPQZHMWGIGP-YFKPBYRVSA-N 0.000 description 1
- 241000282342 Martes americana Species 0.000 description 1
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 1
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 1
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 1
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- QVHMSMOUDQXMRS-UHFFFAOYSA-N PPG n4 Chemical compound CC(O)COC(C)COC(C)COC(C)CO QVHMSMOUDQXMRS-UHFFFAOYSA-N 0.000 description 1
- YGYAWVDWMABLBF-UHFFFAOYSA-N Phosgene Chemical compound ClC(Cl)=O YGYAWVDWMABLBF-UHFFFAOYSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 1
- UWHCKJMYHZGTIT-UHFFFAOYSA-N Tetraethylene glycol, Natural products OCCOCCOCCOCCO UWHCKJMYHZGTIT-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- PXAJQJMDEXJWFB-UHFFFAOYSA-N acetone oxime Chemical compound CC(C)=NO PXAJQJMDEXJWFB-UHFFFAOYSA-N 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 125000005250 alkyl acrylate group Chemical group 0.000 description 1
- 150000001348 alkyl chlorides Chemical class 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- 125000002947 alkylene group Chemical group 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
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- IFDVQVHZEKPUSC-UHFFFAOYSA-N cyclohex-3-ene-1,2-dicarboxylic acid Chemical compound OC(=O)C1CCC=CC1C(O)=O IFDVQVHZEKPUSC-UHFFFAOYSA-N 0.000 description 1
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- IEJIGPNLZYLLBP-UHFFFAOYSA-N dimethyl carbonate Chemical compound COC(=O)OC IEJIGPNLZYLLBP-UHFFFAOYSA-N 0.000 description 1
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- VVYDVQWJZWRVPE-UHFFFAOYSA-L dimethyltin(2+);diiodide Chemical compound C[Sn](C)(I)I VVYDVQWJZWRVPE-UHFFFAOYSA-L 0.000 description 1
- ROORDVPLFPIABK-UHFFFAOYSA-N diphenyl carbonate Chemical compound C=1C=CC=CC=1OC(=O)OC1=CC=CC=C1 ROORDVPLFPIABK-UHFFFAOYSA-N 0.000 description 1
- YEJSPQZHMWGIGP-UHFFFAOYSA-N dl-glutamic acid dimethyl ester Natural products COC(=O)CCC(N)C(=O)OC YEJSPQZHMWGIGP-UHFFFAOYSA-N 0.000 description 1
- GMSCBRSQMRDRCD-UHFFFAOYSA-N dodecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCOC(=O)C(C)=C GMSCBRSQMRDRCD-UHFFFAOYSA-N 0.000 description 1
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- UHKJHMOIRYZSTH-UHFFFAOYSA-N ethyl 2-ethoxypropanoate Chemical compound CCOC(C)C(=O)OCC UHKJHMOIRYZSTH-UHFFFAOYSA-N 0.000 description 1
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- XLDBGFGREOMWSL-UHFFFAOYSA-N n,n'-bis[2,6-di(propan-2-yl)phenyl]methanediimine Chemical compound CC(C)C1=CC=CC(C(C)C)=C1N=C=NC1=C(C(C)C)C=CC=C1C(C)C XLDBGFGREOMWSL-UHFFFAOYSA-N 0.000 description 1
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- DLSOILHAKCBARI-UHFFFAOYSA-N n-benzyl-2-methylpropan-2-amine Chemical compound CC(C)(C)NCC1=CC=CC=C1 DLSOILHAKCBARI-UHFFFAOYSA-N 0.000 description 1
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- 238000007761 roller coating Methods 0.000 description 1
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- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
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- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 150000003852 triazoles Chemical class 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
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Classifications
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G18/78—Nitrogen
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- C08G18/798—Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates containing urethdione groups
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G18/12—Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step using two or more compounds having active hydrogen in the first polymerisation step
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08G18/2036—Heterocyclic amines; Salts thereof containing one heterocyclic ring having at least three nitrogen atoms in the ring
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- C08G18/2063—Heterocyclic amines; Salts thereof containing condensed heterocyclic rings having two nitrogen atoms in the condensed ring system
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- C08G18/2825—Alkanols, cycloalkanols or arylalkanols including terpenealcohols having at least 6 carbon atoms
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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-
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G18/725—Combination of polyisocyanates of C08G18/78 with other polyisocyanates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G18/755—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group containing one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group having a primary carbon atom next to the isocyanate or isothiocyanate group and at least one isocyanate or isothiocyanate group linked to a secondary carbon atom of the cycloaliphatic ring, e.g. isophorone diisocyanate
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/77—Polyisocyanates or polyisothiocyanates having heteroatoms in addition to the isocyanate or isothiocyanate nitrogen and oxygen or sulfur
- C08G18/78—Nitrogen
- C08G18/7806—Nitrogen containing -N-C=0 groups
- C08G18/7818—Nitrogen containing -N-C=0 groups containing ureum or ureum derivative groups
- C08G18/7831—Nitrogen containing -N-C=0 groups containing ureum or ureum derivative groups containing biuret groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/77—Polyisocyanates or polyisothiocyanates having heteroatoms in addition to the isocyanate or isothiocyanate nitrogen and oxygen or sulfur
- C08G18/78—Nitrogen
- C08G18/7806—Nitrogen containing -N-C=0 groups
- C08G18/7818—Nitrogen containing -N-C=0 groups containing ureum or ureum derivative groups
- C08G18/7837—Nitrogen containing -N-C=0 groups containing ureum or ureum derivative groups containing allophanate groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/77—Polyisocyanates or polyisothiocyanates having heteroatoms in addition to the isocyanate or isothiocyanate nitrogen and oxygen or sulfur
- C08G18/78—Nitrogen
- C08G18/79—Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates
- C08G18/797—Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates containing carbodiimide and/or uretone-imine groups
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
- C09D175/04—Polyurethanes
- C09D175/06—Polyurethanes from polyesters
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
- C09D175/04—Polyurethanes
- C09D175/12—Polyurethanes from compounds containing nitrogen and active hydrogen, the nitrogen atom not being part of an isocyanate group
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
- C09J175/04—Polyurethanes
- C09J175/06—Polyurethanes from polyesters
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- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
- C09J175/04—Polyurethanes
- C09J175/12—Polyurethanes from compounds containing nitrogen and active hydrogen, the nitrogen atom not being part of an isocyanate group
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2190/00—Compositions for sealing or packing joints
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Abstract
The present invention provides a reaction mixture comprising a thermal blend of a first isocyanate-based uretdione resin and a second isocyanate-based uretdione resin, a neutralized polyol, and a tertiary amine catalyst, and optionally an additive package selected from the group consisting of flow control additives, pigments (colorants), wetting agents, and solvents, wherein the first isocyanate and the second isocyanate are different. Isocyanate-based uretdiones that have been thermally blended together produce coatings, adhesives, foundry materials, composites, and sealants that exhibit better performance properties (e.g., microhardness) than those coatings, adhesives, foundry materials, composites, and sealants produced from the isocyanate-based uretdione component alone.
Description
Technical Field
The present invention relates generally to polymers, and more particularly to polymers made with neutralized polyols, uretdiones, and tertiary amine catalysts. The resulting allophanate polymers are useful in the preparation of coatings, adhesives, casting materials (castings), composites and sealants.
Background
Polyurethane-forming compositions are widely used in a variety of commercial, industrial and domestic applications, such as in automotive clear coat and seating applications. Polyurethane systems employing isocyanates pre-reacted with monofunctional reagents to form relatively thermally unstable compounds are known as blocked isocyanates. Uretdiones are one type of blocked isocyanate. Uretdiones are typically prepared by dimerizing isocyanates to form one or more uretdiones having unreacted isocyanate end groups, which can then be extended with a polyol to form a polymeric material containing two or more uretdione groups in the polymer chain. Uretdiones are known in some literature as "1, 3-diaza-2, 4-cyclobutanone", "1, 3-bisacridine-2, 4-diones (1, 3-diazatidine-2, 4-diones)", "2, 4-dioxo-1, 3-diazetidine", "uretdiones" or "uretdiones". Generally, the polymers have few, if any, free isocyanate groups, which is achieved by controlling the stoichiometry of the polyisocyanate, polyol, and by using a blocking agent.
The reaction of uretdiones with polyols to form polyurethane coatings is well known in the art, particularly in polyurethane powder coatings. However, the formation of allophanates from uretdiones and polyols at ambient or low temperatures in the presence of tertiary amine catalysts has not been fully investigated in the literature. To the best of the inventors' knowledge, no one has developed a crosslinking process that uses neutralized polyols to promote the successful conversion of uretdiones to allophanates at ambient or low temperatures in the presence of tertiary amine catalysts.
Summary of The Invention
Uretdione-based resins can be crosslinked with polyols to form allophanate groups. Different isocyanate-based uretdiones can be reacted (thermally blended) in a flask with a polyol to achieve the desired molecular weight and functionality. Isocyanate-based uretdiones that have been blended together produce coatings, adhesives, foundry materials, composites, and sealants that exhibit better performance than those coatings, adhesives, foundry materials, composites, and sealants made from the isocyanate-based uretdione component alone.
Accordingly, the present invention seeks to alleviate the problems inherent in the art by providing such an alternative crosslinking process to obtain a composition having physical properties similar to those of a polyurethane composition. To increase the conversion of uretdiones and polyols to allophanate groups at ambient or low temperatures in the presence of tertiary amine catalysts, the acidity of the polyol, and more generally of the system, is minimized or eliminated. Accordingly, various embodiments of the process of the present invention relate to crosslinking polyuretdione resins with neutralized polyols in the presence of tertiary amine catalysts. The polyols can be neutralized by reaction with acid scavengers at temperatures ranging from room temperature (21 ℃ C. -24 ℃ C.) to 120 ℃ and the resulting allophanate polymers can be used to prepare coatings, adhesives, casting materials, composites and sealants.
These and other advantages and benefits of the present invention will be apparent from the detailed description of the invention below.
Detailed Description
The present invention will now be described for purposes of illustration and not limitation. Other than in the operating examples, or where otherwise indicated, all numbers expressing quantities, percentages, and so forth, in the specification are to be understood as being modified in all instances by the term "about".
Any numerical range recited in this specification is intended to include all sub-ranges subsumed within that range with the same numerical precision. For example, a range of "1.0 to 10.0" is intended to include all sub-ranges between (and including) the recited minimum value of 1.0 and the recited maximum value of 10.0 (and including the recited minimum value of 1.0 and the recited maximum value of 10.0), i.e., having a minimum value equal to or greater than 1.0 and a maximum value of equal to or less than 10.0, such as, for example, 2.4 to 7.6. Any maximum numerical limitation recited in this specification is intended to include all lower numerical limitations subsumed therein, and any minimum numerical limitation recited in this specification is intended to include all higher numerical limitations subsumed therein. Accordingly, applicants reserve the right to amend this specification (including the claims) to specifically recite any sub-ranges subsumed within the ranges explicitly recited herein. All such ranges are intended to be inherently described in this specification such that revisions explicitly reciting any such sub-ranges will comply with the requirements of 35 u.s.c. § 112(a) and 35 u.s.c. § 132 (a).
Unless otherwise indicated, any patent, publication, or other disclosure material, in its entirety, is herein incorporated by reference into the specification, but only to the extent that the incorporated material does not conflict with existing definitions, statements, or other disclosure material set forth in this specification. Any conflicting material incorporated by reference herein is therefore, and to the extent necessary, replaced by explicit disclosure as set forth in this specification. Any material, or portion thereof, that is said to be incorporated by reference herein, but which conflicts with existing definitions, statements, or other disclosure material set forth herein is only incorporated to the extent that no conflict arises between that incorporated material and the existing disclosure material. Applicants reserve the right to amend this specification to specifically list any subject matter or portion thereof incorporated by reference herein.
Reference throughout this specification to "various non-limiting embodiments," "certain embodiments," or the like, means that a particular feature or characteristic may be included in an embodiment. Thus, the use of the phrases "in various non-limiting embodiments," "in certain embodiments," and the like, in this specification does not necessarily refer to the same embodiment, and may refer to different embodiments. Furthermore, the particular features or characteristics may be combined in any suitable manner in one or more embodiments. Thus, without limitation, particular features or characteristics illustrated or described in connection with various or some embodiments may be combined, in whole or in part, with features or characteristics of one or more other embodiments. Such modifications and variations are intended to be included within the scope of this specification.
As used herein, the grammatical articles "a", "an", and "the" are intended to include "at least one" or "one or more", even if "at least one" or "one or more" is explicitly used in some instances, unless otherwise indicated. Thus, the articles are used in this specification to refer to one or to more than one (i.e., "at least one") of the grammatical object of the article. For example and without limitation, "a component" refers to one or more components, and thus more than one component may be considered and employed or used in the practice of the described embodiments. Furthermore, unless the context of such usage requires otherwise, the use of a singular noun includes the plural, and the use of a plural noun includes the singular.
In various embodiments, the present invention provides a reaction mixture comprising a thermal blend of a first isocyanate-based uretdione resin and a second isocyanate-based uretdione resin; a neutralized polyol and a tertiary amine catalyst; and optionally, an additive package (additive package) selected from flow control additives, pigments (colorants), wetting agents, and solvents, wherein the first isocyanate and the second isocyanate are different.
In various non-limiting embodiments, the present invention further provides a method of preparing an allophanate polymer, which comprises thermally blending a first isocyanate-based uretdione resin and a second isocyanate-based uretdione resin to form a resin thermal blend, reacting the resin thermal blend with a neutralized polyol in the presence of a tertiary amine catalyst, optionally in the presence of an additive package selected from the group consisting of flow control additives, pigments (colorants), wetting agents and solvents, wherein the first isocyanate and the second isocyanate are different. The polyol can be neutralized by reaction with an acid scavenger at a temperature of room temperature (21 ℃ -24 ℃) to 120 ℃. Accordingly, the present invention provides a process for preparing an allophanate polymer by the following route:
in the blended uretdiones according to embodiments of the invention, R1、R2、R3And R4May independently be the same or different. This scheme shows the use of a compound from R1And R2To form an allophanateAn acid ester group. From R4And R5The second uretdione of (a) also forms an allophanate. Isocyanate-based uretdiones that have been heat blended together produce coatings, adhesives, foundry materials, composites, and sealants that exhibit better performance properties (e.g., microhardness) than each of the coatings, adhesives, foundry materials, composites, and sealants made from the isocyanate-based uretdione component alone.
The term "polymer" as used herein includes prepolymers, oligomers, and homopolymers and copolymers; the prefix "poly" refers herein to two or more. The term "molecular weight" as used herein, unless otherwise specified, is an index average molecular weight when used with respect to a polymer.
The term "polyol" as used herein refers to a compound comprising at least two free hydroxyl groups. Polyols include polymers containing lateral and terminal hydroxyl groups.
The term "coating composition" as used herein refers to a mixture of chemical components that will cure and form a coating when applied to a substrate.
The term "adhesive" or "adhesive compound" refers to any substance that can adhere or bond two items together. The concept that the composition or formulation is a combination or mixture of more than one species, component or compound is encompassed within the definition of "adhesive composition" or "adhesive formulation" and may include adhesive monomers, oligomers, and polymers, as well as other materials.
"sealant composition" refers to a composition that can be applied to one or more surfaces to form a protective barrier, for example, to prevent ingress or egress of solid, liquid, or gaseous materials, or to allow gases and liquids to pass through the barrier with selective permeability. In particular, it may provide a seal between surfaces.
"casting composition" refers to a mixture of liquid chemical components that is typically poured into a mold containing a hollow cavity of a desired shape and then allowed to cure.
"composite" refers to a material made from two or more polymers, optionally containing other kinds of materials. The composite material has properties that are different from the properties of the individual polymers/materials that make up it.
"cured", "cured composition" or "cured compound" refers to components and mixtures obtained from one or more original compounds or one or more mixtures thereof that are reactive curable, which have undergone chemical and/or physical changes to convert the original compound or compounds or mixture or mixtures into a solid, substantially non-flowing material. A typical curing process may involve crosslinking.
The term "curable" means that the original compound or compounds or composition material or materials can be converted to a solid, substantially non-flowing material by chemical reaction, crosslinking, radiation crosslinking, and the like. Thus, the compositions of the present invention are curable, but unless otherwise specified, the original compound or compounds or composition material or materials are uncured.
"thermally blended" or "thermal blending" as used in the context of the present invention means taking a first isocyanate-based uretdione-containing resin and a second isocyanate-based uretdione-containing resin and mixing them together in a flask, reactor or other vessel, reacting them with an appropriate polyol or polyols while heating to obtain a uretdione blend having a particular functionality and molecular weight. The resulting hot blend may be liquid when cooled to room temperature after the reaction is complete.
After the hot blend is made, coating, adhesive, casting, composite and sealant formulations are prepared by adding the appropriate polyols and catalysts to the blend.
The components used in the present invention include polyisocyanates. The term "polyisocyanate" as used herein refers to a compound comprising at least two unreacted isocyanate groups, such as three or more unreacted isocyanate groups. The polyisocyanate may include diisocyanates such as linear aliphatic polyisocyanates, aromatic polyisocyanates, cycloaliphatic polyisocyanates, and aralkyl polyisocyanates.
Particularly preferred in the present invention are those blocked isocyanates known as uretdiones. The uretdiones used in the present invention can be obtained by catalytic dimerization of polyisocyanates via methods known to those skilled in the art. Examples of dimerization catalysts include, but are not limited to, trialkylphosphines, aminophosphines, and aminopyrazines such as dimethylaminopyridine, and tris (dimethylamino) phosphine, as well as any other dimerization catalyst. The result of the dimerization reaction depends, in a manner known to the skilled worker, on the catalyst used, on the process conditions and on the polyisocyanate employed. It is possible in particular to form products which contain on average more than one uretdione group per molecule, the number of uretdione groups being distributed. The (poly) uretdiones may optionally contain isocyanurate, biuret, allophanate and iminooxadiazinedione groups in addition to the uretdione groups.
Uretdiones are NCO functional compounds and can undergo further reactions, such as blocking of free NCO groups or further reaction of NCO groups with NCO-reactive compounds having a functionality of 2 or greater to extend the uretdiones, thereby forming a polyuretdione prepolymer. This results in compounds containing uretdione groups and higher molecular weights, which, depending on the chosen ratio, may also contain NCO groups, be free of NCO groups or may contain blocked isocyanate groups.
Suitable blocking agents include, but are not limited to, alcohols, lactams, oximes, malonates, alkyl acetoacetates, triazoles, phenols, imidazoles, pyrazoles, and amines, such as butanone oxime, diisopropylamine, 1,2, 4-triazole, dimethyl-1, 2, 4-triazole, imidazole, diethyl malonate, ethyl acetoacetate, acetoxime, 3, 5-dimethylpyrazole, caprolactam, N-tert-butylbenzylamine, and cyclopentanone, including mixtures of these blocking agents.
Examples of NCO-reactive compounds having a functionality of 2 or greater include polyols. In some embodiments, the NCO-reactive compound is used in an amount sufficient to react with all free NCO groups in the uretdione. By "free NCO groups" is meant all NCO groups that are not present as part of uretdione, isocyanurate, biuret, allophanate and iminooxadiazinedione groups.
The resulting polyuretdione contains at least 2, such as 2 to 10, uretdione groups. More preferably, the polyuretdione contains 5% to 45% uretdione, 10% to 55% urethane and less than 2% isocyanate groups. The percentages by weight are based on the total weight of the uretdione, urethane and isocyanate containing resin.
Suitable polyisocyanates for preparing the uretdiones useful in embodiments of the present invention include organic diisocyanates represented by the formula
R(NCO)2
Wherein R represents an organic group obtained by removing isocyanate groups from an organic diisocyanate having (cyclo) aliphatically bound isocyanate groups and a molecular weight of 112 to 1000, preferably 140 to 400. Preferred diisocyanates for use in the present invention are those represented by this formula wherein R represents a divalent aliphatic hydrocarbon group having 4 to 18 carbon atoms, a divalent cycloaliphatic hydrocarbon group having 5 to 15 carbon atoms or a divalent araliphatic hydrocarbon group having 7 to 15 carbon atoms.
Examples of organic diisocyanates particularly suitable for use in the present invention include 1, 4-tetramethylene diisocyanate, 1, 6-hexamethylene diisocyanate, 2, 4-trimethyl-1, 6-hexamethylene diisocyanate, 1, 12-dodecamethylene diisocyanate, cyclohexane-1, 3-and 1, 4-diisocyanate, 1-isocyanato-2-isocyanato-methylcyclopentane, 1-isocyanato-3-isocyanatomethyl-3, 5, 5-trimethylcyclohexane (isophorone diisocyanate or IPDI), bis- (4-isocyanatocyclohexyl) methane, 1, 3-and 1, 4-bis (isocyanatomethyl) -cyclohexane, bis- (4-isocyanato-3-methyl-cyclohexyl) -methane, α, α, α ', α' -tetramethyl-1, 3-and 1, 4-xylylene diisocyanate, 1-isocyanato-1-methyl-4 (3) -isocyanato-methylcyclohexane and 2, 4-and 2, 6-hexahydrotoluylene diisocyanate, Toluene Diisocyanate (TDI), diphenylmethane diisocyanate (MDI), Pentane Diisocyanate (PDI) -biobased, and isomers of any of these; or a combination of any of these. Mixtures of diisocyanates may also be used. Preferred diisocyanates include 1, 6-hexamethylene diisocyanate, isophorone diisocyanate, and bis (4-isocyanatocyclohexyl) -methane because they are readily available and produce a relatively low viscosity polyuretdione polyurethane oligomer.
In some embodiments, the uretdione may constitute 35% to 85% of the resin solids (excluding solvents, additives, or pigments) in the compositions of the invention. In other embodiments from 50% to 85%, and in still other embodiments from 60% to 85%. Uretdione can constitute any amount of resin solids between any range of combinations of these values, inclusive of the recited values.
In various embodiments of the present invention, the reaction mixture containing the polyuretdione and the neutralized polyol can be heated to a temperature of 140 ℃ in the presence of a tertiary amine catalyst, and in other embodiments to a temperature of 20 ℃ to 140 ℃.
The polyols useful in the present invention may be low molecular weight (62-399 Da, as determined by gel permeation chromatography) or high molecular weight (400 to 10,000 Da, as determined by gel permeation chromatography) materials and in various embodiments will have an average hydroxyl number, as determined by ASTM E222-10, method B, of 1000 to 10, and preferably 500 to 50.
The polyols in the present invention include low molecular weight diols, triols and higher alcohols and polymeric polyols such as polyester polyols, polyether polyols, polycarbonate polyols, polyurethane polyols and hydroxyl-containing (meth) acrylic polymers.
The low molecular weight diols, triols and higher alcohols useful in the present invention are known to those skilled in the art. In many embodiments, they are monomeric and have hydroxyl numbers of 200 and higher, typically in the range of 1500 to 200. Such materials include aliphatic polyols, particularly alkylene polyols containing from 2 to 18 carbon atoms. Examples include ethylene glycol, 1, 4-butanediol, 1, 6-hexanediol; alicyclic polyols such as cyclohexanedimethanol. Examples of triols and higher alcohols include trimethylolpropane and pentaerythritol. Polyols containing ether linkages such as diethylene glycol and triethylene glycol are also useful.
In various embodiments, suitable polyols are polymeric polyols having a hydroxyl number of less than 200, such as from 10 to 180. Examples of the polymeric polyol include polyalkylene ether polyols, polyester polyols (including hydroxyl-containing polycaprolactones), hydroxyl-containing (meth) acrylic polymers, polycarbonate polyols, and polyurethane polymers.
Examples of polyether polyols include poly (oxytetramethylene) glycol, poly (oxyethylene) glycol, and the reaction products of ethylene glycol with mixtures of propylene oxide and ethylene oxide.
Polyether polyols formed by the alkoxylation of various polyols, for example, diols such as ethylene glycol, 1, 4-butanediol, 1, 6-hexanediol, and the like, or higher polyols such as trimethylolpropane, pentaerythritol, and the like, are also useful. One commonly used alkoxylation process is by reacting a polyol with an alkylene oxide, such as ethylene oxide, in the presence of an acidic or basic catalyst.
Polyester polyols may also be used as the polymeric polyol component in certain embodiments of the present invention. The polyester polyols can be prepared by polyesterification of organic polycarboxylic acids or anhydrides thereof with organic polyols. Preferably, the polycarboxylic acids and polyols are aliphatic or aromatic diacids and diols.
Diols that may be employed to prepare the polyesters include alkylene glycols, such as ethylene glycol and butylene glycol, neopentyl glycol, and other glycols, such as cyclohexanedimethanol, caprolactone glycols (e.g., the reaction product of caprolactone and ethylene glycol), polyether glycols, such as poly (oxytetramethylene) glycol, and the like. However, various types of other diols and higher functionality polyols, as shown, may also be used in various embodiments of the present invention. Such higher polyols may include, for example, trimethylolpropane, trimethylolethane, pentaerythritol, and the like, as well as higher molecular weight polyols, such as those made by alkoxylation of low molecular weight polyols. An example of such a high molecular weight polyol is the reaction product of 20 moles of ethylene oxide per mole of trimethylolpropane.
The acid component of the polyester consists essentially of monomeric carboxylic acids or anhydrides having from 2 to 18 carbon atoms per molecule. Among the acids that may be used are phthalic acid, isophthalic acid, terephthalic acid, tetrahydrophthalic acid, hexahydrophthalic acid, adipic acid, azelaic acid, sebacic acid, maleic acid, glutaric acid, chlorendic acid, tetrachlorophthalic acid, and various types of other dicarboxylic acids. Higher polycarboxylic acids such as trimellitic acid and tricarballylic acid may also be employed (where acids are mentioned hereinabove, it is to be understood that anhydrides of those acids which form anhydrides may be used in place of the acids). Lower alkyl esters of acids, such as dimethyl glutamate, may also be used.
In addition to polyester polyols formed from polybasic acids and polyols, polycaprolactone-type polyesters may also be used. These products are formed from the reaction of cyclic lactones, such as caprolactone, with polyols having primary hydroxyl groups, such as those mentioned above. Such a product is described in U.S. patent No. 3,169,949.
In addition to polyether polyols and polyester polyols, (meth) acrylic polymers or (meth) acrylic polyols containing hydroxyl groups can also be used as the polyol component.
Among the (meth) acrylic polymers are polymers having from 2 to 20% by weight of vinyl monomers containing primary hydroxyl groups, such as hydroxyalkyl acrylates and methacrylates having from 2 to 6 carbon atoms in the alkyl group, and from 80 to 98% by weight of other ethylenically unsaturated copolymerizable materials, such as alkyl (meth) acrylates; weight percent is based on the total weight of the monomer charge.
Examples of suitable hydroxyalkyl (meth) acrylates are hydroxyethyl (meth) acrylate and hydroxybutyl (meth) acrylate. Examples of suitable alkyl acrylates and alkyl (meth) acrylates are lauryl methacrylate, 2-ethylhexyl methacrylate and n-butyl acrylate.
In addition to the acrylic and methacrylic esters, other copolymerizable monomers copolymerizable with the hydroxyalkyl (meth) acrylates include ethylenically unsaturated materials such as monoolefins and diolefins, halogenated monoolefins and diolefins, unsaturated esters of organic and inorganic acids, amides and esters of unsaturated acids, nitriles and unsaturated acids, and the like. Examples of such monomers include styrene, 1, 3-butadiene, acrylamide, acrylonitrile, alpha-methylstyrene, alpha-methylchlorostyrene, vinyl butyrate, vinyl acetate, alkyl chlorides, divinylbenzene, diallyl itaconate, triallyl cyanurate and mixtures thereof. These other ethylenically unsaturated materials are preferably used in admixture with the acrylates and methacrylates mentioned above.
In certain embodiments of the present invention, the polyol may be a polyurethane polyol. These polyols can be prepared by reacting any of the polyols mentioned above with a minor amount of polyisocyanate (OH/NCO equivalent ratio greater than 1: 1) such that free primary hydroxyl groups are present in the product. In addition to the high molecular weight polyols mentioned above, mixtures of high and low molecular weight polyols (such as those mentioned above) may also be used.
Suitable hydroxy-functional polycarbonate polyols may be those prepared by reacting monomeric diols, such as 1, 4-butanediol, 1, 6-hexanediol, di-, tri-or tetraethylene glycol, di-, tri-or tetrapropylene glycol, 3-methyl-1, 5-pentanediol, 4' -dimethylolcyclohexane and mixtures thereof, with diaryl carbonates, such as diphenyl carbonate, dialkyl carbonates, such as dimethyl carbonate and diethyl carbonate, alkylene carbonates, such as ethylene carbonate or propylene carbonate, or phosgene. Optionally, a smaller amount of higher functional monomeric polyol, such as trimethylolpropane, glycerol or pentaerythritol, may be used.
In various embodiments of the invention, the polyol is neutralized, for example, by the addition of an acid scavenger. The acid scavenger should be covalently bonded to the acidic groups in the polyol. In various embodiments, the acid scavenger can be selected from the group consisting of carbodiimides, anhydrides, epoxy resins, trialkyl orthoformates, amine compounds, and oxazolines. The inventors believe, without wishing to be bound by any particular theory, that these acid scavengers are covalently bonded to the carboxylic and acrylic acid groups within the polyol. Such compounds are commercially available from various suppliers, such as, for example, monomeric carbodiimides sold under the trade name STABAXOL by Rhein Chemie, and bis (2, 6-diisopropylphenyl) carbodiimide sold as EUSTAB HS-700 by eutec chemical co. In various embodiments, neutralization is carried out at any temperature from room temperature (21 ℃ -24 ℃) to 120 ℃, in other embodiments from room temperature (21 ℃ -24 ℃) to 80 ℃, and in certain embodiments at room temperature (21 ℃ -24 ℃).
In various embodiments of the present invention, the uretdiones based on the first and second isocyanates can be thermally blended in various ratios from 92:8 to 24: 76; in some embodiments the ratio may be 92:8 to 55: 45; in other embodiments the ratio may be 50:50, and in still other embodiments the ratio may be 92:8 to 65:35, depending on the first and second isocyanates themselves (identities).
Examples of suitable solvents include, but are not limited to, aliphatic and aromatic hydrocarbons, such as toluene, xylene, isooctane, acetone, butanone, methyl ethyl ketone, methyl amyl ketone, methyl isobutyl ketone, ethyl acetate, butyl acetate, amyl acetate, tetrahydrofuran, ethyl ethoxypropionate, N-methyl-pyrrolidone, dimethylacetamide, and dimethylformamide, solvent naphtha, solvasso 100 or hydrosol (aral), ethers, or mixtures thereof.
The compositions of the present invention may further comprise any of a variety of additives, such as defoamers, devolatilizers, surfactants, thickeners, flow control additives, colorants (including pigments and dyes), or surface additives.
The compositions of the present invention may be contacted with the substrate by any method known to those skilled in the art, including but not limited to spraying, dipping, flow coating, roll coating, brush coating, casting, and the like. In some embodiments, the compositions of the present invention may be applied in the form of coatings (paints) or lacquers (lacquers) to any compatible substrate, such as, for example, metals, plastics, ceramics, glass and natural materials. In certain embodiments, the compositions of the present invention are applied in the form of a monolayer. In other embodiments, the compositions of the present invention may be applied in multiple layers, as desired.
Examples
The following non-limiting and non-exhaustive examples are intended to further describe various non-limiting and non-exhaustive embodiments without limiting the scope of the embodiments described in this specification. All amounts given in "parts" and "percentages" are to be understood as being by weight, unless otherwise indicated. Although the present invention is described in the context of a coating in the present example, those skilled in the art will recognize that it is equally applicable to adhesives, casting materials, composites, and sealants.
The compositions of the examples were prepared using the following materials:
polyol a contains no aromatic, branched hydroxyl-containing polyester polyols, available as DESMOPHEN 775 XP from Covestro;
additive a is used as an active hydrolysis resistance agent for polyester polyurethanes, as an acid scavenger for acid groups in polyols, available as STABAXOL I from Rhein Chemie;
additive B polyacrylate-based surface additives for solvent-borne coating systems and printing inks, available as BYK 358N from BYK Chemie;
catalyst A1, 8-diazabicyclo [5.4.0] undec-7-ene (DBU), a tertiary amine catalyst, available as POLYCATDBU from Air Products; preparing a 10% catalyst a solution in butyl acetate;
Uretdione A uretdione prepolymer based on 1-isocyanato-3-isocyanatomethyl-3, 5, 5-trimethylcyclohexane (isophorone diisocyanate or IPDI), a product patented by Covestro LLC, having a uretdione equivalent weight of 1,276 and a viscosity of 817 cPs in 50% butyl acetate;
uretdione B uretdione prepolymers based on 1, 6-Hexamethylene Diisocyanate (HDI) and 1-isocyanato-3-isocyanatomethyl-3, 5, 5-trimethylcyclohexane (isophorone diisocyanate or IPDI), a product patented by Covestro LLC having a uretdione equivalent weight of 824 and a viscosity of 8,250 cPs in 30% butyl acetate;
uretdione C uretdione prepolymers based on 1, 6-Hexamethylene Diisocyanate (HDI) and 1-isocyanato-3-isocyanatomethyl-3, 5, 5-trimethylcyclohexane (isophorone diisocyanate or IPDI), a product patented by Covestro LLC having a uretdione equivalent weight of 822 and a viscosity of 16,500 cPs in 30% butyl acetate;
uretdione D uretdione prepolymers based on 1, 6-Hexamethylene Diisocyanate (HDI) and 1-isocyanato-3-isocyanatomethyl-3, 5, 5-trimethylcyclohexane (isophorone diisocyanate or IPDI), a product patented by Covestro LLC having an uretdione equivalent weight of 820 and a viscosity of 15,300 cPs in 30% butyl acetate;
Uretdione E uretdione prepolymers based on 1, 6-Hexamethylene Diisocyanate (HDI) and 1-isocyanato-3-isocyanatomethyl-3, 5, 5-trimethylcyclohexane (isophorone diisocyanate or IPDI), a product patented by Covestro LLC having an uretdione equivalent weight of 814 and a viscosity of 8,680 cPs in 30% butyl acetate;
uretdione F uretdione prepolymers based on 1, 6-Hexamethylene Diisocyanate (HDI) and 1-isocyanato-3-isocyanatomethyl-3, 5, 5-trimethylcyclohexane (isophorone diisocyanate or IPDI), a product patented by Covestro LLC having a uretdione equivalent weight of 812 and a viscosity of 22,500 cPs in 30% butyl acetate;
uretdione G uretdione prepolymers based on 1, 6-Hexamethylene Diisocyanate (HDI) and 1-isocyanato-3-isocyanatomethyl-3, 5, 5-trimethylcyclohexane (isophorone diisocyanate or IPDI), a product patented by Covestro LLC, having a uretdione equivalent weight of 808 and a viscosity of 12,900 cPs in 30% butyl acetate;
uretdione H uretdione prepolymers based on 1, 6-Hexamethylene Diisocyanate (HDI) and 1-isocyanato-3-isocyanatomethyl-3, 5, 5-trimethylcyclohexane (isophorone diisocyanate or IPDI), a product patented by Covestro LLC, having a uretdione equivalent weight of 809 and a viscosity of 9,220 cPs in 30% butyl acetate;
Uretdione I uretdione prepolymers based on 1, 6-Hexamethylene Diisocyanate (HDI) and 1-isocyanato-3-isocyanatomethyl-3, 5, 5-trimethylcyclohexane (isophorone diisocyanate or IPDI), a product patented by Covestro LLC having a uretdione equivalent weight of 808 and a viscosity of 18,800 cPs in 30% butyl acetate;
uretdione J uretdione prepolymers based on 1, 6-Hexamethylene Diisocyanate (HDI), a product of the patent by Covestro LLC, having a uretdione equivalent weight of 871 and a viscosity of 10,800 cPs in 30% butyl acetate;
uretdione K uretdione prepolymers based on 1, 6-methylene diisocyanate (HDI), a product of the patent by Covestro LLC, have an uretdione equivalent weight of 624 and a viscosity of 31,200 cPs in 20% butyl acetate.
Formulations a to K in table I were prepared according to the same procedure. As an example, formulation a was prepared as follows. Polyol a has been reacted with additive a prior to formulation. In a 100 ml plastic container were placed 4.76 parts of the reaction mixture of polyol A and additive A, 0.19 parts of additive B, 0.98 parts of catalyst A (10% solution in butyl acetate (n-BA)), 1.70 parts of n-butyl acetate and 32.37 parts of uretdione A. The resulting mixture was mixed using a FLACKTEK flash mixer (speed mixer) for 1 minute and then applied using a squeegee (drawdown bar).
The test plates were tested using ACT B952, 3 "x 9" (7.62 cm x 22.9) treated with zinc phosphate. The coating thickness was 4 mils (100 μm) wet (2 mils (50 μm) dry). The resulting plate was used to test microhardness.
The film was cured at room temperature (21 ℃ C. -24 ℃ C.) for one day. In addition, the film was cured at 100 ℃ for 30 minutes and allowed to stand at room temperature for one day before testing.
Measurement of microhardness (Marten's hardness) was done using a FISCOPE HM2000 instrument according to the method described in DIN EN ISO 14577. Microhardness readings were taken at a test load of 20 mN for a maximum indentation depth of 5 μm within an application time of 20 seconds. The results reported are the average of three readings for each formulation.
In Table I, the numbers in parentheses after the uretdione indicate their functionality.
It will be appreciated by reference to Table I that examples A to K were prepared to determine the effect of blending different isocyanate uretdione resins on the properties of the coating formulations in terms of microhardness. Examples A, J and K are control formulations that were not formed by the resin blend. Examples B, C, D, E, F, G, H and I are thermal blend formulations. By comparing microhardness results, it will be apparent to those skilled in the art that coatings made from formulations made with resin blends have better microhardness properties than the corresponding control formulations.
The present description has been described with reference to various non-limiting and non-exhaustive embodiments. However, one of ordinary skill in the art will recognize that various substitutions, modifications, or combinations of any of the disclosed embodiments (or portions thereof) can be made within the scope of the present description. Thus, it is to be considered and understood that this specification supports additional embodiments that are not explicitly set forth herein. Such embodiments may be obtained, for example, by combining, modifying or recombining any of the disclosed steps, components, elements, features, aspects, characteristics, limitations, etc. of the various non-limiting embodiments described in this specification. Accordingly, the applicant reserves the right to amend the claims during the filing period to add features as variously described in the present specification, and such amendments comply with the requirements of 35 u.s.c. § 112(a) and 35 u.s.c. § 132 (a).
Various aspects of the subject matter described herein are set forth in the following numbered clauses:
1. a reaction mixture comprising a thermal blend of a first isocyanate-based uretdione resin and a second isocyanate-based uretdione resin; a neutralized polyol and a tertiary amine catalyst; and optionally, an additive package selected from the group consisting of flow control additives, pigments (colorants), wetting agents, and solvents, wherein the first isocyanate and the second isocyanate are different.
2. The reaction mixture according to clause 1, wherein the tertiary amine is an amidine.
3. The reaction mixture according to clause 1, wherein the tertiary amine is selected from the group consisting of 1, 8-diazabicyclo [5.4.0] undec-7-ene, 7-methyl-1, 5, 7-triazabicyclo [4.4.0] dec-5-ene, 1,4,5, 6-tetrahydro-1, 2-dimethylpyrimidine, 1,2, 4-triazole, sodium derivatives, and 2-tert-butyl-1, 1,3, 3-tetramethylguanidine, and combinations thereof.
4. The reaction mixture according to clause 1, wherein the neutralized polyol comprises the reaction product of a polyol and an acid scavenger.
5. The reaction mixture according to clause 4, wherein the acid scavenger is covalently bonded to an acidic group within the polyol and is selected from the group consisting of carbodiimides, anhydrides, epoxy resins, trialkyl orthoformates, amine compounds, oxazolines, and combinations thereof.
6. The reaction mixture according to clause 4, wherein the polyol is selected from the group consisting of a polyalkylene ether polyol, a polyester polyol, a hydroxyl-containing polycaprolactone, a hydroxyl-containing (meth) acrylic polymer, a polycarbonate polyol, a polyurethane polyol, and combinations thereof.
7. The reaction mixture according to one of clauses 1 to 6, wherein the first isocyanate and the second isocyanate are independently selected from the group consisting of 1, 4-tetramethylene diisocyanate, 1, 6-Hexamethylene Diisocyanate (HDI), 2, 4-trimethyl-1, 6-hexamethylene diisocyanate, 1, 12-dodecamethylene diisocyanate, cyclohexane-1, 3-and 1, 4-diisocyanate, 1-isocyanato-2-isocyanato-methylcyclopentane, 1-isocyanato-3-isocyanatomethyl-3, 5, 5-trimethylcyclohexane (isophorone diisocyanate or IPDI), bis- (4-isocyanatocyclohexyl) methane, 1, 3-and 1, 4-bis- (isocyanatomethyl) -cyclohexane, bis- (4-isocyanato-3-methyl-cyclohexyl) -methane, α, α, α ', α' -tetramethyl-1, 3-and 1, 4-xylylene-diisocyanate, 1-isocyanato-1-methyl-4 (3) -isocyanato-methylcyclohexane and 2, 4-and 2, 6-hexahydrotoluylene diisocyanate, Toluene Diisocyanate (TDI), diphenylmethane diisocyanate (MDI), Pentane Diisocyanate (PDI) -biobased, and isomers of any of these.
8. The reaction mixture according to one of clauses 1 to 7, wherein the first isocyanate is 1-isocyanato-3-isocyanatomethyl-3, 5, 5-trimethylcyclohexane (isophorone diisocyanate or IPDI) and the second isocyanate is 1, 6-Hexamethylene Diisocyanate (HDI).
9. The reaction mixture according to clause 8, wherein the ratio of 1-isocyanato-3-isocyanatomethyl-3, 5, 5-trimethylcyclohexane (isophorone diisocyanate or IPDI) to 1, 6-Hexamethylene Diisocyanate (HDI) is between 92:8 and 65: 35.
10. One of a coating, an adhesive, a casting material, a composite material and a sealant comprising the reaction mixture according to one of clauses 1 to 9.
11. A method of applying a reaction mixture according to one of clauses 1 to 10 to a substrate, wherein the method comprises at least one of spraying, dipping, flow coating, roll coating, brush coating, and pouring.
12. A method of preparing an allophanate polymer, which comprises thermally blending a first isocyanate-based uretdione resin and a second isocyanate-based uretdione resin to form a resin thermal blend, reacting the resin thermal blend with a neutralized polyol in the presence of a tertiary amine catalyst, optionally in the presence of an additive package selected from flow control additives, pigments (colorants), wetting agents and solvents, wherein the first isocyanate and the second isocyanate are different.
13. The method according to clause 12, wherein the tertiary amine is an amidine.
14. The method according to clause 12, wherein the tertiary amine is selected from the group consisting of 1, 8-diazabicyclo [5.4.0] undec-7-ene, 7-methyl-1, 5, 7-triazabicyclo [4.4.0] dec-5-ene, 1,4,5, 6-tetrahydro-1, 2-dimethylpyrimidine, 1,2, 4-triazole, sodium derivatives, and 2-tert-butyl-1, 1,3, 3-tetramethyl-guanidine, and combinations thereof.
15. The method according to one of clauses 12 to 14, wherein the neutralized polyol comprises the reaction product of a polyol and an acid scavenger.
16. The method according to clause 15, wherein the acid scavenger is covalently bonded to an acidic group within the polyol and is selected from the group consisting of carbodiimides, anhydrides, epoxy resins, trialkyl orthoformates, amine compounds, oxazolines, and combinations thereof.
17. The method according to clause 15, wherein the polyol is selected from the group consisting of a polyalkylene ether polyol, a polyester polyol, a hydroxyl-containing polycaprolactone, a hydroxyl-containing (meth) acrylic polymer, a polycarbonate polyol, a polyurethane polyol, and combinations thereof.
18. The method of one of clauses 12 to 17, wherein the first isocyanate and the second isocyanate are independently selected from the group consisting of 1, 4-tetramethylene diisocyanate, 1, 6-Hexamethylene Diisocyanate (HDI), 2, 4-trimethyl-1, 6-hexamethylene diisocyanate, 1, 12-dodecamethylene diisocyanate, cyclohexane-1, 3-and 1, 4-diisocyanate, 1-isocyanato-2-isocyanato-methylcyclopentane, 1-isocyanato-3-isocyanatomethyl-3, 5, 5-trimethylcyclohexane (isophorone diisocyanate or IPDI), bis- (4-isocyanatocyclohexyl) methane, 1, 3-and 1, 4-bis (isocyanatomethyl) -cyclohexane, bis- (4-isocyanato-3-methyl-cyclohexyl) -methane, α, α, α ', α' -tetramethyl-1, 3-and 1, 4-xylylene diisocyanate, 1-isocyanato-1-methyl-4 (3) -isocyanato-methylcyclohexane and 2, 4-and 2, 6-hexahydrotoluylene diisocyanate, Toluene Diisocyanate (TDI), diphenylmethane diisocyanate (MDI), Pentane Diisocyanate (PDI) -biobased, and isomers of any of these.
19. The method of one of clauses 12 to 18, wherein the first isocyanate is 1-isocyanato-3-isocyanatomethyl-3, 5, 5-trimethylcyclohexane (isophorone diisocyanate or IPDI) and the second isocyanate is 1, 6-Hexamethylene Diisocyanate (HDI).
20. The process according to clause 19, wherein the ratio of 1-isocyanato-3-isocyanatomethyl-3, 5, 5-trimethylcyclohexane (isophorone diisocyanate or IPDI) to 1, 6-Hexamethylene Diisocyanate (HDI) is between 92:8 and 65: 35.
21. An allophanate polymer made by the process according to one of clauses 12 to 20.
22. One of a coating, an adhesive, a casting material, a composite material, and a sealant comprising the allophanate polymer prepared in accordance with one of clauses 12 to 21.
23. A method of applying an allophanate polymer prepared according to one of clauses 12 to 21 to a substrate, wherein the method comprises at least one of spraying, dipping, flow coating, roller coating, brushing and pouring.
Claims (23)
1. A reaction mixture, comprising:
a thermal blend of a first isocyanate-based uretdione resin and a second isocyanate-based uretdione resin;
A neutralized polyol; and
a tertiary amine catalyst,
optionally, an additive package selected from flow control additives, pigments (colorants), wetting agents and solvents,
wherein the first isocyanate and the second isocyanate are different.
2. The reaction mixture of claim 1, wherein the tertiary amine is an amidine.
3. The reaction mixture of claim 1, wherein the tertiary amine is selected from the group consisting of 1, 8-diazabicyclo [5.4.0] undec-7-ene, 7-methyl-1, 5, 7-triazabicyclo [4.4.0] dec-5-ene, 1,4,5, 6-tetrahydro-1, 2-dimethylpyrimidine, 1,2, 4-triazole, sodium derivatives, and 2-tert-butyl-1, 1,3, 3-tetramethylguanidine, and combinations thereof.
4. The reaction mixture of claim 1, wherein the neutralized polyol comprises the reaction product of a polyol and an acid scavenger.
5. The reaction mixture of claim 4, wherein the acid scavenger is covalently bonded to an acidic group within the polyol and is selected from the group consisting of carbodiimides, anhydrides, epoxy resins, trialkyl orthoformates, amine compounds, oxazolines, and combinations thereof.
6. The reaction mixture of claim 4, wherein the polyol is selected from the group consisting of polyalkylene ether polyols, polyester polyols, hydroxyl-containing polycaprolactones, hydroxyl-containing (meth) acrylic polymers, polycarbonate polyols, polyurethane polyols, and combinations thereof.
7. The reaction mixture of claim 1, wherein the first isocyanate and the second isocyanate are independently selected from the group consisting of 1, 4-tetramethylene diisocyanate, 1, 6-Hexamethylene Diisocyanate (HDI), 2, 4-trimethyl-1, 6-hexamethylene diisocyanate, 1, 12-dodecamethylene diisocyanate, cyclohexane-1, 3-and 1, 4-diisocyanate, 1-isocyanato-2-isocyanato-methylcyclopentane, 1-isocyanato-3-isocyanatomethyl-3, 5, 5-trimethylcyclohexane (isophorone diisocyanate or IPDI), bis- (4-isocyanatocyclohexyl) methane, 1, 3-and 1, 4-bis (isocyanatomethyl) -cyclohexane, bis- (4-isocyanato-3-methyl-cyclohexyl) -methane, α, α, α ', α' -tetramethyl-1, 3-and 1, 4-xylylene diisocyanate, 1-isocyanato-1-methyl-4 (3) -isocyanato-methylcyclohexane and 2, 4-and 2, 6-hexahydrotoluylene diisocyanate, Toluene Diisocyanate (TDI), diphenylmethane diisocyanate (MDI), Pentane Diisocyanate (PDI) -biobased, and isomers of any of these.
8. The reaction mixture of claim 1, wherein the first isocyanate is 1-isocyanato-3-isocyanatomethyl-3, 5, 5-trimethylcyclohexane (isophorone diisocyanate or IPDI) and the second isocyanate is 1, 6-Hexamethylene Diisocyanate (HDI).
9. The reaction mixture of claim 8, wherein the ratio of 1-isocyanato-3-isocyanatomethyl-3, 5, 5-trimethylcyclohexane (isophorone diisocyanate or IPDI) to 1, 6-Hexamethylene Diisocyanate (HDI) is between 92:8 and 65: 35.
10. One of a coating, an adhesive, a casting material, a composite material, and a sealant comprising the reaction mixture of claim 1.
11. A method of applying the reaction mixture of claim 1 to a substrate, wherein the method comprises at least one of spraying, dipping, flow coating, roll coating, brush coating, and pouring.
12. A method of preparing an allophanate polymer, which comprises:
thermally blending a first isocyanate-based uretdione resin and an isocyanate B-based uretdione resin to form a resin thermal blend;
the resin thermal blend is reacted with a neutralized polyol in the presence of a tertiary amine catalyst,
optionally in the presence of an additive package selected from flow control additives, pigments (colorants), wetting agents and solvents,
wherein the first isocyanate and the second isocyanate are different.
13. The method of claim 12, wherein the tertiary amine is an amidine.
14. The method of claim 12, wherein the tertiary amine is selected from the group consisting of 1, 8-diazabicyclo [5.4.0] undec-7-ene, 7-methyl-1, 5, 7-triazabicyclo [4.4.0] dec-5-ene, 1,4,5, 6-tetrahydro-1, 2-dimethylpyrimidine, 1,2, 4-triazole, sodium derivatives, and 2-tert-butyl-1, 1,3, 3-tetramethylguanidine, and combinations thereof.
15. The method of claim 12, wherein the neutralized polyol comprises the reaction product of a polyol and an acid scavenger.
16. The method of claim 15, wherein the acid scavenger is covalently bonded to an acidic group within the polyol and is selected from the group consisting of carbodiimides, anhydrides, epoxy resins, trialkyl orthoformates, amine compounds, oxazolines, and combinations thereof.
17. The method of claim 15, wherein the polyol is selected from the group consisting of polyalkylene ether polyols, polyester polyols, hydroxyl-containing polycaprolactones, hydroxyl-containing (meth) acrylic polymers, polycarbonate polyols, polyurethane polyols, and combinations thereof.
18. The method of claim 12, wherein the first isocyanate and the second isocyanate are independently selected from the group consisting of 1, 4-tetramethylene diisocyanate, 1, 6-Hexamethylene Diisocyanate (HDI), 2, 4-trimethyl-1, 6-hexamethylene diisocyanate, 1, 12-dodecamethylene diisocyanate, cyclohexane-1, 3-and 1, 4-diisocyanate, 1-isocyanato-2-isocyanato-methylcyclopentane, 1-isocyanato-3-isocyanatomethyl-3, 5, 5-trimethylcyclohexane (isophorone diisocyanate or IPDI), bis- (4-isocyanatocyclohexyl) methane, 1, 3-and 1, 4-bis (isocyanatomethyl) -cyclohexane, 1, 6-dimethylene diisocyanate, 1, 4-dimethylene diisocyanate, and mixtures thereof, Bis- (4-isocyanato-3-methyl-cyclohexyl) -methane, α, α, α ', α' -tetramethyl-1, 3-and 1, 4-xylylene diisocyanate, 1-isocyanato-1-methyl-4 (3) -isocyanato-methylcyclohexane and 2, 4-and 2, 6-hexahydrotoluylene diisocyanate, Toluene Diisocyanate (TDI), diphenylmethane diisocyanate (MDI), Pentane Diisocyanate (PDI) -biobased, and isomers of any of these.
19. The process of claim 12, wherein the first isocyanate is 1-isocyanato-3-isocyanatomethyl-3, 5, 5-trimethylcyclohexane (isophorone diisocyanate or IPDI) and the second isocyanate is 1, 6-Hexamethylene Diisocyanate (HDI).
20. The process of claim 19, wherein the ratio of 1-isocyanato-3-isocyanatomethyl-3, 5, 5-trimethylcyclohexane (isophorone diisocyanate or IPDI) to 1, 6-Hexamethylene Diisocyanate (HDI) is between 92:8 and 65: 35.
21. An allophanate polymer made by the process of claim 12.
22. One of a coating, an adhesive, a casting material, a composite material, and a sealant comprising the allophanate polymer prepared according to claim 12.
23. A method of applying the allophanate polymer prepared according to claim 12 to a substrate, wherein the method comprises at least one of spraying, dipping, flow coating, roll coating, brushing and pouring.
Applications Claiming Priority (31)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US15/933,553 US10633477B2 (en) | 2018-03-23 | 2018-03-23 | Extended pot-life for low temperature curing polyuretdione resins |
US15/933570 | 2018-03-23 | ||
US15/933,470 US11292864B2 (en) | 2018-03-23 | 2018-03-23 | Compositions using polyuretdione resins |
US15/933,527 US20190292296A1 (en) | 2018-03-23 | 2018-03-23 | Polyol acid neutralization for low temperature uretdione curing |
US15/933495 | 2018-03-23 | ||
US15/933511 | 2018-03-23 | ||
US15/933,500 US10696775B2 (en) | 2018-03-23 | 2018-03-23 | Curing for polyallophanate compositions through undercoat acid neutralization |
US15/933487 | 2018-03-23 | ||
US15/933470 | 2018-03-23 | ||
US15/933,487 US20190292305A1 (en) | 2018-03-23 | 2018-03-23 | Uretdione based polyurethane compositions |
US15/933,507 US20190292294A1 (en) | 2018-03-23 | 2018-03-23 | One component allophanate formulations through basecoat catalyst migration |
US15/933507 | 2018-03-23 | ||
EP18163620.0A EP3543269A1 (en) | 2018-03-23 | 2018-03-23 | Uretdione-containing polyurethane-dispersions comprising hydrophilic groups |
US15/933,495 US11312881B2 (en) | 2018-03-23 | 2018-03-23 | One component polyurethane/allophanate formulations with reactive reducer |
EP18163621.8 | 2018-03-23 | ||
US15/933500 | 2018-03-23 | ||
EP18163620.0 | 2018-03-23 | ||
US15/933,570 US10731051B2 (en) | 2018-03-23 | 2018-03-23 | Basecoat acid neutralization through inorganic salts |
EP18163621.8A EP3543270A1 (en) | 2018-03-23 | 2018-03-23 | Catalyst system for uretdion dispersions |
EP18163625.9A EP3543271A1 (en) | 2018-03-23 | 2018-03-23 | Compositions containing uretdione groups and method for their preparation |
US15/933,511 US11440988B2 (en) | 2018-03-23 | 2018-03-23 | Polyuretdione-containing resin blend compositions |
US15/933527 | 2018-03-23 | ||
US15/933553 | 2018-03-23 | ||
US15/933,475 US11008416B2 (en) | 2018-03-23 | 2018-03-23 | Aqueous, curable composition, comprising dispersed uretdione prepolymer, reactant and azolate |
EP18163625.9 | 2018-03-23 | ||
US15/933475 | 2018-03-23 | ||
EP18181877.4 | 2018-07-05 | ||
EP18181876.6 | 2018-07-05 | ||
EP18181876.6A EP3590987A1 (en) | 2018-07-05 | 2018-07-05 | Aqueous compositions containing uretdione groups and method for their preparation |
EP18181877.4A EP3590988A1 (en) | 2018-07-05 | 2018-07-05 | Aqueous compositions containing uretdione groups and method for their preparation |
PCT/US2019/023299 WO2019183308A1 (en) | 2018-03-23 | 2019-03-21 | Compositions using polyuretdione resins |
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CN201980034098.3A Pending CN112105665A (en) | 2018-03-23 | 2019-03-21 | Extended pot life polyuretdione resins for low temperature cure |
CN201980021630.8A Pending CN111868131A (en) | 2018-03-23 | 2019-03-21 | Uretdione-containing polyurethane dispersions containing hydrophilic groups |
CN201980021448.2A Pending CN111886273A (en) | 2018-03-23 | 2019-03-21 | Polyuretdione-containing resin blend compositions |
CN201980021508.0A Active CN112041367B (en) | 2018-03-23 | 2019-03-21 | Aqueous composition containing uretdione groups and process for preparing the same |
CN201980021445.9A Active CN111886272B (en) | 2018-03-23 | 2019-03-21 | Aqueous composition containing uretdione groups and process for its preparation |
CN201980021559.3A Pending CN111868133A (en) | 2018-03-23 | 2019-03-21 | Catalyst system for uretdione dispersions |
CN201980034350.0A Active CN112105666B (en) | 2018-03-23 | 2019-03-21 | Polyol acid neutralization for low temperature uretdione cure |
CN201980021506.1A Pending CN111868135A (en) | 2018-03-23 | 2019-03-21 | Composition using polyuretdione resin |
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CN201980021604.5A Active CN112004853B (en) | 2018-03-23 | 2019-03-21 | Aqueous composition containing uretdione groups and process for preparing the same |
CN201980034098.3A Pending CN112105665A (en) | 2018-03-23 | 2019-03-21 | Extended pot life polyuretdione resins for low temperature cure |
CN201980021630.8A Pending CN111868131A (en) | 2018-03-23 | 2019-03-21 | Uretdione-containing polyurethane dispersions containing hydrophilic groups |
CN201980021448.2A Pending CN111886273A (en) | 2018-03-23 | 2019-03-21 | Polyuretdione-containing resin blend compositions |
CN201980021508.0A Active CN112041367B (en) | 2018-03-23 | 2019-03-21 | Aqueous composition containing uretdione groups and process for preparing the same |
CN201980021445.9A Active CN111886272B (en) | 2018-03-23 | 2019-03-21 | Aqueous composition containing uretdione groups and process for its preparation |
CN201980021559.3A Pending CN111868133A (en) | 2018-03-23 | 2019-03-21 | Catalyst system for uretdione dispersions |
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CN110698622A (en) * | 2019-10-12 | 2020-01-17 | 北京长润化工有限公司 | Ketimine latent curing agent, reactive polyurethane hot melt adhesive with ketimine latent curing agent and application of reactive polyurethane hot melt adhesive |
CN113816812A (en) * | 2021-08-27 | 2021-12-21 | 湖北航天化学技术研究所 | Liquid urea speed reducer, preparation method and solid propellant |
CN116063975A (en) * | 2021-11-02 | 2023-05-05 | 浙江华峰合成树脂有限公司 | A kind of polyurethane adhesive and its preparation and application |
CN116410442A (en) * | 2021-12-31 | 2023-07-11 | 万华化学集团股份有限公司 | Storage-stable polyisocyanate composition |
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