CN111862721A - A kind of ship motion multi-degree-of-freedom simulation device and simulation method - Google Patents
A kind of ship motion multi-degree-of-freedom simulation device and simulation method Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及船舶运动模拟技术领域,具体而言,涉及一种船舶运动多自由度模拟装置及模拟方法。The invention relates to the technical field of ship motion simulation, in particular, to a ship motion multi-degree-of-freedom simulation device and a simulation method.
背景技术Background technique
船舶在海浪中的运动较为繁杂,海上航行环境恶劣,海浪干扰使船舶的摇荡运动不断加剧,从而威胁船舶航行的安全。The movement of ships in the waves is complicated, the sea navigation environment is harsh, and the disturbance of the waves makes the rolling motion of the ship continue to intensify, thus threatening the safety of the ship's navigation.
为研究船舶在海上的运行情况,提高船舶航行的稳定性及安全性,针对船舶的运动规律,提供一种船舶运动多自由度模拟装置,用来在实验室条件下模拟船舶的各种运动,是亟待解决的技术问题。In order to study the operation of the ship at sea and improve the stability and safety of the ship's navigation, according to the motion law of the ship, a multi-degree-of-freedom simulation device for ship motion is provided, which is used to simulate various motions of the ship under laboratory conditions. It is an urgent technical problem to be solved.
发明内容SUMMARY OF THE INVENTION
本发明解决的问题是如何在实验室条件下模拟船舶的各种运动。The problem solved by the present invention is how to simulate various motions of ships under laboratory conditions.
为解决上述问题,本发明提供一种船舶运动多自由度模拟装置,包括由上向下依次设置的第一层平台、第二层平台、第三层平台以及第四层平台;其中,In order to solve the above problems, the present invention provides a multi-degree-of-freedom simulation device for ship motion, including a first-layer platform, a second-layer platform, a third-layer platform and a fourth-layer platform arranged in sequence from top to bottom; wherein,
所述第二层平台包括第二层框架,以及设置于所述第二层框架底部的横向油缸;所述第一层平台沿横向与所述第二层框架滑动连接;所述横向油缸的活塞杆与所述第一层平台相连;The second-layer platform includes a second-layer frame and a lateral oil cylinder arranged at the bottom of the second-layer frame; the first-layer platform is slidably connected to the second-layer frame along the lateral direction; the piston of the lateral oil cylinder a rod is connected to the first layer platform;
所述第三层平台包括第三层底板,两个沿所述第三层底板的纵向均匀分布的纵摇油缸,以及两个沿所述第三层底板的横向均匀分布的横摇油缸;所述纵摇油缸的活塞杆的顶端、所述横摇油缸的活塞杆的顶端均与所述第二层框架转动连接;The third-layer platform comprises a third-layer bottom plate, two pitching oil cylinders uniformly distributed along the longitudinal direction of the third-layer bottom plate, and two rolling oil cylinders uniformly distributed along the lateral direction of the third-layer bottom plate; The top end of the piston rod of the pitching oil cylinder and the top end of the piston rod of the rolling oil cylinder are all rotatably connected with the second layer frame;
所述第四层平台包括第四层框架,以及设置于所述第四层框架上的偏航油缸,所述偏航油缸的中线偏离所述第三层底板的中线设置,且所述偏航油缸的活塞杆与所述第三层底板相连。The fourth-layer platform includes a fourth-layer frame, and a yaw oil cylinder arranged on the fourth-layer frame, the centerline of the yaw oil cylinder is deviated from the centerline of the third-layer bottom plate, and the yaw cylinder The piston rod of the oil cylinder is connected with the third floor.
可选地,所述横向油缸的活塞杆上、所述纵摇油缸的活塞杆上、所述横摇油缸的活塞杆上以及所述偏航油缸的活塞杆上均设置有位移传感器;Optionally, displacement sensors are provided on the piston rod of the lateral oil cylinder, the piston rod of the pitching oil cylinder, the piston rod of the rolling oil cylinder and the piston rod of the yaw oil cylinder;
所述船舶运动多自由度模拟装置上零部件的材质均为无磁性材质。The materials of the components on the ship motion multi-degree-of-freedom simulation device are all non-magnetic materials.
可选地,还包括底座,所述底座设置于所述第四层框架的下方,所述第四层框架沿纵向与所述底座滑动连接。Optionally, it also includes a base, the base is disposed below the fourth-layer frame, and the fourth-layer frame is slidably connected to the base along the longitudinal direction.
可选地,所述第四层框架的底部设置有沿纵向分布的轨道轮,所述底座上设置有与所述轨道轮相适配的轨道。Optionally, the bottom of the fourth-layer frame is provided with track wheels distributed in the longitudinal direction, and the base is provided with tracks adapted to the track wheels.
可选地,还包括支撑轴,所述支撑轴的底端固定连接于所述第四层框架的中心,所述支撑轴穿过所述第三层底板的中心,与所述第二层框架底端的中心转动连接。Optionally, it also includes a support shaft, the bottom end of the support shaft is fixedly connected to the center of the fourth-layer frame, the support shaft passes through the center of the third-layer bottom plate, and is connected to the second-layer frame. The center of the bottom end turns the connection.
本发明的另一目的在于提供一种船舶运动多自由度模拟方法,通过如上所述的船舶运动多自由度模拟装置,以及与所述船舶运动多自由度模拟装置信号连接的控制模块实现;Another object of the present invention is to provide a method for simulating ship motion with multiple degrees of freedom, which is realized by the above-mentioned ship motion multi-degree-of-freedom simulation device and a control module signally connected to the ship motion multi-degree-of-freedom simulation device;
所述船舶运动多自由度模拟方法包括如下步骤:The multi-DOF simulation method for ship motion includes the following steps:
控制模块接收模拟运动指令;The control module receives the simulated motion command;
若所述模拟运动为横向运动,则控制所述横向油缸运行;If the simulated movement is a lateral movement, controlling the lateral oil cylinder to operate;
若所述模拟运动为纵摇运动,则控制两个所述纵摇油缸运行;If the simulated motion is a pitching motion, controlling the two pitching oil cylinders to operate;
若所述模拟运动为横摇运动,则控制两个所述横摇油缸运行;If the simulated motion is a rolling motion, controlling two of the rolling oil cylinders to operate;
若所述模拟运动为偏航运动,则控制所述偏航油缸运行。If the simulated motion is a yaw motion, the yaw oil cylinder is controlled to operate.
可选地,控制所述横向油缸运行包括:Optionally, controlling the operation of the lateral oil cylinder includes:
根据所述横向运动指令,计算所述横向油缸活塞杆的第一标准位移;calculating the first standard displacement of the piston rod of the lateral oil cylinder according to the lateral movement command;
根据所述横向油缸上的位移传感器,获取所述横向油缸活塞杆的第一实时位移;obtaining the first real-time displacement of the piston rod of the transverse oil cylinder according to the displacement sensor on the transverse oil cylinder;
将所述第一实时位移与所述第一标准位移进行比对,若所述第一实时位移达到所述第一标准位移,则所述横向油缸的活塞杆停止运行。The first real-time displacement is compared with the first standard displacement, and if the first real-time displacement reaches the first standard displacement, the piston rod of the transverse oil cylinder stops running.
可选地,控制两个所述纵摇油缸运行包括:Optionally, controlling the operation of the two pitching oil cylinders includes:
根据所述纵摇运动指令,获取纵摇角度;obtaining the pitch angle according to the pitch motion instruction;
根据所述纵摇角度,确定两个所述纵摇油缸的活塞杆之间的第一标准高度差值;determining a first standard height difference between the piston rods of the two pitching oil cylinders according to the pitching angle;
根据两个所述纵摇油缸上的位移传感器,获取两个所述纵摇油缸的活塞杆之间的第一实时高度差值;obtaining a first real-time height difference between the piston rods of the two pitching oil cylinders according to the displacement sensors on the two pitching oil cylinders;
将所述第一实时高度差值与所述第一标准高度差值进行比对,若所述第一实时高度差值达到所述第一标准高度差值,则两个所述纵摇油缸的活塞杆停止运行。The first real-time height difference value is compared with the first standard height difference value, and if the first real-time height difference value reaches the first standard height difference value, the difference between the two pitching cylinders The piston rod stops running.
可选地,控制两个所述横摇油缸运行包括:Optionally, controlling the operation of the two roll cylinders includes:
根据所述横摇运动指令,获取横摇角度;obtaining a roll angle according to the roll motion instruction;
根据所述横摇角度,确定两个所述横摇油缸的活塞杆之间的第二标准高度差值;determining, according to the roll angle, a second standard height difference between the piston rods of the two roll cylinders;
根据两个所述横摇油缸上的位移传感器,获取两个所述横摇油缸的活塞杆之间的第二实时高度差值;obtaining a second real-time height difference between the piston rods of the two rolling oil cylinders according to the displacement sensors on the two rolling oil cylinders;
将所述第二实时高度差值与所述第二标准高度差值进行比对,若所述第二实时高度差值达到所述第二标准高度差值,则两个所述横摇油缸的活塞杆停止运行。The second real-time height difference value is compared with the second standard height difference value, if the second real-time height difference value reaches the second standard height difference value, the The piston rod stops running.
可选地,控制所述偏航油缸运行包括:Optionally, controlling the operation of the yaw cylinder includes:
根据所述偏航运动指令,获取偏航角度;obtaining the yaw angle according to the yaw motion instruction;
根据所述偏航角度,获取所述偏航油缸的活塞杆的第二标准位移;obtaining the second standard displacement of the piston rod of the yaw oil cylinder according to the yaw angle;
根据所述偏航油缸上的位移传感器,获取所述偏航油缸的活塞杆的第二实时位移;obtaining the second real-time displacement of the piston rod of the yaw oil cylinder according to the displacement sensor on the yaw oil cylinder;
将所述第二实时位移与所述第二标准位移进行比对,若所述第二实时位移达到所述第二标准位移,则所述偏航油缸停止运行。The second real-time displacement is compared with the second standard displacement, and if the second real-time displacement reaches the second standard displacement, the yaw cylinder stops running.
与现有技术相比,本发明提供的船舶运动多自由度模拟装置具有如下优势:Compared with the prior art, the ship motion multi-degree-of-freedom simulation device provided by the present invention has the following advantages:
本发明提供的船舶运动多自由度模拟装置,通过由上至下依次设置的四层平台以及油缸的配合,能够在实验室条件下模拟船舶的各种运动,从而提高船舶航行的稳定性以及安全性。The multi-degree-of-freedom simulation device for ship motion provided by the present invention can simulate various motions of ships under laboratory conditions through the cooperation of four-layer platforms and oil cylinders arranged in sequence from top to bottom, thereby improving the stability and safety of ship navigation sex.
附图说明Description of drawings
图1为本发明所述的船舶运动多自由度模拟装置的侧视图;Fig. 1 is the side view of the ship motion multi-degree-of-freedom simulation device of the present invention;
图2为本发明所述的第二层平台的结构简图;2 is a schematic diagram of the structure of the second-layer platform according to the present invention;
图3为本发明所述的第二层平台的侧视图;Fig. 3 is the side view of the second layer platform of the present invention;
图4为本发明所述的第三层平台的结构简图;4 is a schematic diagram of the structure of the third-layer platform according to the present invention;
图5为本发明所述的第三层平台的侧视图;Fig. 5 is the side view of the third layer platform of the present invention;
图6为本发明所述的第四层平台的结构简图;6 is a schematic diagram of the structure of the fourth-layer platform according to the present invention;
图7为图6中A-A向剖视图;Fig. 7 is A-A in Fig. 6 sectional view;
图8为图6中B-B向剖视图;Fig. 8 is a sectional view taken along the direction B-B in Fig. 6;
图9为本发明所述的液压系统原理图;9 is a schematic diagram of the hydraulic system according to the present invention;
图10为本发明所述的电气控制系统框图。FIG. 10 is a block diagram of the electrical control system according to the present invention.
附图标记说明:Description of reference numbers:
1-第一层平台;11-导轨;2-第二层平台;21-第二层框架;211-轨道滑块;212-球头孔座;22-横向油缸;3-第三层平台;31-第三层底板;32-纵摇油缸;33-横摇油缸;4-第四层平台;41-第四层框架;411-轨道轮;42-偏航油缸;5-支撑轴;6-万向球。1-The first layer platform; 11-Guide rail; 2-The second layer platform; 21-The second layer frame; 211-Track slider; 212-Ball head hole seat; 31-The third floor; 32-Pitch cylinder; 33-Roll cylinder; 4-The fourth platform; 41-The fourth frame; 411-Track wheel; 42-Yaw cylinder; - Universal ball.
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中表示,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制,基于本发明的实施例,本领域普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, and are intended to be used to explain the present invention, but should not be construed as a limitation of the present invention. Based on the embodiments of the present invention, those of ordinary skill in the art do not make creative work on the premise All other embodiments obtained below belong to the protection scope of the present invention.
在本发明的描述中,需要理解的是,术语“第一”、“第二”仅用于简化描述,而不能理解为指示或暗示相对重要性,或隐含指明所指示的技术特征的数量。由此,限定为“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In the description of the present invention, it should be understood that the terms "first" and "second" are only used to simplify the description, and should not be interpreted as indicating or implying relative importance, or implying the number of indicated technical features . Thus, features defined as "first", "second" may expressly or implicitly include one or more of that feature. In the description of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined.
在本发明中,除非另有明确的规定和限定,第一特征在第一特征之“上”或之“下”,可以包括第一特征和第二特征直接接触,也可以包括第一特征和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征的正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度低于第二特征。In the present invention, unless otherwise expressly specified and limited, the first feature is "above" or "under" the first feature, which may include the first feature and the second feature in direct contact, or may include the first feature and the The second feature is not in direct contact but is in contact through another feature between them. Also, the first feature being "above", "over" and "above" the second feature includes the first feature being directly above and diagonally above the second feature, or simply means that the first feature is level higher than the second feature. The first feature is "below", "below" and "below" the second feature includes that the first feature is directly and diagonally below the second feature, or simply means that the first feature is level below the second feature.
为使本发明的上述目的、特征和优点能够更为明显易懂,下面结合附图对本发明的具体实施例做详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
为能够在实验室条件下模拟船舶的各种运动,本发明提供一种船舶运动多自由度模拟装置,参见图1所示,该船舶运动多自由度模拟装置包括由上向下依次设置的第一层平台1、第二层平台2、第三层平台3以及第四层平台4;其中,位于最上层的第一层平台1为铝型材组装体的运动平台;参见图2、图3所示,第二层平台2包括第二层框架21,以及设置于第二层框架21底部的横向油缸22;第一层平台1沿横向与第二层框架21滑动连接;横向油缸22的活塞杆与第一层平台1相连,且横向油缸22的活塞杆沿水平横向分布,以便于通过该横向油缸22的活塞杆来带动第一层平台1沿横向与第二层框架21进行相对滑动。In order to simulate various motions of ships under laboratory conditions, the present invention provides a ship motion multi-degree-of-freedom simulation device, as shown in FIG. The first-layer platform 1, the second-layer platform 2, the third-layer platform 3 and the fourth-layer platform 4; wherein, the first-layer platform 1 located on the uppermost layer is the motion platform of the aluminum profile assembly; see Figures 2 and 3. As shown, the second-layer platform 2 includes a second-
本申请中的横向具体是指,沿第一层平台1的宽度分布的方向,纵向是指,沿第一层平台1的长度分布的方向;第一层平台的具体尺寸可根据需求而定,本申请优选第一层平台1的长度为3500mm,宽度为1500mm,厚度为30mm。The horizontal direction in this application specifically refers to the direction of distribution along the width of the first-layer platform 1, and the longitudinal direction refers to the direction of distribution along the length of the first-layer platform 1; the specific size of the first-layer platform can be determined according to requirements, In the present application, the length of the first layer platform 1 is preferably 3500 mm, the width is 1500 mm, and the thickness is 30 mm.
为实现第一层平台1与第二层框架21的滑动连接,本申请中第一层平台1的底部设置有两个横向分布的导轨11,两个导轨11沿第一层平台1纵向的中心线对称分布;在第二层框架21上设置有与两个导轨11相适配的滑孔,两个导轨11设置于相应的滑孔内,通过导轨11于滑孔内的滑动,实现第一层平台1与第二层框架21的滑动连接。为降低滑动过程中的摩擦力,滑孔内还设置有滑套。In order to realize the sliding connection between the first-layer platform 1 and the second-
进一步的,本申请在第二层框架21上设置轨道滑块211,进而将滑孔设置在轨道滑块211中,实现第一层平台1在第二层框架21内低摩擦移动。Further, in the present application,
本申请优选轨道滑块211的数量为八个,八个轨道滑块211分为两列,每一列中四个轨道滑块211沿横向均匀分布,以便于减小导轨11与滑孔之间的接触面积,进而减小第一层平台1横向移动过程中的摩擦力。In the present application, the number of
参见图4、图5所示,第三层平台3包括第三层底板31,两个沿第三层底板31的纵向均匀分布的纵摇油缸32,以及两个沿第三层底板31的横向均匀分布的横摇油缸33;其中纵摇油缸32的底端、横摇油缸33的底端均与第三层底板31固定连接,纵摇油缸32的活塞杆的顶端、横摇油缸33的活塞杆的顶端均与第二层框架21转动连接;四个设置于第三层底板31上的油缸将第三层底板31与第二层框架21相连。Referring to FIG. 4 and FIG. 5 , the third-layer platform 3 includes a third-
参见图6~图8所示,第四层平台4包括第四层框架41,以及设置于第四层框架41上的偏航油缸42,偏航油缸42的中线偏离第三层底板31的中线设置,偏航油缸42的活塞杆沿水平方向分布,且偏航油缸42的活塞杆与第三层底板31相连。Referring to FIGS. 6 to 8 , the fourth-layer platform 4 includes a fourth-
使用该船舶运动多自由度模拟装置时,根据船舶运动多自由度模拟需求来选择相应的油缸运行;具体的,需要进行横向运动时,横向油缸22运行,横向油缸22的活塞杆沿横向进行收缩运动,同时带动与之相连的第一层平台1沿横向进行运动,从而实现横向模拟运动。When using the ship motion multi-degree-of-freedom simulation device, the corresponding oil cylinder operation is selected according to the multi-degree-of-freedom simulation requirements of ship motion; specifically, when lateral motion is required, the
需要进行纵摇运动时,两个纵摇油缸32组成差动油路,操纵与两个纵摇油缸32相连的第二层框架21沿纵向方向,一端升起的同时,另一端下降,进行纵向摇动,同时带动连接于第二层框架21上方的第一层平台1进行纵向摇动,从而实现纵向摇动模拟运动。When the pitching motion is required, the two pitching
同样,需要进行横摇运动时,两个横摇油缸33组成差动油路,操纵与两个横摇油缸33相连的第二层框架沿横向方向,一端升起的同时,另一端下降,进行横向摇动,同时带动连接于第二层框架21上方的第一层平台1进行横向摇动,从而实现横向摇动模拟运动。Similarly, when the rolling motion is required, the two rolling
需要进行偏航运动时,偏航油缸42的活塞杆进行收缩运动,同时带动第三层底板31运动,由于偏航油缸42的中线偏离第三层底板31的中线,从而通过偏航油缸42带动第三层底板31来实现偏航运动。When the yaw movement is required, the piston rod of the
本发明提供的船舶运动多自由度模拟装置,通过由上至下依次设置的四层平台以及油缸的配合,能够在实验室条件下模拟船舶的各种运动,从而提高船舶航行的稳定性以及安全性。The multi-degree-of-freedom simulation device for ship motion provided by the present invention can simulate various motions of ships under laboratory conditions through the cooperation of four-layer platforms and oil cylinders arranged in sequence from top to bottom, thereby improving the stability and safety of ship navigation sex.
为提高对船舶运动多自由度模拟装置控制的准确性,本申请中横向油缸22的活塞杆上、纵摇油缸32的活塞杆上、横摇油缸33的活塞杆上以及偏航油缸42的活塞杆上均设置有位移传感器;通过位移传感器来检测相应的活塞杆的位移,进而获取与该活塞杆相连的平台的位移,实现对船舶运动多自由度模拟装置的精确控制。In order to improve the accuracy of the control of the multi-degree-of-freedom simulation device for ship motion, in the present application, on the piston rod of the
本申请中各油缸的压力油均通过伺服阀进行控制,伺服阀的压力油供给均来自专用的液压源。具体的,参见图9所示,每套伺服阀、油缸、位移传感器与相应的控制器组成平台伺服闭环回路,使得船舶运动多自由度模拟装置能够模拟所需要的的运动。In this application, the pressure oil of each oil cylinder is controlled by a servo valve, and the pressure oil supply of the servo valve comes from a dedicated hydraulic source. Specifically, as shown in FIG. 9 , each set of servo valves, oil cylinders, displacement sensors and corresponding controllers form a platform servo closed-loop loop, so that the ship motion multi-degree-of-freedom simulation device can simulate the required motion.
为避免船舶运动多自由度模拟装置的运行受外界磁性影响,本申请中船舶运动多自由度模拟装置上零部件的材质均为无磁性材质。In order to prevent the operation of the ship motion multi-degree-of-freedom simulation device from being affected by external magnetism, the materials of the components on the ship's motion multi-degree-of-freedom simulation device in this application are all non-magnetic materials.
具体的,本申请中所有钢材料均选用316型无磁不锈钢材料,第一层平台1,即运动平台采用铝型材组合;螺钉、螺母均选用316型无磁不锈钢制作或用黄铜制作;焊接用焊丝采用专用的无磁不锈钢材质;模拟装置中需要的高压软管内层采用热塑性塑料聚酯,外层采用耐油合成橡胶,软管接头采用无磁不锈钢材质;这些零部件在制作完成后,均需要进行无磁性检查。Specifically, all steel materials in this application are made of 316 type non-magnetic stainless steel material, the first layer platform 1, that is, the motion platform is made of aluminum profiles; screws and nuts are made of 316 type non-magnetic stainless steel or brass; welding The welding wire is made of special non-magnetic stainless steel; the inner layer of the high-pressure hose required in the simulation device is made of thermoplastic polyester, the outer layer is made of oil-resistant synthetic rubber, and the hose joint is made of non-magnetic stainless steel; Both require a non-magnetic inspection.
进一步的,本申请中的船舶运动多自由度模拟装置还包括底座(图中未示出),底座设置于第四层框架41的下方,第四层框架41沿纵向与底座滑动连接,以便于通过第四层框架41沿纵向在底座上移动,实现对船舶纵向移动的模拟,即模拟船舶的前进运动。Further, the multi-degree-of-freedom simulation device for ship motion in this application also includes a base (not shown in the figure), the base is arranged below the fourth-
为实现第四层框架41沿纵向在底座上移动,本申请优选在第四层框架41的底部设置有沿纵向分布的轨道轮411,底座上设置有与轨道轮411相适配的轨道,轨道沿纵向分布,从而通过第四层框架41底部的轨道轮411在底座上的轨道内滑动,带动第四层框架41沿纵向移动,进而带动第一层平台1,即运动平台沿纵向移动,实现对船舶纵向移动的模拟。In order to realize that the fourth-
其中模拟船舶的前进运动,可由外界通过钢索带动轨道轮411在底座上的轨道内运动来实现。由于通常情况下,纵向运动的距离较长,从而连接的液压油管的长度也较长;为了使油管能够进行有序的运动,本申请优选将油管放入由塑料制成的拖链装置内,使得油管能够跟随船舶运动多自由度模拟装置进行有规律的运动。The forward motion of the simulated ship can be realized by driving the
进一步的,本发明提供的船舶运动多自由度模拟装置处于工作状态时,由于是闭环控制,一旦电源断电,系统无法得到控制,船舶运动多自由度模拟装置就会处于不确定状态,安全性得不到保证;为保证船舶运动多自由度模拟装置处于断电状态时,船舶运动多自由度模拟装置的姿态能够保持不变,本申请在每一伺服阀的下方均叠加一组A、B口双路电磁球阀(常闭式),当伺服回路在工作状态时,电磁球阀必须通电;当工作状态转到断电状态,油缸A、B油口被封闭,船舶运动多自由度模拟装置即保持在原有状态;如果不断电前使所有通道电信号回零,船舶运动多自由度模拟装置即处于初始中位状态,然后再断电,船舶运动多自由度模拟装置此时不会动作,保持初始中位状态,从而使得船舶运动多自由度模拟装置的安全性得到了保证。为实现这一功能,对各油缸内部密封性提出严格要求,即油缸无内漏。Further, when the ship motion multi-degree-of-freedom simulation device provided by the present invention is in the working state, due to the closed-loop control, once the power supply is cut off, the system cannot be controlled, and the ship's motion multi-degree-of-freedom simulation device will be in an uncertain state. There is no guarantee; in order to ensure that the posture of the multi-degree-of-freedom simulation device for ship motion can remain unchanged when the multi-degree-of-freedom simulation device for ship motion is in a power-off state, in this application, a group of A, B is superimposed under each servo valve. Two-way solenoid ball valve (normally closed type), when the servo circuit is in the working state, the solenoid ball valve must be energized; when the working state turns to the power-off state, the oil ports A and B of the oil cylinder are closed, and the multi-degree-of-freedom simulation device for ship motion is Keep it in the original state; if the electrical signals of all channels are reset to zero before the power is turned off, the ship motion multi-degree-of-freedom simulation device is in the initial neutral state, and then the power is turned off, the ship's motion multi-degree-of-freedom simulation device will not act at this time, keep The initial neutral state ensures the safety of the multi-DOF simulation device for ship motion. In order to realize this function, strict requirements are put forward for the internal tightness of each oil cylinder, that is, there is no internal leakage in the oil cylinder.
为进一步提高船舶运动多自由度模拟装置的安全性,本申请中的泵站设有油位报警,油位低于60%时出现报警;同时设置温度传感器,用于检测液压油温度,当液压油温度高于50度时,散热系统启动,低于40度时,散热系统关闭,油温高于60度时系统报警,系统将关闭。In order to further improve the safety of the multi-degree-of-freedom simulation device for ship motion, the pump station in this application is equipped with an oil level alarm, and an alarm occurs when the oil level is lower than 60%; When the oil temperature is higher than 50 degrees, the cooling system will start, when it is lower than 40 degrees, the cooling system will be shut down, and when the oil temperature is higher than 60 degrees, the system will alarm and the system will shut down.
设置油污报警,系统采用多级清洁过滤,每个滤芯器上装有堵塞传感器,当滤芯器快要到更换时间时,系统会提示。Set the oil pollution alarm, the system adopts multi-stage cleaning and filtration, and each filter element is equipped with a clogging sensor. When the filter element is about to be replaced, the system will prompt.
现场设置多处急停按键,当系统失去控制时可使用紧急按键,系统紧急停机,船舶运动多自由度模拟装置处于固定状态。There are multiple emergency stop buttons on site. When the system is out of control, the emergency button can be used to stop the system in an emergency, and the multi-degree-of-freedom simulation device of ship motion is in a fixed state.
为提高船舶运动多自由度模拟装置结构的稳定性,本申请中的船舶运动多自由度模拟装置还包括支撑轴5,支撑轴5的底端固定连接于第四层框架41的中心,支撑轴5穿过第三层底板31的中心,与第二层框架21底端的中心转动连接。In order to improve the stability of the structure of the multi-degree-of-freedom simulation device for ship motion, the multi-degree-of-freedom simulation device for ship motion in this application also includes a support shaft 5, and the bottom end of the support shaft 5 is fixedly connected to the center of the fourth-
支撑轴5的顶端、两个纵摇油缸32的活塞杆顶端以及两个横摇油缸33的活塞杆顶端均与第二层框架21的底端转动连接,构成五个活动支点,可实现第二层框架21的纵摇、横摇,进而带动与第二层框架211相连的第一层平台1的纵摇与横摇。The top end of the support shaft 5, the top ends of the piston rods of the two
本申请优选支撑轴5的顶端、两个纵摇油缸32的活塞杆顶端以及两个横摇油缸33的活塞杆顶端均设置有万向球6,第二层框架21底端的相应位置处设置有与各万向球6相适配的球头孔座212,通过将万向球6设置于相应的球头孔座212内,使得支撑轴5的顶端、两个纵摇油缸32的活塞杆顶端、两个横摇油缸33的活塞杆顶端均与第二层框架21的铰接,从而实现支撑轴5、两个纵摇油缸32、两个横摇油缸33与第二层框架21的转动连接。In the present application, it is preferred that the top end of the support shaft 5, the top ends of the piston rods of the two
本发明提供的船舶运动多自由度模拟装置,通过横向油缸22、纵摇油缸32、横摇油缸33以及偏航油缸42来驱动平台进行运动,其中四种驱动油缸即可独立运动,也可进行复合运动,使得该船舶运动的模拟装置在水平方向上,能够模拟船舶的横向移动与纵向移动,在姿态上,能够模拟船舶的横摇(侧滚)运动、纵摇(俯仰)运动以及偏航运动;同时,本申请提供的船舶运动多自由度模拟装置的结构合理、紧凑,特别是该模拟装置的总高度较低,如该船舶运动多自由度模拟装置的总高小于450mm。为此,本申请中的各结构均进行了小型化设计,对每个零部件的尺寸进行控制。The multi-degree-of-freedom simulation device for ship motion provided by the present invention drives the platform to move through the
本发明的另一目的在于提供一种船舶运动多自由度模拟方法,该模拟方法通过如上所述的船舶运动多自由度模拟装置实现;为便于对船舶运动的模拟过程进行精确控制,本申请中的船舶运动多自由度模拟装置还包括控制模块,该控制模块与船舶运动多自由度模拟装置通过信号连接,具体的,横向油缸22、纵摇油缸32、横摇油缸33以及偏航油缸42均与控制模块信号连接。Another object of the present invention is to provide a multi-degree-of-freedom simulation method for ship motion, which is realized by the above-mentioned multi-degree-of-freedom simulation device for ship motion; in order to facilitate precise control of the simulation process of ship motion, the The ship motion multi-degree-of-freedom simulation device also includes a control module, which is connected with the ship's motion multi-degree-of-freedom simulation device through signals. Signal connection to the control module.
该船舶运动多自由度模拟方法包括如下步骤:The multi-DOF simulation method for ship motion includes the following steps:
控制模块接收模拟运动指令;The control module receives the simulated motion command;
若模拟运动为横向运动,则控制横向油缸22运行;If the simulated movement is a lateral movement, the
若模拟运动为纵摇运动,则控制两个纵摇油缸32运行;If the simulated motion is a pitch motion, the two
若模拟运动为横摇运动,则控制两个横摇油缸33运行;If the simulated motion is a rolling motion, the two rolling
若模拟运动为偏航运动,则控制偏航油缸42运行。If the simulated motion is a yaw motion, the
为提高模拟方法的智能化程度以及准确性,本申请中横向油缸22、纵摇油缸32、横摇油缸33以及偏航油缸42均与控制模块信号连接;其中控制模块具体包括人机接口计算机以及PAC,人机接口计算机用于接收用户的数据指令,并将船舶运动多自由度模拟装置的实时数据反馈显示在人机接口计算机的显示屏幕上;PAC用于采集船舶模拟装置的实时数据;具体的,使用过程中,使用者通过该控制模块中的计算机发出相应的指令,经以太网通讯,将该指令传送至与控制模块信号的连接的相应设备,如横向油缸22、纵摇油缸32、横摇油缸33以及偏航油缸42,相应的设备再根据收到的指令进行动作,实现对相应运动的模拟。In order to improve the intelligence and accuracy of the simulation method, in this application, the
具体进行模拟运动时,横向油缸22、纵摇油缸32、横摇油缸33以及偏航油缸42的运动方式参见上文,本文不再赘述。When the simulated motion is specifically performed, the motion modes of the
本发明提供的船舶运动的模拟方法,通过控制模块的设置,实现通过人机接口接收操作人员的指令,实现人机接口计算机与下位机之间的实时通信,实现船舶运动多自由度模拟装置的实时数据采集,实现液压伺服系统的本地控制与远程控制,实现对运动平台的伺服运动控制。The ship motion simulation method provided by the present invention, through the setting of the control module, realizes receiving the operator's instruction through the man-machine interface, realizes the real-time communication between the man-machine interface computer and the lower computer, and realizes the simulation of the ship motion multi-degree-of-freedom simulation device. Real-time data acquisition, realize local control and remote control of hydraulic servo system, and realize servo motion control of motion platform.
工作过程中,人机接口计算机、PAC、横向油缸22、纵摇油缸32、横摇油缸33、偏航油缸42、各油缸上设置的位移传感器、各油缸对应的伺服阀、液压泵站以及液压回路共同构成船舶运动多自由度模拟装置的电控系统,其中PAC实时采集各位移传感器的位移信息,并根据实时采集的信息以及接收的指令来生成相应的伺服阀的控制信号,伺服阀将该控制信号转换为相应的流量和压力输出,进而实现对相应油缸的控制。During the working process, the man-machine interface computer, PAC,
具体的,本申请中控制横向油缸22运行包括:Specifically, in the present application, controlling the operation of the
根据横向运动指令,计算横向油缸22活塞杆的第一标准位移;According to the lateral motion command, calculate the first standard displacement of the piston rod of the
根据横向油缸22上的位移传感器,获取横向油缸22活塞杆的第一实时位移;According to the displacement sensor on the
将第一实时位移与第一标准位移进行比对,若第一实时位移达到第一标准位移,则横向油缸22的活塞杆停止运行。The first real-time displacement is compared with the first standard displacement, and if the first real-time displacement reaches the first standard displacement, the piston rod of the
横向油缸22上的位移传感器与控制模块信号连接;其中第一标准位移值由具体的横向运动指令而定,该第一标准位移可以直接为横向运动指令中指定的位移值,也可以为在横向运动指令中指定的位移值基础上进行圆整、四舍五入等得到的位移值;运行过程中,控制模块采集横向油缸22上位移传感器的实时位移数据,记为第一实时位移,并将该第一实时位移与第一标准位移进行比对,若该第一实时位移未达到第一标准位移,则判定在横向油缸22的驱动下,第一层平台1的横向移动数值未达到横向模拟运动的需求,则横向油缸22的活塞杆继续沿原运动方向进行运动;相反,当第一实时位移达到第一标准位移时,判定在该横向油缸22的驱动下,第一层平台1的横向移动数值满足了横向模拟运动的需求,则控制横向油缸22的活塞杆停止运行;若仍需要模拟沿反向横向运动,则控制模块接收与上述方向相反的横向运动指令,再通过上述控制过程,使横向油缸22继续带动第一层平台1沿反方向进行横向运动,本文对反方向横向运动的控制过程不再赘述。The displacement sensor on the
控制两个纵摇油缸32运行包括:Controlling the operation of the two
根据纵摇运动指令,获取纵摇角度;Obtain the pitch angle according to the pitch motion command;
根据纵摇角度,确定两个纵摇油缸32的活塞杆之间的第一标准高度差值;According to the pitch angle, determine the first standard height difference between the piston rods of the two
根据两个纵摇油缸32上的位移传感器,获取两个纵摇油缸32的活塞杆之间的第一实时高度差值;obtaining the first real-time height difference between the piston rods of the two pitching
将第一实时高度差值与第一标准高度差值进行比对,若第一实时高度差值达到第一标准高度差值,则两个纵摇油缸32的活塞杆停止运行。The first real-time height difference is compared with the first standard height difference, and if the first real-time height difference reaches the first standard height difference, the piston rods of the two pitching
本申请以纵摇运动指令中,指定纵摇角度为±5°为例,对纵摇运动的模拟过程进行说明;本申请优选两个纵摇油缸32到支撑轴5的距离均为400mm;控制模块根据纵摇角度,确定两个纵摇油缸32活塞杆的垂直移动距离为±35mm时,第一运动平台1的纵摇角度为±5°,即第一标准高度差值为70mm;两个纵摇油缸32差动工作,实时监测两个纵摇油缸32上的位移传感器的位移值,并将两个位移的数值相加,来得到第一实时高度差值;控制模块将第一实时高度差值与第一标准高度差值进行比对,若第一实时高度差值未达到第一标准高度差值,即未达到70mm,则判定第一层平台1的纵摇角度未达到指令中的±5°,则控制两个纵摇油缸32的活塞杆继续按原有方向运动;相反,若第一实时高度差值达到第一标准高度差值,即达到70mm,则判定第一层平台1的纵摇角度已达到指令中的±5°,满足模拟需求,则控制两个纵摇油缸32的活塞杆停止运动;若需要模拟船舶沿反方向继续进行纵摇运动,则控制模块继续接收纵摇指令,按照上述控制过程使两个纵摇油缸32继续带动第一层平台1向反方向继续进行纵摇运动,以此往复,直至控制模块接收到纵摇运动停止指令,则两个纵摇油缸32停止运行。In this application, in the pitch motion command, the specified pitch angle is ±5° as an example, to illustrate the simulation process of the pitch motion; this application preferably the distance between the two
控制两个横摇油缸33运行包括:Controlling the operation of the two
根据横摇运动指令,获取横摇角度;Obtain the roll angle according to the roll motion command;
根据横摇角度,确定两个横摇油缸33的活塞杆之间的第二标准高度差值;According to the roll angle, determine the second standard height difference between the piston rods of the two
根据两个横摇油缸33上的位移传感器,获取两个横摇油缸33的活塞杆之间的第二实时高度差值;Obtain the second real-time height difference between the piston rods of the two
将第二实时高度差值与第二标准高度差值进行比对,若第二实时高度差值达到第二标准高度差值,则两个横摇油缸33的活塞杆停止运行。The second real-time height difference is compared with the second standard height difference, and if the second real-time height difference reaches the second standard height difference, the piston rods of the two
本申请以横摇运动指令中,指定横摇角度为±7°为例,对横摇运动的模拟过程进行说明;本申请优选两个横摇油缸33到支撑轴5的距离均为280mm;控制模块根据横摇角度,确定两个横摇油缸33活塞杆的垂直移动距离为±35mm时,第一运动平台1的纵摇角度为±7°,即第二标准高度差值为70mm;两个横摇油缸33差动工作,实时监测两个横摇油缸33上的位移传感器的位移值,并将两个位移的数值相加,来得到第二实时高度差值;控制模块将第二实时高度差值与第二标准高度差值进行比对,若第二实时高度差值未达到第二标准高度差值,即未达到70mm,则判定第一层平台1的横摇角度未达到指令中的±7°,则控制两个横摇油缸33的活塞杆继续按原有方向运动;相反,若第二实时高度差值达到第二标准高度差值,即达到70mm,则判定第一层平台1的横摇角度已达到指令中的±7°,满足模拟需求,则控制两个横摇油缸33的活塞杆向停止运动;若需要模拟船舶沿反方向继续进行横摇运动,则控制模块继续接收横摇指令,按照上述控制过程使两个横摇油缸33继续带动第一层平台1向反方向进行横摇运动,以此往复,直至控制模块接收到横摇运动停止指令,则两个横摇油缸33停止运行。In this application, the specified roll angle is ±7° in the roll motion command as an example to illustrate the simulation process of the roll motion; this application preferably the distance between the two
控制偏航油缸42运行包括:Controlling the operation of the
根据偏航运动指令,获取偏航角度;Obtain the yaw angle according to the yaw motion command;
根据偏航角度,获取偏航油缸42的活塞杆的第二标准位移;obtaining the second standard displacement of the piston rod of the
根据偏航油缸42上的位移传感器,获取偏航油缸42的活塞杆的第二实时位移;Acquire the second real-time displacement of the piston rod of the
将第二实时位移与第二标准位移进行比对,若第二实时位移达到第二标准位移,则偏航油缸42停止运行。The second real-time displacement is compared with the second standard displacement, and if the second real-time displacement reaches the second standard displacement, the
本申请以偏航运动指令中,指定偏航角度为±10°为例,对偏航运动的模拟过程进行说明;本申请优选偏航油缸42为水平放置,偏航油缸42的轴线到支撑轴5的距离为280mm;控制模块根据偏航角度,确定偏航油缸42活塞杆的水平移动距离为±50mm时,第一运动平台1的偏航角度为±10°,即第二标准位移为±50mm;实时监测偏航油缸42上的位移传感器的位移值,来得到第二实时位移;控制模块将第二实时位移与第二标准位移进行比对,若第二实时位移未达到第二标准位移,即未达到±50mm,则判定第一层平台1的偏航角度未达到指令中的±10°,则控制偏航油缸42的活塞杆继续按原有方向运动;相反,若第二实时位移达到第二标准位移,即达到±50mm,则判定第一层平台1的偏航角度已达到指令中的±10°,满足模拟需求,则控制偏航油缸42的活塞杆停止伸缩运动,完成偏航运动模拟。In this application, the yaw movement instruction is specified to be ±10° as an example to illustrate the simulation process of the yaw movement; in this application, the
参见图10所示,本发明提供的船舶运动多自由度模拟方法,每套油缸与相应的伺服阀、位移传感器、相应的控制器组成平台伺服循环回路,通过计算机进行控制,实现对相应运动的模拟;其中附图10中的“1#”、“2#”、“3#”、“4#”均可用于指代本申请中与横向油缸22、两个纵摇油缸32、两个横摇油缸33以及偏航油缸42之中的任一油缸。Referring to Fig. 10, in the multi-degree-of-freedom simulation method of ship motion provided by the present invention, each set of oil cylinders and corresponding servo valves, displacement sensors, and corresponding controllers form a platform servo loop, which is controlled by a computer to realize the corresponding motion. Simulation; wherein "1#", "2#", "3#", "4#" in Figure 10 can be used to refer to the
虽然本公开披露如上,但本公开的保护范围并非仅限于此。本领域技术人员,在不脱离本公开的精神和范围的前提下,可进行各种变更与修改,这些变更与修改均将落入本发明的保护范围。Although the present disclosure is disclosed above, the scope of protection of the present disclosure is not limited thereto. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present disclosure, and these changes and modifications will fall within the protection scope of the present invention.
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