CN111861408A

CN111861408A - Loom order production front-end management datamation system and method

Info

Publication number: CN111861408A
Application number: CN202010727116.0A
Authority: CN
Inventors: 张平; 黄美成
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-07-26
Filing date: 2020-07-26
Publication date: 2020-10-30

Abstract

The invention discloses a loom order production front end management datamation system and method, the loom order production front end management datamation method, step 1, input order; the order entry comprises the steps of editing order numbers, and determining the number, style, color, size and process of the order; after the order is input, the order is stored or uploaded to a database in a server; step 2, loom distribution; associating an order with the loom and designating a weaver to operate the loom; the weaver has a unique job number; through a distribution interface, an operator orders one or more looms and arranges the looms, and the plurality of looms are displayed on one interface and arranged for one or more looms at a time; the distribution result is stored in a database; and step 3, reporting the workload. The loom order production front-end management datamation system and method can datamation the front-end procedure of production, thereby being beneficial to realizing the full datamation of the production flow of a factory.

Description

Loom order production front-end management datamation system and method

Technical Field

The invention relates to a loom order production front-end management datamation system and a method.

Background

In a factory with a weaving machine, such as a sock factory, the management of the front end of the factory comprises order management, weaving machine management and number reporting and wage management, the traditional mode adopts manual record management, such as arranging the weaving machine on site by a manager, exchanging process requirements and cautions, distributing production specifications, counting and recording the workload by the manager after the loom finishes certain workload; calculating payroll based on the recorded work volume;

in addition, the management of the subsequent process is based on the phenanthrene ticket management, in the prior art, after the phenanthrene tickets are printed in advance, corresponding phenanthrene tickets are selected from the printed phenanthrene tickets and are pasted on the box body, and the subsequent management is carried out; due to the fact that the styles of the socks are large, finding out the corresponding fei tickets from a plurality of fei tickets is very difficult.

In summary, in the prior art, a plurality of managers are needed to manually manage the front-end process, and the efficiency is low and errors are easy to occur. Moreover, the management layer of the factory cannot directly pay attention to the progress of the order, the datamation degree is low, the working efficiency is seriously influenced, and the factory cannot be in seamless joint with the subsequent automatic process;

therefore, there is a need for a loom order production front end management data system and method.

Disclosure of Invention

The invention aims to solve the technical problem of providing a loom order production front end management datamation system and a method thereof, which can datamation the production front end procedure, thereby being beneficial to realizing the full datamation of the production flow of a factory.

The technical solution of the invention is as follows:

a loom order production front end management datamation method comprises the following steps:

step 1, entering order (also called new order)

The order entry comprises the steps of editing order numbers (also called order names), and determining the number, style, color, size and process of the orders;

after the order is input, the order is stored or uploaded to a database in a server;

step 2, loom distribution, also called loom and loom operation worker work distribution;

associating (assigning, allocating) an order to the loom and assigning the loom who operates the loom; the weaver has a unique job number (the job number can be in one-to-one correspondence with the mobile phone number);

ordering and scheduling by an operator (typically a manager) for one or more looms via a distribution interface, the plurality of looms being displayed on an interface for scheduling for one or more looms at a time;

the distribution result is stored in a database;

step 3, reporting the number of the workload

The workload reporting is the workload that the weaver declares to have completed;

after finishing a certain workload, inputting the finished workload on a count interface by a weaver; displaying the corresponding order when counting; further, the displayed content includes the amount of work that the order has completed, and the amount of work remaining;

a loom worker can check the process requirements and the notice information marked for the machine by background management through a terminal (such as a smart phone);

and uploading the data of the counts to a server.

By the step, the front-end data of the factory is preliminarily realized, and other processes at the back end are all carried out based on the front-end data;

further comprising the step 4: printing a label;

the labels correspond to the amount of work done in the order (e.g., the amount of completion is one box for printing one label);

the labeling step is also called printing film, wherein film refers to film, namely film in English, and labels are formed in factories; in the present invention, a certain meaning is a box label, i.e. a label of a box; because of the production of the knitted sock, the subsequent process of the loom is counted in boxes, not in double or single.

When the number is reported, the number is indicated, one bundle is 12 pairs or 10 pairs, and one box is generally 50 bundles; the bundle number of a specific box can be specified in advance; the printing label is used for calculating wages for subsequent process counting and managing work progress;

printing the label in any one of the following ways:

mode 1: based on the number of the weaver, the interface of the printing label can be entered immediately;

mode 2: after the loom logs in, generating a label pattern based on the number of the loom;

mode 3: selecting the searched order based on the search condition, and generating a label pattern;

the search conditions may include time period, color, size, style name, order number, whether the box is full, whether the label has been printed, whether the follow-up procedure has been scanned, and whether the number has been reported; in general, the label can be printed after the number is reported, but in special cases, such as a small style, the label is easy to find, and the label can be printed in advance according to an order under the condition of no number report;

implementation of the printing action:

the first mode is operated on a mobile phone and is printed by a Bluetooth printer;

in the second mode, printing is carried out on a PC through a Bluetooth printer or a wired printer;

in the third mode, a printing instruction is written into a background server on a mobile phone or a PC, and a computer or the mobile phone connected with a printer reads the printing instruction of a database at regular time and executes the printing instruction.

Performing phenanthrene scanning and subsequent process management;

sweeping: scanning a label through a mobile phone or a Bluetooth scanning gun, acquiring information (label id, order information can be read from a server based on the id) in the label, selecting or setting a process and a job number, writing the sweep film information (the label id, the process job number and the like) into the server, and storing a sweep film record;

managing subsequent processes, namely performing subsequent processes based on sweep, wherein the subsequent processes comprise calculation workload and accounting wages (also can comprise actions of warehousing, ex-warehouse and the like) aiming at other processes of semi-finished products;

in addition, a report (payroll table) is generated according to the workload report of the weaving workers, thereby realizing digital management of the payroll, and inquiring the payroll, the workload and the finishing quantity of the weaving machines at any time.

In step 2, an automatic transfer machine can be further arranged;

when the looms are allocated, a plurality of orders are allocated to a certain loom, the sequence is set, and when the remaining number of the current order is equal to 0 (indicating that the set workload of the order is finished) or less than zero (indicating that more than the preset number is made), the next allocated order is taken as the current order.

Specifically, the corresponding relation between the last completed order and the loom is deleted, the next unfinished order is replaced and written into the server, the client refreshes and reads the order loom distribution information again, and the next order is generated; thus, several orders can be arranged at one time; the high-efficiency propulsion of production is guaranteed;

in step 2, the process requirements and the notice information are added during the distribution work.

A loom order production front end management datamation system comprises a server, a printer and a terminal; the terminal is in communication connection with the server, and the printer is in communication connection with the terminal or other terminals capable of accessing the server;

the server is used for storing the following information and the information related to the information: weaving account information, loom information and order related information; the system can further comprise account information of an administrator, wherein the administrator refers to a boss of a factory or a quality chief and the like and has a right item to check the progress of all orders;

the printer is used for printing the phenanthrene ticket;

the terminal is used for inputting workload information and arranging the loom to work;

the method is adopted to implement the loom order production front end management datamation. The server is a local server or a cloud server;

the terminal is a PC (personal computer), an intelligent mobile phone or an intelligent tablet computer.

The server is a cloud server.

The terminal is provided with a data input module, a loom setting module and a printing setting module;

the data entry module is used for entering the workload and the order related data;

the loom setting module is used for setting the association of a loom, a worker and an order;

the printing setting module is used for setting a ticket printing mode and sending a printing instruction.

Has the advantages that:

the loom order production front-end management datamation system and method of the invention have the following advantages:

1. the full-data management is adopted, so that the management standardization is realized, and disordered reporting, false reporting, under reporting and false reporting are avoided;

2. the printing of fei Ticket scene, printing after based on the number of counts has avoided current style many, and the label is many. The problem of label confusion that the label cannot be found.

3. The labor cost is saved; the loom management personnel and the outgoing and factory counter personnel are saved; the work plan and the notice are directly transmitted to the weaver (the number of the previous reports is reported by the manager), paperless management is adopted, signature is not needed, and errors caused by handover are avoided.

4. The weaver uses the account number pre-allocated in the factory, or inputs the mobile phone number to automatically register the account number (the system automatically allocates the work number); the management is convenient.

5. A manager of the factory can master the production process of each order in real time without dry end reporting and check the real-time operation condition of the factory; meanwhile, the weaver can inquire the workload and the corresponding wages in real time, and the pressure of calculating the wages by a financial department is also reduced.

In a word, the loom order production front-end management datamation system and the loom order production front-end management datamation method can obviously improve the production efficiency and the management efficiency, and are favorable for realizing the full-flow datamation and automation of a factory.

Drawings

FIG. 1 is a schematic diagram of an edit order interface;

FIG. 2 is a diagram of an interface after order storage;

FIG. 3 is a diagram of a loom management interface;

FIG. 4 is a diagram of a view of a loom order placement interface;

FIG. 5 is one illustration of a tally interface diagram;

FIG. 6 is a second drawing of a tally interface;

FIG. 7 is a view of a view payroll interface;

FIG. 8 is one of the interface diagrams for typing phenanthrene;

FIG. 9 is a second drawing of the Pinghui interface;

FIG. 10 is a reference drawing of a play pattern;

FIG. 11 is a view of a broom interface;

FIG. 12 is an interface diagram of post-sweep entry.

Detailed Description

The invention will be described in further detail below with reference to the following figures and specific examples:

example 1: referring to fig. 1-12, a loom order production front end management datamation method includes the following steps:

step 1, entering order (also called new order)

Referring to fig. 1, entering an order includes editing an order number (also called an order name), determining the number, style, color, size, and process of the order;

entered orders see FIG. 2, where 2007-vgg is the newly entered order;

interface for loom distribution see fig. 3; after the looms are distributed, the order queue corresponding to a certain loom can be inquired, see atty 4;

the distribution result is stored in a database;

step 3, reporting the number of the workload

Number of hits interface referring to fig. 5 and 6, the number of whites in the order is 50, the hits 13, -37 indicate that the remaining 37 pieces are not completed; after the number is reported, the payroll can be inquired through a payroll inquiry interface shown in FIG. 7; in the figure 701 is the job number, hmc is the pinyin abbreviation of the employee name.

and uploading the data of the counts to a server.

further comprising the step 4: printing a label;

after the number of the printed images reaches the full box, printing can be started, the printing interface is shown in a figure 8 and a figure 9 (wherein, the figure 8 is a mobile phone App interface, and the figure 9 is a PC interface), a Fizeau ticket pattern appears when one record is selected, the pattern is shown in a figure 10, a composite code is adopted in the pattern, namely, the pattern is provided with a two-dimensional code and a bar code and is introduced with text information, and the text information comprises parameters such as order numbers, colors, number, code types and the like;

printing the label in any one of the following ways:

implementation of the printing action:

Performing phenanthrene scanning and subsequent process management;

see fig. 11 for the interface of scanning, and after scanning, the interface is as shown in fig. 12, and the subsequent processes, such as receiving and warehousing, scaling, etc., are displayed in the interface.

In step 2, an automatic transfer machine can be further arranged;

the printer is used for printing the phenanthrene ticket;

The server is a cloud server.

Claims

1. A loom order production front end management datamation method is characterized by comprising the following steps:

step 1, entering an order;

the order entry comprises the steps of editing order numbers, and determining the number, style, color, size and process of the order;

step 2, loom distribution;

associating an order with the loom and designating a weaver to operate the loom; the weaver has a unique job number;

through a distribution interface, an operator orders one or more looms and arranges the looms, and the plurality of looms are displayed on one interface and arranged for one or more looms at a time;

the distribution result is stored in a database;

step 3, reporting the number of the workload

after finishing a certain workload, inputting the finished workload on a count interface by a weaver; displaying the corresponding order when counting;

and uploading the data of the counts to a server.

2. The loom order production front end management datamation method of claim 1, further comprising the step of 4: printing a label;

the label corresponds to the workload completed in the order;

printing the label in any one of the following ways:

implementation of the printing action:

3. The loom order production front end management datamation method according to claim 1, characterized in that a sweep procedure and a follow-up procedure management;

sweeping: scanning a label through a mobile phone or a Bluetooth scanning gun, acquiring information in the label, selecting or setting a procedure and a job number, writing the film scanning information into a server, and storing a film scanning record;

and (4) managing subsequent processes based on the sweep, wherein the subsequent processes comprise the calculation workload and the accounting wage aiming at the other processes of the semi-finished product.

4. The loom order production front end management datamation method of claim 1, wherein in step 2, an automatic transfer machine can be further provided;

when the looms are distributed, a plurality of orders are distributed to a certain loom, the sequence is set, and when the remaining number of the current order is equal to 0 or less than zero, the next distributed order is used as the current order.

5. The method for loom order production front end management datamation according to any one of claims 1 to 4, characterized in that in step 2, the allocation work is additionally labeled with process requirements and notice information.

6. A loom order production front end management data system is characterized by comprising a server, a printer and a terminal; the terminal is in communication connection with the server, and the printer is in communication connection with the terminal or other terminals capable of accessing the server;

the server is used for storing the following information and the information related to the information: weaving account information, loom information and order related information;

the printer is used for printing the phenanthrene ticket;

implementing loom order production front end management datamation using the method of claims 1-5.

7. The loom order production front end management datamation system of claim 6, wherein said terminal is a PC, a smart phone or a smart tablet.

8. Loom order production front end management datamation system according to claim 6, characterized in that the server is a cloud server.

9. The loom order production front end management datamation system according to claim 6, characterized in that the terminal has a data entry module, a loom setting module and a print setting module;