CN111857191A - Method, device, equipment and storage medium for controlling liquid medicine in circuit board manufacturing process - Google Patents
Method, device, equipment and storage medium for controlling liquid medicine in circuit board manufacturing process Download PDFInfo
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- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D7/00—Control of flow
- G05D7/06—Control of flow characterised by the use of electric means
- G05D7/0617—Control of flow characterised by the use of electric means specially adapted for fluid materials
- G05D7/0629—Control of flow characterised by the use of electric means specially adapted for fluid materials characterised by the type of regulator means
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- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
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Abstract
本发明提供一种电路板制造过程中药水控制方法、装置、设备及存储介质,通过超声波流量计采用非接触式的流量测量方式获取药水供应管道中的实时药水流量,不需要对药水供应管道进行切割和其它辅助性的处理,提高安装和维护的便捷性和安全性,降低生产过程的操作风险,不对车间环境、生产设备、操作人员构成安全隐患,同时也有效避免药水对流量计的腐蚀和损害,提升其使用寿命;此外超声波流量计精度和稳定性较高,能够更加快速、精准的监控实时药水流量,根据实时药水流量控制药水供应管道的自动控制阀,提高电路板制造过程中药水加入过程的自动化程度,提高药水控制的精确度,提高电路板产品品质稳定性。
The invention provides a medicine control method, device, equipment and storage medium in a circuit board manufacturing process. The ultrasonic flowmeter adopts a non-contact flow measurement method to obtain the real-time medicine flow in the medicine supply pipeline, and does not need to carry out the medicine supply pipeline. Cutting and other auxiliary treatments improve the convenience and safety of installation and maintenance, reduce the operational risk of the production process, do not pose a potential safety hazard to the workshop environment, production equipment and operators, and also effectively avoid the corrosion of the flowmeter by the liquid medicine. In addition, the ultrasonic flowmeter has high accuracy and stability, which can monitor the real-time liquid flow more quickly and accurately, and control the automatic control valve of the liquid supply pipeline according to the real-time liquid flow, so as to improve the addition of liquid medicine in the circuit board manufacturing process. The degree of automation of the process improves the accuracy of potion control and improves the stability of circuit board product quality.
Description
技术领域technical field
本发明涉及印刷电路板技术领域,尤其涉及一种电路板制造过程中药水控制方法、装置、设备及存储介质。The present invention relates to the technical field of printed circuit boards, and in particular, to a method, device, equipment and storage medium for controlling liquid medicine in a manufacturing process of a circuit board.
背景技术Background technique
电路板工艺流程比较复杂,包含了多个湿制程和干制程工艺流程,其中,湿制程包含如电镀、图形线路制作、表面阻焊和化学沉镍金等。通常情况下,湿制程是采用生产线的方式生产,包含多个小工段,工艺过程中应用了多种多样的化学药品,大宗类的药水主要有硫酸、过硫酸钠、盐酸和氢氧化钠等,均属于强酸和强碱高危化学品,对过程监管要求较高。生产过程中为了减少人工操作,改善车间生产环境,降低生产安全风险,通常采用中央供药系统对湿制程进行统一的大宗类药水配送。The circuit board process is relatively complex, including a number of wet and dry processes. Among them, the wet process includes electroplating, pattern circuit production, surface solder mask, and chemical immersion nickel gold. Usually, the wet process is produced by a production line, including multiple small sections, and a variety of chemicals are used in the process. All belong to high-risk chemicals of strong acid and strong alkali, and have higher requirements for process supervision. In the production process, in order to reduce manual operations, improve the workshop production environment, and reduce production safety risks, the central drug supply system is usually used to distribute bulk liquid medicines for the wet process.
在使用与管理过程中,一般通过自动添加系统统一输送至车间的暂存桶,目前业内主流设计是采用叶轮式流量计,对湿制程生产线的药水流速和消耗量进行监控与统计,此流量计安装方式是串接在管路上,安装过程中需要将药水管道切断,在其内壁插入流量计感应叶轮,然后对管道切口进行热熔焊接,再通过密封圈胶垫配合密封。In the process of use and management, it is generally transported to the temporary storage bucket of the workshop through the automatic adding system. At present, the mainstream design in the industry is to use an impeller flowmeter to monitor and count the flow rate and consumption of the liquid medicine in the wet process production line. This flowmeter The installation method is to connect the pipeline in series. During the installation process, the liquid medicine pipeline needs to be cut off, the flowmeter induction impeller is inserted into the inner wall, and then the pipeline incision is hot-melt welded, and then sealed with the sealing ring and rubber gasket.
现有模式在实际使用过程中,受化学药水腐蚀性的影响容易出现热熔焊接位脱焊、密封圈老化、流量计探头叶轮异常等情况,导致药水流量监控过程统计不准确,影响生产线工艺参数的变化,造成产品生产品质异常,严重情况下有可能出现管道药水泄漏,污染生产车间环境,对工作人员的身体健康构成威胁,不利于可持续生产管理;此外若流量计叶轮异常,设备维修过程复杂、效率低,更换和拆开流量计时管道内残留的药水存在操作上的安全隐患;中央供药系统中药水种类多、属性复杂,存在腐蚀、挥发、易燃等特性,容易对车间设备机体和配套装置造成伤害,带来严重安全隐患,加速设备老化与损坏。In the actual use process of the existing mode, due to the influence of the corrosiveness of the chemical liquid, it is easy to cause the hot-melt welding position to de-solder, the aging of the sealing ring, the abnormality of the flowmeter probe impeller, etc., which lead to inaccurate statistics of the liquid flow monitoring process and affect the process parameters of the production line. Changes in the production quality of the product will cause abnormal production quality. In severe cases, there may be leakage of pipeline medicine, polluting the production workshop environment, posing a threat to the health of the staff, and is not conducive to sustainable production management; in addition, if the flowmeter impeller is abnormal, the equipment maintenance process Complex and low efficiency, the residual liquid medicine in the pipeline when replacing and disassembling the flowmeter has potential safety hazards in operation; the liquid medicine in the central drug supply system has many types, complex properties, and has characteristics such as corrosion, volatilization, and flammability, which is easy to damage the equipment body of the workshop. It can cause damage to the supporting devices, bring serious safety hazards, and accelerate the aging and damage of equipment.
发明内容SUMMARY OF THE INVENTION
本发明提供一种电路板制造过程中药水控制方法、装置、设备及存储介质,以提高电路板制造过程中流量计安装和维护的便捷性和安全性,降低生产过程的操作风险。The present invention provides a method, device, equipment and storage medium for controlling liquid medicine in a circuit board manufacturing process, so as to improve the convenience and safety of flowmeter installation and maintenance in the circuit board manufacturing process, and reduce the operation risk in the production process.
本发明的第一方面是提供一种电路板制造过程中药水控制方法,包括:A first aspect of the present invention is to provide a method for controlling liquid medicine in a circuit board manufacturing process, comprising:
利用超声波流量计获取电路板生产线中药水供应管道中的实时药水流量,其中药水供应管道连接中央供药系统与生产线药水槽;Use the ultrasonic flowmeter to obtain the real-time liquid medicine flow in the liquid medicine supply pipeline in the circuit board production line, wherein the liquid medicine supply pipeline connects the central medicine supply system and the liquid medicine tank of the production line;
根据所述实时药水流量控制所述药水供应管道的自动控制阀,实现对药水的加入过程进行控制。The automatic control valve of the medicinal solution supply pipeline is controlled according to the real-time medicinal solution flow, so as to control the adding process of the medicinal solution.
进一步的,所述超声波流量计通过固定夹钳固定于所述药水供应管道的外侧壁。Further, the ultrasonic flowmeter is fixed to the outer side wall of the medicinal solution supply pipe by a fixed clamp.
进一步的,所述根据所述实时药水流量控制所述药水供应管道的自动控制阀,包括:Further, the automatic control valve for controlling the medicinal solution supply pipeline according to the real-time medicinal solution flow includes:
根据所述实时药水流量、以及预设目标流量调节所述自动控制阀,以使所述实时药水流量保持在所述预设目标流量。The automatic control valve is adjusted according to the real-time liquid medicine flow rate and the preset target flow rate, so that the real-time liquid medicine flow rate is maintained at the preset target flow rate.
进一步的,所述根据所述实时药水流量控制所述药水供应管道的自动控制阀,包括:Further, the automatic control valve for controlling the medicinal solution supply pipeline according to the real-time medicinal solution flow includes:
根据所述实时药水流量获取药水累计加入量;Obtain the cumulative addition amount of the potion according to the real-time potion flow;
根据所述药水累计加入量、所述药水的浓度以及预设目标加入量控制所述自动控制阀的开启或关闭。The opening or closing of the automatic control valve is controlled according to the cumulative addition amount of the liquid medicine, the concentration of the liquid medicine and the preset target addition amount.
进一步的,所述方法还包括:Further, the method also includes:
获取所述超声波流量计接收信号的强度;obtaining the strength of the received signal of the ultrasonic flowmeter;
根据所述超声波流量计接收信号的强度以及预设信号强度,控制所述超声波流量计发送信号的强度。The intensity of the signal sent by the ultrasonic flowmeter is controlled according to the intensity of the signal received by the ultrasonic flowmeter and the preset signal intensity.
本发明的第二方面是提供一种电路板制造过程中药水控制装置,包括:A second aspect of the present invention is to provide a liquid medicine control device in a circuit board manufacturing process, comprising:
获取模块,用于利用超声波流量计获取电路板生产线中药水供应管道中的实时药水流量,其中药水供应管道连接中央供药系统与生产线药水槽;The acquisition module is used to obtain the real-time liquid medicine flow in the liquid medicine supply pipeline in the circuit board production line by using the ultrasonic flowmeter, wherein the liquid medicine supply pipeline connects the central medicine supply system and the liquid medicine tank of the production line;
控制模块,用于根据所述实时药水流量控制所述药水供应管道的自动控制阀,实现对药水的加入过程进行控制。The control module is used for controlling the automatic control valve of the medicinal solution supply pipeline according to the real-time medicinal solution flow, so as to realize the control of the medicinal solution adding process.
进一步的,所述超声波流量计通过固定夹钳固定于所述药水供应管道的外侧壁。Further, the ultrasonic flowmeter is fixed to the outer side wall of the medicinal solution supply pipe by a fixed clamp.
进一步的,所述控制模块用于:Further, the control module is used for:
根据所述实时药水流量、以及预设目标流量调节所述自动控制阀,以使所述实时药水流量保持在所述预设目标流量。The automatic control valve is adjusted according to the real-time liquid medicine flow rate and the preset target flow rate, so that the real-time liquid medicine flow rate is maintained at the preset target flow rate.
进一步的,所述控制模块用于:Further, the control module is used for:
根据所述实时药水流量获取药水累计加入量;Obtain the cumulative addition amount of the potion according to the real-time potion flow;
根据所述药水累计加入量、所述药水的浓度以及预设目标加入量控制所述自动控制阀的开启或关闭。The opening or closing of the automatic control valve is controlled according to the cumulative addition amount of the liquid medicine, the concentration of the liquid medicine and the preset target addition amount.
进一步的,所述获取模块还用于:Further, the acquisition module is also used for:
获取所述超声波流量计接收信号的强度;obtaining the strength of the received signal of the ultrasonic flowmeter;
根据所述超声波流量计接收信号的强度以及预设信号强度,控制所述超声波流量计发送信号的强度。The intensity of the signal sent by the ultrasonic flowmeter is controlled according to the intensity of the signal received by the ultrasonic flowmeter and the preset signal intensity.
本发明的第三方面是提供一种电路板制造过程中药水控制设备,包括:超声波流量计、自动控制阀、存储器、以及处理器;A third aspect of the present invention is to provide a liquid medicine control device in a circuit board manufacturing process, including: an ultrasonic flowmeter, an automatic control valve, a memory, and a processor;
其中,所述超声波流量计用于获取电路板生产线中药水供应管道中的实时药水流量;Wherein, the ultrasonic flowmeter is used to obtain the real-time liquid medicine flow in the liquid medicine supply pipeline in the circuit board production line;
所述自动控制阀用于对药水供应管道中药水的加入过程进行控制;The automatic control valve is used to control the adding process of the liquid medicine in the liquid medicine supply pipeline;
所述存储器用于存储计算机程序;the memory is used to store computer programs;
所述处理器调用所述计算机程序,以执行如第一方面所述方法。The processor invokes the computer program to perform the method as described in the first aspect.
本发明的第四方面是提供一种计算机可读存储介质,其上存储有计算机程序;A fourth aspect of the present invention is to provide a computer-readable storage medium on which a computer program is stored;
所述计算机程序被处理器执行时实现如第一方面所述方法。The computer program, when executed by a processor, implements the method according to the first aspect.
本发明提供的电路板制造过程中药水控制方法、装置、设备及存储介质,通过利用超声波流量计获取电路板生产线中药水供应管道中的实时药水流量,其中药水供应管道连接中央供药系统与生产线药水槽;根据所述实时药水流量控制所述药水供应管道的自动控制阀,实现对药水的加入过程进行控制。本发明通过超声波流量计采用非接触式的流量测量方式获取药水供应管道中的实时药水流量,不需要对药水供应管道进行切割和其它辅助性的处理,提高安装和维护的便捷性和安全性,降低生产过程的操作风险,不对车间环境、生产设备、操作人员构成安全隐患,同时也有效避免药水对流量计的腐蚀和损害,提升其使用寿命;此外超声波流量计精度和稳定性较高,能够更加快速、精准的监控实时药水流量,根据实时药水流量控制药水供应管道的自动控制阀,提高电路板制造过程中药水加入过程的自动化程度,提高药水控制的精确度,提高电路板产品品质稳定性。The present invention provides a method, device, equipment and storage medium for controlling liquid medicine in the circuit board manufacturing process. The real-time liquid medicine flow in the liquid medicine supply pipeline in the circuit board production line is obtained by using an ultrasonic flowmeter, wherein the liquid medicine supply pipeline connects the central medicine supply system and the production line. The medicine tank; the automatic control valve of the medicine supply pipeline is controlled according to the real-time medicine flow, so as to realize the control of the medicine adding process. The invention adopts the non-contact flow measurement method to obtain the real-time liquid medicine flow in the liquid medicine supply pipeline through the ultrasonic flowmeter, does not need to cut the liquid medicine supply pipeline and other auxiliary processing, and improves the convenience and safety of installation and maintenance. It reduces the operational risk of the production process, does not pose a potential safety hazard to the workshop environment, production equipment and operators, and also effectively avoids corrosion and damage to the flowmeter by the liquid medicine, and improves its service life; in addition, the ultrasonic flowmeter has high accuracy and stability, and can Faster and more accurate monitoring of the real-time liquid medicine flow, control the automatic control valve of the liquid medicine supply pipeline according to the real-time liquid medicine flow, improve the automation degree of the liquid medicine adding process in the circuit board manufacturing process, improve the precision of the liquid medicine control, and improve the quality stability of the circuit board products .
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1为本发明实施例提供的电路板制造过程中药水控制方法流程图;1 is a flowchart of a method for controlling a medicinal solution in a circuit board manufacturing process provided by an embodiment of the present invention;
图2为本发明实施例提供的电路板制造过程中药水控制系统的示意图;2 is a schematic diagram of a liquid medicine control system in a circuit board manufacturing process provided by an embodiment of the present invention;
图3为本发明另一实施例提供的电路板制造过程中药水控制方法流程图;FIG. 3 is a flowchart of a method for controlling liquid medicine in a circuit board manufacturing process provided by another embodiment of the present invention;
图4为本发明另一实施例提供的电路板制造过程中药水控制方法流程图;FIG. 4 is a flowchart of a method for controlling liquid medicine in a circuit board manufacturing process provided by another embodiment of the present invention;
图5为本发明实施例提供的电路板制造过程中药水控制装置的结构图;5 is a structural diagram of a liquid medicine control device in a circuit board manufacturing process provided by an embodiment of the present invention;
图6为本发明实施例提供的电路板制造过程中药水控制设备的结构图。FIG. 6 is a structural diagram of a liquid medicine control device in a circuit board manufacturing process according to an embodiment of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
图1为本发明实施例提供的电路板制造过程中药水控制方法流程图,图2为电路板制造过程中药水控制系统的示意图。本实施例提供了一种电路板制造过程中药水控制方法,该方法具体步骤如下:FIG. 1 is a flowchart of a method for controlling liquid medicine in a circuit board manufacturing process according to an embodiment of the present invention, and FIG. 2 is a schematic diagram of a liquid medicine control system in a circuit board manufacturing process. The present embodiment provides a method for controlling liquid medicine in a circuit board manufacturing process, and the specific steps of the method are as follows:
S101、利用超声波流量计获取电路板生产线中药水供应管道中的实时药水流量,其中药水供应管道连接中央供药系统与生产线药水槽。S101 , using an ultrasonic flowmeter to acquire the real-time liquid medicine flow in the liquid medicine supply pipeline in the circuit board production line, wherein the liquid medicine supply pipeline is connected to the central medicine supply system and the liquid medicine tank of the production line.
在本实施例中,超声波流量计是通过检测流体流动对超声束(或超声脉冲)的作用以测量流量的仪表,是一种非接触式仪表,既可以测量大管径的介质流量,也可以用于不易接触和观察的介质的测量,测量准确度很高,几乎不受被测介质的各种参数的干扰,尤其可以解决其它仪表不能的强腐蚀性、非导电性、放射性及易燃易爆介质的流量测量问题。本实施例中可通过固定夹钳将超声波流量计固定于药水供应管道的外侧壁,其中药水供应管道连接中央供药系统与生产线药水槽,而不需要再经过暂存桶;检测流量过程中,由超声波流量计的发射器透过药水供应管道的外侧壁、以合适的角度向管道中的药水发射超声波信号,由接收机接收超声波信号,根据接收到的超声波信号获取药水供应管道中的实时药水流量。In this embodiment, the ultrasonic flowmeter is an instrument that measures the flow by detecting the action of the fluid flow on the ultrasonic beam (or ultrasonic pulse). It is used for the measurement of the medium that is not easy to touch and observe. The measurement accuracy is very high, and it is hardly disturbed by various parameters of the measured medium. Flow measurement of explosive media. In this embodiment, the ultrasonic flowmeter can be fixed on the outer side wall of the liquid medicine supply pipe by the fixed clamp, wherein the liquid medicine supply pipe is connected to the central medicine supply system and the liquid medicine tank of the production line, and does not need to pass through the temporary storage bucket; in the process of detecting the flow rate, The transmitter of the ultrasonic flowmeter transmits ultrasonic signals to the liquid medicine in the pipeline at a suitable angle through the outer wall of the liquid medicine supply pipe, and the receiver receives the ultrasonic signal, and obtains the real-time liquid medicine in the liquid medicine supply pipe according to the received ultrasonic signal. flow.
S102、根据所述实时药水流量控制所述药水供应管道的自动控制阀,实现对药水的加入过程进行控制。S102 , controlling the automatic control valve of the medicinal solution supply pipeline according to the real-time medicinal solution flow rate, so as to control the adding process of the medicinal solution.
在本实施例中,在获取实时药水流量后可根据实时药水流量控制药水供应管道的自动控制阀,具体包括通过控制自动控制阀的开度大小实现对药水流量的控制、通过控制自动控制阀的开启或关闭实现药水加入量或加入时机的控制等,通过根据实时药水流量控制自动控制阀,可实现对电路板制造过程中药水加入过程进行精准的控制。本实施例中可采用分析仪器对实时药水流量进行分析,生成控制信号,并通过反馈器将控制信号反馈给自动控制阀,以对药水的加入过程进行动态控制。In this embodiment, after obtaining the real-time liquid medicine flow, the automatic control valve of the liquid medicine supply pipeline can be controlled according to the real-time liquid medicine flow rate. Turning on or off realizes the control of the amount or timing of adding the potion, and by controlling the automatic control valve according to the real-time potion flow, the precise control of the potion adding process in the circuit board manufacturing process can be achieved. In this embodiment, an analytical instrument can be used to analyze the real-time liquid medicine flow, generate a control signal, and feed back the control signal to the automatic control valve through a feedback device, so as to dynamically control the adding process of the liquid medicine.
本实施例提供的电路板制造过程中药水控制方法,通过利用超声波流量计获取电路板生产线中药水供应管道中的实时药水流量,其中药水供应管道连接中央供药系统与生产线药水槽;根据所述实时药水流量控制所述药水供应管道的自动控制阀,实现对药水的加入过程进行控制。本实施例通过超声波流量计采用非接触式的流量测量方式获取药水供应管道中的实时药水流量,不需要对药水供应管道进行切割和其它辅助性的处理,提高安装和维护的便捷性和安全性,降低生产过程的操作风险,不对车间环境、生产设备、操作人员构成安全隐患,同时也有效避免药水对流量计的腐蚀和损害,提升其使用寿命;此外超声波流量计精度和稳定性较高,能够更加快速、精准的监控实时药水流量,根据实时药水流量控制药水供应管道的自动控制阀,提高电路板制造过程中药水加入过程的自动化程度,提高药水控制的精确度,提高电路板产品品质稳定性。In the method for controlling the medicinal solution in the circuit board manufacturing process provided by this embodiment, the real-time medicinal solution flow in the medicinal solution supply pipeline in the circuit board production line is obtained by using an ultrasonic flowmeter, wherein the medicinal solution supply pipeline connects the central medicinal solution supply system and the medicinal solution tank in the production line; The real-time liquid medicine flow controls the automatic control valve of the liquid medicine supply pipeline, and realizes the control of the adding process of the liquid medicine. In this embodiment, the ultrasonic flowmeter adopts a non-contact flow measurement method to obtain the real-time liquid medicine flow in the liquid medicine supply pipeline, and does not need to cut the liquid medicine supply pipeline and other auxiliary processing, which improves the convenience and safety of installation and maintenance. , reduce the operational risk of the production process, do not pose a safety hazard to the workshop environment, production equipment, and operators, and also effectively avoid the corrosion and damage of the liquid to the flowmeter, and improve its service life; in addition, the ultrasonic flowmeter has high accuracy and stability. It can monitor the real-time potion flow more quickly and accurately, and control the automatic control valve of the potion supply pipeline according to the real-time potion flow, improve the automation degree of the potion adding process in the circuit board manufacturing process, improve the accuracy of potion control, and improve the stability of circuit board product quality sex.
在上述实施例的基础上,S102所述的根据所述实时药水流量控制所述药水供应管道的自动控制阀,包括:On the basis of the above embodiment, the automatic control valve for controlling the medicinal solution supply pipeline according to the real-time medicinal solution flow described in S102 includes:
根据所述实时药水流量、以及预设目标流量调节所述自动控制阀,以使所述实时药水流量保持在所述预设目标流量。The automatic control valve is adjusted according to the real-time liquid medicine flow rate and the preset target flow rate, so that the real-time liquid medicine flow rate is maintained at the preset target flow rate.
在本实施例中,可以从生产线工艺参数获取药水的预设目标流量,然后将所述超声波流量计获取的实时药水流量与预设目标流量进行比较,当实时药水流量大于预设目标流量,则控制自动控制阀减小开度,从而降低实时药水流量,直至实时药水流量保持在所述预设目标流量;当实时药水流量小于预设目标流量,则控制自动控制阀增大开度,从而增加实时药水流量,直至实时药水流量保持在所述预设目标流量。通过动态的反馈机制实现对于药水流量的控制,提高药水流量控制精度。In this embodiment, the preset target flow rate of the liquid medicine can be obtained from the process parameters of the production line, and then the real-time liquid medicine flow rate obtained by the ultrasonic flowmeter is compared with the preset target flow rate. When the real-time liquid medicine flow rate is greater than the preset target flow rate, then Control the automatic control valve to reduce the opening degree, thereby reducing the real-time liquid medicine flow rate until the real-time liquid medicine flow rate is maintained at the preset target flow rate; when the real-time liquid medicine liquid flow rate is less than the preset target flow rate, the automatic control valve is controlled to increase the opening degree, thereby increasing the Real-time potion flow until the real-time potion flow remains at the preset target flow. The control of the liquid medicine flow is realized through a dynamic feedback mechanism, and the control accuracy of the liquid medicine flow is improved.
在上述任一实施例的基础上,如图3所示,所述根据所述实时药水流量控制所述药水供应管道的自动控制阀,还可包括:On the basis of any of the above embodiments, as shown in FIG. 3 , the automatic control valve for controlling the medicinal solution supply pipeline according to the real-time medicinal solution flow rate may further include:
S201、根据所述实时药水流量获取药水累计加入量;S201, obtaining the cumulative addition amount of the medicinal liquid according to the real-time medicinal liquid flow;
S202、根据所述药水累计加入量、所述药水的浓度以及预设目标加入量控制所述自动控制阀的开启或关闭。S202. Control the opening or closing of the automatic control valve according to the cumulative addition amount of the liquid medicine, the concentration of the liquid medicine, and a preset target addition amount.
在本实施例中,可根据实时药水流量统计药水累计加入量,根据药水累计加入量判断是否达到加入所需要的预设目标加入量,其中,预设目标加入量可以为药水体积、或者药水溶质质量。若预设目标加入量为药水体积,则可直接将药水累计加入量与预设目标加入量进行比较,当达到预设目标加入量,则控制自动控制阀关闭;若预设目标加入量为药水溶质质量,则可根据药水累计加入量以及药水的浓度获取累计加入的药水溶质质量,然后与预设目标加入量进行比较,当达到预设目标加入量,则控制自动控制阀关闭。In this embodiment, the cumulative addition amount of the liquid medicine can be counted according to the real-time liquid medicine flow rate, and it is judged whether the preset target addition amount required for the addition is reached according to the cumulative addition amount of the liquid medicine, wherein the preset target addition amount can be the liquid medicine volume or the liquid medicine solute. quality. If the preset target addition amount is the volume of the potion, the cumulative addition amount of the potion can be directly compared with the preset target addition amount. When the preset target addition amount is reached, the automatic control valve is controlled to close; if the preset target addition amount is the potion The solute mass can be obtained according to the cumulative addition amount of the potion and the concentration of the potion, and then compared with the preset target addition amount. When the preset target addition amount is reached, the automatic control valve is controlled to close.
本实施例中,所述预设目标加入量可以从生产线工艺参数获取,此外,也可以首先获取生产线药水槽的当前浓度,根据生产线药水槽的当前浓度以及预设目标浓度,获取所述预设目标加入量。In this embodiment, the preset target addition amount can be obtained from the process parameters of the production line. In addition, the current concentration of the medicinal water tank of the production line can also be obtained first, and the preset target concentration can be obtained according to the current concentration of the medicinal water tank of the production line and the preset target concentration. target addition.
在上述任一实施例的基础上,如图4所示,所述电路板制造过程中药水控制方法还可包括:On the basis of any of the above embodiments, as shown in FIG. 4 , the method for controlling the liquid medicine in the manufacturing process of the circuit board may further include:
S301、获取所述超声波流量计接收信号的强度;S301, obtaining the strength of the received signal of the ultrasonic flowmeter;
S302、根据所述超声波流量计接收信号的强度以及预设信号强度,控制所述超声波流量计发送信号的强度。S302. Control the intensity of the signal sent by the ultrasonic flowmeter according to the intensity of the signal received by the ultrasonic flowmeter and the preset signal intensity.
在本实施例中,由于药水供应管道内壁和外壁的堆积、生锈等对超声波信号的传输产生一定的阻碍,为了保证超声波流量计在长时间使用过程中超声波信号的稳定传输,可以实时或者定期获取超声波流量计接收信号的强度,并与预设信号强度进行比较,当接收信号的强度低于预设信号强度,则可提高超声波流量计发送信号的强度,以补偿超声波传输过程中信号强度的损失,保证超声波流量计的正常工作,提高流量检测精度。In this embodiment, due to the accumulation and rust of the inner and outer walls of the medicinal solution supply pipeline, the transmission of the ultrasonic signal is hindered to a certain extent. Obtain the strength of the signal received by the ultrasonic flowmeter and compare it with the preset signal strength. When the strength of the received signal is lower than the preset signal strength, the strength of the signal sent by the ultrasonic flowmeter can be increased to compensate for the change in signal strength during the ultrasonic transmission process. loss, ensure the normal operation of the ultrasonic flowmeter, and improve the flow detection accuracy.
进一步的,由于超声波信号不仅会受到流量的影响,还会因阻塞或温度变动等外部因素而受到影响,导致超声波流量计存在不稳定的状况,本实施例中,超声波流量计可设置多对发射器和接收器,在药水供应管道不同的位置分别测量得到多组实时药水流量,根据多组实时药水流量得到较为精确、稳定的实时药水流量结果(如求平均值等),从而减小外部因素的影响,进一步提高药水控制的精确度。在一种可选实施例中,超声波流量计有两对发射器和接收器,其中第一发射器和第二接收器设置在同一位置(第一位置),第一接收器和第二发射器设置在同一位置(第二位置),在第一位置的第一发射器发射超声波后由第二位置的第一接收器接收,在第二位置的第二发射器发射超声波后由第一位置的第二接收器接收,从而可以获得两组实时药水流量,进而可根据该两组实时药水流量得到较为精确、稳定的实时药水流量结果。Further, since the ultrasonic signal will not only be affected by the flow rate, but also be affected by external factors such as blockage or temperature change, resulting in an unstable state of the ultrasonic flowmeter. Receivers and receivers, respectively measure multiple groups of real-time liquid flow at different positions of the liquid supply pipeline, and obtain more accurate and stable real-time liquid flow results (such as averaging, etc.) according to the multiple groups of real-time liquid flow, so as to reduce external factors to further improve the accuracy of potion control. In an optional embodiment, the ultrasonic flowmeter has two pairs of transmitters and receivers, wherein the first transmitter and the second receiver are arranged in the same position (the first position), and the first receiver and the second transmitter Set in the same position (second position), the first transmitter in the first position transmits ultrasonic waves and is received by the first receiver in the second position, and the second transmitter in the second position transmits ultrasonic waves by the first position. The second receiver receives, so that two groups of real-time liquid medicine flows can be obtained, and then more accurate and stable real-time liquid medicine flow results can be obtained according to the two groups of real-time liquid medicine flow rates.
另外,本实施例中可采用直流电源以及连接电缆对超声波流量计提供电气性能的传输通道和工作能源,保障其正常工作。In addition, in this embodiment, a DC power supply and a connecting cable can be used to provide the transmission channel of electrical performance and working energy to the ultrasonic flowmeter to ensure its normal operation.
图5为本发明实施例提供的电路板制造过程中药水控制装置的结构图。本实施例提供的电路板制造过程中药水控制装置可以执行电路板制造过程中药水控制方法实施例提供的处理流程,如图5所示,所述电路板制造过程中药水控制装置40包括获取模块41以及控制模块42。FIG. 5 is a structural diagram of a liquid medicine control device in a circuit board manufacturing process according to an embodiment of the present invention. The medicinal solution control device in the circuit board manufacturing process provided by this embodiment can execute the processing flow provided by the embodiment of the medicinal solution control method during the circuit board manufacturing process. As shown in FIG. 5 , the medicinal
获取模块41,用于利用超声波流量计获取电路板生产线中药水供应管道中的实时药水流量,其中药水供应管道连接中央供药系统与生产线药水槽;The obtaining
控制模块42,用于根据所述实时药水流量控制所述药水供应管道的自动控制阀,实现对药水的加入过程进行控制。The
在上述任一实施例的基础上,所述超声波流量计通过固定夹钳固定于所述药水供应管道的外侧壁。On the basis of any of the above-mentioned embodiments, the ultrasonic flowmeter is fixed to the outer side wall of the medicinal solution supply pipe by a fixed clamp.
在上述任一实施例的基础上,所述控制模块42用于:On the basis of any of the above embodiments, the
根据所述实时药水流量、以及预设目标流量调节所述自动控制阀,以使所述实时药水流量保持在所述预设目标流量。The automatic control valve is adjusted according to the real-time liquid medicine flow rate and the preset target flow rate, so that the real-time liquid medicine flow rate is maintained at the preset target flow rate.
在上述任一实施例的基础上,所述控制模块42用于:On the basis of any of the above embodiments, the
根据所述实时药水流量获取药水累计加入量;Obtain the cumulative addition amount of the potion according to the real-time potion flow;
根据所述药水累计加入量、所述药水的浓度以及预设目标加入量控制所述自动控制阀的开启或关闭。The opening or closing of the automatic control valve is controlled according to the cumulative addition amount of the liquid medicine, the concentration of the liquid medicine and the preset target addition amount.
在上述任一实施例的基础上,所述获取模块41还用于:On the basis of any of the above-mentioned embodiments, the obtaining
获取所述超声波流量计接收信号的强度;obtaining the strength of the received signal of the ultrasonic flowmeter;
根据所述超声波流量计接收信号的强度以及预设信号强度,控制所述超声波流量计发送信号的强度。The intensity of the signal sent by the ultrasonic flowmeter is controlled according to the intensity of the signal received by the ultrasonic flowmeter and the preset signal intensity.
本发明实施例提供的电路板制造过程中药水控制装置可以具体用于执行上述图1、3-4所提供的方法实施例,具体功能此处不再赘述。The medicinal solution control device in the circuit board manufacturing process provided by the embodiment of the present invention may be specifically used to execute the method embodiments provided in the above-mentioned FIGS. 1 and 3-4 , and the specific functions will not be repeated here.
本发明实施例提供的电路板制造过程中药水控制装置,通过利用超声波流量计获取电路板生产线中药水供应管道中的实时药水流量,其中药水供应管道连接中央供药系统与生产线药水槽;根据所述实时药水流量控制所述药水供应管道的自动控制阀,实现对药水的加入过程进行控制。本实施例通过超声波流量计采用非接触式的流量测量方式获取药水供应管道中的实时药水流量,不需要对药水供应管道进行切割和其它辅助性的处理,提高安装和维护的便捷性和安全性,降低生产过程的操作风险,不对车间环境、生产设备、操作人员构成安全隐患,同时也有效避免药水对流量计的腐蚀和损害,提升其使用寿命;此外超声波流量计精度和稳定性较高,能够更加快速、精准的监控实时药水流量,根据实时药水流量控制药水供应管道的自动控制阀,提高电路板制造过程中药水加入过程的自动化程度,提高药水控制的精确度,提高电路板产品品质稳定性。The medicinal solution control device in the circuit board manufacturing process provided by the embodiment of the present invention obtains the real-time medicinal solution flow in the medicinal solution supply pipeline in the circuit board production line by using an ultrasonic flowmeter, wherein the medicinal solution supply pipeline connects the central medicinal solution supply system and the production line medicinal solution tank; The real-time liquid medicine flow controls the automatic control valve of the liquid medicine supply pipeline, so as to realize the control of the adding process of the liquid medicine. In this embodiment, the ultrasonic flowmeter adopts a non-contact flow measurement method to obtain the real-time liquid medicine flow in the liquid medicine supply pipeline, and does not need to cut the liquid medicine supply pipeline and other auxiliary processing, which improves the convenience and safety of installation and maintenance. , reduce the operational risk of the production process, do not pose a safety hazard to the workshop environment, production equipment, and operators, and also effectively avoid the corrosion and damage of the liquid to the flowmeter, and improve its service life; in addition, the ultrasonic flowmeter has high accuracy and stability. It can monitor the real-time potion flow more quickly and accurately, and control the automatic control valve of the potion supply pipeline according to the real-time potion flow, improve the automation degree of the potion adding process in the circuit board manufacturing process, improve the accuracy of potion control, and improve the stability of circuit board product quality sex.
图6为本发明实施例提供的电路板制造过程中药水控制设备的结构示意图。本发明实施例提供的电路板制造过程中药水控制设备可以执行电路板制造过程中药水控制方法实施例提供的处理流程,如图6所示,电路板制造过程中药水控制设备50包括超声波流量计51、自动控制阀52、存储器53、处理器54、计算机程序和通讯接口55;其中,超声波流量计51用于获取电路板生产线中药水供应管道中的实时药水流量,所述超声波流量计51可通过固定夹钳固定于所述药水供应管道的外侧壁;自动控制阀52设置于药水供应管道上,用于对药水供应管道中药水的加入过程进行控制;计算机程序存储在存储器53中,并被配置为由处理器54执行以上实施例所述的电路板制造过程中药水控制方法。FIG. 6 is a schematic structural diagram of a liquid medicine control device in a circuit board manufacturing process according to an embodiment of the present invention. The medicinal solution control device in the circuit board manufacturing process provided by the embodiment of the present invention can execute the processing flow provided by the embodiment of the medicinal solution control method during the circuit board manufacturing process. As shown in FIG. 6 , the medicinal
本实施例中,处理器54可能是一种集成电路芯片,具有信号的处理能力。在实现过程中,上述方法的各步骤可以通过处理器54中的硬件的集成逻辑电路或者软件形式的指令完成。上述的处理器54可以是通用处理器,包括中央处理器(Central Processing Unit,简称CPU)、网络处理器(Network Processor,简称NP)等;还可以是数字信号处理器(DSP)、专用集成电路(ASIC)、现成可编程门阵列(FPGA)或者其他可编程逻辑器件、分立门或者晶体管逻辑器件、分立硬件组件。存储器53可能包含高速随机存取存储器(RAM:Random AccessMemory),也可能还包括非不稳定的存储器(non-volatile memory),例如至少一个磁盘存储器。通讯接口55可以通过有线或者无线方式实现信号的发送和接收,例如可以使用互联网、广域网、本地网、城域网等。In this embodiment, the
图6所示实施例的电路板制造过程中药水控制设备可用于执行上述方法实施例的技术方案,其实现原理和技术效果类似,此处不再赘述。In the circuit board manufacturing process of the embodiment shown in FIG. 6 , the liquid medicine control device can be used to implement the technical solutions of the above method embodiments, and the implementation principles and technical effects thereof are similar, and are not repeated here.
另外,本实施例还提供一种计算机可读存储介质,其上存储有计算机程序,所述计算机程序被处理器执行以实现上述实施例所述的电路板制造过程中药水控制方法。In addition, the present embodiment also provides a computer-readable storage medium on which a computer program is stored, and the computer program is executed by a processor to implement the method for controlling the liquid medicine in the circuit board manufacturing process described in the above-mentioned embodiments.
在本发明所提供的几个实施例中,应该理解到,所揭露的装置和方法,可以通过其它的方式实现。例如,以上所描述的装置实施例仅仅是示意性的,例如,所述单元的划分,仅仅为一种逻辑功能划分,实际实现时可以有另外的划分方式,例如多个单元或组件可以结合或者可以集成到另一个系统,或一些特征可以忽略,或不执行。另一点,所显示或讨论的相互之间的耦合或直接耦合或通信连接可以是通过一些接口,装置或单元的间接耦合或通信连接,可以是电性,机械或其它的形式。In the several embodiments provided by the present invention, it should be understood that the disclosed apparatus and method may be implemented in other manners. For example, the apparatus embodiments described above are only illustrative. For example, the division of the units is only a logical function division. In actual implementation, there may be other division methods. For example, multiple units or components may be combined or Can be integrated into another system, or some features can be ignored, or not implemented. On the other hand, the shown or discussed mutual coupling or direct coupling or communication connection may be through some interfaces, indirect coupling or communication connection of devices or units, and may be in electrical, mechanical or other forms.
所述作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部单元来实现本实施例方案的目的。The units described as separate components may or may not be physically separated, and components displayed as units may or may not be physical units, that is, may be located in one place, or may be distributed to multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution in this embodiment.
另外,在本发明各个实施例中的各功能单元可以集成在一个处理单元中,也可以是各个单元单独物理存在,也可以两个或两个以上单元集成在一个单元中。上述集成的单元既可以采用硬件的形式实现,也可以采用硬件加软件功能单元的形式实现。In addition, each functional unit in each embodiment of the present invention may be integrated into one processing unit, or each unit may exist physically alone, or two or more units may be integrated into one unit. The above-mentioned integrated units can be implemented in the form of hardware, or can be implemented in the form of hardware plus software functional units.
上述以软件功能单元的形式实现的集成的单元,可以存储在一个计算机可读取存储介质中。上述软件功能单元存储在一个存储介质中,包括若干指令用以使得一台计算机设备(可以是个人计算机,服务器,或者网络设备等)或处理器(processor)执行本发明各个实施例所述方法的部分步骤。而前述的存储介质包括:U盘、移动硬盘、只读存储器(Read-Only Memory,ROM)、随机存取存储器(Random Access Memory,RAM)、磁碟或者光盘等各种可以存储程序代码的介质。The above-mentioned integrated units implemented in the form of software functional units can be stored in a computer-readable storage medium. The above-mentioned software functional unit is stored in a storage medium, and includes several instructions to cause a computer device (which may be a personal computer, a server, or a network device, etc.) or a processor (processor) to execute the methods described in the various embodiments of the present invention. some steps. The aforementioned storage medium includes: U disk, mobile hard disk, read-only memory (Read-Only Memory, ROM), random access memory (Random Access Memory, RAM), magnetic disk or optical disk and other media that can store program codes .
本领域技术人员可以清楚地了解到,为描述的方便和简洁,仅以上述各功能模块的划分进行举例说明,实际应用中,可以根据需要而将上述功能分配由不同的功能模块完成,即将装置的内部结构划分成不同的功能模块,以完成以上描述的全部或者部分功能。上述描述的装置的具体工作过程,可以参考前述方法实施例中的对应过程,在此不再赘述。Those skilled in the art can clearly understand that, for the convenience and brevity of the description, only the division of the above functional modules is used for illustration. The internal structure is divided into different functional modules to complete all or part of the functions described above. For the specific working process of the apparatus described above, reference may be made to the corresponding process in the foregoing method embodiments, and details are not described herein again.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features thereof can be equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present invention. scope.
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