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CN111850469A - In-situ preparation method of DLC resistive electrode for large-area microstructure gas detector - Google Patents

In-situ preparation method of DLC resistive electrode for large-area microstructure gas detector Download PDF

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CN111850469A
CN111850469A CN202010700697.9A CN202010700697A CN111850469A CN 111850469 A CN111850469 A CN 111850469A CN 202010700697 A CN202010700697 A CN 202010700697A CN 111850469 A CN111850469 A CN 111850469A
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target
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尚伦霖
张广安
周意
鲁志斌
吕游
王旭
宋国锋
刘建北
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Lanzhou Institute of Chemical Physics LICP of CAS
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Abstract

本发明公开了一种用于大面积微结构气体探测器的DLC阻性电极原位制备方法,是先将大面积的聚酰亚胺薄膜基材清洁后装夹在样品转架上抽真空至设定值进行加热、轰击和刻蚀预处理,再通过控制溅射阴极靶材前挡板的开合,依次溅射高纯石墨靶沉积50~150nm的DLC阻性层,溅射高纯铬靶和铜靶沉积10~80nm的结合层和过渡层,溅射铜靶沉积4~8μm的纯铜层,同时在制备过程中结合等离子体刻蚀技术来提高膜层致密性,降低DLC阻性电极中的内应力。本发明方法能够原位制备具有结合力良好、内应力低的大面积新型DLC阻性电极基材,可在新构型的大面积微结构气体探测器中推广应用。

Figure 202010700697

The invention discloses an in-situ preparation method for DLC resistive electrodes for large-area microstructure gas detectors. Pre-heating, bombardment and etching are performed at the set value, and then by controlling the opening and closing of the front baffle of the sputtering cathode target, the high-purity graphite target is sequentially sputtered to deposit a 50-150nm DLC resistive layer, and high-purity chromium is sputtered. The target and copper target deposit 10~80nm bonding layer and transition layer, sputtering copper target deposits 4~8μm pure copper layer, and at the same time, the plasma etching technology is combined in the preparation process to improve the film density and reduce the DLC resistance. Internal stress in electrodes. The method of the invention can in situ prepare a large-area new type DLC resistive electrode substrate with good binding force and low internal stress, and can be popularized and applied in a large-area microstructure gas detector with a new configuration.

Figure 202010700697

Description

一种用于大面积微结构气体探测器的DLC阻性电极原位制备 方法In situ fabrication of a DLC resistive electrode for large-area microstructured gas detectors method

技术领域technical field

本发明涉及一种DLC阻性电极的制备方法,尤其涉及一种原位制备DLC阻性电极的方法,主要用于大面积微结构气体探测器,属于微结构气体探测器领域。The invention relates to a method for preparing a DLC resistive electrode, in particular to a method for preparing a DLC resistive electrode in situ, which is mainly used for large-area microstructure gas detectors and belongs to the field of microstructure gas detectors.

背景技术Background technique

随着核与粒子物理实验的发展,微结构气体探测器(Micro-Pattern GasDetector,MPGD)因具有位置分辨好、计数率能力高、工作性能稳定、抗辐射能力强、成本造价较低等优点,可以满足高计数率能力和位置分辨能力的实验要求,目前已经得到粒子探测领域国内外研究同行的关注,并在当前的大型核与粒子物理实验中得到了广泛的应用。阻性电极作为微结构气体探测器中的关键元件之一,能够在高能量和高亮度工作环境中抑制探测器的打火放电现象,起到保护探测器,延长使用寿命的作用。因此,新型阻性电极及其制备方法也逐渐成为微结构气体探测器领域的研究热点。With the development of nuclear and particle physics experiments, the Micro-Pattern Gas Detector (MPGD) has the advantages of good position resolution, high count rate capability, stable performance, strong radiation resistance, and low cost. It can meet the experimental requirements of high count rate capability and position resolution capability. It has attracted the attention of domestic and foreign research colleagues in the field of particle detection, and has been widely used in current large-scale nuclear and particle physics experiments. As one of the key components in the microstructure gas detector, the resistive electrode can suppress the sparking and discharge phenomenon of the detector in a high-energy and high-brightness working environment, so as to protect the detector and prolong its service life. Therefore, new resistive electrodes and their preparation methods have gradually become a research hotspot in the field of microstructured gas detectors.

通过磁控溅射法制备的DLC(Diamond-Like Carbon,类金刚石碳)阻性电极是近几年兴起的一种非常适合用于微结构气体探测器的新型阻性电极,克服传统丝网印刷的碳浆料阻性电极的不足之处,已经在GEM、MicroMegas、μRWELL等微结构气体探测器上得到应用。然而随着研究的不断深入,仅在聚酰亚胺薄膜上沉积DLC阻性层而构成的简单DLC阻性电极已经难以满足许多探测器的加工和制作要求,比如在比较苛刻的聚酰亚胺基材刻蚀工艺中,DLC阻性层难以抵挡腐蚀液的渗透而出现过度刻蚀,降低探测器的成品率;DLC阻性层表面不能用平板印刷的方式印制出宽度很小、精度很高的快速接地线路构成高压接入回路,极大地限制了探测器功能的扩展和苛刻环境的应用。因此,关于新型DLC阻性电极制备方法的研究非常关键。CN201811146713.3公开了一种复合基材及其制备方法,通过采用非平衡磁控溅射的方法,在基底Apical表面依次制备DLC薄膜阻性层、金属铬与铬铜共掺薄膜过渡层,以及纯铜薄膜层。然而,这种方法存在一定的局限性,一方面限于制备系统不能进行大面积DLC阻性基材的装夹和制备,另一方面在制备过程中需要先将基材放置在烘箱中烘烤后装进真空腔体进行DLC阻性层制备,然后取出样品后对金属铬靶和铜靶溅射清洗,再重新装夹进行微米级铜层的制备,不仅无法实现这种新型DLC阻性电极的原位成型制备,效率较低,而且需要多次溅射清洗靶材造成靶材不必要的浪费。The DLC (Diamond-Like Carbon) resistive electrode prepared by magnetron sputtering is a new type of resistive electrode that is very suitable for microstructure gas detectors emerging in recent years. The shortcomings of the carbon paste resistive electrode have been used in microstructure gas detectors such as GEM, MicroMegas, and μRWELL. However, with the deepening of research, the simple DLC resistive electrode formed only by depositing the DLC resistive layer on the polyimide film has been difficult to meet the processing and fabrication requirements of many detectors, such as in the more demanding polyimide film. In the substrate etching process, the DLC resistive layer is difficult to resist the penetration of the corrosive liquid, resulting in excessive etching, which reduces the yield of the detector; the surface of the DLC resistive layer cannot be printed with a small width and high precision by lithographic printing. The high fast grounding line constitutes a high-voltage access loop, which greatly limits the expansion of the detector function and the application in harsh environments. Therefore, the research on the preparation method of new DLC resistive electrodes is very critical. CN201811146713.3 discloses a composite substrate and a preparation method thereof. By adopting the method of non-equilibrium magnetron sputtering, a DLC thin film resistive layer, a metal chromium and chromium copper co-doped thin film transition layer are sequentially prepared on the surface of the substrate Apical, and Pure copper thin film layer. However, this method has certain limitations. On the one hand, it is limited that the preparation system cannot perform the clamping and preparation of large-area DLC resistive substrates. On the other hand, during the preparation process, the substrate needs to be placed in an oven after baking. Put it into the vacuum chamber to prepare the DLC resistive layer, then take out the sample, sputter and clean the metal chromium target and copper target, and then re-clamp to prepare the micron copper layer. The in-situ molding preparation has low efficiency, and requires multiple sputtering and cleaning of the target material, resulting in unnecessary waste of the target material.

因此,提供一种用于大面积微结构气体探测器的新型DLC阻性电极原位制备方法及系统,解决现有的技术问题,为更多新构型微结构气体探测器的开发提供技术支撑实属必要。Therefore, a new type of DLC resistive electrode in-situ preparation method and system for large-area microstructure gas detectors is provided, which solves the existing technical problems and provides technical support for the development of more new configuration microstructure gas detectors. really necessary.

发明内容SUMMARY OF THE INVENTION

本发明目的是提供一种用于大面积微结构气体探测器的DLC阻性电极原位制备方法,以解决现有方法制备DLC阻性电极过程中存在的不能原位一次成型制备、结合力较低、内应力较高等技术问题,提高DLC阻性电极的制备效率和可靠性,以满足大面积新构型微结构气体探测器的需求和应用。The purpose of the present invention is to provide a method for in-situ preparation of DLC resistive electrodes for large-area microstructure gas detectors, so as to solve the problems of in-situ one-time molding preparation and relatively poor binding force existing in the process of preparing DLC resistive electrodes by existing methods. Due to the technical problems such as low temperature and high internal stress, the preparation efficiency and reliability of DLC resistive electrodes can be improved to meet the needs and applications of large-area new-configuration microstructure gas detectors.

本发明用于大面积微结构气体探测器的DLC阻性电极原位制备方法,包括以下步骤:The present invention is used for the in-situ preparation method of the DLC resistive electrode of the large-area microstructure gas detector, comprising the following steps:

(1)聚酰亚胺薄膜表面预处理(1) Surface pretreatment of polyimide film

用蘸无水乙醇的无尘布对大面积电极基材聚酰亚胺薄膜进行擦拭清洁,除去污染物和灰尘后装夹在样品转架上并放置在真空气相沉积系统的腔体中;抽真空至5×10-3Pa;开启真空腔体中的加热装置,在70~200℃下烘烤5~12小时以完全去除残留水分;再保持腔体真空度在3×10-3Pa以下,通入流量为100~200sccm的高纯氩气,稳定腔体气压在0.1~0.7Pa,开启偏压电源并在样品转架上施加-200~-300V的脉冲负偏压进行等离子体轰击和刻蚀;转架转速为为1~5转/分钟,等离子体轰击和刻蚀时间为30~60分钟。Wipe and clean the large-area electrode substrate polyimide film with a clean cloth dipped in absolute ethanol, remove contaminants and dust, and then clamp it on the sample turret and place it in the cavity of the vacuum vapor deposition system; Vacuum to 5×10 -3 Pa; turn on the heating device in the vacuum chamber, bake at 70~200℃ for 5~12 hours to completely remove the residual moisture; then keep the vacuum degree of the chamber below 3×10 -3 Pa , pass high-purity argon with a flow rate of 100~200sccm, stabilize the chamber pressure at 0.1~0.7Pa, turn on the bias power supply and apply -200~-300V pulse negative bias on the sample turret for plasma bombardment and Etching; the rotating speed of the turret is 1~5 rpm, and the plasma bombardment and etching time is 30~60 minutes.

(2)聚酰亚胺薄膜表面制备DLC阻性层(2) Preparation of DLC resistive layer on the surface of polyimide film

聚酰亚胺薄膜表面预处理完成后,通入100~150sccm的高纯氩气和0~10sccm的高纯乙炔气体,保持腔体气压为0.2~0.5Pa,开启偏压电源和高纯石墨靶的控制电源,分别设置负偏压为-30~-70V,溅射功率为1~7.5KW,转架转速为1~5转/分钟,溅射沉积时间为10~60分钟,在聚酰亚胺薄膜表面溅射DLC阻性层,然后保持偏压不变,继续采用等离子体刻蚀处理5~15分钟,提高DLC阻性层的致密性并降低其内应力,同时控制DLC阻性层厚度为50~150nm。After the surface pretreatment of the polyimide film is completed, the high-purity argon gas of 100~150sccm and the high-purity acetylene gas of 0~10sccm are introduced, and the pressure of the cavity is kept at 0.2~0.5Pa, and the bias power supply and the high-purity graphite target are turned on. The control power supply, respectively, set the negative bias voltage to -30~-70V, the sputtering power to 1~7.5KW, the rotation speed of the turret to be 1~5 rpm, and the sputter deposition time to be 10~60 minutes. A DLC resistive layer is sputtered on the surface of the amine film, and then the bias voltage is kept unchanged, and the plasma etching process is continued for 5 to 15 minutes to improve the compactness of the DLC resistive layer and reduce its internal stress, while controlling the thickness of the DLC resistive layer 50~150nm.

(3)结合层和过渡层制备(3) Preparation of bonding layer and transition layer

DLC阻性层制备完成后关闭石墨靶材的控制电源,打开高纯金属铬靶(或钛靶)的控制电源和靶材前的挡板,关闭乙炔气体阀门,保持步骤(2)中的偏压和氩气流量,设置溅射功率为2~4KW,溅射沉积1~10分钟,制备金属铬(或钛)结合层,然后打开高纯金属铜靶材的控制电源和靶材前的挡板,设置溅射功率从0.5KW逐渐升高到设定值,铬靶(或钛靶)溅射功率逐渐降低到0KW,从而制备金属共掺梯度过渡层,时间为1~10分钟;过渡层沉积后保持偏压不变继续进行等离子体刻蚀处理3~10分钟,提高铬(或钛)结合层和铬铜(或钛铜)梯度过渡层的致密性并降低其内应力,同时控制结合层和过渡层的总厚度为10~80nm。After the DLC resistive layer is prepared, turn off the control power of the graphite target, turn on the control power of the high-purity metal chromium target (or titanium target) and the baffle in front of the target, close the acetylene gas valve, and keep the bias in step (2). pressure and argon gas flow, set the sputtering power to 2~4KW, sputter deposition for 1~10 minutes, prepare the metal chromium (or titanium) bonding layer, and then turn on the control power supply of the high-purity metal copper target and the shutter in front of the target. plate, set the sputtering power to gradually increase from 0.5KW to the set value, and gradually reduce the sputtering power of the chromium target (or titanium target) to 0KW, so as to prepare the metal co-doping gradient transition layer, and the time is 1~10 minutes; the transition layer After deposition, keep the bias voltage unchanged and continue the plasma etching treatment for 3~10 minutes, improve the compactness of the chromium (or titanium) bonding layer and the chromium-copper (or titanium-copper) gradient transition layer and reduce their internal stress, while controlling the bonding The total thickness of layer and transition layer is 10~80nm.

(4)微米级铜层制备(4) Preparation of micron copper layer

在DLC阻性层上原位制备金属铬结合层和金属铬铜共掺梯度过渡层后,关闭铬靶材的控制电源和靶材前的挡板,保持铜靶材的控制电源和靶材前的挡板开启,保持步骤(3)中的氩气流量,设置负偏压为-30~-100V,铜靶溅射功率为2~7 KW,进行溅射沉积和等离子体刻蚀处理周期性交替的方式,其中持续溅射沉积时间为25~35分钟,累计溅射沉积时间2~5小时;每次等离子体刻蚀时间为3~10分钟,提高铜层致密性并降低其内应力,最终在DLC阻性层表面制备出结构致密、结合力良好、内应力较低、厚度在3~10微米的铜层,得到新型DLC阻性电极。After in-situ preparation of the metal-chromium bonding layer and the metal-chromium-copper co-doped gradient transition layer on the DLC resistive layer, turn off the control power supply of the chromium target and the baffle in front of the target, and keep the control power supply of the copper target and the front of the target. Open the baffle of the copper target, maintain the argon flow rate in step (3), set the negative bias voltage to -30~-100V, and set the copper target sputtering power to 2~7 KW, and perform sputter deposition and plasma etching treatment periodically. Alternate way, in which the continuous sputtering deposition time is 25~35 minutes, and the cumulative sputtering deposition time is 2~5 hours; each plasma etching time is 3~10 minutes, which improves the density of the copper layer and reduces its internal stress, Finally, a copper layer with a dense structure, good bonding force, low internal stress and a thickness of 3-10 microns is prepared on the surface of the DLC resistive layer, and a new type of DLC resistive electrode is obtained.

所述真空气相沉积系统的真空腔体安装有加热装置,腔壁安装有四套磁控溅射阴极,其中两套用来溅射金属靶材,两套用来溅射石墨靶材,且金属靶材与石墨靶材对位安装;所有溅射靶材前均设置有挡板。The vacuum chamber of the vacuum vapor deposition system is equipped with a heating device, and the chamber wall is equipped with four sets of magnetron sputtering cathodes, two of which are used for sputtering metal targets, two sets are used for sputtering graphite targets, and metal targets are used for sputtering. It is installed in alignment with the graphite target; all sputtering targets are provided with a baffle plate.

所述样品转架为固定在旋转轴上的不锈钢孔板圆筒,可以方便大面积聚酰亚胺薄膜基材装夹位置的灵活调整。The sample turret is a stainless steel orifice plate cylinder fixed on the rotating shaft, which can facilitate the flexible adjustment of the clamping position of the large-area polyimide film substrate.

本发明相对现有技术具有以下有益效果:The present invention has the following beneficial effects relative to the prior art:

1、本发明可以实现大面积微结构气体探测器所使用的新型DLC阻性电极的制备,有效拓展微结构气体探测器的实际应用;1. The present invention can realize the preparation of a new type of DLC resistive electrode used in a large-area microstructure gas detector, and effectively expand the practical application of the microstructure gas detector;

2、本发明采用原位制备方法,克服了传统方法中先使用烤箱将探测器电极基材烘烤后装进真空腔体进行DLC阻性层制备,然后放气、移出真空腔室,对金属铬靶和铜靶清洗后再重新装入真空腔室中依次制备不同膜层的缺点,能够显著简化制备工艺,最多可节约50%的制备时间,提高了DLC阻性电极的制备效率;2. The present invention adopts the in-situ preparation method, which overcomes the traditional method of first using an oven to bake the detector electrode substrate and then putting it into a vacuum chamber to prepare the DLC resistive layer, and then degassing and removing the vacuum chamber. The disadvantage that the chromium target and the copper target are cleaned and then reloaded into the vacuum chamber to prepare different film layers in sequence can significantly simplify the preparation process, save up to 50% of the preparation time, and improve the preparation efficiency of DLC resistive electrodes;

3、通过对真空气相沉积系统的控制,灵活设置石墨、铬(或钛)和铜靶材的溅射与保护,不仅避免了多次溅射清洗造成的靶材浪费,而且在DLC阻性层制备后避免与空气接触导致表面污染和氧化;同时在制备过程中采用等离子体体刻蚀处理,不仅能够提高不同膜层之间的结合力,还能优化铜层的致密性,保证DLC阻性电极的可靠性;3. Through the control of the vacuum vapor deposition system, the sputtering and protection of graphite, chromium (or titanium) and copper targets can be flexibly set, which not only avoids the waste of target materials caused by multiple sputtering cleaning, but also prevents the DLC resistance layer. Avoid contact with air after preparation to cause surface contamination and oxidation; at the same time, plasma etching treatment is used in the preparation process, which can not only improve the bonding force between different layers, but also optimize the compactness of the copper layer to ensure DLC resistance. the reliability of the electrodes;

4、在新型DLC阻性电极原位制备过程中,采用溅射沉积和等离子体刻蚀处理相结合的方法,并对沉积时间和等离子体刻蚀时间进行合理调控,有利于降低DLC阻性电极制备过程中产生的内应力,避免因内应力过大而引起卷曲现象,保证阻性电极的平整度。4. In the in-situ preparation of the new DLC resistive electrode, a combination of sputtering deposition and plasma etching treatment is used, and the deposition time and plasma etching time are reasonably regulated, which is beneficial to reduce the DLC resistive electrode. The internal stress generated in the preparation process avoids the curling phenomenon caused by excessive internal stress and ensures the flatness of the resistive electrode.

附图说明Description of drawings

图1为本发明原位制备DLC阻性电极的工艺流程图。FIG. 1 is a process flow diagram of the in-situ preparation of a DLC resistive electrode according to the present invention.

图2是本发明原位制备DLC阻性电极所使用真空气相沉积系统的阴极溅射靶材(1-4)、加热装置(5)、挡板(6)和样品转架(7)的分布示意图。Fig. 2 is the distribution of cathode sputtering targets (1-4), heating device (5), baffle plate (6) and sample turret (7) of the vacuum vapor deposition system used in the in-situ preparation of DLC resistive electrodes according to the present invention Schematic.

具体实施方式Detailed ways

下面结合附图,通过具体实施例对本发明DLC阻性电极原位制备方法最进一步说明。The in-situ preparation method of the DLC resistive electrode of the present invention will be further described below with reference to the accompanying drawings through specific examples.

实施例1Example 1

以大小为600mm×300mm、厚度为50±5微米、表面均未敷铜的聚酰亚胺薄膜作为电极基材,制备用于微结构气体探测器的新型DLC阻性电极。A new type of DLC resistive electrode for microstructure gas detector was prepared by using polyimide film with a size of 600mm×300mm, a thickness of 50±5 microns, and no copper coating on the surface as the electrode substrate.

采用的设备:参见附图1,真空腔体内有四套加热装置5,腔壁有四套磁控溅射阴极1-4的真空气相沉积系统,其中1装高纯金属铬靶材,2、4对位装高纯石墨靶材,3装高纯金属铜靶材;每个溅射靶材前均安装可以控制开合的挡板6。其中,高纯石墨、铬和铜靶材的纯度均为99.99%,靶材的尺寸均为600mm×125mm×12mm。Equipment used: refer to accompanying drawing 1, there are four sets of heating devices 5 in the vacuum chamber, and four sets of vacuum vapor deposition systems of magnetron sputtering cathodes 1-4 are arranged on the chamber wall, wherein 1 is loaded with high-purity metal chromium targets, 2, 4 pairs of high-purity graphite targets are installed, and 3 are high-purity metal copper targets; each sputtering target is equipped with a baffle 6 that can be opened and closed. Among them, the purity of high-purity graphite, chromium and copper targets are all 99.99%, and the dimensions of the targets are all 600mm×125mm×12mm.

样品转架为固定在旋转轴上的不锈钢孔板圆筒,可以方便大面积聚酰亚胺薄膜基材装夹位置的灵活调整。孔板圆筒上小孔直径和中心距均为5mm。The sample turret is a stainless steel orifice plate cylinder fixed on the rotating shaft, which can facilitate the flexible adjustment of the clamping position of the large-area polyimide film substrate. The diameter and center distance of the small holes on the orifice plate cylinder are both 5mm.

原位制备新型DLC阻性电极的方法工艺步骤:The method and process steps of the in-situ preparation of the new DLC resistive electrode:

(1)聚酰亚胺薄膜表面预处理:用蘸无水乙醇的无尘布对聚酰亚胺薄膜基材进行擦拭清洁,除去灰尘等污染物后装夹在样品转架上放置在腔体中;抽真空至5×10-3Pa,开启腔体中的加热装置在100℃下进行烘烤12小时,完全去除残留水分;随后保持腔体真空度在3×10-3Pa以下,关闭所有溅射靶材前的挡板,通入流量为100~200sccm(优选150sccm)的高纯氩气,稳定腔体气压在0.1~0.7Pa,开启偏压电源并在样品转架上施加-200~-300V(优选-200V)的脉冲负偏压,设置转架转速为3转/分钟,进行等离子体轰击和刻蚀,时间为30分钟。(1) Polyimide film surface pretreatment: Wipe and clean the polyimide film substrate with a clean cloth dipped in absolute ethanol, remove dust and other contaminants, and then clamp it on the sample turret and place it in the chamber medium; vacuumize to 5×10 -3 Pa, turn on the heating device in the cavity and bake at 100°C for 12 hours to completely remove the residual moisture; then keep the cavity vacuum below 3×10 -3 Pa, turn off All the baffles in front of the sputtering targets, pass high-purity argon with a flow rate of 100~200sccm (preferably 150sccm), stabilize the chamber pressure at 0.1~0.7Pa, turn on the bias power supply and apply -200 to the sample turret Pulse negative bias voltage of ~-300V (preferably -200V), set the rotation speed of the turret to 3 rpm, and perform plasma bombardment and etching for 30 minutes.

(2)聚酰亚胺薄膜表面DLC阻性层制备:聚酰亚胺薄膜基材预处理后,打开高纯石墨靶前的挡板,关闭高纯铜靶和铬靶前的挡板,仅通入100~150sccm(优选120sccm)的高纯氩气,保持腔体气压为0.2~0.5Pa,转架转速为3转/分钟,开启偏压电源和高纯石墨靶的控制电源,分别设置负偏压为-50V,溅射功率为4KW,溅射沉积时间为10~60分钟(优选30分钟),在基材表面制备DLC阻性层后保持偏压不变继续采用等离子体刻蚀8分钟,提高DLC阻性层的致密性并降低其内应力,同时优化与随后制备结合层之间的结合界面,其中DLC阻性层厚度约为80nm。(2) Preparation of DLC resistive layer on the surface of polyimide film: After pretreatment of the polyimide film substrate, open the baffle in front of the high-purity graphite target, close the baffle in front of the high-purity copper target and the chromium target, only Introduce 100~150sccm (preferably 120sccm) high-purity argon, keep the pressure of the cavity at 0.2~0.5Pa, the rotating speed of the turntable at 3 rpm, turn on the bias power supply and the control power supply of the high-purity graphite target, and set the negative The bias voltage is -50V, the sputtering power is 4KW, the sputtering deposition time is 10~60 minutes (preferably 30 minutes), and the bias voltage is kept unchanged after the DLC resistive layer is prepared on the surface of the substrate, and plasma etching is continued for 8 minutes , improve the compactness of the DLC resistive layer and reduce its internal stress, while optimizing the bonding interface with the subsequent preparation of the bonding layer, where the thickness of the DLC resistive layer is about 80 nm.

(3)结合层和过渡层制备:DLC阻性层制备后将高纯石墨靶材的控制电源和靶材前的挡板关闭,打开高纯铬靶控制电源和靶材前的挡板,保持步骤(2)中的偏压和氩气流量不变,设置高纯铬靶的溅射功率为3KW,溅射沉积1~10分钟(优选3分钟)制备金属铬结合层,然后打开高纯铜靶材的控制电源和靶材前的挡板,设置溅射功率从0.5KW逐渐升高到3KW,高纯铬靶溅射功率从3KW逐渐降低到0KW,从而制备金属共掺梯度过渡层,时间为1~10分钟(优选5分钟)。过渡层沉积后保持偏压不变继续进行等离子体刻蚀处理5分钟,提高铬结合层和铬铜梯度过渡层的致密性并降低其内应力,同时调控结合层和过渡层的总厚度约为50nm。(3) Preparation of bonding layer and transition layer: After the DLC resistive layer is prepared, the control power supply of the high-purity graphite target and the baffle in front of the target are closed, and the control power supply of the high-purity chromium target and the baffle in front of the target are opened, and the The bias voltage and argon flow rate in step (2) remain unchanged, the sputtering power of the high-purity chromium target is set to 3KW, and the metal chromium bonding layer is prepared by sputtering deposition for 1 to 10 minutes (preferably 3 minutes), and then the high-purity copper is turned on. The control power supply of the target and the baffle in front of the target, the sputtering power is set to gradually increase from 0.5KW to 3KW, and the sputtering power of the high-purity chromium target is gradually reduced from 3KW to 0KW, so as to prepare a metal co-doped gradient transition layer, time 1 to 10 minutes (preferably 5 minutes). After the transition layer is deposited, the bias voltage remains unchanged and the plasma etching treatment is continued for 5 minutes to improve the compactness of the chromium bonding layer and the chromium-copper gradient transition layer and reduce their internal stress, and control the total thickness of the bonding layer and the transition layer. 50nm.

(4)微米级铜层制备:在DLC阻性层上原位制备金属铬结合层和金属铬铜共掺梯度过渡层后,关闭高纯铬靶材的控制电源和靶材前的挡板,保持高纯铜靶材的控制电源和靶材前的挡板开启,保持步骤(3)中的氩气流量,设置负偏压为-30~-100V(优选-50V),高纯铜靶溅射功率为2~7 KW(优选3 KW),采用溅射沉积和等离子体刻蚀处理周期性进行的方式,其中持续溅射沉积时间为30分钟,累计4小时,每次等离子体刻蚀时间5分钟,以提高铜层致密性并降低其内应力,最终在DLC阻性层表面制备厚度约5微米的铜层,得到面积大小为600mm×300mm的新型DLC阻性电极。(4) Preparation of micron-scale copper layer: After in-situ preparation of metal-chromium bonding layer and metal-chromium-copper co-doped gradient transition layer on the DLC resistive layer, turn off the control power supply of the high-purity chromium target and the baffle in front of the target. Keep the control power supply of the high-purity copper target and the baffle in front of the target open, maintain the argon flow in step (3), set the negative bias voltage to -30~-100V (preferably -50V), and splash the high-purity copper target. The sputtering power is 2~7 KW (preferably 3 KW), and the sputtering deposition and plasma etching are carried out periodically, wherein the continuous sputtering deposition time is 30 minutes, and the cumulative time is 4 hours. 5 minutes to improve the density of the copper layer and reduce its internal stress, and finally prepare a copper layer with a thickness of about 5 microns on the surface of the DLC resistive layer to obtain a new type of DLC resistive electrode with an area of 600mm×300mm.

(5)DLC阻性电极的性能测试:将制备的阻性电极平铺在水平面上,未发现明显的曲卷现象,表明这种原位法制备的大面积阻性电极具有较低的内应力,表现出很好的平整度;采用国际标准ISO 2049中定义的划格实验测试表明,这种原位法制备的阻性电极中的不同膜层之间具有良好的结合力,未出现层间脱落现象;通过刻度对比测得这种原位法制备的DLC阻性层面电阻率为8~12MΩ。(5) Performance test of DLC resistive electrode: The prepared resistive electrode was laid flat on a horizontal plane, and no obvious curling phenomenon was found, indicating that the large-area resistive electrode prepared by this in-situ method has lower internal stress , showing good flatness; the cross-cut test defined in the international standard ISO 2049 shows that the resistive electrodes prepared by this in-situ method have good adhesion between the different film layers, and no interlayers appear. The phenomenon of falling off; the resistivity of the DLC resistive layer prepared by this in-situ method is 8~12MΩ by scale comparison.

实施例2Example 2

以大小为1500mm×500mm、厚度为50±5微米、单面敷铜(铜层厚度为5微米)的聚酰亚胺薄膜为基材,制备用于微结构气体探测器的新型DLC阻性电极。A new type of DLC resistive electrode for microstructure gas detectors was prepared using a polyimide film with a size of 1500mm×500mm, a thickness of 50±5 microns, and a single-sided copper coating (copper layer thickness of 5 microns) as the base material .

采用的设备:同实例1,溅射靶材的安装位置、纯度相同。Equipment used: Same as Example 1, the installation position and purity of the sputtering target are the same.

原位制备DLC阻性电极的工艺步骤:The process steps of in-situ preparation of DLC resistive electrodes:

(1)单面敷铜聚酰亚胺薄膜表面预处理:用蘸无水乙醇的无尘布对单面敷铜聚酰亚胺薄膜的无铜层表面进行擦拭清洁,除去灰尘等污染物后,用铝箔将敷铜的面遮挡保护后装夹在样品转架上放置在腔体中;抽真空至5×10-3Pa,开启腔体中的加热装置在150℃下进行烘烤7小时,完全去除残留水分;随后保持腔体真空度在3×10-3Pa以下,关闭所有溅射靶材前的挡板,通入流量为100~200sccm(优选200sccm)的高纯氩气,稳定腔体气压在0.1~0.7Pa,开启偏压电源并在样品转架上施加-200~-300V(优选-250V)的脉冲负偏压,设置转架转速为3转/分钟进行等离子体轰击和刻蚀,时间为45分钟;(1) Surface pretreatment of single-sided copper-coated polyimide film: Wipe and clean the surface of the copper-free layer of single-sided copper-coated polyimide film with a clean cloth dipped in absolute ethanol to remove dust and other pollutants. , cover the copper-coated surface with aluminum foil, then clamp it on the sample turret and place it in the cavity; evacuate to 5×10 -3 Pa, turn on the heating device in the cavity, and bake at 150 ℃ for 7 hours , completely remove the residual moisture; then keep the cavity vacuum below 3×10 -3 Pa, close all the baffles in front of the sputtering target, and pass in high-purity argon with a flow rate of 100~200sccm (preferably 200sccm), stable The air pressure in the chamber is 0.1~0.7Pa, turn on the bias power supply and apply a pulse negative bias voltage of -200~-300V (preferably -250V) on the sample turret, and set the rotation speed of the turret to be 3 rpm for plasma bombardment and Etching for 45 minutes;

(2)单面敷铜聚酰亚胺薄膜表面DLC阻性层制备:单面敷铜聚酰亚胺薄膜表面预处理后,打开石墨靶前的挡板,关闭铜靶和铬靶前的挡板,通入100~150sccm(优选120sccm)的高纯氩气和2sccm的高纯乙炔,保持腔体气压为0.2~0.5Pa,转架转速为3转/分钟,开启偏压电源和石墨靶的控制电源,分别设置负偏压为-50V,石墨靶溅射功率为4KW,溅射沉积时间为10~30分钟(优选45分钟),在单面敷铜聚酰亚胺薄膜表面制备DLC阻性层以后保持偏压不变继续采用等离子体刻蚀10分钟,提高DLC阻性层的致密性并降低其内应力,同时优化与随后制备结合层之间的结合界面,其中DLC阻性层厚度约为100nm。(2) Preparation of DLC resistive layer on the surface of single-sided copper-coated polyimide film: After the surface of single-sided copper-coated polyimide film is pretreated, open the baffle in front of the graphite target, and close the baffle in front of the copper target and the chromium target Plate, pass 100~150sccm (preferably 120sccm) of high-purity argon and 2sccm of high-purity acetylene, keep the pressure of the cavity at 0.2~0.5Pa, the rotation speed of the turntable at 3 rpm, and turn on the bias power supply and the graphite target. Control the power supply, set the negative bias voltage to -50V, the graphite target sputtering power to 4KW, the sputtering deposition time to 10-30 minutes (preferably 45 minutes), and prepare the DLC resistance on the surface of the single-sided copper-coated polyimide film. After the layer, the bias voltage remains unchanged and plasma etching is continued for 10 minutes to improve the compactness of the DLC resistive layer and reduce its internal stress, and at the same time optimize the bonding interface with the subsequently prepared bonding layer, where the thickness of the DLC resistive layer is about is 100nm.

(3)结合层和过渡层制备:DLC阻性层制备后将高纯石墨靶材的控制电源和靶材前的挡板关闭,打开高纯铬靶控制电源和靶材前的挡板,关闭乙炔气体阀门,保持步骤(2)中的偏压和氩气流量不变,设置溅射功率为3KW,溅射沉积1~10分钟(优选5分钟)后制备金属铬结合层,然后打开高纯铜靶材的控制电源和靶材前的挡板,设置溅射功率从0.5KW逐渐升高到3KW,高纯铬靶溅射功率从3KW逐渐降低到0KW,从而制备金属共掺梯度过渡层,时间为1~10分钟(优选3分钟),并在沉积过渡层以后保持偏压不变继续进行等离子体刻蚀6分钟,提高铬结合层和铬铜梯度过渡层的致密性并降低其内应力,同时调控结合层和过渡层的总厚度约为80nm。(3) Preparation of bonding layer and transition layer: After the DLC resistive layer is prepared, the control power supply of the high-purity graphite target and the baffle in front of the target are closed, and the control power supply of the high-purity chromium target and the baffle in front of the target are opened, and then closed Acetylene gas valve, keep the bias voltage and argon gas flow rate unchanged in step (2), set the sputtering power to 3KW, prepare the metal chromium bonding layer after sputtering deposition for 1 to 10 minutes (preferably 5 minutes), and then turn on the high-purity The control power supply of the copper target and the baffle in front of the target are set to gradually increase the sputtering power from 0.5KW to 3KW, and the sputtering power of the high-purity chromium target gradually decreases from 3KW to 0KW, thereby preparing the metal co-doped gradient transition layer. The time is 1 to 10 minutes (preferably 3 minutes), and after the transition layer is deposited, the bias voltage is kept unchanged and the plasma etching is continued for 6 minutes to improve the compactness of the chromium bonding layer and the chromium-copper gradient transition layer and reduce their internal stress. , while controlling the total thickness of the binding layer and the transition layer to be about 80 nm.

(4)微米级铜层制备:在DLC阻性层上原位制备金属铬结合层和金属铬铜共掺梯度过渡层后,关闭高纯铬靶材的控制电源和靶材前的挡板,保持高纯铜靶材的控制电源和靶材前的挡板开启,保持步骤(3)中的氩气流量,设置负偏压为-30~-100V(优选-50V),高纯铜靶溅射功率为2~7 KW(优选4 KW),采用溅射沉积和等离子体刻蚀处理周期性进行的方式,其中持续溅射沉积时间为30分钟,累计3.5小时;等离子体刻蚀时间为7分钟,提高铜层致密性并降低其内应力,最终在DLC阻性层表面制备厚度约6微米的铜层,得到面积大小为1500mm×500mm、致密性良好、内应力低、结合可靠的新型DLC阻性电极。(4) Preparation of micron-scale copper layer: After in-situ preparation of metal-chromium bonding layer and metal-chromium-copper co-doped gradient transition layer on the DLC resistive layer, turn off the control power supply of the high-purity chromium target and the baffle in front of the target. Keep the control power supply of the high-purity copper target and the baffle in front of the target open, maintain the argon flow in step (3), set the negative bias voltage to -30~-100V (preferably -50V), and splash the high-purity copper target. The sputtering power is 2~7 KW (preferably 4 KW), and the sputtering deposition and plasma etching are carried out periodically. The continuous sputtering deposition time is 30 minutes, and the cumulative time is 3.5 hours; the plasma etching time is 7 Minutes to improve the compactness of the copper layer and reduce its internal stress, and finally prepare a copper layer with a thickness of about 6 microns on the surface of the DLC resistive layer to obtain a new DLC with an area size of 1500mm×500mm, good compactness, low internal stress and reliable bonding Resistive electrodes.

(5)DLC阻性电极的性能测试:将制备的阻性电极平铺在水平面上,未发现明显的曲卷现象,表明这种原位法制备的大面积阻性电极具有较低的内应力,表现出很好的平整度;采用国际标准ISO 2049中定义的划格实验测试表明,这种原位法制备的阻性电极中的不同膜层之间具有良好的结合力,未出现层间脱落现象;通过刻度对比测得这种原位法制备的DLC阻性层面电阻率为165~400MΩ。(5) Performance test of DLC resistive electrode: The prepared resistive electrode was laid flat on a horizontal plane, and no obvious curling phenomenon was found, indicating that the large-area resistive electrode prepared by this in-situ method has lower internal stress , showing good flatness; the cross-cut test defined in the international standard ISO 2049 shows that the resistive electrodes prepared by this in-situ method have good adhesion between the different film layers, and no interlayers appear. The phenomenon of falling off; the resistivity of the DLC resistive layer prepared by this in-situ method was measured by the scale comparison to be 165~400MΩ.

Claims (6)

1.一种用于大面积微结构气体探测器的DLC阻性电极原位制备方法,包括以下步骤:(1)聚酰亚胺薄膜表面预处理:用蘸无水乙醇的无尘布将大面积的电极基材聚酰亚胺薄膜进行擦拭清洁,除去污染物和灰尘后装夹在样品转架上并放置在真空气相沉积系统的腔体中;抽真空至5×10-3Pa;开启真空腔体中的加热装置,在70~200℃下烘烤5~12小时以完全去除残留水分;再保持腔体真空度在3×10-3Pa以下,通入流量为100~200sccm的高纯氩气,稳定腔体气压在0.1~0.7Pa,开启偏压电源并在样品转架上施加-200~-300V的脉冲负偏压进行等离子体轰击和刻蚀30~60分钟;1. A method for in-situ preparation of a DLC resistive electrode for a large-area microstructure gas detector, comprising the following steps: (1) surface pretreatment of a polyimide film: use a dust-free cloth dipped in absolute ethanol to clean the large area; The area of the electrode substrate polyimide film was wiped and cleaned to remove contaminants and dust, and then clamped on the sample turret and placed in the cavity of the vacuum vapor deposition system; vacuumed to 5×10 -3 Pa; turned on The heating device in the vacuum chamber is baked at 70~200℃ for 5~12 hours to completely remove the residual moisture; then the vacuum degree of the chamber is kept below 3×10 -3 Pa, and the flow rate is 100~200sccm. Pure argon gas, stable chamber pressure at 0.1~0.7Pa, turn on the bias power supply and apply -200~-300V pulse negative bias on the sample turret for plasma bombardment and etching for 30~60 minutes; (2)聚酰亚胺薄膜表面制备DLC阻性层:聚酰亚胺薄膜表面预处理完成后,通入100~150sccm的高纯氩气和0~10sccm的高纯乙炔气体,保持腔体气压为0.2~0.5Pa,开启偏压电源和高纯石墨靶的控制电源,分别设置负偏压为-30~-70V,溅射功率为1~7.5KW,溅射沉积时间为10~60分钟,在聚酰亚胺薄膜表面溅射DLC阻性层,然后保持偏压不变,继续采用等离子体体刻蚀处理5~15分钟以提高DLC阻性层的致密性并降低其内应力,同时控制DLC阻性层厚度为50~150nm;(2) Preparation of DLC resistive layer on the surface of the polyimide film: After the surface pretreatment of the polyimide film is completed, 100-150 sccm of high-purity argon gas and 0-10 sccm of high-purity acetylene gas are introduced to maintain the cavity pressure is 0.2~0.5Pa, turn on the bias power supply and the control power supply of the high-purity graphite target, set the negative bias voltage to -30~-70V, the sputtering power is 1~7.5KW, and the sputtering deposition time is 10~60 minutes. Sputter the DLC resistive layer on the surface of the polyimide film, then keep the bias voltage unchanged, continue to use plasma etching for 5~15 minutes to improve the compactness of the DLC resistive layer and reduce its internal stress, while controlling The thickness of the DLC resistive layer is 50~150nm; (3)结合层和过渡层制备:DLC阻性层制备完成后关闭石墨靶材的控制电源,打开高纯金属铬靶或钛靶的控制电源和靶材前的挡板,关闭乙炔气体阀门,保持步骤(2)中的偏压和氩气流量,设置溅射功率为2~4KW,溅射沉积1~10分钟,制备金属铬或钛结合层,然后打开高纯金属铜靶材的控制电源和靶材前的挡板,设置溅射功率从0.5KW逐渐升高到设定值,铬靶或钛靶溅射功率逐渐降低到0KW,从而制备金属共掺梯度过渡层,时间为1~10分钟;过渡层沉积后保持偏压不变继续进行等离子体刻蚀处理3~10分钟以提高铬或钛结合层和铬铜或钛铜梯度过渡层的致密性并降低其内应力,同时控制结合层和过渡层的总厚度为10~80nm;(3) Preparation of bonding layer and transition layer: After the preparation of the DLC resistive layer, turn off the control power of the graphite target, turn on the control power of the high-purity metal chromium target or titanium target and the baffle in front of the target, and close the acetylene gas valve. Maintain the bias voltage and argon flow rate in step (2), set the sputtering power to 2~4KW, sputter deposition for 1~10 minutes, prepare a metal chromium or titanium bonding layer, and then turn on the control power supply of the high-purity metal copper target And the baffle in front of the target, set the sputtering power to gradually increase from 0.5KW to the set value, and gradually reduce the sputtering power of the chromium target or titanium target to 0KW, so as to prepare the metal co-doping gradient transition layer, the time is 1~10 After the deposition of the transition layer, keep the bias voltage unchanged and continue the plasma etching treatment for 3~10 minutes to improve the compactness of the chromium or titanium bonding layer and the chromium-copper or titanium-copper gradient transition layer and reduce the internal stress, while controlling the bonding The total thickness of layer and transition layer is 10~80nm; (4)微米级铜层制备:在DLC阻性层上原位制备金属铬结合层和金属铬铜共掺梯度过渡层后,关闭铬靶材的控制电源和靶材前的挡板,保持铜靶材的控制电源和靶材前的挡板开启,保持步骤(3)中的氩气流量,设置负偏压为-30~-100V,铜靶溅射功率为2~7 KW,进行溅射沉积和等离子体刻蚀处理周期性交替的方式,提高铜层致密性并降低其内应力,最终在DLC阻性层表面制备出结构致密、结合力良好、内应力较低、厚度在3~10微米的铜层,得到新型DLC阻性电极。(4) Preparation of micron-scale copper layer: After in-situ preparation of metal-chromium bonding layer and metal-chromium-copper co-doped gradient transition layer on the DLC resistive layer, turn off the control power supply of the chromium target and the baffle in front of the target to keep the copper The control power supply of the target material and the baffle plate in front of the target material are turned on, maintain the argon flow rate in step (3), set the negative bias voltage to -30~-100V, and the sputtering power of the copper target to be 2~7 KW, and perform sputtering. The deposition and plasma etching treatment are periodically alternated to improve the density of the copper layer and reduce its internal stress. Finally, a dense structure, good bonding force, low internal stress and a thickness of 3~10 are prepared on the surface of the DLC resistive layer. Micron copper layer to obtain a new type of DLC resistive electrode. 2.如权利要求1所述一种用于大面积微结构气体探测器的DLC阻性电极原位制备方法,其特征在于:各步骤中,转架转速为1~5转/分钟。2. A method for in-situ preparation of a DLC resistive electrode for a large-area microstructure gas detector as claimed in claim 1, wherein in each step, the rotating speed of the turret is 1-5 rpm. 3.如权利要求1所述一种用于大面积微结构气体探测器的DLC阻性电极原位制备方法,其特征在于:步骤(1)中,电极基材聚酰亚胺薄膜厚度为50±5微米,面积为600mm×300mm ~1500mm×500mm的单面敷铜基材或两面均未敷铜基材。3 . The method for in-situ preparation of a DLC resistive electrode for a large-area microstructure gas detector according to claim 1 , wherein: in step (1), the thickness of the polyimide film of the electrode substrate is 50 μm. 4 . ±5 microns, with an area of 600mm × 300mm ~ 1500mm × 500mm on one side of the copper-clad substrate or without copper on both sides. 4.如权利要求1所述一种用于大面积微结构气体探测器的DLC阻性电极原位制备方法,其特征在于:步骤(4)中,溅射沉积和等离子体刻蚀处理周期性交替进行时,每次持续溅射沉积时间为25~35分钟,累计溅射沉积时间2~5小时;每次等离子体刻蚀时间为3~10分钟。4 . The method for in-situ preparation of a DLC resistive electrode for a large-area microstructure gas detector as claimed in claim 1 , wherein in step (4), the sputtering deposition and plasma etching are performed periodically. 5 . When alternately performed, each continuous sputtering deposition time is 25-35 minutes, the cumulative sputtering deposition time is 2-5 hours; and each plasma etching time is 3-10 minutes. 5.如权利要求1所述一种用于大面积微结构气体探测器的DLC阻性电极原位制备方法,其特征在于:所述真空气相沉积系统的真空腔体安装有加热装置,腔壁安装有四套磁控溅射阴极,其中两套用来溅射金属靶材,两套用来溅射石墨靶材,且金属靶材与石墨靶材对位安装;所有溅射靶材前均设置有挡板。5. A method for in-situ preparation of a DLC resistive electrode for a large-area microstructure gas detector as claimed in claim 1, wherein the vacuum chamber of the vacuum vapor deposition system is provided with a heating device, and the chamber wall is provided with a heating device. Four sets of magnetron sputtering cathodes are installed, two of which are used for sputtering metal targets and two sets are used for sputtering graphite targets, and the metal targets and graphite targets are installed in alignment; all sputtering targets are provided with bezel. 6.如权利要求1所述一种用于大面积微结构气体探测器的DLC阻性电极原位制备方法,其特征在于:所述样品转架为固定在旋转轴上的不锈钢孔板圆筒,且孔板圆筒上小孔直径和中心距均为5mm。6. A method for in-situ preparation of a DLC resistive electrode for a large-area microstructure gas detector as claimed in claim 1, wherein the sample turret is a stainless steel orifice cylinder fixed on a rotating shaft , and the diameter and center distance of the small holes on the orifice plate cylinder are both 5mm.
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Application publication date: 20201030