CN111849571A - A method for preparing slurry fuel by mixing coal gasification fine residue carbon and biomass rapid pyrolysis oil - Google Patents
A method for preparing slurry fuel by mixing coal gasification fine residue carbon and biomass rapid pyrolysis oil Download PDFInfo
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Abstract
本发明公开了一种煤气化细渣残炭与生物质快速热解油混合制备浆体燃料的方法,包括以下步骤:(1)以煤气化细渣为原料,通过泡沫浮选技术实现气化细渣的炭‑灰分离,分离出残炭;(2)以生物质为原料,通过快速热解技术制备生物质热解油;(3)将步骤(1)得到的残炭和步骤(2)得到的生物质热解油混合,制备浆体燃料。本发明通过泡沫浮选技术分离气化细渣残炭和尾矿灰,实现气化细渣资源化利用。生物质快速热解技术获得高能量密度且能够长距离运输的生物质快速热解油。
The present invention discloses a method for preparing slurry fuel by mixing coal gasification fine slag carbon residue and biomass rapid pyrolysis oil, comprising the following steps: (1) using coal gasification fine slag as raw material, realizing carbon-ash separation of gasification fine slag by froth flotation technology, and separating carbon residue; (2) using biomass as raw material, preparing biomass pyrolysis oil by rapid pyrolysis technology; (3) mixing the carbon residue obtained in step (1) and the biomass pyrolysis oil obtained in step (2) to prepare slurry fuel. The present invention separates gasification fine slag carbon residue and tailings ash by froth flotation technology, realizing resource utilization of gasification fine slag. Biomass rapid pyrolysis technology obtains biomass rapid pyrolysis oil with high energy density and capable of long-distance transportation.
Description
技术领域technical field
本发明属于浆体燃料技术领域,特别涉及一种煤气化细渣残炭与生物质快速热解油混合制备浆体燃料的方法。The invention belongs to the technical field of slurry fuel, and particularly relates to a method for preparing slurry fuel by mixing coal gasification fine residue carbon and biomass rapid pyrolysis oil.
背景技术Background technique
煤炭储量丰富且煤炭是我国最重要的一次能源。煤炭气化技术是煤炭高效清洁转化的重要源头。气化细渣是煤炭气化工艺中的主要煤基固废之一,其含碳量25-50wt%,目前主要的处理方式是填埋,给环境可持续发展与能源安全带来巨大挑战。气化细渣中残炭的有效分离和回收是实现煤炭高效转化和提升尾矿灰等级的重要途径。此外,生物质作为可再生资源,植物秸秆或木材自古以来是重要的能源来源。但其存在能量密度低,运输费用高的难题,如何高效的大规模使用生物质是急需解决的难题。生物质快速热解技术能够将低密度的生物质在较短时间内转化成部分高能量密度的生物质热解油,可实现生物质资源的长距离运输同时具有良好的环境效益。Coal reserves are abundant and coal is the most important primary energy source in my country. Coal gasification technology is an important source of efficient and clean coal conversion. The gasification fine slag is one of the main coal-based solid wastes in the coal gasification process, and its carbon content is 25-50wt%. Currently, the main treatment method is landfill, which brings great challenges to the sustainable development of the environment and energy security. Effective separation and recovery of carbon residues in gasification fine slag is an important way to achieve efficient coal conversion and improve tailings ash grade. In addition, biomass as a renewable resource, plant straw or wood has been an important energy source since ancient times. However, it has the problems of low energy density and high transportation cost. How to use biomass efficiently and on a large scale is an urgent problem to be solved. Biomass rapid pyrolysis technology can convert low-density biomass into some high-energy-density biomass pyrolysis oil in a relatively short time, which can realize long-distance transportation of biomass resources and have good environmental benefits.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种煤气化细渣残炭与生物质快速热解油混合制备浆体燃料的方法,将煤气化细渣残炭悬浮到生物质热解油中,气化细渣残炭贡献更高能量密度,生物质热解油则贡献高流动性和活性。The object of the present invention is to provide a method for preparing slurry fuel by mixing coal gasification fine residue charcoal with biomass rapid pyrolysis oil, suspending coal gasification fine residue charcoal in biomass pyrolysis oil, and gasification fine residue residue Carbon contributes higher energy density and biomass pyrolysis oil contributes high mobility and activity.
为实现上述目的,本发明采用的技术方案为:To achieve the above object, the technical scheme adopted in the present invention is:
一种煤气化细渣残炭与生物质快速热解油混合制备浆体燃料的方法,包括以下步骤:A method for preparing slurry fuel by mixing coal gasification fine residue carbon and biomass rapid pyrolysis oil, comprising the following steps:
(1)以煤气化细渣为原料,通过泡沫浮选技术实现煤气化细渣的炭-灰分离,分离出残炭;(1) Using the coal gasification fine slag as the raw material, the carbon-ash separation of the coal gasification fine slag is realized by the froth flotation technology, and the residual carbon is separated;
(2)以生物质为原料,通过快速热解技术制备生物质热解油;(2) Biomass pyrolysis oil is prepared by rapid pyrolysis technology using biomass as raw material;
(3)将步骤(1)得到的残炭和步骤(2)得到的生物质热解油混合,制备浆体燃料。(3) Mixing the carbon residue obtained in step (1) and the biomass pyrolysis oil obtained in step (2) to prepare slurry fuel.
所述步骤(1)中,得到的残炭的烧失量高于65wt%,热值超过20MJ/kg,75微米以下尺寸残炭占比超过80wt%。In the step (1), the loss on ignition of the obtained carbon residue is higher than 65 wt%, the calorific value exceeds 20 MJ/kg, and the proportion of the carbon residue with a size below 75 microns exceeds 80 wt%.
所述步骤(1)中,泡沫浮选过程分离获得的尾矿灰烧失量低于4wt%。In the step (1), the loss on ignition of the tailings ash obtained by the froth flotation process is less than 4wt%.
所述步骤(2)中,生物质为作物秸秆或木材。In the step (2), the biomass is crop straw or wood.
所述步骤(2)中,快速热解在500℃的惰性环境下进行。In the step (2), rapid pyrolysis is carried out in an inert environment at 500°C.
所述步骤(2)中,得到的生物质热解油热值为18MJ/kg。In the step (2), the obtained biomass pyrolysis oil has a calorific value of 18 MJ/kg.
所述步骤(2)中,得到的生物质热解油需在5℃以下保存。In the step (2), the obtained biomass pyrolysis oil needs to be stored below 5°C.
所述步骤(3)中,残炭质量比大于0且小于等于20wt%。在上述范围内,调整残炭和生物质热解油的配比,并考察所得浆体燃料的静态稳定性、粘度和流动行为指数相对于残炭浓度的关系函数,使浆体燃料的静态稳定性高于70%,粘度小于1000mPa·s,流动行为指数小于1,通过以上三个指标,确定残炭的最大配入量,制备浆体燃料。In the step (3), the residual carbon mass ratio is greater than 0 and less than or equal to 20wt%. Within the above range, adjust the ratio of carbon residue and biomass pyrolysis oil, and investigate the relationship function of the static stability, viscosity and flow behavior index of the obtained slurry fuel with respect to the residual carbon concentration, so as to make the static stability of the slurry fuel stable. The viscosity is higher than 70%, the viscosity is less than 1000mPa·s, and the flow behavior index is less than 1. Through the above three indicators, the maximum amount of residual carbon is determined to prepare slurry fuel.
其中,通过考核时间15天的静态稳定性测试得到静态稳定性,通过流变仪测试得到粘度,通过剪切力和剪切速率计算得到流动行为指数。Among them, the static stability was obtained by the static stability test with an assessment time of 15 days, the viscosity was obtained by the rheometer test, and the flow behavior index was calculated by the shear force and shear rate.
有益效果:本发明提供了一种煤气化细渣残炭与生物质快速热解油混合制备浆体燃料的方法,通过泡沫浮选技术分离气化细渣残炭和尾矿灰,实现气化细渣资源化利用。生物质快速热解技术获得高能量密度且能够长距离运输的生物质快速热解油。具有如下优点:Beneficial effects: The present invention provides a method for preparing slurry fuel by mixing coal gasification fine residue charcoal with biomass rapid pyrolysis oil, and separating gasification fine residue charcoal and tailing ash by froth flotation technology to realize gasification Resource utilization of fine slag. Biomass rapid pyrolysis technology obtains biomass rapid pyrolysis oil with high energy density and long-distance transportation. Has the following advantages:
1.通过泡沫浮选技术实现气化细渣的炭-灰分离,回收高能量密度残炭的同时,将细渣尾矿灰升级。原来只能填埋处理的气化细渣经此过程处理后,既获得了高能量密度的残炭,也获得了高附加值的一级灰。1. The carbon-ash separation of the gasification fine slag is realized by the froth flotation technology, and the fine slag tailing ash is upgraded while recovering the high energy density residual carbon. After the gasification fine slag, which can only be landfilled before, is treated by this process, both carbon residues with high energy density and first-grade ash with high added value are obtained.
2.生物质则通过成熟的快速热解技术转换成高附加值的生物质热解油,能量密度大幅提高且实现了长距离运输的可能,有望拓宽低能量密度生物质的大规模利用。2. Biomass is converted into high value-added biomass pyrolysis oil through mature rapid pyrolysis technology, the energy density is greatly improved and the possibility of long-distance transportation is realized, which is expected to broaden the large-scale utilization of low energy density biomass.
3.气化细渣残炭与生物质热解油混合制备浆体燃料,实现资源的高效转化,其路线符合我国能源可持续发展的国情需求,具有一定的现实意义。3. The gasification fine residue carbon and biomass pyrolysis oil are mixed to prepare slurry fuel to realize the efficient conversion of resources. The route is in line with the national conditions of sustainable energy development in my country and has certain practical significance.
附图说明Description of drawings
图1为本发明的流程图。FIG. 1 is a flow chart of the present invention.
具体实施方式Detailed ways
下面结合附图对本发明做更进一步的解释。The present invention will be further explained below in conjunction with the accompanying drawings.
如图1所示,一种煤气化细渣残炭与生物质快速热解油混合制备浆体燃料的方法,包括以下步骤:As shown in Figure 1, a method for preparing slurry fuel by mixing coal gasification fine residue carbon and biomass rapid pyrolysis oil, comprising the following steps:
(1)以煤气化细渣为原料,通过泡沫浮选技术实现气化细渣的炭-灰分离,分离出残炭;得到的残炭的烧失量高于65wt%,热值超过20MJ/kg,75微米以下尺寸残炭占比超过80wt%,泡沫浮选过程分离获得的尾矿灰烧失量低于4wt%,尾矿灰可用于建筑行业。(1) Using coal gasification fine slag as raw material, the carbon-ash separation of the gasification fine slag is realized by froth flotation technology, and the carbon residue is separated; kg, the residual carbon with a size of less than 75 microns accounts for more than 80wt%, and the loss on ignition of tailings ash obtained by the froth flotation process is less than 4wt%, and the tailings ash can be used in the construction industry.
(2)以生物质为原料,通过快速热解技术制备生物质热解油;其中,生物质为作物秸秆或木材,快速热解在500℃的惰性环境下进行,得到的生物质热解油热值为18MJ/kg,得到的生物质热解油需在5℃以下保存。(2) Biomass pyrolysis oil is prepared by rapid pyrolysis technology using biomass as raw material; wherein the biomass is crop straw or wood, and the rapid pyrolysis is carried out in an inert environment of 500°C to obtain biomass pyrolysis oil. The calorific value is 18MJ/kg, and the obtained biomass pyrolysis oil needs to be stored below 5℃.
(3)将步骤(1)得到的残炭和步骤(2)得到的生物质热解油混合,残炭质量比大于0且小于等于20wt%。在上述范围内,调整残炭和生物质热解油的配比,并考察所得浆体燃料的静态稳定性、粘度和流动行为指数相对于残炭浓度的关系函数,使浆体燃料的静态稳定性高于70%,粘度小于1000mPa·s,流动行为指数(假塑性)小于1,通过以上三个指标,确定残炭的最大配入量,制备浆体燃料。(3) Mixing the residual carbon obtained in step (1) and the biomass pyrolysis oil obtained in step (2), the mass ratio of residual carbon is greater than 0 and less than or equal to 20wt%. Within the above range, adjust the ratio of carbon residue and biomass pyrolysis oil, and investigate the relationship function of the static stability, viscosity and flow behavior index of the obtained slurry fuel with respect to the residual carbon concentration, so as to make the static stability of the slurry fuel stable. The viscosity is higher than 70%, the viscosity is less than 1000mPa·s, and the flow behavior index (pseudoplasticity) is less than 1. Through the above three indicators, the maximum amount of carbon residue is determined to prepare slurry fuel.
下面结合实施例对本发明作进一步说明。The present invention will be further described below in conjunction with the examples.
实施例Example
一种煤气化细渣残炭与生物质快速热解油混合制备浆体燃料的方法,包括以下步骤:A method for preparing slurry fuel by mixing coal gasification fine residue carbon and biomass rapid pyrolysis oil, comprising the following steps:
步骤a,煤气化细渣经过浮选富集残炭,残炭的烧失量高于65wt%,热值超过20MJ/kg,浮选出来的残炭粒径细小,75微米以下尺寸颗粒占比约84wt%,粒度细小无需研磨处理可直接用于制备浆体燃料;浮选过程分离获得的尾矿烧失量低于4wt%,此指标达到一级粉煤灰标准。In step a, the coal gasification fine slag is subjected to flotation to enrich the residual carbon, the loss on ignition of the residual carbon is higher than 65wt%, the calorific value exceeds 20MJ/kg, the particle size of the flotation carbon residue is small, and the proportion of particles below 75 microns About 84wt%, the particle size is fine and can be directly used to prepare slurry fuel without grinding treatment; the loss on ignition of tailings separated by flotation process is less than 4wt%, and this index reaches the standard of first-class fly ash.
步骤b,生物质以松木为例,在500℃的惰性环境下快速热解制备热解生物质油,其水分含量30wt%以内,粘度小于100mPa·s,热值约18MJ/kg;生物质热解油需保存在5℃以下低温环境中,防止存储过程中老化变质。Step b, taking pine wood as an example, the biomass is rapidly pyrolyzed in an inert environment of 500 ° C to prepare pyrolysis biomass oil, the moisture content of which is within 30wt%, the viscosity is less than 100mPa·s, and the calorific value is about 18MJ/kg; The solution oil should be stored in a low temperature environment below 5 ℃ to prevent aging and deterioration during storage.
步骤c,将步骤a得到的残炭与步骤b得到的生物质热解油均匀混合,残炭质量比大于0且小于等于20wt%,在上述范围内,调整残炭和生物质热解油的配比,并考察所得浆体燃料的静态稳定性、粘度和流动行为指数相对于残炭浓度的关系函数,使浆体燃料的静态稳定性高于70%,粘度小于1000mPa·s,流动行为指数小于1,通过以上三个指标,确定残炭的最大配入量,制备浆体燃料。In step c, the residual carbon obtained in step a and the biomass pyrolysis oil obtained in step b are evenly mixed, and the mass ratio of the residual carbon is greater than 0 and less than or equal to 20wt%. ratio, and investigate the relationship between the static stability, viscosity and flow behavior index of the obtained slurry fuel relative to the residual carbon concentration, so that the static stability of the slurry fuel is higher than 70%, the viscosity is less than 1000mPa·s, and the flow behavior index If it is less than 1, through the above three indicators, determine the maximum amount of carbon residue to prepare slurry fuel.
其中,通过考核时间15天的静态稳定性测试得到静态稳定性,通过流变仪测试得到粘度,通过剪切力和剪切速率计算得到流动行为指数。Among them, the static stability was obtained by the static stability test with an assessment time of 15 days, the viscosity was obtained by the rheometer test, and the flow behavior index was calculated by the shear force and shear rate.
本发明通过泡沫浮选技术实现气化细渣的炭-灰分离,回收高能量密度残炭的同时,将细渣尾矿灰升级。原来只能填埋处理的气化细渣经此过程处理后,既获得了高能量密度的残炭,也获得了高附加值的一级灰。生物质则通过成熟的快速热解技术转换成高附加值的生物质热解油,能量密度大幅提高且实现了长距离运输的可能,有望拓宽低能量密度生物质的大规模利用。气化细渣残炭与生物质热解油混合制备浆体燃料,实现资源的高效转化,其路线符合我国能源可持续发展的国情需求,具有一定的现实意义。The invention realizes the carbon-ash separation of the gasification fine slag through the froth flotation technology, and at the same time recovers the high-energy density residual carbon, and upgrades the fine slag tailing ash. After the gasification fine slag, which can only be landfilled before, is treated by this process, both carbon residues with high energy density and first-grade ash with high added value are obtained. Biomass is converted into high value-added biomass pyrolysis oil through mature rapid pyrolysis technology, the energy density is greatly improved and the possibility of long-distance transportation is realized, which is expected to expand the large-scale utilization of low-energy-density biomass. The gasification fine residue carbon and biomass pyrolysis oil are mixed to prepare slurry fuel to realize the efficient conversion of resources.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the principles of the present invention, several improvements and modifications can be made. It should be regarded as the protection scope of the present invention.
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