CN111845674A - An inertial vehicle braking anti-lock device and method - Google Patents
An inertial vehicle braking anti-lock device and method Download PDFInfo
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- CN111845674A CN111845674A CN202010727661.XA CN202010727661A CN111845674A CN 111845674 A CN111845674 A CN 111845674A CN 202010727661 A CN202010727661 A CN 202010727661A CN 111845674 A CN111845674 A CN 111845674A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T8/00—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force
- B60T8/17—Using electrical or electronic regulation means to control braking
- B60T8/176—Brake regulation specially adapted to prevent excessive wheel slip during vehicle deceleration, e.g. ABS
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62L—BRAKES SPECIALLY ADAPTED FOR CYCLES
- B62L1/00—Brakes; Arrangements thereof
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Abstract
Description
技术领域technical field
本发明涉及防抱死装置,尤其涉及一种惯性式车辆制动防抱死装置及方法。The invention relates to an anti-lock braking device, in particular to an inertial vehicle braking anti-lock braking device and method.
背景技术Background technique
目前,随着汽车保有量的增长,交通事故发生率也随之提高。因此,人们对于汽车的安全性的需求日益加剧。汽车的制动性能是保障汽车安全性的重要因素之一,重大交通事故往往与汽车制动距离过长、紧急制动时发生侧滑情况有关。At present, with the growth of car ownership, the incidence of traffic accidents also increases. Therefore, people's demands for the safety of automobiles are increasing day by day. The braking performance of a car is one of the important factors to ensure the safety of the car. Major traffic accidents are often related to the excessive braking distance of the car and the occurrence of sideslip during emergency braking.
目前ABS的安装使用并没有普及,尤其是在摩托车、电动车上的应用,因此,目前ABS的使用还存在局限性。At present, the installation and use of ABS is not popular, especially in the application of motorcycles and electric vehicles. Therefore, the current use of ABS still has limitations.
ABS工作时,当汽车减速,减速度传感器将接收到的减速信号转变为电信号传送给电子控制单元ECU,ECU又向制动器发出信号,控制制动器制动力的大小,使车轮不被抱死,处于边滚边滑的状态,保证车轮与地面的附着力在最大值。可以看出减速度传感器是使ABS进入工作状态的首要条件,一旦减速度传感器的灵敏度降低或者损坏,就会直接加大汽车行驶危险性。但在目前,ABS的维修费用昂贵,且不便于全套更换。When the ABS is working, when the car decelerates, the deceleration sensor converts the received deceleration signal into an electrical signal and transmits it to the electronic control unit ECU. The state of rolling and slipping ensures that the adhesion between the wheel and the ground is at the maximum value. It can be seen that the deceleration sensor is the primary condition for the ABS to enter the working state. Once the sensitivity of the deceleration sensor is reduced or damaged, it will directly increase the danger of vehicle driving. But at present, the maintenance cost of ABS is expensive, and it is not convenient to replace the whole set.
发明内容SUMMARY OF THE INVENTION
发明目的:针对现有技术中存在的缺陷,本发明提供一种惯性式车辆制动防抱死装置及方法,以取代减速度传感器在常规ABS制动系统中的应用,在保证ABS工作的同时,降低了维修成本。Purpose of the invention: In view of the defects existing in the prior art, the present invention provides an inertial vehicle braking anti-lock braking device and method, to replace the application of the deceleration sensor in the conventional ABS braking system, while ensuring the work of the ABS , reducing maintenance costs.
技术方案:本发明惯性式车辆制动防抱死装置,包括蓄电池、ECU、防抱死调节器、制动调节组件和制动器;防抱死调节器感应汽车减速数据,并且调节制动时间间隔;Technical solution: the inertial vehicle braking anti-lock braking device of the present invention includes a battery, an ECU, an anti-locking regulator, a brake regulating component and a brake; the anti-locking regulator senses the deceleration data of the vehicle and adjusts the braking time interval;
该制动器通过制动调节组件进行制动;ECU与防抱死调节器连接;The brake is braked by the brake adjustment component; the ECU is connected with the anti-lock brake adjuster;
防抱死调节器包括搭铁、导体指针、滚珠轴承、轻质杆、电磁铁、重物和变阻器;导体指针、滚珠轴承与重物之间通过轻质杆连接并位于同一直线上;The anti-lock adjuster includes ground iron, conductor pointer, ball bearing, light rod, electromagnet, heavy object and varistor; the conductor pointer, ball bearing and heavy object are connected by light rod and located on the same line;
ECU通过改变变阻器阻值进而控制防抱死调节器工作状态。The ECU controls the working state of the anti-lock brake regulator by changing the resistance of the varistor.
制动调节组件包括制动踏板开关、线圈、弹簧、拉杆、液压缸和活塞;弹簧位于拉杆上,拉杆一端与活塞连接,拉杆在线圈的引力作用下带动活塞移动。The brake adjustment assembly includes a brake pedal switch, a coil, a spring, a pull rod, a hydraulic cylinder and a piston; the spring is located on the pull rod, one end of the pull rod is connected with the piston, and the pull rod drives the piston to move under the gravitational force of the coil.
防抱死调节器还包括铜片和固定栓,导体指针与轻质杆通过铜片和固定栓固定在滚珠轴承外圈,使得以滚珠轴承为圆心时,搭铁和轻质杆之间的夹角与触点和导体指针之间的夹角相等。The anti-lock brake adjuster also includes a copper sheet and a fixed bolt. The conductor pointer and the light rod are fixed on the outer ring of the ball bearing through the copper sheet and the fixed bolt, so that when the ball bearing is the center of the circle, the clamp between the ground and the light rod The angle is equal to the angle between the contact and the conductor pointer.
防抱死调节器外壳两侧设有X触点和Y触点,外壳底部设有Z触点,Z触点与ECU连接。X contacts and Y contacts are arranged on both sides of the anti-lock brake regulator housing, and Z contacts are arranged at the bottom of the housing, and the Z contacts are connected to the ECU.
X触点与蓄电池正极通过导线相连,Y触点通过制动踏板开关与线圈连接。X触点朝向汽车前方,Y触点朝向汽车后方。The X contact is connected to the positive pole of the battery through a wire, and the Y contact is connected to the coil through the brake pedal switch. The X contacts are towards the front of the car and the Y contacts are towards the back of the car.
本发明惯性式车辆制动防抱死方法包括以下步骤:The inertial vehicle braking anti-lock braking method of the present invention comprises the following steps:
(1)踩下制动踏板时,由ECU控制的防抱死调节器外部电路导通,线圈吸引拉杆使液压缸驱动制动器工作,汽车开始减速;(1) When the brake pedal is stepped on, the external circuit of the anti-lock regulator controlled by the ECU is turned on, the coil attracts the pull rod to make the hydraulic cylinder drive the brake to work, and the car starts to decelerate;
(2)重物受惯性作用产生向前方的加速度,与轻质杆、导体指针共同绕滚珠轴承旋转;当重物与搭铁接触时,导体指针也旋转至与触点接触,此时防抱死调节器外部电路断开但内部电路导通;(2) The heavy object is accelerated forward by inertia, and rotates around the ball bearing together with the light rod and the conductor pointer; when the heavy object is in contact with the grounding iron, the conductor pointer also rotates to contact the contact point, and the anti-lock is at this time. Dead regulator external circuit is disconnected but internal circuit is on;
(3)电磁铁工作,吸引与搭铁接触的重物回到原位,X触点与Y触点电路断开,线圈停止工作,拉杆在弹簧的作用下回位,制动力消失,车轮解除制动;(3) The electromagnet works, attracting the heavy object in contact with the grounding iron back to its original position, the circuit between the X contact and the Y contact is disconnected, the coil stops working, the pull rod returns under the action of the spring, the braking force disappears, and the wheel is released. brake;
此时汽车处于减速中,重物又从原位向搭铁运动,接触到搭铁后,汽车再次制动,如此循环往复制动直到停车。At this time, the car is in deceleration, and the heavy object moves from its original position to the grounding iron. After touching the grounding iron, the car brakes again, and so on and repeats the movement until it stops.
有益效果:与现有技术相比,本发明具有以下优点:Beneficial effect: Compared with the prior art, the present invention has the following advantages:
(1)本发明基于惯性原理,采用模块化设计,性价比高、灵敏度高、灵活性高。(1) The present invention is based on the principle of inertia, adopts modular design, has high cost performance, high sensitivity and high flexibility.
(2)本发明ABS防抱死制动装置应用在低档汽车、摩托车和电动车上,在紧急制动情况下最大限度发挥制动器效能,降低了事故率。(2) The ABS anti-lock braking device of the present invention is applied to low-grade automobiles, motorcycles and electric vehicles, and maximizes the braking efficiency under emergency braking conditions, thereby reducing the accident rate.
附图说明Description of drawings
图1为本发明惯性式ABS防抱死制动装置结构示意图;1 is a schematic structural diagram of an inertial ABS anti-lock braking device of the present invention;
图2为本发明中防抱死调节器结构示意图;2 is a schematic structural diagram of an anti-lock regulator in the present invention;
图3为本发明中防抱死调节器内部结构示意图;3 is a schematic diagram of the internal structure of the anti-lock regulator in the present invention;
图4为本发明中防抱死调节器局部示意图。FIG. 4 is a partial schematic diagram of the anti-lock adjuster in the present invention.
具体实施方式Detailed ways
如图1、图2所示,本发明防抱死制动装置包括蓄电池8、ECU、防抱死调节器9和制动器14;该防抱死调节器9用于精确感应汽车减速数据,并且调节制动时间间隔。制动器14通过制动调节组件来进行制动。As shown in Figures 1 and 2, the anti-lock braking device of the present invention includes a
该防抱死调节器9的外壳是一个可拆卸式方形盒体,盒体长为12cm,宽为5cm,高为10cm。盒体的前、后两壁上分别设置X、Y两个触点,X触点朝向汽车正前方,Y触点朝向汽车正后方。同时在盒体底部设置Z触点与ECU相连,由ECU通过防抱死调节器9控制ABS点刹时间间隔,以实现在不同路况中都能达到较好的制动效果。The housing of the
防抱死调节器9外部的X触点和Y触点与外部电路连接,ECU通过Z触点与变阻器连接,因此ECU通过改变变阻器接入电路的阻值大小进而控制防抱死调节器内部工作状态。The X and Y contacts outside the
如图3所示,该防抱死调节器9包括搭铁1、导体指针2、滚珠轴承3、轻质杆4、电磁铁5以及变阻器7。其中,搭铁1、滚珠轴承3、电磁铁5、变阻器7均固定在调节器的外壳壳体上,它们之间通过导线相连接。滚珠轴承3的内圈通过中心轴固定在壳体上,导体指针2与轻质杆4以图3所示方式固定在滚珠轴承3的外圈上,导体指针2与轻质杆4相对于轴承外圈对称布置,并通过弧形铜片c固定,上、下接触位置以固定栓b固定,使得以滚珠轴承3为圆心时,搭铁1和轻质杆4之间的夹角与触点a和导体指针2之间的夹角相等,因此,当轻质杆4末端的重物G旋转至与搭铁1接触时,导体指针2也旋转至与触点a接触。As shown in FIG. 3 , the
其中,导体指针、滚珠轴承与重物G之间由轻质杆连接,轻质杆上带有电阻R1。导体指针、滚珠弹簧与重物G三者固定,始终处于同一直线上。重物G为外表面镀铜的实心铁球,导电且可被电磁铁吸引。Among them, the conductor pointer, the ball bearing and the heavy object G are connected by a light rod, and the light rod is provided with a resistor R1. The conductor pointer, the ball spring and the weight G are fixed and are always on the same straight line. The weight G is a solid iron ball with copper plating on the outer surface, which is conductive and can be attracted by the electromagnet.
防抱死调节器9内部各主要部件之间的电路按图3所示方式连接。轻质杆4内部有导线,并接入电阻R1,其导线部分在与弧形铜片固定部分裸露并与弧形铜片c接触,轻质杆4与重物G内部铁球上的孔洞以螺纹啮合,轻质杆下端导线与重物G外部镀铜接触。因此,当防抱死调节器工作,重物G与搭铁接触,导体指针与触点a接触时,防抱死调节器内部两条线路均导通。线路一:X触点-搭铁-重物G-轻质杆-导体指针-触点a-Y触点;线路二:X触点-搭铁-变阻器-电磁铁-导体指针-触点a-Y触点。另外,ECU有线路单独连接在与X触点、Y触点相连的外部线路上,为防抱死调节器外部电路,ECU可单独控制电路通断。The circuits between the main components inside the
制动调节组件包括制动踏板开关10、线圈11、弹簧12、拉杆13、液压缸17和活塞18;其中,蓄电池8、ECU、防抱死调节器9、制动踏板开关10、线圈11和安全电阻之间通过导线相连。X触点与蓄电池8正极通过导线相连,Y触点经过制动踏板开关10与线圈11通过导线连接。图中拉杆13为一端细、另一端粗、中间突出的铁质部件,突出部分用于承受弹簧力。拉杆13一端较细部分连接液压缸活塞18,可带动活塞18运动;拉杆另一端较粗部分用于承受线圈11的吸引力,使拉杆带动活塞通过吸力移动。液压缸17为封闭缸体,内有制动液16和制动活塞18。当线圈11未通电时,在弹簧12作用下,拉杆处于最左端,液压缸17不工作,制动器14处于放松状态;当线圈通电时,对拉杆13产生吸引力,在吸引力作用下,拉杆13右移,液压缸工作,制动活塞18压缩制动液16,压力通过制动油管15内的制动液16传输到制动器14,制动器14工作,压紧轮毂,使汽车减速。The brake adjustment assembly includes a
本发明惯性式ABS防抱死制动装置的防抱死制动方法如下:The anti-lock braking method of the inertial ABS anti-lock braking device of the present invention is as follows:
汽车正常行驶时,制动踏板10未踩下,ABS系统不投入工作。When the car is running normally, the
当驾驶员紧急制动时,踩下制动踏板的瞬间,由ECU控制的防抱死调节器9外部电路导通,整体电路也随之导通。线圈11工作,拉动拉杆13使液压缸17工作,制动液16产生压强,使制动器14工作,达到制动效果,汽车开始减速。When the driver brakes in an emergency, the moment the brake pedal is stepped on, the external circuit of the
汽车在减速过程中,重物G受惯性作用产生向前方的加速度,与轻质杆4、导体指针2一同绕滚珠轴承3旋转。当重物G运动至与搭铁1接触时,导体指针2也旋转至与触点a接触。此时,X触点到Y触点电路导通,电信号传递到ECU,由ECU控制的防抱死调节器9外部电路断开。然而防抱死调节器内部电路导通,因此制动器仍然在工作。During the deceleration process of the car, the weight G is accelerated forward by inertia, and rotates around the
在重物G电路中线路一:“X触点-搭铁-重物G-轻质杆-导体指针-触点a-Y触点”接通的同时,防抱死调节器9中的另一条变阻器和电磁铁电路也接通。电磁铁工作,吸引正在与搭铁接触的重物G,于是重物G与搭铁又断开接触回到原位,X触点到Y触点电路断开,整体电路也随之断开。因此,线圈11停止工作,拉杆13在弹簧12的作用下回位,制动力消失,车轮解除制动。In the circuit of the heavy object G circuit 1: "X contact - ground - heavy object G - light rod - conductor pointer - contact a - Y contact" is connected, at the same time, another rheostat in the
而此时汽车依然处于减速状态中,重物G又从原位向搭铁运动,接触到搭铁以后,汽车又一次短暂制动。如此循环往复,制动器就起到了“点刹”的作用,直到停车。At this time, the car is still in a state of deceleration, and the heavy object G moves from its original position to the grounding iron. After touching the grounding iron, the car brakes briefly again. In this cycle, the brake acts as a "point brake" until it stops.
ECU控制变阻器接入电路的阻值大小,改变电磁铁两端电压,使得电磁力大小改变,重物G的运动时间也随之改变,起到改变汽车“点刹”时间间隔的作用。这样,汽车在不同路况条件下,都起到良好的制动效果。The ECU controls the resistance of the varistor connected to the circuit, changes the voltage across the electromagnet, changes the magnitude of the electromagnetic force, and changes the movement time of the heavy object G, which plays the role of changing the time interval of the car's "spot braking". In this way, the car has a good braking effect under different road conditions.
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