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CN111842440A - Distributed kitchen waste treatment equipment - Google Patents

Distributed kitchen waste treatment equipment Download PDF

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Publication number
CN111842440A
CN111842440A CN202010841719.3A CN202010841719A CN111842440A CN 111842440 A CN111842440 A CN 111842440A CN 202010841719 A CN202010841719 A CN 202010841719A CN 111842440 A CN111842440 A CN 111842440A
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stirring
heating decomposition
oil
kitchen waste
controller
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刘福彬
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Shenzhen Yanguang High Tech Development Co ltd
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Shenzhen Yanguang High Tech Development Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L9/00Disinfection, sterilisation or deodorisation of air
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/40Destroying solid waste or transforming solid waste into something useful or harmless involving thermal treatment, e.g. evaporation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B5/00Operations not covered by a single other subclass or by a single other group in this subclass

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Epidemiology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention belongs to the technical field of garbage treatment, and discloses distributed kitchen garbage treatment equipment which comprises a machine base, an air suction fan box, a machine body, an electric box and a controller, wherein the machine body is arranged above the machine base, the interior of the machine body is divided into two chambers through a partition plate, a stirring heating decomposition cylinder is arranged in one chamber through a mounting seat, an oil well pump and an oil storage barrel are arranged in the other chamber through the mounting seat, and the air suction fan box, the controller and the electric box are arranged on the top of the machine body on the rear side of a cover plate. The electric heater and the heater are controlled by the controller to be turned on to heat the stirring, heating and decomposing cylinder; controlling a driving motor to start and drive a stirring rod to stir; the motor drives the oil pump to pump water in the solid-liquid separation cavity out through the oil pumping pipe and store the water in the oil storage barrel through the oil outlet pipe; realized that intelligence carries out different operations to liquid rubbish, solid-state rubbish, and through exhaust fan process filter and deodorizer with waste gas exhaust.

Description

一种分布式厨余垃圾处理设备A distributed kitchen waste treatment equipment

技术领域technical field

本发明涉及垃圾处理领域,特别涉及一种分布式厨余垃圾处理设备。The invention relates to the field of garbage disposal, in particular to a distributed kitchen waste disposal device.

背景技术Background technique

目前,众所周知,随着社会的进步和人们生活水平的提高,居住的环境在不断的改善,因此家庭厨房的设施也需要更加完善,每个家庭每天都要产生一些食品垃圾,食品垃圾如果不及时处理,很快就会腐烂,产生异味,甚至严重造成家庭环境的污染。传统的房垃圾处理机维修困难,并且使用起来也很繁琐等问题。At present, as we all know, with the progress of society and the improvement of people's living standards, the living environment is constantly improving, so the facilities of the family kitchen also need to be more perfect. Every family produces some food waste every day. If the food waste is not timely If handled, it will quickly rot, produce peculiar smell, and even seriously pollute the home environment. The traditional house garbage disposal machine is difficult to maintain, and it is also cumbersome to use.

厨余垃圾是指在人们在日常生活中饮食完毕后的食物残余以及在清洗食物、洗刷餐具等过程中产生的未经处理的食物与水的混合物。其成分主要包括果皮碎骨、饭菜碎粒、不溶性蛋白、纤维质及淀粉质态的非溶解性有机物,其成分根据饭菜的不同而极为复杂。由于餐厨垃圾中含有丰富的营养物质,因此,如果不经处理直接排放到自然界,在适宜温度和细菌的作用下,短期内即腐败变质,不仅对周围环境造成污染、滋生蚊蝇,侵占大量的土地,而且也造成资源的大量浪费。基于此,目前有厨余垃圾处理设备能对厨余垃圾进行前期的处理,主要处理流程包括破碎、脱水、烘干、收集,这样将厨余垃圾变成颗粒状或粉状的脱水后的物料,减小了厨余垃圾的空间体积,避免了厨余垃圾迅速发臭后的环境污染,为后期的填埋或者作为肥料的原料做好了准备,对实现厨余垃圾的减量化和资源化利用将具有十分重要的意义。Kitchen waste refers to the food residues after people eat and drink in daily life and the mixture of untreated food and water produced in the process of washing food and washing dishes. Its components mainly include peeled bones, meal grains, insoluble protein, fibrous and starchy insoluble organic matter, and its composition is extremely complex according to different meals. Because kitchen waste is rich in nutrients, if it is directly discharged into nature without treatment, under the action of suitable temperature and bacteria, it will spoil in a short time, which will not only pollute the surrounding environment, breed mosquitoes and flies, and occupy a large number of land, but also caused a lot of waste of resources. Based on this, there are currently kitchen waste treatment equipment that can process kitchen waste in the early stage. The main processing processes include crushing, dehydration, drying, and collection, so that kitchen waste can be turned into granular or powdery dehydrated materials. , reducing the space volume of kitchen waste, avoiding the environmental pollution caused by the rapid odor of kitchen waste, preparing for the later landfill or as a raw material for fertilizer, and realizing the reduction and resource reduction of kitchen waste. Chemical utilization will be of great significance.

近来,随着人们对环境保护的日益重视,厨房所生成的厨余垃圾的处理问题逐渐受到了广泛的关注。因此,近来出现了很多其它处理方式,例如:把厨余垃圾粉碎后排放到下水道的粉碎处理方式;使用干燥器强制干燥后使垃圾减量的干燥处理方式;通过厨余垃圾处理机把垃圾发酵成肥料或饲料后再加以利用的发酵处理方式;以及使用微生物消灭厨余垃圾的消灭处理方式等。其中,厨余垃圾处理机,是一种用于处理那些易腐烂的生活有机垃圾,如剩饭、剩菜、果皮、菜叶、泔水等食物垃圾的专用设备。在机器内,预置了以固态为载体的微生物,并提供合适的温度、湿度以及供氧条件。将垃圾投入到机器内,24小时后,就可将这些垃圾分解90%以上,微生物在反应过程中会产生40-70℃的高温,可以杀死垃圾中的绝大部分病原微生物和寄生虫,残余物可作为肥料使用。微生物在机器内会释放出大量的分解蛋白(也称酶),将大分子有机垃圾分解为糖、脂肪酸和氨基酸等低分子有机物,这些有机物又作为微生物的养分,同时代谢出水、气和生物热能。这些微生物自身又以几何级数的速度繁殖,如此周而复始地不断将有机垃圾“吃掉”。Recently, as people pay more and more attention to environmental protection, the disposal of kitchen waste generated in the kitchen has gradually attracted widespread attention. Therefore, many other treatment methods have appeared recently, such as: the pulverization treatment method in which the kitchen waste is pulverized and then discharged into the sewer; the drying treatment method in which the garbage is reduced by forced drying using a dryer; Fermentation treatment method that is used as fertilizer or feed and then used; and elimination treatment method that uses microorganisms to eliminate kitchen waste, etc. Among them, the kitchen waste disposal machine is a special equipment for processing those perishable domestic organic wastes, such as leftovers, leftovers, peels, vegetable leaves, swill and other food wastes. In the machine, microorganisms in solid state are preset, and suitable temperature, humidity and oxygen supply conditions are provided. Put the garbage into the machine, and after 24 hours, the garbage can be decomposed by more than 90%. The microorganisms will generate a high temperature of 40-70 ℃ during the reaction process, which can kill most of the pathogenic microorganisms and parasites in the garbage. The residue can be used as fertilizer. Microorganisms will release a large number of decomposing proteins (also called enzymes) in the machine to decompose macromolecular organic wastes into low-molecular-weight organic substances such as sugars, fatty acids and amino acids. These organic substances are used as nutrients for microorganisms and metabolize water, gas and biothermal energy. . These microorganisms themselves multiply at a geometric rate, so that they continue to "eat" organic waste over and over again.

然而,现有厨余垃圾处理机在使用过程中极其不方便,如厨余垃圾处理机在处理厨余垃圾过程中会散发恶臭味的刺激性气体。However, the existing kitchen waste disposal machines are extremely inconvenient during use, for example, the kitchen waste disposal machines emit foul-smelling irritating gases during the processing of kitchen wastes.

发明内容SUMMARY OF THE INVENTION

本发明的主要目的是提出一种分布式厨余垃圾处理设备,通过控制器控制打开电热器和加热器对搅拌加热分解筒进行加热;控制器控制驱动电机启动驱动搅拌轴转动带动搅拌杆对搅拌加热分解筒内部的厨余垃圾进行搅拌;马达驱动带动抽油泵进行工作,通过抽油管将固液分离腔内部的抽水抽取出来经出油管储存进入储油桶内部储存;换热器通过换热管将搅拌加热分解筒内部的蒸汽转换至电热器,抽风机通过抽风管将电热器气体抽取出来并且通过过滤器对气体进行过滤,再通过出风口的除臭器对气体进行除臭操作;将过滤除臭的气体排出设备外;实现了智能针对液体垃圾、固态垃圾进行不同操作,且通过过滤器和除臭器将废气排出。The main purpose of the present invention is to propose a distributed kitchen waste treatment equipment. The electric heater and the heater are controlled by the controller to turn on the stirring and heating decomposition drum to heat the stirring and heating decomposition drum; the controller controls the driving motor to start and drive the stirring shaft to rotate to drive the stirring rod to stir The kitchen waste inside the decomposition cylinder is heated for stirring; the motor drives the oil pump to work, and the pumped water inside the solid-liquid separation chamber is extracted through the oil pipe and stored in the oil storage tank through the oil outlet pipe; the heat exchanger passes through the heat exchange pipe. The steam inside the stirring and heating decomposition cylinder is converted to the electric heater, the exhaust fan extracts the electric heater gas through the exhaust pipe and filters the gas through the filter, and then deodorizes the gas through the deodorizer at the air outlet; In addition to filtering and deodorizing gas discharge equipment; it realizes different operations for liquid waste and solid waste, and discharges waste gas through filters and deodorizers.

为实现上述目的,本发明提出的一种分布式厨余垃圾处理设备,包括机座、抽风机箱、机体、电气箱和控制器,机座上方安装有机体,机体内部通过隔板隔成两个腔室,一个腔室内部通过安装座安装有搅拌加热分解筒,另一个腔室内部通过安装座安装有抽油泵和储油桶,机体顶部在搅拌加热分解筒正上方开设有垃圾投入口,在投入口上通过铰轴安装有盖板,机体顶部在盖板后侧安装有抽风机箱、控制器和电气箱;抽风机箱内部安装有抽风机,电气箱内部通过安装板安装有电热器和换热器;In order to achieve the above purpose, a distributed kitchen waste treatment equipment proposed by the present invention includes a machine base, an exhaust box, a body, an electrical box and a controller. An organic body is installed above the machine base, and the interior of the body is divided into two cavities by a partition. One chamber is equipped with a stirring and heating decomposition cylinder through the mounting seat, and the other chamber is equipped with an oil pump and an oil storage barrel through the mounting seat. The top of the body is provided with a garbage input port directly above the stirring and heating decomposition cylinder. A cover plate is installed on the mouth through a hinge shaft, and the top of the machine body is installed with an exhaust box, a controller and an electrical box on the back side of the cover plate; an exhaust fan is installed inside the exhaust box, and an electric heater and a heat exchanger are installed inside the electrical box through the mounting plate;

搅拌加热分解筒内部通过轴座安装有搅拌轴,搅拌轴上安装有搅拌杆,搅拌轴一端穿出搅拌加热分解筒与安装在搅拌加热分解筒外壁上的驱动电机驱动连接,搅拌加热分解筒底部设置有固液分离腔,固液分离腔与搅拌加热分解筒之间设置有液体过滤板,搅拌加热分解筒内部预设有微生物搅拌加热分解筒上端筒内壁安装有加热器,搅拌加热分解筒顶部安装有筒盖,搅拌加热分解筒一侧上端连接设置有取料口;A stirring shaft is installed inside the stirring and heating decomposition cylinder through the shaft seat, and a stirring rod is installed on the stirring shaft. A solid-liquid separation chamber is provided, a liquid filter plate is arranged between the solid-liquid separation chamber and the stirring and heating decomposition cylinder, and a heater is installed on the inner wall of the upper end of the stirring and heating decomposition cylinder, and the top of the stirring and heating decomposition cylinder is preset. A cylinder cover is installed, and a reclaiming port is connected to the upper end of one side of the stirring and heating decomposition cylinder;

搅拌加热分解筒底端与抽油泵相连接,搅拌加热分解筒顶端与换热器相连接,电热器分别与搅拌加热分解筒和抽风机相连接。The bottom end of the stirring and heating decomposition cylinder is connected with the oil pump, the top of the stirring and heating decomposition cylinder is connected with the heat exchanger, and the electric heater is respectively connected with the stirring and heating decomposition cylinder and the exhaust fan.

进一步地,所述抽油泵上方驱动连接有马达,抽油泵进口端通过抽油管与搅拌加热分解筒的固液分离腔相连接,抽油泵的出口端通过出油管与储油桶相连接。Further, a motor is drivingly connected to the top of the oil well pump, the inlet end of the oil well pump is connected to the solid-liquid separation chamber of the stirring and heating decomposition drum through the oil well pipe, and the outlet end of the well oil well pump is connected to the oil storage barrel by the oil outlet pipe.

进一步地,所述电热器与加热器电性连接,换热器一端通过换热管与搅拌加热分解筒顶部相连接,换热器的另一端通过换热管与电热器相连接。Further, the electric heater is electrically connected to the heater, one end of the heat exchanger is connected to the top of the stirring heating decomposition cylinder through a heat exchange tube, and the other end of the heat exchanger is connected to the electric heater through a heat exchange tube.

进一步地,所述抽风机通过抽风管与电热器相连接,在抽风机箱内顶部安装有过滤器,抽风机的出风端与过滤器相连。Further, the exhaust fan is connected to the electric heater through an exhaust pipe, a filter is installed on the top of the exhaust box, and the air outlet end of the exhaust fan is connected to the filter.

进一步地,所述抽风机箱顶部设置有出风口,出风口处安装有除臭器,抽风机的出风端通过风管经过滤器和除臭器与出风口相连接。Further, an air outlet is arranged on the top of the air extraction case, a deodorizer is installed at the air outlet, and the air outlet end of the air extraction fan is connected to the air outlet through an air duct through a filter and a deodorizer.

进一步地,所述控制器采用AT89C51控制器,马达、电热器、驱动电机和抽风机分别与控制器电性连接。Further, the controller adopts an AT89C51 controller, and the motor, the electric heater, the driving motor and the exhaust fan are respectively electrically connected to the controller.

进一步地,控制器内部安装有电源,抽油泵、马达、电热器、驱动电机和抽风机分别与电源电性连接。Further, a power supply is installed inside the controller, and the oil pump, the motor, the electric heater, the driving motor and the exhaust fan are respectively electrically connected to the power supply.

进一步地,控制器上设置有控制面板,控制面板上设置有触摸屏、指示灯、电源开关、升温按钮、降温按钮、急停开关、马达启停按钮和电机正反转旋钮。Further, the controller is provided with a control panel, and the control panel is provided with a touch screen, an indicator light, a power switch, a heating button, a cooling button, an emergency stop switch, a motor start and stop button and a motor forward and reverse rotation knob.

进一步地,抽油管上安装有控制阀。Further, a control valve is installed on the oil suction pipe.

本发明技术方案通过控制器控制打开电热器和加热器对搅拌加热分解筒进行加热,达到设定温度后,通过搅拌加热分解筒上方的垃圾投入口投入垃圾,厨余垃圾投入搅拌加热分解筒内部后关闭筒盖,然后关闭盖板;投入厨余垃圾后,通过控制器控制驱动电机启动驱动搅拌轴转动带动搅拌杆对搅拌加热分解筒内部的厨余垃圾进行搅拌,并且事先在搅拌加热分解筒内部预设了微生物;搅拌加热分解筒内部液体通过底部的液体过滤板过滤进入固液分离腔内部,控制器控制马达驱动带动抽油泵进行工作,通过抽油管将固液分离腔内部的抽水抽取出来经出油管储存进入储油桶内部储存;另外搅拌加热分解筒内部在搅拌加热分解过程中产生了大量蒸汽,换热器通过换热管将搅拌加热分解筒内部的蒸汽转换至电热器,抽风机通过抽风管将电热器气体抽取出来并且通过过滤器对气体进行过滤,再通过出风口的除臭器对气体进行除臭操作;将过滤除臭的气体排出设备外;实现了智能针对液体垃圾、固态垃圾进行不同操作,且通过过滤器和除臭器将废气排出。The technical scheme of the present invention is to control the electric heater and the heater to be turned on to heat the stirring and heating decomposition drum. After reaching the set temperature, the garbage is put into the garbage input port above the stirring and heating decomposition drum, and the kitchen waste is put into the interior of the stirring and heating decomposition drum. Then close the cover of the cylinder, and then close the cover; after the kitchen waste is put in, the controller controls the drive motor to start the stirring shaft to rotate and drive the stirring rod to stir the kitchen waste inside the stirring and heating decomposition cylinder, and the stirring and heating decomposition cylinder is heated in advance. Microorganisms are preset inside; the liquid inside the stirring and heating decomposition cylinder is filtered through the liquid filter plate at the bottom and enters the solid-liquid separation chamber. The controller controls the motor to drive the oil pump to work, and the water inside the solid-liquid separation chamber is extracted through the oil pipe. It is stored in the oil storage barrel through the oil outlet pipe for storage; in addition, a large amount of steam is generated in the stirring heating decomposition cylinder during the stirring heating decomposition process. The gas of the electric heater is extracted through the exhaust pipe and filtered by the filter, and then the gas is deodorized by the deodorizer at the air outlet; the filtered and deodorized gas is discharged out of the equipment; , solid waste for different operations, and the exhaust gas is discharged through filters and deodorizers.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained according to the structures shown in these drawings without creative efforts.

图1为本发明一种分布式厨余垃圾处理设备的结构示意图;FIG. 1 is a schematic structural diagram of a distributed kitchen waste treatment equipment according to the present invention;

图2为本发明一种分布式厨余垃圾处理设备内部的结构示意图;FIG. 2 is a schematic structural diagram of the interior of a distributed kitchen waste treatment equipment according to the present invention;

图3为本发明一种分布式厨余垃圾处理设备中搅拌杆与驱动电机连接的结构示意图;3 is a schematic structural diagram of the connection between a stirring rod and a driving motor in a distributed kitchen waste treatment equipment of the present invention;

图4为本发明一种分布式厨余垃圾处理设备的控制原理示意图;FIG. 4 is a schematic diagram of the control principle of a distributed kitchen waste treatment equipment according to the present invention;

图5为本发明一种分布式厨余垃圾处理设备中液体过滤板的结构示意图。FIG. 5 is a schematic structural diagram of a liquid filter plate in a distributed kitchen waste treatment equipment according to the present invention.

附图标号说明:Description of reference numbers:

标号label 名称name 标号label 名称name 11 机座Machine base 22 搅拌加热分解筒Stirring heating decomposition drum 33 抽油泵oil pump 44 抽风机箱Exhaust chassis 55 机体body 66 电气箱electrical box 77 储油桶oil storage drum 88 马达motor 99 控制器controller 1010 加热器heater 1111 安装座mount 1212 电热器Heater 1313 换热器Heat Exchanger 1414 换热管heat exchange tube 1515 驱动电机motor 1616 过滤器filter 1717 盖板cover 21twenty one 搅拌轴Agitator shaft 22twenty two 搅拌杆stirring rod 23twenty three 微生物microorganism 24twenty four 固液分离腔Solid-liquid separation chamber 2525 取料口take-up port 2626 筒盖Cylinder cover 2727 液体过滤板Liquid filter plate 3131 抽油管sucker pipe 3232 出油管oil outlet 4141 抽风机exhaust fan 4242 抽风管exhaust duct 4343 除臭器deodorizer

本发明目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization, functional characteristics and advantages of the present invention will be further described with reference to the accompanying drawings in conjunction with the embodiments.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

需要说明,若本发明实施例中有涉及方向性指示(诸如上、下、左、右、前、后……),则该方向性指示仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that if there are directional indications (such as up, down, left, right, front, back, etc.) involved in the embodiments of the present invention, the directional indications are only used to explain a certain posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication also changes accordingly.

另外,若本发明实施例中有涉及“第一”、“第二”等的描述,则该“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only used for the purpose of description, and should not be construed as indicating or implying Its relative importance or implicitly indicates the number of technical features indicated. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In addition, the technical solutions between the various embodiments can be combined with each other, but must be based on the realization by those of ordinary skill in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the combination of such technical solutions does not exist. , is not within the scope of protection required by the present invention.

如图1-5所示,本发明提出一种分布式厨余垃圾处理设备,包括机座1、抽风机箱4、机体5、电气箱6和控制器9,机座1上方安装有机体5,机体5内部通过隔板隔成两个腔室,一个腔室内部通过安装座11安装有搅拌加热分解筒2,另一个腔室内部通过安装座11安装有抽油泵3和储油桶7,机体5顶部在搅拌加热分解筒2正上方开设有垃圾投入口,在投入口上通过铰轴安装有盖板17,机体5顶部在盖板17后侧安装有抽风机箱4、控制器9和电气箱6;抽风机箱4内部安装有抽风机41,电气箱6内部通过安装板安装有电热器12和换热器13;As shown in Figures 1-5, the present invention proposes a distributed kitchen waste treatment equipment, comprising a machine base 1, an exhaust air box 4, a body 5, an electrical box 6 and a controller 9. An organic body 5 is installed above the machine base 1, and the body 5. The interior is divided into two chambers by a partition, one chamber is installed with a stirring and heating decomposition cylinder 2 through the mounting seat 11, and the other chamber is installed with an oil pump 3 and an oil storage barrel 7 through the mounting seat 11, and the body 5 The top is provided with a garbage input port just above the stirring and heating decomposition cylinder 2, and a cover plate 17 is installed on the input port through a hinge shaft. An exhaust fan 41 is installed inside the exhaust box 4, and an electric heater 12 and a heat exchanger 13 are installed inside the electrical box 6 through a mounting plate;

搅拌加热分解筒2内部通过轴座安装有搅拌轴21,搅拌轴21上安装有搅拌杆22,搅拌轴21一端穿出搅拌加热分解筒2与安装在搅拌加热分解筒2外壁上的驱动电机15驱动连接,搅拌加热分解筒2底部设置有固液分离腔24,固液分离腔24与搅拌加热分解筒2之间设置有液体过滤板27,搅拌加热分解筒2内部预设有微生物23,搅拌加热分解筒2上端筒内壁安装有加热器10,搅拌加热分解筒2顶部安装有筒盖26,搅拌加热分解筒2一侧上端连接设置有取料口25;A stirring shaft 21 is installed inside the stirring and heating decomposition cylinder 2 through a shaft seat, a stirring rod 22 is installed on the stirring shaft 21, and one end of the stirring shaft 21 penetrates the stirring and heating decomposition cylinder 2 and the drive motor 15 installed on the outer wall of the stirring and heating decomposition cylinder 2 Drive connection, a solid-liquid separation chamber 24 is arranged at the bottom of the stirring and heating decomposition cylinder 2, a liquid filter plate 27 is arranged between the solid-liquid separation chamber 24 and the stirring and heating decomposition cylinder 2, and microorganisms 23 are preset inside the stirring and heating decomposition cylinder 2. A heater 10 is installed on the inner wall of the upper end of the heating and decomposing cylinder 2, a cylinder cover 26 is installed on the top of the stirring and heating decomposition cylinder 2, and a material taking port 25 is connected to the upper end of one side of the stirring and heating decomposition cylinder 2;

搅拌加热分解筒2底端与抽油泵3相连接,搅拌加热分解筒2顶端与换热器13相连接,电热器12分别与搅拌加热分解筒2和抽风机41相连接。The bottom end of the stirring and heating decomposition cylinder 2 is connected with the oil pump 3 , the top of the stirring and heating decomposition cylinder 2 is connected with the heat exchanger 13 , and the electric heater 12 is respectively connected with the stirring and heating decomposition cylinder 2 and the exhaust fan 41 .

具体的,所述抽油泵3上方驱动连接有马达8,抽油泵3进口端通过抽油管31与搅拌加热分解筒2的固液分离腔24相连接,抽油泵3的出口端通过出油管32与储油桶7相连接;。Specifically, a motor 8 is driven and connected to the top of the oil pump 3 , the inlet end of the oil pump 3 is connected to the solid-liquid separation chamber 24 of the stirring and heating decomposition drum 2 through the oil pump 31 , and the outlet end of the oil pump 3 is connected to the solid-liquid separation chamber 24 through the oil outlet pipe 32 . The oil storage tank 7 is connected; .

具体的,所述电热器12与加热器10电性连接,换热器13一端通过换热管14与搅拌加热分解筒2顶部相连接,换热器13的另一端通过换热管14与电热器12相连接。Specifically, the electric heater 12 is electrically connected to the heater 10 , one end of the heat exchanger 13 is connected to the top of the stirring heating decomposition cylinder 2 through the heat exchange tube 14 , and the other end of the heat exchanger 13 is connected to the electric heater through the heat exchange tube 14 . device 12 is connected.

具体的,所述抽风机41通过抽风管42与电热器12相连接,在抽风机箱4内顶部安装有过滤器16,抽风机41的出风端与过滤器16相连。Specifically, the exhaust fan 41 is connected to the electric heater 12 through an exhaust pipe 42 , a filter 16 is installed on the top of the exhaust cabinet 4 , and the outlet end of the exhaust fan 41 is connected to the filter 16 .

具体的,所述抽风机箱4顶部设置有出风口,出风口处安装有除臭器43,抽风机41的出风端通过风管经过滤器16和除臭器43与出风口相连接。Specifically, an air outlet is provided on the top of the air extraction case 4, and a deodorizer 43 is installed at the air outlet.

具体的,所述控制器9采用AT89C51控制器,马达8、电热器12、驱动电机15和抽风机41分别与控制器9电性连接。Specifically, the controller 9 adopts an AT89C51 controller, and the motor 8 , the electric heater 12 , the driving motor 15 and the exhaust fan 41 are respectively electrically connected to the controller 9 .

具体的,控制器9内部安装有电源,抽油泵3、马达8、电热器12、驱动电机15和抽风机41分别与电源电性连接。Specifically, a power supply is installed inside the controller 9 , and the oil pump 3 , the motor 8 , the electric heater 12 , the driving motor 15 and the exhaust fan 41 are respectively electrically connected to the power supply.

具体的,控制器9上设置有控制面板,控制面板上设置有触摸屏、指示灯、电源开关、升温按钮、降温按钮、急停开关、马达启停按钮和电机正反转旋钮;Specifically, the controller 9 is provided with a control panel, and the control panel is provided with a touch screen, an indicator light, a power switch, a heating button, a cooling button, an emergency stop switch, a motor start and stop button, and a motor forward and reverse rotation knob;

电源开关是启动和关闭整机设备电源的开关;马达启停按钮,投入处理物后按马达启动按钮,开始处理,再次投入处理物时,马达停止,投入完成后,打开马达启动按钮;急停开关:因异常原因设备不能正常运转时,紧急停止设备运转;电机正反转按钮:正常运转时所指右方向(正回转),所指向左方向转动,反方向运转。The power switch is a switch for starting and closing the power supply of the whole machine; the motor start and stop button, press the motor start button after putting in the treatment object to start treatment, when the treatment object is put in again, the motor stops, and after the input is completed, turn on the motor start button; emergency stop Switch: When the equipment cannot operate normally due to abnormal reasons, emergency stop the operation of the equipment; the motor forward and reverse button: when it is in normal operation, it points to the right direction (forward rotation), and it points to the left direction and rotates in the opposite direction.

具体的,抽油管31上安装有控制阀。Specifically, a control valve is installed on the oil sucking pipe 31 .

在使用本发明应该注意事项:Matters needing attention when using the present invention:

本设备专用于处理厨余垃圾,绝不可以用与其他的目的;This equipment is dedicated to the disposal of kitchen waste and must not be used for other purposes;

安装本设备时的各个工程建议持有证书的专业人员进行;Each project when installing this equipment is recommended to be carried out by professionals with certificates;

把手伸进机械室或主槽内进行业务时,一定要关掉电源;Be sure to turn off the power when reaching into the mechanical room or the main tank for business;

可能会发生卷进事故等有受重伤的可能性。There is a possibility of being involved in an accident or serious injury.

本发明具体实施使用时,将整体设备安装在坚硬的水泥面上,使用者确认电源连接正常,打开设备系统电源开关,控制器9的控制面板上指示灯亮起,控制器9控制打开电热器12和加热器10对搅拌加热分解筒2进行加热,达到设定温度后,通过搅拌加热分解筒2上方的垃圾投入口投入垃圾,厨余垃圾投入搅拌加热分解筒2内部后关闭筒盖26,然后关闭盖板17;投入厨余垃圾后,通过控制器9控制驱动电机15启动驱动搅拌轴21转动带动搅拌杆22对搅拌加热分解筒2内部的厨余垃圾进行搅拌,并且事先在搅拌加热分解筒2内部预设了微生物23,微生物23在反应过程中会产生40-70℃的高温,可以杀死垃圾中的绝大部分病原微生物和寄生虫,残余物可作为肥料使用。微生物23在机器内会释放出大量的分解蛋白(也称酶),将大分子有机垃圾分解为糖、脂肪酸和氨基酸等低分子有机物,这些有机物又作为微生物23的养分,同时代谢出水、气和生物热能。这些微生物自身又以几何级数的速度繁殖,如此周而复始地不断将有机垃圾“吃掉”;When the present invention is implemented and used, the overall equipment is installed on a hard cement surface, the user confirms that the power supply is connected properly, and turns on the power switch of the equipment system, the indicator light on the control panel of the controller 9 lights up, and the controller 9 controls the electric heater 12 The stirring and heating decomposition drum 2 is heated with the heater 10, and after reaching the set temperature, the garbage is put into the garbage input port above the stirring and heating decomposition drum 2, and the kitchen waste is put into the stirring and heating decomposition drum 2, and then the cylinder cover 26 is closed. Close the cover 17; after throwing in the kitchen waste, the controller 9 controls the drive motor 15 to start the driving stirring shaft 21 to rotate and drive the stirring rod 22 to stir the kitchen waste inside the stirring and heating decomposition drum 2, and the stirring and heating decomposition drum 2. Microorganisms 23 are preset inside, and the microorganisms 23 will generate a high temperature of 40-70°C during the reaction process, which can kill most of the pathogenic microorganisms and parasites in the garbage, and the residue can be used as fertilizer. Microorganisms 23 will release a large amount of decomposing proteins (also called enzymes) in the machine to decompose macromolecular organic wastes into low-molecular-weight organic substances such as sugars, fatty acids and amino acids. Biothermal energy. These microorganisms themselves reproduce at a geometric rate, so that they continue to "eat" organic waste over and over again;

在厨余垃圾投入后2-4小时,搅拌加热分解筒2内部液体通过底部的液体过滤板27过滤进入固液分离腔24内部,控制器9控制马达8驱动带动抽油泵3进行工作,通过抽油管31将固液分离腔24内部的抽水抽取出来经出油管32储存进入储油桶7内部储存;2-4 hours after the kitchen waste is put in, the liquid inside the stirring and heating decomposition cylinder 2 is filtered through the liquid filter plate 27 at the bottom and enters the solid-liquid separation chamber 24. The controller 9 controls the motor 8 to drive the oil pump 3 to work. The oil pipe 31 extracts the pumped water inside the solid-liquid separation chamber 24 and stores it through the oil outlet pipe 32 into the oil storage barrel 7 for storage;

另外搅拌加热分解筒2内部在搅拌加热分解过程中产生了大量蒸汽,换热器13通过换热管14将搅拌加热分解筒2内部的蒸汽转换至电热器12,抽风机41通过抽风管42将电热器12气体抽取出来并且通过过滤器16对气体进行过滤,再通过出风口的除臭器43对气体进行除臭操作;将过滤除臭的气体排出设备外。In addition, a large amount of steam is generated inside the stirring and heating decomposition cylinder 2 during the stirring and heating decomposition process. Extract the gas from the electric heater 12 and filter the gas through the filter 16, and then deodorize the gas through the deodorizer 43 at the air outlet; discharge the filtered and deodorized gas out of the equipment.

随着水分蒸发垃圾逐步分解,去确认搅拌加热分解筒2内部的垃圾处理完之后可以连续投入厨余垃圾再次进行垃圾处理;等到搅拌加热分解筒2内部处理后垃圾满了再取出即可。As the water evaporates and the garbage is gradually decomposed, it is necessary to confirm that the garbage inside the stirring and heating decomposition drum 2 can be continuously put into the kitchen waste for garbage disposal again; wait until the garbage in the stirring and heating decomposition drum 2 is full before taking it out.

以上所述仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是在本发明的发明构思下,利用本发明说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本发明的专利保护范围内。The above descriptions are only the preferred embodiments of the present invention, and are not intended to limit the scope of the present invention. Under the inventive concept of the present invention, the equivalent structural transformations made by the contents of the description and drawings of the present invention, or the direct/indirect application Other related technical fields are included in the scope of patent protection of the present invention.

Claims (9)

1. A distributed kitchen waste treatment device is characterized by comprising a base (1), an air suction fan box (4), a machine body (5), an electric box (6) and a controller (9), wherein the machine body (5) is installed above the base (1), the interior of the machine body (5) is separated into two chambers through a partition plate, a stirring heating decomposition cylinder (2) is installed inside one chamber through a mounting seat (11), an oil well pump (3) and an oil storage barrel (7) are installed inside the other chamber through the mounting seat (11), a waste input port is formed in the top of the machine body (5) right above the stirring heating decomposition cylinder (2), a cover plate (17) is installed on the input port through a hinge shaft, and the air suction fan box (4), the controller (9) and the electric box (6) are installed on the rear side of the cover plate (17) in the top of the machine body (5); an exhaust fan (41) is arranged in the exhaust fan box (4), and an electric heater (12) and a heat exchanger (13) are arranged in the electric box (6) through a mounting plate;
a stirring shaft (21) is arranged in the stirring heating decomposition cylinder (2) through a shaft seat, a stirring rod (22) is arranged on the stirring shaft (21), one end of the stirring shaft (21) penetrates out of the stirring heating decomposition cylinder (2) to be in driving connection with a driving motor (15) arranged on the outer wall of the stirring heating decomposition cylinder (2), a solid-liquid separation chamber (24) is arranged at the bottom of the stirring heating decomposition cylinder (2), a liquid filter plate (27) is arranged between the solid-liquid separation chamber (24) and the stirring heating decomposition cylinder (2), microorganisms (23) are preset in the stirring heating decomposition cylinder (2), a heater (10) is arranged on the inner wall of the upper end of the stirring heating decomposition cylinder (2), a cylinder cover (26) is arranged at the top of the stirring heating decomposition cylinder (2), and a material taking port (25) is connected and arranged;
a stirring heating decomposes section of thick bamboo (2) bottom and is connected with oil-well pump (3), and stirring heating decomposes section of thick bamboo (2) top and is connected with heat exchanger (13), and electric heater (12) are connected with stirring heating decomposition section of thick bamboo (2) and air exhauster (41) respectively.
2. The distributed kitchen waste treatment equipment according to claim 1, wherein a motor (8) is drivingly connected above the oil pump (3), the inlet end of the oil pump (3) is connected with the solid-liquid separation chamber (24) of the stirring heating decomposition cylinder (2) through an oil pumping pipe (31), and the outlet end of the oil pump (3) is connected with the oil storage barrel (7) through an oil outlet pipe (32).
3. A distributed kitchen waste treatment facility according to claim 1, wherein said electric heater (12) is electrically connected to said heater (10), one end of said heat exchanger (13) is connected to the top of said agitation heating decomposition cylinder (2) through a heat exchange pipe (14), and the other end of said heat exchanger (13) is connected to said electric heater (12) through said heat exchange pipe (14).
4. A distributed kitchen waste treatment apparatus as in claim 1, characterized in that said suction fan (41) is connected to said electric heater (12) through an exhaust pipe (42), a filter (16) is installed at the top inside the suction fan box (4), and the outlet end of said suction fan (41) is connected to said filter (16).
5. A distributed kitchen waste treatment facility according to claim 1, characterized in that the top of said suction fan box (4) is provided with an air outlet, a deodorizer (43) is installed at the air outlet, and the air outlet end of the suction fan (41) is connected to the air outlet through an air pipe passing through the filter (16) and the deodorizer (43).
6. A distributed kitchen waste treatment apparatus as in claim 1, characterized in that said controller (9) is an AT89C51 controller, and said motor (8), electric heater (12), driving motor (15) and suction fan (41) are electrically connected to said controller (9), respectively.
7. A distributed kitchen waste treatment apparatus according to claim 6, characterized in that a power supply is installed inside the controller (9), and the oil pump (3), the motor (8), the electric heater (12), the driving motor (15) and the exhaust fan (41) are electrically connected to the power supply respectively.
8. The distributed kitchen waste treatment equipment according to claim 6, characterized in that the controller (9) is provided with a control panel, and the control panel is provided with a touch screen, an indicator light, a power switch, a temperature-raising button, a temperature-lowering button, an emergency stop switch, a motor start-stop button and a motor forward-reverse rotation knob.
9. A distributed kitchen waste treatment apparatus according to claim 1, characterized in that the oil extraction pipe (31) is provided with a control valve.
CN202010841719.3A 2020-08-20 2020-08-20 Distributed kitchen waste treatment equipment Pending CN111842440A (en)

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CN106111667A (en) * 2016-06-29 2016-11-16 福建正仁环保有限公司 Biomass are prepared RDF 4 smokeless and are burned steam-electric power technique
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113751474A (en) * 2021-09-18 2021-12-07 青岛宏洋生物科技有限公司 Microbial kitchen waste processor and working method
CN114920591A (en) * 2022-06-20 2022-08-19 西北农林科技大学 Detachable kitchen garbage aerobic composting experimental device
CN114920591B (en) * 2022-06-20 2023-09-26 西北农林科技大学 Detachable kitchen waste aerobic composting experimental device

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