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CN111829416A - Monitoring device and method of disk support machine - Google Patents

Monitoring device and method of disk support machine Download PDF

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Publication number
CN111829416A
CN111829416A CN202010596885.1A CN202010596885A CN111829416A CN 111829416 A CN111829416 A CN 111829416A CN 202010596885 A CN202010596885 A CN 202010596885A CN 111829416 A CN111829416 A CN 111829416A
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depth
module
control module
rotation angle
support machine
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姬长军
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00Measuring arrangements characterised by the use of mechanical techniques
    • G01B5/18Measuring arrangements characterised by the use of mechanical techniques for measuring depth
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00Measuring arrangements characterised by the use of mechanical techniques
    • G01B5/24Measuring arrangements characterised by the use of mechanical techniques for measuring angles or tapers; for testing the alignment of axes
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B7/00Measuring arrangements characterised by the use of electric or magnetic techniques
    • G01B7/26Measuring arrangements characterised by the use of electric or magnetic techniques for measuring depth
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B7/00Measuring arrangements characterised by the use of electric or magnetic techniques
    • G01B7/30Measuring arrangements characterised by the use of electric or magnetic techniques for measuring angles or tapers; for testing the alignment of axes

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Placing Or Removing Of Piles Or Sheet Piles, Or Accessories Thereof (AREA)

Abstract

The application provides a monitoring device and a monitoring method of a tray supporting machine, and belongs to the technical field of engineering building pile foundation construction equipment. The application provides a monitoring devices and method of rim plate machine, through degree of depth measurement module, real-time automatic record this oil pipe capstan winch pivoted accurate number of turns, and obtain the degree of depth that the arm was pressed to the bow based on the number of turns through control module, and through the accurate turned angle of the real-time automatic measurement rim plate machine of turned angle measurement module, and transmit to control module, make control module can export above-mentioned degree of depth and angle through output module, thereby can export more accurate degree of depth and angle data in real time, so that monitor the working process of rim plate machine.

Description

支盘机的监测装置及方法Monitoring device and method of disk support machine

技术领域technical field

本申请涉及工程建筑桩基施工设备技术领域,特别涉及一种支盘机的监测装置及方法。The present application relates to the technical field of construction equipment for engineering building pile foundations, and in particular, to a monitoring device and method for a supporting plate machine.

背景技术Background technique

支盘机是一种应用于工程建筑桩基施工过程的设备,在建筑桩基的桩孔成型后,灌注混凝土前,使用支盘机在成孔中成型盘状的凹槽,从而使通过相应桩孔灌注的基桩也具有承力盘,由于承力盘底端受力,将减小侧阻所占比例,从而缩短桩长,节省混凝土和钢筋材料,并能缩短工期。Disk support machine is a kind of equipment used in the construction process of engineering building pile foundation. After the pile hole of the building pile foundation is formed and before pouring concrete, the disk support machine is used to form a disk-shaped groove in the hole, so that the corresponding The foundation pile poured into the pile hole also has a bearing plate. Due to the force at the bottom of the bearing plate, the proportion of lateral resistance will be reduced, thereby shortening the length of the pile, saving concrete and steel materials, and shortening the construction period.

上述支盘机在施工过程中,在支盘机下放到设计位置后,主要是通过液压机对支盘机施加压力,使支盘机的弓压臂打开,从而使打开的弓压臂在桩孔中成型盘状的凹槽。During the construction of the above-mentioned plate support machine, after the plate support machine is lowered to the design position, the hydraulic press mainly applies pressure to the plate support machine to open the bow pressing arm of the plate support machine, so that the opened bow pressing arm is in the pile hole. Medium shaped disc-shaped grooves.

目前,在支盘机弓压臂的工作过程中,需要通过人为读取抽拉杆的销眼位置来判断深度,以及通过人为判断支盘机的转动角度,误差较大。At present, in the working process of the bow pressing arm of the disk support machine, it is necessary to judge the depth by manually reading the pin eye position of the pulling rod, and to judge the rotation angle of the disk support machine manually, and the error is large.

发明内容SUMMARY OF THE INVENTION

本申请实施例提供了一种支盘机的监测装置及方法,能够实时输出较为准确的深度和角度数据,以便对支盘机的工作过程进行监控。该技术方案如下:The embodiments of the present application provide a monitoring device and method for a disk support machine, which can output relatively accurate depth and angle data in real time, so as to monitor the working process of the disk support machine. The technical solution is as follows:

一方面,提供了一种支盘机的监测装置,该装置包括:深度测量模块、转动角度测量模块、控制模块以及输出模块;In one aspect, a monitoring device for a disk support machine is provided, and the device includes: a depth measurement module, a rotation angle measurement module, a control module, and an output module;

该深度测量模块、该转动角度测量模块分别与该控制模块电性耦接;The depth measurement module and the rotation angle measurement module are respectively electrically coupled to the control module;

该深度测量模块位于支盘机的油管绞盘上,用于记录该油管绞盘转动的圈数,并将该圈数传输至该控制模块,其中,该油管绞盘上的油管与支盘机的弓压臂连接;The depth measurement module is located on the tubing winch of the supporting machine, and is used to record the number of turns of the tubing winch, and transmit the number of turns to the control module, wherein the tubing on the tubing winch and the bow pressure of the supporting machine arm connection;

该转动角度测量模块与支盘机的抽拉杆上的卡盘连接,用于检测该支盘机的转动角度,并将该转动角度传输至该控制模块;The rotation angle measurement module is connected with the chuck on the pull-out rod of the disk support machine to detect the rotation angle of the disk support machine and transmit the rotation angle to the control module;

该控制模块中存储有弓压臂的深度与油管从绞盘上脱出的圈数之间的对应关系,用于基于接收到的圈数和该对应关系,将弓压臂的深度传输至该输出模块;The control module stores the corresponding relationship between the depth of the bow arm and the number of turns of the oil pipe coming off the winch, and is used to transmit the depth of the bow arm to the output module based on the received turns and the corresponding relationship ;

该控制模块还用于将该转动角度传输至该输出模块;The control module is also used for transmitting the rotation angle to the output module;

该输出模块用于输出该深度和该转动角度。The output module is used for outputting the depth and the rotation angle.

在一种可能设计中,该深度测量模块包括测量油管,该测量油管串联在支盘机的油管中。In a possible design, the depth measurement module includes a measurement oil pipe, and the measurement oil pipe is connected in series in the oil pipe of the support machine.

在一种可能设计中,该卡盘包括固定板和转动板;In one possible design, the chuck includes a stationary plate and a rotating plate;

该转动板与该支盘机的抽拉杆固定连接,该抽拉杆能够随该弓压臂转动,以使该转动板与该弓压臂同步转动,该转动板相对于与该固定板转动的角度即为该弓压臂转动的角度。The rotating plate is fixedly connected with the pulling rod of the disk support machine, and the pulling rod can rotate with the bowing arm, so that the rotating plate and the bowing arm can rotate synchronously. That is the angle of rotation of the bow pressing arm.

在一种可能设计中,该控制模块包括:可编程控制器。In one possible design, the control module includes: a programmable controller.

在一种可能设计中,该输出模块包括:通用串行总线接口、显示面板和远程输出端口中的至少一个。In one possible design, the output module includes at least one of a universal serial bus interface, a display panel, and a remote output port.

在一种可能设计中,该显示面板用于基于弓压臂的深度以及转动角度,实时输出弓压臂的展扩图像,该展扩图像包括俯视图和正视图,该俯视图显示的内容包括:已挤扩的部分、正在挤扩部分的展扩程度和未挤扩部分,该正视图用于显示弓压臂的实时下放深度。In a possible design, the display panel is configured to output an extended image of the bowing arm in real time based on the depth and rotation angle of the bowing arm, where the extended image includes a top view and a front view, and the contents displayed in the top view include: The extruded part, the expansion degree of the extruded part and the unexpanded part, this front view is used to display the real-time lowering depth of the bow arm.

在一种可能设计中,该装置还包括:云端数据库,该云端数据库用于存储该弓压臂的深度和转动角度。In a possible design, the device further includes: a cloud database, where the cloud database is used to store the depth and rotation angle of the bow pressing arm.

在一种可能设计中,该装置还包括:输入模块,用于输入相应的桩基工程信息。In a possible design, the device further includes: an input module for inputting corresponding pile foundation engineering information.

在一种可能设计中,该装置还包括:报警模块;In a possible design, the device further includes: an alarm module;

该报警模块和该控制模块电性耦接,当该深度与预设深度之间的差值超过深度误差阈值时,或该转动角度与预设角度之间的差值超过角度误差阈值时,该控制模块控制该报警模块报警。The alarm module and the control module are electrically coupled, when the difference between the depth and the preset depth exceeds the depth error threshold, or when the difference between the rotation angle and the preset angle exceeds the angle error threshold, the The control module controls the alarm module to alarm.

在一种可能设计中,该装置还包括检测操作手提箱,该控制模块和该输出模块均位于该检测操作手提箱内。In one possible design, the device further includes a test operation suitcase, and the control module and the output module are located in the test operation suitcase.

一方面,提供了一种支盘机的监测方法,应用于如上述任一种可能设计中提供的支盘机的监测装置,该方法包括:On the one hand, there is provided a method for monitoring a disk support machine, which is applied to the monitoring device for a disk support machine provided in any of the above-mentioned possible designs, and the method includes:

在支盘机的弓压臂处于工作状态时,该深度测量模块将对应的圈数传输至该控制模块,该转动角度测量模块将该转动角度传输至该控制模块;When the bow pressing arm of the plate support machine is in the working state, the depth measurement module transmits the corresponding number of turns to the control module, and the rotation angle measurement module transmits the rotation angle to the control module;

该控制模块基于接收到的圈数和角度,将支盘机的弓压臂的深度和角度传输至该输出模块;The control module transmits the depth and angle of the bow arm of the support machine to the output module based on the number of turns and angles received;

该输出模块以俯视图和正视图的形式输出该深度和该转动角度。The output module outputs the depth and the rotation angle in a top view and a front view.

本申请提供的支盘机的监测装置及方法,通过深度测量模块,实时自动记录该油管绞盘转动的准确圈数,并通过控制模块基于圈数获取弓压臂的深度,且通过转动角度测量模块实时自动测量支盘机的准确的转动角度,并传输至控制模块,使控制模块可以通过输出模块输出上述深度和角度,从而能够实时输出较为准确的深度和角度数据,以便对支盘机的工作过程进行监控。The monitoring device and method of the support machine provided by the present application, through the depth measurement module, automatically record the exact number of turns of the tubing winch in real time, and obtain the depth of the bow pressing arm through the control module based on the number of turns, and through the rotation angle measurement module The accurate rotation angle of the plate support machine is automatically measured in real time, and transmitted to the control module, so that the control module can output the above-mentioned depth and angle through the output module, so that more accurate depth and angle data can be output in real time, so as to facilitate the work of the plate support machine. process is monitored.

附图说明Description of drawings

为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present application more clearly, the following briefly introduces the drawings that are used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.

图1是本申请实施例提供的一种支盘机的监测装置的结构示意图;1 is a schematic structural diagram of a monitoring device for a disk support machine provided by an embodiment of the present application;

图2是本申请实施例提供的一种支盘机的监测方法的流程图。FIG. 2 is a flowchart of a method for monitoring a disk support machine provided by an embodiment of the present application.

附图中的各个标号说明如下:The various symbols in the accompanying drawings are explained as follows:

1-深度测量模块;1- depth measurement module;

2-转动角度测量模块;2- Rotation angle measurement module;

3-控制模块;3- control module;

4-输出模块;4- output module;

41-通用串行总线接口,42-显示面板,43-远程输出端口;41-Universal Serial Bus interface, 42-display panel, 43-remote output port;

5-油管绞盘;5-Tube winch;

6-卡盘;6-Chuck;

7-云端数据库;7-Cloud database;

8-报警模块;8-alarm module;

9-云监控终端;9- Cloud monitoring terminal;

10-管理员终端。10- Administrator terminal.

具体实施方式Detailed ways

为使本申请的目的、技术方案和优点更加清楚,下面将结合附图对本申请实施方式作进一步地详细描述。In order to make the objectives, technical solutions and advantages of the present application clearer, the embodiments of the present application will be further described in detail below with reference to the accompanying drawings.

图1是本申请实施例提供的一种支盘机的监测装置的结构示意图,请参见图1,一方面,提供了一种支盘机的监测装置,该装置包括:深度测量模块1、转动角度测量模块2、控制模块3以及输出模块4;该深度测量模块1、该转动角度测量模块2分别与该控制模块3电性耦接;该深度测量模块1位于支盘机的油管绞盘5上,用于记录该油管绞盘5转动的圈数,并将该圈数传输至该控制模块3,其中,该油管绞盘5上的油管与支盘机的弓压臂连接;该转动角度测量模块2与支盘机的抽拉杆上的卡盘6连接,用于检测该支盘机的转动角度,并将该转动角度传输至该控制模块3;该控制模块3中存储有弓压臂的下放深度与油管从绞盘上脱出的圈数之间的对应关系,用于基于接收到的圈数和该对应关系,将弓压臂的下放深度传输至该输出模块4;该控制模块3还用于将该转动角度传输至该输出模块4;该输出模块4用于输出该深度和该转动角度。1 is a schematic structural diagram of a monitoring device for a disk support machine provided by an embodiment of the present application. Please refer to FIG. 1. On the one hand, a monitoring device for a disk support machine is provided. The device includes: a depth measurement module 1, a rotating The angle measurement module 2, the control module 3 and the output module 4; the depth measurement module 1 and the rotation angle measurement module 2 are respectively electrically coupled with the control module 3; the depth measurement module 1 is located on the oil pipe winch 5 of the supporting machine , used to record the number of turns of the tubing winch 5, and transmit the number of turns to the control module 3, where the tubing on the tubing winch 5 is connected to the bow arm of the support machine; the rotation angle measurement module 2 It is connected with the chuck 6 on the pull-out rod of the disk support machine, and is used to detect the rotation angle of the disk support machine and transmit the rotation angle to the control module 3; the control module 3 stores the lowering depth of the bow pressing arm The corresponding relationship with the number of turns of the oil pipe from the winch is used to transmit the lowering depth of the bow pressing arm to the output module 4 based on the received number of turns and the corresponding relationship; the control module 3 is also used to send the The rotation angle is transmitted to the output module 4; the output module 4 is used to output the depth and the rotation angle.

下面对本申请实施例提供的支盘机的监测装置的工作原理进行详述:The working principle of the monitoring device of the disk support machine provided by the embodiment of the present application is described in detail below:

利用支盘机的进行挤扩支盘灌注桩的施工工艺如下:The construction process of extruding and expanding the cast-in-place pile with the support plate machine is as follows:

成孔及第一次清孔;支盘;安装钢筋笼;下灌注导管及第二次清孔;灌注混凝土;养护。Hole formation and first hole cleaning; support plate; installation of reinforcement cage; lower pouring conduit and second hole cleaning; pouring concrete; curing.

其中,该支盘过程包括:Wherein, the supporting disk process includes:

使用吊车起吊支盘机;将支盘机下放至桩孔内的设计深度;在支盘机的弓压臂处于正行程时,也即是弓压臂支开过程中,液压站通过进油管向支盘机的弓压臂加压,推动弓压臂开始挤扩支盘;当弓压臂达到最大张开程度后,液压站通过出油管加压,机油通过第二油管支路流回液压站,从而开始收回弓压臂;根据盘径和弓压臂的宽度,计算挤扩次数及每次应转动的角度;第一次转动支盘机;依照上述过程进行第二次挤扩,以及后续的若干次转动和挤扩,直至完成一个盘的挤扩成型。上下移动支盘机至下一个盘的设计位置,进行下一次挤扩成型,直至完成多个设计盘的挤扩成型。Use a crane to lift the support machine; lower the support machine to the design depth in the pile hole; when the bow press arm of the support machine is in the positive stroke, that is, during the support of the bow press arm, the hydraulic station passes the oil inlet pipe to the shaft. The bow pressing arm of the disc support machine is pressurized, and pushes the bow pressing arm to squeeze and expand the support disc; when the bow pressing arm reaches the maximum opening degree, the hydraulic station is pressurized through the oil outlet pipe, and the oil flows back to the hydraulic station through the second oil pipe branch , so as to start retracting the bow pressing arm; according to the disk diameter and the width of the bow pressing arm, calculate the number of extrusion and expansion times and the angle that should be rotated each time; rotate the disk support machine for the first time; several times of rotation and expansion until the extrusion and expansion of a disk is completed. Move the tray support machine up and down to the design position of the next tray, and perform the next extrusion and expansion until the extrusion and expansion of multiple design trays are completed.

在上述支盘过程中的挤扩过程中:In the extrusion and expansion process in the above-mentioned supporting disk process:

在将支盘机下放至桩孔内的设计深度时,深度测量模块1获取油管绞盘5转动的圈数,并将该圈数传输至控制模块3,在控制模块3中,将该圈数换算为深度,具体地,该控制模块3可以是根据预先设置好的圈数与深度之间的对应关系输出深度,也可以是采用圈数与一圈油管周长相乘的方式获取深度,本实施例对此不作限定。When lowering the supporting machine to the design depth in the pile hole, the depth measurement module 1 obtains the number of turns of the tubing winch 5, and transmits the number of turns to the control module 3, where the number of turns is converted into is the depth, specifically, the control module 3 can output the depth according to the preset correspondence between the number of turns and the depth, or can obtain the depth by multiplying the number of turns and the circumference of a circle of tubing. This is not limited.

本申请提供的支盘机的监测装置,通过深度测量模块1,实时自动记录该油管绞盘5转动的准确圈数,并通过控制模块3基于圈数获取弓压臂的下放深度,且通过转动角度测量模块2实时自动测量支盘机的准确的转动角度,并传输至控制模块3,使控制模块3可以通过输出模块4输出上述深度和角度,从而能够实时输出较为准确的下放深度和角度数据,以便对支盘机的工作过程进行监控。The monitoring device of the support machine provided by the present application, through the depth measurement module 1, automatically records the exact number of turns of the tubing winch 5 in real time, and obtains the lowering depth of the bow pressing arm through the control module 3 based on the number of turns, and through the rotation angle The measurement module 2 automatically measures the accurate rotation angle of the plate support machine in real time, and transmits it to the control module 3, so that the control module 3 can output the above-mentioned depth and angle through the output module 4, so as to output more accurate depth and angle data in real time, In order to monitor the working process of the support machine.

下面对本申请实施例提供的支盘机的监测装置的具体结构进行详述:The specific structure of the monitoring device of the disk support machine provided by the embodiment of the present application is described in detail below:

下面介绍深度测量模块1的结构:The structure of the depth measurement module 1 is described below:

在一种可能设计中,该深度测量模块1包括测量油管,该测量油管串联在支盘机的油管中。In a possible design, the depth measurement module 1 includes a measurement oil pipe, and the measurement oil pipe is connected in series in the oil pipe of the pan support machine.

在支盘机的进油管或出油管的绞盘上,通过液压进口,将深度测量模块1所连接的测量油管串联在支盘机的进油管或出油管之中,该深度测量模块1包括计数器,该计数器为机械式计数器或电子计数器,本实施例对此不作限定。其中,机械式计数器具有齿轮,该齿轮与绞盘的转动轴联接,当绞盘转动时,该齿轮也随之同步转动,齿轮转动带动计数齿轮转动,计数齿轮的外周设置有数字,齿轮转动一周,计数齿轮上的数字增大1,然后深度测量模块1将上述数字传输到控制模块3。电子计数器通过激光脉冲计数,绞盘每转动一圈,该电子计数器向控制器发送脉冲信号,在支盘机上升或下降的过程中,脉冲信号的发送速度即为绞盘转动的圈数。On the winch of the oil inlet pipe or the oil outlet pipe of the supporting machine, through the hydraulic inlet, the measuring oil pipe connected with the depth measurement module 1 is connected in series with the oil inlet pipe or the oil outlet pipe of the supporting machine. The depth measurement module 1 includes a counter, The counter is a mechanical counter or an electronic counter, which is not limited in this embodiment. Among them, the mechanical counter has a gear, which is connected with the rotating shaft of the winch. When the winch rotates, the gear also rotates synchronously. The rotation of the gear drives the rotation of the counting gear. The outer circumference of the counting gear is provided with numbers. The number on the gear is incremented by 1, and then the depth measurement module 1 transmits the above number to the control module 3. The electronic counter counts through laser pulses. Every time the winch rotates, the electronic counter sends a pulse signal to the controller. In the process of rising or falling of the winch, the sending speed of the pulse signal is the number of turns of the winch.

深度测量模块1的具体工作过程如下:The specific working process of the depth measurement module 1 is as follows:

1、支盘机下放过程中,支盘机拉着进油管向下走,自动张紧绞盘在油管拉动下正时针旋转,放出相应长度的油管,计数器记录放线转动圈数,并通过传输线传给控制模块3;1. During the lowering process of the supporting coil machine, the supporting coil machine pulls the oil inlet pipe down, and the automatic tensioning capstan rotates clockwise under the pulling of the oil pipe, and releases the corresponding length of the oil pipe. to control module 3;

2、控制模块3接收数据后,存储在存储器中,并由数据分析程序,根据圈数与下放深度对应关系,确定支盘机的下放深度,通过输出模块4输出,其中,支盘机的下放后的稳定深度即为支盘位置。2. After the control module 3 receives the data, it is stored in the memory, and the data analysis program determines the lowering depth of the disk support machine according to the corresponding relationship between the number of turns and the lowering depth, and outputs it through the output module 4. Among them, the lowering of the disk support machine The last stable depth is the position of the support plate.

3、支盘机提升过程中,自动张紧绞盘逆时针旋转,将油管收拢在绞盘上,计数器记录收紧转动圈数,并通过传输线传给控制模块3;3. During the lifting process of the support machine, the automatic tensioning winch rotates counterclockwise, and the oil pipe is tucked on the winch, the counter records the number of tightening rotations, and transmits it to the control module 3 through the transmission line;

4、控制模块3接收数据后,存储在存储器中,并由数据分析程序,根据圈数与深度对应关系,确定支盘机的下放深度,通过输出模块4输出。4. After the control module 3 receives the data, it is stored in the memory, and the data analysis program determines the lowering depth of the support machine according to the corresponding relationship between the number of turns and the depth, and outputs it through the output module 4 .

下面介绍转动角度测量模块2的结构:The structure of the rotation angle measurement module 2 is described below:

在一种可能设计中,该卡盘6包括固定板和转动板;该转动板与该支盘机的抽拉杆固定连接,该抽拉杆能够随该弓压臂转动,以使该转动板与该弓压臂同步转动,该转动板相对于与该固定板转动的角度即为该弓压臂转动的角度。In a possible design, the chuck 6 includes a fixed plate and a rotating plate; the rotating plate is fixedly connected with the pull-out rod of the chucking machine, and the pull-out rod can rotate with the bowing arm, so that the rotating plate and the The bow pressing arm rotates synchronously, and the rotation angle of the rotating plate relative to the fixed plate is the rotation angle of the bow pressing arm.

1、将卡盘6固定在支盘机抽拉杆上;将转动角度测量模块2设置在钻孔附近5m范围内;传输线与控制模块3连接。1. Fix the chuck 6 on the pulling rod of the support machine; set the rotation angle measurement module 2 within 5m near the borehole; connect the transmission line with the control module 3 .

2、第一次挤扩完成后,工人或者自动转动机械进行第一次支盘机转动;转动角度测量模块2记录卡盘6的转动角度,并通过传输线传给控制模块3。2. After the first extrusion and expansion is completed, the worker or the automatic rotating machine performs the first rotation of the support machine; the rotation angle measurement module 2 records the rotation angle of the chuck 6 and transmits it to the control module 3 through the transmission line.

3、控制模块3接收数据后,存储在存储器中,并由数据分析程序,将转动角度输出。3. After the control module 3 receives the data, it is stored in the memory, and the rotation angle is output by the data analysis program.

4、数据分析程序通过设计盘径和弓压臂宽度,计算所需的挤扩次数以及每次的转动角度,通过输出模块4输出每次需要转动的角度。4. The data analysis program calculates the required extrusion and expansion times and the rotation angle each time by designing the disk diameter and the width of the bow pressing arm, and outputs the required rotation angle each time through the output module 4 .

下面介绍控制模块3的结构:The structure of the control module 3 is described below:

该控制模块3中存储有圈数与支盘机的弓压臂的下放深度之间的对应关系,上述对应关系可以是基于已有的圈数数据与下放深度之间的对应关系获取的,例如,可以根据已经施工完成的承力盘,在施工过程中,记录下放或提升中的圈数以及弓压臂实际的深度,对上述数据进行数学分析,从而获取上述对应关系,也可以采用圈数与一圈油管周长相乘的方式获取深度,本实施例对此不作限定。基于上述对应关系,该控制模块3将接收到的圈数输入到上述对应关系中,实时获取弓压臂的下放深度,该控制模块3将支盘机的弓压臂的下放深度传输至该输出模块4。The control module 3 stores the corresponding relationship between the number of turns and the lowering depth of the bow pressing arm of the disk support machine. The above-mentioned corresponding relationship can be obtained based on the existing corresponding relationship between the data of the number of turns and the lowering depth, for example , according to the bearing plate that has been constructed, during the construction process, record the number of turns in the process of lowering or lifting and the actual depth of the bow pressing arm, and perform mathematical analysis on the above data, so as to obtain the above corresponding relationship, or the number of turns can be used. The depth is obtained by multiplying the circumference of a circle of tubing, which is not limited in this embodiment. Based on the above-mentioned corresponding relationship, the control module 3 inputs the received number of turns into the above-mentioned corresponding relationship, and obtains the lowering depth of the bowing arm in real time, and the control module 3 transmits the lowering depth of the bowing and pressing arm of the disk support machine to the output Module 4.

该控制模块3还用于记录挤扩次数,每完成一次挤扩,该控制模块3记录的挤扩次数加一,从而通过上述结构代替人工记录挤扩次数,节省人力,避免人为误差使上述记录结果较为准确。通过控制模块3,可以对各项数据进行记录和分析,自动监控支盘过程,无需再设置成盘质量监督员,节省人力。The control module 3 is also used to record the times of extrusion and expansion. Each time the extrusion and expansion are completed, the number of times of extrusion and expansion recorded by the control module 3 is increased by one, so that the above structure replaces manual recording of the times of extrusion and expansion, saving manpower and avoiding human errors. The result is more accurate. Through the control module 3, various data can be recorded and analyzed, and the process of supporting the tray can be automatically monitored, and there is no need to set up a tray quality supervisor, saving manpower.

在一种可能设计中,该控制模块3包括:可编程控制器,该可编程控制器内可以存储上述对应关系,还可以设置有一定的分析程序,对接收到的数据进行分析和存储,以便后续对支盘过程进行回溯。In a possible design, the control module 3 includes: a programmable controller, in which the above-mentioned corresponding relationship can be stored, and a certain analysis program can also be set to analyze and store the received data, so as to The subsequent backtracking process is performed.

该控制模块3基于自身的分析以及接收到的信息,可以对工程名称、施工单位、施工部位、支盘机编号、桩号、盘数、第几盘、挤扩次数、第几次挤扩、挤扩瞬时压力、首次挤扩最大压力、实时流量、挤扩状态、挤扩尺寸、挤扩完成比例、挤扩开始时间、结束时间、正行程耗时、设计盘位、支盘位置、需要的转动次数、第几次转动、本次转动角度等进行存储和发送。Based on its own analysis and the received information, the control module 3 can determine the project name, construction unit, construction site, number of the supporting machine, stake number, number of plates, number of plates, times of extrusion, number of expansions, Instantaneous pressure of extrusion and expansion, maximum pressure of first extrusion and expansion, real-time flow rate, extrusion and expansion state, extrusion and expansion size, extrusion and expansion completion ratio, extrusion and expansion start time, end time, positive travel time, design plate position, support plate position, required The number of rotations, the number of rotations, the current rotation angle, etc. are stored and sent.

该控制模块3还可以基于收集的信息,生成历史曲线,以时间为横坐标,纵坐标可显示当前盘数、当前次数、扩盘尺寸、挤扩压力等数值。The control module 3 can also generate a historical curve based on the collected information, with time as the abscissa, and the ordinate can display the current number of disks, the current number of times, the size of the expansion disk, the extrusion pressure and other values.

该控制模块3还可以基于收集的信息,根据收集的信息,生成数据报表,以便打印。The control module 3 can also generate a data report based on the collected information for printing.

一个支盘完成后,可将支盘机各次下放过程和转动过程进行存储,以备对支盘机转动过程进行回溯查看。各桩完成挤扩至盘后,将所有数据存盘;可通过存盘数据回溯支盘过程,查看支盘的动态显示;还可以通过U盘接口拷贝带其他存储介质。After a support plate is completed, each lowering process and rotation process of the plate support machine can be stored for retrospective viewing of the rotation process of the plate support machine. After each pile is squeezed and expanded to the disk, all data is saved to the disk; the process of supporting the disk can be traced back through the saved data, and the dynamic display of the supporting disk can be viewed; other storage media can also be copied and brought through the U disk interface.

下面介绍输出模块4的结构:The structure of output module 4 is described below:

该输出模块4用于对控制模块3输出的分析结果进行输出,在一种可能设计中,该输出模块4包括:通用串行总线接口41、显示面板42和远程输出端口43中的至少一个。下面对上述多种可能的结构分别介绍:The output module 4 is used for outputting the analysis result output by the control module 3 . In a possible design, the output module 4 includes at least one of a universal serial bus interface 41 , a display panel 42 and a remote output port 43 . The following describes the various possible structures mentioned above:

该通用串行总线接口41可以与外部存储设备通过数据线连接,从而通过数据线将弓压臂的下放深度进行传输。The universal serial bus interface 41 can be connected with an external storage device through a data line, so as to transmit the lowering depth of the bow pressing arm through the data line.

在一种可能设计中,该显示面板42用于基于弓压臂的下放深度以及转动角度,实时输出弓压臂的展扩图像,该展扩图像包括俯视图和正视图,该俯视图显示的内容包括:已挤扩的部分、正在挤扩部分的展扩程度和未挤扩部分,该正视图用于显示弓压臂的实时下放深度。In a possible design, the display panel 42 is configured to output an extended image of the bowing arm in real time based on the lowering depth and the rotation angle of the bowing arm, where the extended image includes a top view and a front view, and the contents displayed in the top view include: : The extruded part, the expansion degree of the extruded part and the unexpanded part, this front view is used to display the real-time lowering depth of the bow arm.

例如,该显示面板42显示的图像中,还可以有基坑的轮廓。该显示面板42可以基于接收到的信号,以主视和俯视两个角度对弓压臂的工作状态进行显示。其中,从该主视图中可以看出弓压臂的下放深度,从该俯视图可以看出弓压臂的转动角度。For example, the image displayed on the display panel 42 may also include the outline of the foundation pit. The display panel 42 can display the working state of the bow pressing arm from two angles of a front view and a top view based on the received signal. Wherein, the lowering depth of the bow pressing arm can be seen from the front view, and the rotation angle of the bow pressing arm can be seen from the top view.

在该显示面板42中,还可以使用实线显示弓压臂的已经挤扩过的区域,使用虚线显示弓压臂的未挤扩过的区域(或不显示)。In the display panel 42 , the area that has been squeezed and expanded of the arching arm can also be displayed using solid lines, and the area that has not been squeezed and expanded (or not displayed) can be displayed using dashed lines.

进一步的,该显示面板42还可以用于显示报警信息。Further, the display panel 42 can also be used to display alarm information.

在一些可能设计中,该装置可以还包括其他模块,下面进行介绍:In some possible designs, the device may also include other modules, which are described below:

在一种可能设计中,该装置还包括:云端数据库7,该云端数据库7用于存储该支盘机的弓压臂的下放深度和转动角度,以便管理员随时下载查看,使支盘过程可以回溯。In a possible design, the device further includes: a cloud database 7, the cloud database 7 is used to store the lowering depth and rotation angle of the bow pressing arm of the disk support machine, so that the administrator can download and view it at any time, so that the disk support process can be backtracking.

在一种可能设计中,该装置还包括:云监控终端9和管理员终端10,该云监控终端9采用本装置监控支盘工作过程,管理员可以通过管理员终端10或云监控终端9,实时远程查看挤扩机的工作状态,可取消现场的专职成盘质量监督员,设立兼职质检员即可,节约了管理成本。In a possible design, the device further includes: a cloud monitoring terminal 9 and an administrator terminal 10, the cloud monitoring terminal 9 uses the device to monitor the working process of the support disk, and the administrator can use the administrator terminal 10 or the cloud monitoring terminal 9 to monitor Real-time remote viewing of the working status of the extrusion and expansion machine can eliminate the full-time on-site quality supervisor of the disk, and set up a part-time quality inspector, which saves management costs.

其中,该管理员终端10可以是手机、电脑等;该云监控终端9也可以是手机、电脑等,本实施例对此不做限定。The administrator terminal 10 may be a mobile phone, a computer, or the like; the cloud monitoring terminal 9 may also be a mobile phone, a computer, or the like, which is not limited in this embodiment.

在一种可能设计中,该装置还包括:支盘智监仪软件,该软件可以被安装于控制模块3、管理员终端10、云监控终端9,以便对接收到的数据进行进一步分析。In a possible design, the device further includes: Zhipanzhi monitoring instrument software, which can be installed on the control module 3, the administrator terminal 10, and the cloud monitoring terminal 9, so as to further analyze the received data.

该管理员终端10,用于:The administrator terminal 10 is used for:

1、新建工程,输入工程名称、工程部位、支盘机编号、基桩桩数、桩径、桩长、盘径、盘数等信息;1. For a new project, enter the project name, project location, number of the supporting machine, number of foundation piles, pile diameter, pile length, disk diameter, number of disks and other information;

2、删除、修改工程信息;2. Delete and modify project information;

3、新建、删除、修改操作员账户、云监控账户。3. Create, delete, and modify operator accounts and cloud monitoring accounts.

4、实时查看监测模块的信息。4. View the information of the monitoring module in real time.

在一种可能设计中,该装置还包括:输入模块,用于输入相应的桩基工程信息。In a possible design, the device further includes: an input module for inputting corresponding pile foundation engineering information.

其中,该输入模块可以是单独的输入模块,例如,单独的显示器,也可以是与显示面板42集成在一体的。The input module may be a separate input module, for example, a separate display, or may be integrated with the display panel 42 .

通过显示面板42输入支盘设计位置,当支盘机位置超过或低于允许误差范围时,数据分析程序判定为支盘位置误差过大;支盘位置误差过大时,数据分析程序通过传输线发出警示信号,此时测量模块的报警灯发出警示,同时在显示面板42上显示警示。Input the design position of the support plate through the display panel 42. When the position of the support plate machine exceeds or falls below the allowable error range, the data analysis program determines that the position error of the support plate is too large; when the position error of the support plate is too large, the data analysis program is sent through the transmission line. Warning signal, at this time, the warning light of the measurement module sends out a warning, and the warning is displayed on the display panel 42 at the same time.

当转动角度超过或低于允许误差范围时,数据分析程序判定为转动角度误差过大;转动角度误差过大时,数据分析程序通过传输线发出警示信号,此时测量模块的报警灯发出警示,同时在显示面板42上显示警示。When the rotation angle exceeds or falls below the allowable error range, the data analysis program determines that the rotation angle error is too large; when the rotation angle error is too large, the data analysis program sends a warning signal through the transmission line, and the alarm light of the measurement module issues a warning at the same time. An alert is displayed on the display panel 42 .

一个支盘完成后,可将支盘机下放过程进行存储,以备对支盘下放过程进行回溯查看。After a support plate is completed, the lowering process of the support plate machine can be stored for retrospective review of the lowering process of the support plate.

该输入模块是工业触摸屏。通过该工业触摸屏可以连接控制模块3,该控制模块3控制工业触摸屏输出画面,以及该控制模块3通过工业触摸屏获取操作员输入的信息,上述操作过程可以是:操作员登录操作员账户,选择工程、施工单位、施工部位、支盘机编号、基桩参数,输入桩号,开始挤扩操作监控。其中,开始挤扩操作的过程可以是通过控制支盘机来进行,也可以是在控制模块3与支盘机之间电性耦接,通过控制模块3控制支盘机来进行的,本实施例对此不作限定。The input module is an industrial touch screen. The control module 3 can be connected through the industrial touch screen, the control module 3 controls the output screen of the industrial touch screen, and the control module 3 obtains the information input by the operator through the industrial touch screen. The above operation process may be: the operator logs in to the operator account, selects the project , construction unit, construction site, support plate machine number, foundation pile parameters, enter the pile number, and start the monitoring of the extrusion and expansion operation. Among them, the process of starting the extrusion and expansion operation can be performed by controlling the disk support machine, or it can be electrically coupled between the control module 3 and the disk support machine, and the control module 3 controls the disk support machine to carry out. This implementation The example does not limit this.

进一步地,操作员还可以通过工业触摸屏输入设计盘径和弓压臂宽度,基于此,控制模块3中的分析程序计算所需的挤扩次数,并计算每次的转动角度;通过显示面板42显示每次需要转动的角度和转动次数;且通过显示面板42显示目前处于第几次挤扩。Further, the operator can also input the designed disk diameter and the width of the bow pressing arm through the industrial touch screen. Based on this, the analysis program in the control module 3 calculates the required number of extrusion and expansion, and calculates the rotation angle each time; through the display panel 42 The angle and the number of rotations that need to be rotated each time are displayed; and the number of squeezes is displayed through the display panel 42.

在一种可能设计中,该装置还包括:报警模块8;该报警模块8和该控制模块3电性耦接,当该深度与预设深度之间的差值超过深度误差阈值时,或该转动角度与预设角度之间的差值超过角度误差阈值时,该控制模块3控制该报警模块8报警。In a possible design, the device further includes: an alarm module 8; the alarm module 8 is electrically coupled to the control module 3, when the difference between the depth and the preset depth exceeds a depth error threshold, or the When the difference between the rotation angle and the preset angle exceeds the angle error threshold, the control module 3 controls the alarm module 8 to give an alarm.

其中,该预设深度和该预设角度为根据设计要求预先设定的值,当下放深度和转动角度误差较大时,成盘质量较差,甚至无法达到验收标准,需要及时进行观察和控制,该控制模块3可以控制该报警模块8报警,以提醒操作员。Among them, the preset depth and the preset angle are preset values according to the design requirements. When the error of the placement depth and the rotation angle is large, the quality of the finished disk is poor, and the acceptance standard cannot even be reached. It needs to be observed and controlled in time. , the control module 3 can control the alarm module 8 to give an alarm to remind the operator.

该报警模块8可以具有多种结构,例如,可以包括声音报警单元、灯光报警单元、远程报警单元中的至少一个。从而可以通过鸣响、灯光闪烁或发送远程信号等方式报警,本实施对此不作限定。The alarm module 8 may have various structures, for example, may include at least one of a sound alarm unit, a light alarm unit, and a remote alarm unit. Therefore, an alarm can be issued by means of beeping, flashing lights, or sending a remote signal, which is not limited in this implementation.

在一种可能设计中,该装置还包括检测操作手提箱,该控制模块3和该输出模块4均位于该检测操作手提箱内,从而使控制模块3和该输出模块4便于携带和移动。具体地,可编程控制器、工业触摸屏、监测端传输线接口、U盘接口,以上各部分集成布置在操作检测手提箱上。In a possible design, the device further includes a detection operation suitcase, and the control module 3 and the output module 4 are located in the detection operation suitcase, so that the control module 3 and the output module 4 are easy to carry and move. Specifically, the programmable controller, the industrial touch screen, the monitoring terminal transmission line interface, and the U disk interface are integrated and arranged on the operation detection suitcase.

图2是本申请实施例提供的一种支盘机的监测方法的流程图,请参见图2,该方法可以应用于如上述任一种可能设计中提供的支盘机的监测装置,该方法包括:Fig. 2 is a flowchart of a method for monitoring a disk support machine provided by an embodiment of the present application. Please refer to Fig. 2. The method can be applied to the monitoring device for a disk support machine provided in any of the above possible designs. The method include:

201、在支盘机的弓压臂处于工作状态时,该深度测量模块1将对应的圈数传输至该控制模块3,该转动角度测量模块2将该转动角度传输至该控制模块3。201. When the bow pressing arm of the disk support machine is in the working state, the depth measurement module 1 transmits the corresponding number of turns to the control module 3, and the rotation angle measurement module 2 transmits the rotation angle to the control module 3.

202、该控制模块3基于接收到的圈数和角度,将支盘机的弓压臂的下放深度和角度传输至该输出模块4。202 . The control module 3 transmits, to the output module 4 , the lowering depth and angle of the bow pressing arm of the disk support machine based on the received number of turns and the angle.

203、该输出模块4以俯视图和正视图的形式输出该深度和该转动角度。203. The output module 4 outputs the depth and the rotation angle in the form of a top view and a front view.

上述所有可选技术方案,可以采用任意结合形成本申请的可选实施例,在此不再一一赘述。All the above-mentioned optional technical solutions can be combined arbitrarily to form optional embodiments of the present application, which will not be repeated here.

本申请提供的支盘机的监测方法,通过深度测量模块1,实时自动记录该油管绞盘5转动的准确圈数,并通过控制模块3基于圈数获取弓压臂的下放深度,且通过转动角度测量模块2实时自动测量支盘机的准确的转动角度,并传输至控制模块3,使控制模块3可以通过输出模块4输出上述深度和角度,从而能够实时输出较为准确的下放深度和角度数据,以便对支盘机的工作过程进行监控。In the monitoring method of the support machine provided by the present application, the depth measurement module 1 automatically records the exact number of turns of the tubing winch 5 in real time, and the control module 3 obtains the lowering depth of the bow pressing arm based on the number of turns, and through the rotation angle The measurement module 2 automatically measures the accurate rotation angle of the plate support machine in real time, and transmits it to the control module 3, so that the control module 3 can output the above-mentioned depth and angle through the output module 4, so as to output more accurate depth and angle data in real time, In order to monitor the working process of the support machine.

上述仅为本申请的可选实施例,并不用以限制本申请,凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above are only optional embodiments of the present application, and are not intended to limit the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present application should be included in the protection scope of the present application. Inside.

Claims (11)

1.一种支盘机的监测装置,其特征在于,所述装置包括:深度测量模块(1)、转动角度测量模块(2)、控制模块(3)以及输出模块(4);1. a monitoring device for a disk support machine, characterized in that the device comprises: a depth measurement module (1), a rotation angle measurement module (2), a control module (3) and an output module (4); 所述深度测量模块(1)、所述转动角度测量模块(2)分别与所述控制模块(3)电性耦接;The depth measurement module (1) and the rotation angle measurement module (2) are respectively electrically coupled to the control module (3); 所述深度测量模块(1)位于支盘机的油管绞盘(5)上,用于记录所述油管绞盘(5)转动的圈数,并将所述圈数传输至所述控制模块(3),其中,所述油管绞盘(5)上的油管与支盘机的弓压臂连接;The depth measurement module (1) is located on the oil pipe winch (5) of the supporting machine, and is used for recording the number of turns of the oil pipe winch (5), and transmitting the number of turns to the control module (3) , wherein, the oil pipe on the oil pipe winch (5) is connected with the bow pressure arm of the supporting coil machine; 所述转动角度测量模块(2)与支盘机的抽拉杆上的卡盘(6)连接,用于检测所述支盘机的转动角度,并将所述转动角度传输至所述控制模块(3);The rotation angle measurement module (2) is connected with the chuck (6) on the pull-out rod of the disk support machine to detect the rotation angle of the disk support machine and transmit the rotation angle to the control module ( 3); 所述控制模块(3)中存储有弓压臂的深度与油管从绞盘上脱出的圈数之间的对应关系,用于基于接收到的圈数和所述对应关系,将弓压臂的深度传输至所述输出模块(4);The control module (3) stores the corresponding relationship between the depth of the bowing arm and the number of turns of the oil pipe coming off the winch, and is used to calculate the depth of the bowing arm based on the received turns and the corresponding relationship. transmitted to the output module (4); 所述控制模块(3)还用于将所述转动角度传输至所述输出模块(4);The control module (3) is further configured to transmit the rotation angle to the output module (4); 所述输出模块(4)用于输出所述深度和所述转动角度。The output module (4) is used for outputting the depth and the rotation angle. 2.根据权利要求1所述的装置,其特征在于,所述深度测量模块(1)包括测量油管,所述测量油管串联在支盘机的油管中。2 . The device according to claim 1 , wherein the depth measurement module ( 1 ) comprises a measurement oil pipe, and the measurement oil pipe is connected in series with the oil pipe of the coil support machine. 3 . 3.根据权利要求1所述的装置,其特征在于,所述卡盘(6)包括固定板和转动板;3. The device according to claim 1, wherein the chuck (6) comprises a fixed plate and a rotating plate; 所述转动板与所述支盘机的抽拉杆固定连接,所述抽拉杆能够随所述弓压臂转动,以使所述转动板与所述弓压臂同步转动,所述转动板相对于与所述固定板转动的角度即为所述弓压臂转动的角度。The rotating plate is fixedly connected with the pulling rod of the disk support machine, and the pulling rod can rotate with the bowing arm, so that the rotating plate and the bowing arm can rotate synchronously, and the rotating plate is relative to the bowing arm. The rotation angle with the fixed plate is the rotation angle of the bow pressing arm. 4.根据权利要求1所述的装置,其特征在于,所述控制模块(3)包括:可编程控制器。4. The device according to claim 1, characterized in that, the control module (3) comprises: a programmable controller. 5.根据权利要求1所述的装置,其特征在于,所述输出模块(4)包括:通用串行总线接口(41)、显示面板(42)和远程输出端口(43)中的至少一个。5. The device according to claim 1, wherein the output module (4) comprises: at least one of a universal serial bus interface (41), a display panel (42) and a remote output port (43). 6.根据权利要求5所述的装置,其特征在于,所述显示面板(42)用于基于弓压臂的深度以及转动角度,实时输出弓压臂的展扩图像,所述展扩图像包括俯视图和正视图,所述俯视图显示的内容包括:已挤扩的部分、正在挤扩部分的展扩程度和未挤扩部分,所述正视图用于显示弓压臂的实时下放深度。6. The device according to claim 5, wherein the display panel (42) is configured to output an expanded image of the arched arm in real time based on the depth and rotation angle of the arched arm, the expanded image comprising: A top view and a front view, the top view displays the content including: the extruded part, the expansion degree of the extruded part, and the unexpanded part, and the front view is used to display the real-time lowering depth of the bow pressing arm. 7.根据权利要求5所述的装置,其特征在于,所述装置还包括:云端数据库(7),所述云端数据库(7)用于存储所述弓压臂的深度和转动角度。7. The device according to claim 5, characterized in that, the device further comprises: a cloud database (7), wherein the cloud database (7) is used to store the depth and rotation angle of the bow pressing arm. 8.根据权利要求1所述的装置,其特征在于,所述装置还包括:输入模块,用于输入相应的桩基工程信息。8 . The device according to claim 1 , wherein the device further comprises: an input module for inputting corresponding pile foundation engineering information. 9 . 9.根据权利要求1所述的装置,其特征在于,所述装置还包括:报警模块(8);9. The device according to claim 1, characterized in that, the device further comprises: an alarm module (8); 所述报警模块(8)和所述控制模块(3)电性耦接,当所述深度与预设深度之间的差值超过深度误差阈值时,或所述转动角度与预设角度之间的差值超过角度误差阈值时,所述控制模块(3)控制所述报警模块(8)报警。The alarm module (8) and the control module (3) are electrically coupled, when the difference between the depth and the preset depth exceeds a depth error threshold, or when the rotation angle and the preset angle are between When the difference value exceeds the angle error threshold, the control module (3) controls the alarm module (8) to give an alarm. 10.根据权利要求1所述的装置,其特征在于,所述装置还包括检测操作手提箱,所述控制模块(3)和所述输出模块(4)均位于所述检测操作手提箱内。10. The device according to claim 1, characterized in that, the device further comprises a detection operation suitcase, and the control module (3) and the output module (4) are both located in the detection operation suitcase. 11.一种支盘机的监测方法,其特征在于,应用于如权利要求1-权利要求10任一项所述的支盘机的监测装置,所述方法包括:11. A monitoring method for a disk support machine, characterized in that it is applied to the monitoring device of the disk support machine as claimed in any one of claims 1 to 10, the method comprising: 在支盘机的弓压臂处于工作状态时,所述深度测量模块(1)将对应的圈数传输至所述控制模块(3),所述转动角度测量模块(2)将所述转动角度传输至所述控制模块(3);When the bow pressing arm of the disk support machine is in the working state, the depth measurement module (1) transmits the corresponding number of turns to the control module (3), and the rotation angle measurement module (2) measures the rotation angle transmitted to the control module (3); 所述控制模块(3)基于接收到的圈数和角度,将支盘机的弓压臂的深度和角度传输至所述输出模块(4);The control module (3) transmits the depth and angle of the bowing arm of the disk support machine to the output module (4) based on the received number of turns and angle; 所述输出模块(4)以俯视图和正视图的形式输出所述深度和所述转动角度。The output module (4) outputs the depth and the rotation angle in the form of a top view and a front view.
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