CN111826499A - A blast furnace molten iron decarburization treatment method based on converter LT dust removal - Google Patents
A blast furnace molten iron decarburization treatment method based on converter LT dust removal Download PDFInfo
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Abstract
本发明涉及一种基于转炉LT除尘灰的高炉铁水脱碳处理方法,所述方法是:将转炉LT除尘灰作为脱碳剂与高炉出来的铁水混合,对铁水中的碳进行氧化达到脱碳目的,减少因铁水温降产生的含碳粉尘。本发明通过向高炉出铁中加入转炉LT除尘灰作为脱碳剂,降低铁水中碳的含量,从根源上解决钢铁厂铁水倒装环节的石墨粉尘污染问题。脱碳剂为炼钢厂转炉LT除尘灰,对高炉铁水脱碳作用明显,可减少铁水析碳量,缓解炼钢厂石墨粉尘污染问题,充分利用了废弃物资源、回收了转炉LT除尘灰中的铁,提高了转炉LT除尘灰的利用价值。The present invention relates to a blast furnace molten iron decarburization treatment method based on converter LT dust removal. , reduce the carbonaceous dust produced by the temperature drop of molten iron. The present invention reduces the carbon content in molten iron by adding converter LT dust as a decarburizer into the blast furnace tapped iron, and solves the problem of graphite dust pollution in the iron and steel plant inversion link from the root. The decarburizer is the converter LT dust removal ash in the steelmaking plant, which has an obvious effect on the decarburization of the blast furnace molten iron, which can reduce the amount of carbon sequestered in the molten iron and alleviate the pollution problem of graphite dust in the steelmaking plant. The iron, which improves the utilization value of the converter LT dust ash.
Description
技术领域technical field
本发明属于炼钢过程中铁水预处理技术领域,尤其涉及一种基于转炉LT除尘灰的高炉铁水脱碳处理方法。The invention belongs to the technical field of molten iron pretreatment in the steelmaking process, and in particular relates to a blast furnace molten iron decarburization treatment method based on converter LT dust removal.
背景技术Background technique
钢铁企业能源消耗和环境负荷与生产所需的工艺流程密切相关。在当前钢铁生产工艺基本趋于成熟与稳定的基础上,不断改进装备之间的“界面”技术是优化生产指标的有效措施。其中,高炉与转炉(混铁炉)间的“界面”尤为重要,通常称其为“铁钢界面”。“铁钢界面”包括高炉出来的铁水、铁水运输及预处理等诸多环节。在此过程中,由于发生散热损失导致铁水温度会急剧下降。根据宝钢大院提供的数据,铁水在“铁钢界面”的温降可达150℃以上。The energy consumption and environmental load of iron and steel enterprises are closely related to the technological process required for production. On the basis that the current iron and steel production process is basically mature and stable, continuous improvement of the "interface" technology between equipment is an effective measure to optimize production indicators. Among them, the "interface" between the blast furnace and the converter (mixed iron furnace) is particularly important, which is usually called the "iron-steel interface". "Iron-steel interface" includes many links such as molten iron from blast furnace, molten iron transportation and pretreatment. During this process, the temperature of the molten iron will drop sharply due to the loss of heat dissipation. According to the data provided by Baosteel Compound, the temperature drop of molten iron at the "iron-steel interface" can reach more than 150℃.
通过现场观察发现铁水在运输过程中,尤其是在铁水倒装的环节,会产生大量高温烟尘。通过检测分析,此烟尘的主要成分为碳和铁,如武钢、鞍钢和攀钢烟尘中碳、铁含量超过70%;首钢、昆钢和太钢烟尘中碳、铁含量超过了80%。这是因为铁水温度降低的同时,铁水中的碳过饱和而析出,在沉降的粉尘中甚至可见大量片状石墨。另外,高温铁水与空气中的氧气反应而产生铁氧化物尘粒。有研究表明,铁水温度每降低100℃,碳的饱和溶解度平均下降0.24%,即1吨铁水析出碳约2.4kg。对于日周转千吨铁水的“铁钢界面”来说,将产生数十吨含碳粉尘。Through on-site observation, it is found that a large amount of high-temperature smoke and dust will be generated during the transportation of molten iron, especially in the process of inversion of molten iron. Through detection and analysis, the main components of this soot are carbon and iron. For example, the carbon and iron content in the soot of Wuhan Iron and Steel, Anshan Iron and Steel and Panzhihua Iron and Steel Co., Ltd. exceeds 70%; the carbon and iron content of the Shougang, Kunming Iron and Steel and Taigang Iron and Steel Co., Ltd. exceeds 80%. This is because when the temperature of the molten iron is lowered, the carbon in the molten iron is supersaturated and precipitated, and even a large amount of flake graphite can be seen in the settled dust. In addition, high temperature molten iron reacts with oxygen in the air to produce iron oxide dust particles. Studies have shown that when the temperature of molten iron decreases by 100 °C, the saturated solubility of carbon decreases by 0.24% on average, that is, about 2.4 kg of carbon is precipitated in 1 ton of molten iron. For the "iron-steel interface" with a daily turnover of 1,000 tons of molten iron, dozens of tons of carbonaceous dust will be produced.
此烟尘的形成不仅浪费了碳、铁资源、影响了大气质量,还对设备和人体均造成较大的伤害。尤其石墨粉尘呈片状,落在行车、火车轨面时,车辆运行时易发生打滑现象。受碳过饱和析出的影响,还有部分碳与铁形成Fe3C逸出,当石墨粉尘以具有磁性的Fe3C的形式出现时,对生产现场有磁场的电器设备影响极大,严重影响此类电器的散热、绝缘性能和使用寿命。除此之外,石墨粉尘光滑易粘附,接触人体皮肤时,引起皮肤瘙痒、红肿等症状。The formation of this soot not only wastes carbon and iron resources, affects the air quality, but also causes great harm to equipment and human body. In particular, the graphite dust is flake-like, and when it falls on the road surface and the rail surface of the train, the vehicle is prone to skidding during operation. Affected by the precipitation of carbon supersaturation, some carbon and iron form Fe 3 C and escape. When the graphite dust appears in the form of magnetic Fe 3 C, it has a great impact on the electrical equipment with magnetic fields on the production site, and has a serious impact. The heat dissipation, insulation performance and service life of such appliances. In addition, graphite dust is smooth and easy to adhere, and when it comes into contact with human skin, it causes skin itching, redness and other symptoms.
目前,解决这一问题的方法有以下几种。一是,各大钢铁厂均采用抽风除尘的方法来净化空气。二是,通过改进鱼雷罐车的外部保温结构来降低鱼雷罐车内铁水的热损失,从而降低铁水在运输过程中的温降。三是,部分钢铁厂在鱼雷罐车顶部铁水口采用加盖方式,减少铁水的热损失。第一种除尘方法受工艺操作的制约,最主要的问题是除尘烟罩与其它设备的运行相冲突,设备布置困难,维修运行费用高,烟尘补集效果不佳,并且治标不治本。后两种方法取得了一定的成效,但仍然避免不了大量石墨粉尘的产生。因为,高炉生产的碳饱和铁水必然会在温度降低的过程中发生碳析出。At present, there are several ways to solve this problem. First, all major steel plants use the method of air extraction and dust removal to purify the air. The second is to reduce the heat loss of molten iron in the torpedo tanker by improving the external thermal insulation structure of the torpedo tanker, thereby reducing the temperature drop of the molten iron during transportation. Third, some iron and steel plants use capping on the top of the torpedo tanker to reduce the heat loss of the molten iron. The first dust removal method is restricted by the process operation. The main problem is that the dust removal hood conflicts with the operation of other equipment, the equipment layout is difficult, the maintenance and operation costs are high, the dust collection effect is not good, and the symptoms are not cured. The latter two methods have achieved certain results, but still cannot avoid the generation of a large amount of graphite dust. Because, the carbon-saturated molten iron produced by the blast furnace will inevitably cause carbon precipitation in the process of temperature reduction.
因此,有必要在现有技术的基础上,从根源解决问题,即通过降低铁水中的碳含量来降低石墨粉尘污染。为此,丁跃华等人,基于昆钢铁水样品展开了铁水降碳实验室研究,采用滇滩矿、巴西粉、预混粉、烧结返矿等铁精矿粉作为脱碳剂。现场试验选择的是昆钢6号高炉,选用成本较低、容易组织供应的滇滩矿粉作为脱碳剂。将矿粉装入25kg的编织袋,在高炉出来的铁水时,人工从高炉炉前小坝后的铁沟中加入矿粉。虽然该技术在铁水降碳方面取得了显著的效果,但仍存在如下问题:(1) 其采用铁精矿粉作为脱碳剂,成本比较高;(2)其向铁水中直接加入室温下的滇滩矿粉后造成铁水降温20℃左右,所造成的热损失较大,加剧了含碳粉尘的产生。(3)现场使用铁精矿粉时,是将编织袋包装的滇滩矿粉以人工直接向高炉出来的铁水时向铁沟中加入矿粉,易导致铁水喷溅、物料损失且有安全隐患。Therefore, it is necessary to solve the problem from the root on the basis of the existing technology, that is, to reduce the pollution of graphite dust by reducing the carbon content in the molten iron. To this end, Ding Yuehua et al. carried out laboratory research on the decarbonization of molten iron based on the water samples of Kunming Iron and Steel, using iron concentrate powders such as Diantan ore, Brazilian powder, premixed powder, and sintered ore as decarburizers. The No. 6 blast furnace of Kunming Iron and Steel Co., Ltd. was selected for the field test, and Diantan ore powder, which is low-cost and easy to organize and supply, was selected as the decarburizer. The mineral powder is put into a 25kg woven bag, and when the molten iron comes out of the blast furnace, the mineral powder is manually added from the iron ditch behind the small dam in front of the blast furnace. Although this technology has achieved remarkable results in the decarburization of molten iron, there are still the following problems: (1) it uses iron ore concentrate powder as a decarburizing agent, and the cost is relatively high; (2) it directly adds carbon dioxide at room temperature to molten iron. Diantan ore powder caused the molten iron to cool down by about 20℃, which caused a large heat loss and aggravated the production of carbonaceous dust. (3) When using iron ore concentrate on site, the Diantan ore powder packaged in woven bags is manually added to the iron ditch when the molten iron comes out of the blast furnace, which is easy to cause splashing of molten iron, material loss and safety hazards .
发明内容SUMMARY OF THE INVENTION
(一)要解决的技术问题(1) Technical problems to be solved
为了解决现有技术的上述问题,本发明提供一种基于转炉LT除尘灰的高炉铁水脱碳处理方法,该方法采用成本更低的转炉LT除尘灰作为脱碳剂施加到高炉铁水中,不仅可降低铁水脱碳处理的成本,同时还将转炉LT除尘灰中的铁元素实现了高效回收,使资源得以充分利用。In order to solve the above-mentioned problems of the prior art, the present invention provides a blast furnace molten iron decarburization treatment method based on converter LT dust removal. The cost of decarburization treatment of molten iron is reduced, and iron elements in converter LT dust ash are efficiently recovered, so that resources can be fully utilized.
(二)技术方案(2) Technical solutions
为了达到上述目的,本发明采用的主要技术方案包括:In order to achieve the above-mentioned purpose, the main technical scheme adopted in the present invention includes:
一种基于转炉LT除尘灰的高炉铁水脱碳处理方法,其方法为将转炉 LT除尘灰作为脱碳剂与高炉出来的铁水混合,对铁水中的碳进行氧化达到脱碳作用,减少因铁水温降产生的含碳粉尘。A blast furnace molten iron decarburization treatment method based on converter LT dust removal. carbonaceous dust produced.
在本发明一个较佳实施例中,所述LT除尘灰组成为:按质量百分比计,包含S0.060%-0.075%、SiO2 1.50%-2.90%、Al2O3 0.02%-0.05%、CaO 6.00%-9.10%、MgO3.5%-5.0%、MnO 0.40%-0.55%、P2O5 0.15%-0.25%、 FeO 27.0%-32.0%、Tfe全铁56.00-63.40%、C 1.00%-2.00%、Fe2O3 50.0%-55.00%,其余未检出部分1.00%-3.00%。In a preferred embodiment of the present invention, the composition of the LT dust removal ash is as follows: by mass percentage, it includes S0.060%-0.075%, SiO 2 1.50%-2.90%, Al 2 O 3 0.02%-0.05%, CaO 6.00%-9.10%, MgO3.5%-5.0%, MnO 0.40%-0.55%, P2O5 0.15%-0.25%, FeO 27.0% -32.0 %, Tfe total iron 56.00-63.40%, C 1.00% -2.00%, Fe 2 O 3 50.0%-55.00%, and the remaining undetected parts are 1.00%-3.00%.
在本发明一个较佳实施例中,所述转炉LT除尘灰的使用量为2-5%铁水质量。In a preferred embodiment of the present invention, the used amount of the converter LT dust removal is 2-5% by mass of molten iron.
在本发明一个较佳实施例中,所述转炉LT除尘灰以粉状或块状与所述高炉出来的铁水混合;所述块状尺寸为0.3-5cm。In a preferred embodiment of the present invention, the converter LT dust ash is mixed with molten iron from the blast furnace in powder or block form; the size of the block is 0.3-5 cm.
其中,所述块状的形状不限,可为规则的圆柱形、矩形体、椭球形、球形后不规则的立体形状均可。将粉状转炉LT除尘灰预先制成块状目的是,增大转炉LT除尘灰投加到铁水时的颗粒尺寸,防止发生高温喷溅带来的损失和安全问题。当然,粉状的转炉LT除尘灰也可直接与高炉出来的铁水混合,但若投加方式不当很容易产生喷溅、有一定的损失且安全性差,而块状则可减少喷溅的产生。若块状尺寸太小,则起不到防喷溅的作用且制块压块的工作量太大;若块状尺寸太大,则导致脱碳反应速度过慢,拉长反应时间,降碳效果差、反应后会残留转炉LT除尘灰。Wherein, the shape of the block is not limited, and may be a regular cylindrical shape, a rectangular shape, an ellipsoid shape, or an irregular three-dimensional shape after a spherical shape. The purpose of pre-forming the powdered converter LT dust dust into a block is to increase the particle size of the converter LT dust dust when it is added to the molten iron, so as to prevent the loss and safety problems caused by high temperature splashing. Of course, the powdered converter LT dust can also be directly mixed with molten iron from the blast furnace, but if the dosing method is improper, it is easy to generate splashes, causing certain losses and poor safety, while the lumps can reduce the generation of splashes. If the size of the block is too small, the splash-proof effect will not be achieved and the workload of making the block and briquetting will be too large; if the size of the block is too large, the decarburization reaction speed will be too slow, the reaction time will be prolonged, and the carbon reduction will be reduced. The effect is poor, and the converter LT dust will remain after the reaction.
在本发明一个较佳实施例中,进一步将转炉LT除尘灰与铁精矿粉混合组成脱碳剂,与高炉出来的铁水混合;所述铁精矿粉含有50-67wt%的全铁TFe。In a preferred embodiment of the present invention, the converter LT dust and iron concentrate powder are further mixed to form a decarburizer, which is mixed with molten iron from the blast furnace; the iron concentrate powder contains 50-67wt% of total iron TFe.
优选地,转炉LT除尘灰与铁精矿粉混合质量比为50~100:1~50;例如,可按照100:1、50:50、50:1:100:50的质量比混合制成脱碳剂使用。Preferably, the mixing mass ratio of converter LT dust removal and iron ore concentrate powder is 50-100:1-50; Use carbon.
在本发明一个较佳实施例中,所述处理方法:采用转炉LT除尘灰或转炉LT除尘灰与铁精矿粉的混合料对高炉出来的铁水进行混合脱碳时,铁水温度为1330-1500℃,最优温度是1400-1500℃。研究中发现,若铁水低于1400℃,则脱碳反应速度较慢,所需反应时间变长,导致转炉LT 除尘灰可能会有部分残留,反应不完全。In a preferred embodiment of the present invention, the treatment method: when the molten iron from the blast furnace is mixed and decarburized using the converter LT dust removal or the mixture of the converter LT dust removal and iron concentrate powder, the molten iron temperature is 1330-1500 °C. °C, the optimum temperature is 1400-1500 °C. It was found in the research that if the molten iron is lower than 1400℃, the decarburization reaction speed will be slow, and the required reaction time will be longer, resulting in some residual dust in the converter LT dust, and the reaction is not complete.
在本发明一个较佳实施例中,所述处理方法包括:每次待铁水从鱼雷罐车中倒灌到炼钢厂的转炉或铁水包之后,将块状转炉LT除尘灰或转炉LT除尘灰与铁精矿粉的混合料装填至鱼雷罐车底部,使鱼雷罐车从炼钢厂返回炼铁厂的过程中,借助鱼雷罐车的余热将脱碳剂进行预热,减少脱碳剂直接与高炉铁水混合造成的铁水热损失。In a preferred embodiment of the present invention, the processing method includes: after each time the molten iron is poured back from the torpedo car to the converter or the ladle of the steelmaking plant, removing the dust from the lump converter LT or the dust from the converter LT with the iron The mixture of concentrate powder is loaded to the bottom of the torpedo tanker, and the decarburizer is preheated by the waste heat of the torpedo tanker during the process of returning the torpedo tanker from the steel plant to the iron plant to reduce the direct mixing of the decarburizer with the blast furnace molten iron. hot metal heat loss.
将块状转炉LT除尘灰或转炉LT除尘灰与铁精矿粉的混合料装填到排空的鱼雷罐车中进行预热,一方面因脱碳剂预先装贴在鱼雷罐车底部,如此当高炉中铁水倒进鱼雷罐车时,脱碳剂位于铁水底部,在铁水冲击作用下与铁水充分混合并反应,提高了脱碳效果,无需专门的搅拌;另一方面,预热的脱碳剂可减少对铁水造成的热损失。Load the bulk converter LT dust ash or the mixture of converter LT dust ash and iron concentrate into the emptied torpedo tanker for preheating. When the water is poured into the torpedo tanker, the decarburizer is located at the bottom of the molten iron, and it is fully mixed and reacted with the molten iron under the impact of the molten iron, which improves the decarburization effect without special stirring; Heat loss due to molten iron.
在本发明一个较佳实施例中,所述处理方法包括:在高炉出来的铁水之前,向连接高炉出来的铁水口与鱼雷罐车的铁水沟内铺设粉状的转炉LT除尘灰或转炉LT除尘灰与铁精矿粉的混合料,使铁水流经粉状脱碳剂并相互反应实现脱碳。In a preferred embodiment of the present invention, the processing method includes: before the molten iron from the blast furnace, laying powdered converter LT dust or converter LT dust in the molten iron ditch connecting the hot metal outlet from the blast furnace and the torpedo tanker The mixture with iron concentrate powder makes molten iron flow through the powdery decarburizer and react with each other to realize decarburization.
通过向铁水沟中铺设少量粉状的转炉LT除尘灰或转炉LT除尘灰与铁精矿粉的混合料,不会出现大量的喷溅,对流经的高炉铁水起到部分脱碳的效果,减少对全部脱碳剂进行压块的工作量。By laying a small amount of powdered converter LT dust or a mixture of converter LT dust and iron concentrate powder into the molten iron ditch, a large amount of splashing will not occur, and the blast furnace molten iron flowing through will have a partial decarburization effect, reducing The workload of briquetting all decarburizers.
在本发明一个较佳实施例中,所述处理方法包括:In a preferred embodiment of the present invention, the processing method includes:
S1:压块:将转炉LT除尘灰或转炉LT除尘灰与铁精矿粉的混合料,与粘结剂和水充分混合制浆、压制成块状,烘干,得到块状脱碳剂;S1: briquetting: the mixture of converter LT dust removal or converter LT dust removal and iron ore concentrate is fully mixed with binder and water to make pulp, pressed into blocks, and dried to obtain block decarburizers;
S2:将块状脱碳剂装填至排空的鱼雷罐车底部,借助鱼雷罐车的余热将脱碳剂进行预热;S2: Fill the bulk decarburizer to the bottom of the emptied torpedo tanker, and preheat the decarburizer with the help of the residual heat of the torpedo tanker;
S3:在高炉出来的铁水之前,向连接高炉出来的铁水口与鱼雷罐车的铁水沟内铺设粉状的脱碳剂,使高炉出来的铁水在流经铁水沟进入鱼雷罐车的过程中与脱碳剂反应实现脱碳;铁水倒灌至鱼雷罐车后,与预先装填在鱼雷罐车底部的块状脱碳剂接触并反应,进一步实现脱碳。S3: Before the molten iron from the blast furnace, lay powdered decarburizer in the molten iron ditch connecting the molten iron from the blast furnace and the torpedo truck, so that the molten iron from the blast furnace flows through the molten iron ditch and enters the torpedo truck with decarburization. After the molten iron is poured into the torpedo tanker, it contacts and reacts with the bulk decarburization agent pre-filled at the bottom of the torpedo tanker to further realize decarbonization.
优选地,步骤S1中,所述粘结剂为无机粘结剂,以防止有机粘结剂向铁水引入碳。优选地,所述无机粘结剂为膨润土。进一步优选地,粘结剂加入量为转炉LT除尘灰或转炉LT除尘灰与铁精矿粉的混合料质量的5%-8%。Preferably, in step S1, the binder is an inorganic binder to prevent the organic binder from introducing carbon into the molten iron. Preferably, the inorganic binder is bentonite. Further preferably, the amount of the binder added is 5%-8% of the mass of the converter LT dust or the mixture of the converter LT dust and the iron concentrate powder.
优选地,步骤S1中,烘干温度为110-120℃,时间为3-5小时。Preferably, in step S1, the drying temperature is 110-120° C., and the time is 3-5 hours.
优选地,步骤S2和步骤S3中两次使用的脱碳剂为单次鱼雷罐车铁水容量的2-5%;脱碳剂用量过多,不仅会导致铁水热损失过大、温降过快,加剧析碳,且还会导致脱碳剂在有限时间内反应不完全。Preferably, the decarburizing agent used twice in step S2 and step S3 is 2-5% of the molten iron capacity of a single torpedo tanker; if the amount of decarburizing agent is too large, it will not only lead to excessive heat loss and excessive temperature drop of molten iron , which intensifies carbon precipitation, and also causes the decarburizer to react incompletely within a limited time.
转炉LT除尘灰:Converter LT dust removal:
转炉LT除尘灰来自转炉煤气干法(LT法)净化回收技术。LT法系统是由德国鲁奇公司和蒂森钢厂在上世纪60年代末联合开发。主要是由烟气冷却、净化回收和粉尘压块3大部分组成,转炉炼钢过程中产生的烟气经冷却烟道的温度由1450℃左右降至800~1000℃,然后进入烟气净化系统。烟气净化系统由蒸发冷却器和圆筒型电除尘器组成,烟气温度通过蒸发冷却器后降至180~200℃,同时通过调质处理,降低了烟尘的电阻率,收集了粗粉尘。烟气经过这一初步处理后,进入圆筒型电除尘器,进行进一步净化,使其含尘质量浓度降至10mg/m3以下,从而达到最佳的除尘效率。蒸发冷却器收集的粗粉尘和圆筒型电除尘器捕集的粉尘构成了转炉LT除尘灰。可经输送机送到压块站,在回转窑中将粉尘加热到500~600℃,采用热压块的方式将粉尘压制成型。The converter LT dust ash comes from the converter gas dry method (LT method) purification and recovery technology. The LT method system was jointly developed by the German company Lutsch and Thyssen in the late 1960s. It is mainly composed of flue gas cooling, purification and recovery and dust briquetting. The temperature of the flue gas generated during the converter steelmaking process is reduced from about 1450 °C to 800 to 1000 °C through the cooling flue, and then enters the flue gas purification system. . The flue gas purification system is composed of an evaporative cooler and a cylindrical electrostatic precipitator. The flue gas temperature drops to 180-200°C after passing through the evaporative cooler. At the same time, through quenching and tempering treatment, the resistivity of the flue dust is reduced and coarse dust is collected. After this preliminary treatment, the flue gas enters the cylindrical electrostatic precipitator for further purification, so that the dust concentration is reduced to below 10mg/m 3 , so as to achieve the best dust removal efficiency. The coarse dust collected by the evaporative cooler and the dust collected by the cylindrical electrostatic precipitator constitute the converter LT dust collection. It can be sent to the briquetting station through the conveyor, and the dust is heated to 500-600 ℃ in the rotary kiln, and the dust is pressed and formed by hot briquetting.
(三)有益效果(3) Beneficial effects
本发明的有益效果是:The beneficial effects of the present invention are:
本发明通过向高炉出铁中加入转炉LT除尘灰作为脱碳剂,降低铁水中碳的含量,从根源上解决钢铁厂铁水倒装环节石墨粉尘污染问题。脱碳剂为炼钢厂转炉LT除尘灰,对高炉铁水脱碳作用明显,减少铁水析碳量,缓解炼钢厂石墨粉尘污染问题,充分利用了废弃物资源、回收了转炉LT除尘灰中的铁,提高了转炉LT除尘灰的利用价值。The invention reduces the carbon content in the molten iron by adding the converter LT dust as a decarburizer into the blast furnace tapped iron, and solves the problem of graphite dust pollution in the iron and steel plant inversion link from the root. The decarburizer is the converter LT dust removal ash in the steelmaking plant, which has an obvious effect on the decarburization of the blast furnace molten iron, reduces the amount of carbon sequestered in the molten iron, alleviates the pollution problem of graphite dust in the steelmaking plant, makes full use of waste resources, and recovers the waste in the converter LT dust removal ash. Iron, which improves the utilization value of converter LT dust ash.
本发明还在脱碳剂的施加方式上进行了创新,包括:(1)将粉状的脱碳剂预先铺陈在高炉与鱼雷罐车之间的铁水沟中,对流经的铁水进行预脱碳,由于铁水呈流动状态依次流过铁水沟,与脱碳剂充分接触并反应脱碳,免去搅拌操作;(2)将块状脱碳剂放置到已排空铁水的鱼雷罐车内,在鱼雷罐车由炼钢厂返回炼铁厂过程中,脱碳剂经由鱼雷罐车的余热被预加热,由常温升高至800~1000℃,降低块状脱碳剂与高温铁水 (约1480℃)接触带来的热损失,缓解析碳现象。The present invention also innovates the application method of the decarburizer, including: (1) pre-laying the powder decarburizer in the molten iron ditch between the blast furnace and the torpedo tanker, and pre-decarburizing the molten iron flowing through, Because the molten iron flows through the molten iron ditch in a flowing state, it fully contacts with the decarburizer and reacts to decarburize, eliminating the need for stirring operations; (2) Place the block decarburizer in the torpedo tanker that has been emptied of molten iron, and put it in the torpedo tanker. In the process of returning from the steelmaking plant to the ironmaking plant, the decarburizer is preheated by the waste heat of the torpedo tanker, and the temperature is raised to 800-1000°C, reducing the contact between the bulk decarburizer and the high-temperature molten iron (about 1480°C). The heat loss, slow down the decarbonization phenomenon.
本发明的高炉铁水脱碳处理方法,操作简便容易,与配制脱出石墨粉尘的除尘设备相比,本发明投资少、成本低,从源头上解决石墨粉尘问题,且脱碳效果十分理想。The blast furnace molten iron decarburization treatment method of the present invention is simple and easy to operate, and compared with the preparation of dust removal equipment for removing graphite dust, the present invention has less investment and lower cost, solves the problem of graphite dust from the source, and has an ideal decarburization effect.
具体实施方式Detailed ways
为了更好的解释本发明,以便于理解,下面结合具体实施方式,对本发明作详细描述。In order to better explain the present invention and facilitate understanding, the present invention will be described in detail below with reference to the specific embodiments.
目前“铁钢界面”的铁水运输过程为:炼铁厂的高炉出来的铁水灌装到鱼雷罐车中,然后经鱼雷罐车将铁水运输到炼钢厂的混铁炉或转炉铁水包中。高炉出来的铁水温度约为1500℃,而倒入混铁炉或转炉铁水包中时温度下降至约1320℃左右,期间有100℃以上的温降,由于温降的产生,碳在铁水中的溶解度大幅下降,导致大量碳粉析出,成为钢厂最主要的污染源之一。At present, the iron-steel interface transportation process is as follows: the molten iron from the blast furnace of the iron-making plant is filled into the torpedo tanker, and then the molten iron is transported to the iron-mixing furnace or the converter ladle of the iron-making plant through the torpedo tanker. The temperature of molten iron coming out of the blast furnace is about 1500℃, and when it is poured into the iron mixing furnace or the converter ladle, the temperature drops to about 1320℃, during which there is a temperature drop of more than 100℃. The solubility drops sharply, resulting in the precipitation of a large amount of carbon powder, which has become one of the main pollution sources of steel mills.
为了解决上述问题,本发明采取的主要技术手段包括:向高炉出来的铁水中加入脱碳剂,进行脱碳处理,从源头上减少碳粉尘的产生。在选择脱碳剂时,选择转炉LT除尘灰,或者转炉LT除尘灰搭配铁精矿粉使用。转炉LT除尘灰的Fe2O3含量达到约50%以上,在高温下具有较强的氧化性,可将铁水中所含的C氧化成CO或CO2脱去,而转炉LT除尘灰中的铁元素也得到高效回收。在投加脱碳剂的时机和方式上,本发明选择以粉状和块状脱碳剂。施加方式主要包括两个改进:第一、粉状脱碳剂优选是在高炉铁水出炉之前,向铁水沟(连接高炉与鱼雷罐车的铁水流通槽道)内平铺一层粉状脱碳剂,在铁水流经粉脱碳剂时,脱碳剂将铁水中碳氧化实现部分预脱碳。第二、鱼雷罐车将所运输的铁水倒灌至转炉铁水包或混铁炉之后,鱼雷罐车呈排空状态,此时可将起到主要脱碳作用块状脱碳剂装到鱼雷罐车的罐体内,利用鱼雷罐车余热对脱碳剂加热升温,在鱼类罐车返回到炼铁厂再次装运铁水时,罐车内的脱碳剂已被加热至800-1000℃左右,高炉铁水灌入罐车后,冲击脱碳剂、与铁水实现充分混合和接触,脱碳剂将铁水中的碳氧化脱除,免去搅拌操作。由于脱碳剂被预先加热至高温,故即使与高炉排出的铁水混合,也不会产生过多的热损失。In order to solve the above problems, the main technical means adopted by the present invention include: adding a decarburizing agent to the molten iron from the blast furnace to perform decarburization treatment to reduce the generation of carbon dust from the source. When choosing a decarburizer, choose converter LT dust ash, or converter LT dust ash with iron ore concentrate. The Fe 2 O 3 content of the converter LT dust ash is more than about 50%, and it has strong oxidizing property at high temperature, which can oxidize the C contained in the molten iron into CO or CO 2 to remove it, while the converter LT dust ash has a strong oxidizing property. Iron is also efficiently recovered. In the timing and manner of adding the decarburizing agent, the present invention selects the powder and block decarburizing agent. The application method mainly includes two improvements: first, the powdery decarburizer is preferably spread a layer of powdery decarburizer into the molten iron ditch (the molten iron flow channel connecting the blast furnace and the torpedo tanker) before the molten iron is released from the blast furnace, When the molten iron flows through the powder decarburizer, the decarburizer oxidizes the carbon in the molten iron to achieve partial pre-decarburization. Second, after the torpedo tanker pours the transported molten iron into the converter ladle or the iron mixing furnace, the torpedo tanker is in an empty state. At this time, the bulk decarburization agent that plays the main role of decarburization can be loaded into the tank of the torpedo tanker. , Use the waste heat of the torpedo tanker to heat up the decarburizer. When the fish tanker returns to the ironworks to transport the molten iron again, the decarburizer in the tanker has been heated to about 800-1000℃. After the blast furnace molten iron is poured into the tanker, the impact The decarburizer is fully mixed and contacted with the molten iron, and the decarburizer oxidizes and removes the carbon in the molten iron, eliminating the need for stirring operations. Since the decarburizer is preheated to a high temperature, even if it is mixed with molten iron discharged from the blast furnace, excessive heat loss will not occur.
为了进一步说明本发明的方案特点和技术效果,以下结合具体实施例进行说明。In order to further illustrate the features and technical effects of the solution of the present invention, the following description is given in conjunction with specific embodiments.
实施例1Example 1
本实施例使用转炉LT除尘灰为脱碳剂,与高炉铁水混合实现脱碳。在本实施例中,转炉LT除尘灰样品的成分为:In this example, the converter LT dust ash is used as a decarburizer, which is mixed with blast furnace molten iron to realize decarburization. In this embodiment, the composition of the converter LT dust removal sample is:
转炉LT除尘灰粒径为10-50微米,将一定量的上述转炉LT除尘灰与膨润土和水充分混合均匀制浆、压制成块体,在110-120℃下烘干,时间为3-5小时,得到圆柱形块状的脱碳剂,直径为1cm、高1.5cm。其中膨润土占转炉LT除尘灰质量的5%。 The particle size of the converter LT dust ash is 10-50 microns. A certain amount of the above converter LT dust ash is fully mixed with bentonite and water to be uniformly pulped, pressed into blocks, and dried at 110-120 ° C for 3-5 hours, a cylindrical block of decarburizer was obtained with a diameter of 1 cm and a height of 1.5 cm. Among them, bentonite accounts for 5% of the dust quality of converter LT.
从钢铁厂取样测碳的初值,每个铁块样品(约重500g)中的成分略有差异。为了使检测结果更准确,每个样品检测3次,取三次平均值,且每次实验都对铁块样品中的含碳量进行重复检测。铁块样品中Si、Mn 平均含量分别为0.28%和0.20%The initial value of carbon measurement is sampled from the iron and steel plant, and the composition of each iron nugget sample (about 500g) is slightly different. In order to make the test results more accurate, each sample was tested three times, and the average value of the three times was taken, and the carbon content in the iron samples was tested repeatedly in each experiment. The average content of Si and Mn in the iron sample is 0.28% and 0.20%, respectively
本实施例研究了不同用量的脱碳剂对铁水脱碳效果的影响,具体是分别向铁水中投加3%、4%、5%(基于铁水质量)的转炉LT除尘灰块状脱碳剂(换算成转炉LT除尘灰的质量),保持铁水温度为1450℃。实验结果记录如表1。In this example, the influence of different amounts of decarburizers on the decarburization effect of molten iron was studied, specifically adding 3%, 4%, and 5% (based on the quality of molten iron) of converter LT dust-removing block decarburizer to molten iron. (Converted to the mass of converter LT dust removal), the molten iron temperature was kept at 1450°C. The experimental results are recorded in Table 1.
表1Table 1
由表1可知,随着转炉LT除尘灰的用量增加,铁水中的降碳量逐渐升高,脱碳效果显著。相比现有技术采用3%的滇滩矿在同样实验温度下实现约0.30%的降碳量,本发明使用的脱碳剂,其脱碳效率更高。It can be seen from Table 1 that with the increase of the amount of dust removal in the converter LT, the carbon reduction amount in the molten iron gradually increases, and the decarburization effect is remarkable. Compared with the prior art using 3% of Diantan mine to achieve about 0.30% carbon reduction at the same experimental temperature, the decarburization agent used in the present invention has higher decarburization efficiency.
实施例2Example 2
本实施例使用转炉LT除尘灰为脱碳剂,与高炉铁水混合实现脱碳,且转炉LT除尘灰的组成、规格、压块步骤均与实施例1相同。测量时,均采用每个样品三次检测并取平均值。This example uses converter LT dust as a decarburizer, which is mixed with blast furnace molten iron to achieve decarburization, and the composition, specification, and briquetting steps of converter LT dust are the same as in Example 1. During the measurement, each sample was tested three times and the average value was taken.
本实施例研究了不同温度下,转炉LT除尘灰作为脱碳剂对铁水脱碳效果的影响。具体是,保持脱碳反应的铁水温度分别为1420℃、1450℃、 1480℃,且每组温度实验中,转炉LT除尘灰的用量为铁水质量的4%。实验结果,记录如表2所示。In this example, the effect of converter LT dust removal as a decarburizer on the decarburization effect of molten iron was studied at different temperatures. Specifically, the temperature of molten iron for maintaining the decarburization reaction was 1420°C, 1450°C, and 1480°C, respectively, and in each set of temperature experiments, the amount of dust removal from converter LT was 4% of the mass of molten iron. The experimental results are recorded in Table 2.
表2Table 2
由上表可知,在转炉LT除尘灰用量恒定的情况下,降碳效果与脱碳反应时铁水温度关系不大,即温度对脱碳效果几乎没有影响,降碳量绝大程度取决于转炉LT除尘灰脱碳剂的用量。故从考虑反应完全和节省成本综合考虑,转炉LT除尘灰作为脱碳剂时,用量为3~4%时即可满足高炉出铁后对铁水的脱碳要求;脱碳剂4%用量时,降碳率即达到0.42%。It can be seen from the above table that when the amount of dust removal in the converter LT is constant, the carbon reduction effect has little to do with the temperature of the molten iron during the decarburization reaction, that is, the temperature has little effect on the decarburization effect, and the amount of carbon reduction depends largely on the converter LT. Amount of dust decarburizer. Therefore, considering the complete reaction and cost saving, when the converter LT dust is used as the decarburizer, the decarburization requirement of the molten iron after the blast furnace is tapped can be met when the dosage is 3-4%; when the decarburizer is used at 4%, The carbon reduction rate is 0.42%.
实施例3Example 3
本实施例使用转炉LT除尘灰与铁精矿粉(巴西铁精矿粉)按照质量比80:20混合作为脱碳剂,且转炉LT除尘灰的组成、规格、压块步骤均与实施例1相同。铁精矿粉的组成如下:In this example, converter LT dust-removing ash and iron ore concentrate powder (Brazilian iron ore concentrate powder) are mixed as decarburizer in a mass ratio of 80:20, and the composition, specification and briquetting step of converter LT dust-removing ash are all the same as those in Example 1. same. The composition of iron ore concentrate is as follows:
本实施例研究了不同用量的脱碳剂对铁水脱碳效果的影响,具体是分别向铁水中投加3%、4%(转炉LT除尘灰+铁精矿粉质量和占铁水质量百分比)的块状脱碳剂(由转炉LT除尘灰+铁精矿粉、5%膨润土压块制成),保持铁水温度为1450℃。实验结果记录如表3。In this example, the influence of different amounts of decarburizers on the decarburization effect of molten iron was studied, specifically adding 3% and 4% (converter LT dust removal + iron concentrate powder quality and the percentage of molten iron mass) to molten iron respectively. Mass decarburizer (made from converter LT dust removal + iron concentrate powder, 5% bentonite briquette), keeping the temperature of molten iron at 1450°C. The experimental results are recorded in Table 3.
表3table 3
由上表可知,以转炉LT除尘灰与铁精矿粉的混合料作为脱碳剂,同样可以取得理想的降碳效果。本实施例直接利用了铁精矿粉脱碳和生产铁水,无需对铁精矿粉进行专门的造球处理(通常情况下铁精矿粉加到高炉前需要专门造球)。It can be seen from the above table that the ideal carbon reduction effect can also be achieved by using the mixture of converter LT dust removal and iron concentrate powder as the decarburizer. This embodiment directly utilizes the decarburization of iron concentrate powder and the production of molten iron, and no special pelletizing treatment is required for the iron concentrate powder (usually, special pelletizing is required before the iron concentrate powder is added to the blast furnace).
以上实施例1-3均是在实验室验证了以转炉LT除尘灰为脱碳剂,或以转炉LT除尘灰为基料与铁精矿粉混合组成的脱碳剂,与高炉铁水混合能起到理想的降碳效果。The above examples 1-3 are all verified in the laboratory using converter LT dust as the decarburizer, or the converter LT dust as the base material and the decarburization agent mixed with iron concentrate powder, and mixed with blast furnace molten iron to the ideal carbon reduction effect.
在炼钢厂现场使用时,在脱碳剂投加方式和投加时机上,本发明还包括至少以下一种改进:When used on site in a steelmaking plant, the present invention also includes at least one of the following improvements in the dosing method and dosing timing of the decarburizer:
①每次待铁水从鱼雷罐车中倒灌到炼钢厂的转炉或铁水包之后,将块状转炉LT除尘灰或转炉LT除尘灰与铁精矿粉的混合料装填至鱼雷罐车底部,使鱼雷罐车从炼钢厂返回炼铁厂的过程中,借助鱼雷罐车的余热将脱碳剂进行预热,减少脱碳剂直接与高炉铁水混合造成的铁水热损失,还可免去专门的搅拌操作。① Every time after the molten iron is poured from the torpedo tanker to the converter or ladle of the steelmaking plant, the lump converter LT dust or the mixture of converter LT dust and iron ore concentrate is filled to the bottom of the torpedo tanker to make the torpedo tanker In the process of returning from the steel plant to the iron plant, the decarburizer is preheated by the waste heat of the torpedo tanker, which reduces the heat loss of the molten iron caused by the direct mixing of the decarburizer with the blast furnace molten iron, and also eliminates the need for special stirring operations.
②在高炉出来的铁水之前,向连接高炉出来的铁水口与鱼雷罐车的铁水沟内铺设粉状的转炉LT除尘灰或转炉LT除尘灰与铁精矿粉的混合料,使铁水流经粉状脱碳剂并相互反应实现脱碳。粉状脱碳剂可以快速与铁水沟内的铁水反应,且不会产生喷溅。②Before the molten iron coming out of the blast furnace, lay powdered converter LT dust removal or a mixture of converter LT dust removal dust and iron concentrate powder in the molten iron ditch connecting the molten iron outlet from the blast furnace and the torpedo tanker, so that the molten iron flows through the powdered Decarburizers and react with each other to achieve decarburization. The powdery decarburizer can quickly react with the molten iron in the molten iron ditch without splashing.
需要理解的是,以上对本发明的具体实施例进行的描述只是为了说明本发明的技术路线和特点,其目的在于让本领域内的技术人员能够了解本发明的内容并据以实施,但本发明并不限于上述特定实施方式。凡是在本发明权利要求的范围内做出的各种变化或修饰,都应涵盖在本发明的保护范围内。It should be understood that the above description of the specific embodiments of the present invention is only to illustrate the technical route and characteristics of the present invention, and its purpose is to enable those skilled in the art to understand the content of the present invention and implement it accordingly, but the present invention Not limited to the specific embodiments described above. Any changes or modifications made within the scope of the claims of the present invention should be covered within the protection scope of the present invention.
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