CN111822933A - Rebar cage segmented connection processing platform - Google Patents
Rebar cage segmented connection processing platform Download PDFInfo
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- CN111822933A CN111822933A CN202010502931.7A CN202010502931A CN111822933A CN 111822933 A CN111822933 A CN 111822933A CN 202010502931 A CN202010502931 A CN 202010502931A CN 111822933 A CN111822933 A CN 111822933A
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- 229910000831 Steel Inorganic materials 0.000 claims abstract description 51
- 239000010959 steel Substances 0.000 claims abstract description 51
- 230000002787 reinforcement Effects 0.000 claims abstract description 14
- 238000005096 rolling process Methods 0.000 claims abstract description 5
- 210000001503 joint Anatomy 0.000 abstract 1
- 238000003466 welding Methods 0.000 description 17
- 238000000034 method Methods 0.000 description 6
- 238000003032 molecular docking Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work aligning cylindrical work; Clamping devices therefor
- B23K37/0538—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work aligning cylindrical work; Clamping devices therefor for rotating tubes, e.g. rollers
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Abstract
Description
技术领域technical field
本发明属于土木建筑水利水保工程中桩基施工—钻孔灌注桩相关技术领域,具体涉及一种钢筋笼分节连接加工平台。The invention belongs to the related technical field of pile foundation construction and bored cast-in-place piles in water conservancy and water conservation projects of civil engineering, and particularly relates to a steel cage segmented connection processing platform.
背景技术Background technique
目前,灌注桩钢筋笼集中在钢筋加工厂分节制作加工成型,然后在灌注桩现场进行上、下节焊接。上下节焊接主要有两种方式:一种是先将下节钢筋笼吊入孔中,使用扁担将下节钢筋笼搁置在护筒上,吊车吊起上节钢筋笼与下节钢筋笼进行立焊;另一种方式是将上下节钢筋笼在平台上进行平焊,然后再用吊车将整节钢筋笼吊入孔中。第一种方法对焊工水平要求较高,钢筋笼接头焊接质量难以保证,因此通常采用第二种方式焊接钢筋笼;现场采用平焊连接钢筋笼时,将钢筋笼放置在方木上进行焊接,焊接过程中需吊车配合翻转、对接,焊接效率低。At present, the cast-in-place pile reinforcement cages are concentrated in the steel bar processing plant, which is produced and processed in sections, and then the upper and lower sections are welded at the cast-in-place pile site. There are two main ways to weld the upper and lower sections: one is to first hoist the lower section of the steel cage into the hole, use a pole to place the lower section of the steel cage on the casing, and then lift the upper section of the steel cage and the lower section of the steel cage to stand. Welding; another way is to flat-weld the upper and lower steel cages on the platform, and then use a crane to hoist the entire steel cage into the hole. The first method requires a higher level of welders, and the welding quality of the steel cage joints is difficult to guarantee, so the second method is usually used to weld the steel cage; During the welding process, the crane needs to cooperate with turning and docking, and the welding efficiency is low.
发明内容SUMMARY OF THE INVENTION
为了解决现有技术中存在的上述问题,本发明提供了一种钢筋笼分节连接加工平台。本发明要解决的技术问题通过以下技术方案实现:In order to solve the above problems existing in the prior art, the present invention provides a steel cage segmented connection processing platform. The technical problem to be solved by the present invention is realized by the following technical solutions:
一种钢筋笼分节连接加工平台,包括:A steel cage segmented connection processing platform, comprising:
支架;bracket;
横梁,所述横梁对称且平行设置于所述支架上方,并通过支架连接件与所述支架连接;a cross beam, which is symmetrically and parallelly arranged above the bracket, and is connected to the bracket through a bracket connecting piece;
立杆,所述立杆相对设置在对称的所述横梁上,且位于所述横梁的两端;a vertical pole, the vertical pole is relatively arranged on the symmetrical beam, and is located at both ends of the beam;
滚轴,所述滚轴垂直设置在对称横梁上的所述立杆之间,并通过所述滚轴连接件与所述立杆连接。The roller is vertically arranged between the vertical rods on the symmetrical beam, and is connected with the vertical rod through the roller connecting piece.
在发明的一个实施例中,还包括万向轮,所述万向轮固定在所述支架下方。In an embodiment of the invention, it also includes a universal wheel, and the universal wheel is fixed under the bracket.
在本发明的一个实施例中,所述立杆包括第一立杆和第二立杆,所述第一立杆位于所述横梁两端,所述第二立杆相对设置在所述第一立柱之间,且所述第二立杆的高度小于所述第一立杆的高度。In an embodiment of the present invention, the vertical pole includes a first vertical pole and a second vertical pole, the first vertical pole is located at both ends of the beam, and the second vertical pole is oppositely disposed on the first vertical pole between uprights, and the height of the second upright is less than the height of the first upright.
在本发明的一个实施例中,所述第二立杆之间的距离为40~50cm。In an embodiment of the present invention, the distance between the second vertical poles is 40-50 cm.
在本发明的一个实施例中,所述第一立杆底部固定有调节板,所述横梁两端设置有空槽,所述调节板通过所述空槽调节所述横梁两端的所述第一立杆之间的距离。In an embodiment of the present invention, an adjusting plate is fixed at the bottom of the first vertical rod, and two ends of the beam are provided with hollow grooves, and the adjusting plate adjusts the first two ends of the beam through the hollow grooves. distance between poles.
在本发明的一个实施例中,所述空槽的长度为20~25cm。In an embodiment of the present invention, the length of the hollow groove is 20-25 cm.
本发明的有益效果:Beneficial effects of the present invention:
1、本发明的加工平台无需吊车辅助,采用半自动的方式,快捷、轻松的完成钢筋笼的翻转、对接;1. The processing platform of the present invention does not need the assistance of a crane, and adopts a semi-automatic method to quickly and easily complete the overturning and docking of the steel cage;
2、该加工平台方便作业人员焊接,并且可以保证钢筋笼的连接质量,且提高了钢筋笼的焊接效率;2. The processing platform is convenient for operators to weld, and can ensure the connection quality of the steel cage, and improve the welding efficiency of the steel cage;
3、该加工平台可通过调整第一立杆之间的横向间距,从而满足不同直径钢筋笼的焊接;3. The processing platform can adjust the horizontal spacing between the first vertical rods to meet the welding of steel cages of different diameters;
4、该加工平台底部设置有万向轮,在使用时可以方便钢筋笼控制搭接长度;4. The bottom of the processing platform is provided with a universal wheel, which can facilitate the control of the lap length of the steel cage during use;
5、该加工平台结构简单,易于制造,且操作方便。5. The processing platform is simple in structure, easy to manufacture and easy to operate.
以下将结合附图及实施例对本发明做进一步详细说明。The present invention will be further described in detail below with reference to the accompanying drawings and embodiments.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2为本发明的正视结构示意图;Fig. 2 is the front view structure schematic diagram of the present invention;
图3为本发明的使用状态示意图。FIG. 3 is a schematic diagram of the use state of the present invention.
附图标记说明:Description of reference numbers:
1-支架;2-横梁;3-立杆;4-滚轴;5-支架连接件;6-滚轴连接件;7-万向轮;31-第一立杆;32-第二立杆;33-调节板;34-空槽。1-bracket; 2-beam; 3-pole; 4-roller; 5-bracket connection; 6-roller connection; 7-universal wheel; 31-first pole; 32-second pole ; 33-adjustment plate; 34-empty slot.
具体实施方式Detailed ways
下面结合具体实施例对本发明做进一步详细的描述,但本发明的实施方式不限于此。The present invention will be described in further detail below with reference to specific embodiments, but the embodiments of the present invention are not limited thereto.
请同时参见图1~图2,本发明实施例提供了一种钢筋笼分节连接加工平台,包括:支架1、横梁2、立杆3、滚轴4;其中,Please refer to FIG. 1 to FIG. 2 at the same time, an embodiment of the present invention provides a steel cage segmented connection processing platform, including: a bracket 1, a
支架1为∠70mm等边角钢焊接而成的矩形,厚度为5mm;两个横梁2对称且平行设置在支架1的两条边的上方,并通过垂直设置于支架1和横梁2设置的六个支架连接件5与支架1的两条边固定连接,四个支架连接件5焊接在支架1的四个角上,两个支架连接件5分别焊接在支架1两条边的中间部位,保证整个加工平台的稳固;六个支架连接件5与两个横梁2焊接而成。The bracket 1 is a rectangle welded by ∠70mm equilateral angle steel, with a thickness of 5mm; the two
两个横梁2和四个支架连接架5均采用∠70mm等边角钢,厚度为5mm,角钢经久耐用。The two
立杆3相对垂直固定在对称的横梁2上,且均位于两个横梁2的两端,用于支撑滚轴4;The
立杆3包括第一立杆31和第二立杆32,第一立杆31位于横梁2两端,且与支架连接架5一一对应;第二立杆32相对设置在第一立杆31之间,且第二立杆32的高度小于第一立杆31的高度。The
进一步地,滚轴4垂直并横向设置在两个横梁2上的第一立杆31之间和第二立杆32之间,并通过滚轴连接件6分别与第一立杆31、第二立杆32焊接。Further, the rollers 4 are vertically and laterally arranged between the first
其中,滚轴4由φ50mm的钢管和在钢管两端内部安装的外径为φ50mm的轴承组成;滚轴4与第一立杆31、第二立杆32共同支撑带焊接的钢筋笼,从而使钢筋笼在轴承的作用下轻松翻转,方便焊接。Among them, the roller 4 is composed of a steel pipe of φ50mm and a bearing with an outer diameter of φ50mm installed inside both ends of the steel pipe; the roller 4 and the first
滚轴连接件5为φ22mm的圆钢,圆钢连接两个轴承并与对应的两个第一立杆31和对应的两个第二立杆32分别焊接。The
进一步地,滚轴4的长度为35~45cm,以保证钢筋笼可以顺利转动。Further, the length of the roller 4 is 35-45 cm to ensure that the steel cage can rotate smoothly.
进一步地,在第一立杆31的底部焊接有调节板33,在与调节板33相对的横梁2的两端设置有空槽34,调节板33通过空槽34与横梁2螺栓连接,从而调节位于横梁2两端的第一立杆31之间的距离;当需要调节横梁2两端第一立杆31之间的距离时,只需要将调节板33移动到所需位置的空槽34上方,用螺栓将调节板33与横梁2上的空槽34固定即可,调节板33为厚度10cm的钢板,调节板33上的螺栓孔的孔径为22mm。Further, an
进一步地,空槽34的长度为20~25cm,以满足不同直径的钢筋笼的焊接需要。Further, the length of the
进一步地,横梁2上两个第二立杆32之间的距离为40~50cm,第二立杆32的高度可根据需要进行设定,保证待焊接的钢筋笼可以顺利转动,不会碰触到横梁2即可,本发明实施例在此不作具体限定;第二立杆32上的滚轴4用于支撑待焊接的钢筋笼。Further, the distance between the two second
而第一立杆31上的滚轴4用于限定并保护待焊接的钢筋笼,以防止钢筋笼从加工平台上滚落;横梁2上第一立杆31之间的距离以及第一立杆31的高度根据待焊接的钢筋笼的直径来设定,本发明实施例在此不作具体限定。The rollers 4 on the first
进一步地,该加工平台还包括万向轮7,该万向轮7安装在支架1的四个角下方,从而可以使整个加工平台自由移动。Further, the processing platform also includes a
该加工平台四个一组使用,分为两个活动平台和两个固定平台,活动平台需要在支架1底部安装外向轮7,固定平台则不需要在支架1底部安装万向轮7,但是活动平台和固定平台同时使用时,需要保证所有第一立杆31上的滚轴4均在同一水平面上,同时保证所有第二立杆32上的滚轴4也均在同一水平面上。The processing platform is used in groups of four, and is divided into two movable platforms and two fixed platforms. The movable platform needs to install outward
请参见图3,使用时,先将四个平台按两个固定、两个活动的顺序安置在钢筋笼焊接场地上,并将四个平台纵向调整在一条直线上,保证钢筋笼焊接的线形顺直,然后将两节待焊接的钢筋笼分别吊放在固定平台和活动平台上,拖动活动平台上的钢筋笼使焊接接头钢筋搭接长度满足要求,锁紧活动平台的万向轮将其固定,当钢筋笼一个侧面焊接完成后,通过人工拨动钢筋笼主筋,使钢筋笼翻转到另一侧面进行焊接。Please refer to Figure 3. When using, first place the four platforms on the welding site of the steel cage in the order of two fixed and two movable, and adjust the four platforms longitudinally on a straight line to ensure that the welding of the steel cage is in line. Straight, then hang the two steel cages to be welded on the fixed platform and the movable platform respectively, drag the steel cage on the movable platform to make the lap length of the welded joints meet the requirements, and lock the universal wheel of the movable platform. Fixing, when the welding of one side of the steel cage is completed, manually move the main reinforcement of the steel cage to turn the steel cage to the other side for welding.
需要说明的是,固定平台也可以使用活动平台来代替,只需要将活动平台的万向轮7锁紧即可。It should be noted that the fixed platform can also be replaced by a movable platform, and it is only necessary to lock the
该钢筋笼分节连接加工平台在青岛地铁6号线富春江站路围护栏结构钻孔灌注装钢筋笼分节焊接施工中进行了应用,每根钢筋笼焊接可节约0.5小时,提供了钢筋笼加工效率和质量,方便了作业人员操作,完成连接的钢筋笼焊缝饱满要求,满足焊接规范要求,收到监理和业主的一致好评,具有显著的应用效果和推广价值。The section connection processing platform for steel cages has been applied in the sectioned welding construction of the guardrail structure of Fuchunjiang Station Road of
本发明实施例的这种钢筋笼分节连接加工平台,可以达到以下有益效果:The steel cage of the embodiment of the present invention is connected to the processing platform in sections, and the following beneficial effects can be achieved:
1、本发明的加工平台无需吊车辅助,采用半自动的方式,快捷、轻松的完成钢筋笼的翻转、对接;1. The processing platform of the present invention does not need the assistance of a crane, and adopts a semi-automatic method to quickly and easily complete the overturning and docking of the steel cage;
2、该加工平台方便作业人员焊接,并且可以保证钢筋笼的连接质量,且提高了钢筋笼的焊接效率;2. The processing platform is convenient for operators to weld, and can ensure the connection quality of the steel cage, and improve the welding efficiency of the steel cage;
3、该加工平台可通过调整第一立杆之间的横向间距,从而满足不同直径钢筋笼的焊接;3. The processing platform can adjust the horizontal spacing between the first vertical rods to meet the welding of steel cages of different diameters;
4、该加工平台底部设置有万向轮,在使用时可以方便钢筋笼控制搭接长度;4. The bottom of the processing platform is provided with a universal wheel, which can facilitate the control of the lap length of the steel cage during use;
5、该加工平台结构简单,易于制造,且操作方便。5. The processing platform is simple in structure, easy to manufacture and easy to operate.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature.
以上内容是结合具体的优选实施方式对本发明所作的进一步详细说明,不能认定本发明的具体实施只局限于这些说明。对于本发明所属技术领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本发明的保护范围。The above content is a further detailed description of the present invention in conjunction with specific preferred embodiments, and it cannot be considered that the specific implementation of the present invention is limited to these descriptions. For those of ordinary skill in the technical field of the present invention, without departing from the concept of the present invention, some simple deductions or substitutions can be made, which should be regarded as belonging to the protection scope of the present invention.
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CN209349796U (en) * | 2018-12-11 | 2019-09-06 | 山东鑫瑞安装工程有限公司 | A kind of tank container pairing device |
CN209754424U (en) * | 2018-12-15 | 2019-12-10 | 福建福船一帆新能源装备制造有限公司 | Hydraulic adjustable anti-deformation longitudinal joint welding roller carrier |
CN212886018U (en) * | 2020-06-05 | 2021-04-06 | 中铁一局集团第五工程有限公司 | Rebar cage segmented connection processing platform |
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