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CN111810566A - Magnetic guide rail vibration absorber and vibration reduction method thereof - Google Patents

Magnetic guide rail vibration absorber and vibration reduction method thereof Download PDF

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CN111810566A
CN111810566A CN202010797222.6A CN202010797222A CN111810566A CN 111810566 A CN111810566 A CN 111810566A CN 202010797222 A CN202010797222 A CN 202010797222A CN 111810566 A CN111810566 A CN 111810566A
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vibration
motor
vibration absorber
mass
damping
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陈悦
李敬豪
庞靖
袁昊
邢海波
阮圣奇
吴仲
肖宇煊
陈开峰
邵飞
朱涛
宋勇
任磊
胡中强
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Datang Boiler Pressure Vessel Examination Center Co Ltd
East China Electric Power Test Institute of China Datang Corp Science and Technology Research Institute Co Ltd
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Datang Boiler Pressure Vessel Examination Center Co Ltd
East China Electric Power Test Institute of China Datang Corp Science and Technology Research Institute Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
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    • H02K5/00Casings; Enclosures; Supports
    • H02K5/24Casings; Enclosures; Supports specially adapted for suppression or reduction of noise or vibrations
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Abstract

本发明公开了一种磁性导轨吸振器及其减振方法,吸振器包括支架和两个相互垂直且固定连接的磁性导轨,所述支架底部固定在电机上,支架上端与两个磁性导轨的连接节点固定连接,支撑所述磁性导轨,每个磁性导轨的端部均滑动连接一个质量块,每个所述质量块与两个磁性导轨的连接节点之间均连接有一个弹簧,弹簧缠绕在磁性导轨上,质量块为以磁性导轨为中心轴缠绕的线圈,线圈的两端通过导线连接一个电阻R;本发明的优点在于:将振动产生的能量在电阻R中消耗,从而降低电机的振动能量,实现较好的减振效果。

Figure 202010797222

The invention discloses a magnetic guide rail vibration absorber and a vibration reduction method thereof. The vibration absorber comprises a bracket and two mutually perpendicular and fixedly connected magnetic guide rails. The bottom of the bracket is fixed on a motor, and the upper end of the bracket is connected to the two magnetic guide rails. The nodes are fixedly connected to support the magnetic guide rails, the end of each magnetic guide rail is slidably connected with a mass block, and a spring is connected between each of the mass blocks and the connection nodes of the two magnetic guide rails, and the spring is wound around the magnetic rail. On the guide rail, the mass block is a coil wound with the magnetic guide rail as the central axis, and the two ends of the coil are connected with a resistance R through a wire; the advantage of the present invention is that the energy generated by the vibration is consumed in the resistance R, thereby reducing the vibration energy of the motor , to achieve better vibration reduction effect.

Figure 202010797222

Description

一种磁性导轨吸振器及其减振方法Magnetic guide rail vibration absorber and vibration reduction method thereof

技术领域technical field

本发明涉及立式旋转设备的降振技术领域,更具体涉及一种磁性导轨吸振器及其减振方法。The invention relates to the technical field of vibration reduction of vertical rotating equipment, and more particularly to a magnetic guide rail vibration absorber and a vibration reduction method thereof.

背景技术Background technique

目前在工业生产过程中,出于节能考虑,经常对一些大型电机进行变频改造,对于立式电机来说,其水平方向支撑刚度较弱;轴系较长,临界转速一般低于其工频运行转速。这就造成了在立式电机变频改造后,设备运行转速经常落在了其临界转速区间,造成电机上部振动超标。At present, in the process of industrial production, some large-scale motors are often modified by frequency conversion for energy saving reasons. For vertical motors, the support stiffness in the horizontal direction is weak; the shaft system is long, and the critical speed is generally lower than its power frequency operation. Rotating speed. This results in that after the frequency conversion transformation of the vertical motor, the operating speed of the equipment often falls within its critical speed range, causing the upper part of the motor to vibrate beyond the standard.

目前常用的处理临界振动的方法有两种:一种是通过动平衡方式降低轴系不平衡量,减小轴系不平衡激振力,来减小临界转速下的不平衡振动响应,这种方法在一定程度上可以降低临界转速的振动幅值,但其要求平衡精度非常高才能控制临界转速下轴系振动幅值达到合格范围;第二种方法是通过加强电机上部的固定支撑强度,来抑制临界转速下的振动响应,现场一般采用顶丝硬支撑的方式。但这种方式不好控制各点的支撑强度达到一致,在控制不好的情况下容易造成轴系中心线不一致,不仅不能达到减振效果,反而加剧振动。同时,振动过大时,刚性支撑还可能会造成设备的损坏。At present, there are two commonly used methods to deal with critical vibration: one is to reduce the unbalance amount of the shafting through dynamic balance, reduce the unbalanced excitation force of the shafting, and reduce the unbalanced vibration response at the critical speed. This method The vibration amplitude of the critical speed can be reduced to a certain extent, but it requires a very high balance accuracy to control the vibration amplitude of the shafting at the critical speed to reach the qualified range; the second method is to strengthen the fixed support strength of the upper part of the motor to suppress The vibration response at the critical speed is generally supported by the top wire in the field. However, this method is not easy to control the support strength of each point to achieve the same consistency. In the case of poor control, it is easy to cause the shaft centerline to be inconsistent, which not only fails to achieve the vibration reduction effect, but aggravates the vibration. At the same time, when the vibration is too large, the rigid support may also cause damage to the equipment.

中国专利公开号CN203670596U,公开了一种简支梁式频率可调的动力吸振器,包括基座、步进电机、滑块、传动丝杠、金属梁,基座上开有燕尾槽,滑块的下端部为燕尾形结构,滑块的上端部为带有孔的支撑臂,滑块的中部为带有螺纹的通孔,所述的滑块有两个,两个滑块的下端部安装在燕尾槽里,金属梁中部带有集中质量块,金属梁的两端分别穿过两个滑块上端部支撑臂的孔,传动丝杠外壁上对称设置反向螺纹,传动丝杠穿过两个滑块中部的通孔并与两个通孔的螺纹相配合,传动丝杠的第一端连接步进电机。与悬臂式吸振器相比,减少了向外延伸空间的需求。但是该专利吸振器本身结构复杂,器件繁多,易导致吸振器成为新的振源,减振效果不好。Chinese Patent Publication No. CN203670596U, discloses a simply supported beam type dynamic vibration absorber with adjustable frequency, including a base, a stepping motor, a slider, a drive screw, and a metal beam. The base is provided with a dovetail groove, and the slider The lower end of the slider is a dovetail structure, the upper end of the slider is a support arm with a hole, and the middle of the slider is a threaded through hole. There are two sliders, and the lower ends of the two sliders are installed In the dovetail groove, there is a concentrated mass block in the middle of the metal beam, the two ends of the metal beam respectively pass through the holes of the upper end support arms of the two sliders, and reverse threads are symmetrically arranged on the outer wall of the drive screw, and the drive screw passes through the two blocks. A through hole in the middle of the slider is matched with the threads of the two through holes, and the first end of the drive screw is connected to the stepping motor. Compared with cantilever vibration absorbers, the need for outward extension space is reduced. However, the patented vibration absorber itself has a complex structure and many components, which may easily lead to the vibration absorber becoming a new vibration source, and the vibration reduction effect is not good.

发明内容SUMMARY OF THE INVENTION

本发明所要解决的技术问题在于现有技术立式旋转设备的吸振器减振效果不好的问题。The technical problem to be solved by the present invention lies in the problem that the vibration absorber of the prior art vertical rotating equipment has a poor vibration damping effect.

本发明通过以下技术手段实现解决上述技术问题的:一种磁性导轨吸振器,包括支架和两个相互垂直且固定连接的磁性导轨,所述支架底部固定在电机上,支架上端与两个磁性导轨的连接节点固定连接,支撑所述磁性导轨,每个导轨的端部均滑动连接一个质量块,每个所述质量块与两个磁性导轨的连接节点之间均连接有一个弹簧,质量块为以磁性导轨为中心轴缠绕的线圈,线圈的两端通过导线连接一个电阻R。The present invention solves the above technical problems by the following technical means: a magnetic guide rail vibration absorber, comprising a bracket and two mutually perpendicular and fixedly connected magnetic guide rails, the bottom of the bracket is fixed on the motor, the upper end of the bracket is connected to the two magnetic guide rails The connection nodes are fixedly connected to support the magnetic guide rails, the end of each guide rail is slidably connected to a mass block, and a spring is connected between each of the mass blocks and the connection nodes of the two magnetic guide rails, and the mass block is The coil is wound around the magnetic rail as the central axis, and the two ends of the coil are connected to a resistor R through wires.

本发明在吸振器的作用下,由线圈组成的质量块在磁性导轨上同步进行简谐振动,根据电磁感应原理,线圈切割磁感线产生感应电动势,线圈串联电阻R,将质量块从电机上吸收振动能量转化为电阻R的发热量,将振动产生的能量在电阻R中消耗,从而降低电机的振动能量,实现较好的减振效果。In the present invention, under the action of the vibration absorber, the mass block composed of the coil performs simple harmonic vibration synchronously on the magnetic guide rail. According to the principle of electromagnetic induction, the coil cuts the magnetic field line to generate an induced electromotive force, and the coil is connected in series with a resistance R, which removes the mass block from the motor. The absorbed vibration energy is converted into the heat generated by the resistor R, and the energy generated by the vibration is consumed in the resistor R, thereby reducing the vibration energy of the motor and achieving a better vibration reduction effect.

进一步地,所述弹簧为弹簧阻尼器。Further, the spring is a spring damper.

进一步地,所述支架包括四个等长度支撑腿,每个支撑腿的一端均固定在电机上,每个支撑腿的另一端连接在一起并与两个磁性导轨的连接节点固定连接,四个支撑腿的一端围成矩形。Further, the bracket includes four equal-length support legs, one end of each support leg is fixed on the motor, the other end of each support leg is connected together and fixedly connected with the connection nodes of the two magnetic guide rails, and the four One end of the support leg encloses a rectangle.

进一步地,所述电机为立式旋转设备的电机。Further, the motor is a motor of a vertical rotating equipment.

本发明还提供一种磁性导轨吸振器的减振方法,所述方法包括:The present invention also provides a vibration reduction method for a magnetic guide rail vibration absorber, the method comprising:

步骤一:获取在电机的激振力作用下两自由度双阻尼振动系统的振动方程;Step 1: Obtain the vibration equation of the two-degree-of-freedom double-damping vibration system under the action of the excitation force of the motor;

步骤二:获取稳定状态下受迫振动的复数方程并求解该复数方程,根据该复数方程的解获取质量块作用于电机上表面的力;Step 2: Obtain a complex equation of forced vibration in a steady state and solve the complex equation, and obtain the force of the mass acting on the upper surface of the motor according to the solution of the complex equation;

步骤三:选取吸振器的参数,使得振动有所吸收;Step 3: Select the parameters of the vibration absorber so that the vibration is absorbed;

步骤四:调整放大因子使电机在激振力作用下的位移在全频带上最小即单自由度振动系统在稳定状态下振动的复数解最小,获取最优的吸振器的阻尼比以及最优的吸振器的固有频率。Step 4: Adjust the amplification factor so that the displacement of the motor under the action of the exciting force is the smallest in the full frequency band, that is, the complex solution of the vibration of the single-degree-of-freedom vibration system in a stable state is the smallest, and the optimal damping ratio of the vibration absorber and the optimal vibration absorber are obtained. The natural frequency of the vibration absorber.

进一步地,所述步骤一包括:Further, the step 1 includes:

利用公式

Figure BDA0002626098850000031
获取在电机的激振力作用下两自由度双阻尼振动系统的振动方程;其中,M表示电机的质量,m表示质量块的质量,K表示电机的弹性系数,k表示质量块的弹性系数,C1表示电机的阻尼系数,C2表示质量块的阻尼系数,x1表示电机的位移,x2表示质量块的位移,P(t)表示激振力。Use the formula
Figure BDA0002626098850000031
Obtain the vibration equation of the two-degree-of-freedom double-damping vibration system under the action of the excitation force of the motor; where M represents the mass of the motor, m represents the mass of the mass block, K represents the elastic coefficient of the motor, k represents the elastic coefficient of the mass block, C 1 represents the damping coefficient of the motor, C 2 represents the damping coefficient of the mass block, x 1 represents the displacement of the motor, x 2 represents the displacement of the mass block, and P(t) represents the excitation force.

进一步地,所述步骤二包括:Further, the step 2 includes:

若电机的激振力为简谐力,对两自由度双阻尼振动系统的振动方程作变换,获取稳定状态下受迫振动的复数方程为If the excitation force of the motor is a simple harmonic force, the vibration equation of the two-degree-of-freedom double-damping vibration system is transformed, and the complex equation of the forced vibration in the steady state is obtained as

Figure BDA0002626098850000041
Figure BDA0002626098850000041

其中,ω表示激振频率,i表示复数虚部单位,X1表示电机的位移的复变量,X2表示质量块的位移的复变量,P表示激振力的复变量,Among them, ω represents the excitation frequency, i represents the complex imaginary part unit, X 1 represents the complex variable of the displacement of the motor, X 2 represents the complex variable of the displacement of the mass block, P represents the complex variable of the exciting force,

求解复数方程得Solve complex equations to get

Figure BDA0002626098850000042
Figure BDA0002626098850000042

通过公式

Figure BDA0002626098850000043
获取质量块作用于电机上表面的力,其中,F1表示质量块作用于电机上表面的力。by formula
Figure BDA0002626098850000043
Obtain the force of the mass acting on the upper surface of the motor, where F 1 represents the force acting on the upper surface of the motor by the mass.

进一步地,所述步骤三包括:Further, the step 3 includes:

通过公式X10=P/(K-Mω2+iωC1)获取单自由度振动系统在稳定状态下振动的复数解;Obtain the complex solution of the vibration of the single-degree-of-freedom vibration system in the steady state by the formula X 10 =P/(K-Mω 2 +iωC 1 );

通过公式F10=(K+iωC1)P/(K-Mω2+iωC1)获取电机本身的作用力,其中,F10表示电机本身的作用力;The acting force of the motor itself is obtained by the formula F 10 =(K+iωC 1 )P/(K-Mω 2 +iωC 1 ), where F 10 represents the acting force of the motor itself;

通过公式

Figure BDA0002626098850000044
获取吸振性能与激振力频率之间的关系式,其中,
Figure BDA0002626098850000045
ξ表示吸振系数,E1表示质量块作用于电机以后的振动能量,E10表示电机本身的振动能量,V1表示质量块作用于电机以后振动速度的复变量,V10表示电机本身振动速度的复变量;by formula
Figure BDA0002626098850000044
Obtain the relationship between the vibration absorption performance and the frequency of the excitation force, where,
Figure BDA0002626098850000045
ξ represents the vibration absorption coefficient, E 1 represents the vibration energy after the mass block acts on the motor, E 10 represents the vibration energy of the motor itself, V 1 represents the complex variable of the vibration speed after the mass block acts on the motor, and V 10 represents the vibration speed of the motor itself. complex variable;

利用电机本身振动速度的复变量的最强频率通过公式

Figure BDA0002626098850000046
选取吸振器的参数使得ξ>0,其中,ωr为电机本身振动速度的复变量的最强频率。Use the strongest frequency of the complex variable of the vibration speed of the motor itself to pass the formula
Figure BDA0002626098850000046
The parameters of the vibration absorber are selected so that ξ>0, where ω r is the strongest frequency of the complex variable of the vibration speed of the motor itself.

进一步地,所述步骤四包括:Further, the step 4 includes:

Figure BDA0002626098850000051
其中,β表示放大因子且make
Figure BDA0002626098850000051
where β represents the amplification factor and

Figure BDA0002626098850000052
Figure BDA0002626098850000052

其中,ωn表示电机的固有频率,μ表示质量块质量与电机质量之比,ω0表示吸振器的固有频率,ζ1表示电机的阻尼比且

Figure BDA0002626098850000053
ζ2表示吸振器的阻尼比且
Figure BDA0002626098850000054
Among them, ω n represents the natural frequency of the motor, μ represents the ratio of the mass of the mass to the motor mass, ω 0 represents the natural frequency of the vibration absorber, ζ 1 represents the damping ratio of the motor and
Figure BDA0002626098850000053
ζ 2 represents the damping ratio of the shock absorber and
Figure BDA0002626098850000054

调整放大因子使电机在激振力作用下的位移在全频带上最小即单自由度振动系统在稳定状态下振动的复数解最小。Adjust the amplification factor so that the displacement of the motor under the action of the exciting force is the smallest in the whole frequency band, that is, the complex solution of the vibration of the single-degree-of-freedom vibration system in the steady state is the smallest.

更进一步地,所述调整放大因子的过程为:Further, the process of adjusting the amplification factor is:

步骤401:在电机的固有频率的邻域内取一频段γa≤ω1≤γb,其中,γa=0.7ωn,γb=1.3ωnStep 401 : take a frequency band γ a ≤ω 1 ≤γ b in the neighborhood of the natural frequency of the motor, where γ a =0.7ω n , γ b =1.3ω n ;

步骤402:将吸振器的固有频率的初始值以及吸振器的阻尼比的初始值代入放大因子的计算公式计算频段内放大因子的值;Step 402: Substitute the initial value of the natural frequency of the vibration absorber and the initial value of the damping ratio of the vibration absorber into the calculation formula of the amplification factor to calculate the value of the amplification factor in the frequency band;

步骤403:更新吸振器的固有频率以及吸振器的阻尼比,将更新后的吸振器的固有频率作为吸振器的固有频率的初始值,更新后的吸振器的阻尼比作为吸振器的阻尼比的初始值,返回执行步骤402,直至求得放大因子的极小值,将此时的吸振器的阻尼比作为最优的吸振器的阻尼比,此时的吸振器的固有频率作为最优的吸振器的固有频率。Step 403: Update the natural frequency of the vibration absorber and the damping ratio of the vibration absorber, take the updated natural frequency of the vibration absorber as the initial value of the natural frequency of the vibration absorber, and use the updated damping ratio of the vibration absorber as the sum of the damping ratio of the vibration absorber. The initial value, return to step 402, until the minimum value of the amplification factor is obtained, the damping ratio of the vibration absorber at this time is taken as the optimal damping ratio of the vibration absorber, and the natural frequency of the vibration absorber at this time is regarded as the optimal vibration absorption the natural frequency of the device.

本发明的优点在于:The advantages of the present invention are:

(1)本发明在吸振器的作用下,由线圈组成的质量块在磁性导轨上同步进行简谐振动,根据电磁感应原理,线圈切割磁感线产生感应电动势,线圈串联电阻R,将质量块从电机上吸收振动能量转化为电阻R的发热量,将振动产生的能量在电阻R中消耗,从而降低电机的振动能量,实现较好的减振效果。(1) In the present invention, under the action of the vibration absorber, the mass block composed of the coil performs simple harmonic vibration synchronously on the magnetic guide rail. According to the principle of electromagnetic induction, the coil cuts the magnetic field line to generate an induced electromotive force, and the coil is connected in series with a resistance R. The vibration energy absorbed from the motor is converted into the heat generated by the resistor R, and the energy generated by the vibration is consumed in the resistor R, thereby reducing the vibration energy of the motor and achieving a better vibration reduction effect.

(2)本发明选取吸振器的参数,使得振动有所吸收,调整放大因子使电机在激振力作用下的位移在全频带上最小,获取最优的吸振器的阻尼比以及最优的吸振器的固有频率,对减振效果进行分析计算,使得减振效果最优。(2) The present invention selects the parameters of the vibration absorber so that the vibration is absorbed, adjusts the amplification factor to make the displacement of the motor under the action of the exciting force to be the smallest in the whole frequency band, and obtains the optimal damping ratio of the vibration absorber and the optimal vibration absorption According to the natural frequency of the device, the vibration reduction effect is analyzed and calculated to make the vibration reduction effect optimal.

附图说明Description of drawings

图1为本发明实施例所提供的一种磁性导轨吸振器的主视图;1 is a front view of a magnetic rail vibration absorber according to an embodiment of the present invention;

图2为本发明实施例所提供的一种磁性导轨吸振器的俯视图;2 is a top view of a magnetic rail vibration absorber according to an embodiment of the present invention;

图3为本发明实施例所提供的一种磁性导轨吸振器中质量块内线圈与电阻R的连接示意图;3 is a schematic diagram of the connection between the coil in the mass block and the resistor R in a magnetic rail vibration absorber provided by an embodiment of the present invention;

图4为本发明实施例所提供的一种磁性导轨吸振器中单自由度单阻尼振动系统的物理模型;4 is a physical model of a single-degree-of-freedom single-damping vibration system in a magnetic rail vibration absorber according to an embodiment of the present invention;

图5为本发明实施例所提供的一种磁性导轨吸振器中两自由度双阻尼振动系统的物理模型;5 is a physical model of a two-degree-of-freedom double-damping vibration system in a magnetic rail vibration absorber according to an embodiment of the present invention;

图6为本发明实施例所提供的一种磁性导轨吸振器的减振方法的流程图。FIG. 6 is a flowchart of a vibration reduction method for a magnetic rail vibration absorber provided by an embodiment of the present invention.

具体实施方式Detailed ways

为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are part of the present invention. examples, but not all examples. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

如图1至图3所示,一种磁性导轨吸振器,包括支架4和两个相互垂直且固定连接的磁性导轨2。As shown in FIG. 1 to FIG. 3 , a magnetic rail vibration absorber includes a bracket 4 and two magnetic rails 2 that are perpendicular to each other and are fixedly connected.

所述支架4包括四个等长度支撑腿,每个支撑腿的一端均固定在电机5上,所述电机5为立式旋转设备的电机5。每个支撑腿的另一端连接在一起并与两个磁性导轨2的连接节点固定连接,四个支撑腿的一端围成矩形。The bracket 4 includes four supporting legs of equal length, and one end of each supporting leg is fixed on a motor 5, and the motor 5 is a motor 5 of a vertical rotating device. The other ends of each support leg are connected together and fixedly connected with the connection nodes of the two magnetic guide rails 2 , and one end of the four support legs forms a rectangle.

支架4上端与两个磁性导轨2的连接节点固定连接,支撑所述磁性导轨2,两个磁性导轨2相互垂直,分别对应立式电机5工质流动方向和垂直工质流动方向,两组翅形吸振器可单独调整频率参数,分别对应两个方向不同的振动频率,提高减振效果。The upper end of the bracket 4 is fixedly connected with the connection nodes of the two magnetic guide rails 2 to support the magnetic guide rails 2. The two magnetic guide rails 2 are perpendicular to each other, corresponding to the working medium flow direction and the vertical working medium flow direction of the vertical motor 5 respectively. The shape vibration absorber can adjust the frequency parameters separately, corresponding to different vibration frequencies in two directions, and improve the vibration reduction effect.

每个磁性导轨2的端部均滑动连接一个质量块1,质量块1的重量可以通过更换调整,提高阻尼的频率宽度。A mass block 1 is slidably connected to the end of each magnetic guide rail 2 , and the weight of the mass block 1 can be adjusted by replacement to improve the frequency width of damping.

每个所述质量块1与两个磁性导轨2的连接节点之间均连接有一个弹簧3,所述弹簧3为弹簧阻尼器。弹簧3缠绕在磁性导轨2上,质量块1为以磁性导轨为中心轴缠绕的线圈,线圈的两端通过导线连接一个电阻R(图未示)。A spring 3 is connected between each of the connection nodes of the mass 1 and the two magnetic guide rails 2 , and the spring 3 is a spring damper. The spring 3 is wound on the magnetic guide rail 2, the mass block 1 is a coil wound around the magnetic guide rail as the central axis, and two ends of the coil are connected to a resistor R (not shown in the figure) through wires.

继续参阅图1至图3,吸振器按照电机5工质流动方向(X向)和垂直工质流动方向(Y向)布置,当电机5出现较大的振动时,X方向振动引起质量块C和质量块D及弹簧阻尼器组成的吸振器组振动,根据电机5为主体的主系统的相关参数,设计合适的质量块C、D和弹簧阻尼器的弹性系数,可以使得附属的吸振器系统吸收部分主系统X方向振动能量,达到降低X方向振动幅值的效果。Continue to refer to Figures 1 to 3, the vibration absorbers are arranged according to the working fluid flow direction (X direction) and the vertical working fluid flow direction (Y direction) of the motor 5. When the motor 5 vibrates greatly, the vibration in the X direction causes the mass block C The vibration absorber group composed of the mass block D and the spring damper vibrates. According to the relevant parameters of the main system with the motor 5 as the main body, the appropriate elastic coefficients of the mass blocks C, D and the spring damper are designed to make the attached vibration absorber system. Absorb part of the main system X-direction vibration energy to achieve the effect of reducing the X-direction vibration amplitude.

同理,质量块A、B和弹簧阻尼器组成的吸振器组可以吸收Y方向振动能量,降低Y方向振动幅值效果。In the same way, the vibration absorber group composed of the mass blocks A, B and the spring damper can absorb the vibration energy in the Y direction and reduce the effect of the vibration amplitude in the Y direction.

以相互垂直的X、Y方向组成的平面内,各个方向的振动均可分解为X、Y两个方向振动的合成,因此在X、Y方向两组吸振器作用下,可以达到降低水平面各方向振动幅值的目的。In the plane composed of the mutually perpendicular X and Y directions, the vibrations in all directions can be decomposed into the synthesis of the vibrations in the X and Y directions. The purpose of the vibration amplitude.

在吸振器的作用下,吸振器的作用下,由线圈组成的质量块1在磁性导轨2上同步进行简谐振动,根据电磁感应原理,线圈切割磁感线产生感应电动势,线圈串联电阻R,将质量块1从电机5上吸收振动能量转化为电阻R的发热量,将振动产生的能量在电阻R中消耗,从而降低电机的振动能量,实现较好的减振效果。Under the action of the vibration absorber, the mass block 1 composed of the coil performs simple harmonic vibration synchronously on the magnetic guide 2. According to the principle of electromagnetic induction, the coil cuts the magnetic field line to generate an induced electromotive force, and the coil series resistance R, The vibration energy absorbed by the mass block 1 from the motor 5 is converted into the heat generated by the resistor R, and the energy generated by the vibration is consumed in the resistor R, thereby reducing the vibration energy of the motor and achieving a better vibration reduction effect.

忽略一些次要因素的影响,可将电机5简化为图4所示的包含有的单自由度单阻尼振动系统的物理模型,若附加上k~m~C2组成的吸振器,则成为图5所示的两自由度双阻尼振动系统,如图6所示,本发明还提供一种磁性导轨吸振器的减振方法,所述方法包括:Ignoring the influence of some secondary factors, the motor 5 can be simplified to the physical model of the single-degree-of-freedom and single-damping vibration system shown in Figure 4. If a vibration absorber composed of k~m~C2 is added, it becomes Figure 5 The shown two-degree-of-freedom double-damping vibration system, as shown in Figure 6, the present invention also provides a vibration reduction method for a magnetic rail vibration absorber, the method comprising:

步骤S1:获取在电机5的激振力作用下两自由度双阻尼振动系统的振动方程;具体过程为:Step S1: Obtain the vibration equation of the two-degree-of-freedom double-damping vibration system under the action of the excitation force of the motor 5; the specific process is:

利用公式

Figure BDA0002626098850000091
获取在电机5的激振力作用下两自由度双阻尼振动系统的振动方程(不计重力及产生的初位移);其中,M表示电机5的质量,m表示质量块1的质量,K表示电机5的弹性系数,k表示质量块1的弹性系数,C1表示电机5的阻尼系数,C2表示质量块1的阻尼系数,x1表示电机5的位移,x2表示质量块1的位移,P(t)表示激振力。Use the formula
Figure BDA0002626098850000091
Obtain the vibration equation of the two-degree-of-freedom double-damping vibration system under the action of the excitation force of the motor 5 (regardless of the gravity and the resulting initial displacement); where M represents the mass of the motor 5, m represents the mass of the mass block 1, and K represents the motor The elastic coefficient of 5, k is the elastic coefficient of mass 1, C 1 is the damping coefficient of motor 5, C 2 is the damping coefficient of mass 1, x 1 is the displacement of motor 5, x 2 is the displacement of mass 1, P(t) represents the excitation force.

步骤S2:获取稳定状态下受迫振动的复数方程并求解该复数方程,根据该复数方程的解获取质量块1作用于电机5上表面的力;具体过程为:Step S2: obtaining a complex equation of forced vibration in a steady state and solving the complex equation, and obtaining the force of the mass 1 acting on the upper surface of the motor 5 according to the solution of the complex equation; the specific process is:

机械振动的激振力P(t)通常为周期性外力。若电机5的激振力为简谐力,对两自由度双阻尼振动系统的振动方程作变换,获取稳定状态下受迫振动的复数方程为The exciting force P(t) of mechanical vibration is usually a periodic external force. If the excitation force of the motor 5 is a simple harmonic force, the vibration equation of the two-degree-of-freedom double-damping vibration system is transformed, and the complex equation of the forced vibration in the steady state is obtained as:

Figure BDA0002626098850000092
Figure BDA0002626098850000092

其中,ω表示激振频率,i表示复数虚部单位,X1表示电机5的位移的复变量,X2表示质量块1的位移的复变量,P表示激振力的复变量,求解复数方程得Among them, ω represents the excitation frequency, i represents the complex imaginary part unit, X 1 represents the complex variable of the displacement of the motor 5, X 2 represents the complex variable of the displacement of the mass 1, P represents the complex variable of the exciting force, and solves the complex equation have to

Figure BDA0002626098850000093
Figure BDA0002626098850000093

通过公式

Figure BDA0002626098850000094
获取质量块1作用于电机5上表面的力,其中,F1表示质量块1作用于电机5上表面的力。by formula
Figure BDA0002626098850000094
Obtain the force of the mass 1 acting on the upper surface of the motor 5 , where F 1 represents the force of the mass 1 acting on the upper surface of the motor 5 .

步骤S3:选取吸振器的参数,使得振动有所吸收;具体过程为:Step S3: select the parameters of the vibration absorber so that the vibration is absorbed; the specific process is:

通过公式X10=P/(K-Mω2+iωC1)获取单自由度振动系统在稳定状态下振动的复数解;Obtain the complex solution of the vibration of the single-degree-of-freedom vibration system in the steady state by the formula X 10 =P/(K-Mω 2 +iωC 1 );

通过公式F10=(K+iωC1)P/(K-Mω2+iωC1)获取电机5本身的作用力,其中,F10表示电机5本身的作用力;相当于图5系统中m=0,C2=0的情形。The force of the motor 5 itself is obtained by the formula F 10 =(K+iωC 1 )P/(K-Mω 2 +iωC 1 ), where F 10 represents the force of the motor 5 itself; it is equivalent to m= 0, the case of C2=0.

在同样的激振力作用下,是否附加k~m~C2组成的吸振器,电机5的振动能量E1及质量块1作用于电机5上表面的力F1通常是不同的,变化的情况与激振力的频率有直接的关系。下面就吸振器吸振性能与激振力频率之间的关系(即吸振的频率特性)作详细分析。Under the same excitation force, whether or not a vibration absorber composed of k~m~C2 is attached, the vibration energy E1 of the motor 5 and the force F1 of the mass 1 acting on the upper surface of the motor 5 are usually different, and the change is different from the excitation force. The frequency of the vibration force is directly related. The following is a detailed analysis of the relationship between the vibration absorption performance of the vibration absorber and the frequency of the excitation force (ie, the frequency characteristics of vibration absorption).

通过公式

Figure BDA0002626098850000101
获取吸振性能与激振力频率之间的关系式,其中,
Figure BDA0002626098850000102
ξ表示吸振系数,E1表示质量块1作用于电机5以后的振动能量,E10表示电机5本身的振动能量,V1表示质量块1作用于电机5以后振动速度的复变量,V10表示电机5本身振动速度的复变量;by formula
Figure BDA0002626098850000101
Obtain the relationship between the vibration absorption performance and the frequency of the excitation force, where,
Figure BDA0002626098850000102
ξ represents the vibration absorption coefficient, E 1 represents the vibration energy after the mass block 1 acts on the motor 5, E 10 represents the vibration energy of the motor 5 itself, V 1 represents the complex variable of the vibration speed after the mass block 1 acts on the motor 5, and V 10 represents The complex variable of the vibration speed of the motor 5 itself;

显然ξ>-1,当ξ>0时,F10/F1(或E10/E1)>1,表明附加上吸振器后,K~M~C1阻尼振动系统的振动有所“吸收”;当-1<ξ<0时,F10/F1(或E10/E1)<1,表时附加上阻尼吸振器后,K~M~C1阻尼振动系统的振动有所加强;当ξ=0时,F10/F1(或E10/E1)=1,表明阻尼吸振器对K~M~C1振动系统没有影响。Obviously ξ>-1, when ξ>0, F 10 /F 1 (or E 10 /E 1 )>1, indicating that the vibration of the K~M~C1 damping vibration system is "absorbed" after the vibration absorber is attached ; When -1<ξ<0, F 10 /F 1 (or E 10 /E 1 )<1, the vibration of K~M~C1 damping vibration system is strengthened after adding damping vibration absorber; when When ξ=0, F 10 /F 1 (or E 10 /E 1 )=1, indicating that the damping vibration absorber has no effect on the K-M-C1 vibration system.

因此设计吸振器的原则就是选择合适的k、m、C2参数,使得ξ>0。Therefore, the principle of designing a vibration absorber is to select appropriate parameters of k, m, and C2 so that ξ>0.

机械系统运行时,可测出其振动(如振动速度V10)的频谱,则可在机械上附加吸振器k~m~C2振动系统,并适当选择参数k、m、C2的大小,使区间(ωmin,ωmax)尽可能多地包含V10中振较强的频率,从而使机械阻尼振动系统K~M~C1的一部分振动能量被吸振器所吸收,并消耗在阻尼C2中,机械的振动得以减弱。When the mechanical system is running, the frequency spectrum of its vibration (such as the vibration speed V 10 ) can be measured, then the vibration absorber k~m~C2 vibration system can be attached to the machine, and the size of the parameters k, m and C2 can be appropriately selected to make the interval (ω min , ω max ) contain as many frequencies as possible with strong vibration in V 10 , so that a part of the vibration energy of the mechanical damping vibration system K~M~C1 is absorbed by the vibration absorber and consumed in the damping C2, and the mechanical vibration is reduced.

在V10中选出振动较强的分量,设其频率为ωr,选择吸振器的参数k、m、C2,使ωr位于其阻尼固有频率

Figure BDA0002626098850000111
和固有频率
Figure BDA0002626098850000112
之间,即:Select the component with stronger vibration in V 10 , set its frequency as ω r , and select the parameters k, m and C2 of the vibration absorber so that ω r is located at its damping natural frequency
Figure BDA0002626098850000111
and natural frequency
Figure BDA0002626098850000112
between, namely:

Figure BDA0002626098850000113
Figure BDA0002626098850000113

则:but:

Figure BDA0002626098850000114
Figure BDA0002626098850000114

这时机械系统在频率ωr上的振动分量得到相当程度的减弱,而在ωr两侧相当大的频域内振动能得到不同程度的衰减,从而总振动得到削弱。At this time, the vibration component of the mechanical system at the frequency ω r is weakened to a considerable extent, and the vibration energy can be attenuated to different degrees in the relatively large frequency domain on both sides of ω r , so that the total vibration is weakened.

选择吸振器参数时,k、m、C2数值越大,其吸振的频率范围(ωmin,ωmax)越大,吸振效果越好。但当k、m、C2过大时,吸振器在机械系统上布置可能会碰到困难,而且吸振器本身也成为新的振源。因此,通常应使m≤M,k≤K,并适当调节k、m、C2的大小,使之处于最佳吸振状态。When selecting vibration absorber parameters, the larger the value of k, m, and C2, the larger the frequency range of vibration absorption (ω min , ω max ), and the better the vibration absorption effect. However, when k, m, and C2 are too large, it may be difficult to arrange the vibration absorber on the mechanical system, and the vibration absorber itself becomes a new vibration source. Therefore, usually should make m≤M, k≤K, and properly adjust the size of k, m, C2, so that it is in the best vibration absorption state.

步骤S4:调整放大因子使电机5在激振力作用下的位移在全频带上最小即单自由度振动系统在稳定状态下振动的复数解最小,获取最优的吸振器的阻尼比以及最优的吸振器的固有频率。具体过程为:Step S4: Adjust the amplification factor so that the displacement of the motor 5 under the action of the exciting force is the smallest in the whole frequency band, that is, the complex solution of the vibration of the single-degree-of-freedom vibration system in a stable state is the smallest, and the optimal damping ratio of the vibration absorber and the optimal vibration absorber are obtained. the natural frequency of the vibration absorber. The specific process is:

Figure BDA0002626098850000115
其中,β表示放大因子且make
Figure BDA0002626098850000115
where β represents the amplification factor and

Figure BDA0002626098850000121
Figure BDA0002626098850000121

其中,ωn表示电机5的固有频率,μ表示质量块1质量与电机5质量之比,ω0表示吸振器的固有频率,ζ1表示电机5的阻尼比且

Figure BDA0002626098850000122
ζ2表示吸振器的阻尼比且
Figure BDA0002626098850000123
Among them, ω n represents the natural frequency of the motor 5, μ represents the ratio of the mass of the mass block 1 to the mass of the motor 5, ω 0 represents the natural frequency of the vibration absorber, ζ 1 represents the damping ratio of the motor 5 and
Figure BDA0002626098850000122
ζ 2 represents the damping ratio of the shock absorber and
Figure BDA0002626098850000123

调整放大因子使电机5在激振力作用下的位移在全频带上最小即单自由度振动系统在稳定状态下振动的复数解最小。The amplification factor is adjusted so that the displacement of the motor 5 under the action of the exciting force is minimized in the full frequency band, that is, the complex solution of the vibration of the single-degree-of-freedom vibration system in a stable state is minimized.

其中,所述调整放大因子的过程为:Wherein, the process of adjusting the amplification factor is:

步骤401:在电机5的固有频率的邻域内取一频段γa≤ω1≤γb,其中,γa=0.7ωn,γb=1.3ωnStep 401 : take a frequency band γ a ≤ω 1 ≤γ b in the neighborhood of the natural frequency of the motor 5 , where γ a =0.7ω n , γ b =1.3ω n ;

步骤402:将吸振器的固有频率的初始值以及吸振器的阻尼比的初始值代入放大因子的计算公式计算频段内放大因子的值;Step 402: Substitute the initial value of the natural frequency of the vibration absorber and the initial value of the damping ratio of the vibration absorber into the calculation formula of the amplification factor to calculate the value of the amplification factor in the frequency band;

步骤403:更新吸振器的固有频率以及吸振器的阻尼比,将更新后的吸振器的固有频率作为吸振器的固有频率的初始值,更新后的吸振器的阻尼比作为吸振器的阻尼比的初始值,返回执行步骤402,直至求得放大因子的极小值,将此时的吸振器的阻尼比作为最优的吸振器的阻尼比,此时的吸振器的固有频率作为最优的吸振器的固有频率。Step 403: Update the natural frequency of the vibration absorber and the damping ratio of the vibration absorber, take the updated natural frequency of the vibration absorber as the initial value of the natural frequency of the vibration absorber, and use the updated damping ratio of the vibration absorber as the sum of the damping ratio of the vibration absorber. The initial value, return to step 402, until the minimum value of the amplification factor is obtained, the damping ratio of the vibration absorber at this time is taken as the optimal damping ratio of the vibration absorber, and the natural frequency of the vibration absorber at this time is regarded as the optimal vibration absorption the natural frequency of the device.

以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The recorded technical solutions are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (10)

1. The utility model provides a magnetism guide rail bump leveller which characterized in that, includes support and two mutually perpendicular and fixed connection's magnetism guide rail, the support bottom is fixed on the motor, and the support upper end is connected with the connected node fixed connection of two magnetism guide rails, supports the magnetism guide rail, the equal sliding connection mass block of tip of every magnetism guide rail, every all be connected with a spring between the connected node of mass block and two magnetism guide rails, the spring winding is on the magnetism guide rail, and the mass block is for using magnetism guide rail as the winding coil of center pin, and a resistance R is passed through the wire at the both ends of coil.
2. The magnetic rail vibration absorber of claim 1 wherein said spring is a spring damper.
3. The magnetic guide rail vibration absorber according to claim 1 wherein the bracket comprises four equal length support legs, one end of each support leg is fixed to the motor, the other end of each support leg is connected together and fixedly connected to the connection node of the two magnetic guide rails, and one end of each of the four support legs is enclosed into a rectangle.
4. The magnetic rail vibration absorber of claim 1 wherein said motor is a motor of a vertical rotating apparatus.
5. The method for damping vibration of a magnetic rail vibration absorber according to any one of claims 1 to 4, wherein the method comprises:
the method comprises the following steps: acquiring a vibration equation of a two-degree-of-freedom double-damping vibration system under the action of an excitation force of a motor;
step two: acquiring a complex equation of forced vibration in a stable state, solving the complex equation, and acquiring the force of a mass block acting on the upper surface of the motor according to the solution of the complex equation;
step three: selecting parameters of the vibration absorber to enable vibration to be absorbed;
step four: and adjusting the amplification factor to minimize the displacement of the motor under the action of the exciting force on a full frequency band, namely minimizing a complex solution of the vibration of the single-degree-of-freedom vibration system in a stable state, and acquiring the damping ratio of the optimal vibration absorber and the natural frequency of the optimal vibration absorber.
6. The vibration reduction method of the magnetic rail vibration absorber according to claim 5, wherein the first step comprises:
using formulas
Figure FDA0002626098840000021
Acquiring a vibration equation of a two-degree-of-freedom double-damping vibration system under the action of an excitation force of a motor; wherein M represents the mass of the motor, M represents the mass of the mass block, K represents the elastic coefficient of the motor, K represents the elastic coefficient of the mass block, C1Representing the damping coefficient of the motor, C2Representing the damping coefficient, x, of the mass1Representing the displacement of the motor, x2Represents the displacement of the mass, and p (t) represents the excitation force.
7. The vibration reduction method of the magnetic guide rail vibration absorber according to claim 5, wherein the second step comprises:
if the exciting force of the motor is simple harmonic force, the vibration equation of the two-freedom double-damping vibration system is transformed, and the complex equation of the forced vibration in a stable state is obtained as
Figure FDA0002626098840000022
Where ω denotes the excitation frequency, i denotes the complex imaginary unit, X1A complex variable, X, representing the displacement of the motor2Expressing the complex variable of the displacement of the mass block, P expressing the complex variable of the exciting force, and solving the complex equation to obtain
Figure FDA0002626098840000023
By the formula
Figure FDA0002626098840000031
Acquiring the force of the mass block acting on the upper surface of the motor, wherein F1Representing the force of the mass on the upper surface of the motor.
8. The vibration reduction method of the magnetic guide rail vibration absorber according to claim 5, wherein the third step comprises:
by the formula X10=P/(K-Mω2+iωC1) Obtaining a complex solution of the vibration of the single-degree-of-freedom vibration system in a stable state;
by the formula F10=(K+iωC1)P/(K-Mω2+iωC1) Obtaining the force of the motor itself, wherein F10Representing the force of the motor itself;
by the formula
Figure FDA0002626098840000032
Obtaining a relation between the vibration absorption performance and the frequency of the exciting force, wherein,
Figure FDA0002626098840000033
xi represents the vibration absorption coefficient, E1Representing the vibration energy of the mass after acting on the motor, E10Representing the vibration energy of the motor itself, V1A complex variable, V, representing the speed of vibration of the mass after it has acted on the motor10A complex variable representing the vibration speed of the motor itself;
by means of the strongest frequency equation of complex variable of vibration speed of motor
Figure FDA0002626098840000034
Selecting parameters of the vibration absorber to make xi>0, wherein ωrThe strongest frequency of the complex variable of the vibration speed of the motor itself.
9. The vibration damping method for a magnetic guide rail vibration absorber according to claim 5, wherein said step four comprises:
order to
Figure FDA0002626098840000035
Wherein β represents an amplification factor and
Figure FDA0002626098840000041
wherein, ω isnRepresenting the natural frequency of the motor, mu representing the ratio of the mass to the mass of the motor, omega0Showing the natural frequency, ζ, of the vibration absorber1Represents the damping ratio of the motor and
Figure FDA0002626098840000042
ζ2represents the damping ratio of the vibration absorber and
Figure FDA0002626098840000043
the amplification factor is adjusted to ensure that the displacement of the motor under the action of the exciting force is minimum in a full frequency band, namely the complex solution of the vibration of the single-degree-of-freedom vibration system in a stable state is minimum.
10. The vibration damping method for the magnetic rail vibration absorber according to claim 9, wherein the process of adjusting the amplification factor comprises:
step 401: taking a frequency band gamma in the neighborhood of the natural frequency of the motora≤ω1≤γbWherein γ isa=0.7ωn,γb=1.3ωn
Step 402: substituting the initial value of the natural frequency of the vibration absorber and the initial value of the damping ratio of the vibration absorber into a calculation formula of the amplification factor to calculate the value of the amplification factor in the frequency band;
step 403: updating the natural frequency of the vibration absorber and the damping ratio of the vibration absorber, taking the updated natural frequency of the vibration absorber as the initial value of the natural frequency of the vibration absorber, taking the updated damping ratio of the vibration absorber as the initial value of the damping ratio of the vibration absorber, returning to the step 402 until the minimum value of the amplification factor is obtained, taking the damping ratio of the vibration absorber at the moment as the damping ratio of the optimal vibration absorber, and taking the natural frequency of the vibration absorber at the moment as the natural frequency of the optimal vibration absorber.
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