CN111809113A - A rare earth-containing TC-50 steel grade oil pipe blank - Google Patents
A rare earth-containing TC-50 steel grade oil pipe blank Download PDFInfo
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- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 2
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- 229910000617 Mangalloy Inorganic materials 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- WMOHXRDWCVHXGS-UHFFFAOYSA-N [La].[Ce] Chemical compound [La].[Ce] WMOHXRDWCVHXGS-UHFFFAOYSA-N 0.000 description 1
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- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B19/00—Tube-rolling by rollers arranged outside the work and having their axes not perpendicular to the axis of the work
- B21B19/02—Tube-rolling by rollers arranged outside the work and having their axes not perpendicular to the axis of the work the axes of the rollers being arranged essentially diagonally to the axis of the work, e.g. "cross" tube-rolling ; Diescher mills, Stiefel disc piercers or Stiefel rotary piercers
- B21B19/04—Rolling basic material of solid, i.e. non-hollow, structure; Piercing, e.g. rotary piercing mills
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/004—Heating the product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/06—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D3/00—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/30—Regulating or controlling the blowing
- C21C5/35—Blowing from above and through the bath
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C7/0006—Adding metallic additives
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C7/10—Handling in a vacuum
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/002—Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/005—Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/42—Ferrous alloys, e.g. steel alloys containing chromium with nickel with copper
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/58—Ferrous alloys, e.g. steel alloys containing chromium with nickel with more than 1.5% by weight of manganese
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- Heat Treatment Of Steel (AREA)
Abstract
Description
技术领域technical field
本发明涉及石油套管生产,特别涉及一种含稀土的TC-50钢级石油管坯。The invention relates to the production of oil casing, in particular to a rare earth-containing TC-50 steel grade oil pipe blank.
背景技术Background technique
TC-50钢级石油套管属高附加值产品,通常用于3000米左右的中等深度的油、气井,也可用于2000米左右的稠油热采井,主要作为技术套管和表层套管使用。随着世界各国油气钻采力度的不断加大,J55钢级石油套管无法满足钻采需求,N80钢级油套管又呈现成本偏高劣势,不够经济。TC-50 steel grade oil casing is a high value-added product, usually used for medium-depth oil and gas wells about 3000 meters, and can also be used for heavy oil thermal recovery wells about 2000 meters, mainly as technical casing and surface casing use. With the continuous increase of oil and gas drilling and production efforts in various countries in the world, the J55 steel grade oil casing cannot meet the drilling and production needs, and the N80 steel grade oil casing has the disadvantage of high cost and is not economical.
诸如中国专利CN101376943A中公开了的一种80ksi钢级直缝焊石油套管用钢,其采用C、Si、Mn、Al、余Fe等成份采用直缝焊工艺得到屈服强度600-645MPa的卷板,抗拉强度为550-560MPa、横向冲击为65J-90J的N80石油套管。该套管成本偏高,并不利于推广应用。Such as a kind of 80ksi steel grade straight seam welded oil casing steel disclosed in Chinese patent CN101376943A, which adopts C, Si, Mn, Al, Fe and other components to obtain coils with a yield strength of 600-645 MPa through a straight seam welding process, N80 petroleum casing with tensile strength of 550-560MPa and transverse impact of 65J-90J. The cost of the casing is high, which is not conducive to popularization and application.
诸如中国专利CN101328559A中公开了一种低屈服强度石油套管,其采用C、Si、Mn、P、S、Al、余Fe等成份。另外,其还通过添加RE成份以细化晶粒。For example, Chinese patent CN101328559A discloses a low yield strength petroleum casing, which uses C, Si, Mn, P, S, Al, Fe and other components. In addition, it also refines the crystal grains by adding RE components.
诸如中国专利CN108374121A公开了一种含稀土C110钢级石油套管的生产方法,通过在LF炉精炼结束后保持底部软吹氩气,按照0.02%加入量喂入适量稀土丝。然而,该方案中,但其抗拉强度不足,屈服强度较低,横向冲击不足以支撑TC-50钢级石油套管的使用场景。For example, Chinese patent CN108374121A discloses a production method of rare earth-containing C110 steel grade petroleum casing, by keeping soft blowing argon at the bottom after refining in LF furnace, feeding an appropriate amount of rare earth wire according to the addition amount of 0.02%. However, in this scheme, the tensile strength is insufficient, the yield strength is low, and the lateral impact is not enough to support the use scenario of TC-50 steel grade oil casing.
诸如中国专利CN201910196594.0公开了一种石油套管及其制备方法,其采用C、Si、Mn、P、S、v、Ti、Al、RE、余Fe等成份,通过在基础成分中加入少量稀土成份使得钢种塑性大大提高,然而,在该方案中,但其抗拉强度不足,屈服强度较低,横向冲击不足以支撑TC-50钢级石油套管的使用场景,其仅仅提供了J55钢级石油管坯的解决方案。Such as Chinese patent CN201910196594.0 discloses a kind of petroleum casing and its preparation method, it adopts C, Si, Mn, P, S, V, Ti, Al, RE, residual Fe and other components, by adding a small amount in the basic component The rare earth composition greatly improves the plasticity of the steel grade. However, in this scheme, its tensile strength is insufficient, the yield strength is low, and the lateral impact is not enough to support the use scenario of TC-50 steel grade oil casing, which only provides J55 The solution for steel grade oil tube blanks.
在高横向冲击值的石油套管设计中,中国专利CN103436787A公开了添加Ca去除了管材中的杂质,从而提高了横向冲击值。虽然取得了0℃时200J/cm2级别的横向冲击值,但需要额外添加Ca作为成本,并且200J/cm2已经远超技术需求,对于一般地层结构,并没有特别必要耗费Ca添加成本而将横向冲击值提高到200J/cm2级别这么高。In the design of oil casing with high transverse impact value, Chinese patent CN103436787A discloses that adding Ca removes impurities in the pipe, thereby increasing the transverse impact value. Although the lateral impact value of 200J/cm 2 at 0°C has been obtained, it is necessary to add Ca as a cost, and 200 J/cm 2 has far exceeded the technical requirement. For general formation structures, it is not necessary to spend the cost of adding Ca to add Ca. The lateral impact value is raised to such a high level as 200J/cm2.
故市场亟需一种不含Mo、Nb、Ca,少含Cu、Ni的成本低廉的,可以具有抗拉强度高、屈服强度高和抗横向冲击高的TC-50钢级石油管坯、套管及其生产工艺。Therefore, the market is in urgent need of a TC-50 steel grade oil pipe blank and sleeve with high tensile strength, high yield strength and high lateral impact resistance, which does not contain Mo, Nb, Ca, and contains less Cu and Ni. Tube and its production process.
发明内容SUMMARY OF THE INVENTION
为了解决上述技术问题,本发明中披露了一种不含Mo、Nb、Ca,少含Cu、Ni的成本低廉的,可以具有抗拉强度高、屈服强度高和抗横向冲击高的含稀土的TC-50钢级石油管坯,套管,及其生产工艺。本发明的技术方案是这样实施的:In order to solve the above-mentioned technical problems, the present invention discloses a kind of rare earth-containing material that does not contain Mo, Nb, and Ca, and contains less Cu and Ni and is low in cost, and can have high tensile strength, high yield strength and high lateral impact resistance. TC-50 steel grade petroleum tube blank, casing, and production process thereof. The technical scheme of the present invention is implemented as follows:
一种含稀土的TC-50钢级石油管坯,其特征在于:不添加钙元素,通过调整Mn/C质量比来调制横向冲击值的大小,由下质量百分比的化学成分组成:C(0.28-0.32wt%);Si(0.15-0.30wt%);Mn(1.45-1.60wt%);P≤0.018wt%;S≤0.008wt%;Cr(0.15-0.25wt%);Al(0.015-0.040wt%);Ce(0.0005-0.0020wt%);Ni<0.10wt%;Cu<0.10wt%;余量为Fe和杂质;其中Mn/C质量比满足79/16≤Mn/C≤157/30。A rare earth-containing TC-50 steel grade petroleum tube blank is characterized in that: no calcium element is added, the size of the transverse impact value is modulated by adjusting the Mn/C mass ratio, and the chemical composition is composed of the following mass percentage: C (0.28 -0.32wt%); Si (0.15-0.30wt%); Mn (1.45-1.60wt%); P≤0.018wt%; S≤0.008wt%; Cr (0.15-0.25wt%); Al (0.015-0.040 wt%); Ce (0.0005-0.0020wt%); Ni<0.10wt%; Cu<0.10wt%; the balance is Fe and impurities; the Mn/C mass ratio satisfies 79/16≤Mn/C≤157/30 .
优选地,如上述一种含稀土的TC-50钢级石油管坯,其特征在于:由下质量百分比的化学成分组成:C 0.28wt%;Si 0.16wt%;Mn 1.46wt%:P 0.013wt%;S0.005wt%;Cr0.17wt%;Al 0.038wt%;Ce 0.0011wt%;Ni 0.005wt%;Cu 0.005wt%;余量为Fe和杂质。Preferably, the rare earth-containing TC-50 steel grade petroleum pipe blank as above is characterized in that: it is composed of the following chemical components by mass percentage: C 0.28wt%; Si 0.16wt%; Mn 1.46wt%: P 0.013wt %; S0.005wt%; Cr0.17wt%; Al 0.038wt%; Ce 0.0011wt%; Ni 0.005wt%;
优选地,如上述一种含稀土的TC-50钢级石油管坯,其特征在于:由下质量百分比的化学成分组成:C 0.30wt%;Si 0.23wt%;Mn 1.57wt%:P 0.012wt%;S0.006wt%;Cr0.21wt%;Al 0.025wt%;Ce 0.0015wt%;Ni 0.005wt%;Cu 0.005wt%;余量为Fe和杂质。Preferably, the rare earth-containing TC-50 steel grade petroleum pipe blank as described above is characterized in that it is composed of the following chemical components by mass percentage: C 0.30wt%; Si 0.23wt%; Mn 1.57wt%: P 0.012wt %; S0.006wt%; Cr0.21wt%; Al 0.025wt%; Ce 0.0015wt%; Ni 0.005wt%;
优选地,如上述一种含稀土的TC-50钢级石油管坯,其特征在于:由下质量百分比的化学成分组成:C 0.32wt%;Si 0.28wt%;Mn 1.58wt%:P 0.016wt%;S0.005wt%;Cr0.23wt%;Al 0.017wt%;Ce 0.0018wt%;Ni 0.005wt%;Cu 0.005wt%;余量为Fe和杂质。Preferably, the rare earth-containing TC-50 steel grade petroleum pipe blank as described above is characterized in that it is composed of the following chemical components by mass percentage: C 0.32wt%; Si 0.28wt%; Mn 1.58wt%: P 0.016wt %; S0.005wt%; Cr0.23wt%; Al 0.017wt%; Ce 0.0018wt%; Ni 0.005wt%;
一种含稀土的TC-50钢级石油管坯的生产方法,生产所述一种含稀土的TC-50钢级石油管坯,其特征在于:包括:S1:高炉铁水预处理:所述高炉铁水经过所述预处理后,所述高炉铁水的含硫量小于0.01wt%;所述预处理过程使用镁粉进行预处理;S2:顶底复吹转炉冶炼产生钢水:将所述高炉铁水兑入顶底复吹转炉中,按所述高炉铁水与废钢9:1的质量比加入所述废钢;所述顶底复吹转炉冶炼过程采用单渣工艺,终渣碱度控制在3.0;出钢时采用硅锰、锰铁和铬铁进行脱氧合金化,终脱氧采用有铝脱氧工艺;出钢过程必须挡渣,挡渣失败必须扒渣;出钢过程中按所述钢水与白灰块1:2的质量比加入所述白灰块;S3:LF炉精炼:将所述钢水装入钢水包放入LF炉工位进行精炼;所述LF炉精炼过程中,按要求正常吹氩,采用从低级数到高级数逐渐提高升温速度的方式进行加热升温;根据转炉钢水的成分及温度进行造渣脱硫、成分调整及升温操作在精炼过程中附加造白渣操作;S4:添加稀土合金:保持底部软吹Ar,加入所述稀土合金,所述稀土合金为Ce-Fe合金;S5:VD真空处理:在VD真空处理过程中,深真空度≤0.10KPa,深真空时间≥13分钟;S6:加入硅钙线:并在加入后软吹氩10-12分钟;S7:圆坯连铸产生铸坯:将所述钢水包吊装到钢包回转台上进行5机5流圆坯连铸;在所述连铸过程中采用低拉速的恒速控制、电磁搅拌和全程保护浇注工艺;在所述连铸过程中钢水过热度ΔT=25℃;S8:定尺切割:对所述铸坯进行矫直,然后使用火焰定尺切割为管坯;S9:堆垛缓冷所述管坯。A method for producing a rare earth-containing TC-50 steel grade petroleum pipe blank, producing the rare earth-containing TC-50 steel grade petroleum pipe blank, characterized in that: S1: blast furnace molten iron pretreatment: the blast furnace After the molten iron is pretreated, the sulfur content of the blast furnace molten iron is less than 0.01wt%; the pretreatment process uses magnesium powder for pretreatment; S2: top-bottom double blowing converter smelting produces molten steel: the blast furnace molten iron is mixed with Into the top-bottom double-blowing converter, the scrap steel is added according to the mass ratio of the blast furnace molten iron to the scrap steel of 9:1; the smelting process of the top-bottom double-blowing converter adopts a single-slag process, and the final slag basicity is controlled at 3.0; tapping; Silicon manganese, ferromanganese and ferrochromium are used for deoxidation and alloying, and aluminum deoxidation process is used for final deoxidation; slag must be blocked during the tapping process, and slag must be removed if the slag blocking fails; during the tapping process, according to the molten steel and lime block 1: The mass ratio of 2 is added to the white ash block; S3: LF furnace refining: the molten steel is loaded into the ladle and put into the LF furnace station for refining; during the refining process of the LF furnace, argon is normally blown as required, and the Heating and heating are carried out by gradually increasing the heating rate from several to high numbers; slagging and desulfurization, composition adjustment and heating operations are performed according to the composition and temperature of molten steel in the converter, and white slag-making operations are added during the refining process; S4: Add rare earth alloys: keep the bottom soft Blow Ar, add the rare earth alloy, the rare earth alloy is Ce-Fe alloy; S5: VD vacuum treatment: in the VD vacuum treatment process, the deep vacuum degree is less than or equal to 0.10KPa, and the deep vacuum time is greater than or equal to 13 minutes; S6: adding silicon Calcium wire: and soft blowing argon for 10-12 minutes after adding; S7: continuous casting of round billet to produce casting billet: hoist the ladle on the ladle turntable for 5-machine 5-strand round billet continuous casting; In the casting process, the constant speed control of low pulling speed, electromagnetic stirring and the whole process of protection pouring are adopted; in the continuous casting process, the superheat degree of molten steel ΔT=25°C; S8: cut to length: straighten the slab , and then use flame to cut to length into tube blanks; S9: Slowly cool the tube blanks by stacking.
优选地,还包括S10:对所述管坯进行取样进行低倍检验,若硫印实验结果不超过1.0级,则低倍检验合格。Preferably, it also includes S10: sampling the tube blank for low-magnification inspection, if the result of the sulfur print test does not exceed level 1.0, the low-magnification inspection is qualified.
一种含稀土的TC-50钢级石油套管,其特征在于,使用所述一种含稀土的TC-50钢级石油管坯制成。A rare earth-containing TC-50 steel grade petroleum casing is characterized in that it is made by using the rare earth-containing TC-50 steel grade petroleum pipe blank.
一种含稀土的TC-50钢级石油套管的生产方法,生产所述一种含稀土的TC-50钢级石油套管,其特征在于:包括:S11:管坯加热:将所述管坯放入环形加热炉中进行加热;在所述加热过程中,预热Ⅰ段的温度控制在1000~1100℃,预热Ⅱ段的温度控制在1120~1230℃,加热Ⅰ段的温度控制在1220~1290℃,加热Ⅱ段控制在1260~1300℃,均热Ⅰ段控制在1260~1300℃,均热Ⅱ段控制在1250~1290℃;S12:菌式穿孔;S13:连续轧制所述管坯产生无缝钢管;S14:矫直作业:冷却所述无缝钢管,待所述无缝钢管的温度降到517℃时进行矫直;S15:螺纹加工:将所述无缝钢管两端进行螺纹加工。A method for producing rare earth-containing TC-50 steel grade petroleum casing, producing the rare earth-containing TC-50 steel grade petroleum casing, characterized in that: S11: heating a tube blank: heating the pipe The billet is put into the annular heating furnace for heating; during the heating process, the temperature of the preheating stage I is controlled at 1000-1100 °C, the temperature of the preheating stage II is controlled at 1120-1230 °C, and the temperature of the heating stage I is controlled at 1000-1100 °C. 1220~1290℃, heating stage II is controlled at 1260~1300℃, soaking stage I is controlled at 1260~1300℃, soaking stage II is controlled at 1250~1290℃; S12: bacterial perforation; S13: continuous rolling described above The tube blank produces a seamless steel pipe; S14: Straightening operation: cooling the seamless steel pipe, and straightening when the temperature of the seamless steel pipe drops to 517°C; S15: Threading: aligning both ends of the seamless steel pipe Do threading.
优选地,在S11之前还包括S11-0:热工具质量管控;所述热工具在使用前必须测量,轧前必须检查、处理辊道。Preferably, before S11, it also includes S11-0: hot tool quality control; the hot tool must be measured before use, and the roller table must be inspected and processed before rolling.
优选地,在S15与S14之间,还包括S14-0和S14-1;S14-0:采用环切法测量所述无缝钢管的残余应力;S14-1:对所述无缝钢管进行无损探伤和水压试验。Preferably, between S15 and S14, S14-0 and S14-1 are further included; S14-0: measure the residual stress of the seamless steel pipe by the ring cutting method; S14-1: perform non-destructive testing on the seamless steel pipe Flaw detection and hydrostatic testing.
根据本发明的含稀土的TC-50钢级石油管坯,根据本发明的含稀土的TC-50钢级石油管坯,不考虑使用钙元素的添加,而直接考虑Mn/C质量比来调制横向冲击值的大小,从而满足石油开采的要求,进一步减小了钙元素的添加成本。由于Mn/C质量比满足79/16≤Mn/C≤157/30,所以能够保证淬性的基础上避免Mn/C过高而对横向冲击特性造成影响。The rare earth-containing TC-50 steel grade petroleum pipe blank according to the present invention, the rare earth-containing TC-50 steel grade petroleum pipe blank according to the present invention, does not consider the addition of calcium, but directly considers the Mn/C mass ratio to modulate The size of the lateral impact value can meet the requirements of oil extraction and further reduce the cost of calcium addition. Since the mass ratio of Mn/C satisfies 79/16≤Mn/C≤157/30, it is possible to avoid the influence of excessive Mn/C on the transverse impact characteristics on the basis of ensuring the hardenability.
根据本发明的含稀土的TC-50钢级石油管坯,由于不含MO、Nb、Ca,少含Cu、Ni,所以制作成本低廉。The rare earth-containing TC-50 steel grade petroleum tube blank according to the present invention contains no MO , Nb, Ca, and less Cu and Ni, so the production cost is low.
综上,根据本发明,实施本发明的技术方案能够以较低的成本解决现有技术中抗拉强度不足,屈服强度较低,横向冲击低的技术问题;实施本发明的技术方案,可实现高抗拉强度、高屈服强度和高横向冲击的技术效果。To sum up, according to the present invention, the technical solutions of the present invention can solve the technical problems of insufficient tensile strength, low yield strength and low lateral impact in the prior art at a lower cost; implementing the technical solutions of the present invention can achieve Technical effect of high tensile strength, high yield strength and high transverse impact.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一种实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.
图1为一种含稀土的TC-50钢级石油管坯和一种含稀土的TC-50钢级石油套管的生产方法的整体流程图。FIG. 1 is an overall flow chart of a production method of a rare earth-containing TC-50 steel grade petroleum pipe blank and a rare earth-containing TC-50 steel grade petroleum casing.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
本领域技术人员懂得,在各种钢级的钢制品中,通常添加一些化学成分以提高钢材的各种性能。Those skilled in the art understand that in steel products of various steel grades, some chemical components are usually added to improve various properties of the steel.
诸如碳(C),随着钢中的含碳量增加,其屈服点和抗拉强度升高,冷脆性增加,同时,其塑性和冲击性降低,焊接性变差。For example, carbon (C), as the carbon content in the steel increases, its yield point and tensile strength increase, and its cold brittleness increases, while its ductility and impact properties decrease, and its weldability deteriorates.
诸如硅(Si),炼钢过程中加入硅作为还原剂和脱氧剂。硅能提高屈服点和抗拉强度,同时,随着硅量增加则会降低钢的焊接性能。Such as silicon (Si), which is added as a reducing and deoxidizing agent in the steelmaking process. Silicon increases the yield point and tensile strength, while increasing the amount of silicon reduces the weldability of the steel.
诸如锰(Mn),炼钢过程中作为脱氧剂和脱硫剂,锰钢韧性足,强度大,硬度高,提高了钢的淬性,改善钢的热加工性能,提高屈服点。Such as manganese (Mn), as a deoxidizer and desulfurizer in the steelmaking process, manganese steel has sufficient toughness, high strength and high hardness, which improves the hardenability of the steel, improves the hot workability of the steel, and increases the yield point.
诸如磷(P),对钢具有破坏性,应尽量降低P的含量。Such as phosphorus (P), which is destructive to steel, the content of P should be kept as low as possible.
诸如硫(S),对钢具有破坏性,应尽量降低S的含量。Such as sulfur (S), which is destructive to steel, the content of S should be minimized.
诸如铬(Cr),能够显著提高钢的强度、硬度以及耐磨性,提高钢的抗氧化性和耐腐蚀性,但是同时降低塑性和韧性。Such as chromium (Cr), can significantly improve the strength, hardness and wear resistance of steel, improve the oxidation resistance and corrosion resistance of steel, but reduce ductility and toughness at the same time.
诸如镍(Ni),能够提高钢的强度,又保持良好塑性和韧性。Such as nickel (Ni), can increase the strength of the steel, while maintaining good plasticity and toughness.
诸如铜(Cu),能够提高钢的强度和韧性,但是会降低塑性。Such as copper (Cu), can increase the strength and toughness of the steel, but reduce the plasticity.
诸如铝(Al),作为炼钢中的脱氧剂,钢中加入少量的铝能够细化晶粒,提高冲击韧性,但是同时会对热加工性和焊接性造成影响。Such as aluminum (Al), as a deoxidizer in steelmaking, adding a small amount of aluminum to steel can refine grains and improve impact toughness, but at the same time, it will affect hot workability and weldability.
诸如铈(Ce),在奥氏体和奥氏体-铁素体不锈钢中加入少量镧铈合金,能够显著改善锻造性能。The addition of small amounts of lanthanum-cerium alloys such as cerium (Ce) to austenitic and austenitic-ferritic stainless steels can significantly improve forging properties.
然而,这些化学成份如果含量高了则会对钢材其他性能造成影响,如果含量低了则起不到应有的效果。在传统的制管工艺中,一般认为,碳(C)是提高强度和淬透性最有效的元素,但是为了提高套管冲击性能的要求,一般而言必须要尽可能的提高Mn/C。为了找到最佳平衡点,本发明研发团队刻苦公关,结果发现,传统上的该认识是错误的。在同时提高Mn和C的含量的同时,只要保持它们的质量比在5:1左右(具体的,Mn/C质量比满足79/16≤Mn/C≤157/30)不但使得钢的淬性得到有效提高,还能提高套管冲击性能,而并非传统认识上的此消彼长的,由此,在本申请中,能将碳的含量提高达至0.32wt%,而Mn的含量也能够相应得到提高,此时,在套管冲击性能上,其在0℃时的横向冲击值≥63J/cm2,由此,本发明不但克服了传统的技术偏见,并且提高了产品的技术效果,另一方面,本发明中由于不含MO、Nb、Ca少含Cu、Ni,同时不使用La等昂贵的稀土元素依旧能够获得至少不低于使用La、Re等元素的效果,成本更为低廉。However, if the content of these chemical components is high, it will affect other properties of the steel, and if the content is low, it will not have the desired effect. In the traditional pipe making process, it is generally believed that carbon (C) is the most effective element to improve the strength and hardenability, but in order to improve the impact performance of the casing, generally speaking, it is necessary to increase Mn/C as much as possible. In order to find the best balance, the research and development team of the present invention worked hard on public relations, and found that the traditional understanding was wrong. While increasing the content of Mn and C at the same time, as long as the mass ratio of them is kept at about 5:1 (specifically, the mass ratio of Mn/C satisfies 79/16≤Mn/C≤157/30), not only will the hardenability of the steel be improved It can be effectively improved, and the impact performance of the casing can also be improved, rather than the trade-off in the traditional understanding. Therefore, in the present application, the content of carbon can be increased to 0.32wt%, and the content of Mn can also be increased. Correspondingly, the impact performance of the casing is improved, and its transverse impact value at 0°C is ≥63J/cm 2 . Therefore, the present invention not only overcomes the traditional technical prejudice, but also improves the technical effect of the product. On the other hand, in the present invention, since it does not contain MO , Nb, Ca and contains less Cu and Ni, and at the same time does not use expensive rare earth elements such as La, it can still obtain at least the effect of using elements such as La and Re, and the cost is higher. low.
在本发明一具体的实施例1中的含稀土的TC-50钢级石油管坯由下质量百分比的化学成分组成:C(0.28-0.32wt%);Si(0.15-0.30wt%);Mn(1.45-1.60wt%);P≤0.018wt%;S≤0.008wt%;Cr(0.15-0.25wt%);Al(0.015-0.040wt%);Ce(0.0005-0.0020wt%);Ni<0.10wt%;Cu<0.10wt%;余量为Fe和杂质,其中Mn/C质量比满足79/16≤Mn/C≤157/30。In a specific embodiment 1 of the present invention, the rare earth-containing TC-50 steel grade petroleum pipe blank is composed of chemical components in the following mass percentages: C (0.28-0.32 wt %); Si (0.15-0.30 wt %); Mn (1.45-1.60wt%); P≤0.018wt%; S≤0.008wt%; Cr (0.15-0.25wt%); Al (0.015-0.040wt%); Ce (0.0005-0.0020wt%); Ni<0.10 wt%; Cu<0.10wt%; the balance is Fe and impurities, wherein the Mn/C mass ratio satisfies 79/16≤Mn/C≤157/30.
在该具体的实施例中,Si具有脱氧的作用,同时能够提高强度,但为了考虑套管的冲击性能要求,将其含量控制在0.15-0.30wt%之间;Mn具有固溶强化的效果,可扩大奥氏体区,降低奥氏体向铁素体的转变温度,进而细化铁素体晶粒,提高钢的强韧性,但Mn的含量过高会发生偏析,因此将之控制在1.45-1.60wt%之内;Cr能提高钢的强度和淬透性,并能在钢表面形成一层钝化膜,具有抗硫化氢腐蚀和抗氧化能力,因此将其含量设置在Cr(0.15-0.25wt%)之间;P会造成微观偏析,容易导致淬火马氏体形成纤维裂纹,故将其控制在0.018wt%以下;S含量的增加会导致钢的热脆性,为了保证套管具有良好的韧性,S的含量应当低于0.008wt%,Al具有良好的脱氧能力,并可细化奥氏体晶粒,故将其含量控制在(0.015-0.040wt%);In this specific embodiment, Si has the effect of deoxidation and can improve the strength at the same time, but in order to consider the impact performance requirements of the casing, its content is controlled between 0.15-0.30wt%; Mn has the effect of solid solution strengthening, It can expand the austenite region, reduce the transformation temperature of austenite to ferrite, and then refine the ferrite grains and improve the strength and toughness of the steel. However, if the content of Mn is too high, segregation will occur, so it is controlled at 1.45. -1.60wt%; Cr can improve the strength and hardenability of steel, and can form a passivation film on the steel surface, which has the ability to resist hydrogen sulfide corrosion and oxidation, so its content is set at Cr (0.15- 0.25wt%); P will cause microsegregation and easily lead to the formation of fiber cracks in quenched martensite, so it is controlled below 0.018wt%; the increase of S content will lead to hot brittleness of steel, in order to ensure that the casing has good the toughness, the content of S should be less than 0.008wt%, Al has good deoxidation ability and can refine austenite grains, so its content is controlled at (0.015-0.040wt%);
在一优选的实施例2,由下质量百分比的化学成分组成:C 0.28wt%;Si0.16wt%;Mn 1.46wt%:P 0.013wt%;S 0.005wt%;Cr 0.17wt%;Al 0.038wt%;Ce 0.0011wt%;Ni0.005wt%;Cu 0.005wt%;余量为Fe和杂质。In a preferred embodiment 2, it is composed of the following chemical components by mass percentage: C 0.28wt%; Si0.16wt%; Mn 1.46wt%: P 0.013wt%; S 0.005wt%; Cr 0.17wt%; Al 0.038wt% %; Ce 0.0011wt%; Ni0.005wt%; Cu 0.005wt%; the balance is Fe and impurities.
在一优选的实施例3,由下质量百分比的化学成分组成:C 0.30wt%;Si0.23wt%;Mn 1.57wt%:P 0.012wt%;S 0.006wt%;Cr 0.21wt%;Al 0.025wt%;Ce 0.0015wt%;Ni0.005wt%;Cu 0.005wt%;余量为Fe和杂质。In a preferred embodiment 3, it is composed of chemical components with the following mass percentages: C 0.30wt%; Si0.23wt%; Mn 1.57wt%: P 0.012wt%; S 0.006wt%; Cr 0.21wt%; Al 0.025wt% %; Ce 0.0015wt%; Ni0.005wt%; Cu 0.005wt%; the balance is Fe and impurities.
在一优选的实施例4,由下质量百分比的化学成分组成:C 0.32wt%;Si0.28wt%;Mn 1.58wt%:P 0.016wt%;S 0.005wt%;Cr 0.23wt%;Al 0.017wt%;Ce 0.0018wt%;Ni0.005wt%;Cu 0.005wt%;余量为Fe和杂质。In a preferred embodiment 4, it is composed of the following chemical components by mass percentage: C 0.32wt%; Si0.28wt%; Mn 1.58wt%: P 0.016wt%; S 0.005wt%; Cr 0.23wt%; Al 0.017wt% %; Ce 0.0018wt%; Ni0.005wt%; Cu 0.005wt%; the balance is Fe and impurities.
在一具体的实施例中,如图1所示,一种含稀土的TC-50钢级石油管坯的生产方法,生产所述一种含稀土的TC-50钢级石油管坯,包括:S1:高炉铁水预处理:所述高炉铁水经过所述预处理后,所述高炉铁水的含硫量小于0.01wt%;所述预处理过程使用镁粉进行预处理,通过镁粉可以有效降低高炉铁水的含硫量。In a specific embodiment, as shown in FIG. 1 , a method for producing a rare earth-containing TC-50 steel grade petroleum pipe blank, producing the rare earth-containing TC-50 steel grade petroleum pipe blank, includes: S1: blast furnace molten iron pretreatment: after the blast furnace molten iron has undergone the pretreatment, the blast furnace molten iron has a sulfur content of less than 0.01wt%; the pretreatment process uses magnesium powder for pretreatment, which can effectively reduce blast furnace Sulfur content of molten iron.
S2:顶底复吹转炉冶炼产生钢水:将所述高炉铁水兑入顶底复吹转炉中,按所述高炉铁水与废钢9:1的质量比加入所述废钢,需要指出的是,在本发明中,由于使用了杂质相对较少的废钢作为原料,相对于完全使用钢水而言,可以有效的减少在钢水中的杂质元素,并且可以节约成本,同时由于其不含有贵重元素Mo、Nb,仅仅含有少量甚至不含Cu、Ni,生产难度较小,生产成本较低;S2: molten steel produced by top-bottom double blowing converter smelting: the blast furnace molten iron is mixed into the top and bottom double-blowing converter, and the scrap is added according to the mass ratio of the blast furnace molten iron to the scrap steel of 9:1. It should be pointed out that in this In the invention, since the scrap steel with relatively few impurities is used as the raw material, the impurity elements in the molten steel can be effectively reduced compared with the complete use of the molten steel, and the cost can be saved. It only contains a small amount or even does not contain Cu and Ni, the production difficulty is small, and the production cost is low;
需要强调的是,本发明中,所述顶底复吹转炉冶炼过程采用单渣工艺,终渣碱度控制在3.0(相对的,传统工艺为3.2),进一步减少了钢水含量中Si与Al的含量。It should be emphasized that, in the present invention, the single-slag process is adopted in the smelting process of the top-bottom double blowing converter, and the final slag basicity is controlled at 3.0 (relatively, the traditional process is 3.2), which further reduces the content of Si and Al in the molten steel. content.
出钢时采用硅锰、锰铁和铬铁进行脱氧合金化,终脱氧采用有铝脱氧工艺;出钢过程必须挡渣,挡渣失败必须扒渣;出钢过程中按所述钢水与白灰块1:2的质量比加入所述白灰块;During tapping, silicon-manganese, ferromanganese and ferrochromium are used for deoxidation and alloying, and aluminum deoxidation is used for final deoxidation; slag must be blocked during the tapping process, and slag must be removed if the slag blocking fails; The white ash block is added in a mass ratio of 1:2;
S3:LF炉精炼:将所述钢水装入钢水包放入LF炉工位进行精炼;所述LF炉精炼过程中,按要求正常吹氩,采用从低级数到高级数逐渐提高升温速度的方式进行加热升温;根据转炉钢水的成分及温度进行造渣脱硫、成分调整及升温操作在精炼过程中附加造白渣操作;S3: LF furnace refining: put the molten steel into the ladle and put it into the LF furnace station for refining; during the refining process of the LF furnace, argon is normally blown as required, and the method of gradually increasing the heating rate from the low level to the high level is adopted Carry out heating and heating; according to the composition and temperature of molten steel in the converter, carry out slagging desulfurization, composition adjustment and heating operation, and additional white slag making operation during the refining process;
S4:添加稀土合金:保持底部软吹Ar,加入所述稀土合金,所述稀土合金为Ce-Fe合金,通过Ce元素能够起到改善非金属夹杂物形态、强化晶界和细化晶粒等作用,从而取得细晶强化和提高冲击韧性的效果;S4: Add rare earth alloy: keep the bottom soft blowing Ar, add the rare earth alloy, the rare earth alloy is Ce-Fe alloy, the Ce element can improve the morphology of non-metallic inclusions, strengthen grain boundaries and refine grains, etc. effect, so as to achieve the effect of grain refinement strengthening and improving impact toughness;
S5:VD真空处理:在VD真空处理过程中,深真空度≤0.10KPa,深真空时间≥13分钟;S5: VD vacuum treatment: in the VD vacuum treatment process, the deep vacuum degree is less than or equal to 0.10KPa, and the deep vacuum time is greater than or equal to 13 minutes;
S6:加入硅钙线:并在加入后软吹氩10-12分钟;S6: Add silicon calcium wire: and blow argon softly for 10-12 minutes after adding;
S7:圆坯连铸产生铸坯:将所述钢水包吊装到钢包回转台上进行5机5流圆坯连铸;在所述连铸过程中采用低拉速的恒速控制、电磁搅拌和全程保护浇注工艺;在所述连铸过程中钢水过热度ΔT=25℃;需要强调的是,本发明中,通过降低过热度,提高了铸坯的等轴晶和柱状晶,提高了铸坯的质量。S7: Round billet continuous casting to generate casting billets: the ladle is hoisted onto the ladle turntable for 5-machine 5-stream round billet continuous casting; in the continuous casting process, the constant speed control of low pulling speed, electromagnetic stirring and The whole casting process is protected; in the continuous casting process, the superheat degree of molten steel ΔT=25°C; it should be emphasized that in the present invention, by reducing the superheat degree, the equiaxed crystals and columnar crystals of the slab are improved, and the casting rate is improved. quality of blanks.
S8:定尺切割:对所述铸坯进行矫直,然后使用火焰定尺切割为管坯;S8: Cut to length: straighten the casting billet, and then cut it into a tube billet by using flame to cut to length;
S9:堆垛缓冷所述管坯,通过提高回火温度并延长保温的时间,有利于钢组织的均匀化,消除应力,从而提高钢的力学性能。S9: Slowly cooling the tube blank by stacking, by increasing the tempering temperature and prolonging the heat preservation time, it is beneficial to the homogenization of the steel structure, and the stress is eliminated, thereby improving the mechanical properties of the steel.
在一优选地实施例中,还包括S10:对所述管坯进行取样进行低倍检验,若硫印实验结果不超过1.0级,则低倍检验合格说明管道的质量合格,可用于制管。In a preferred embodiment, it also includes S10: sampling the tube blank for low-magnification inspection, if the sulfur mark test result does not exceed level 1.0, the low-magnification inspection is qualified, indicating that the quality of the pipeline is qualified and can be used for pipe making.
在一具体的实施例中,一种含稀土的TC-50钢级石油套管,使用所述一种含稀土的TC-50钢级石油管坯制成。In a specific embodiment, a rare earth-containing TC-50 steel grade petroleum casing is made by using the rare earth-containing TC-50 steel grade petroleum pipe blank.
在一具体的实施例中,如图1所示,一种含稀土的TC-50钢级石油套管的生产方法,生产所述一种含稀土的TC-50钢级石油套管,其特征在于:包括:S11:管坯加热:将所述管坯放入环形加热炉中进行加热;在所述加热过程中,预热Ⅰ段的温度控制在1000~1100℃,预热Ⅱ段的温度控制在1120~1230℃,加热Ⅰ段的温度控制在1220~1290℃,加热Ⅱ段控制在1260~1300℃,均热Ⅰ段控制在1260~1300℃,均热Ⅱ段控制在1250~1290℃,需要指出的是,在加热过程中,随着管坯的组分不同,其过热的温度不同。在本发明中,为了保证加热透彻,所以每个加热的阶段的温度设置得稍微高一些,从而使管坯具有良好的轧制性能。In a specific embodiment, as shown in FIG. 1 , a method for producing a rare earth-containing TC-50 steel grade petroleum casing, which produces the rare earth-containing TC-50 steel grade petroleum casing, is characterized by: It includes: S11: heating the tube blank: putting the tube blank into the annular heating furnace for heating; in the heating process, the temperature of the preheating stage I is controlled at 1000-1100°C, and the temperature of the preheating stage II is controlled at 1000-1100 °C Controlled at 1120~1230℃, the temperature of the heating stage I is controlled at 1220~1290℃, the heating stage II is controlled at 1260~1300℃, the soaking stage I is controlled at 1260~1300℃, and the soaking stage II is controlled at 1250~1290℃ , it should be pointed out that in the heating process, with the different components of the tube blank, the overheating temperature is different. In the present invention, in order to ensure thorough heating, the temperature of each heating stage is set slightly higher, so that the billet has good rolling performance.
S12:菌式穿孔;S13:连续轧制所述管坯产生无缝钢管;S14:矫直作业:冷却所述无缝钢管,待所述无缝钢管的温度降到517℃时进行矫直;S15:螺纹加工:将所述无缝钢管两端进行螺纹加工,加工完毕之后即成为可使用的产品。S12: bacterial perforation; S13: continuous rolling of the tube blank to produce a seamless steel pipe; S14: straightening operation: cooling the seamless steel pipe, and straightening when the temperature of the seamless steel pipe drops to 517°C; S15: Threading: Threading is performed on both ends of the seamless steel pipe, and after the processing is completed, it becomes a usable product.
在一种优选的实施例中,在S11之前还包括S11-0:热工具质量管控;所述热工具在使用前必须测量,轧前必须检查、处理辊道,避免划伤管壁。In a preferred embodiment, S11-0 is further included before S11: hot tool quality control; the hot tool must be measured before use, and the roller table must be inspected and treated before rolling to avoid scratching the pipe wall.
在一种优选的实施例中,在S15与S14之间,还包括S14-0和S14-1;S14-0:采用环切法测量所述无缝钢管的残余应力;S14-1:对所述无缝钢管进行无损探伤和水压试验,若两个测试结果合格,则管道质量合格可以使用。In a preferred embodiment, between S15 and S14, S14-0 and S14-1 are further included; S14-0: the residual stress of the seamless steel pipe is measured by the circumcision method; S14-1: for all the The above-mentioned seamless steel pipe is subjected to non-destructive testing and hydraulic test. If the two test results are qualified, the quality of the pipe is qualified and can be used.
以90吨的高炉铁水冶炼为例,将90吨的高炉铁水用金属镁粉作脱硫脱氧预处理,使铁水中的S元素含量降低到0.010%以下;将90吨预处理铁水兑入100吨级的顶底复吹转炉之内,再加入10吨的优质废钢,然后采用单渣工艺进行冶炼,终渣碱度按3.0控制,出钢时采用硅锰、锰铁和铬铁进行脱氧合金化,终脱氧采用有铝脱氧工艺,出钢过程必须挡渣,挡渣失败必须扒渣,出钢过程中合金加完以后加入200kg的白灰块。将冶炼好的钢水装入钢水包进入LF炉工位进行精炼:精炼时按要求正常吹氩,采用从低级数到高级数逐渐提高升温速度的方式进行加热升温;根据转炉钢水的成分及温度进行造渣脱硫、成分调整及升温操作;采用造白渣操作,补加合金在中后期加入。当LF炉精炼结束后要保持底部软吹Ar,加入预定量的稀土合金,稀土合金为Ce-Fe合金。然后对精炼好的钢水再进行VD真空处理:深真,空度≤0.10KPa,深真空时间≥13分钟;再喂入一定长度的硅钙线,喂丝后保持10~12分钟软吹Ar。将经过VD真空处理后的钢水大包吊上钢包回转台进行5机5流圆坯连铸,连铸时采用低拉速的恒速控制、电磁搅拌和全程保护浇注工艺;钢水过热度ΔT=25℃;铸坯出二次冷却区域后进行矫直,然后用火焰定尺切割成规格为的管坯,然后将规格为的管坯进行堆垛缓冷。将规格为的管坯放入环形加热炉进行加热,连续检查并控制好环形加热炉的预热段、加热段、均热段等各段的温度,保证加热透彻均匀而不过热用微机对环形加热炉各段温度进行自动控制并自动记录。热工具在使用前必须测量,轧前必须检查、处理辊道,避免划伤管壁。将加热好的规格为的管坯进行菌式穿孔、然后在PQF轧管机组上进行连续轧制、然后在定径及其上制成规格为的无缝钢管,每批进行一次热取样,检查几何尺寸。当无缝钢管的温度降到517℃时进行矫直,采用环切法测量无缝钢管的残余应力。对上述工艺生产的规格为的无缝钢管先后进行无损探伤和水压试验,合格的无缝钢管在两端进行螺纹加工、即成为最终产品。Taking 90-ton blast furnace molten iron smelting as an example, the 90-ton blast furnace molten iron was pretreated with magnesium powder for desulfurization and deoxidation, so that the content of S element in the molten iron was reduced to below 0.010%; 90 tons of pretreated molten iron was mixed into 100-ton grade molten iron In the top-bottom double blowing converter, 10 tons of high-quality scrap steel is added, and then the single-slag process is used for smelting. The final slag basicity is controlled at 3.0, and silicon-manganese, ferromanganese and ferrochromium are used for deoxidation and alloying during tapping. The final deoxidation adopts an aluminum deoxidation process. The slag must be blocked during the tapping process. If the slag blocking fails, the slag must be removed. After the alloy is added during the tapping process, 200kg of lime blocks are added. Put the smelted molten steel into the ladle and enter the LF furnace station for refining: normally blow argon according to the requirements during refining, and use the method of gradually increasing the heating rate from low to high levels to heat up; according to the composition and temperature of the converter molten steel Slag making and desulfurization, composition adjustment and heating operation; white slag making operation is adopted, and additional alloys are added in the middle and late stages. After the refining in the LF furnace, the bottom should be kept softly blowing Ar, and a predetermined amount of rare earth alloy should be added. The rare earth alloy is a Ce-Fe alloy. Then, the refined molten steel is subjected to VD vacuum treatment: deep vacuum, air degree ≤ 0.10KPa, deep vacuum time ≥ 13 minutes; then feed a certain length of silicon calcium wire, and keep 10 to 12 minutes after feeding the wire to blow Ar softly. The molten steel ladle after VD vacuum treatment is hung on the ladle turntable for 5-machine 5-strand round billet continuous casting. During continuous casting, constant speed control of low pulling speed, electromagnetic stirring and whole-process protection pouring process are adopted; molten steel superheat ΔT= 25°C; straightening the billet after exiting the secondary cooling area, and then cutting it to a size of the tube blank, then the specification is The tube blanks are stacked and cooled slowly. set the specification to The preheating section, heating section, soaking section and other sections of the annular heating furnace are continuously inspected and controlled to ensure that the heating is thorough and even without overheating. Section temperature is automatically controlled and recorded. The hot tool must be measured before use, and the roller table must be inspected and treated before rolling to avoid scratching the pipe wall. The heated specification is The tube blank is subjected to bacterial perforation, and then Continuous rolling is carried out on the PQF pipe rolling mill, and then the sizing and the specifications are made into For seamless steel pipes, one thermal sampling per batch is carried out to check the geometric dimensions. When the temperature of the seamless steel pipe drops to 517℃, it is straightened, and the residual stress of the seamless steel pipe is measured by the ring cutting method. The specifications produced by the above process are The seamless steel pipe has been subjected to non-destructive testing and hydraulic test successively, and the qualified seamless steel pipe is thread-processed at both ends, which becomes the final product.
经过前述的流程,优选实施例2、3、4所形成的管坯化学成分化验结果见表1,使用实施例2、3、4所制成的无缝钢管的力学性能检测见表2,使用实施例2、3、4所制成的无缝钢管的力学性能检测见表3。Through the aforementioned process, the test results of the chemical composition of the tube blanks formed by the preferred embodiments 2, 3, and 4 are shown in Table 1, and the mechanical properties of the seamless steel pipes prepared by using the embodiments 2, 3, and 4 are shown in Table 2. The mechanical properties of the seamless steel pipes prepared in Examples 2, 3 and 4 are shown in Table 3.
表1管坯的化学成分检测结果(质量%)Table 1 Test results of chemical composition of tube blank (mass %)
表2无缝钢管的力学性能检测结果Table 2 Testing results of mechanical properties of seamless steel pipes
表3无缝钢管的金相性能检测结果(级)Table 3 Test results of metallographic properties of seamless steel pipes (grade)
由上述检测结果可以看出,本发明中,由于设置成Mn/C质量比满足79/16≤Mn/C≤157/30,因此,相对于传统的J55钢级或者N80钢级石油管坯而言,能够实现高达0.032wt%的含碳量,同时,能够使得含锰量达1.58wt%而钢的淬性和冲击性均能实现理想的效果。因此,实施例2、3、4高碳含量,低Mn/C的情况下均具有较好的横向冲击,与传统的一般而言必须要尽可能的提高Mn/C的传统认知相悖,克服了原有的技术偏见,并且取得了相当的技术效果。并且我们发现,并非Mn/C越小,横向冲击值越优秀,而是需要满足79/16≤Mn/C≤157/30,在此范围内我们找到了实施例2的73/14最佳点,获得了接近100J/cm2的横向冲击值,完全满足石油开采要求。本发明同时在不含有La、Re等元素的前提下,可以达到不低于即使在添加La或者Re元素情况下的技术效果。It can be seen from the above test results that, in the present invention, since the mass ratio of Mn/C is set to satisfy 79/16≤Mn/C≤157/30, it is more efficient than the traditional J55 steel grade or N80 steel grade petroleum tube blank. In other words, the carbon content of up to 0.032 wt % can be achieved, and at the same time, the manganese content can be made to reach 1.58 wt %, and the hardenability and impact resistance of the steel can achieve ideal effects. Therefore, Examples 2, 3, and 4 all have good lateral impact with high carbon content and low Mn/C, which is contrary to the traditional perception that Mn/C must be improved as much as possible. The original technical bias has been eliminated, and considerable technical effects have been achieved. And we found that it is not that the smaller the Mn/C, the better the lateral impact value, but the need to satisfy 79/16≤Mn/C≤157/30, within this range, we found the best point of 73/14 in Example 2 , and obtained a transverse impact value close to 100J/cm 2 , which fully meets the requirements of oil production. At the same time, on the premise that the present invention does not contain elements such as La and Re, the technical effect can be achieved not less than even in the case of adding La or Re elements.
需要指出的是,以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。It should be pointed out that the above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be Included in the protection scope of the present invention.
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Denomination of invention: A TC-50 steel grade petroleum pipe billet containing rare earth elements Granted publication date: 20211214 Pledgee: Industrial and Commercial Bank of China Limited Yan'an Branch Pledgor: YANAN JIASHENG PETROLEUM MACHINERY Co.,Ltd. Registration number: Y2025980000274 |