CN111804768B - A tensile straightening device for metal pipe processing - Google Patents
A tensile straightening device for metal pipe processing Download PDFInfo
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- CN111804768B CN111804768B CN202010912353.4A CN202010912353A CN111804768B CN 111804768 B CN111804768 B CN 111804768B CN 202010912353 A CN202010912353 A CN 202010912353A CN 111804768 B CN111804768 B CN 111804768B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D3/00—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
- B21D3/12—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts by stretching with or without twisting
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Abstract
本发明公开了一种金属管材加工用拉伸矫直装置,涉及管材加工技术领域。本发明包括支撑板,支撑板两端均滑动配合有拉伸架;支撑板一端固定有第一气缸;第一气缸端部与其中一拉伸架固定连接;另一拉伸架底部侧面铰接有挂架;挂架一端支撑板相互挂接;支撑板表面滑动配合有两个移动框架;移动框架内侧滑动配合有托架;托架顶端转动连接有与移动框架顶部螺纹配合的调节螺杆。本发明通过两个移动框架在调节螺杆的作用下使得托架呈升降式滑动,可对弯曲金属管两端与两个拉伸架对齐,便于拉伸架对弯曲金属管直接进行固定,并从金属管内侧向外膨胀式夹持固定,避免金属管出现端头夹扁的情况,且可对不同口径大小的金属管进行夹持,通用性较强。
The invention discloses a stretching straightening device for metal pipe processing, which relates to the technical field of pipe processing. The invention includes a support plate, two ends of the support plate are slidingly fitted with a stretching frame; one end of the supporting plate is fixed with a first cylinder; the end of the first cylinder is fixedly connected with one of the stretching frames; The support plates at one end of the hanger are mutually connected; the surface of the support plates is slidingly matched with two moving frames; the inner side of the moving frames is slidingly matched with a bracket; The invention makes the bracket slide up and down under the action of the adjusting screw by the two moving frames, and can align the two ends of the curved metal pipe with the two stretching frames, so that the stretching frame can directly fix the curved metal pipe and remove the The inner side of the metal pipe is clamped and fixed outwardly to avoid the flattening of the end of the metal pipe, and it can clamp the metal pipes of different diameters, which has strong versatility.
Description
技术领域technical field
本发明属于管材加工技术领域,特别是涉及一种金属管材加工用拉伸矫直装置。The invention belongs to the technical field of pipe material processing, and in particular relates to a drawing and straightening device for metal pipe material processing.
背景技术Background technique
金属管,又称为钢管,是用于输送流体和粉状固体、交换热能、制造机械零件和容器,也是一种经济钢材。化学工业的发展以及石油天然气的钻采和运输等,都有力地推动着钢管工业在品种、产量和质量上的发展。钢管按生产方法可分为两大类:无缝钢管和有缝钢管,可用于各种行业的液体气压管道、气体管道、输水管道、煤气管道、暖气管道、电器管道等。Metal pipes, also known as steel pipes, are used to transport fluids and powdered solids, exchange heat energy, manufacture mechanical parts and containers, and are also an economical steel. The development of the chemical industry and the drilling, production and transportation of oil and natural gas have strongly promoted the development of the steel pipe industry in terms of variety, output and quality. Steel pipes can be divided into two categories according to the production method: seamless steel pipes and seamed steel pipes, which can be used for liquid pressure pipes, gas pipes, water pipes, gas pipes, heating pipes, electrical pipes, etc. in various industries.
中国专利CN204700089U(申请号:CN201520409486.4)公开的“一种适用于大尺寸铝管材的液压拉伸矫直机”,其实施例中将大尺寸铝管材从移动小车端送入,并分别由夹紧机构和拉伸头的V型钳口夹持固定,移动小车1可在第一工字钢机架和第二工字钢机架上滑动,移动横梁在第一拉伸油缸和第二拉伸油缸作用下可在支座上滑动,第一工字钢机架和第二工字钢机架在第一拉伸油缸和第二拉伸油缸作用下可在滑靴装置上滑动,根据大尺寸铝管材长度,由第一拉伸油缸和第二拉伸油缸驱动控制保证夹紧机构和拉伸头夹持大尺寸铝管材两端,移动小车由双插销机构在销孔上插入插销固定在第一工字钢机架和第二工字钢机架上,旋转装置驱动拉伸头夹持大尺寸铝管材作±45°角度旋转动作实现大尺寸铝管材的拉伸矫直作业,但由于铝管在进行拉伸矫直工作时为弯曲状态,由移动小车推送的弯曲铝管无法实现直接通过夹紧机构和拉伸头对弯管两端进行夹持固定,且弯曲铝管采用夹紧式固定,易使得铝管在拉伸矫直的过程中,铝管端头出现夹扁的情况,无法满足实际使用的需要。Chinese patent CN204700089U (application number: CN201520409486.4) discloses "a hydraulic drawing and straightening machine suitable for large-sized aluminum pipes", in its embodiment, large-sized aluminum pipes are fed from the end of the mobile trolley, and are respectively driven by The clamping mechanism and the V-shaped jaws of the stretching head are clamped and fixed, the mobile trolley 1 can slide on the first I-beam frame and the second I-beam frame, and the moving beam is on the first stretching cylinder and the second I-beam frame. The first I-beam frame and the second I-beam frame can slide on the sliding shoe device under the action of the first stretching cylinder and the second stretching cylinder, according to the The length of the large-size aluminum pipe is driven and controlled by the first stretching cylinder and the second stretching cylinder to ensure that the clamping mechanism and the stretching head clamp both ends of the large-size aluminum pipe. On the first I-beam frame and the second I-beam frame, the rotating device drives the drawing head to clamp the large-sized aluminum pipe and rotate at an angle of ±45° to realize the drawing and straightening operation of the large-sized aluminum pipe. Since the aluminum tube is in a bent state during the stretching and straightening work, the bent aluminum tube pushed by the mobile trolley cannot be directly clamped and fixed by the clamping mechanism and the stretching head, and the bent aluminum tube is clamped and fixed. Tightly fixed, it is easy to make the aluminum tube end flattened in the process of stretching and straightening, which cannot meet the needs of actual use.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种金属管材加工用拉伸矫直装置,通过支撑板、拉伸架、第一气缸、挂架、移动框架、托架和调节螺杆的配合使用,解决了现有的金属管材拉伸矫直装置固定夹持不便、易出现金属管端头夹扁的问题。The purpose of the present invention is to provide a stretching and straightening device for metal pipe processing, which solves the problem of the existing The metal pipe stretching and straightening device is inconvenient to fix and hold, and the problem of flattening the end of the metal pipe is easy to occur.
为解决上述技术问题,本发明是通过以下技术方案实现的:In order to solve the above-mentioned technical problems, the present invention is achieved through the following technical solutions:
本发明为一种金属管材加工用拉伸矫直装置,包括支撑板,The invention relates to a drawing and straightening device for metal pipe processing, comprising a support plate,
所述支撑板两端均滑动配合有拉伸架;所述支撑板一端固定有第一气缸;所述第一气缸活塞杆端部与其中一拉伸架固定连接;另一所述拉伸架底部侧面铰接有挂架;所述支撑板一端表面线性阵列均设有限位杆;所述挂架远离拉伸架一端与其中一限位杆相互挂接;Both ends of the support plate are slidably fitted with a stretching frame; one end of the supporting plate is fixed with a first cylinder; the end of the piston rod of the first cylinder is fixedly connected with one of the stretching frames; the other stretching frame A hanger is hinged on the side of the bottom; a limit rod is arranged on the surface of one end of the support plate in a linear array; one end of the hanger away from the stretching frame is mutually linked with one of the limit rods;
所述支撑板表面且位于两拉伸架之间滑动配合有两个移动框架;所述移动框架内侧滑动配合有托架;所述托架顶端转动连接有调节螺杆;所述调节螺杆与移动框架顶部螺纹配合;Two moving frames are slidably fitted on the surface of the support plate and located between the two stretching frames; a bracket is slidably fitted on the inner side of the moving frame; an adjusting screw is rotatably connected to the top of the bracket; the adjusting screw and the moving frame Top thread fit;
所述拉伸架为倒“U”形结构;所述拉伸架内侧固定有连接板;所述连接板一表面固定有第二气缸;所述第二气缸活塞杆端部贯穿连接板且端部固定连接有拉杆;所述连接板远离第二气缸一表面且位于拉杆外侧开有两个第一滑槽;所述连接板通过第一滑槽滑动配合有两个夹板;两所述夹板相对面之间均铰接有若干连杆;若干所述连杆另一端与拉杆侧面相互铰接。The stretching frame is an inverted "U"-shaped structure; a connecting plate is fixed on the inner side of the stretching frame; a second cylinder is fixed on one surface of the connecting plate; the end of the piston rod of the second cylinder penetrates the connecting plate and ends The connecting plate is fixedly connected with a pull rod; the connecting plate is far from a surface of the second cylinder and is located on the outside of the pull rod with two first sliding grooves; the connecting plate is slidably fitted with two clamping plates through the first sliding grooves; Several connecting rods are hinged between the surfaces; the other ends of the several connecting rods are hinged with the side surface of the tie rod.
进一步地,所述支撑板两端表面均开有与拉伸架相互滑动配合的第二滑槽;所述支撑板表面且位于两个第二滑槽之间开有第三滑槽;所述支撑板表面且位于第三滑槽两侧线性阵列均开有插销孔。Further, the surfaces of both ends of the support plate are provided with a second chute for sliding cooperation with the stretching frame; a third chute is opened on the surface of the support plate and located between the two second chute; the The surface of the support plate and the linear arrays located on both sides of the third chute are provided with pin holes.
进一步地,所述移动框架底端设有与第三滑槽相配合的第一滑块;所述移动框架底端两侧均设有延伸板;两所述延伸板表面均设有与插销孔相互卡接的弹簧插销;所述移动框架内部两侧均开有第四滑槽;所述移动框架顶部开有与调节螺杆相配合的螺纹孔。Further, the bottom end of the moving frame is provided with a first sliding block matched with the third chute; both sides of the bottom end of the moving frame are provided with extension plates; the surfaces of the two extension plates are provided with bolt holes spring latches that are clamped to each other; fourth sliding grooves are opened on both sides of the inside of the moving frame; threaded holes matched with the adjusting screw are opened on the top of the moving frame.
进一步地,所述托架底部为弧形结构;所述托架两侧均设有与第四滑槽相配合的第二滑块;所述托架顶部设有与调节螺杆端部相互转动连接的连接头。Further, the bottom of the bracket is an arc structure; both sides of the bracket are provided with a second sliding block matched with the fourth chute; the top of the bracket is provided with a rotatable connection with the end of the adjusting screw connector.
进一步地,所述拉杆一端设有与第二气缸活塞杆端部相互连接的安装板;所述拉杆两侧线性阵列均设有与连杆相配合的第一铰座。Further, one end of the tie rod is provided with a mounting plate interconnected with the end of the piston rod of the second cylinder; the linear arrays on both sides of the tie rod are provided with a first hinge seat matched with the connecting rod.
进一步地,所述夹板为弧形结构;所述夹板一端固定有与第一滑槽相配合的第三滑块;所述夹板内侧线性阵列均设有与连杆相配合的第二铰座;所述夹板外周侧面线性阵列均设有防滑凸条。Further, the splint has an arc-shaped structure; one end of the splint is fixed with a third sliding block matched with the first chute; the inner linear array of the splint is provided with a second hinge seat matched with the connecting rod; The linear arrays on the outer peripheral side of the splint are all provided with anti-skid protruding strips.
进一步地,所述挂架一端两侧均设有与拉伸架相配合的连接环;所述挂架远离连接环一端两侧均设有与限位杆相配合的挂钩。Further, both sides of one end of the hanger are provided with a connecting ring matched with the stretching frame; and two sides of one end of the hanger away from the connecting ring are provided with hooks matched with the limit rod.
本发明具有以下有益效果:The present invention has the following beneficial effects:
1、本发明通过支撑板、拉伸架、第一气缸、挂架、移动框架、托架和调节螺杆的配合使用,两个移动框架在调节螺杆的作用下使得托架呈升降式滑动,可对弯曲金属管两端与两个拉伸架相互对齐,便于拉伸架对弯曲金属管直接进行固定,提高了金属管拉伸矫直的工作效率,且可对不同长度的金属管进行对齐调节,通用性较强。1. In the present invention, the support plate, the stretching frame, the first cylinder, the hanging frame, the moving frame, the bracket and the adjusting screw are used together. The two moving frames make the bracket slide up and down under the action of the adjusting screw, which can The two ends of the bent metal tube are aligned with the two stretching frames, which is convenient for the stretching frame to directly fix the bent metal tube, which improves the working efficiency of the stretching and straightening of the metal tube, and can adjust the alignment of the metal tubes of different lengths. , with strong generality.
2、本发明通过采用拉杆在第二气缸的作用下移动并带动连杆使得两个夹板沿连接板滑动,从金属管内侧向外膨胀式固定,避免金属管在夹持固定时出现端头夹扁的情况,且可对不同口径大小的金属管进行夹持,满足了实际使用的需要。2. In the present invention, the tie rod is used to move under the action of the second cylinder and drive the connecting rod to make the two splints slide along the connecting plate, and expand and fix from the inside of the metal tube to the outside, so as to avoid the occurrence of end clamps when the metal tube is clamped and fixed. It can also clamp metal pipes of different diameters, which meets the needs of practical use.
当然,实施本发明的任一产品并不一定需要同时达到以上所述的所有优点。Of course, it is not necessary for any product embodying the present invention to achieve all of the above-described advantages simultaneously.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1为本发明一种金属管材加工用拉伸矫直装置的结构示意图;1 is a schematic structural diagram of a stretch straightening device for metal pipe processing according to the present invention;
图2为图1中A处放大图;Fig. 2 is an enlarged view at A in Fig. 1;
图3为拉伸架的剖视结构示意图;Fig. 3 is the sectional structure schematic diagram of the stretching frame;
图4为拉杆的结构示意图;Figure 4 is a schematic structural diagram of a pull rod;
图5为夹板的结构示意图;Fig. 5 is the structural representation of splint;
图6为挂架的结构示意图;Fig. 6 is the structural representation of the hanger;
图7为移动框架的结构示意图;Fig. 7 is the structural representation of mobile frame;
图8为托架和调节螺杆的连接结构示意图Figure 8 is a schematic diagram of the connection structure of the bracket and the adjusting screw
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of components represented by each number is as follows:
1-支撑板,2-拉伸架,3-第一气缸,4-挂架,5-移动框架,6-托架,7-调节螺杆,101-限位杆,102-第二滑槽,103-第三滑槽,104-插销孔,201-连接板,202-第二气缸,203-拉杆,204-第一滑槽,205-夹板,206-连杆,2031-安装板,2032-第一铰座,2051-第三滑块,2052-第二铰座,2053-防滑凸条,401-连接环,402-挂钩,501-第一滑块,502-延伸板,503-弹簧插销,504-第四滑槽,505-螺纹孔,601-第二滑块,602-连接头。1-support plate, 2-stretching frame, 3-first cylinder, 4-hanging frame, 5-moving frame, 6-bracket, 7-adjusting screw, 101-limiting rod, 102-second chute, 103-Third chute, 104-Bolt hole, 201-Connecting plate, 202-Second cylinder, 203-Tie rod, 204-First chute, 205-Clamp plate, 206-Connecting rod, 2031-Installation plate, 2032- 1st hinge seat, 2051-Third slider, 2052-Second hinge seat, 2053-Anti-slip protruding strip, 401-Connecting ring, 402-Hook, 501-First slider, 502-Extension plate, 503-Spring latch , 504 - the fourth chute, 505 - the threaded hole, 601 - the second slider, 602 - the connector.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-8所示,本发明为一种金属管材加工用拉伸矫直装置,包括支撑板1,Please refer to Figures 1-8, the present invention is a stretch straightening device for metal pipe processing, comprising a support plate 1,
支撑板1两端均滑动配合有拉伸架2;支撑板1一端固定有第一气缸3;第一气缸3活塞杆端部与其中一拉伸架2固定连接;另一拉伸架2底部侧面铰接有挂架4;支撑板1一端表面线性阵列均设有限位杆101;挂架4远离拉伸架2一端与其中一限位杆101相互挂接;Both ends of the support plate 1 are slidably fitted with a
支撑板1表面且位于两拉伸架2之间滑动配合有两个移动框架5;移动框架5内侧滑动配合有托架6;托架6顶端转动连接有调节螺杆7;调节螺杆7与移动框架5顶部螺纹配合;Two moving frames 5 are slidably fitted on the surface of the support plate 1 and located between the two
拉伸架2为倒“U”形结构;拉伸架2内侧固定有连接板201;连接板201一表面固定有第二气缸202;第二气缸202活塞杆端部贯穿连接板201且端部固定连接有拉杆203;连接板201远离第二气缸202一表面且位于拉杆203外侧开有两个第一滑槽204;连接板201通过第一滑槽204滑动配合有两个夹板205;两夹板205相对面之间均铰接有若干连杆206;若干连杆206另一端与拉杆203侧面相互铰接。The
其中,支撑板1两端表面均开有与拉伸架2相互滑动配合的第二滑槽102;支撑板1表面且位于两个第二滑槽102之间开有第三滑槽103;支撑板1表面且位于第三滑槽103两侧线性阵列均开有插销孔104。Wherein, the surfaces of both ends of the support plate 1 are provided with a
其中,移动框架5底端设有与第三滑槽103相配合的第一滑块501;移动框架5底端两侧均设有延伸板502;两延伸板502表面均设有与插销孔104相互卡接的弹簧插销503;移动框架5内部两侧均开有第四滑槽504;移动框架5顶部开有与调节螺杆7相配合的螺纹孔505。The bottom end of the moving frame 5 is provided with a first sliding block 501 matched with the
其中,托架6底部为弧形结构;托架6两侧均设有与第四滑槽504相配合的第二滑块601;托架6顶部设有与调节螺杆7端部相互转动连接的连接头602。The bottom of the bracket 6 is an arc structure; both sides of the bracket 6 are provided with second
其中,拉杆203一端设有与第二气缸202活塞杆端部相互连接的安装板2031;拉杆203两侧线性阵列均设有与连杆206相配合的第一铰座2032。One end of the
其中,夹板205为弧形结构;夹板205一端固定有与第一滑槽204相配合的第三滑块2051;夹板205内侧线性阵列均设有与连杆206相配合的第二铰座2052;夹板205外周侧面线性阵列均设有防滑凸条2053。Wherein, the
其中,挂架4一端两侧均设有与拉伸架2相配合的连接环401;挂架4远离连接环401一端两侧均设有与限位杆101相配合的挂钩402。One end of the
本实施例的一个具体应用为:使用时,两个移动框架5通过第一滑块501与第三滑槽103滑动配合进行间距调节,并在延伸板502表面的弹簧插销503的作用下与第三滑槽103两侧的插销孔104相互卡接,对两个移动框架5的位置进行固定,将金属弯管两端分别插入两个移动框架5内侧的托架6内,通过转动调节螺杆7,两个托架6带动金属弯管上下移动,使得金属弯管两端与两个拉伸架2的拉杆203相互对齐,位于第一气缸3一端的拉伸架2通过第一气缸3带动拉杆203插入金属弯管一端内部,另一拉伸架2直接滑动使得拉杆203插入金属弯管另一端内部位,并在挂架4的作用下与其中一限位杆101相互挂接限位,两个拉伸架2内侧连接板201侧面固定的第二气缸202的作用下,使得拉杆203带动连杆206移动,由于两个夹板205端部的第三滑块2051与连接板201表面的第一滑槽204相互滑动限位,使得两个夹板205沿第一滑槽204滑动并与金属弯管两端内壁相互夹持固定,避免金属管在夹持固定时出现端头夹扁的情况,并通过第一气缸3收缩带动拉伸架2移动,另一拉伸架2在挂架4的作用下与支撑板1相互固定,从而对弯曲钢管进行拉伸矫直,可对不同口径大小的金属管进行拉伸矫直,通用性较强,满足了实际使用的需要。A specific application of this embodiment is: when in use, the distance between the two moving frames 5 is adjusted through the sliding fit of the first slider 501 and the third
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, description with reference to the terms "one embodiment," "example," "specific example," etc. means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one aspect of the present invention. in one embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The above-disclosed preferred embodiments of the present invention are provided only to help illustrate the present invention. The preferred embodiments do not exhaust all the details, nor do they limit the invention to only the described embodiments. Obviously, many modifications and variations are possible in light of the content of this specification. These embodiments are selected and described in this specification in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can well understand and utilize the present invention. The present invention is to be limited only by the claims and their full scope and equivalents.
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CN112077175B (en) * | 2020-11-02 | 2022-03-11 | 烟台工程职业技术学院(烟台市技师学院) | Metal part correcting equipment |
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CN115945543A (en) * | 2022-12-09 | 2023-04-11 | 二重(德阳)重型装备有限公司 | Stretching machine |
CN116833258B (en) * | 2023-08-30 | 2023-11-21 | 靖江市永铭汽车零部件制造有限公司 | Straightening device for aluminum bracket machining |
CN118543703B (en) * | 2024-07-30 | 2024-10-25 | 江苏索睿亚建筑材料有限公司 | High-precision rotatable angle aluminum product straightening device |
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