CN111802085B - A flexible micro-movement gap easy to adjust concave plate screen - Google Patents
A flexible micro-movement gap easy to adjust concave plate screen Download PDFInfo
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F7/00—Threshing apparatus
- A01F7/02—Threshing apparatus with rotating tools
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F12/00—Parts or details of threshing apparatus
- A01F12/18—Threshing devices
- A01F12/24—One-part threshing concaves
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F12/00—Parts or details of threshing apparatus
- A01F12/44—Grain cleaners; Grain separators
- A01F12/446—Sieving means
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/14—Measures for saving energy, e.g. in green houses
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Abstract
本发明提供一种柔性微动间隙易调节凹板筛,包括机架和若干个沿机架的长度方向间隔设置的侧弧板,若干个侧弧板通过若干根沿机架的长度方向设置的长栅格板连接在一起,若干个长栅格板与若干根钢丝条相互配合形成均匀分布的凹板筛孔,本发明与转动的脱粒滚筒配合安装,在脱粒滚筒带动谷子与本发明的凹板筛进行脱粒时,在二者接触的瞬间,凹板筛沿着冲击力水平分力方向实现微动,可以大大减小接触时的冲击力,进而降低谷子的破碎率,同时在脱粒滚筒旋转脱粒时,凹板筛在受到柔性脱粒滚筒的连续作用力时,再辅以辅助复位弹簧提供的回复力,微动凹板筛便会形成左右微动的往复运动,同时还会伴随微小的振动使得谷物层蓬松,从而增加谷子的脱净率。
The invention provides a concave screen with flexible micro-movement gap easily adjustable, comprising a frame and a plurality of side arc plates arranged at intervals along the length direction of the frame. The long grid plates are connected together, and several long grid plates and several steel wire rods cooperate with each other to form evenly distributed concave plate sieve holes. When the plate sieve is threshing, at the moment when the two are in contact, the concave plate sieve realizes fretting along the direction of the horizontal component of the impact force, which can greatly reduce the impact force during contact, thereby reducing the crushing rate of millet, and at the same time the threshing drum rotates. During threshing, when the concave plate screen is subjected to the continuous force of the flexible threshing drum, supplemented by the restoring force provided by the auxiliary return spring, the fretting concave plate screen will form a reciprocating motion of left and right fretting, and it will also be accompanied by tiny vibrations. It makes the grain layer fluffy, thereby increasing the net removal rate of millet.
Description
技术领域technical field
本发明属于农业机械装备技术领域,具体涉及一种柔性微动间隙易调节凹板筛。The invention belongs to the technical field of agricultural machinery and equipment, and in particular relates to a concave plate screen with flexible micro-movement clearance and easy adjustment.
背景技术Background technique
关于谷子传统的收获方式主要是由人工收割谷子,再将谷子用石碾加工,这样不仅人们劳动强度较高而且生产效率十分低,入不敷出,在农业机械化生产水平不断提升的今天,这样传统的收获方式是不能满足社会的要求,所以我国谷子的生产量才会远远不足,同时也极大的限制了谷子及其相关产业在我们国内的发展。The traditional harvesting method of millet is mainly to harvest millet manually, and then grind millet with stone, which not only has high labor intensity, but also has very low production efficiency, making it impossible to make ends meet. Today, with the continuous improvement of agricultural mechanized production level, such traditional harvesting The method cannot meet the requirements of the society, so the production of millet in our country is far from insufficient, and it also greatly limits the development of millet and its related industries in our country.
目前谷子脱粒主要是采用全喂入形式且是在以前研制的小麦水稻的脱粒滚筒基础上进行改善,经过修改后的脱粒分离效果并不好,一般选用纹杆式脱粒滚筒和固定栅格式凹板筛相配合,现有的栅格式凹板筛大多为固定式结构,在与谷子和脱粒滚筒碰撞的过程中,容易造成谷子谷码不宜分离且谷子极易破损,难以满足生产要求。At present, millet threshing is mainly in the form of full feeding and is improved on the basis of the previously developed wheat and rice threshing drum. The modified threshing separation effect is not good. Generally, a bar type threshing drum and a fixed grid concave are used In combination with the plate screen, the existing grid-type concave plate screen is mostly fixed structure, in the process of collision with the millet and the threshing drum, it is easy to cause the millet grain to be unsuitable for separation and the millet to be easily damaged, making it difficult to meet production requirements.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种柔性微动间隙易调节凹板筛,以解决目前谷子在脱粒过程中,脱粒效果差、脱净率低、破碎率大和谷子谷码不宜分离等问题。The purpose of the present invention is to provide a concave screen with flexible micro-movement gap and easy adjustment, so as to solve the problems of poor threshing effect, low threshing rate, high broken rate and unsuitable separation of millet grains during the threshing process.
为了达到上述目的,本发明所采用的技术方案是:一种柔性微动间隙易调节凹板筛,包括机架,还包括若干个沿机架的长度方向间隔设置的侧弧板,若干个侧弧板通过若干根沿机架的长度方向设置的长栅格板连接在一起,若干个长栅格板间平行设置且若干个长栅格板之间通过若干根钢丝条连接在一起,若干个长栅格板与若干根钢丝条相互配合形成均匀分布并用于谷子分离的凹板筛孔;In order to achieve the above purpose, the technical solution adopted in the present invention is: a flexible micro-movement gap easily adjustable concave plate screen, including a frame, and also includes a plurality of side arc plates arranged at intervals along the length direction of the frame, a plurality of side arcs The arc plates are connected together by a number of long grid plates arranged along the length direction of the frame, the long grid plates are arranged in parallel, and the long grid plates are connected together by a number of steel wires. The long grid plate and several steel wire rods cooperate with each other to form concave screen holes evenly distributed and used for millet separation;
其中一个侧弧板的顶部一侧通过辅助复位弹簧连接至机架,且至少一个侧弧板的底部设置有凹板筛支撑装置。The top side of one of the side arc plates is connected to the frame through an auxiliary return spring, and the bottom of at least one side arc plate is provided with a concave plate screen support device.
进一步的,所述凹板筛支撑装置包括支撑杆、滚轮、支撑底座、间隙调节螺栓、调节手柄以及固定板,所述的支撑杆设置有两根,两根支撑杆均倾斜设置且两者支撑杆对称设置在侧弧板的底部两侧,两根支撑杆的顶部均通过螺栓角度可调的连接在侧弧板上,两根支撑杆的自由端均设置有所述的滚轮;Further, the concave plate screen support device includes a support rod, a roller, a support base, a gap adjustment bolt, an adjustment handle and a fixed plate, the support rods are provided with two, and the two support rods are inclined and supported by the two. The rods are symmetrically arranged on both sides of the bottom of the side arc plate, the tops of the two support rods are connected to the side arc plate with adjustable bolt angles, and the free ends of the two support rods are provided with the rollers;
所述机架上沿宽度方向设置有所述的固定板,固定板的两端顶部均设置有所述的支撑底座,支撑底座内开设有可供滚轮在其内往复滑动的滑轨,支撑底座在滑轨的前后两端均贯穿并螺纹连接有所述的间隙调节螺栓。The frame is provided with the fixing plate along the width direction, the tops of both ends of the fixing plate are provided with the support base, and the support base is provided with a slide rail for the roller to slide back and forth in the support base. The clearance adjusting bolts are penetrated and screwed on the front and rear ends of the slide rail.
进一步的,所述固定板上开设有用于安装支撑底座的长通孔,支撑底座通过螺栓可调节的连接在长通孔处。Further, the fixing plate is provided with a long through hole for installing the support base, and the support base is adjustable and connected to the long through hole through bolts.
进一步的,所述的两根支撑杆的底端均连接有一根调节杆,两根调节杆的自由端共同连接至所述的调节手柄,调节手柄与调节杆之间为长度可调式连接。Further, an adjusting rod is connected to the bottom ends of the two supporting rods, and the free ends of the two adjusting rods are jointly connected to the adjusting handle, and the adjusting handle and the adjusting rod are connected in a length-adjustable manner.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1. 本发明与转动的脱粒滚筒配合安装,在脱粒滚筒带动谷子与本发明的凹板筛进行脱粒时,在二者接触的瞬间,凹板筛沿着冲击力水平分力方向实现微动,可以大大减小接触时的冲击力,进而降低谷子的破碎率,同时在脱粒滚筒旋转脱粒时,凹板筛在受到柔性脱粒滚筒的连续作用力时,再辅以辅助复位弹簧提供的回复力,微动凹板筛便会形成左右微动的往复运动,同时还会伴随微小的振动使得谷物层蓬松,从而增加谷子的脱净率;1. The present invention is installed in conjunction with the rotating threshing drum. When the threshing drum drives the millet to thresh with the concave plate screen of the present invention, at the moment when the two are in contact, the concave plate screen realizes fretting along the direction of the horizontal component of the impact force, The impact force during contact can be greatly reduced, thereby reducing the crushing rate of millet. At the same time, when the threshing drum is rotated and threshed, the concave plate screen is supplemented by the restoring force provided by the auxiliary return spring when it is subjected to the continuous force of the flexible threshing drum. The fretting concave screen will form a reciprocating motion of left and right fretting, and at the same time, it will also make the grain layer fluffy with tiny vibration, thereby increasing the net removal rate of millet;
2.本发明中的凹板筛可通过调节手柄来调节支撑杆的开度并保证支撑杆的开度在调整过程中始终保持一致,既保证了调节过程中微动凹板筛始终关于竖直方向对称,又增强了支撑杆的强度,形成等腰结构增强支撑装置的稳定性。而且,通过调节支撑杆的开度可以很方便的微动调节凹板筛与柔性脱粒滚筒间的间隙,调节方式简单。2. The concave plate screen in the present invention can adjust the opening of the support rod by adjusting the handle and ensure that the opening of the support rod is always consistent during the adjustment process, which not only ensures that the micro-movement concave plate screen is always about vertical during the adjustment process. The direction is symmetrical, and the strength of the support rod is enhanced, and an isosceles structure is formed to enhance the stability of the support device. Moreover, by adjusting the opening of the support rod, the gap between the concave screen and the flexible threshing drum can be easily adjusted by micro-movement, and the adjustment method is simple.
附图说明Description of drawings
图1是本发明一种柔性微动间隙易调节凹板筛的整体结构示意图;Fig. 1 is the overall structure schematic diagram of a kind of flexible micro-movement gap easily adjustable concave plate screen of the present invention;
图2是本发明中凹板筛支撑装置的结构示意图;Fig. 2 is the structural representation of the concave plate screen support device in the present invention;
图中标记:3、机架,301、侧弧板;302、钢丝条;303、长栅格板;304、凹板筛支撑装置;3041、滚轮;3042、支撑杆;3043、支撑底座;3044、间隙调节螺栓;3045、调节手柄;3046、固定板;3047、调节杆;305、 辅助复位弹簧。Marked in the figure: 3, frame, 301, side arc plate; 302, steel wire; 303, long grid plate; 304, concave screen support device; 3041, roller; 3042, support rod; 3043, support base; 3044 3045, adjusting handle; 3046, fixing plate; 3047, adjusting rod; 305, auxiliary return spring.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例,基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are the present invention. Part of the embodiments of the invention, but not all of the embodiments, based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
一种柔性微动间隙易调节凹板筛,如图1所示,包括机架3,还包括若干个沿机架3的长度方向间隔设置的侧弧板301,侧弧板301的弧度为180°,其内弧面均布有矩形开口,若干个侧弧板301通过若干根沿机架3的长度方向设置的长栅格板303连接在一起,侧弧板301设置在矩形开口内,组成凹板筛主体结构;若干个长栅格板303间平行设置且若干个长栅格板303之间通过若干根钢丝条302连接在一起,若干个长栅格板303与若干根钢丝条302相互配合形成均匀分布并用于谷子分离的凹板筛孔;其中一个侧弧板301的顶部一侧通过辅助复位弹簧305连接至机架3,且至少一个侧弧板301的底部设置有所述的凹板筛支撑装置304,本实施例中,在位于最前端和最后端的侧弧板301上均设置有所述的凹板筛支撑装置304。A concave screen with a flexible micro-movement gap that is easy to adjust, as shown in Figure 1, includes a
进一步优化本方案,如图2所示,所述凹板筛支撑装置304包括支撑杆3042、滚轮3041、支撑底座3043、间隙调节螺栓3044、调节手柄3045以及固定板3046,所述的支撑杆3042设置有两根,两根支撑杆3042均倾斜设置且两者支撑杆3042对称设置在侧弧板301的底部两侧,两根支撑杆3042的顶部均通过螺栓角度可调的连接在侧弧板301上,两根支撑杆3042的自由端均设置有所述的滚轮3041;由于柔性脱粒滚筒2的连续转动,通常情况下微动凹板筛3可以自动复位,但以防万一,设置所述的辅助复位弹簧305,微动凹板筛3左右微动到极限位置时,由辅助复位弹簧305的拉力将其拉回,防止卡死。To further optimize this solution, as shown in FIG. 2, the concave plate
所述机架3上沿宽度方向设置有所述的固定板3046,固定板3046的两端顶部均设置有所述的支撑底座3043,支撑底座3043内开设有可供滚轮3041在其内往复滑动的滑轨,支撑底座3043在滑轨的前后两端均贯穿并螺纹连接有所述的间隙调节螺栓3044,通过间隙调节螺栓3044深入支撑底座3043内部的长度来控制滚轮3041左右移动的距离;The
进一步优化本方案,所述固定板3046上开设有用于安装支撑底座3043的长通孔,支撑底座3043通过螺栓可调节的连接在长通孔处,长通孔可以实现支撑底座3043在固定板3046上进行位置调节。To further optimize this solution, the
进一步优化本方案,所述的两根支撑杆3042的底端均连接有一根调节杆3047,两根调节杆3047的自由端共同连接至所述的调节手柄3045,调节手柄3045与调节杆3047之间为长度可调式连接,通过调节手柄3045可以调节支撑杆3042的开度并保证支撑杆3042开度在调整过程中始终保持一致,既保证了调节过程中微动凹板筛始终关于竖直方向对称,又增强了支撑杆3042的强度,形成等腰结构增强支撑装置的稳定性。而且,通过调节支撑杆3042的开度可以很方便的微动调节凹板筛与柔性脱粒滚筒间的间隙。To further optimize this scheme, the bottom ends of the two
本发明的工作原理如下:本发明与转动的脱粒滚筒配合安装,在脱粒滚筒带动谷子与本发明的凹板筛进行脱粒时,在二者接触的瞬间,凹板筛沿着冲击力水平分力方向实现微动,可以大大减小接触时的冲击力,进而降低谷子的破碎率,同时在脱粒滚筒旋转脱粒时,凹板筛在受到柔性脱粒滚筒的连续作用力时,再辅以辅助复位弹簧提供的回复力,微动凹板筛便会形成左右微动的往复运动,同时还会伴随微小的振动使得谷物层蓬松,从而增加谷子的脱净率。The working principle of the present invention is as follows: the present invention is installed with the rotating threshing drum, and when the threshing drum drives the millet and the concave plate screen of the present invention for threshing, at the moment when the two are in contact, the concave plate screen moves along the horizontal force of the impact force. The micro-movement in the direction can greatly reduce the impact force during contact, thereby reducing the crushing rate of millet. At the same time, when the threshing drum is rotated and threshed, the concave plate screen is subjected to the continuous force of the flexible threshing drum, supplemented by auxiliary return springs With the restoring force provided, the fretting concave screen will form a reciprocating motion of left and right fretting, and at the same time, it will also be accompanied by tiny vibrations to make the grain layer fluffy, thereby increasing the removal rate of millet.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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CN204907218U (en) * | 2015-07-23 | 2015-12-30 | 约翰迪尔(天津)有限公司 | Combine harvester |
CN206149894U (en) * | 2016-08-31 | 2017-05-10 | 中机南方机械股份有限公司 | Millet reaper -thresher |
CN106937560A (en) * | 2017-04-21 | 2017-07-11 | 农业部南京农业机械化研究所 | A kind of thresing machine sheller unit |
CN107155532A (en) * | 2017-07-07 | 2017-09-15 | 佳木斯常发佳联农业装备有限公司 | A kind of concave clearance adjusting means and sheller unit and cropper |
CN107172973A (en) * | 2017-06-05 | 2017-09-19 | 济南大学 | A kind of sheller unit of adjustable cylinder-concave clearance |
CN206851373U (en) * | 2017-06-13 | 2018-01-09 | 农业部南京农业机械化研究所 | A kind of longitudinal axial flow combine-harvester concave sieve |
US10045487B1 (en) * | 2017-12-05 | 2018-08-14 | Brian Robertson | Concave cover plate |
CN209218663U (en) * | 2018-12-12 | 2019-08-09 | 中国农业大学 | Installed threshing separator |
CN110583251A (en) * | 2019-09-20 | 2019-12-20 | 新疆农业大学 | Adjustable threshing concave plate sieve device |
CN210183940U (en) * | 2019-05-21 | 2020-03-27 | 洛阳拖拉机研究所有限公司 | Gap adjusting device for concave plate sieve and threshing cylinder of grain harvester |
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2020
- 2020-07-21 CN CN202010706771.8A patent/CN111802085B/en not_active Expired - Fee Related
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN204907218U (en) * | 2015-07-23 | 2015-12-30 | 约翰迪尔(天津)有限公司 | Combine harvester |
CN206149894U (en) * | 2016-08-31 | 2017-05-10 | 中机南方机械股份有限公司 | Millet reaper -thresher |
CN106937560A (en) * | 2017-04-21 | 2017-07-11 | 农业部南京农业机械化研究所 | A kind of thresing machine sheller unit |
CN107172973A (en) * | 2017-06-05 | 2017-09-19 | 济南大学 | A kind of sheller unit of adjustable cylinder-concave clearance |
CN206851373U (en) * | 2017-06-13 | 2018-01-09 | 农业部南京农业机械化研究所 | A kind of longitudinal axial flow combine-harvester concave sieve |
CN107155532A (en) * | 2017-07-07 | 2017-09-15 | 佳木斯常发佳联农业装备有限公司 | A kind of concave clearance adjusting means and sheller unit and cropper |
US10045487B1 (en) * | 2017-12-05 | 2018-08-14 | Brian Robertson | Concave cover plate |
CN209218663U (en) * | 2018-12-12 | 2019-08-09 | 中国农业大学 | Installed threshing separator |
CN210183940U (en) * | 2019-05-21 | 2020-03-27 | 洛阳拖拉机研究所有限公司 | Gap adjusting device for concave plate sieve and threshing cylinder of grain harvester |
CN110583251A (en) * | 2019-09-20 | 2019-12-20 | 新疆农业大学 | Adjustable threshing concave plate sieve device |
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