CN111796362B - Grinding equipment for prefabricated tail fiber - Google Patents
Grinding equipment for prefabricated tail fiber Download PDFInfo
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- CN111796362B CN111796362B CN202010622046.2A CN202010622046A CN111796362B CN 111796362 B CN111796362 B CN 111796362B CN 202010622046 A CN202010622046 A CN 202010622046A CN 111796362 B CN111796362 B CN 111796362B
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- 239000000835 fiber Substances 0.000 title claims description 10
- 238000001514 detection method Methods 0.000 claims abstract description 53
- 230000007306 turnover Effects 0.000 claims abstract 14
- 238000004140 cleaning Methods 0.000 claims description 32
- 239000007921 spray Substances 0.000 claims description 6
- 239000004744 fabric Substances 0.000 claims description 5
- 238000005507 spraying Methods 0.000 claims description 2
- 239000012530 fluid Substances 0.000 claims 1
- 230000013011 mating Effects 0.000 claims 1
- 239000013307 optical fiber Substances 0.000 abstract description 12
- 239000000919 ceramic Substances 0.000 description 29
- 238000000034 method Methods 0.000 description 29
- 238000009434 installation Methods 0.000 description 24
- 230000005540 biological transmission Effects 0.000 description 8
- 238000004804 winding Methods 0.000 description 6
- 238000007689 inspection Methods 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 238000003672 processing method Methods 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 239000003292 glue Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000011900 installation process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/25—Preparing the ends of light guides for coupling, e.g. cutting
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Abstract
Description
本申请是申请日为2018年08月08日,申请号为201810895288.1,发明名称为“一种预制尾纤的加工方法”的分案申请。This application is a divisional application with an application date of August 8, 2018, an application number of 201810895288.1, and the title of the invention is "a method for processing prefabricated pigtails".
技术领域technical field
本发明涉及光纤领域,具体涉及预制尾纤的加工方法。The invention relates to the field of optical fibers, in particular to a processing method of a prefabricated pigtail.
背景技术Background technique
预制尾纤的加工工艺主要包括以下工序:1)分切工序,将主盘具上的蝶缆绕制在分盘具上,且绕制设定距离后,剪断蝶缆,将绕好的蝶缆从分盘具上取下;2)剥纤工序,将蝶缆的端部外层剥除,得到一段裸纤;3)插芯工序,将裸光纤插入点胶好的陶瓷插芯上;4)加热固化工序,用加热器对陶瓷插芯进行加热,使其内部的胶水固化;5)安装散件工序,在蝶缆头部安装散件;6)研磨工序,将具有陶瓷插芯的蝶缆头部固定在安装盘上,通过研磨装置对陶瓷插芯的端部进行研磨(主要用于研磨陶瓷插芯中的裸光纤);7)检测工序,通过检测设备对研磨好的光纤进行检测。The processing technology of the prefabricated pigtail mainly includes the following steps: 1) Slitting process, winding the butterfly cable on the main reel on the sub-reel, and after winding the set distance, cut the butterfly cable, and put the wound butterfly cable. 2) Stripping process, stripping the outer layer of the end of the butterfly cable to obtain a piece of bare fiber; 3) Inserting the core process, inserting the bare fiber into the glued ceramic ferrule; 4) In the heating and curing process, the ceramic ferrule is heated with a heater to solidify the glue inside; 5) The loose parts are installed in the head of the butterfly cable; The head of the butterfly cable is fixed on the mounting plate, and the end of the ceramic ferrule is ground by the grinding device (mainly used to grind the bare optical fiber in the ceramic ferrule); 7) In the detection process, the polished optical fiber is subjected to the grinding process by the testing equipment. detection.
现有技术中,在研磨工序完成后,会将蝶缆头部从安装盘中取出,然后移动至检测区域检测陶瓷插芯端部的裸光纤的端面光洁度,如果检测发现端面光洁度不合格,需要返回研磨区,插入安装盘后重新研磨,这种形式,过程繁琐,效率较低。In the prior art, after the grinding process is completed, the head of the butterfly cable is taken out from the mounting plate, and then moved to the detection area to check the end surface finish of the bare optical fiber at the end of the ceramic ferrule. Return to the grinding area and re-grind after inserting the mounting plate. This form has a cumbersome process and low efficiency.
发明内容SUMMARY OF THE INVENTION
本发明针对上述问题,克服不足,提出了一种预制尾纤的加工方法。Aiming at the above problems and overcoming the deficiencies, the present invention proposes a processing method of a prefabricated pigtail.
本发明采取的技术方案如下:The technical scheme adopted by the present invention is as follows:
一种预制尾纤的加工方法,包括以下步骤:A method for processing a prefabricated pigtail, comprising the following steps:
A)将具有陶瓷插芯的蝶缆头固定在安装盘的插座上,通过研磨装置对陶瓷插芯的端部进行研磨;A) Fix the butterfly cable head with the ceramic ferrule on the socket of the mounting plate, and grind the end of the ceramic ferrule by the grinding device;
B)研磨完成后,将安装盘提起并翻转90°,使安装盘的研磨面与安装有多个检测头的检测盘抵靠,且使每个陶瓷插芯端部与检测头一一对应接触,对陶瓷插芯端部的裸光纤的端面光洁度进行检测;B) After the grinding is completed, lift the mounting disc and turn it over 90°, so that the grinding surface of the mounting disc is in contact with the detection disc on which multiple detection heads are installed, and the end of each ceramic ferrule is in contact with the detection head one by one. , to test the end surface finish of the bare optical fiber at the end of the ceramic ferrule;
C)将合格的蝶缆头从安装盘取下,如果有不合格的蝶缆头,将不合格的蝶缆头继续固定在安装盘上,通过研磨装置对安装盘上的陶瓷插芯的端部进行研磨;C) Remove the qualified butterfly cable head from the installation plate. If there is an unqualified butterfly cable head, continue to fix the unqualified butterfly cable head on the installation plate, and use the grinding device to adjust the end of the ceramic ferrule on the installation plate. grinding;
D)重复步骤B)~步骤C),直至全部蝶缆头均合格。D) Repeat steps B) to C) until all butterfly cable heads are qualified.
陶瓷插芯研磨完成后,并不像现有技术那样,直接将蝶缆头从安装盘中取下,而是直接使安装盘提起并翻转90°,使安装盘的研磨面与安装有多个检测头的检测盘抵靠,从而可以直接在线对各陶瓷插芯端部的裸光纤的端面光洁度进行检测,检测完成后,将合格的蝶缆头从安装盘取下,不合格的继续留在安装盘进行进一步磨削,直至检测合格。本申请将检测工序与研磨工序结合在一起,能够大大提高加工效率。After the grinding of the ceramic ferrule, unlike the prior art, the butterfly cable head is not directly removed from the mounting plate, but the mounting plate is directly lifted and turned 90°, so that the grinding surface of the mounting plate is different from the mounting plate. The detection disc of the detection head is abutted, so that the end surface finish of the bare optical fiber at the end of each ceramic ferrule can be directly tested online. After the detection is completed, the qualified butterfly cable head is removed from the installation disc, and the unqualified ones are left in. The mounting disc is further ground until it passes the inspection. The present application combines the detection process with the grinding process, which can greatly improve the processing efficiency.
于本发明其中一实施例中,步骤A)和步骤C)中,在研磨设备研磨完成后,对安装盘的研磨面进行清洗。In one embodiment of the present invention, in step A) and step C), after the grinding of the grinding equipment is completed, the grinding surface of the mounting plate is cleaned.
于本发明其中一实施例中,步骤C)中,如果有不合格的蝶缆头,将不合格的蝶缆头继续固定在安装盘上,同时将新的待研磨的蝶缆头固定在空的插座上。In one embodiment of the present invention, in step C), if there is an unqualified butterfly cable head, continue to fix the unqualified butterfly cable head on the installation disk, and at the same time, fix the new butterfly cable head to be ground in the empty space. on the socket.
这样设置能够充分利用研磨设备,进一步提高加工高效率。This arrangement can make full use of the grinding equipment and further improve the processing efficiency.
实际运用时,在步骤A)之前还包括以下工序:In practice, the following steps are also included before step A):
分切工序:将主盘具上的蝶缆绕制在分盘具上,且绕制设定距离后,剪断蝶缆,将绕好的蝶缆从分盘具上取下;Slitting process: winding the butterfly cable on the main reel on the sub-reel, and after winding the set distance, cut the butterfly cable, and remove the wound butterfly cable from the sub-reel;
剥纤工序:将蝶缆的端部外层剥除,得到一段裸纤;Fiber stripping process: strip off the outer layer of the end of the butterfly cable to obtain a piece of bare fiber;
插芯工序:将裸光纤插入点胶好的陶瓷插芯上;Ferrule process: insert the bare fiber into the dispensed ceramic ferrule;
加热固化工序:用加热器对陶瓷插芯进行加热,使其内部的胶水固化;Heating and curing process: use a heater to heat the ceramic ferrule to cure the glue inside;
安装散件工序:在蝶缆头部安装散件。Parts installation process: install the parts at the head of the butterfly cable.
于本发明其中一实施例中,所述步骤A)~步骤B)通过研磨设备进行操作,所述研磨设备包括:In one embodiment of the present invention, the steps A) to B) are performed by grinding equipment, and the grinding equipment includes:
基座;pedestal;
研磨装置,固定在基座上;Grinding device, fixed on the base;
立柱,转动安装在基座上;The upright column is rotatably mounted on the base;
第一驱动机构,用于驱动所述立柱旋转;a first driving mechanism for driving the column to rotate;
翻转板,端部转动安装在所述立柱的上端,所述翻转板具有水平工作位和竖直工作位;a turning plate, the end of which is rotatably mounted on the upper end of the upright column, and the turning plate has a horizontal working position and a vertical working position;
第二驱动机构,用于驱动所述翻转板转动,使翻转板在水平工作位和竖直工作位之间切换;a second driving mechanism for driving the turning plate to rotate, so as to switch the turning plate between the horizontal working position and the vertical working position;
立座,固定在基座上;stand, fixed on the base;
检测盘,安装在立座的上部,检测盘上安装有多个检测头;The detection disc is installed on the upper part of the stand, and a plurality of detection heads are installed on the detection disc;
升降气缸,升降气缸的缸体固定在翻转板的一侧;以及A lift cylinder, the cylinder body of which is fixed to one side of the flipping plate; and
安装盘,与所述升降气缸的活塞杆固定,安装盘的一端为研磨面,安装盘的另一端具有多个插座,所述插座用于供蝶缆头插入;The mounting plate is fixed with the piston rod of the lifting cylinder, one end of the mounting plate is a grinding surface, and the other end of the mounting plate is provided with a plurality of sockets, and the sockets are used for the insertion of the butterfly cable head;
在翻转板处于水平工作位时,所述升降气缸的活塞杆竖直设置,所述第一驱动机构用于驱动立柱转动,使安装盘位于研磨装置的正上方,所述升降气缸用于带动安装盘向下移动,使安装盘与研磨装置配合,且在研磨完成后带动安装盘上升;When the turning plate is in the horizontal working position, the piston rod of the lifting cylinder is vertically arranged, the first driving mechanism is used to drive the column to rotate, so that the mounting plate is located directly above the grinding device, and the lifting cylinder is used to drive the installation The disc moves down to make the mounting disc cooperate with the grinding device, and drives the mounting disc to rise after the grinding is completed;
在翻转板处于竖直工作位时,所述升降气缸的活塞杆水平设置,所述第一驱动机构用于驱动立柱转动,使安装盘正对检测盘,所述升降气缸用于带动安装盘向检测头一侧移动,使蝶缆头与检测头一一对应抵靠配合。When the flip plate is in the vertical working position, the piston rod of the lift cylinder is set horizontally, the first drive mechanism is used to drive the column to rotate, so that the mounting plate faces the detection plate, and the lift cylinder is used to drive the mounting plate to the direction One side of the detection head moves, so that the butterfly cable head and the detection head are in a one-to-one correspondence with each other.
研磨设备的工作过程如下:初始状态下,翻转板位于水平工作位,将待研磨的蝶缆头插入对应的插座上,第一驱动机构工作,驱动立柱转动,使安装盘位于研磨装置的正上方,升降气缸工作,带动安装盘向下移动,使安装盘与研磨装置配合,研磨装置对各陶瓷插芯进行研磨,研磨完成后,升降气缸回缩,带动安装盘上升,第二驱动机构工作,使翻转板向上翻转切换为水平工作位,第一驱动机构工作,驱动立柱转动,使安装盘正对检测盘,升降气缸工作,带动安装盘向检测头一侧移动,使蝶缆头与检测头一一对应抵靠配合,通过检测头对蝶缆头进行检测。检测完成后,取出合格的蝶缆头,不合格的蝶缆头留在安装盘等待再次研磨。The working process of the grinding equipment is as follows: in the initial state, the turning plate is in the horizontal working position, the butterfly cable head to be ground is inserted into the corresponding socket, the first driving mechanism works, and the column is driven to rotate, so that the mounting plate is located directly above the grinding device. , the lifting cylinder works, drives the mounting plate to move down, and makes the mounting plate cooperate with the grinding device. The grinding device grinds each ceramic ferrule. After the grinding is completed, the lifting cylinder retracts, driving the mounting plate to rise, and the second drive mechanism works Turn the flip plate upward and switch to the horizontal working position, the first drive mechanism works, drives the column to rotate, makes the mounting plate face the detection plate, the lifting cylinder works, drives the mounting plate to move to the side of the detection head, and makes the butterfly cable head and the detection head One-to-one abutting and matching, the butterfly cable head is detected by the detection head. After the inspection is completed, take out the qualified butterfly cable head, and the unqualified butterfly cable head is left in the installation disk for re-grinding.
实际运用时,第一驱动机构包括电机和传动结构,传动结构可以为常规的传动结构,比如齿轮组、传动带、链条、涡轮蜗杆等等。In practice, the first driving mechanism includes a motor and a transmission structure, and the transmission structure can be a conventional transmission structure, such as a gear set, a transmission belt, a chain, a worm gear, and the like.
研磨装置包括磨片安装座,安装在磨片安装座上的磨片以及驱动磨片安装座运动的研磨机构。本申请的研磨装置是现有的研磨装置,本申请对其并没有任何改进,因此对研磨装置不做具体描述。The grinding device includes a grinding plate mounting seat, a grinding plate mounted on the grinding plate mounting seat, and a grinding mechanism for driving the grinding plate mounting seat to move. The grinding device of the present application is an existing grinding device, and the present application does not make any improvement to it, so the grinding device will not be described in detail.
实际运用时,检测头用于与检测设置电连接,从而对陶瓷插芯端部的裸光纤的端面光洁度进行检测。In practice, the detection head is used for electrical connection with the detection device, so as to detect the end surface finish of the bare optical fiber at the end of the ceramic ferrule.
于本发明其中一实施例中,所述插座的两侧分别设置有发光元件以及控制所述发光元件工作的开关。In one embodiment of the present invention, two sides of the socket are respectively provided with a light-emitting element and a switch for controlling the operation of the light-emitting element.
设置开关和发光元件,能够辅助标识检测合格的蝶缆头,后面取下合格的蝶缆头时,能够有效防止拔错蝶缆头。The switch and light-emitting element are provided to assist in identifying the qualified butterfly cable head, and when the qualified butterfly cable head is removed later, it can effectively prevent the wrong butterfly cable head from being pulled out.
于本发明其中一实施例中,翻转板通过转动轴转动安装在立柱上,所述转动轴的两侧均安装有第一齿轮,所述第二驱动机构包括转动安装在立柱上的第二齿轮以及驱动第二齿轮转动的驱动电机,所述第二齿轮同时与两个第一齿轮啮合。In one embodiment of the present invention, the turning plate is rotatably installed on the column through a rotating shaft, a first gear is installed on both sides of the rotating shaft, and the second driving mechanism includes a second gear rotatably installed on the column. and a drive motor for driving the second gear to rotate, the second gear meshes with the two first gears at the same time.
于本发明其中一实施例中,所述立柱的上端具有安装槽,转动轴和第二齿轮均转动安装在安装槽上,在水平工作位时,所述翻转板与安装槽的底壁抵靠;所述立柱的上端还具有限位板,在竖直工作位时,所述限位板与翻转板抵靠。In one embodiment of the present invention, the upper end of the column has an installation groove, and the rotating shaft and the second gear are both rotatably installed on the installation groove. When in the horizontal working position, the flip plate abuts against the bottom wall of the installation groove. ; The upper end of the upright column also has a limit plate, which abuts against the turning plate when in the vertical working position.
于本发明其中一实施例中,所述安装盘上固定有导向套,所述翻转板上固定有导向杆,所述导向杆内插在所述导向套上。设置导向套和导向杆,能够防止安装盘在圆周方向上转动。In one embodiment of the present invention, a guide sleeve is fixed on the mounting plate, a guide rod is fixed on the turning plate, and the guide rod is inserted on the guide sleeve. The provision of the guide sleeve and the guide rod can prevent the installation disc from rotating in the circumferential direction.
于本发明其中一实施例中,所述研磨装置上具有四个限位柱,所述安装盘上具有四个限位孔,所述限位孔用于与对应的限位柱配合。In one embodiment of the present invention, the grinding device has four limit posts, the mounting plate has four limit holes, and the limit holes are used for matching with the corresponding limit posts.
于本发明其中一实施例中,研磨设备还包括用于对安装盘的研磨面进行清洗的清洗机构,所述清洗机构包括:In one embodiment of the present invention, the grinding device further includes a cleaning mechanism for cleaning the grinding surface of the mounting plate, and the cleaning mechanism includes:
水平设置的清洗气缸,清洗气缸的缸体与所述基座固定;The cleaning cylinder is arranged horizontally, and the cylinder body of the cleaning cylinder is fixed with the base;
水平设置的活动杆,活动杆的端部与所述清洗气缸的活塞杆垂直固定;a horizontally arranged movable rod, the end of the movable rod is vertically fixed with the piston rod of the cleaning cylinder;
转动套,转动安装在所述活动杆上,所述转动套的外表面具有用于擦拭安装盘的柔性布;a rotating sleeve, which is rotatably mounted on the movable rod, and the outer surface of the rotating sleeve is provided with a flexible cloth for wiping the mounting plate;
U形架,与基座相对固定,清洗气缸的活塞杆以及活动杆的端部一段均在U型架构成的空间中滑动;The U-shaped frame is relatively fixed to the base, and the piston rod of the cleaning cylinder and the end of the movable rod slide in the space formed by the U-shaped frame;
喷头,用于向安装盘的研磨面喷射清洗液。The spray head is used to spray cleaning liquid to the grinding surface of the mounting plate.
清理机构工作过程如下:研磨结束后,升降气缸带动安装盘上升,直至安装盘位于活动杆的上方,此时喷头工作,用于向安装盘的研磨面喷射清洗液,然后清洗气缸工作,带动活动杆由安装盘的一端移动至另一端,在移动时,转动套的柔性布与安装盘的下表面(也就是研磨面)接触,擦拭安装盘。实际工作时,可以反复擦拭多次,通过设置U型限位板能够改善受力,保证活动杆可靠工作。The working process of the cleaning mechanism is as follows: After the grinding, the lifting cylinder drives the mounting plate to rise until the mounting plate is located above the movable rod. At this time, the nozzle works to spray cleaning liquid to the grinding surface of the mounting plate, and then the cleaning cylinder works to drive the movement. The rod moves from one end of the mounting plate to the other end. When moving, the flexible cloth of the rotating sleeve contacts the lower surface (that is, the grinding surface) of the mounting plate to wipe the mounting plate. In actual work, it can be wiped repeatedly for many times. By setting a U-shaped limit plate, the force can be improved and the movable rod can work reliably.
本发明的有益效果是:陶瓷插芯研磨完成后,并不像现有技术那样,直接将蝶缆头从安装盘中取下,而是直接使安装盘提起并翻转90°,使安装盘的研磨面与安装有多个检测头的检测盘抵靠,从而可以直接在线对各陶瓷插芯端部的裸光纤的端面光洁度进行检测,检测完成后,将合格的蝶缆头从安装盘取下,不合格的继续留在安装盘进行进一步磨削,直至检测合格。本申请将检测工序与研磨工序结合在一起,能够大大提高加工效率。The beneficial effects of the invention are: after the grinding of the ceramic ferrule, unlike the prior art, the butterfly cable head is not directly removed from the installation plate, but the installation plate is directly lifted and turned 90°, so that the The grinding surface is in contact with the detection disc with multiple detection heads installed, so that the end surface finish of the bare optical fiber at the end of each ceramic ferrule can be directly tested online. After the detection is completed, the qualified butterfly cable head is removed from the installation disc. , and the unqualified ones will remain on the mounting plate for further grinding until they pass the test. The present application combines the detection process with the grinding process, which can greatly improve the processing efficiency.
附图说明:Description of drawings:
图1是本发明预制尾纤的加工方法的流程图;Fig. 1 is the flow chart of the processing method of the prefabricated pigtail of the present invention;
图2是本发明研磨设备的结构示意图。FIG. 2 is a schematic structural diagram of the grinding equipment of the present invention.
图中各附图标记为:The reference numbers in the figure are:
1、基座;2、研磨装置;3、立柱;4、第一驱动机构;5、翻转板;6、立座;7、检测盘;8、检测头;9、升降气缸;10、安装盘;11、插座;12、发光元件;13、开关;14、转动轴;15、第一齿轮;16、第二齿轮;17、驱动电机;18、安装槽;19、限位板;20、导向套;21、导向杆;22、限位柱;23、限位孔;24、清洗机构;25、清洗气缸;26、活动杆;27、转动套;28、U形架;29、喷头。1. Base; 2. Grinding device; 3. Upright column; 4. First drive mechanism; 5. Turning plate; 6. Upright seat; 7. Detection plate; 8. Detection head; ; 11, socket; 12, light-emitting element; 13, switch; 14, rotating shaft; 15, first gear; 16, second gear; 17, drive motor; 18, installation slot; 19, limit plate; 20, guide sleeve; 21, guide rod; 22, limit column; 23, limit hole; 24, cleaning mechanism; 25, cleaning cylinder; 26, movable rod; 27, rotating sleeve; 28, U-shaped frame; 29, nozzle.
具体实施方式:Detailed ways:
下面结合各附图,对本发明做详细描述。The present invention will be described in detail below with reference to the accompanying drawings.
如图1所示,一种预制尾纤的加工方法,包括以下步骤:As shown in Figure 1, a processing method of a prefabricated pigtail includes the following steps:
A)将具有陶瓷插芯的蝶缆头固定在安装盘的插座上,通过研磨装置对陶瓷插芯的端部进行研磨;A) Fix the butterfly cable head with the ceramic ferrule on the socket of the mounting plate, and grind the end of the ceramic ferrule by the grinding device;
B)研磨完成后,将安装盘提起并翻转90°,使安装盘的研磨面与安装有多个检测头的检测盘抵靠,且使每个陶瓷插芯端部与检测头一一对应接触,对陶瓷插芯端部的裸光纤的端面光洁度进行检测;B) After the grinding is completed, lift the mounting disc and turn it over 90°, so that the grinding surface of the mounting disc is in contact with the detection disc on which multiple detection heads are installed, and the end of each ceramic ferrule is in contact with the detection head one by one. , to test the end surface finish of the bare optical fiber at the end of the ceramic ferrule;
C)将合格的蝶缆头从安装盘取下,如果有不合格的蝶缆头,将不合格的蝶缆头继续固定在安装盘上,通过研磨装置对安装盘上的陶瓷插芯的端部进行研磨;C) Remove the qualified butterfly cable head from the installation plate. If there is an unqualified butterfly cable head, continue to fix the unqualified butterfly cable head on the installation plate, and use the grinding device to adjust the end of the ceramic ferrule on the installation plate. grinding;
D)重复步骤B)~步骤C),直至全部蝶缆头均合格。D) Repeat steps B) to C) until all butterfly cable heads are qualified.
陶瓷插芯研磨完成后,并不像现有技术那样,直接将蝶缆头从安装盘中取下,而是直接使安装盘提起并翻转90°,使安装盘的研磨面与安装有多个检测头的检测盘抵靠,从而可以直接在线对各陶瓷插芯端部的裸光纤的端面光洁度进行检测,检测完成后,将合格的蝶缆头从安装盘取下,不合格的继续留在安装盘进行进一步磨削,直至检测合格。本申请将检测工序与研磨工序结合在一起,能够大大提高加工效率。After the grinding of the ceramic ferrule, unlike the prior art, the butterfly cable head is not directly removed from the mounting plate, but the mounting plate is directly lifted and turned 90°, so that the grinding surface of the mounting plate is different from the mounting plate. The detection disc of the detection head is abutted, so that the end surface finish of the bare optical fiber at the end of each ceramic ferrule can be directly tested online. After the detection is completed, the qualified butterfly cable head is removed from the installation disc, and the unqualified ones are left in. The mounting disc is further ground until it passes the inspection. The present application combines the detection process with the grinding process, which can greatly improve the processing efficiency.
于本实施例中,步骤A)和步骤C)中,在研磨设备研磨完成后,对安装盘的研磨面进行清洗。In this embodiment, in step A) and step C), after the grinding of the grinding equipment is completed, the grinding surface of the mounting plate is cleaned.
于本实施例中,步骤C)中,如果有不合格的蝶缆头,将不合格的蝶缆头继续固定在安装盘上,同时将新的待研磨的蝶缆头固定在空的插座上。In this embodiment, in step C), if there is an unqualified butterfly cable head, continue to fix the unqualified butterfly cable head on the installation disk, and fix the new butterfly cable head to be ground on the empty socket at the same time. .
这样设置能够充分利用研磨设备,进一步提高加工高效率。This arrangement can make full use of the grinding equipment and further improve the processing efficiency.
实际运用时,在步骤A)之前还包括以下工序:In practice, the following steps are also included before step A):
分切工序:将主盘具上的蝶缆绕制在分盘具上,且绕制设定距离后,剪断蝶缆,将绕好的蝶缆从分盘具上取下;Slitting process: winding the butterfly cable on the main reel on the sub-reel, and after winding the set distance, cut the butterfly cable, and remove the wound butterfly cable from the sub-reel;
剥纤工序:将蝶缆的端部外层剥除,得到一段裸纤;Fiber stripping process: strip off the outer layer of the end of the butterfly cable to obtain a piece of bare fiber;
插芯工序:将裸光纤插入点胶好的陶瓷插芯上;Ferrule process: insert the bare fiber into the dispensed ceramic ferrule;
加热固化工序:用加热器对陶瓷插芯进行加热,使其内部的胶水固化;Heating and curing process: use a heater to heat the ceramic ferrule to cure the glue inside;
安装散件工序:在蝶缆头部安装散件。Parts installation process: install the parts at the head of the butterfly cable.
如图2所示,于本实施例中,所述步骤A)~步骤B)通过研磨设备进行操作,所述研磨设备包括:As shown in FIG. 2, in this embodiment, the steps A) to B) are operated by grinding equipment, and the grinding equipment includes:
基座1;base 1;
研磨装置2,固定在基座1上;The grinding
立柱3,转动安装在基座1上;The
第一驱动机构4,用于驱动所述立柱3旋转;a
翻转板5,端部转动安装在所述立柱3的上端,所述翻转板5具有水平工作位和竖直工作位;Turning
第二驱动机构,用于驱动所述翻转板5转动,使翻转板5在水平工作位和竖直工作位之间切换;a second driving mechanism for driving the
立座6,固定在基座1上;The
检测盘7,安装在立座6的上部,检测盘7上安装有多个检测头8;The
升降气缸9,升降气缸9的缸体固定在翻转板5的一侧;以及Lifting
安装盘10,与所述升降气缸9的活塞杆固定,安装盘10的一端为研磨面,安装盘10的另一端具有多个插座11,所述插座11用于供蝶缆头插入;The mounting
在翻转板5处于水平工作位时,所述升降气缸9的活塞杆竖直设置,所述第一驱动机构4用于驱动立柱3转动,使安装盘10位于研磨装置2的正上方,所述升降气缸9用于带动安装盘10向下移动,使安装盘10与研磨装置2配合,且在研磨完成后带动安装盘10上升;When the
在翻转板5处于竖直工作位时,所述升降气缸9的活塞杆水平设置,所述第一驱动机构4用于驱动立柱3转动,使安装盘10正对检测盘7,所述升降气缸9用于带动安装盘10向检测头8一侧移动,使蝶缆头与检测头8一一对应抵靠配合。When the
研磨设备的工作过程如下:初始状态下,翻转板5位于水平工作位,将待研磨的蝶缆头插入对应的插座11上,第一驱动机构4工作,驱动立柱3转动,使安装盘10位于研磨装置2的正上方,升降气缸9工作,带动安装盘10向下移动,使安装盘10与研磨装置2配合,研磨装置2对各陶瓷插芯进行研磨,研磨完成后,升降气缸9回缩,带动安装盘10上升,第二驱动机构工作,使翻转板5向上翻转切换为水平工作位,第一驱动机构4工作,驱动立柱3转动,使安装盘10正对检测盘7,升降气缸9工作,带动安装盘10向检测头8一侧移动,使蝶缆头与检测头8一一对应抵靠配合,通过检测头8对蝶缆头进行检测。检测完成后,取出合格的蝶缆头,不合格的蝶缆头留在安装盘10等待再次研磨。The working process of the grinding equipment is as follows: in the initial state, the turning
实际运用时,第一驱动机构4包括电机和传动结构,传动结构可以为常规的传动结构,比如齿轮组、传动带、链条、涡轮蜗杆等等。In practice, the
研磨装置2包括磨片安装座,安装在磨片安装座上的磨片以及驱动磨片安装座运动的研磨机构。本申请的研磨装置2是现有的研磨装置2,本申请对其并没有任何改进,因此对研磨装置2不做具体描述。The grinding
实际运用时,检测头8用于与检测设置电连接,从而对陶瓷插芯的端部的裸光纤的端面光洁度进行检测。In actual application, the
如图2所示,于本实施例中,所述插座11的两侧分别设置有发光元件12以及控制所述发光元件12工作的开关13。As shown in FIG. 2 , in this embodiment, a light-emitting
设置开关13和发光元件12,能够辅助标识检测合格的蝶缆头,后面取下合格的蝶缆头时,能够有效防止拔错蝶缆头。The switch 13 and the light-emitting
如图2所示,于本实施例中,翻转板5通过转动轴14转动安装在立柱3上,所述转动轴14的两侧均安装有第一齿轮15,所述第二驱动机构包括转动安装在立柱3上的第二齿轮16以及驱动第二齿轮16转动的驱动电机17,所述第二齿轮16同时与两个第一齿轮15啮合。As shown in FIG. 2 , in this embodiment, the turning
如图2所示,于本实施例中,所述立柱3的上端具有安装槽18,转动轴14和第二齿轮16均转动安装在安装槽18上,在水平工作位时,所述翻转板5与安装槽18的底壁抵靠;所述立柱3的上端还具有限位板19,在竖直工作位时,所述限位板与翻转板5抵靠。As shown in FIG. 2 , in this embodiment, the upper end of the
如图2所示,于本实施例中,所述安装盘10上固定有导向套20,所述翻转板5上固定有导向杆21,所述导向杆21内插在所述导向套20上。设置导向套20和导向杆21,能够防止安装盘10在圆周方向上转动。As shown in FIG. 2 , in this embodiment, a
如图2所示,于本实施例中,所述研磨装置2上具有四个限位柱22,所述安装盘10上具有四个限位孔23,所述限位孔23用于与对应的限位柱22配合。As shown in FIG. 2 , in this embodiment, the grinding
如图2所示,于本实施例中,研磨设备还包括用于对安装盘10的研磨面进行清洗的清洗机构24,所述清洗机构24包括:As shown in FIG. 2 , in this embodiment, the grinding device further includes a
水平设置的清洗气缸25,清洗气缸25的缸体与所述基座1固定;The
水平设置的活动杆26,活动杆26的端部与所述清洗气缸25的活塞杆垂直固定;A horizontally arranged
转动套27,转动安装在所述活动杆26上,所述转动套27的外表面具有用于擦拭安装盘10的柔性布;The
U形架28,与基座1相对固定,清洗气缸25的活塞杆以及活动杆26的端部一段均在U型架构成的空间中滑动;The
喷头29,用于向安装盘10的研磨面喷射清洗液。The
清理机构工作过程如下:研磨结束后,升降气缸9带动安装盘10上升,直至安装盘10位于活动杆26的上方,此时喷头29工作,用于向安装盘10的研磨面喷射清洗液,然后清洗气缸25工作,带动活动杆26由安装盘10的一端移动至另一端,在移动时,转动套27的柔性布与安装盘10的下表面(也就是研磨面)接触,擦拭安装盘10。实际工作时,可以反复擦拭多次,通过设置U形架28能够改善受力,保证活动杆26可靠工作。The working process of the cleaning mechanism is as follows: after the grinding, the
以上所述仅为本发明的优选实施例,并非因此即限制本发明的专利保护范围,凡是运用本发明说明书及附图内容所作的等效结构变换,直接或间接运用在其他相关的技术领域,均同理包括在本发明的保护范围内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the scope of patent protection of the present invention. Any equivalent structural transformation made by using the contents of the description and accompanying drawings of the present invention can be directly or indirectly used in other related technical fields. All are similarly included in the protection scope of the present invention.
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CN107390319B (en) * | 2016-06-17 | 2019-08-02 | 杭州富通通信技术股份有限公司 | The processing method of prefabricated tail optical fiber |
CN108828725B (en) * | 2016-06-17 | 2020-08-21 | 杭州富通通信技术股份有限公司 | Prefabricated tail fiber production process |
CN106112793A (en) * | 2016-07-01 | 2016-11-16 | 邢鑫鑫 | A kind of transmissive test automatic grinding machine people |
CN106425831A (en) * | 2016-08-31 | 2017-02-22 | 天通银厦新材料有限公司 | Full-automatic sapphire grinding machine |
CN206605367U (en) * | 2017-02-10 | 2017-11-03 | 讯达康通讯设备(惠州)有限公司 | A kind of fiber end face grinds verifying attachment |
CN107627199A (en) * | 2017-10-31 | 2018-01-26 | 天津正本自控系统有限公司 | A kind of grinder for being provided with hold-down mechanism |
CN108241191B (en) * | 2018-03-12 | 2020-01-14 | 四川天邑康和通信股份有限公司 | Process flow for automatically producing optical fiber connector |
CN108326726A (en) * | 2018-03-15 | 2018-07-27 | 常州安智能科技有限公司 | Double-station high-precision automatic grinder |
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2018
- 2018-08-08 CN CN201810895288.1A patent/CN109031526B/en active Active
- 2018-08-08 CN CN202010622046.2A patent/CN111796362B/en active Active
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CN109031526A (en) | 2018-12-18 |
CN111796362A (en) | 2020-10-20 |
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