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CN111794099A - A bogie replacement system - Google Patents

A bogie replacement system Download PDF

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Publication number
CN111794099A
CN111794099A CN202010725879.1A CN202010725879A CN111794099A CN 111794099 A CN111794099 A CN 111794099A CN 202010725879 A CN202010725879 A CN 202010725879A CN 111794099 A CN111794099 A CN 111794099A
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China
Prior art keywords
bogie
assembly
rod
turntable
running
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CN202010725879.1A
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Chinese (zh)
Inventor
黎莎
石磊
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Beijing Railway Institute of Mechanical and Electrical Engineering Group Co Ltd
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Beijing Railway Institute of Mechanical and Electrical Engineering Group Co Ltd
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Priority to CN202010725879.1A priority Critical patent/CN111794099A/en
Publication of CN111794099A publication Critical patent/CN111794099A/en
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • E01D19/10Railings; Protectors against smoke or gases, e.g. of locomotives; Maintenance travellers; Fastening of pipes or cables to bridges

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Warehouses Or Storage Devices (AREA)

Abstract

The invention relates to the field of motor train unit overhauling equipment and discloses a bogie replacing system. The bogie replacing system comprises an underground passage and a transporting device arranged in the underground passage, the transporting device comprises a walking component, a supporting component and a lifting component, the walking component is movably arranged in the underground passage, the supporting component is arranged on the walking component in a height-adjustable mode and used for supporting a bogie to be replaced, and the lifting component is arranged between the walking component and the supporting component and used for adjusting the height of the supporting component. The bogie replacement system provided by the invention can realize the quick replacement of the bogie of the motor train unit in the inspection warehouse, has wide application range and low modification cost, does not influence other inspection operations in the inspection warehouse, improves the maintenance efficiency of the motor train unit, and ensures the normal driving of the motor train unit.

Description

一种转向架更换系统A bogie replacement system

技术领域technical field

本发明涉及动车组检修设备领域,尤其涉及一种转向架更换系统。The invention relates to the field of EMU maintenance equipment, in particular to a bogie replacement system.

背景技术Background technique

当动车组完成运行任务后,需要回到检查库进行日常的维护和保养工作。由于检查库缺乏对动车组转向架进行拆卸维修的专用设备,当检修人员发现转向架发生故障时,需要将动车组整体移送至三级检修库或临修库进行维修处理。When the EMU completes the operation task, it needs to return to the inspection warehouse for daily maintenance and maintenance work. Since the inspection warehouse lacks special equipment for dismantling and repairing the bogie of the EMU, when the maintenance personnel find that the bogie is faulty, the entire EMU needs to be transferred to the third-level maintenance warehouse or temporary repair warehouse for maintenance.

但是,三级检修库和临修库的投资成本过高,不易大规模建设。因此,在一些地方的检查库未配置三级检修库或临修库,导致发生故障的转向架拆修困难。在三级检修库内一般使用地坑式架车机或移动式架车机进行转向架的拆解作业,但这些设备结构复杂,场地占用面积大,投资成本较高,不适宜在检修库内配置。拆卸转向架通常需要将车体举升一定高度,而在检查库内抬升车体会与检查库顶部的高压接触网干涉,因此在检查库内不适宜抬升车体。若将临修库的龙门式支撑装置在检查库内配置,需要安装在轨道桥的侧面,占用了轨道桥两侧的通道,会影响检查库其他的检查作业。However, the investment cost of the three-level maintenance warehouse and the temporary maintenance warehouse is too high, and it is not easy to build on a large scale. Therefore, the inspection warehouses in some places are not equipped with three-level maintenance warehouses or temporary maintenance warehouses, which makes it difficult to dismantle and repair the faulty bogie. In the third-level maintenance warehouse, pit-type cranes or mobile cranes are generally used for the dismantling of the bogie, but these equipments are complex in structure, occupy a large area, and have high investment costs, so they are not suitable for use in the maintenance warehouse. configuration. Removing the bogie usually requires lifting the car body to a certain height, and lifting the car body in the inspection warehouse interferes with the high-voltage catenary on the top of the inspection warehouse, so it is not suitable to lift the car body in the inspection warehouse. If the gantry type support device of the temporary repair warehouse is configured in the inspection warehouse, it needs to be installed on the side of the track bridge, occupying the passages on both sides of the track bridge, which will affect other inspection operations of the inspection warehouse.

发明内容SUMMARY OF THE INVENTION

基于以上问题,本发明的目的在于提供一种转向架更换系统,能够在检查库内对转向架进行更换,而不影响其他检查作业。Based on the above problems, an object of the present invention is to provide a bogie replacement system, which can replace the bogie in an inspection warehouse without affecting other inspection operations.

为达上述目的,本发明采用以下技术方案:For achieving the above object, the present invention adopts the following technical solutions:

一种转向架更换系统,包括地下通道以及设置于所述地下通道内的输运装置,所述输运装置包括:A bogie replacement system, comprising an underground passage and a transportation device arranged in the underground passage, the transportation device comprising:

走行组件,可移动地设置于所述地下通道内;a running component, which is movably arranged in the underground passage;

支撑组件,高度可调节地设置于所述走行组件上,用于支撑待更换的转向架;a support assembly, which is arranged on the running assembly in a height-adjustable manner and used to support the bogie to be replaced;

升降组件,设置于所述走行组件与所述支撑组件之间,用于调节所述支撑组件的高度。The lifting component is arranged between the running component and the supporting component, and is used for adjusting the height of the supporting component.

作为本发明的转向架更换系统的优选方案,所述输运装置还包括旋转组件,所述旋转组件设置于所述升降组件与所述走行组件之间,用于将待更换的所述转向架旋转至预设姿态。As a preferred solution of the bogie replacement system of the present invention, the transport device further includes a rotating assembly, the rotating assembly is disposed between the lifting assembly and the traveling assembly, and is used to replace the bogie to be replaced. Rotate to preset pose.

作为本发明的转向架更换系统的优选方案,所述旋转组件包括转盘,所述走行组件包括底板,所述转盘转动设置于所述底板上,所述升降组件设置于所述转盘上。As a preferred solution of the bogie replacement system of the present invention, the rotating assembly includes a turntable, the traveling assembly includes a base plate, the turntable is rotatably disposed on the base plate, and the lifting assembly is disposed on the turntable.

作为本发明的转向架更换系统的优选方案,所述转盘通过转动轴与所述底板转动连接,所述转动轴通过轴承安装于所述底板上。As a preferred solution of the bogie replacement system of the present invention, the turntable is rotatably connected to the base plate through a rotating shaft, and the rotating shaft is mounted on the base plate through a bearing.

作为本发明的转向架更换系统的优选方案,所述转盘上设置有多个销轴,多个所述销轴沿所述转盘的周向间隔分布,所述底板上设置有可转动的齿盘,所述齿盘能够拨动所述销轴以使所述转盘转动。As a preferred solution of the bogie replacement system of the present invention, a plurality of pin shafts are arranged on the turntable, and the plurality of pin shafts are distributed at intervals along the circumference of the turntable, and a rotatable toothed disc is arranged on the bottom plate. , the gear plate can toggle the pin shaft to make the turntable rotate.

作为本发明的转向架更换系统的优选方案,所述升降组件为剪叉式升降机构,所述剪叉式升降机构的固定端设置于所述转盘上,所述剪叉式升降机构的输出端与所述支撑组件连接。As a preferred solution of the bogie replacement system of the present invention, the lift assembly is a scissor lift mechanism, the fixed end of the scissor lift mechanism is set on the turntable, and the output end of the scissor lift mechanism connected to the support assembly.

作为本发明的转向架更换系统的优选方案,所述走行组件还包括走行轮,所述走行轮设置于所述底板上,所述地下通道设置有走行轨道,所述走行轮能够在所述走行轨道上滑行,以输运待更换的所述转向架。As a preferred solution of the bogie replacement system of the present invention, the running assembly further includes running wheels, the running wheels are arranged on the bottom plate, the underground passage is provided with running tracks, and the running wheels can run on the Slide on rails to transport said bogies to be replaced.

作为本发明的转向架更换系统的优选方案,所述支撑组件包括支撑梁和锁紧装置,所述支撑梁上设置有定位孔,所述锁紧装置设置于轨道桥上,所述锁紧装置包括驱动机构和连接轴,所述驱动机构能够驱动所述连接轴插入所述定位孔内,以将所述支撑梁与所述轨道桥锁紧。As a preferred solution of the bogie replacement system of the present invention, the support assembly includes a support beam and a locking device, the support beam is provided with a positioning hole, the locking device is disposed on the track bridge, and the locking device includes a drive A mechanism and a connecting shaft are provided, wherein the driving mechanism can drive the connecting shaft to be inserted into the positioning hole to lock the support beam and the track bridge.

作为本发明的转向架更换系统的优选方案,所述驱动机构包括套筒、第一杆、第二杆和驱动杆,所述套筒设置于所述轨道桥上,所述连接轴滑动设置于所述套筒中,所述第一杆和所述第二杆呈夹角设置,所述第一杆的一端与所述连接轴转动连接,所述第一杆的另一端与所述第二杆的一端转动连接,所述第二杆的另一端与所述驱动杆转动连接,所述轨道桥上沿高度方向设置有限位槽,所述第一杆和所述第二杆的转动连接端滑动设置于所述限位槽内,所述驱动杆能够拉动所述第二杆,以推动所述第一杆,进而带动所述连接轴插入所述定位孔内。As a preferred solution of the bogie replacement system of the present invention, the driving mechanism includes a sleeve, a first rod, a second rod and a driving rod, the sleeve is arranged on the track bridge, and the connecting shaft is slidably arranged on the In the sleeve, the first rod and the second rod are arranged at an angle, one end of the first rod is rotatably connected with the connecting shaft, and the other end of the first rod is connected with the second rod. One end of the rod is rotatably connected, the other end of the second rod is rotatably connected with the drive rod, the rail bridge is provided with a limiting groove along the height direction, and the rotating connection ends of the first rod and the second rod The driving rod is slidably arranged in the limiting groove, and the driving rod can pull the second rod to push the first rod, thereby driving the connecting shaft to be inserted into the positioning hole.

作为本发明的转向架更换系统的优选方案,所述地下通道包括通道入口,轨道桥设置有避让断口,所述通道入口设置在所述避让断口的下方。As a preferred solution of the bogie replacement system of the present invention, the underground passage includes a passage entrance, the track bridge is provided with an avoidance fracture, and the passage entrance is arranged below the avoidance fracture.

本发明的有益效果为:The beneficial effects of the present invention are:

本发明提供的转向架更换系统,可以用于在检查库内更换动车组的转向架,当动车组驶入检查库的轨道桥时,将待更换的转向架停在轨道桥的避让断口处,通过支撑组件支撑待更换的转向架,操作人员从动车组车体上拆解下待更换的转向架,通过升降组件调节支撑组件的高度,从而将转向架降落至地下通道内,通过走行组件在地下通道内滑行,将待更换的转向架输送至转向架维修库内进行维修(或更换新的转向架),最后,将维修好的转向架(或新的转向架)原路返回并安装于动车组车体上。本发明提供的转向架更换系统,能够在检查库内实现对动车组转向架的快速更换,适用范围广,改造成本低,并且不影响检查库内其他检查作业,提高了动车组的检修效率,保证了动车组的正常行车。The bogie replacement system provided by the invention can be used to replace the bogie of the EMU in the inspection warehouse. When the EMU drives into the track bridge of the inspection warehouse, the bogie to be replaced is stopped at the avoidance fracture of the track bridge. The bogie to be replaced is supported by the support assembly. The operator disassembles the bogie to be replaced from the body of the EMU, and adjusts the height of the support assembly through the lifting assembly, so as to lower the bogie into the underground passage, and pass the running assembly to the underpass. Slide in the underground passage, transport the bogie to be replaced to the bogie maintenance warehouse for maintenance (or replace a new bogie), and finally, return the repaired bogie (or new bogie) to the original way and install it on on the body of the EMU. The bogie replacement system provided by the invention can realize the rapid replacement of the bogie of the EMU in the inspection warehouse, has a wide range of applications, low reconstruction cost, does not affect other inspection operations in the inspection warehouse, and improves the maintenance efficiency of the EMU. To ensure the normal running of the EMU.

附图说明Description of drawings

为了更清楚地说明本发明实施例中的技术方案,下面将对本发明实施例描述中所需要使用的附图作简单的介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据本发明实施例的内容和这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments of the present invention. Obviously, the drawings in the following description are only some embodiments of the present invention. , for those of ordinary skill in the art, other drawings can also be obtained according to the contents of the embodiments of the present invention and these drawings without creative efforts.

图1是本发明具体实施方式提供的转向架更换系统在第一视角下的结构示意图;1 is a schematic structural diagram of a bogie replacement system provided by a specific embodiment of the present invention from a first perspective;

图2是本发明具体实施方式提供的转向架更换系统在第二视角下的结构示意图;2 is a schematic structural diagram of a bogie replacement system provided by a specific embodiment of the present invention from a second perspective;

图3是图2中A处的局部放大图;Fig. 3 is the partial enlarged view of A place in Fig. 2;

图4是本发明具体实施方式提供的转向架更换系统中升降组件降落至最低点时的结构示意图;4 is a schematic structural diagram of the lifting assembly in the bogie replacement system provided by the specific embodiment of the present invention when it falls to the lowest point;

图5是本发明具体实施方式提供的转向架更换系统在第三视角下结构示意图;5 is a schematic structural diagram of a bogie replacement system provided by a specific embodiment of the present invention from a third perspective;

图6是图2中B处的局部放大图。FIG. 6 is a partial enlarged view of B in FIG. 2 .

图中:In the picture:

1-地下通道;2-输运装置;1-underground passage; 2-transportation device;

11-通道入口;12-通道出口;13-走行轨道;11-channel entrance; 12-channel exit; 13-travel track;

21-支撑组件;22-升降组件;23-旋转组件;24-走行组件;21-support component; 22-lifting component; 23-rotating component; 24-travel component;

211-锁紧装置;212-支撑梁;2121-定位孔;211-locking device; 212-support beam; 2121-positioning hole;

2111-连接轴;2112-驱动机构;2111 - connecting shaft; 2112 - driving mechanism;

21121-套筒;21122-第一杆;21123-第二杆;21124-驱动杆;21121-sleeve; 21122-first rod; 21123-second rod; 21124-drive rod;

221-剪叉式升降机构;222-液压缸;221- scissor lift mechanism; 222- hydraulic cylinder;

231-转盘;2311-销轴;2312-转动轴;231-turntable; 2311-pin shaft; 2312-rotating shaft;

241-底板;2411-轴承;242-走行轮;243-齿盘;244-第一减速机;245-第二241-base plate; 2411-bearing; 242-travel wheel; 243-tooth plate; 244-first reducer; 245-second

减速机;reducer;

100-动车组;200-液压支撑柱;300-转向架;400-轨道桥;401-避让断口;100- EMU; 200- Hydraulic support column; 300- Bogie; 400- Track bridge; 401- Avoidance fracture;

402-限位槽;500-转向架维修库轨道。402-Limiting slot; 500-Bogie maintenance garage track.

具体实施方式Detailed ways

为使本发明解决的技术问题、采用的技术方案和达到的技术效果更加清楚,下面将结合附图对本发明实施例的技术方案作进一步的详细描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the technical problems solved by the present invention, the technical solutions adopted and the technical effects achieved more clearly, the technical solutions of the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings. Obviously, the described embodiments are only the present invention. Some examples, but not all examples. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative efforts shall fall within the protection scope of the present invention.

在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、仅用于描述目的,而不能理解为指示或暗示相对重要性。其中,术语“第一位置”和“第二位置”为两个不同的位置。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed to indicate or imply relative importance. Therein, the terms "first position" and "second position" are two different positions.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication of two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.

如图1和图2所示,本实施例提供一种转向架更换系统,可以用于在检查库内更换动车组100的转向架300。该转向架更换系统包括地下通道1以及设置于地下通道1内的输运装置2。其中,输运装置2包括走行组件24、支撑组件21和升降组件22。走行组件24可移动地设置于地下通道1内,支撑组件21高度可调节地设置于走行组件24上,用于支撑待更换的转向架300,升降组件22设置于走行组件24与支撑组件21之间,用于调节支撑组件21的高度。As shown in FIG. 1 and FIG. 2 , this embodiment provides a bogie replacement system, which can be used to replace the bogie 300 of the EMU 100 in an inspection warehouse. The bogie replacement system includes an underground passage 1 and a transport device 2 arranged in the underground passage 1 . Wherein, the transport device 2 includes a traveling assembly 24 , a supporting assembly 21 and a lifting assembly 22 . The traveling assembly 24 is movably disposed in the underground passage 1 , the supporting assembly 21 is arranged on the traveling assembly 24 in a height-adjustable manner, and is used to support the bogie 300 to be replaced, and the lifting assembly 22 is disposed between the traveling assembly 24 and the supporting assembly 21 . space for adjusting the height of the support assembly 21 .

为避免影响检查库内其他检修作业,可选地,在轨道桥400上设置有避让断口401,支撑组件21包括支撑梁212,支撑梁212可以举升至与避让断口401齐平的位置,填补避让断口401,进而可以牵引动车组100至轨道桥400的避让断口401处,将待更换的转向架300停在轨道桥400的避让断口401位置。在避让断口401的下方地面挖设有通道入口11,通道入口11与地下通道1连通。地下通道1还包括通道出口12,通道出口12与转向架维修库轨道500相连,将待更换的转向架300通过地下通道1输送到转向架维修库进行维修或更换新的转向架。In order to avoid affecting other maintenance operations in the inspection warehouse, optionally, an avoidance fracture 401 is provided on the track bridge 400, and the support assembly 21 includes a support beam 212. The support beam 212 can be lifted to a position flush with the avoidance fracture 401 to fill the By avoiding the break 401 , the EMU 100 can be pulled to the break 401 of the track bridge 400 , and the bogie 300 to be replaced can be stopped at the break 401 of the track bridge 400 . A tunnel entrance 11 is dug on the ground below the escape fracture 401 , and the tunnel entrance 11 communicates with the underground tunnel 1 . The underground passage 1 also includes a passage outlet 12, which is connected to the track 500 of the bogie maintenance depot, and transports the bogie 300 to be replaced to the bogie maintenance depot through the underground passage 1 for maintenance or replacement of a new bogie.

当动车组100驶入检查库后,经工作人员检查发现某个转向架300发生故障时,则牵引该动车组100至轨道桥400的避让断口401处,将待更换的转向架300停在轨道桥400的避让断口401位置,通过支撑梁212支撑待更换的转向架300,操作人员从动车组100车体上拆解下待更换的转向架300,然后通过两个液压支撑柱200支撑车体到架车位置,从而使转向架300不承受车体重量,通过升降组件22调节支撑梁212的高度,将转向架300降落至地下通道1内。再通过走行组件24在地下通道1内滑行,将待更换的转向架300输送至转向架维修库内进行维修(或更换新的转向架),最后,将维修好的转向架300(或新的转向架)原路返回并安装于动车组100车体上。本实施例提供的转向架更换系统,能够在检查库内实现对动车组100转向架300的快速更换,适用范围广,改造成本低,并且不影响检查库内其他检查作业,提高了动车组100的检修效率,保证了动车组100的正常行车。After the EMU 100 drives into the inspection warehouse, if a certain bogie 300 is found to be faulty after inspection by the staff, the EMU 100 is towed to the avoidance fracture 401 of the track bridge 400, and the to-be-replaced bogie 300 is parked on the track At the position of the avoidance fracture 401 of the bridge 400, the bogie 300 to be replaced is supported by the support beam 212. The operator disassembles the bogie 300 to be replaced from the body of the EMU 100, and then supports the body through the two hydraulic support columns 200. The truck 300 is lowered to the underground passage 1 by adjusting the height of the support beam 212 through the lifting assembly 22 , so that the truck 300 does not bear the weight of the vehicle body. Then slide in the underground passage 1 through the running assembly 24, and transport the bogie 300 to be replaced to the bogie maintenance warehouse for maintenance (or replace a new bogie), and finally, the repaired bogie 300 (or new The bogie) is returned to the original road and installed on the body of the EMU 100. The bogie replacement system provided in this embodiment can quickly replace the bogie 300 of the EMU 100 in the inspection warehouse, has a wide range of applications, low cost of transformation, does not affect other inspection operations in the inspection warehouse, and improves the efficiency of the EMU 100 The high maintenance efficiency ensures the normal operation of the EMU 100.

本实施例中,为方便动车组100通过轨道桥400的避让断口401,支撑梁212可以与避让断口401两侧的轨道桥400锁紧固定,可选地,支撑组件21还包括锁紧装置211,支撑梁212上设置有定位孔2121,锁紧装置211设置于轨道桥400上,锁紧装置211包括驱动机构2112和连接轴2111,驱动机构2112能够驱动连接轴2111插入定位孔2121内,以将支撑梁212与轨道桥400锁紧。避让断口401两侧的轨道桥400上各设置一个锁紧装置211,相应地,支撑梁212的两侧均设置有定位孔2121,通过两个锁紧装置211将支撑梁212同时与其两侧的轨道桥400锁紧固定,提高支撑梁212的承载能力。In this embodiment, in order to facilitate the EMU 100 to pass through the avoidance fracture 401 of the track bridge 400, the support beam 212 can be locked and fixed with the track bridge 400 on both sides of the avoidance fracture 401. Optionally, the support assembly 21 further includes a locking device 211 , the support beam 212 is provided with a positioning hole 2121, the locking device 211 is arranged on the track bridge 400, the locking device 211 includes a driving mechanism 2112 and a connecting shaft 2111, the driving mechanism 2112 can drive the connecting shaft 2111 to be inserted into the positioning hole 2121 to The support beam 212 is locked with the track bridge 400 . A locking device 211 is provided on the track bridge 400 on both sides of the avoidance fracture 401. Correspondingly, both sides of the support beam 212 are provided with positioning holes 2121. The rail bridge 400 is locked and fixed to improve the bearing capacity of the support beam 212 .

为方便连接轴2111伸出,如图3所示,可选地,驱动机构2112包括套筒21121、第一杆21122、第二杆21123和驱动杆21124,套筒21121设置于轨道桥400上,连接轴2111始终沿套筒21121轴线方向滑动,可以保证连接轴2111能够水平地插入支撑梁212的定位孔2121中。第一杆21122和第二杆21123呈夹角设置,第一杆21122的一端与连接轴2111转动连接,第一杆21122的另一端与第二杆21123的一端转动连接,第二杆21123的另一端与驱动杆21124转动连接,轨道桥400上沿高度方向设置有限位槽402,第一杆21122和第二杆21123的转动连接端滑动设置于限位槽402内,驱动杆21124能够拉动第二杆21123,以推动第一杆21122,进而带动连接轴2111插入定位孔2121内,这种设置方式既能保证连接轴2111沿水平方向移动,又可以起到缓冲作用,不易造成驱动杆21124的损坏,延长锁紧装置211的使用寿命。In order to facilitate the extension of the connecting shaft 2111, as shown in FIG. 3, optionally, the driving mechanism 2112 includes a sleeve 21121, a first rod 21122, a second rod 21123 and a driving rod 21124, and the sleeve 21121 is provided on the track bridge 400, The connecting shaft 2111 always slides along the axial direction of the sleeve 21121 , which can ensure that the connecting shaft 2111 can be inserted into the positioning hole 2121 of the support beam 212 horizontally. The first rod 21122 and the second rod 21123 are arranged at an included angle, one end of the first rod 21122 is rotatably connected with the connecting shaft 2111, the other end of the first rod 21122 is rotatably connected with one end of the second rod 21123, and the other end of the second rod 21123 is rotatably connected. One end is rotatably connected with the drive rod 21124, a limit slot 402 is provided on the rail bridge 400 along the height direction, the rotational connection ends of the first rod 21122 and the second rod 21123 are slidably arranged in the limit slot 402, and the drive rod 21124 can pull the second rod 21124. The rod 21123 is used to push the first rod 21122, thereby driving the connecting shaft 2111 to be inserted into the positioning hole 2121. This setting method can not only ensure that the connecting shaft 2111 moves in the horizontal direction, but also play a buffering role, which is not easy to cause damage to the driving rod 21124. , prolonging the service life of the locking device 211 .

在本实施例中,为了方便调整支撑梁212的高度,可选地,升降组件22选用现有技术中的剪叉式升降机构221,剪叉式升降机构221的固定端设置于转盘231上,剪叉式升降机构221的输出端与支撑梁212连接。当连接轴2111从支撑梁212的定位孔2121中抽出时,支撑梁212与轨道桥400之间的连接解锁,支撑梁212和转向架300在剪叉式升降机构221的驱动下降落至图4位置。In this embodiment, in order to easily adjust the height of the support beam 212, optionally, the lifting assembly 22 selects a scissor lift mechanism 221 in the prior art, and the fixed end of the scissor lift mechanism 221 is set on the turntable 231, The output end of the scissor lift mechanism 221 is connected to the support beam 212 . When the connecting shaft 2111 is pulled out from the positioning hole 2121 of the support beam 212, the connection between the support beam 212 and the track bridge 400 is unlocked, and the support beam 212 and the bogie 300 are driven by the scissor lift mechanism 221 to drop to FIG. 4 . Location.

剪叉式升降机构221的动力源可以采用液压驱动系统,液压驱动系统包括液压站、液压缸222、控制阀和管路。液压站通过管路及控制阀与液压缸222连接,控制阀用于调节液压缸222的压力大小。剪叉式升降机构221的动力源不限于本实施例中的液压驱动系统,只要能够驱动升降组件22以实现支撑梁212的高度调节即可,例如剪叉式升降机构221的动力源也可以是电动驱动或气动驱动。The power source of the scissor lift mechanism 221 can be a hydraulic drive system, and the hydraulic drive system includes a hydraulic station, a hydraulic cylinder 222, a control valve and a pipeline. The hydraulic station is connected with the hydraulic cylinder 222 through pipelines and a control valve, and the control valve is used to adjust the pressure of the hydraulic cylinder 222 . The power source of the scissor lift mechanism 221 is not limited to the hydraulic drive system in this embodiment, as long as the lift assembly 22 can be driven to realize the height adjustment of the support beam 212. For example, the power source of the scissor lift mechanism 221 can also be Electric drive or pneumatic drive.

可选地,输运装置2还包括旋转组件23,旋转组件23设置于升降组件22与走行组件24之间,用于将待更换的转向架300旋转至预设姿态。在本实施例中,如图5所示,轨道桥400与转向架维修库轨道500为垂直关系,并且检查库中可以有多条检查作业线。为使得待更换的转向架300在到达通道出口12位置时能刚好与转向架维修库轨道500匹配,可选地,当升降组件22降落至最低位置时,将待更换的转向架300旋转90度角,但不限于本实施例中旋转90度角,在其他实施例中可根据实际情况旋转预设的角度。Optionally, the transporting device 2 further includes a rotating assembly 23, which is disposed between the lifting assembly 22 and the traveling assembly 24, and is used for rotating the bogie 300 to be replaced to a preset posture. In this embodiment, as shown in FIG. 5 , the track bridge 400 is in a vertical relationship with the track 500 of the bogie maintenance storehouse, and there may be multiple inspection operation lines in the inspection storehouse. In order to make the bogie 300 to be replaced just match the track 500 of the bogie maintenance garage when it reaches the position of the passage exit 12, optionally, when the lift assembly 22 is lowered to the lowest position, the bogie 300 to be replaced is rotated 90 degrees angle, but is not limited to a 90-degree angle in this embodiment, and can be rotated by a preset angle in other embodiments according to actual conditions.

可选地,如图6所示,旋转组件23包括转盘231,走行组件24包括底板241,转盘231转动设置于底板241上,升降组件22设置于转盘231上。转盘231在底板241上转动时,带动升降组件22、支撑梁212和转向架300共同转动,以将转向架300旋转至预设姿态。为了使转盘231相对于底板241更容易转动,可选地,转动轴2312一端固定连接在转盘231上,转动轴2312另一端通过轴承2411与底板241转动连接,底板241上设置有凸台,凸台上开设有凹槽,轴承2411安装于凹槽中,在本实施例中,轴承2411可以为调心滚子轴承,通过调心滚子轴承减小转动轴2312与底板241之间的转动摩擦力,更易于实现转盘231的旋转。轴承2411的选择不限于调心滚子轴承,只要能达到易于旋转的目的即可。进一步地,由于转向架300的纵向(行驶方向)长度比横向(垂直于行驶方向)宽度长,因此,将降落到通道入口11下方的转向架300旋转90度角后,能够使转向架300更容易通过地下通道1,同时可以减小地下通道1挖掘的横截面积,降低了地下通道1的建设成本。Optionally, as shown in FIG. 6 , the rotating assembly 23 includes a turntable 231 , the traveling assembly 24 includes a base plate 241 , the turntable 231 is rotatably disposed on the base plate 241 , and the lifting assembly 22 is disposed on the turntable 231 . When the turntable 231 rotates on the bottom plate 241 , it drives the lifting assembly 22 , the support beam 212 and the bogie 300 to rotate together, so as to rotate the bogie 300 to a preset posture. In order to make the turntable 231 easier to rotate relative to the base plate 241, optionally, one end of the rotating shaft 2312 is fixedly connected to the turntable 231, and the other end of the rotating shaft 2312 is rotatably connected to the base plate 241 through the bearing 2411. There is a groove on the table, and the bearing 2411 is installed in the groove. In this embodiment, the bearing 2411 can be a spherical roller bearing, and the rotating friction between the rotating shaft 2312 and the bottom plate 241 is reduced by the spherical roller bearing. force, it is easier to realize the rotation of the turntable 231 . The selection of the bearing 2411 is not limited to the spherical roller bearing, as long as the purpose of easy rotation can be achieved. Further, since the length of the bogie 300 in the longitudinal direction (traveling direction) is longer than the width in the lateral direction (perpendicular to the direction of travel), the bogie 300 can be made more compact after the bogie 300 dropped below the tunnel entrance 11 is rotated by 90 degrees. It is easy to pass through the underground passage 1, and at the same time, the cross-sectional area of the underground passage 1 can be reduced, and the construction cost of the underground passage 1 can be reduced.

为了实现将转盘231转动90度角,可选地,转盘231上设置有多个销轴2311,即在转盘231的底部沿转盘231周向等间隔设置多个销轴2311,在底板241上设置有第一减速机244和齿盘243,通过第一减速机244带动齿盘243,进而齿盘243拨动销轴2311使转盘231旋转90度角。其中,当升降组件22降落至最底点时,转盘231开始转动。In order to rotate the turntable 231 at an angle of 90 degrees, optionally, a plurality of pins 2311 are provided on the turntable 231 , that is, a plurality of pins 2311 are arranged at the bottom of the turntable 231 at equal intervals along the circumference of the turntable 231 , and are arranged on the bottom plate 241 There are a first reducer 244 and a toothed plate 243, the toothed plate 243 is driven by the first reducer 244, and then the toothed plate 243 toggles the pin shaft 2311 to rotate the turntable 231 at an angle of 90 degrees. Wherein, when the lift assembly 22 descends to the bottom point, the turntable 231 starts to rotate.

在本实施例中,为方便输运待更换的转向架300,可选地,走行组件24还包括走行轮242,走行轮242设置于底板241上,地下通道1设置有走行轨道13,走行轮242通过设置于底板241上的第二减速机245驱动能够在走行轨道13上滑行,以输运待更换的转向架300。当转盘231及转向架300旋转90度角后,走行轮242开始在走行轨道13上滑行,将待更换的转向架300输运到通道出口12。为保证走行轮242能在指定位置停止移动,可选地,在底板241上安装磁性感应开关,在地下通道1的通道入口11和通道出口12位置设置有定位铁片,当磁感应开关到达定位铁片的位置时能够产生感应信号,走行轮242即停止移动。当转向架300到达通道出口12时,再次通过剪叉式升降机构221将转向架300抬升到转向架维修库轨道500上,转向架300沿着转向架维修库轨道500移送至转向架维修库,操作人员对转向架300进行维修或更换新的转向架,然后将维修好的转向架或新的转向架原路返回安装到动车组100车体上。In this embodiment, in order to facilitate the transportation of the bogie 300 to be replaced, optionally, the running assembly 24 further includes running wheels 242 . The running wheels 242 are arranged on the bottom plate 241 , and the underground passage 1 is provided with running rails 13 . The running wheels 242 is driven by the second reducer 245 arranged on the bottom plate 241 and can slide on the running track 13 to transport the bogie 300 to be replaced. When the turntable 231 and the bogie 300 rotate at an angle of 90 degrees, the running wheels 242 begin to slide on the running track 13 to transport the bogie 300 to be replaced to the passage exit 12 . In order to ensure that the traveling wheel 242 can stop moving at the designated position, optionally, a magnetic induction switch is installed on the bottom plate 241, and positioning iron pieces are arranged at the channel entrance 11 and the channel outlet 12 of the underground passage 1. When the magnetic induction switch reaches the positioning iron When the position of the sheet is detected, an induction signal can be generated, and the traveling wheel 242 stops moving. When the bogie 300 reaches the channel exit 12, the bogie 300 is lifted to the bogie maintenance warehouse track 500 by the scissor lift mechanism 221 again, and the bogie 300 is transferred to the bogie maintenance warehouse along the bogie maintenance warehouse track 500. The operator repairs the bogie 300 or replaces the bogie with a new one, and then returns the repaired bogie or the new bogie to the body of the EMU 100 in the same way.

本实施例提供的转向架更换系统,大致工作过程如下:当动车组100驶入检查库后,输运装置2位于地下通道1的通道入口11下方,此时升降组件22将支撑梁212升起,支撑梁212填补轨道桥400的避让断口401,并与两侧的轨道桥400平齐,同时,锁紧装置211将支撑梁212与两侧的轨道桥400锁紧固定,以使动车组100能够通过轨道桥400的避让断口401处的支撑梁212;当操作人员检查发现动车组100的某个转向架300故障时,则牵引该动车组100,将待更换的转向架300停在轨道桥400的避让断口401处,通过支撑梁212支撑待更换的转向架300,操作人员从动车组100车体上拆解下待更换的转向架300,然后通过两个液压支撑柱200支撑车体,从而使转向架300不承受车体重量,此时再将支撑梁与轨道桥之间的连接解锁,通过升降组件22调节支撑梁212的高度,将支撑梁212上的转向架300降落至地下通道1内;通过齿盘243拨动转盘231上的销轴2311,使转盘231旋转90度角,带动支撑梁212上的转向架300旋转90度角,以顺利通过地下通道1;再通过走行轮242在地下通道1内的走行轨道13上滑行,将待更换的转向架300输送至通道出口12下方,通过升降组件22将支撑梁212抬升至与转向架维修库轨道500平齐,操作人员将转向架300移动至转向架维修库内进行维修(或更换新的转向架),最后,将维修好的转向架(或新的转向架)原路返回并安装于动车组100车体上。The general working process of the bogie replacement system provided in this embodiment is as follows: after the EMU 100 enters the inspection warehouse, the transport device 2 is located below the passage entrance 11 of the underground passage 1, and the lift assembly 22 lifts the support beam 212 at this time. , the support beam 212 fills the avoidance fracture 401 of the track bridge 400 and is flush with the track bridge 400 on both sides. Can pass the support beam 212 at the avoidance fracture 401 of the rail bridge 400; when the operator checks and finds that a certain bogie 300 of the EMU 100 is faulty, the EMU 100 is towed and the bogie 300 to be replaced is parked on the rail bridge At the avoidance fracture 401 of 400, the bogie 300 to be replaced is supported by the support beam 212. The operator disassembles the bogie 300 to be replaced from the body of the EMU 100, and then supports the body through two hydraulic support columns 200. Therefore, the bogie 300 does not bear the weight of the vehicle body. At this time, the connection between the support beam and the rail bridge is unlocked, the height of the support beam 212 is adjusted by the lifting assembly 22, and the bogie 300 on the support beam 212 is lowered to the underground passage. Inside 1; toggle the pin 2311 on the turntable 231 through the toothed disc 243, so that the turntable 231 rotates 90 degrees, and drives the bogie 300 on the support beam 212 to rotate 90 degrees to smoothly pass through the underground passage 1; 242 slides on the running track 13 in the underground passage 1, transports the to-be-replaced bogie 300 below the passage exit 12, and lifts the support beam 212 to be flush with the bogie maintenance store rail 500 through the lifting assembly 22, and the operator will The bogie 300 is moved to the bogie maintenance warehouse for maintenance (or a new bogie is replaced), and finally, the repaired bogie (or a new bogie) is returned to the original path and installed on the body of the EMU 100 .

本实施例提供的转向架更换系统,能够在检查库内实现对动车组100转向架300的快速更换,适用范围广,改造成本低,并且不影响检查库内其他检查作业,提高了动车组100的检修效率,保证了动车组100的正常行车。The bogie replacement system provided in this embodiment can quickly replace the bogie 300 of the EMU 100 in the inspection warehouse, has a wide range of applications, low cost of transformation, does not affect other inspection operations in the inspection warehouse, and improves the efficiency of the EMU 100 The high maintenance efficiency ensures the normal operation of the EMU 100.

注意,上述仅为本发明的较佳实施例及所运用技术原理。本领域技术人员会理解,本发明不限于这里的特定实施例,对本领域技术人员来说能够进行各种明显的变化、重新调整和替代而不会脱离本发明的保护范围。因此,虽然通过以上实施例对本发明进行了较为详细的说明,但是本发明不仅仅限于以上实施例,在不脱离本发明构思的情况下,还可以包括更多其他等效实施例,而本发明的范围由所附的权利要求范围决定。Note that the above are only preferred embodiments of the present invention and applied technical principles. Those skilled in the art will understand that the present invention is not limited to the specific embodiments herein, and various obvious changes, readjustments and substitutions can be made by those skilled in the art without departing from the protection scope of the present invention. Therefore, although the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments, and can also include more other equivalent embodiments without departing from the concept of the present invention. The scope is determined by the scope of the appended claims.

Claims (10)

1. A bogie change system, comprising an underground tunnel (1) and a conveyor (2) arranged in the underground tunnel (1), the conveyor (2) comprising:
a running assembly (24) movably arranged in the underground passage (1);
a support assembly (21) height-adjustably arranged on the running assembly (24) for supporting a bogie (300) to be replaced;
the lifting assembly (22) is arranged between the walking assembly (24) and the supporting assembly (21) and is used for adjusting the height of the supporting assembly (21).
2. The bogie change system according to claim 1, wherein the conveyor (2) further comprises a rotating assembly (23), the rotating assembly (23) being arranged between the lifting assembly (22) and the running assembly (24) for rotating the bogie (300) to be changed to a preset attitude.
3. The truck changing system according to claim 2, wherein the rotating assembly (23) comprises a turntable (231), the running assembly (24) comprises a base plate (241), the turntable (231) is rotatably disposed on the base plate (241), and the lifting assembly (22) is disposed on the turntable (231).
4. The truck changing system according to claim 3, wherein the turntable (231) is rotatably connected to the base plate (241) by a rotating shaft (2312), the rotating shaft (2312) being mounted on the base plate (241) by a bearing (2411).
5. The truck changing system according to claim 3, wherein a plurality of pins (2311) are disposed on the turntable (231), the plurality of pins (2311) are spaced apart along a circumferential direction of the turntable (231), and a rotatable toothed disc (243) is disposed on the base plate (241), and the toothed disc (243) can shift the pins (2311) to rotate the turntable (231).
6. Truck changing system according to claim 3, wherein the lifting assembly (22) is a scissor lift (221), the fixed end of the scissor lift (221) being arranged on the turntable (231), the output end of the scissor lift (221) being connected to the support assembly (21).
7. The bogie change system according to claim 3, wherein the running assembly (24) further comprises running wheels (242), the running wheels (242) being provided on the floor (241), the underground tunnel (1) being provided with running rails (13), the running wheels (242) being slidable on the running rails (13) for transporting the bogie (300) to be changed.
8. The bogie exchange system according to claim 1, wherein the support assembly (21) comprises a support beam (212) and a locking device (211), the support beam (212) is provided with a positioning hole (2121), the locking device (211) is arranged on a track bridge (400), the locking device (211) comprises a driving mechanism (2112) and a connecting shaft (2111), and the driving mechanism (2112) can drive the connecting shaft (2111) to be inserted into the positioning hole (2121) so as to lock the support beam (212) and the track bridge (400).
9. The system for changing the bogie according to claim 8, wherein the driving mechanism (2112) comprises a sleeve (21121), a first rod (21122), a second rod (21123) and a driving rod (21124), the sleeve (21121) is arranged on the track bridge (400), the connecting shaft (2111) is slidably arranged in the sleeve (21121), the first rod (21122) and the second rod (21123) are arranged at an included angle, one end of the first rod (21122) is rotatably connected with the connecting shaft (2111), the other end of the first rod (21122) is rotatably connected with one end of the second rod (21123), the other end of the second rod (21123) is rotatably connected with the driving rod (21124), a limit groove (402) is arranged on the track bridge (400) along the height direction, and the rotatably connected ends of the first rod (21122) and the second rod (21123) are slidably arranged in the limit groove (402), the driving rod (21124) can pull the second rod (21123) to push the first rod (21122), so as to drive the connecting shaft (2111) to be inserted into the positioning hole (2121).
10. Truck changing system according to any of the claims 1-9, wherein the underground passage (1) comprises a passage entrance (11), the track bridge (400) is provided with an avoidance break (401), and the passage entrance (11) is arranged below the avoidance break (401).
CN202010725879.1A 2020-07-24 2020-07-24 A bogie replacement system Pending CN111794099A (en)

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CN113277444A (en) * 2021-04-16 2021-08-20 中铁第一勘察设计院集团有限公司 Bogie lifting and falling device
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CN116022691A (en) * 2023-01-16 2023-04-28 北京铁道工程机电技术研究所股份有限公司 Maintenance equipment

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