CN111793782A - A pathological slice knife spraying device - Google Patents
A pathological slice knife spraying device Download PDFInfo
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- CN111793782A CN111793782A CN202010608007.7A CN202010608007A CN111793782A CN 111793782 A CN111793782 A CN 111793782A CN 202010608007 A CN202010608007 A CN 202010608007A CN 111793782 A CN111793782 A CN 111793782A
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- 238000005507 spraying Methods 0.000 title claims abstract description 21
- 230000001575 pathological effect Effects 0.000 title claims abstract description 14
- 230000008021 deposition Effects 0.000 claims abstract description 31
- 239000007921 spray Substances 0.000 claims abstract description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 30
- 239000000758 substrate Substances 0.000 claims description 16
- 239000000498 cooling water Substances 0.000 claims description 8
- 229910000679 solder Inorganic materials 0.000 claims description 4
- 230000005389 magnetism Effects 0.000 claims 1
- 239000011248 coating agent Substances 0.000 abstract description 15
- 238000000576 coating method Methods 0.000 abstract description 15
- 238000005336 cracking Methods 0.000 abstract description 5
- 238000005520 cutting process Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000003870 refractory metal Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/134—Plasma spraying
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/137—Spraying in vacuum or in an inert atmosphere
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05H—PLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
- H05H1/00—Generating plasma; Handling plasma
- H05H1/24—Generating plasma
- H05H1/26—Plasma torches
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Abstract
Description
技术领域technical field
本发明涉及刀具加工领域,具体是一种病理切片刀喷涂装置。The invention relates to the field of tool processing, in particular to a pathological slice knife spraying device.
背景技术Background technique
病理切片刀是一种非常锋利的刀或刀片,主要被用于切片机上,它被嵌于石蜡或其它固定物中的组织样品上作往复运动,以获取组织细薄片。切片刀在生产过程中需要对其表面进行喷涂一薄层耐磨性好的难熔金属或非金属,从而减少了刀片与组织间的摩擦,使刀片性能大大提升。A pathological knife is a very sharp knife or blade, mainly used on microtome, which is embedded in paraffin or other fixation tissue samples for reciprocating motion to obtain thin slices of tissue. In the production process, the surface of the slicing knife needs to be sprayed with a thin layer of refractory metal or non-metal with good wear resistance, which reduces the friction between the blade and the tissue and greatly improves the performance of the blade.
现有的病理切片刀喷涂装置在喷涂时,只能对固定位置进行处理,无法保证足够大的喷涂面基,同一切片刀上得到的涂层厚度不均,导致切片刀质量参差不齐;同时,喷涂过程中的温度很难稳定,大大降低了生产效率;在喷涂结束时,由于电源关闭,切片刀表面的涂层急速冷却, 此时涂层很容易从切片刀表面开裂甚至脱落,导致整个喷涂功亏一篑,大大的浪费了人力物力。The existing pathological slicer spraying device can only process a fixed position when spraying, and cannot guarantee a large enough spray surface base, and the thickness of the coating obtained on the same slicer is uneven, resulting in uneven quality of the slicer; , the temperature during the spraying process is difficult to stabilize, which greatly reduces the production efficiency; at the end of the spraying, due to the power off, the coating on the surface of the slicing knife is rapidly cooled, and the coating is easy to crack or even fall off from the surface of the slicing knife, causing the entire The spraying failed, which was a huge waste of manpower and material resources.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种病理切片刀喷涂装置,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a pathological slice knife spraying device to solve the above-mentioned problems in the background art.
为实现上述目的,本发明提供如下技术方案:一种病理切片刀喷涂装置,包括沉积炉、底座、直流电源、真空泵和温控组件,所述沉积炉顶部设有水平的滚珠丝杠,滚珠丝杠外套有滚珠螺母,滚珠螺母底部固定连接有等离子炬,所述等离子炬由棒状的阴极杆和圆筒状的阳极筒组成,所述阴极杆位于阳极筒中轴线上,所述阳极筒底部设有弧形的出气孔,出气孔连接有喷嘴,所述直流电源的正极和负极分别与阴极杆和阳极筒连接,所述底座位于沉积炉底部,底座顶部设有水平的基板,基板上放置有切片刀,切片刀与基板之间填充有焊锡,切片刀两侧超出基板表面悬空,切片刀上下两端分别设有上夹具和下夹具,所述上夹具和下夹具外侧依次连接有电动伸缩杆和滑座,滑座连接有导轨。In order to achieve the above purpose, the present invention provides the following technical solutions: a pathological slice knife spraying device, comprising a deposition furnace, a base, a DC power supply, a vacuum pump and a temperature control assembly, the top of the deposition furnace is provided with a horizontal ball screw, the ball screw A ball nut is provided on the outer casing of the rod, and a plasma torch is fixedly connected to the bottom of the ball nut. The plasma torch is composed of a rod-shaped cathode rod and a cylindrical anode cylinder, the cathode rod is located on the central axis of the anode cylinder, and the bottom of the anode cylinder is provided with Arc-shaped air outlet, the air outlet is connected with a nozzle, the positive and negative electrodes of the DC power supply are respectively connected with the cathode rod and the anode cylinder, the base is located at the bottom of the deposition furnace, the top of the base is provided with a horizontal substrate, and slices are placed on the substrate The knife is filled with solder between the slicing knife and the substrate, and the two sides of the slicing knife are suspended beyond the surface of the substrate. The upper and lower ends of the slicing knife are respectively provided with an upper clamp and a lower clamp. The sliding seat is connected with a guide rail.
作为本发明进一步的方案:所述温控组件由高压水泵、输送水管和温控箱组成,所述温控箱内分别设有加热器和冷却水,温控箱输出端与高压水泵连接。As a further solution of the present invention: the temperature control assembly is composed of a high pressure water pump, a water delivery pipe and a temperature control box, the temperature control box is respectively provided with a heater and cooling water, and the output end of the temperature control box is connected to the high pressure water pump.
作为本发明进一步的方案:所述底座和沉积炉均为内部中空结构,所述输送水管设于底座和沉积炉内且形成回路,输送水管上均匀分布有数个出水孔。As a further solution of the present invention, the base and the deposition furnace are both hollow structures, the conveying water pipe is arranged in the base and the deposition furnace and forms a loop, and several water outlet holes are evenly distributed on the conveying water pipe.
作为本发明进一步的方案:所述基板和底座之间均匀分布有数个喷雾口,喷雾口与输送水管连接。As a further solution of the present invention, several spray ports are evenly distributed between the base plate and the base, and the spray ports are connected with the conveying water pipe.
作为本发明进一步的方案:所述上夹具和下夹具内壁均覆盖有防滑凸起,上夹具与下夹具对应位置设有磁性相反的磁片。As a further solution of the present invention, the inner walls of the upper clamp and the lower clamp are covered with anti-slip protrusions, and the corresponding positions of the upper clamp and the lower clamp are provided with magnetic sheets with opposite magnetic properties.
作为本发明进一步的方案:所述阳极筒顶部设有进气口,进气口与沉积炉顶部的上料口连接,所述沉积炉底部设有出气口,出气口与真空泵连接。As a further solution of the present invention, an air inlet is provided on the top of the anode cylinder, the air inlet is connected with the feeding port on the top of the deposition furnace, and an air outlet is provided at the bottom of the deposition furnace, and the air outlet is connected with a vacuum pump.
与现有技术相比,本发明的有益效果是:本发明装置利用等离子炬将直流电弧等离子体喷射到切片刀表面,能够在切片刀表面形成多涂层结构,提高了切片刀的力学性能和切削性能,而且能对切片刀进行全范围的喷涂,涂层均匀,结构简单成本低;除此之外,通过温控组件对沉积炉内温度进行控制,对防止涂层开裂具有重要作用。Compared with the prior art, the beneficial effects of the present invention are: the device of the present invention utilizes a plasma torch to spray the DC arc plasma onto the surface of the slicing knife, so that a multi-coating structure can be formed on the surface of the slicing knife, and the mechanical properties and the mechanical properties of the slicing knife are improved. The cutting performance is excellent, and the slicing knife can be sprayed in a full range, the coating is uniform, the structure is simple and the cost is low; in addition, the temperature in the deposition furnace is controlled by the temperature control component, which plays an important role in preventing the coating from cracking.
附图说明Description of drawings
图1为本发明的结构示意图。FIG. 1 is a schematic structural diagram of the present invention.
图2为本发明中等离子炬的结构示意图。FIG. 2 is a schematic structural diagram of the plasma torch of the present invention.
图3为本发明中上夹具与下夹具的结构示意图。FIG. 3 is a schematic structural diagram of an upper clamp and a lower clamp in the present invention.
图中:1-沉积炉,2-底座,3-直流电源,4-真空泵,5-温控组件,501-高压水泵,502-输送水管,503-温控箱,504-冷却水,505-加热器,6-滚珠丝杠,7-等离子炬,701-阴极杆,702-阳极筒,8-滚珠螺母,9-上料口,10-喷嘴,11-基板,12-喷雾口,13-进气口,14-导轨,15-滑座,16-电动伸缩杆,17-防滑凸起,18-上夹具,19-焊锡,20-切片刀,21-下夹具。In the picture: 1-Deposition furnace, 2-Base, 3-DC power supply, 4-Vacuum pump, 5-Temperature control components, 501-High pressure water pump, 502-Conveying water pipe, 503-Temperature control box, 504-Cooling water, 505- Heater, 6-ball screw, 7-plasma torch, 701-cathode rod, 702-anode barrel, 8-ball nut, 9-feeding port, 10-nozzle, 11-substrate, 12-spray port, 13- Air inlet, 14-rail, 15-slide, 16-electric telescopic rod, 17-anti-slip bump, 18-upper clamp, 19-solder, 20-slicing knife, 21-lower clamp.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1~3,本发明实施例中,一种病理切片刀喷涂装置,包括沉积炉1、底座2、直流电源3、真空泵4和温控组件5,所述沉积炉1顶部设有水平的滚珠丝杠6,滚珠丝杠6外套有滚珠螺母8,滚珠螺母8底部固定连接有等离子炬7,所述等离子炬7由棒状的阴极杆701和圆筒状的阳极筒702组成,所述阴极杆701位于阳极筒702中轴线上,所述阳极筒702底部设有弧形的出气孔,出气孔连接有喷嘴10,所述直流电源3的正极和负极分别与阴极杆701和阳极筒702连接,所述底座2位于沉积炉1底部,底座2顶部设有水平的基板11,基板11上放置有切片刀20,切片刀20与基板11之间填充有焊锡19,切片刀20两侧超出基板11表面悬空,切片刀20上下两端分别设有上夹具18和下夹具21,所述上夹具18和下夹具21外侧依次连接有电动伸缩杆16和滑座15,滑座15连接有导轨14。Referring to FIGS. 1 to 3 , in an embodiment of the present invention, a spraying device for a pathological slice knife includes a deposition furnace 1, a
所述温控组件5由高压水泵501、输送水管502和温控箱503组成,所述温控箱503内分别设有加热器505和冷却水504,温控箱503输出端与高压水泵501连接。The temperature control assembly 5 is composed of a high
所述底座2和沉积炉1均为内部中空结构,所述输送水管502设于底座2和沉积炉1内且形成回路,输送水管502上均匀分布有数个出水孔。Both the
所述基板11和底座2之间均匀分布有数个喷雾口12,喷雾口12与输送水管502连接,There are
所述上夹具18和下夹具21内壁均覆盖有防滑凸起17,上夹具18与下夹具21对应位置设有磁性相反的磁片。The inner walls of the
所述阳极筒702顶部设有进气口13,进气口13与沉积炉1顶部的上料口9连接,所述沉积炉1底部设有出气口,出气口与真空泵4连接。The
本发明装置利用等离子炬7将直流电弧等离子体喷射到切片刀20表面,能够在切片刀20表面形成多涂层结构,提高了切片刀20的力学性能和切削性能,而且能对切片刀20进行全范围的喷涂,涂层均匀,结构简单成本低;除此之外,通过温控组件5对沉积炉1内温度进行控制,对防止涂层开裂具有重要作用。The device of the present invention utilizes the plasma torch 7 to spray the DC arc plasma onto the surface of the
本发明装置在工作时,首先将切片刀20放在基板11上,并通过上夹具18和下夹具21的作用将切片刀20夹紧,等离子炬7内的阴极杆701和阳极筒702在直流电源3的作用下,内部发生直流放电,并将阳极筒702内气体电离产生高温的等离子体,等离子体在阳极筒702内迅速膨胀,以很高的速度从喷嘴10内向下喷出,喷出的高温等离子体与切片刀20表面碰撞,受到急速冷却,从而发生化学反应,在切片刀20表面形成涂层,对切片刀20进行保护;由于等离子炬7的大小一定,为了使整个切片刀20上能够均匀的喷涂,因此在等离子炬7顶部设有滚珠丝杠6,通过滚珠丝杠6的转动带动滚珠螺母8和等离子炬7左右运动,从而保证了切片刀20能够被全面喷涂,且涂层厚度均匀。当位于沉积炉1内的切片刀20喷涂完成后,夹持在切片刀20上的上夹具18和下夹具21在导轨14和滑座15的带动下运动,从而能将切片刀20完整送出。When the device of the present invention is working, first place the
由于等离子炬7在喷涂过程中会产生高温气体,而切片刀20则需要降温冷却,因此设有温控组件5来控制沉积炉1内温度,通过高压水泵501将温控箱503内的冷却水504输送到输送水管502内,由于输送水管502分布在沉积炉1和底座2内,当有高压冷却水504通过时,位于输送水管502上的出水孔将喷出液化的水雾,对沉积炉1和底座2进行降温,同时位于基板11下的喷雾口12进一步将冷却水504喷向基板11,对基板11上方的切片刀20进行降温,进而达到更好地喷涂效果。同时,为了避免直流电源3突然关闭时切片刀20急剧冷却导致的涂层开裂,温控箱503内的加热器505还可以将冷却水504进行加热,再通过高压泵和输送水管502送到沉积炉1内各处,保证了切片刀20保持一定的温度,从而避免了涂层的开裂,节省了人力物力。Since the plasma torch 7 will generate high-temperature gas during the spraying process, and the slicing
上夹具18和下夹具21设有多个,主要用于对切片刀20夹持和运输,当切片刀20需要被固定时,电动伸缩杆16伸长到切片刀20位置处,从而使上夹具18和下夹具21分别位于切片刀20上下两端,上夹具18和下夹具21在磁片的作用下相互吸引,从而将切片刀20夹紧;防滑凸起17则保证了切片刀20不会发生相对移动。There are multiple
阳极筒702顶部的进气口13主要用于输入电离原料;出气口则通过真空泵4进行抽真空,保证沉积炉1内高压环境,从而有利于喷涂的进行。The
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the appended claims. All changes within the meaning and range of the equivalents of , are included in the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
Claims (6)
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CN202010608007.7A CN111793782A (en) | 2020-06-30 | 2020-06-30 | A pathological slice knife spraying device |
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Citations (5)
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US6054029A (en) * | 1996-02-23 | 2000-04-25 | Singulus Technologies Gmbh | Device for gripping, holdings and/or transporting substrates |
JP2000260329A (en) * | 1999-03-05 | 2000-09-22 | Matsushita Electric Ind Co Ltd | Plasma display panel and its manufacture |
JP2006100078A (en) * | 2004-09-29 | 2006-04-13 | Tama Tlo Kk | Plasma torch |
CN102251207A (en) * | 2011-07-04 | 2011-11-23 | 哈尔滨工业大学 | Spray gun and workpiece carrying system for plasma spraying |
CN212560409U (en) * | 2020-06-30 | 2021-02-19 | 南京安尔工业科技有限公司 | Pathology slicing knife spraying device |
-
2020
- 2020-06-30 CN CN202010608007.7A patent/CN111793782A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6054029A (en) * | 1996-02-23 | 2000-04-25 | Singulus Technologies Gmbh | Device for gripping, holdings and/or transporting substrates |
JP2000260329A (en) * | 1999-03-05 | 2000-09-22 | Matsushita Electric Ind Co Ltd | Plasma display panel and its manufacture |
JP2006100078A (en) * | 2004-09-29 | 2006-04-13 | Tama Tlo Kk | Plasma torch |
CN102251207A (en) * | 2011-07-04 | 2011-11-23 | 哈尔滨工业大学 | Spray gun and workpiece carrying system for plasma spraying |
CN212560409U (en) * | 2020-06-30 | 2021-02-19 | 南京安尔工业科技有限公司 | Pathology slicing knife spraying device |
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