CN111791450A

CN111791450A - Intelligent extrusion molding machine for cable pipe

Info

Publication number: CN111791450A
Application number: CN202010827649.6A
Authority: CN
Inventors: 凌浩杰
Original assignee: Xiuquan Wire & Cable Co ltd
Current assignee: Xiuquan Wire & Cable Co ltd
Priority date: 2020-08-17
Filing date: 2020-08-17
Publication date: 2020-10-20

Abstract

The invention discloses an intelligent cable pipe extrusion molding machine, which relates to the technical field of intelligent equipment for molding and comprises a crushing bin, wherein the bottom end of the crushing bin is connected with a flow guide pipe, a first heating layer is arranged inside the flow guide pipe, the bottom end of the flow guide pipe is connected with an extrusion bin, one end of the extrusion bin is provided with a motor, the output end of the motor is connected with a screw rod, one end inside the extrusion bin is provided with an extrusion head, and the outer side of the extrusion bin is connected with a transportation bin. According to the cable sleeve shaping device, the shaping bin, the transport wheel, the first shaping wheel, the second shaping wheel, the shaping groove and the fixing block are arranged, so that the cable sleeve has certain deformation capability when being extruded and is not cooled, the extruded cable sleeve is placed between the first shaping wheel and the second shaping wheel, and the shaping groove in the cable sleeve is shaped for the cable, so that the cable is uniform integrally, the situation that the local diameters of the cable are different is reduced to a certain extent, the specification of the cable is higher, and the extrusion effect is better.

Description

Intelligent extrusion molding machine for cable pipe

Technical Field

The invention relates to the technical field of intelligent equipment for forming, in particular to an intelligent extrusion forming machine for a cable pipe.

Background

The power cable pipe is named as a cable pipe, a cable protection pipe, a cement cable pipe, a power calandria, a power cable protection pipe and the like, has the outstanding characteristics of high strength and small friction resistance which is 40 percent higher than that of a common pipe, the bending load of a pipe body is not less than 12000N, the external pressure load is not less than 15000N, and the power cable pipe can be used for paving roads of various levels, the friction resistance between the inner wall and the cable is small, the power cable pipe has the outstanding advantage, the friction coefficient of the power cable pipe is 0.35 and is obviously lower than that of other cable pipes such as glass fiber reinforced plastic and PVC (polyvinyl chloride), the number of work wells is reduced when the power cable pipe is connected with cables, the engineering cost is reduced, and.

The patent number CN108995171A discloses an extruder with a crushing function for processing wires and cables, which belongs to the technical field of cable processing and comprises a shell, a crushing mechanism, a stirring mechanism and a cooling mechanism, wherein an extrusion box body is arranged in the shell, an extrusion head is arranged below the shell, a stirring chamber is arranged at the top end of the shell, a melting chamber is arranged above the stirring chamber, the crushing mechanism is arranged above the melting chamber, the stirring mechanisms are arranged on two sides of the stirring chamber, and the extrusion head is provided with the cooling mechanism; a crushing mechanism is arranged on the extruder for processing the electric wires and the electric cables.

The user can smash the raw materials that drops into the extruder for the electric wire and cable processing through rubbing crusher structure in this patent, thereby make the extruder for the electric wire and cable processing better to melting effect of raw materials, but do not solve in this patent and how make the extrusion cable more even, how to carry out the plasticity with the cable again in the later stage of extruding, and do not mention in this patent and how make the total area of occupation of cable extrusion device reduce, because the cable is extruded length longer so reach the equipment of using one set of straight line to place, make device area big, also do not mention in this patent and how to carry out the reutilization with the cooling water, make it neither can make the cable at once shaping under the uniform temperature, can reach certain cooling effect simultaneously, make it can not break easily.

Disclosure of Invention

The invention aims to: in order to solve how not to make the extrusion cable more even in this patent, how to carry out the plasticity with the cable again in the later stage of extruding, and do not mention how to make cable extrusion device total area reduce in this patent, because the longer equipment that reaches to use a set of straight line to place of cable extrusion length, make device area big, do not also mention how to carry out reutilization with the cooling water in this patent, make it neither can make the cable at once shaping under certain temperature, can reach certain cooling effect simultaneously, make its problem that can not break easily, provide a cable duct intelligence extrusion molding machine.

In order to achieve the purpose, the invention provides the following technical scheme: an intelligent extrusion molding machine for cable pipes comprises a crushing bin, wherein the bottom end of the crushing bin is connected with a flow guide pipe, a first heating layer is arranged inside the flow guide pipe, the bottom end of the flow guide pipe is connected with an extrusion bin, a motor is installed at one end of the extrusion bin, the output end of the motor is connected with a screw rod, an extrusion head is arranged at one end inside the extrusion bin, a transportation bin is connected outside the extrusion bin, a transportation belt is arranged inside the transportation bin, a non-sticky layer is arranged outside the transportation belt, an atomizing nozzle is arranged at the top end of the transportation bin, a connecting pipe is connected to the top end of the atomizing nozzle, a temperature sensor is installed inside the connecting pipe, a second heating layer is arranged on one side, located on the temperature sensor, of the inside of the connecting pipe, a water pump is installed at one end of the connecting, the bottom in transportation storehouse is provided with the plastic storehouse, and the outside in plastic storehouse is connected with the transport wheel, the inside in plastic storehouse is provided with first plastic wheel, and one side of first plastic wheel is connected with the second plastic wheel, the inside of first plastic wheel and second plastic wheel all is provided with the shaping groove, one side that the inside in plastic storehouse is located the second plastic wheel is provided with the fixed block, the bottom in plastic storehouse is provided with the cooling bin, and the inside in cooling bin is provided with the leading wheel.

Preferably, the top in crushing storehouse is connected with the feed inlet, and the outside of feed inlet installs driving motor, driving motor's output is connected with the action wheel, and one side of action wheel is connected with from the driving wheel, the action wheel all is connected with the crushing roller with the one end from the driving wheel, the below of action wheel is provided with first drive wheel, and one side of first drive wheel is connected with the secondary drive wheel, one side of first drive wheel and secondary drive wheel all is provided with the crushing roller, and first drive wheel and secondary drive wheel mesh mutually, action wheel and follow driving wheel mesh mutually, and the action wheel meshes with first drive wheel mutually.

Preferably, the quantity of first zone of heating is two sets of, and one of them is a set of first zone of heating is located the inside in extrusion storehouse, the temperature controller is installed to one side in extrusion storehouse, and temperature controller and first zone of heating electric connection.

Preferably, the quantity of atomizer is multiunit, multiunit the atomizer equidistance distributes in the inside of transport bin, and the inside top in transport bin is provided with the cooling tube, and the cooling blower is installed to the one end of cooling tube.

Preferably, the controller is installed to one side that the inside of connecting pipe is located the second zone of heating, and controller and temperature sensor electric connection, controller and second zone of heating electric connection, the outside in transportation storehouse is provided with the temperature controller, and temperature controller and second zone of heating electric connection.

Preferably, the quantity of transport wheel is multiunit, multiunit transport wheel equidistance distributes in the outside of plastic storehouse, driving motor is all installed to one side of transport wheel, first plastic wheel, second plastic wheel and leading wheel.

Preferably, the output pipe penetrates through the cooling bin and extends to the inside of the cooling bin, a wire outlet is formed in one side of the cooling bin and located above the output pipe, and a water absorption block is connected to the outer side of the wire outlet.

Preferably, one side of the cooling bin is provided with a water inlet pipe, and the outer side of the water inlet pipe is connected with a control valve.

Preferably, the quantity of leading wheel is multiunit, multiunit all the equidistance distributes in the inside of cooling bin.

Compared with the prior art, the invention has the beneficial effects that:

1. according to the cable sleeve shaping device, the shaping bin, the transport wheels, the first shaping wheel, the second shaping wheel, the shaping groove and the fixing block are arranged, so that the cable sleeve has certain deformation capability when being extruded and is not cooled, the extruded cable sleeve is placed between the first shaping wheel and the second shaping wheel, and the shaping groove in the cable sleeve is shaped for the cable, so that the cable is integrally uniform, the situation that the local diameters of the cable are different is reduced to a certain extent, the specification of the cable is higher, and the extrusion effect is better;

2. the device is not linearly placed in a field by the aid of the crushing bin, the extrusion bin, the transportation bin, the shaping bin and the cooling bin, the area of the field required by cable production is reduced by longitudinally placing the crushing bin, the extrusion bin, the shaping bin and the cooling bin, the occupied area of the device is reduced, more production devices can be placed in the same production area, and accordingly benefits are doubled;

3. the invention realizes the control of the deformable degree of the extruded cable sleeve by the arranged transport bin, the transport belt, the non-sticky layer, the atomizing spray head, the connecting pipe, the temperature sensor, the second heating layer, the water pump and the output pipe, so that the transport bin is required to be cooled to a certain degree in the transport bin, the water temperature is adjusted for the second time, and the purpose is to ensure that the extruded cable sleeve cannot have a certain deformable degree and cannot be broken randomly.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a cross-sectional view of the present invention;

FIG. 3 is an enlarged view of the structure at A of the present invention;

FIG. 4 is a schematic view of a first shaping wheel according to the present invention;

fig. 5 is a schematic structural view of a second shaping wheel according to the present invention.

In the figure: 1. a crushing bin; 2. a feed inlet; 3. a flow guide pipe; 4. a first heating layer; 5. an extrusion chamber; 6. a motor; 7. a screw rod; 8. an extrusion head; 9. a transport bin; 10. a conveyor belt; 11. a non-stick layer; 12. an atomizing spray head; 13. a connecting pipe; 14. a temperature sensor; 15. a second heating layer; 16. a water pump; 17. an output pipe; 18. a shaping bin; 19. a transport wheel; 20. a first shaping wheel; 21. a second shaping wheel; 22. shaping the groove; 23. a fixed block; 24. a cooling bin; 25. a guide wheel; 26. a water absorption block.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art. The following describes an embodiment of the present invention based on its overall structure.

Referring to fig. 1-5, an intelligent extrusion molding machine for cable pipes comprises a crushing bin 1, a flow guide pipe 3 is connected to the bottom end of the crushing bin 1, a first heating layer 4 is arranged inside the flow guide pipe 3, an extrusion bin 5 is connected to the bottom end of the flow guide pipe 3, a motor 6 is installed at one end of the extrusion bin 5, an output end of the motor 6 is connected to a screw rod 7, an extrusion head 8 is arranged at one end inside the extrusion bin 5, a transport bin 9 is connected to the outer side of the extrusion bin 5, a transport belt 10 is arranged inside the transport bin 9, a non-stick layer 11 is arranged outside the transport belt 10, an atomizing nozzle 12 is arranged at the top end of the transport bin 9, a connecting pipe 13 is connected to the top end of the atomizing nozzle 12, a temperature sensor 14 is installed inside the connecting pipe 13, a second heating layer 15 is arranged at one side of the temperature sensor 14 inside the connecting pipe 13, the output end of the water pump 16 is connected with an output pipe 17, the bottom end of the transportation bin 9 is provided with a shaping bin 18, the outer side of the shaping bin 18 is connected with a transportation wheel 19, a first shaping wheel 20 is arranged inside the shaping bin 18, one side of the first shaping wheel 20 is connected with a second shaping wheel 21, a shaping groove 22 is formed inside the first shaping wheel 20 and the second shaping wheel 21, a fixing block 23 is arranged on one side, located on the second shaping wheel 21, inside the shaping bin 18, a cooling bin 24 is arranged at the bottom end of the shaping bin 18, and a guide wheel 25 is arranged inside the cooling bin 24.

According to the invention, through the shaping bin 18, the transport wheel 19, the first shaping wheel 20, the second shaping wheel 21, the shaping groove 22 and the fixing block 23, when the cable sleeve is extruded and is not cooled, the cable sleeve has certain deformation capacity, the extruded cable sleeve is placed between the first shaping wheel 20 and the second shaping wheel 21, and the shaping groove 22 in the cable sleeve shapes the cable, so that the cable is uniform integrally, the situation that the local diameters of the cable are different is reduced to a certain extent, the cable is higher in specification, and the extrusion effect is better.

Please refer to fig. 2, the top end of the crushing bin 1 is connected to a feeding port 2, a driving motor is installed outside the feeding port 2, an output end of the driving motor is connected to a driving wheel, one side of the driving wheel is connected to a driven wheel, one end of the driving wheel and one end of the driven wheel are both connected to crushing rollers, a first driving wheel is arranged below the driving wheel, one side of the first driving wheel is connected to a second driving wheel, one side of the first driving wheel and one side of the second driving wheel are both provided with crushing rollers, the first driving wheel and the second driving wheel are engaged, the driving wheel and the driven wheel are engaged, and the driving wheel is engaged with the.

According to the invention, four groups of crushing rollers in the crushing bin 1 rotate to crush cable materials, so that the cable materials are crushed into smaller particles, the cable materials are conveniently melted in the later period, and the heating power of the first heating layer 4 can be reduced to a certain extent.

Please refer to fig. 2, the number of the first heating layers 4 is two, wherein one of the first heating layers 4 is located inside the extruding bin 5, and a temperature controller is installed at one side of the extruding bin 5 and electrically connected to the first heating layers 4.

According to the invention, the first heating layer 4 in the flow guide pipe 3 can preheat cable materials, and the first heating layer 4 in the extrusion bin 5 can completely melt the cable materials and become a molten state in the extrusion bin 5, so that the cable materials are convenient to transport.

Please refer to fig. 2, the number of the atomizer 12 is plural, the plural groups of the atomizer 12 are distributed in the transportation bin 9 at equal intervals, and the top end of the transportation bin 9 is provided with a cooling pipe, and one end of the cooling pipe is provided with a cooling fan.

In the invention, the cooling fan can reduce the temperature in the transportation bin 9 to a certain extent, so that water drops sprayed on the cable by the atomizing nozzle 12 can be evaporated more quickly, and the cooling speed is increased.

Please refer to fig. 1, fig. 2 and fig. 3, a controller is installed inside the connection pipe 13 at one side of the second heating layer 15, and the controller is electrically connected with the temperature sensor 14, the controller is electrically connected with the second heating layer 15, a temperature controller is installed outside the transportation cabin 9, and the temperature controller is electrically connected with the second heating layer 15.

In the invention, the transportation bin 9, the transportation belt 10, the non-stick layer 11, the atomizing spray head 12, the connecting pipe 13, the temperature sensor 14, the second heating layer 15, the water pump 16 and the output pipe 17 are arranged to control the deformable degree of the extruded cable sleeve, so that the transportation bin 9 needs to be cooled to a certain degree in the transportation bin, the water temperature is adjusted for the second time, and the purpose is to ensure that the extruded cable sleeve cannot have a certain deformable degree and cannot be broken at will.

Referring to fig. 2, 4 and 5, the number of the transport wheels 19 is multiple, the multiple sets of transport wheels 19 are equidistantly distributed outside the shaping bin 18, and one side of each of the transport wheels 19, the first shaping wheel 20, the second shaping wheel 21 and the guide wheel 25 is provided with a driving motor.

In the invention, the driving motor drives the transportation wheel 19, the first shaping wheel 20 and the second shaping wheel 21 to rotate, the transportation wheel 19, the first shaping wheel 20 and the second shaping wheel 21 are combined into a group, and the rotation directions of the two wheels are opposite, so that the cable is driven to move and transport.

Please refer to fig. 1, the output pipe 17 penetrates the cooling chamber 24 and extends to the inside thereof, one side of the cooling chamber 24 is provided with an outlet above the output pipe 17, and the outside of the outlet is connected with a water absorption block 26.

In the invention, the water absorption block 26 is made of sponge material, and the water absorption block is detachably connected with the cooling bin 24 through a clamping block, so that the water absorption block is convenient to take down for cleaning.

Please refer to fig. 2, a water inlet pipe is disposed at one side of the cooling chamber 24, and a control valve is connected to the outer side of the water inlet pipe.

In the invention, a liquid level display tube is arranged on the outer side of the cooling bin 24, the liquid level display tube is made of transparent PVC materials, scales are connected to the outer side of the liquid level display tube, and a temperature display is arranged on the outer side of the cooling bin 24.

Referring to fig. 2, the guide wheels 25 are provided in a plurality of groups, and the guide wheels 25 are equally spaced inside the cooling chamber 24.

According to the invention, the device is not linearly placed in a field through the crushing bin 1, the extrusion bin 5, the transportation bin 9, the shaping bin 18 and the cooling bin 24, the area of the field required by the production of the cable is reduced through longitudinally placing the crushing bin 1, the extrusion bin 5, the shaping bin 18 and the cooling bin 24, the occupied area of the device is reduced, more production devices can be placed in the same production area, and the benefit is doubled.

The working principle is as follows: when the device is used, an external power supply is required to be connected and provides electric energy for the device, so that the device can normally operate, firstly, cable materials are placed into the crushing bin 1 through the feeding hole 2, the crushing bin 1 is driven to crush by starting the driving of one side of the crushing bin 1, meanwhile, the first heating layer 4 in the guide pipe 3 is started to preheat, after the crushing is completed, the cable materials can enter the extrusion bin 5 through the guide pipe 3, the extrusion bin 5 is heated by the first heating layer 4, so that the solid particles are changed into materials in a molten state, the motor 6 is started, the motor 6 drives the screw rod 7 to rotate, the screw rod 7 can drive the materials in the molten state to be extruded, the materials can form a cable sleeve through the extrusion head 8, but when the formed cable sleeve is easy to break without being cooled, the water pump 16 can be started, so that the water pump 16 pumps water from the inside of the cooling bin 24, the temperature sensor 14 senses the water temperature, when the water temperature is too low, the controller controls the second heating layer 15 to heat the water and spray the water onto the cable through the atomizing spray head 12, the cable cannot be quickly shaped because the cold water is not in direct contact with the cable, the cable is driven by the conveying belt 10 to move and enters the inside of the shaping bin 18 through the conveying wheel 19, the cable is shaped by the first shaping wheel 20 and the second shaping wheel 21 in the shaping bin 18, the cable passes through the shaping grooves 22 in the first shaping wheel 20 and the second shaping wheel 21, the shaping grooves 22 are in a specified shape, only the cable in accordance with the shape can pass through, and the cable is not completely shaped at the moment and has certain plasticity, so the first shaping wheel 20 and the second shaping wheel 21 can shape the cable to make the cable uniform, then the cable can pass through the inside of fixed block 23, and get into the inside of cooling storehouse 24 through transport wheel 19, transport by multiunit leading wheel 25 in the inside of cooling storehouse 24, because the inside of cooling storehouse 24 has been filled with a large amount of cooling water, so the cable can cool off in the inside of cooling storehouse 24, go out through the through-hole in the cooling storehouse 24 outside after the cooling finishes, receive the line bucket and collect, and the water on the cable surface can be absorbed by the piece 26 that absorbs water, owing to smash storehouse 1, extrude storehouse 5, transport bin 9, plastic storehouse 18 and cooling storehouse 24 are vertical setting, so can not occupy very big area of ground, reduce and occupy the place, make the place can exert other utilities, improve economic output.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides a cable duct intelligence extrusion moulding machine, is including smashing the storehouse, its characterized in that: the bottom end of the crushing bin is connected with a flow guide pipe, a first heating layer is arranged inside the flow guide pipe, the bottom end of the flow guide pipe is connected with an extrusion bin, a motor is installed at one end of the extrusion bin, the output end of the motor is connected with a screw rod, an extrusion head is arranged at one end inside the extrusion bin, a transportation bin is connected outside the extrusion bin, a transportation belt is arranged inside the transportation bin, a non-sticky layer is arranged outside the transportation belt, an atomizing nozzle is arranged at the top end of the transportation bin, a connecting pipe is connected to the top end of the atomizing nozzle, a temperature sensor is installed inside the connecting pipe, a second heating layer is arranged on one side, located on the temperature sensor, inside the connecting pipe, a water pump is installed at one end of the connecting pipe, an output pipe is connected to the output end of the water pump, a shaping bin is arranged, the inside in plastic storehouse is provided with first plastic wheel, and one side of first plastic wheel is connected with the second plastic wheel, the inside of first plastic wheel and second plastic wheel all is provided with the shaping groove, one side that the inside in plastic storehouse is located the second plastic wheel is provided with the fixed block, the bottom in plastic storehouse is provided with the cooling storehouse, and the inside in cooling storehouse is provided with the leading wheel.

2. The intelligent extrusion molding machine for cable tubes according to claim 1, wherein: the top of smashing the storehouse is connected with the feed inlet, and the outside of feed inlet installs driving motor, driving motor's output is connected with the action wheel, and one side of action wheel is connected with from the driving wheel, the action wheel all is connected with the crushing roller with the one end from the driving wheel, the below of action wheel is provided with first drive wheel, and one side of first drive wheel is connected with the second drive wheel, one side of first drive wheel and second drive wheel all is provided with the crushing roller, and first drive wheel and second drive wheel mesh mutually, the action wheel meshes with from the driving wheel mutually, and the action wheel meshes with first drive wheel mutually.

3. The intelligent extrusion molding machine for cable tubes according to claim 1, wherein: the quantity of first zone of heating is two sets of, and one of them is a set of first zone of heating is located the inside in extrusion storehouse, the temperature controller is installed to one side in extrusion storehouse, and temperature controller and first zone of heating electric connection.

4. The intelligent extrusion molding machine for cable tubes according to claim 1, wherein: the quantity of atomizer is multiunit, multiunit the atomizer equidistance distributes in the inside in transport bin, and the inside top in transport bin is provided with the cooling tube, and the cooling blower is installed to the one end of cooling tube.

5. The intelligent extrusion molding machine for cable tubes according to claim 1, wherein: the inside of connecting pipe is located one side of second zone of heating and installs the controller, and controller and temperature sensor electric connection, controller and second zone of heating electric connection, the outside in transportation storehouse is provided with the temperature controller, and temperature controller and second zone of heating electric connection.

6. The intelligent extrusion molding machine for cable tubes according to claim 1, wherein: the quantity of transport wheel is the multiunit, and the multiunit transport wheel equidistance distributes in the outside in plastic storehouse, driving motor is all installed to one side of transport wheel, first plastic wheel, second plastic wheel and leading wheel.

7. The intelligent extrusion molding machine for cable tubes according to claim 1, wherein: the output tube runs through the cooling bin and extends to the interior of the cooling bin, a wire outlet is formed in one side of the cooling bin and located above the output tube, and the outer side of the wire outlet is connected with a water absorption block.

8. The intelligent extrusion molding machine for cable tubes according to claim 1, wherein: one side of cooling bin is provided with the inlet tube, and the outside of inlet tube is connected with the control valve.

9. The intelligent extrusion molding machine for cable tubes according to claim 1, wherein: the quantity of leading wheel is the multiunit, the multiunit the inside at the cooling bin is all distributed to the equidistance of leading wheel.