CN111778631A - Die lift device for super large high-speed rope braiding machine - Google Patents
Die lift device for super large high-speed rope braiding machine Download PDFInfo
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- 238000009954 braiding Methods 0.000 title claims abstract description 32
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 32
- 239000000428 dust Substances 0.000 claims abstract description 3
- 230000002265 prevention Effects 0.000 claims abstract description 3
- 230000006698 induction Effects 0.000 claims description 12
- 230000003028 elevating effect Effects 0.000 claims 1
- 238000009940 knitting Methods 0.000 abstract description 12
- 238000009941 weaving Methods 0.000 abstract description 8
- 239000002699 waste material Substances 0.000 abstract description 3
- 238000004804 winding Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 3
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04C—BRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
- D04C3/00—Braiding or lacing machines
- D04C3/48—Auxiliary devices
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Abstract
一种超大型高速绳缆编织机的模口升降装置,属于编织机。模口升降装置的升降齿轮套在减速机输出轴上,用弹性挡圈限位;减速机固定在减速机固定板上,减速机通过平键带动升降齿轮旋转,升降齿轮与齿条啮合,带动齿条升降;齿条装在导向槽内,导向槽限制齿条的左右位置度,导向槽前方装有齿条盖板;导向槽用螺丝锁在减速机固定板上;齿条盖板上方用螺丝锁有齿轮罩,用于安全防护和防尘;齿条下端用内六角圆柱头螺钉固定在过线板方孔内;在过线板前端的圆形孔中有过线模口,用于对编织线定位。优点:编织模口能电动升降,避免了锭子缠绕纱线和纱线打结现象;同时,编织不同粗细绳缆直接更换编织模口,避免了编织绳缆的浪费;编织质量高、效率高。
A die opening lifting device of a super-large high-speed cable braiding machine belongs to a braiding machine. The lifting gear of the die opening lifting device is sleeved on the output shaft of the reducer and limited by an elastic retaining ring; the reducer is fixed on the fixing plate of the reducer, the reducer drives the lifting gear to rotate through the flat key, and the lifting gear meshes with the rack to drive The rack is lifted up and down; the rack is installed in the guide groove, the guide groove limits the left and right position of the rack, and the rack cover is installed in front of the guide groove; the guide groove is locked on the fixing plate of the reducer with screws; The screw lock has a gear cover for safety protection and dust prevention; the lower end of the rack is fixed in the square hole of the wire-passing plate with a hexagon socket head screw; there is a wire-passing die in the circular hole at the front end of the wire-passing plate, which is used for Position the braided wire. Advantages: The weaving die can be raised and lowered electrically, which avoids the phenomenon of spindle winding yarn and yarn knotting; at the same time, the weaving die can be directly replaced by knitting cables of different thicknesses, which avoids the waste of braiding cables; the weaving quality is high and the efficiency is high.
Description
技术领域technical field
本发明涉及一种编织机,尤其涉及一种超大型高速绳缆编织机的模口升降装置。The invention relates to a braiding machine, in particular to a die opening lifting device of a super-large high-speed cable braiding machine.
背景技术Background technique
现有绳缆编织机的模口升降装置不能自动升降,只能手动升降,只能编织35mm以下中小型编织绳缆,对于大型的大于35mm的绳缆无法编织。The die opening lifting device of the existing rope braiding machine cannot be lifted automatically, but only manually.
现在绳缆编织机有一龙门架,在龙门架最上方焊有连接块(23-5);在连接块上一圆形孔,孔内穿入过线板轴(23-6),在连接块侧面有一丝孔,内装螺丝(23-4),用于固定过线板轴,过线板轴下方用螺母固定有穿线板(23-1),穿线板(23-1)前方有一圆形孔用来放置过线模口(23-2),穿线板(23-1)圆孔外侧有螺丝(23-3)来固定过线模口(23-2)。此过线模口(23-2)为整体结构,过线模口(23-2)和穿线板(23-1)均无法打开,更换过线模口(23-2)时需要把正在编织的编织绳剪断,拧开固定过线模口(23-2)螺丝才可更换过线模口(23-2);过线模口(23-2)升降不能自动,需工人爬上编织机手动拧松连接块侧面螺丝,大约调整好过线模口(23-2)的位置再固定上,如果调节位置编织效果不好,还需要重复以上动作,再次调节,直到调节合格为止,非常不便。Now the cable braiding machine has a gantry, and a connecting block (23-5) is welded on the top of the gantry; there is a circular hole on the connecting block, and the wire passing plate shaft (23-6) is inserted into the hole. There is a hole on the side, and screws (23-4) are installed inside to fix the shaft of the wire-passing plate. The threading plate (23-1) is fixed with a nut under the shaft of the wire-passing plate. There is a circular hole in front of the threading plate (23-1). It is used to place the wire-passing die (23-2). There are screws (23-3) on the outside of the round hole of the threading plate (23-1) to fix the wire-passing die (23-2). This thread-passing die (23-2) is an integral structure, and neither the thread-passing die (23-2) nor the threading plate (23-1) can be opened. When replacing the thread-passing die (23-2), it is necessary to Cut off the braided rope, and then unscrew the screw that fixes the wire-passing die (23-2) to replace the wire-passing die (23-2); Manually loosen the screws on the side of the connecting block, and adjust the position of the wire die opening (23-2) before fixing it. If the knitting effect of the adjusted position is not good, you need to repeat the above actions and adjust again until the adjustment is qualified, which is very inconvenient.
现有绳缆编织的模口升降装置存在以下问题:手动调节编织模口的位置高低以及编织夹角,所调节的编织模口的位置以及编织夹角误差大,造成编织出来的绳缆质量差,因为编织机的上面没有护栏,工作人员的工作危险系数高;当需要编织不同粗细的绳缆时,必须把正在编织的绳缆裁断,更换好编织模口后,才能正常编织另一种粗细的绳缆,造成编织绳缆的浪费,因此造成编织速度慢,编织效率低。The existing rope braiding die lift device has the following problems: manually adjusting the position of the braiding die and the braiding angle, the adjusted position of the braiding die and the braiding angle have large errors, resulting in poor quality of the braided cable. , because there is no guardrail on the braiding machine, the work risk factor of the staff is high; when the ropes of different thicknesses need to be braided, the ropes being braided must be cut, and the braiding die can be woven normally after replacing the braiding die. This leads to the waste of braided cables, resulting in slow braiding speed and low braiding efficiency.
发明内容SUMMARY OF THE INVENTION
本发明的目的是要提供一种超大型高速绳缆编织机模口升降装置,解决现有技术绳缆编织机的编织模口需要人工手动调节高度、编织不同粗细的绳缆时必须把绳缆裁断才能更换编织模口的问题。The purpose of the present invention is to provide a super-large high-speed rope braiding machine die opening lifting device, which solves the problem that the braiding die opening of the prior art rope braiding machine needs to be manually adjusted in height, and the rope must be removed when weaving ropes of different thicknesses. The problem that the weaving die can only be replaced by cutting.
本发明的目的是这样实现的:该模口升降装置包括:升降齿轮、减速机输出轴、轴用弹性挡圈、齿条盖板、导向槽、齿条、内六角圆柱头螺钉、过线板、减速机、齿轮罩、减速机固定板和过线模口;The purpose of the present invention is achieved as follows: the die lift device includes: a lifting gear, an output shaft of a reducer, a spring retaining ring for the shaft, a rack cover, a guide groove, a rack, a hexagon socket head screw, a wire passing plate , reducer, gear cover, reducer fixing plate and over-line die;
升降齿轮套在减速机输出轴上,用弹性挡圈限位;减速机固定在减速机固定板上,减速机通过平键带动升降齿轮旋转,升降齿轮与齿条啮合,带动齿条升降;齿条装在导向槽内,导向槽限制齿条的左右位置度,导向槽前方装有齿条盖板;导向槽用螺丝锁在减速机固定板上;齿条盖板上方用螺丝锁有齿轮罩,用于安全防护和防尘;齿条下端用内六角圆柱头螺钉固定在过线板方孔内;The lifting gear is sleeved on the output shaft of the reducer and is limited by an elastic retaining ring; the reducer is fixed on the fixing plate of the reducer, the reducer drives the lifting gear to rotate through the flat key, and the lifting gear meshes with the rack to drive the rack to rise and fall; The strip is installed in the guide groove, the guide groove limits the left and right position of the rack, and the rack cover is installed in front of the guide groove; the guide groove is locked on the fixing plate of the reducer with screws; the top of the rack cover is locked with screws with a gear cover , used for safety protection and dust prevention; the lower end of the rack is fixed in the square hole of the wire-passing plate with a hexagon socket head screw;
在过线板前端的圆形孔中有过线模口,用于对编织线定位。There is a wire pass die in the circular hole at the front end of the wire pass plate, which is used for positioning the braided wire.
所述的过线板前端为圆形孔,圆形孔由二个半圆形构成,其中一个半圆形为活动过线板开口,活动过线板开口的一端通过铰链与固定半圆铰接,活动过线板开口的另一端有锁紧槽,锁紧旋钮的一端通过销轴铰接在固定半圆开口上,另一端卡在活动过线板开口的锁紧槽中,拧松锁紧旋钮即可打开过线板的活动半圆开口。The front end of the wire-passing plate is a circular hole, and the circular hole is composed of two semicircles, one of which is the opening of the movable wire-passing plate. There is a locking groove on the other end of the opening of the wire-passing plate. One end of the locking knob is hinged to the fixed semicircular opening through a pin shaft, and the other end is stuck in the locking groove of the opening of the movable wire-passing plate. Loosen the locking knob to open it. The movable semicircle opening of the wire board.
所述的过线模口由两个半圆构成。The wire-passing die is composed of two semicircles.
在过线板后方两个长条孔内装有2根定位杆,两个定位杆穿在旋转轴上,两定位杆以旋转轴为旋转中心,在过线板长条孔内活动,定位杆最下方装有感应圈,感应圈上套有小挡圈,小挡圈上方螺丝与过线板上方螺丝用拉簧连接,在过线板后方装有开关座,微动开关用螺丝锁在开关座上。Two positioning rods are installed in the two elongated holes at the rear of the wire-passing plate. The two positioning rods are worn on the rotating shaft. The two positioning rods take the rotating shaft as the rotation center and move in the elongated holes of the wire-passing plate. The positioning rod is the most There is an induction coil at the bottom, a small retaining ring is set on the induction coil, the screw above the small retaining ring is connected with the screw above the wiring board by a tension spring, a switch seat is installed behind the wiring board, and the micro switch is locked in the switch seat with a screw superior.
有益效果,由于采用了上述方案,开始编织时,将过线模口升降到编织点开始编织,感应圈被编织线带起,与微动开关分开;当牵引机出现意外情况不收线时,编织点下落,感应圈被拉簧拉起,与微动开接触,编织机停机,避免发生锭子缠绕纱线和纱线打结现象。The beneficial effect is that because the above scheme is adopted, when starting to knit, lift the wire-passing die to the knitting point to start knitting, and the induction loop is brought up by the knitting wire and separated from the micro switch; When the knitting point falls, the induction loop is pulled up by the tension spring and contacts with the micro switch, and the knitting machine stops to avoid the phenomenon that the spindle is wound around the yarn and the yarn is knotted.
过线模口由手动调节变为现在电机带动升降,只需按一下按扭便可改变过线模口位置;编织不同粗细的绳缆时也不用剪断绳缆,只需要把过线板上的锁紧旋扭拧松便可打开过线板,将一组两个半圆的过线模口拿出,换上一组需要的两个半圆过线模口,再把过线板合上,拧紧锁紧旋扭,即更换成功;同时下方感应装置也有效的防止了机器的事故发生。The wire-passing die mouth is changed from manual adjustment to the current motor-driven lift, and the position of the wire-passing die mouth can be changed by pressing a button; when weaving ropes of different thicknesses, there is no need to cut the rope. Unscrew the locking knob to open the wire-passing plate, take out a set of two semi-circular wire-passing dies, replace with a set of required two semi-circular wire-passing dies, then close the wire-passing plate and tighten Tighten the knob, that is, the replacement is successful; at the same time, the lower induction device also effectively prevents the accident of the machine.
解决了现有技术绳缆编织机的编织模口需要人工手动调节高度、编织不同粗细的绳缆时必须把绳缆裁断才能更换编织模口的问题;达到了本发明的目的。The invention solves the problem that the braiding die opening of the prior art rope braiding machine needs to be manually adjusted in height, and the rope must be cut to replace the braiding die when weaving ropes of different thicknesses; the object of the present invention is achieved.
优点:绳缆编织机的编织模口能电动升降,避免了锭子缠绕纱线和纱线打结现象,有效防止出现事故发生;同时,编织不同粗细绳缆不需要把绳缆裁断就能直接更换编织模口,避免了编织绳缆的浪费;提高了编织夹角的定位精度,编织质量高、效率高。Advantages: The weaving die mouth of the rope braiding machine can be raised and lowered electrically, which avoids the phenomenon of the spindle winding yarn and the yarn knotting, and effectively prevents accidents. At the same time, the ropes of different thicknesses can be directly replaced without cutting the ropes. The braiding die mouth avoids the waste of braided cables; improves the positioning accuracy of the braiding angle, and has high braiding quality and efficiency.
附图说明Description of drawings
图1是本发明的模口升降装置后侧视三维结构图。FIG. 1 is a three-dimensional structural diagram of the rear side view of the die opening lifting device of the present invention.
图2是本发明的模口升降装置前侧视三维结构图。FIG. 2 is a front side three-dimensional structural diagram of the die opening lifting device of the present invention.
图3是本发明的模口升降装置打开状态下三维结构图。3 is a three-dimensional structural diagram of the die opening lifting device of the present invention in an open state.
图中,1、升降齿轮;2、减速机输出轴;3、轴用弹性挡圈;4、齿条盖板;5、导向槽;6、齿条;7、锁紧旋钮;8、内六角圆柱头螺钉;9、旋转轴;10、开关座;11、微动开关;12、小挡圈;13、拉簧;14、定位杆;15、过线板;16、减速机;17、齿轮罩;18、减速机固定板;19、过线模口;20、销轴;21、感应圈;22、铰链。In the figure, 1. Lifting gear; 2. Output shaft of reducer; 3. Retaining ring for shaft; 4. Rack cover; 5. Guide groove; 6. Rack; 7. Locking knob; 8. Hexagon socket Cylindrical head screw; 9. Rotating shaft; 10. Switch seat; 11. Micro switch; 12. Small retaining ring; 13. Tension spring; 14. Positioning rod; 15. Cable plate; 16. Reducer; 17. Gear hood; 18, reducer fixing plate; 19, wire die opening; 20, pin shaft; 21, induction coil; 22, hinge.
具体实施方式Detailed ways
下面结合附图对本发明的技术方案作进一步说明:Below in conjunction with accompanying drawing, technical scheme of the present invention is further described:
实施例1:该模口升降装置包括:升降齿轮1、减速机输出轴2、轴用弹性挡圈3、齿条盖板4、导向槽5、齿条6、内六角圆柱头螺钉8、过线板15、减速机16、齿轮罩17、减速机固定板18和过线模口19;升降齿轮1套在减速机输出轴2上,用弹性挡圈3限位;减速机16固定在减速机固定板18上,减速机16通过平键带动升降齿轮1旋转,升降齿轮1与齿条6啮合,带动齿条6升降;齿条6装在导向槽5内,导向槽5限制齿条6的左右位置度,导向槽5前方装有齿条盖板4;导向槽5用螺丝锁在减速机固定板18上;齿条盖板4上方用螺丝锁有齿轮罩17,用于安全防护和防尘;齿条6下端用内六角圆柱头螺钉8固定在过线板15方孔内;Example 1: The die opening lifting device includes: lifting gear 1, reducer output shaft 2, shaft elastic retaining ring 3, rack cover 4, guide groove 5, rack 6, hexagon socket head screw 8, The
在过线板15前端的圆形孔中有过线模口19,用于对编织线定位。There is a wire-passing
所述的过线板15前端为圆形孔,圆形孔由二个半圆形构成,其中一个半圆形为活动过线板开口,活动过线板开口的一端通过铰链22与固定半圆铰接,活动过线板开口的另一端有锁紧槽,锁紧旋钮7的一端通过销轴20铰接在固定半圆开口上,另一端卡在活动过线板开口的锁紧槽中,拧松锁紧旋钮7即可打开过线板15的活动半圆开口。The front end of the wire-passing
所述的过线模口19由两个半圆构成。The wire-passing
过线板15和过线模口19都可以打开的作用是,在不截断编织绳的情况下,可以随便更换过线模口19大小。The function that both the wire-passing
在过线板15后方两个长条孔内装有2根定位杆14,两个定位杆14穿在旋转轴9上,两定位杆14以旋转轴9为旋转中心,在过线板15长条孔内活动,定位杆14最下方装有感应圈21,感应圈21上套有小挡圈12,小挡圈12上方螺丝与过线板15上方螺丝用拉簧13连接,在过线板15后方装有开关座10,微动开关11用螺丝锁在开关座10上。Two positioning rods 14 are installed in the two elongated holes at the rear of the wire-passing
开始编织时,将过线模口4-8-19升降到编织点开始编织,感应圈4-8-21被编织线带起,与微动开关4-8-11分开;当牵引机出现意外情况不收线时,编织点下落,感应圈4-8-21被拉簧4-8-13拉起,与微动开关4-8-11接触,编织机停机,避免发生锭子缠绕纱线和纱线打结现象,防止出现事故发生。When starting to knit, lift the wire-passing die 4-8-19 to the knitting point to start knitting, the induction coil 4-8-21 is picked up by the knitting wire and separated from the micro switch 4-8-11; when the tractor has an accident When the thread does not take up, the knitting point falls, the induction coil 4-8-21 is pulled up by the tension spring 4-8-13, and contacts with the micro switch 4-8-11, and the knitting machine stops to avoid the occurrence of spindle winding and yarn entanglement. Yarn knotting phenomenon to prevent accidents.
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CN213476274U (en) * | 2020-06-17 | 2021-06-18 | 徐州恒辉编织机械有限公司 | Die opening lifting device of ultra-large high-speed rope cable braiding machine |
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