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CN111774644A - A pipe cutter for wire pipe cutting - Google Patents

A pipe cutter for wire pipe cutting Download PDF

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Publication number
CN111774644A
CN111774644A CN202010581772.4A CN202010581772A CN111774644A CN 111774644 A CN111774644 A CN 111774644A CN 202010581772 A CN202010581772 A CN 202010581772A CN 111774644 A CN111774644 A CN 111774644A
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China
Prior art keywords
sleeve
pipe
support
cutting
fixing
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Pending
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CN202010581772.4A
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Chinese (zh)
Inventor
孔思
慕雷
张志军
王林明
刘强
梁怀刚
路赞赞
李健
蔡建桢
侯宇
邵永明
李升�
雷鸣
李小刚
冯业鹏
赵洋洋
张盼
樊建伟
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China Railway 16th Bureau Group Co Ltd
City Construction Development Co Ltd of China Railway 16th Bureau Group Co Ltd
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City Construction Development Co Ltd of China Railway 16th Bureau Group Co Ltd
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Application filed by City Construction Development Co Ltd of China Railway 16th Bureau Group Co Ltd filed Critical City Construction Development Co Ltd of China Railway 16th Bureau Group Co Ltd
Priority to CN202010581772.4A priority Critical patent/CN111774644A/en
Publication of CN111774644A publication Critical patent/CN111774644A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D29/00Hand-held metal-shearing or metal-cutting devices
    • B23D29/02Hand-operated metal-shearing devices

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Turning (AREA)

Abstract

本发明公开了一种用于线管切割的剪管器,包括内部具有空腔的安装壳、转动安装在安装壳上的安装套管、转动安装在安装壳上的施力件、位于安装壳内将安装套管和施力件传动连接的传动件、以及安装在安装套管上的切割件,所述切割件包括固接在安装套管远离传动件一端的套环,所述套环上均匀间隔布置有弹性夹片,所述弹性夹片面向套环轴线的一侧固接有切割齿,所述弹性夹片的外侧设置有将所有弹性夹片整体收紧的固定件。本发明的用于线管切割的剪管器能够对线管进行环切,提高剪管效率,解决了传统工具施工成本高、浪费人工的问题。

Figure 202010581772

The invention discloses a pipe cutter for wire pipe cutting, comprising a mounting shell with a cavity inside, a mounting sleeve rotatably mounted on the mounting shell, a force-applying member rotatably mounted on the mounting shell, A transmission member for drivingly connecting the installation sleeve and the force-applying member, and a cutting member installed on the installation sleeve, the cutting member includes a collar fixed on one end of the installation sleeve away from the transmission member, on the collar Elastic clips are evenly spaced, the side of the elastic clip facing the axis of the collar is fixed with cutting teeth, and the outer side of the elastic clip is provided with a fixing piece for tightening all the elastic clips as a whole. The pipe cutter for wire pipe cutting of the present invention can perform circular cutting on the wire pipe, improve the pipe cutting efficiency, and solve the problems of high construction cost and waste of labor with traditional tools.

Figure 202010581772

Description

一种用于线管切割的剪管器A pipe cutter for wire pipe cutting

技术领域technical field

本发明涉及管道切割技术领域,特别涉及一种用于线管切割的剪管器。The invention relates to the technical field of pipe cutting, in particular to a pipe cutter for cutting wire pipes.

背景技术Background technique

在对电气设备用管道进行铺设排放时,由于生产出来的同一规格的管道的直径及长度均为一致大小,而在对管道进行铺设时,由于室内空间大小的限制,从而需要对管道进行切割,将管道切割成所需长度,然后再进行拼接固定住,使得管道能够合理的铺设在所需铺设的位置。When laying and discharging pipes for electrical equipment, since the diameter and length of the produced pipes of the same specification are the same size, when laying pipes, due to the limitation of indoor space, the pipes need to be cut. Cut the pipe to the required length, and then splicing and fixing, so that the pipe can be laid reasonably in the required laying position.

目前,施工现场进行管路敷设时,由于场地空间和场地电力条件的局限,钢制导管采用钢锯手工锯管,此种施工工艺费时、费力,影响施工进度。因此,需寻求一种经济可行的剪管工具完成快速剪管工序。At present, when laying pipelines at the construction site, due to the limitation of site space and site power conditions, the steel conduit is manually sawed with a hacksaw. This construction process is time-consuming and labor-intensive, which affects the construction progress. Therefore, it is necessary to seek an economical and feasible pipe cutting tool to complete the rapid pipe cutting process.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种用于线管切割的剪管器,它能够对线管进行环切,提高剪管效率,解决了传统工具施工成本高、浪费人工的问题。The purpose of the present invention is to provide a pipe cutter for wire pipe cutting, which can circularly cut the wire pipe, improve the pipe cutting efficiency, and solve the problems of high construction cost and waste of labor with traditional tools.

本发明的上述目的是通过以下技术方案得以实现的:Above-mentioned purpose of the present invention is achieved through the following technical solutions:

一种用于线管切割的剪管器,包括内部具有空腔的安装壳、转动安装在安装壳上的安装套管、转动安装在安装壳上的施力件、位于安装壳内将安装套管和施力件传动连接的传动件、以及安装在安装套管上的切割件,所述切割件包括固接在安装套管远离传动件一端的套环,所述套环上均匀间隔布置有弹性夹片,所述弹性夹片面向套环轴线的一侧固接有切割齿,所述弹性夹片的外侧设置有将所有弹性夹片整体收紧的固定件。A pipe cutter for wire pipe cutting, comprising a mounting shell with a cavity inside, a mounting sleeve rotatably mounted on the mounting shell, a force-applying member rotated and mounted on the mounting shell, a mounting sleeve located in the mounting shell A transmission member for driving connection between the pipe and the force-applying member, and a cutting member installed on the installation sleeve, the cutting member includes a collar fixed on the end of the installation sleeve away from the transmission member, and the collars are evenly spaced and arranged with An elastic clip, the side of the elastic clip facing the axis of the collar is fixed with cutting teeth, and the outer side of the elastic clip is provided with a fixing piece that tightens all the elastic clips as a whole.

通过采用上述技术方案,电气线管切割时,将线管穿设在切割件和安装套管中,然后对线管进行固定,利用固定件收紧弹性夹片,使弹性夹片的切割齿抵紧在线管的外壁上,由固定件提供稳定的夹紧力,然后人工转动施力件,带动安装套管和切割件同步转动,切割齿对线管进行环切,切割效率更快;而且切割齿切割到一定深度后,可二次收紧切割件,保证切割效果的同时,避免切割齿作用在线管上的压力过大,对切割齿起到保护的作用。By adopting the above technical solution, when the electric wire tube is cut, the wire tube is passed through the cutting piece and the installation sleeve, and then the wire tube is fixed, and the elastic clip is tightened by the fixing piece, so that the cutting teeth of the elastic clip abut against each other. Tightly on the outer wall of the wire tube, the fixed part provides a stable clamping force, and then the force-applying member is manually rotated to drive the installation sleeve and the cutting member to rotate synchronously, and the cutting teeth will cut the wire tube circularly, and the cutting efficiency is faster; After the teeth are cut to a certain depth, the cutting parts can be tightened twice to ensure the cutting effect, and at the same time, avoid the excessive pressure of the cutting teeth on the wire tube, and protect the cutting teeth.

本发明进一步设置为:所述传动件包括相互啮合的第一锥齿轮和第二锥齿轮,所述第一锥齿轮与安装套管同轴固接,所述第二锥齿轮与施力件同轴固接。The present invention further provides that: the transmission member includes a first bevel gear and a second bevel gear that mesh with each other, the first bevel gear is coaxially fixed to the installation sleeve, and the second bevel gear is the same as the force application member. The shaft is fixed.

通过采用上述技术方案,转动施力摇把时,带动第二锥齿轮转动,经过齿轮齿牙啮合传动,驱使第一锥齿轮和安装套管同步转动,实现施力摇把对安装套管的转动控制。By adopting the above technical solution, when the force applying crank is rotated, the second bevel gear is driven to rotate, and through the gear teeth meshing transmission, the first bevel gear and the installation sleeve are driven to rotate synchronously, so as to realize the rotation of the force application crank to the installation sleeve. control.

本发明进一步设置为:所述套环与安装套管可拆卸连接。The present invention further provides that: the collar and the installation sleeve are detachably connected.

通过采用上述技术方案,使切割件能够直接更换或维修,延长剪管器的使用寿命。By adopting the above technical solution, the cutting piece can be directly replaced or repaired, and the service life of the pipe cutter can be prolonged.

本发明进一步设置为:所述固定件选为蜗杆传动式软管环箍。The present invention further provides that: the fixing member is selected as a worm drive type hose hoop.

通过采用上述技术方案,通过旋拧蜗杆收紧环箍,进而驱使所有弹性夹片朝向套环轴线移动;且蜗杆配合环箍能使各弹性夹片均匀受力收紧,避免切割齿受力不均,影响切割效果。By adopting the above technical solution, the worm is tightened to tighten the hoop, thereby driving all the elastic clips to move toward the axis of the collar; and the worm cooperates with the hoop so that each elastic clip can be uniformly tightened, so as to prevent the cutting teeth from being under force. average, affecting the cutting effect.

本发明进一步设置为:所述安装壳外部固定设置有对待切割线管进行固定的抱管器,所述抱管器包括竖向支撑件、固接在支撑件顶部的下弧形板及扣设在下弧形板上的上弧形板,所述下弧形板和上弧形板之间设置有将上弧形板压紧固定的固定组件。The present invention is further provided as follows: a pipe holder for fixing the line pipe to be cut is fixed outside the installation shell, and the pipe holder comprises a vertical support, a lower arc-shaped plate fixed on the top of the support, and a buckle On the upper arc-shaped plate on the lower arc-shaped plate, a fixing component for pressing and fixing the upper arc-shaped plate is arranged between the lower arc-shaped plate and the upper arc-shaped plate.

通过采用上述技术方案,线管放置在下弧形板上,再通过固定组件将线管夹紧在上、下弧形板之间,实现线管的固定安装。By adopting the above technical solution, the wire tube is placed on the lower arc-shaped plate, and then the wire tube is clamped between the upper and lower arc-shaped plates by the fixing assembly, so as to realize the fixed installation of the wire tube.

本发明进一步设置为:所述固定组件包括铰接在下弧形板侧壁上的连接栓和螺纹连接在连接栓自由端上的卡接块,所述上弧形板的外沿上设有与连接栓适配的卡接槽。The present invention is further provided as follows: the fixing assembly includes a connecting bolt hinged on the side wall of the lower arc-shaped plate and a clamping block threaded on the free end of the connecting bolt, and the outer edge of the upper arc-shaped plate is provided with a connecting bolt for connecting with the connecting bolt. The snap-fit slot for the bolt.

通过采用上述技术方案,连接栓转动至卡接槽内,然后旋转卡接块,卡接块抵压在卡接槽上,从而将上弧形板压制固定在下弧形板上。By adopting the above technical solution, the connecting bolt is rotated into the clamping groove, and then the clamping block is rotated, and the clamping block is pressed against the clamping groove, thereby pressing and fixing the upper arc plate on the lower arc plate.

本发明进一步设置为:所述支撑件包括竖直设置的支撑套管和滑动设置在支撑套管内的支撑杆,所述支撑套管上设置有限制支撑杆滑动的限位件。The present invention is further provided that: the support member includes a vertically arranged support sleeve and a support rod slidably arranged in the support sleeve, and the support sleeve is provided with a limiter for restricting the sliding of the support rod.

通过采用上述技术方案,支撑套管和支撑杆的设置使支撑件高度可调,以便不同管径的线管与安装套管对中。By adopting the above technical solution, the arrangement of the support sleeve and the support rod enables the height of the support member to be adjustable, so that the line pipes of different diameters can be aligned with the installation sleeve.

本发明进一步设置为:所述限位件包括水平穿设在支撑套管上的传动轴,所述传动轴一端位于支撑套管内、另一端位于支撑套管外,传动轴位于支撑套管内的一端固接有限位齿轮,所述支撑杆上设置有齿条,所述限位齿轮与齿条相啮合,所述限位齿轮的齿面宽度小于齿条的齿面宽度;所述传动轴位于套管外的端部固接有手轮,传动轴上、手轮与支撑套管外壁之间固接有固定块,所述支撑套管外壁上开设有与固定块相适配的沉头孔。The present invention is further provided that: the limiting member includes a transmission shaft horizontally penetrated on the support sleeve, one end of the transmission shaft is located in the support sleeve, the other end is located outside the support sleeve, and one end of the transmission shaft is located in the support sleeve A limit gear is fixedly connected, a rack is arranged on the support rod, the limit gear is meshed with the rack, and the tooth surface width of the limit gear is smaller than the tooth surface width of the rack; the transmission shaft is located in the sleeve The outer end of the pipe is fixed with a hand wheel, a fixed block is fixed on the transmission shaft, between the hand wheel and the outer wall of the support sleeve, and the outer wall of the support sleeve is provided with a countersunk hole matched with the fixed block.

通过采用上述技术方案,当固定块内嵌于沉头孔内时,可限制传动轴转动,从而限制限位齿与齿条之间的相对运动,达到固定支撑杆的目的。当需要调整支撑杆的高度时,拉动传动轴,使固定块从沉头孔内拔出,然后直接手动调节支撑杆高度即可。By adopting the above technical solution, when the fixed block is embedded in the countersunk hole, the rotation of the transmission shaft can be restricted, thereby restricting the relative movement between the limiting tooth and the rack, and achieving the purpose of fixing the support rod. When the height of the support rod needs to be adjusted, pull the transmission shaft to pull out the fixing block from the countersunk hole, and then directly adjust the height of the support rod manually.

本发明进一步设置为:所述固定块的外形为齿轮状。The present invention further provides that: the outer shape of the fixed block is gear-shaped.

通过采用上述技术方案,固定块设置为齿轮状能够对支撑杆的高度进行更细微的调节。By adopting the above technical solution, the fixing block is arranged in the shape of a gear so that the height of the support rod can be adjusted more finely.

本发明进一步设置为:所述支撑杆上竖直设置有两个导向杆,所述导向杆位于齿条的两侧,所述支撑套管内开设有滑槽。In the present invention, two guide rods are vertically arranged on the support rod, the guide rods are located on both sides of the rack, and the support sleeve is provided with a chute.

通过采用上述技术方案,导向杆滑动设置在滑槽内,两者配合对支撑杆起到导向和限位的作用,从而使支撑杆在支撑套管中滑动的更加平稳流畅。By adopting the above technical solution, the guide rod is slidably arranged in the chute, and the two cooperate to guide and limit the support rod, so that the support rod slides more smoothly in the support sleeve.

综上所述,本发明具有以下有益效果:To sum up, the present invention has the following beneficial effects:

1、通过为线管切割配制相应的小型剪管器,切割时将线管固定在切割件和安装套管中,然后调节切割件对线管的作用力,切割件转动对线管进行环切,切割效率更快,而且切割到一定深度后,可二次收紧,保证切割效果的同时,避免切割齿作用在线管上的压力过大,对切割齿起到保护的作用;1. Prepare a corresponding small pipe cutter for the line pipe cutting, fix the line pipe in the cutting piece and the installation sleeve during cutting, and then adjust the force of the cutting piece on the line pipe, and the cutting piece rotates to circularly cut the line pipe , the cutting efficiency is faster, and after cutting to a certain depth, it can be tightened twice to ensure the cutting effect, and at the same time avoid the excessive pressure of the cutting teeth on the wire tube, and protect the cutting teeth;

2、通过蜗杆传动式软管环箍收紧弹性夹片朝向套环轴线移动,蜗杆配合环箍能使各弹性夹片均匀受力收紧,避免切割齿受力不均,影响切割效果;2. The elastic clips are tightened by the worm drive hose hoop and move toward the axis of the collar. The worm and the hoop can tighten the elastic clips evenly, so as to avoid uneven force on the cutting teeth and affect the cutting effect;

3、通过齿轮齿条啮合调节支撑件高度,一方面调节精度高,方便线管与安装套管对中,另一方面限制齿轮与齿条之间的相对运动,即可达到固定支撑杆的目的,整体调节过程快捷方便。3. The height of the support is adjusted through the meshing of the rack and pinion. On the one hand, the adjustment precision is high, which is convenient for the alignment of the line pipe and the installation sleeve. , the overall adjustment process is fast and convenient.

附图说明Description of drawings

图1是实施例中剪管器的结构示意图;Fig. 1 is the structural representation of the pipe shearing device in the embodiment;

图2是实施例中切割件的结构示意图;Fig. 2 is the structural representation of cutting member in the embodiment;

图3是图1中A部放大图;Fig. 3 is the enlarged view of A part in Fig. 1;

图4是实施例中支撑件及限位件的结构示意图。FIG. 4 is a schematic structural diagram of the support member and the limiting member in the embodiment.

图中,1、安装壳;11、封盖;12、轴承座;13、固定板;2、安装套管;21、顶丝;3、施力摇把;4、传动件;41、第一锥齿轮;42、第二锥齿轮;5、切割件;51、套环;52、弹性夹片;53、切割齿;6、固定件;7、抱管器;71、支撑件;711、支撑套管;712、支撑杆;713、沉头孔;714、导向杆;72、下弧形板;73、上弧形板;731、卡接槽;8、固定组件;81、连接栓;82、卡接块;83、连接耳;9、限位件;91、传动轴;92、限位齿轮;93、齿条;94、手轮;95、固定块;20、线管。In the figure, 1, the installation shell; 11, the cover; 12, the bearing seat; 13, the fixing plate; 2, the installation sleeve; 21, the top wire; bevel gear; 42, second bevel gear; 5, cutting piece; 51, collar; 52, elastic clip; 53, cutting tooth; 6, fixing piece; 7, pipe holder; 71, support piece; 711, support Sleeve; 712, support rod; 713, countersunk hole; 714, guide rod; 72, lower arc plate; 73, upper arc plate; 731, snap groove; 8, fixing component; 81, connecting bolt; 82 , snap block; 83, connecting ear; 9, limit piece; 91, drive shaft; 92, limit gear; 93, rack; 94, hand wheel; 95, fixed block; 20, wire pipe.

具体实施方式Detailed ways

以下结合附图对本发明作进一步详细说明。The present invention will be further described in detail below with reference to the accompanying drawings.

一种用于线管切割的剪管器,如图1所示,包括外形呈矩形的安装壳1,安装壳1内部中空,其顶部敞口设置,并铰接有能将其顶部封闭或打开的封盖11。安装壳1两相互垂直的竖直侧壁上分别水平穿设有安装套管2和施力摇把3,安装套管2将安装壳1贯穿设置;安装壳1内部布置有轴承座12,安装套管2和施力摇把3伸入安装座内的部分与轴承座12配合,从而转动安装在安装壳1上。A pipe cutter for wire pipe cutting, as shown in Fig. 1, includes a mounting shell 1 with a rectangular shape, the mounting shell 1 is hollow inside, the top of which is open, and a hinge that can close or open the top is hinged. Cover 11. The two mutually perpendicular vertical side walls of the mounting shell 1 are respectively provided with a mounting sleeve 2 and a force-applying crank 3, and the mounting sleeve 2 penetrates the mounting shell 1; The part of the sleeve 2 and the force-applying handle 3 extending into the mounting seat is matched with the bearing seat 12 so as to be rotatably mounted on the mounting shell 1 .

安装壳1的内部还设置有传动件4,传动件4包括相互啮合的第一锥齿轮41和第二锥齿轮42,第一锥齿轮41与安装套管2同轴固接,第二锥齿轮42与施力摇把3同轴固接;转动施力摇把3时,带动第二锥齿轮42转动,经过齿轮齿牙啮合传动,驱使第一锥齿轮41和安装套管2同步转动,实现施力摇把3对安装套管2的转动控制。The inside of the installation shell 1 is also provided with a transmission member 4. The transmission member 4 includes a first bevel gear 41 and a second bevel gear 42 that mesh with each other. The first bevel gear 41 is fixed coaxially with the installation sleeve 2, and the second bevel gear 42 is coaxially connected with the force application handle 3; when the force application handle 3 is rotated, the second bevel gear 42 is driven to rotate, and through the gear teeth meshing transmission, the first bevel gear 41 and the installation sleeve 2 are driven to rotate synchronously to achieve The rotation control of the mounting sleeve 2 by the force-applying handle 3.

安装套管2位于安装壳1外的端部可拆卸安装有切割件5,如图1、图2所示,切割件5包括套环51,套环51与安装套管2同轴线,穿设在安装套管2中;安装套管2的端部螺纹连接有顶丝21,顶丝21穿过安装套管2的管壁,抵压在套环51上,从而将套环51固定在安装套管2中。The end of the installation sleeve 2 located outside the installation shell 1 is detachably mounted with a cutting member 5. As shown in Figures 1 and 2, the cutting member 5 includes a collar 51, and the collar 51 is coaxial with the installation sleeve 2 and passes through it. Set in the installation sleeve 2; the end of the installation sleeve 2 is threadedly connected with a top wire 21, and the top wire 21 passes through the pipe wall of the installation sleeve 2 and is pressed against the collar 51, thereby fixing the collar 51 on the Install casing 2.

套环51背离安装套管2的一侧沿轴线均匀延伸形成有弹性夹片52,弹性夹片52呈环形分布,其面向套环51轴线的一侧固接有切割齿53,弹性夹片52的外侧设置有将所有弹性夹片52整体收紧的固定件6;本实施例中,固定件6可选为蜗杆传动式软管环箍,通过旋拧蜗杆收紧环箍,进而驱使所有弹性夹片52朝向套环51轴线移动。The side of the collar 51 facing away from the installation sleeve 2 is formed with elastic clips 52 extending evenly along the axis. The elastic clips 52 are annularly distributed, and the side facing the axis of the collar 51 is fixed with cutting teeth 53. The elastic clips 52 The outer side is provided with a fixing member 6 that tightens all the elastic clips 52 as a whole; in this embodiment, the fixing member 6 can be selected as a worm drive type hose hoop. The clip 52 moves towards the axis of the collar 51 .

如图1所示,安装壳1底部、与安装套管2同侧水平固设有固定板13,固定板13上固定连接有抱管器7,抱管器7包括竖向固定在固定板13上表面的支撑件71,支撑件71的顶部固接有下弧形板72,下弧形板72上扣设有上弧形板73,下弧形板72和上弧形板73之间设置有将上弧形板73压紧固定的固定组件8。As shown in FIG. 1 , a fixing plate 13 is fixed horizontally at the bottom of the installation shell 1 on the same side as the installation sleeve 2 , and a pipe holder 7 is fixedly connected to the fixing plate 13 . The pipe holder 7 includes a vertical fixing plate 13 . The support member 71 on the upper surface, the top of the support member 71 is fixed with a lower arc-shaped plate 72, the lower arc-shaped plate 72 is buckled with an upper arc-shaped plate 73, and the lower arc-shaped plate 72 and the upper arc-shaped plate 73 are arranged between There is a fixing assembly 8 for pressing and fixing the upper arc-shaped plate 73 .

如图3所示,固定组件8包括连接栓81和卡接块82,连接栓81一端铰接有连接耳83,连接耳83固接在下弧形板72的侧壁上,连接栓81的另一端设有外螺纹,卡接块82与连接栓81螺纹连接,卡接块82可选为六角螺母。固定组件8在本实施例中设置为两组,对称分布在下弧形板72两侧。As shown in FIG. 3 , the fixing assembly 8 includes a connecting bolt 81 and a clamping block 82 . One end of the connecting bolt 81 is hinged with a connecting lug 83 , the connecting lug 83 is fixed on the side wall of the lower arc-shaped plate 72 , and the other end of the connecting bolt 81 is hinged. An external thread is provided, the clamping block 82 is threadedly connected with the connecting bolt 81, and the clamping block 82 can be optionally a hexagonal nut. In this embodiment, the fixing components 8 are arranged in two groups, which are symmetrically distributed on both sides of the lower arc-shaped plate 72 .

上弧形板73的端部开设有与连接栓81直径相适配的卡接槽731,使连接栓81能够竖直的转动至卡接槽731内;然后旋转卡接块82,卡接块82抵压在卡接槽731上,从而将上弧形板73压制固定在下弧形板72上。The end of the upper arc-shaped plate 73 is provided with a clamping groove 731 that is adapted to the diameter of the connecting bolt 81, so that the connecting bolt 81 can be rotated vertically into the clamping groove 731; then the clamping block 82 is rotated, and the clamping block 82 is pressed against the engaging groove 731 , thereby pressing and fixing the upper arc-shaped plate 73 on the lower arc-shaped plate 72 .

进一步的,将支撑件71高度可调节设置,具体如图4所示,支撑件71包括竖直固接在固定板13上的支撑套管711和滑动设置在支撑套管711内的支撑杆712,支撑杆712的内径与支撑套管711的内径相适配。支撑套管711上还设置有对支撑杆712进行固定的限位件9,限位件9包括水平穿设在支撑套管711上的传动轴91,传动轴91与支撑套管711的外壁滑动连接,传动轴91位于支撑套管711内的一端固接有限位齿轮92,支撑杆712面向限位齿轮92的一侧设置有沿竖直方向分布的齿条93,限位齿轮92与齿条93相啮合,且限位齿轮92的厚度小于齿条93的宽度;传动轴91位于支撑套管711外的端部固接有驱使传动轴91移动的手轮94。Further, the height of the support member 71 is adjustable. As shown in FIG. 4 , the support member 71 includes a support sleeve 711 vertically fixed on the fixing plate 13 and a support rod 712 slidably disposed in the support sleeve 711 , the inner diameter of the support rod 712 is adapted to the inner diameter of the support sleeve 711 . The support sleeve 711 is also provided with a limiter 9 for fixing the support rod 712 . The limiter 9 includes a drive shaft 91 horizontally penetrated on the support sleeve 711 , and the drive shaft 91 slides with the outer wall of the support sleeve 711 . One end of the transmission shaft 91 located in the support sleeve 711 is fixedly connected to the limit gear 92, the side of the support rod 712 facing the limit gear 92 is provided with a rack 93 distributed in the vertical direction, the limit gear 92 and the rack 93 meshes with each other, and the thickness of the limit gear 92 is smaller than the width of the rack 93; the end of the transmission shaft 91 outside the support sleeve 711 is fixed with a hand wheel 94 that drives the transmission shaft 91 to move.

传动轴91上、手轮94与支撑套管711外壁之间固接有固定块95,固定块95为多边形结构,与传动轴91一体设置,支撑套管711的外壁上开设有与固定块95相适配的沉头孔713,传动轴91能沿其轴线在支撑套管711上作滑移移动,使固定块95能够容纳在沉头孔713中。A fixing block 95 is fixed on the transmission shaft 91, between the handwheel 94 and the outer wall of the support sleeve 711. The fixing block 95 has a polygonal structure and is integrally arranged with the transmission shaft 91. The outer wall of the support sleeve 711 is provided with a fixing block 95. With the corresponding countersunk hole 713 , the transmission shaft 91 can slide and move on the support sleeve 711 along its axis, so that the fixing block 95 can be accommodated in the countersunk hole 713 .

当固定块95内嵌于沉头孔713内时,可限制传动轴91转动,从而限制限位齿轮92与齿条93之间的相对运动,达到固定支撑杆712的目的。当需要调整支撑杆712的高度时,拉动传动轴91,使固定块95从沉头孔713内拔出,然后直接手动调节支撑杆712高度即可。When the fixing block 95 is embedded in the countersunk hole 713 , the rotation of the transmission shaft 91 can be restricted, thereby restricting the relative movement between the limiting gear 92 and the rack 93 , so as to achieve the purpose of fixing the support rod 712 . When the height of the support rod 712 needs to be adjusted, the transmission shaft 91 is pulled to pull the fixing block 95 out of the countersunk hole 713 , and then the height of the support rod 712 can be adjusted manually.

将固定块95设置为齿轮状,且与限位齿轮92的齿牙一一对应,相应的,沉头孔713的形状与固定块95相适配;如此,能够对支撑杆712的高度进行更细微的调节。The fixing block 95 is arranged in the shape of a gear and corresponds to the teeth of the limit gear 92 one by one. Correspondingly, the shape of the countersunk hole 713 is adapted to the fixing block 95; in this way, the height of the support rod 712 can be adjusted. Minor adjustments.

在支撑杆712上、位于齿条93的两侧对称设置有两个导向杆714,导向杆714沿竖直方向分布,支撑套管711上开设有相应的滑槽,导向杆714滑动设置在滑槽内,两者配合对支撑杆712起到导向和限位的作用,从而使支撑杆712在支撑套管711中滑动的更加平稳流畅。Two guide rods 714 are symmetrically arranged on the support rod 712 and located on both sides of the rack 93. The guide rods 714 are distributed in the vertical direction. The support sleeve 711 is provided with corresponding sliding grooves. In the groove, the two cooperate to guide and limit the support rod 712 , so that the support rod 712 slides in the support sleeve 711 more smoothly and smoothly.

电气线管20切割时,先将线管20穿设在切割件5和安装套管2中,然后调节支撑件71高度,使线管20与安装套管2同轴线,再通过固定组件8将线管20夹紧固定在上、下弧形板72之间,待线管20固定好后,利用蜗杆传动式软管环箍收紧弹性夹片52,使弹性夹片52的切割齿53抵紧在线管20的外壁上,由环箍提供稳定的夹紧力,然后人工转动施力摇把3,带动安装套管2和切割件5同步转动,切割齿53对线管20进行环切,切割效率更快;而且切割齿53切割到一定深度后,可通过蜗杆传动式软管环箍二次收紧,保证切割效果的同时,避免切割齿53作用在线管20上的压力过大,对切割齿53起到保护的作用。When the electrical conduit 20 is cut, the conduit 20 is first passed through the cutting member 5 and the installation sleeve 2 , and then the height of the support member 71 is adjusted so that the conduit 20 is coaxial with the installation sleeve 2 , and then passes through the fixing assembly 8 Clamp and fix the wire tube 20 between the upper and lower arc-shaped plates 72. After the wire tube 20 is fixed, use the worm drive type hose hoop to tighten the elastic clip 52, so that the cutting teeth 53 of the elastic clip 52 Press against the outer wall of the wire tube 20, and a stable clamping force is provided by the hoop, and then manually rotate the force-applying crank 3 to drive the installation sleeve 2 and the cutting member 5 to rotate synchronously, and the cutting teeth 53 perform a circular cut on the wire tube 20. , the cutting efficiency is faster; and after the cutting teeth 53 cut to a certain depth, the worm-driven hose hoop can be tightened twice, so as to ensure the cutting effect and avoid the excessive pressure of the cutting teeth 53 on the wire tube 20. The cutting teeth 53 are protected.

电气线管20的最大直径为37mm,因此安装壳1边长可设为100mm,使得安装壳1整体体积较小,方便工作人员携带、转移。安装套管2将安装壳1贯穿设置,使得线管20能直接通过安装套管2穿过安装壳1,避免因线管20过长,线管切割位置无法与切割件5对位,以保证剪管器正常进行剪管操作。The maximum diameter of the electrical conduit 20 is 37 mm, so the side length of the installation shell 1 can be set to 100 mm, so that the overall volume of the installation shell 1 is small and convenient for staff to carry and transfer. The installation sleeve 2 is arranged through the installation shell 1, so that the wire tube 20 can pass through the installation shell 1 directly through the installation sleeve 2, so as to avoid that the wire tube cutting position cannot be aligned with the cutting member 5 due to the excessive length of the wire tube 20, so as to ensure The pipe cutter performs the pipe cutting operation normally.

本具体实施例仅仅是对本发明的解释,其并不是对本发明的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本发明的权利要求范围内都受到专利法的保护。This specific embodiment is only an explanation of the present invention, and it does not limit the present invention. Those skilled in the art can make modifications without creative contribution to the present embodiment as required after reading this specification, but as long as the rights of the present invention are used All claims are protected by patent law.

Claims (10)

1.一种用于线管切割的剪管器,其特征在于:包括内部具有空腔的安装壳(1)、转动安装在安装壳(1)上的安装套管(2)、转动安装在安装壳(1)上的施力件、位于安装壳(1)内将安装套管(2)和施力件传动连接的传动件(4)、以及安装在安装套管(2)上的切割件(5),所述切割件(5)包括固接在安装套管(2)远离传动件(4)一端的套环(51),所述套环(51)上均匀间隔布置有弹性夹片(52),所述弹性夹片(52)面向套环(51)轴线的一侧固接有切割齿(53),所述弹性夹片(52)的外侧设置有将所有弹性夹片(52)整体收紧的固定件(6)。1. A pipe cutter for wire pipe cutting, characterized in that it comprises a mounting shell (1) with a cavity inside, a mounting sleeve (2) rotatably mounted on the mounting shell (1), A force application member on the installation shell (1), a transmission member (4) located in the installation casing (1) for drivingly connecting the installation sleeve (2) and the force application member, and a cutting member installed on the installation sleeve (2) A piece (5), the cutting piece (5) comprises a collar (51) fixed on one end of the installation sleeve (2) away from the transmission piece (4), and elastic clips are evenly arranged on the collar (51) The side of the elastic clip (52) facing the axis of the collar (51) is fixed with cutting teeth (53), and the outer side of the elastic clip (52) is provided with all the elastic clips ( 52) An integrally tightened fastener (6). 2.根据权利要求1所述的用于线管切割的剪管器,其特征在于:所述传动件(4)包括相互啮合的第一锥齿轮(41)和第二锥齿轮(42),所述第一锥齿轮(41)与安装套管(2)同轴固接,所述第二锥齿轮(42)与施力件同轴固接。2. The pipe cutter for wire pipe cutting according to claim 1, wherein the transmission member (4) comprises a first bevel gear (41) and a second bevel gear (42) that mesh with each other, The first bevel gear (41) is coaxially fixed to the installation sleeve (2), and the second bevel gear (42) is coaxially fixed to the force applying member. 3.根据权利要求1所述的用于线管切割的剪管器,其特征在于:所述套环(51)与安装套管(2)可拆卸连接。3 . The pipe cutter for wire pipe cutting according to claim 1 , wherein the collar ( 51 ) is detachably connected to the installation sleeve ( 2 ). 4 . 4.根据权利要求1所述的用于线管切割的剪管器,其特征在于:所述固定件(6)选为蜗杆传动式软管环箍。4 . The pipe cutter for wire pipe cutting according to claim 1 , wherein the fixing member ( 6 ) is selected as a worm drive type hose hoop. 5 . 5.根据权利要求1所述的用于线管切割的剪管器,其特征在于:所述安装壳(1)外部固定设置有对待切割线管(20)进行固定的抱管器(7),所述抱管器(7)包括竖向支撑件(71)、固接在支撑件(71)顶部的下弧形板(72)及扣设在下弧形板(72)上的上弧形板(73),所述下弧形板(72)和上弧形板(73)之间设置有将上弧形板(73)压紧固定的固定组件(8)。5. The pipe cutter for wire pipe cutting according to claim 1, characterized in that: a pipe holder (7) for fixing the wire pipe (20) to be cut is fixed outside the mounting shell (1). The pipe holder (7) includes a vertical support (71), a lower arc-shaped plate (72) fixed on the top of the support (71), and an upper arc-shaped plate (72) buckled on the lower arc-shaped plate (72). A plate (73), between the lower arc plate (72) and the upper arc plate (73), a fixing assembly (8) for pressing and fixing the upper arc plate (73) is arranged. 6.根据权利要求5所述的用于线管切割的剪管器,其特征在于:所述固定组件(8)包括铰接在下弧形板(72)侧壁上的连接栓(81)和螺纹连接在连接栓(81)自由端上的卡接块(82),所述上弧形板(73)的外沿上设有与连接栓(81)适配的卡接槽(731)。6. The pipe cutter for wire pipe cutting according to claim 5, wherein the fixing assembly (8) comprises a connecting bolt (81) and a thread hinged on the side wall of the lower arc plate (72) A clamping block (82) connected to the free end of the connecting bolt (81), the outer edge of the upper arc plate (73) is provided with a clamping groove (731) adapted to the connecting bolt (81). 7.根据权利要求5所述的用于线管切割的剪管器,其特征在于:所述支撑件(71)包括竖直设置的支撑套管(711)和滑动设置在支撑套管(711)内的支撑杆(712),所述支撑套管(711)上设置有限制支撑杆(712)滑动的限位件(9)。7. The pipe cutter for wire pipe cutting according to claim 5, wherein the support member (71) comprises a support sleeve (711) arranged vertically and a support sleeve (711) slidably arranged on the support sleeve (711). ) inside the support rod (712), the support sleeve (711) is provided with a limiting member (9) that restricts the sliding of the support rod (712). 8.根据权利要求7所述的用于线管切割的剪管器,其特征在于:所述限位件(9)包括水平穿设在支撑套管(711)上的传动轴(91),所述传动轴(91)一端位于支撑套管(711)内、另一端位于支撑套管(711)外,传动轴(91)位于支撑套管(711)内的一端固接有限位齿轮(92),所述支撑杆(712)上设置有齿条(93),所述限位齿轮(92)与齿条(93)相啮合,所述限位齿轮(92)的齿面宽度小于齿条(93)的齿面宽度;所述传动轴(91)位于套管外的端部固接有手轮(94),传动轴(91)上、手轮(94)与支撑套管(711)外壁之间固接有固定块(95),所述支撑套管(711)外壁上开设有与固定块(95)相适配的沉头孔(713)。8 . The pipe cutter for wire pipe cutting according to claim 7 , wherein the limiting member ( 9 ) comprises a transmission shaft ( 91 ) horizontally penetrated on the support sleeve ( 711 ), 9 . One end of the transmission shaft (91) is located inside the support sleeve (711), and the other end is located outside the support sleeve (711). ), the support rod (712) is provided with a rack (93), the limit gear (92) is meshed with the rack (93), and the tooth surface width of the limit gear (92) is smaller than that of the rack The tooth surface width of (93); the end of the transmission shaft (91) located outside the sleeve is fixed with a hand wheel (94), the transmission shaft (91), the hand wheel (94) and the support sleeve (711) A fixing block (95) is fixedly connected between the outer walls, and a countersunk hole (713) adapted to the fixing block (95) is opened on the outer wall of the support sleeve (711). 9.根据权利要求8所述的用于线管切割的剪管器,其特征在于:所述固定块(95)的外形为齿轮状。9 . The pipe cutter for wire pipe cutting according to claim 8 , wherein the shape of the fixing block ( 95 ) is gear-shaped. 10 . 10.根据权利要求7所述的用于线管切割的剪管器,其特征在于:所述支撑杆(712)上竖直设置有两个导向杆(714),所述导向杆(714)位于齿条(93)的两侧,所述支撑套管(711)内开设有滑槽。10. The pipe cutter for wire pipe cutting according to claim 7, wherein two guide rods (714) are vertically arranged on the support rod (712), and the guide rods (714) Located on both sides of the rack (93), the support sleeve (711) is provided with a chute.
CN202010581772.4A 2020-06-23 2020-06-23 A pipe cutter for wire pipe cutting Pending CN111774644A (en)

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CN212526271U (en) * 2020-06-23 2021-02-12 中铁十六局集团城市建设发展有限公司 Pipe shearing device for cutting spool

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