CN111770632A - A kind of PCB board that is easy to install and its installation method - Google Patents
A kind of PCB board that is easy to install and its installation method Download PDFInfo
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- CN111770632A CN111770632A CN202010745383.0A CN202010745383A CN111770632A CN 111770632 A CN111770632 A CN 111770632A CN 202010745383 A CN202010745383 A CN 202010745383A CN 111770632 A CN111770632 A CN 111770632A
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- 238000004519 manufacturing process Methods 0.000 abstract description 4
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/18—Printed circuits structurally associated with non-printed electric components
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/0061—Tools for holding the circuit boards during processing; handling transport of printed circuit boards
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/02—Feeding of components
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/0404—Pick-and-place heads or apparatus, e.g. with jaws
- H05K13/0408—Incorporating a pick-up tool
- H05K13/0409—Sucking devices
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/0417—Feeding with belts or tapes
- H05K13/0419—Feeding with belts or tapes tape feeders
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/301—Assembling printed circuits with electric components, e.g. with resistor by means of a mounting structure
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Abstract
Description
技术领域technical field
本发明涉及PCB板领域,具体涉及一种便于安装的PCB板及其安装方法。The invention relates to the field of PCB boards, in particular to a PCB board that is easy to install and an installation method thereof.
背景技术Background technique
PCB板,又称印刷线路板,是重要的电子部件,是电子元器件的支撑体,是电子元器件电气连接的载体。PCB board, also known as printed circuit board, is an important electronic component, a support body for electronic components, and a carrier for electrical connection of electronic components.
PCB板在使用的时候将板材固定在基座上,但是PCB板材的结构较为脆弱,目前的固定方式是在板材上打孔后使用螺栓进行固定,在使用的过程中固定螺丝的位置容易产生板材折断,影响板材的固定使用,同时螺丝在长时间的使用之后容易发生生锈,不易松开或者固定,使得维修更换过程也易于损伤PCB板,而且现有技术中PCB板的安装方式是通过人工进行安装的,安装过程缓慢。When the PCB board is in use, the board is fixed on the base, but the structure of the PCB board is relatively fragile. The current fixing method is to use bolts to fix after drilling holes in the board. During the process of use, the position of the fixing screw is easy to generate a board. It is broken, which affects the fixed use of the board. At the same time, the screws are prone to rust after long-term use, and are not easy to loosen or fix, so that the maintenance and replacement process is also easy to damage the PCB board. In the prior art, the PCB board is installed manually. The installation process is slow.
因此,如何改善现有的PCB板不便于安装,安装效率低,且PCB板安装过程以及拆卸过程易于受到损坏是本发明需要解决的问题。Therefore, how to improve the inconvenient installation of the existing PCB board, low installation efficiency, and easy damage to the PCB board installation process and disassembly process are the problems to be solved by the present invention.
发明内容SUMMARY OF THE INVENTION
为了克服上述的技术问题,本发明的目的在于提供了一种便于安装的PCB板及其安装方法:(1)通过将线路板放置于翻转板、底板之间,且线路板中部位于安装口中,使得通过翻转板、底板将该线路板的边缘位置夹持,将该线路板上的电子元器件位于安装口中,将翻转板、底板通过螺丝连接,得到该PCB板,当安装该PCB板时,将螺丝旋入安装底座上的连接孔中,通过固定耳将该PCB板安装在电器箱中,解决了现有的PCB板安装过程以及拆卸过程易于受到损坏的问题;(2)通过PCB板安装设备安装该PCB板,通过将安装底座放置于定位槽中,将线路板放置于翻转板、底板之间,通过振动上料盘产生振动将螺丝从振动上料盘的出料口输出至凹槽移料板中,螺丝经过凹槽移料板内腔中的输送带输送至凹槽安装板中,通过上料气缸运转推动T形板向前移动,将输入至凹槽安装板中的螺丝推入至上料板的上料槽中,通过第一移动电机运转实现了整个安装机构向上料板移动,直至移动至上料板正上方,通过第二移动电机运转实现了电动批头底端的螺丝吸嘴接触至上料槽中的螺丝,通过螺丝吸嘴吸附螺丝,通过第一移动电机运转带动电动批头移动至定位槽上方,且将吸附的螺丝对准连接孔,通过第二移动电机带动电动批头下降,将吸附的螺丝放置于连接孔中,通过电动批头运转将螺丝旋入连接孔中,将翻转板、底板连接,得到该PCB板,将该PCB板放置于另一台输送机上,向另一台PCB板安装设备输送,将电器箱放置于另一台输送机的定位槽中,将螺丝旋入安装固定孔中,通过固定耳将该PCB板安装在电器箱中,解决了现有的PCB板不便于安装,安装效率低的问题。In order to overcome the above-mentioned technical problems, the purpose of the present invention is to provide a kind of PCB board that is easy to install and its installation method: (1) by placing the circuit board between the flip plate and the bottom plate, and the middle of the circuit board is located in the installation opening, The edge position of the circuit board is clamped by the flipping board and the bottom plate, the electronic components on the circuit board are located in the installation opening, and the flipping board and the bottom plate are connected by screws to obtain the PCB board. When the PCB board is installed, Screw the screw into the connection hole on the mounting base, and install the PCB board in the electrical box through the fixing ears, which solves the problem that the existing PCB board installation process and disassembly process are easy to be damaged; (2) Install through the PCB board The equipment installs the PCB board by placing the mounting base in the positioning groove, placing the circuit board between the flip plate and the bottom plate, and generating vibration through the vibrating feeding tray to output the screws from the discharge port of the vibrating feeding tray to the groove. In the moving plate, the screw is transported to the groove mounting plate through the conveyor belt in the inner cavity of the groove moving plate, and the T-shaped plate is moved forward by the operation of the feeding cylinder, and the screw input into the groove mounting plate is pushed. Enter into the feeding trough of the feeding plate, and the entire installation mechanism moves to the feeding plate through the operation of the first moving motor until it moves to the top of the feeding plate, and the screw suction nozzle at the bottom of the electric batch head is realized by the operation of the second moving motor. Contact the screw in the feeding chute, adsorb the screw through the screw suction nozzle, drive the electric bit to move above the positioning slot through the operation of the first moving motor, and align the adsorbed screw with the connecting hole, and drive the electric bit through the second moving motor. Descend, place the adsorbed screw in the connection hole, screw the screw into the connection hole through the operation of the electric bit, connect the flip plate and the bottom plate to obtain the PCB board, place the PCB board on another conveyor, and move to the Another PCB board installation equipment is transported, the electrical box is placed in the positioning groove of another conveyor, the screws are screwed into the installation fixing holes, and the PCB board is installed in the electrical box through the fixing ears, which solves the problem of existing problems. The PCB board is not easy to install, and the installation efficiency is low.
本发明的目的可以通过以下技术方案实现:The object of the present invention can be realized through the following technical solutions:
一种便于安装的PCB板,包括线路板、安装底座,所述线路板安装在安装底座的内部;An easy-to-install PCB board includes a circuit board and an installation base, wherein the circuit board is installed inside the installation base;
其中,所述安装底座包括翻转板、固定板、底板、铰链、安装口、连接孔、固定耳、安装固定孔,所述底板四侧面的中间位置均安装有固定耳,所述固定耳上开设有安装固定孔,所述底板顶部一侧安装有固定板,所述固定板顶部两端均通过铰链分别连接至翻转板的顶部两端,所述底板和翻转板上均开设有安装口,所述底板和翻转板远离铰链一端均开设有连接孔;所述线路板安装在底板和翻转板之间,所述线路板中部位于安装口中。Wherein, the installation base includes a flip plate, a fixed plate, a bottom plate, a hinge, an installation port, a connection hole, a fixed ear, and an installation and fixed hole. The middle positions of the four sides of the bottom plate are installed with fixed ears, and the fixed ears are provided with There are installation fixing holes, a fixing plate is installed on one side of the top of the bottom plate, both ends of the top of the fixing plate are connected to the top two ends of the flipping plate respectively through hinges, and installation openings are provided on both the bottom plate and the flipping plate, so The bottom plate and the flip plate are provided with connecting holes at one end away from the hinge; the circuit board is installed between the bottom plate and the flip plate, and the middle part of the circuit board is located in the installation opening.
作为本发明进一步的方案:一种便于安装的PCB板的安装方法,包括以下步骤:As a further scheme of the present invention: a kind of installation method of the PCB board that is easy to install, comprises the following steps:
步骤一:将若干个线路板放置于一台PCB板安装设备的载物板上,通过输送机向PCB板安装设备处输送安装底座,工作人员取一个安装底座放置于定位槽中,打开翻转板,将一个线路板放置于翻转板、底板之间,且线路板中部位于安装口中;Step 1: Place several circuit boards on the carrier board of a PCB board installation equipment, and transport the installation base to the PCB board installation equipment through the conveyor. The staff takes a installation base and places it in the positioning slot, and opens the flip plate. , place a circuit board between the flip plate and the bottom plate, and the middle of the circuit board is located in the installation opening;
步骤二:向振动上料盘中加入螺丝,启动振动上料盘,振动上料盘产生振动将螺丝从振动上料盘的出料口输出,输出的螺丝的圆头均朝上的进入凹槽移料板中,螺丝经过凹槽移料板内腔中的输送带输送至凹槽安装板中;Step 2: Add screws to the vibrating feeding tray, start the vibrating feeding tray, the vibrating feeding tray generates vibration, and output the screws from the discharge port of the vibrating feeding tray, and the round heads of the output screws all go up into the grooves In the moving plate, the screw is transported to the groove mounting plate through the conveyor belt in the inner cavity of the groove moving plate;
步骤三:启动上料气缸,上料气缸运转推动T形板向前移动,将输入至凹槽安装板中的螺丝推入至上料板的上料槽中;Step 3: Start the feeding cylinder, the feeding cylinder runs to push the T-shaped plate to move forward, and push the screws input into the groove mounting plate into the feeding groove of the feeding plate;
步骤四:启动第一移动电机,第一移动电机运转通过第二主动齿轮、第二从动齿轮带动第二齿轮带转动,从而带动了第二移动电机在转移口中移动,从而通过承重安装板带动了整个安装机构向上料板移动,直至移动至上料板正上方;Step 4: Start the first moving motor, and the first moving motor drives the second gear belt to rotate through the second driving gear and the second driven gear, thereby driving the second moving motor to move in the transfer port, thereby driving the load-bearing mounting plate The whole installation mechanism is moved to the feeding plate until it moves directly above the feeding plate;
步骤五:启动第二移动电机,第二移动电机运转通过第一主动齿轮、第一从动齿轮带动了第一齿轮带转动,从而通过夹板带动了滑动底座在第一滑轨上滑动,带动了电动批头底端的螺丝吸嘴接触至上料槽中的螺丝,通过螺丝吸嘴吸附一个螺丝;Step 5: Start the second moving motor, the second moving motor drives the first gear belt to rotate through the first driving gear and the first driven gear, thereby driving the sliding base to slide on the first sliding rail through the splint, which drives the The screw suction nozzle at the bottom of the electric bit touches the screw in the feeding trough, and a screw is adsorbed through the screw suction nozzle;
步骤六:通过第一移动电机运转带动电动批头移动至定位槽上方,且将吸附的螺丝对准连接孔,通过第二移动电机带动电动批头下降,将吸附的螺丝放置于连接孔中,启动电动批头,电动批头运转将螺丝旋入连接孔中,将翻转板、底板连接,即将线路板安装在安装底座上,得到该PCB板;Step 6: Drive the electric bit to move above the positioning slot through the operation of the first moving motor, align the adsorbed screw with the connection hole, drive the electric bit to descend through the second moving motor, and place the adsorbed screw in the connection hole, Start the electric bit, turn the screw into the connection hole, connect the flip board and the bottom plate, install the circuit board on the mounting base, and get the PCB board;
步骤七:将该PCB板放置于另一台输送机上,向另一台PCB板安装设备输送,将电器箱放置于另一台输送机的定位槽中,重复以上步骤,将螺丝旋入安装固定孔中,通过固定耳将该PCB板安装在电器箱中,完成该PCB板的安装过程。Step 7: Place the PCB board on another conveyor, transport it to another PCB board installation equipment, place the electrical box in the positioning groove of the other conveyor, repeat the above steps, screw the screws into the installation and fix it The PCB board is installed in the electrical box through the fixing ears, and the installation process of the PCB board is completed.
作为本发明进一步的方案:所述PCB板安装设备包括操作台、安装机构、安装箱、振动上料盘、支撑架、凹槽移料板、上料板、凹槽安装板、上料气缸,所述支撑架顶部一侧安装有操作台,所述支撑架顶部远离操作台一侧安装有弹性板,所述支撑架底部安装有载物板;As a further solution of the present invention: the PCB board installation equipment includes an operation table, an installation mechanism, an installation box, a vibrating feeding tray, a support frame, a groove moving plate, a feeding plate, a groove mounting plate, and a feeding cylinder, An operation table is installed on one side of the top of the support frame, an elastic plate is installed on the side of the top of the support frame away from the operation table, and an object carrier is installed at the bottom of the support frame;
所述操作台顶部一侧开设有定位槽,所述操作台顶部另一侧垂直安装有立柱,所述立柱顶部安装有安装箱,所述安装箱一侧滑动连接有安装机构;所述弹性板顶部安装有振动上料盘,所述振动上料盘的出料口连接有凹槽移料板,所述凹槽移料板的内腔中设置有输送带,所述凹槽移料板安装在第一支撑台的顶部,所述第一支撑台底部一端安装在操作台的顶部,所述第一支撑台底部另一端安装有支撑柱,所述支撑柱底端连接至支撑板的顶部,所述支撑板位于操作台和弹性板之间,所述支撑板一端连接至操作台的一侧上;所述凹槽移料板远离振动上料盘一端贯穿连接至凹槽安装板的一侧上,所述凹槽安装板安装在第二支撑台的顶部,所述第二支撑台安装在操作台的顶部上,所述凹槽安装板内腔一端安装有上料板,所述上料板上开设有上料槽,所述凹槽安装板内腔另一端安装有上料气缸,所述上料气缸一端底部通过垫块安装在第二支撑台的顶部,所述上料气缸的活动杆连接有T形板,所述T形板滑动连接至凹槽安装板的内腔中。A positioning groove is provided on one side of the top of the operating table, a vertical column is installed on the other side of the top of the operating table, a mounting box is installed on the top of the vertical column, and a mounting mechanism is slidably connected to one side of the mounting box; the elastic plate A vibrating feeding plate is installed on the top, the discharge port of the vibrating feeding plate is connected with a groove feeding plate, a conveyor belt is arranged in the inner cavity of the groove feeding plate, and the groove feeding plate is installed On the top of the first support table, one end of the bottom of the first support table is installed on the top of the operation table, the other end of the bottom of the first support table is installed with a support column, and the bottom end of the support column is connected to the top of the support plate, The support plate is located between the operation table and the elastic plate, and one end of the support plate is connected to one side of the operation table; Above, the groove mounting plate is installed on the top of the second support table, the second support table is installed on the top of the operating table, and a feeding plate is installed at one end of the inner cavity of the groove mounting plate. A feeding groove is opened on the plate, and a feeding cylinder is installed at the other end of the inner cavity of the groove mounting plate. The rod is attached with a T-shaped plate that slides into the cavity of the groove mounting plate.
作为本发明进一步的方案:其中,所述安装机构包括承重安装板、第一主动齿轮、第一从动齿轮、第一齿轮带、夹板、第一滑轨、滑动底座、电动批头、固定座、螺丝吸嘴,所述承重安装板上安装有第一滑轨,所述第一滑轨上滑动连接有滑动底座,所述滑动底座底端一侧安装有固定座,所述固定座上贯穿安装有电动批头,所述电动批头底端安装有螺丝吸嘴,所述承重安装板底端转动安装有第一从动齿轮,所述第一从动齿轮通过第一齿轮带连接有第一主动齿轮,所述第一齿轮带上安装有夹板,所述夹板一侧连接在滑动底座的一侧上。As a further solution of the present invention: wherein, the mounting mechanism includes a load-bearing mounting plate, a first driving gear, a first driven gear, a first gear belt, a splint, a first sliding rail, a sliding base, an electric bit, and a fixing seat , screw suction nozzle, a first sliding rail is installed on the load-bearing mounting plate, a sliding base is slidably connected to the first sliding rail, a fixing seat is installed on one side of the bottom end of the sliding base, and the fixing seat passes through An electric bit is installed, a screw suction nozzle is installed at the bottom end of the electric bit, a first driven gear is rotatably installed at the bottom end of the load-bearing mounting plate, and the first driven gear is connected with a first driven gear through a first gear belt. A driving gear, a splint is installed on the first gear belt, and one side of the splint is connected to one side of the sliding base.
作为本发明进一步的方案:其中,所述安装箱包括箱体、前封板、转移口、第一移动电机、C形扣板、第二移动电机、支撑安装板,所述箱体一侧安装有前封板,所述前封板上开设有转移口,所述箱体内腔中竖直安装有支撑安装板,所述前封板上滑动连接有C形扣板,所述C形扣板远离前封板的一侧面顶部、底部均安装有滑块,所述C形扣板一侧面上开设有电机安装孔,所述C形扣板通过电机安装孔贯穿安装有第二移动电机,所述第二移动电机一端连接至承重安装板的一侧上,第一主动齿轮套接在第二移动电机的输出轴上,所述第二移动电机贯穿转移口,所述支撑安装板的一端贯穿安装有第一移动电机,所述第一移动电机的输出轴上套接有第二主动齿轮,所述支撑安装板的另一端安装有连接座,所述连接座上转动安装有第二从动齿轮,所述第二主动齿轮、第二从动齿轮之间通过第二齿轮带连接,所述第二齿轮带顶部连接至第二移动电机的底部,所述支撑安装板接近前封板的一侧顶部、底部均安装有第二滑轨,两个所述滑块分别滑动连接在两个第二滑轨上。As a further solution of the present invention: wherein, the installation box includes a box body, a front sealing plate, a transfer port, a first moving motor, a C-shaped gusset, a second moving motor, and a supporting and mounting plate, and one side of the box body is installed There is a front sealing plate, a transfer port is opened on the front sealing plate, a support installation plate is installed vertically in the inner cavity of the box, a C-shaped buckle plate is slidably connected on the front sealing plate, and the C-shaped buckle plate is A slider is installed on the top and bottom of a side away from the front sealing plate, a motor installation hole is opened on one side of the C-shaped gusset plate, and a second moving motor is installed through the C-shaped gusset plate through the motor installation hole, so One end of the second moving motor is connected to one side of the load-bearing mounting plate, the first driving gear is sleeved on the output shaft of the second moving motor, the second moving motor passes through the transfer port, and one end of the supporting mounting plate passes through A first moving motor is installed, a second driving gear is sleeved on the output shaft of the first moving motor, a connecting seat is installed on the other end of the supporting and mounting plate, and a second driven gear is rotatably installed on the connecting seat Gear, the second driving gear and the second driven gear are connected by a second gear belt, the top of the second gear belt is connected to the bottom of the second moving motor, and the support mounting plate is close to a front cover plate. Second sliding rails are installed on the top and bottom of the side, and the two sliding blocks are respectively slidably connected to the two second sliding rails.
本发明的有益效果:Beneficial effects of the present invention:
(1)本发明的一种便于安装的PCB板,其中的线路板安装在安装底座的内部,安装线路板时,将线路板放置于翻转板、底板之间,且线路板中部位于安装口中,使得通过翻转板、底板将该线路板的边缘位置夹持,将该线路板上的电子元器件位于安装口中,将翻转板、底板通过螺丝连接,得到该PCB板,当安装该PCB板时,将螺丝旋入安装底座上的连接孔中,通过固定耳将该PCB板安装在电器箱中;该PCB板通过将线路板安装在安装底座上,然后通过安装底座固定在电器箱中,使得线路板只是夹持固定,且电子元器件不与电器箱内壁接触,使得安装过程中不会受到损伤,而且通过打开翻转板,即可以进行更换损坏的线路板,因此,该PCB板便于安装,拆卸,更换以及维修,同时线路板得到良好的保护;(1) A kind of easy-to-install PCB board of the present invention, wherein the circuit board is installed inside the installation base, when installing the circuit board, the circuit board is placed between the flip plate and the bottom plate, and the middle of the circuit board is located in the installation opening, The edge position of the circuit board is clamped by the flipping board and the bottom plate, the electronic components on the circuit board are located in the installation opening, and the flipping board and the bottom plate are connected by screws to obtain the PCB board. When the PCB board is installed, Screw the screws into the connection holes on the mounting base, and install the PCB board in the electrical box through the fixing ears; The board is only clamped and fixed, and the electronic components are not in contact with the inner wall of the electrical box, so that the installation process will not be damaged, and the damaged circuit board can be replaced by opening the flip board. Therefore, the PCB board is easy to install and remove. , replacement and maintenance, and the circuit board is well protected;
(2)本发明的一种便于安装的PCB板的安装方法,通过PCB板安装设备安装该PCB板,通过将安装底座放置于定位槽中,将线路板放置于翻转板、底板之间,通过振动上料盘产生振动将螺丝从振动上料盘的出料口输出至凹槽移料板中,螺丝经过凹槽移料板内腔中的输送带输送至凹槽安装板中,通过上料气缸运转推动T形板向前移动,将输入至凹槽安装板中的螺丝推入至上料板的上料槽中,通过第一移动电机运转实现了整个安装机构向上料板移动,直至移动至上料板正上方,通过第二移动电机运转实现了电动批头底端的螺丝吸嘴接触至上料槽中的螺丝,通过螺丝吸嘴吸附螺丝,通过第一移动电机运转带动电动批头移动至定位槽上方,且将吸附的螺丝对准连接孔,通过第二移动电机带动电动批头下降,将吸附的螺丝放置于连接孔中,通过电动批头运转将螺丝旋入连接孔中,将翻转板、底板连接,得到该PCB板,将该PCB板放置于另一台输送机上,向另一台PCB板安装设备输送,将电器箱放置于另一台输送机的定位槽中,将螺丝旋入安装固定孔中,通过固定耳将该PCB板安装在电器箱中;该PCB板的安装方法通过一台PCB板安装设备将线路板与安装底座通过螺丝连接,然后通过另一台PCB板安装设备将得到的便于安装的PCB板通过螺丝安装在电器箱中,该PCB板的安装方法中通过PCB板安装设备实现了流水线式的生产,使得PCB板安装的速度得到大幅度的提升,有效地提高了电器的生产效率。(2) An installation method of a PCB board of the present invention that is easy to install, the PCB board is installed by the PCB board installation equipment, the installation base is placed in the positioning groove, the circuit board is placed between the flip board and the bottom plate, and the PCB board is installed by the PCB board installation equipment. The vibrating feeding plate generates vibration and outputs the screws from the discharge port of the vibrating feeding plate to the groove moving plate. The operation of the cylinder pushes the T-shaped plate to move forward, and pushes the screws input into the groove mounting plate into the feeding slot of the feeding plate. Right above the material plate, through the operation of the second moving motor, the screw suction nozzle at the bottom of the electric bit is contacted with the screw in the feeding trough, the screw suction nozzle is used to absorb the screw, and the operation of the first moving motor drives the electric bit to move to the positioning slot. Above, align the adsorbed screw with the connection hole, drive the electric bit head down through the second moving motor, place the adsorbed screw in the connection hole, screw the screw into the connection hole through the operation of the electric bit head, turn the flip plate, Connect the bottom plate to obtain the PCB board, place the PCB board on another conveyor, transport it to another PCB board installation equipment, place the electrical box in the positioning groove of the other conveyor, and screw the screw into the installation In the fixing hole, the PCB board is installed in the electrical box through the fixing ears; the installation method of the PCB board is to connect the circuit board and the mounting base with screws through a PCB board installation device, and then use another PCB board installation device to The obtained PCB board that is easy to install is installed in the electrical box by screws, and the PCB board installation method realizes the assembly line production through the PCB board installation equipment, so that the speed of the PCB board installation is greatly improved, effectively improving the Productivity of electrical appliances.
附图说明Description of drawings
下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明中一种便于安装的PCB板的结构示意图;1 is a schematic structural diagram of a PCB board that is easy to install in the present invention;
图2是本发明中安装底座的结构示意图;Fig. 2 is the structural representation of the mounting base in the present invention;
图3是本发明中PCB板安装设备、输送机的装配示意图;Fig. 3 is the assembly schematic diagram of PCB board installation equipment and conveyor in the present invention;
图4是本发明中PCB板安装设备的结构示意图;Fig. 4 is the structural representation of the PCB board installation equipment in the present invention;
图5是本发明中图4中A处的放大示意图;Fig. 5 is the enlarged schematic diagram of the place A in Fig. 4 in the present invention;
图6是本发明中安装机构、安装箱的装配示意图;Fig. 6 is the assembly schematic diagram of the installation mechanism and the installation box in the present invention;
图7是本发明中安装箱的内部结构示意图;Fig. 7 is the internal structure schematic diagram of the installation box in the present invention;
图8是本发明中支撑安装板侧面上的结构连接视图。Figure 8 is a structural connection view on the side of the support mounting plate of the present invention.
图中:10、线路板;20、安装底座;30、PCB板安装设备;40、输送机;201、翻转板;202、固定板;203、底板;204、铰链;205、安装口;206、连接孔;207、固定耳;208、安装固定孔;301、操作台;302、定位槽;303、安装机构;304、立柱;305、安装箱;306、振动上料盘;307、弹性板;308、支撑架;309、载物板;310、第一支撑台;311、支撑板;312、支撑柱;313、凹槽移料板;314、上料槽;315、上料板;316、T形板;317、凹槽安装板;318、上料气缸;319、第二支撑台;3030、承重安装板;3031、第一主动齿轮;3032、第一从动齿轮;3033、第一齿轮带;3034、夹板;3035、第一滑轨;3036、滑动底座;3037、电动批头;3038、固定座;3039、螺丝吸嘴;3051、箱体;3052、前封板;3053、转移口;3054、第一移动电机;3055、C形扣板;3056、第二移动电机;3057、支撑安装板;3058、第二滑轨;3059、连接座;3060、第二主动齿轮;3061、滑块;3062、电机安装孔;3063、第二齿轮带;3064、第二从动齿轮。In the figure: 10, circuit board; 20, installation base; 30, PCB board installation equipment; 40, conveyor; 201, flip plate; 202, fixed plate; 203, bottom plate; 204, hinge; 205, installation port; 206, connection hole; 207, fixing ear; 208, installation fixing hole; 301, console; 302, positioning slot; 303, installation mechanism; 304, column; 305, installation box; 306, vibration feeding plate; 307, elastic plate; 308, supporting frame; 309, loading plate; 310, first supporting platform; 311, supporting plate; 312, supporting column; 313, groove moving plate; 314, feeding chute; 315, feeding plate; 316, T-shaped plate; 317, groove mounting plate; 318, feeding cylinder; 319, second support table; 3030, load-bearing mounting plate; 3031, first driving gear; 3032, first driven gear; 3033, first gear Belt; 3034, splint; 3035, first slide rail; 3036, sliding base; 3037, electric bit; 3038, fixing seat; 3039, screw nozzle; 3051, box body; 3052, front sealing plate; 3053,
具体实施方式Detailed ways
下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例1:Example 1:
请参阅图1-2所示,本实施例为一种便于安装的PCB板,包括线路板10、安装底座20,所述线路板10安装在安装底座20的内部;1-2, the present embodiment is a PCB board that is easy to install, including a
其中,所述安装底座20包括翻转板201、固定板202、底板203、铰链204、安装口205、连接孔206、固定耳207、安装固定孔208,所述底板203四侧面的中间位置均安装有固定耳207,所述固定耳207上开设有安装固定孔208,所述底板203顶部一侧安装有固定板202,所述固定板202顶部两端均通过铰链204分别连接至翻转板201的顶部两端,所述底板203和翻转板201上均开设有安装口205,所述底板203和翻转板201远离铰链204一端均开设有连接孔206;所述线路板10安装在底板203和翻转板201之间,所述线路板10中部位于安装口205中。The mounting
实施例2Example 2
请参阅图1-8所示,本实施例中的一种便于安装的PCB板的安装方法,包括以下步骤:Please refer to Fig. 1-8, a kind of installation method of the PCB board that is easy to install in the present embodiment, comprises the following steps:
步骤一:将若干个线路板10放置于一台PCB板安装设备30的载物板309上,通过输送机40向PCB板安装设备30处输送安装底座20,工作人员取一个安装底座20放置于定位槽302中,打开翻转板201,将一个线路板10放置于翻转板201、底板203之间,且线路板10中部位于安装口205中;Step 1: Place a number of
步骤二:向振动上料盘306中加入螺丝,启动振动上料盘306,振动上料盘306产生振动将螺丝从振动上料盘306的出料口输出,输出的螺丝的圆头均朝上的进入凹槽移料板313中,螺丝经过凹槽移料板313内腔中的输送带输送至凹槽安装板317中;Step 2: Add screws to the vibrating
步骤三:启动上料气缸318,上料气缸318运转推动T形板316向前移动,将输入至凹槽安装板317中的螺丝推入至上料板315的上料槽314中;Step 3: Start the
步骤四:启动第一移动电机3054,第一移动电机3054运转通过第二主动齿轮3060、第二从动齿轮3064带动第二齿轮带3063转动,从而带动了第二移动电机3056在转移口3053中移动,从而通过承重安装板3030带动了整个安装机构303向上料板315移动,直至移动至上料板315正上方;Step 4: Start the first moving
步骤五:启动第二移动电机3056,第二移动电机3056运转通过第一主动齿轮3031、第一从动齿轮3032带动了第一齿轮带3033转动,从而通过夹板3034带动了滑动底座3036在第一滑轨3035上滑动,带动了电动批头3037底端的螺丝吸嘴3039接触至上料槽314中的螺丝,通过螺丝吸嘴3039吸附一个螺丝;Step 5: Start the second moving
步骤六:通过第一移动电机3054运转带动电动批头3037移动至定位槽302上方,且将吸附的螺丝对准连接孔206,通过第二移动电机3056带动电动批头3037下降,将吸附的螺丝放置于连接孔206中,启动电动批头3037,电动批头3037运转将螺丝旋入连接孔206中,将翻转板201、底板203连接,即将线路板10安装在安装底座20上,得到该PCB板;Step 6: Drive the
步骤七:将该PCB板放置于另一台输送机40上,向另一台PCB板安装设备30输送,将电器箱放置于另一台输送机40的定位槽302中,重复以上步骤,将螺丝旋入安装固定孔208中,通过固定耳207将该PCB板安装在电器箱中,完成该PCB板的安装过程。Step 7: Place the PCB board on another
实施例3:Example 3:
请参阅图3-8所示,本实施例中的PCB板安装设备30,包括操作台301、安装机构303、安装箱305、振动上料盘306、支撑架308、凹槽移料板313、上料板315、凹槽安装板317、上料气缸318,所述支撑架308顶部一侧安装有操作台301,所述支撑架308顶部远离操作台301一侧安装有弹性板307,所述支撑架308底部安装有载物板309;3-8, the PCB
所述操作台301顶部一侧开设有定位槽302,所述操作台301顶部另一侧垂直安装有立柱304,所述立柱304顶部安装有安装箱305,所述安装箱305一侧滑动连接有安装机构303;所述弹性板307顶部安装有振动上料盘306,所述振动上料盘306的出料口连接有凹槽移料板313,所述凹槽移料板313的内腔中设置有输送带,所述凹槽移料板313安装在第一支撑台310的顶部,所述第一支撑台310底部一端安装在操作台301的顶部,所述第一支撑台310底部另一端安装有支撑柱312,所述支撑柱312底端连接至支撑板311的顶部,所述支撑板311位于操作台301和弹性板307之间,所述支撑板311一端连接至操作台301的一侧上;所述凹槽移料板313远离振动上料盘306一端贯穿连接至凹槽安装板317的一侧上,所述凹槽安装板317安装在第二支撑台319的顶部,所述第二支撑台319安装在操作台301的顶部上,所述凹槽安装板317内腔一端安装有上料板315,所述上料板315上开设有上料槽314,所述凹槽安装板317内腔另一端安装有上料气缸318,所述上料气缸318一端底部通过垫块安装在第二支撑台319的顶部,所述上料气缸318的活动杆连接有T形板316,所述T形板316滑动连接至凹槽安装板317的内腔中。One side of the top of the operating table 301 is provided with a
其中,所述安装机构303包括承重安装板3030、第一主动齿轮3031、第一从动齿轮3032、第一齿轮带3033、夹板3034、第一滑轨3035、滑动底座3036、电动批头3037、固定座3038、螺丝吸嘴3039,所述承重安装板3030上安装有第一滑轨3035,所述第一滑轨3035上滑动连接有滑动底座3036,所述滑动底座3036底端一侧安装有固定座3038,所述固定座3038上贯穿安装有电动批头3037,所述电动批头3037底端安装有螺丝吸嘴3039,所述承重安装板3030底端转动安装有第一从动齿轮3032,所述第一从动齿轮3032通过第一齿轮带3033连接有第一主动齿轮3031,所述第一齿轮带3033上安装有夹板3034,所述夹板3034一侧连接在滑动底座3036的一侧上。The mounting
其中,所述安装箱305包括箱体3051、前封板3052、转移口3053、第一移动电机3054、C形扣板3055、第二移动电机3056、支撑安装板3057,所述箱体3051一侧安装有前封板3052,所述前封板3052上开设有转移口3053,所述箱体3051内腔中竖直安装有支撑安装板3057,所述前封板3052上滑动连接有C形扣板3055,所述C形扣板3055远离前封板3052的一侧面顶部、底部均安装有滑块3061,所述C形扣板3055一侧面上开设有电机安装孔3062,所述C形扣板3055通过电机安装孔3062贯穿安装有第二移动电机3056,所述第二移动电机3056一端连接至承重安装板3030的一侧上,第一主动齿轮3031套接在第二移动电机3056的输出轴上,所述第二移动电机3056贯穿转移口3053,所述支撑安装板3057的一端贯穿安装有第一移动电机3054,所述第一移动电机3054的输出轴上套接有第二主动齿轮3060,所述支撑安装板3057的另一端安装有连接座3059,所述连接座3059上转动安装有第二从动齿轮3064,所述第二主动齿轮3060、第二从动齿轮3064之间通过第二齿轮带3063连接,所述第二齿轮带3063顶部连接至第二移动电机3056的底部,所述支撑安装板3057接近前封板3052的一侧顶部、底部均安装有第二滑轨3058,两个所述滑块3061分别滑动连接在两个第二滑轨3058上。The
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, description with reference to the terms "one embodiment," "example," "specific example," etc. means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one aspect of the present invention. in one embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上内容仅仅是对本发明所作的举例和说明,所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离发明或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。The above contents are only examples and descriptions of the present invention, and those skilled in the art can make various modifications or supplements to the described specific embodiments or replace them in similar ways, as long as they do not deviate from the invention or exceed the present rights The scope defined by the claims shall all belong to the protection scope of the present invention.
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CN115482734A (en) * | 2022-09-09 | 2022-12-16 | 江西圣宇科技有限公司 | A kind of 4K ultra-high-definition display manufacturing equipment and method |
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