CN111763850A - A kind of processing method of fine-grained superplastic TA15 titanium alloy medium and thick plate - Google Patents
A kind of processing method of fine-grained superplastic TA15 titanium alloy medium and thick plate Download PDFInfo
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- 229910001069 Ti alloy Inorganic materials 0.000 title claims abstract description 129
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- 238000005242 forging Methods 0.000 claims abstract description 286
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- 239000000956 alloy Substances 0.000 claims description 16
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- 238000010314 arc-melting process Methods 0.000 claims description 13
- 238000005098 hot rolling Methods 0.000 claims description 12
- 238000012545 processing Methods 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 7
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 6
- 238000004364 calculation method Methods 0.000 claims description 6
- 238000013461 design Methods 0.000 claims description 6
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- 238000002360 preparation method Methods 0.000 description 1
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- 239000010936 titanium Substances 0.000 description 1
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Abstract
本发明公开了一种细晶超塑性TA15钛合金中厚板材的加工方法,该方法包括:一、经真空自耗电弧熔炼得到TA15钛合金铸锭;二、保温后经镦拔开坯锻造得初级锻坯;三、保温后经β相区镦拔锻造得二级锻坯;四、经α+β两相区镦拔锻造得四级锻坯;五、经镦拔终锻锻造得锻件;六、保温后经一火轧制得一火轧制板坯;七、保温后经二火轧制得二火轧制板坯;八、经退火处理得TA15钛合金中厚板。本发明选择对应的变形温度,结合采用多火次大变形量的镦拔锻造,使得组织粗大的TA15钛合金铸锭在大变形量下破碎,并为再结晶提供了驱动力,提高晶粒细化和均匀化程度,得到细晶超塑性TA15钛合金中厚板。
The invention discloses a processing method for a fine-grained superplastic TA15 titanium alloy medium-thick plate. The method comprises: first, obtaining a TA15 titanium alloy ingot by vacuum consumable arc melting; The primary forging billet is obtained; 3. The secondary forging billet is obtained by upsetting and forging in the β phase region after heat preservation; 4. The fourth-level forging billet is obtained by upsetting and forging in the α+β two-phase region; ; 6. After heat preservation, the first-fire rolled slab is obtained by rolling with one fire; 7. After heat preservation, the second-fire rolled slab is obtained by rolling with the second fire; Eight, TA15 titanium alloy medium and heavy plate is obtained by annealing. The invention selects the corresponding deformation temperature, and adopts upsetting forging with multiple fires and large deformation, so that the TA15 titanium alloy ingot with coarse structure is broken under large deformation, and provides a driving force for recrystallization and improves the fineness of grains. To obtain a fine-grained superplastic TA15 titanium alloy medium and thick plate.
Description
技术领域technical field
本发明钛合金材料加工技术领域,具体涉及一种细晶超塑性TA15钛合金中厚板材的加工方法。The invention relates to the technical field of titanium alloy material processing, in particular to a processing method for a fine-grained superplastic TA15 titanium alloy medium-thick plate.
背景技术Background technique
细晶钛合金因其具有较高的超塑性,可经超塑成型加工薄壁结构件,广泛代替飞行器各类精密铸件、锻件,用于制造导弹尾翼、导弹壳体等飞行器复杂结构部件,起到明显的减重效果,大幅提高有效载荷。该类构件一般具有高筋薄腹的特征,形状复杂,且投影面积较大,对组织性能要求很高。Because of its high superplasticity, fine-grained titanium alloys can be superplasticized to process thin-walled structural parts, which are widely used to replace various precision castings and forgings of aircraft, and are used to manufacture complex structural parts of aircraft such as missile tails and missile casings. To the obvious weight reduction effect, the payload is greatly increased. This type of component generally has the characteristics of high ribs and thin abdomen, complex shape, and large projected area, which requires high tissue performance.
TA15钛合金具有良好的综合力学性能,其强度、断裂韧性、疲劳极限、抗应力腐蚀能力略高于TC4钛合金,可作为飞机结构钛合金用材,用于制造飞机隔框、壁板等工作温度较高、受力较复杂的重要结构零件,现已在国内得到了大量应用,其中以板材的应用最为广泛,主要应用于发动机机匣、焊接承力框等航空用关键构件。但由于TA15钛合金存在钛合金变形抗力大、变形温度范围窄、组织敏感性强,板材制备过程中容易出现晶粒粗大、组织不均匀等问题,造成钛合金中厚板材质量不稳定、成品率低、超塑性能不高,限制了钛合金中厚板材在高端领域的应用。TA15 titanium alloy has good comprehensive mechanical properties, and its strength, fracture toughness, fatigue limit, and stress corrosion resistance are slightly higher than TC4 titanium alloy. Important structural parts with high height and complex stress have been widely used in China. Among them, sheet metal is the most widely used, mainly used in key aviation components such as engine casings and welded load-bearing frames. However, due to the large deformation resistance of titanium alloy, narrow deformation temperature range and strong tissue sensitivity in TA15 titanium alloy, problems such as coarse grains and uneven structure are prone to occur in the process of sheet preparation, resulting in unstable quality and yield of medium and thick titanium alloy sheets. Low and superplastic properties are not high, which limits the application of titanium alloy medium and thick plates in high-end fields.
传统的TA15钛合金中厚板的加工工艺通常采用单向轧制,板材在轧制过程中方向不发生变化,晶粒在轧制过程中沿一个方向变形,导致横纵向显微组织差异较大,板材加工流线明显,且板材表面沿轧制方向会产生“条绒沟”。The traditional processing technology of TA15 titanium alloy medium and heavy plate usually adopts unidirectional rolling. The direction of the plate does not change during the rolling process, and the grains are deformed in one direction during the rolling process, resulting in a large difference in the transverse and longitudinal microstructures. , the plate processing streamline is obvious, and the surface of the plate will produce "fleece grooves" along the rolling direction.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题在于针对上述现有技术的不足,提供一种细晶超塑性TA15钛合金中厚板材的加工方法。本发明依据相变温度选择对应的变形温度,将变形导致的温升控制在相变温度以下,然后采用多火次大变形量的镦拔锻造,使得组织粗大的TA15钛合金铸锭在大变形量下依次逐级破碎,并为破碎之后的晶粒再结晶提供了驱动力,使得晶粒细化和均匀化程度提高,从而在充分破碎α相的同时细化组织,使得TA15钛合金中厚板内外的组织接近一致,最终得到细晶超塑性的TA15钛合金中厚板材。The technical problem to be solved by the present invention is to provide a processing method of fine-grained superplastic TA15 titanium alloy medium-thick plate in view of the above-mentioned deficiencies of the prior art. The invention selects the corresponding deformation temperature according to the phase transition temperature, controls the temperature rise caused by the deformation below the phase transition temperature, and then adopts the upsetting forging with multiple fires and large deformation, so that the TA15 titanium alloy ingot with coarse structure can be deformed under large deformation. It is gradually crushed under the same amount, and provides a driving force for the recrystallization of the grains after crushing, so that the degree of grain refinement and homogenization is improved, so that the α phase is fully broken and the structure is refined, making the TA15 titanium alloy medium and thick. The microstructure inside and outside the plate is nearly the same, and finally a fine-grained superplastic TA15 titanium alloy medium-thick plate is obtained.
为解决上述技术问题,本发明采用的技术方案是:一种细晶超塑性TA15钛合金中厚板材的加工方法,其特征在于,该方法包括以下步骤:In order to solve the above-mentioned technical problems, the technical scheme adopted in the present invention is: a processing method of a fine-grained superplastic TA15 titanium alloy medium-thick plate, characterized in that the method comprises the following steps:
步骤一、熔炼:根据目标合金的设计成分,将0级海绵钛和中间合金依次进行混料、电极压制和组焊,然后经三次真空自耗电弧熔炼得到TA15钛合金铸锭,对TA15钛合金铸锭的表面局部缺陷进行清理;Step 1. Smelting: According to the design composition of the target alloy, the 0-grade titanium sponge and the intermediate alloy are sequentially mixed, electrode pressed and welded, and then TA15 titanium alloy ingot is obtained by three vacuum consumable arc smelting. Clean up local defects on the surface of alloy ingots;
步骤二、开坯锻造:将步骤一中经清理后的TA15钛合金铸锭装入电炉中在Tβ+160℃~Tβ+180℃的条件下进行加热保温,然后采用2000t以上的快锻机进行镦拔开坯锻造,空冷后得到初级锻坯;所述Tβ为TA15钛合金的β相转变温度,单位为℃,所述镦拔开坯锻造采用的高径比为(2~2.5):1;Step 2, billet forging: put the TA15 titanium alloy ingot cleaned in step 1 into an electric furnace for heating and heat preservation under the conditions of T β +160 ° C ~ T β + 180 ° C, and then use a rapid forging of more than 2000t The upsetting billet is forged by the machine, and the primary forging billet is obtained after air cooling; the T β is the β phase transition temperature of the TA15 titanium alloy, the unit is °C, and the aspect ratio used in the upsetting billet forging is (2 ~ 2.5 ):1;
步骤三、β相区镦拔锻造:将步骤二中得到的初级锻坯装入电炉中在Tβ+60℃~Tβ+80℃的条件下进行加热保温,再采用2000t以上的快锻机或压力机进行β相区镦拔锻造,空冷后得到二级锻坯;所述β相区镦拔锻造采用的高径比为(2~2.5):1;Step 3. Upsetting and forging in the β phase region: put the primary forging billet obtained in step 2 into an electric furnace for heating and heat preservation under the condition of T β +60°C ~ T β +80°C, and then use a fast forging machine with a capacity of more than 2000t Or a press is used for upsetting and forging in the beta phase region, and the secondary forging blank is obtained after air cooling; the height-diameter ratio used in the upsetting and forging in the beta phase region is (2-2.5): 1;
步骤四、α+β两相区镦拔锻造:将步骤三中得到的二级锻坯装入电炉中在Tβ-25℃~Tβ-30℃的条件下进行加热保温,然后采用2000t以上的快锻机或压力机进行α+β两相区第一次镦拔锻造,冷却后得到三级锻坯,将三级锻坯继续在Tβ-25℃~Tβ-30℃的条件下进行加热保温,再采用2000t以上的快锻机或压力机进行α+β两相区第二次镦拔锻造,空冷后得到四级锻坯;所述α+β两相区第一次镦拔锻造和α+β两相区第二次镦拔锻造采用的高径比均为(2~2.5):1;Step 4. Upsetting and forging in the α+β two-phase region: put the secondary forging billet obtained in step 3 into an electric furnace for heating and heat preservation under the condition of T β -25°C ~ T β -30°C, and then use more than 2000t The first upsetting forging in the α+β two-phase region is carried out by the fast forging machine or press, and the third-stage forging blank is obtained after cooling, and the third-stage forging blank is continued to be under the condition of T β -25℃~T β -30℃ Heating and heat preservation are carried out, and then a fast forging machine or a press of more than 2000t is used for the second upsetting and forging of the α+β two-phase region, and the fourth-stage forging blank is obtained after air cooling; the first upsetting of the α+β two-phase region is performed. The height-diameter ratios used in forging and the second upsetting forging in the α+β two-phase region are both (2-2.5): 1;
步骤五、终锻锻造:将步骤四中得到的四级锻坯装入电炉中在Tβ-30℃~Tβ-40℃的条件下进行加热保温,然后进行镦拔终锻锻造,空冷后得到锻件;所述镦拔终锻锻造采用的高径比为(2~2.5):1,所述锻件的厚度为200mm~220mm;Step 5. Final forging: put the four-stage forging billet obtained in step 4 into an electric furnace for heating and heat preservation under the condition of T β -30 ℃~T β -40 ℃, and then perform upsetting and final forging forging, and after air cooling A forging is obtained; the height-diameter ratio used in the upsetting and final forging is (2-2.5): 1, and the thickness of the forging is 200-220 mm;
步骤六、一火轧制:将步骤五中得到的锻件进行加热保温,然后采用热轧机进行6~8道次的一火轧制,得到一火轧制板坯;所述一火轧制板坯的厚度为50mm~80mm;Step 6. One-fire rolling: heat and keep the forging obtained in step 5, and then use a hot rolling mill to perform one-fire rolling for 6 to 8 passes to obtain a one-fire rolled slab; the one-fire rolling The thickness of the slab is 50mm to 80mm;
步骤七、二火轧制:将步骤六中得到的一火轧制板坯进行剪切下料并加热保温,然后采用热轧机进行4~6道次的二火轧制,得到二火轧制板坯;所述二火轧制板坯的厚度为10mm~25mm;Step 7, second-fire rolling: the first-fire rolling slab obtained in step 6 is cut and blanked, heated and kept warm, and then 4-6 passes of second-fire rolling are carried out with a hot rolling mill to obtain second-fire rolling. Slab; the thickness of the second-fire rolled slab is 10mm to 25mm;
步骤八、板坯处理:对步骤七中得到的二火轧制板坯进行退火处理,然后依次经打磨和剪切处理,得到TA15钛合金中厚板;所述TA15钛合金中厚板的厚度为10mm~25mm,平均晶粒尺寸不大于20μm,且TA15钛合金中厚板在850℃~930℃温度下的横向延伸率为420%以上,纵向延伸率为340%以上。Step 8, slab treatment: annealing the second-fire rolled slab obtained in step 7, and then performing grinding and shearing treatment in turn to obtain a TA15 titanium alloy medium and heavy plate; the thickness of the TA15 titanium alloy medium and heavy plate It is 10mm to 25mm, the average grain size is not more than 20μm, and the transverse elongation of TA15 titanium alloy medium and thick plate at 850 ℃ ~ 930 ℃ temperature is more than 420%, and the longitudinal elongation is more than 340%.
超塑性板材的典型特点为组织细小均匀。TA15钛合金为近α钛合金,难以通过热处理调整其性能,为了提高超塑性能,本发明通过热变形进行晶粒细化,提高其超塑性能。The typical feature of superplastic sheet is that the structure is fine and uniform. The TA15 titanium alloy is a near-alpha titanium alloy, and it is difficult to adjust its properties by heat treatment. In order to improve the superplastic properties, the present invention performs grain refinement through thermal deformation to improve its superplastic properties.
本发明将真空自耗电弧熔炼得到的TA15钛合金铸锭依次进行开坯锻造、β相区镦拔锻造、α+β两相区镦拔锻造和终锻锻造,然后经一火轧制和二火轧制,再经处理得到TA15钛合金中厚板。本发明依据相变温度选择对应的变形温度,将变形导致的温升控制在相变温度以下,然后采用多火次大变形量的镦拔锻造,使得组织粗大的TA15钛合金铸锭在大变形量下依次逐级破碎,而较大的变形量为破碎之后的晶粒再结晶提供了驱动力,使得晶粒细化和均匀化程度提高,从而在充分破碎α相的同时细化组织,使得TA15钛合金中厚板内外的组织接近一致且为细晶组织,得到细晶超塑性TA15钛合金中厚板材。In the present invention, the TA15 titanium alloy ingot obtained by vacuum consumable arc smelting is successively subjected to billet forging, β-phase region upsetting forging, α+β two-phase region upsetting forging and final forging, and then undergoes one-fire rolling and final forging. Two-fire rolling, and then processed to obtain TA15 titanium alloy medium and heavy plate. The invention selects the corresponding deformation temperature according to the phase transition temperature, controls the temperature rise caused by the deformation below the phase transition temperature, and then adopts the upsetting forging with multiple fires and large deformation, so that the TA15 titanium alloy ingot with coarse structure can be deformed under large deformation. The grains are broken down step by step, and the larger deformation provides a driving force for the recrystallization of the grains after crushing, so that the grain refinement and homogenization degree are improved, so that the α phase is fully broken and the structure is refined, so that the The microstructure inside and outside of the TA15 titanium alloy plate is close to the same and is a fine-grained structure, and a fine-grained superplastic TA15 titanium alloy medium-thick plate is obtained.
上述的一种细晶超塑性TA15钛合金中厚板材的加工方法,其特征在于,步骤一中所述三次真空自耗电弧熔炼的第一次和第二次真空自耗电弧熔炼过程中,真空自耗电弧熔炼炉内的真空度小于1.0×10-1Pa,第三次真空自耗电弧熔炼过程中,真空自耗电弧熔炼内的真空度小于5.0×10-2Pa;步骤一中对所述经清理后的TA15钛合金铸锭进行圆滑过渡修磨,且圆滑过渡修磨的深宽比不大于1:10,深度不大于10mm。通过对三次真空自耗电弧熔炼过程中真空度的控制,显著减少了TA15钛合金铸锭中杂质元素含量,保证了TA15钛合金铸锭成分的均匀与稳定;该优选修磨工艺避免了后续锻造过程中产生折叠,形成裂纹,影响产品TA15钛合金中厚板材的质量。The above-mentioned processing method of a fine-grained superplastic TA15 titanium alloy medium-thick plate is characterized in that, in the first and second vacuum consumable arc smelting processes of the three vacuum consumable arc smelting described in the step 1. , the vacuum degree in the vacuum consumable arc melting furnace is less than 1.0×10 -1 Pa, and in the third vacuum consumable arc melting process, the vacuum degree in the vacuum consumable arc melting furnace is less than 5.0×10 -2 Pa; In step 1, smooth transition grinding is performed on the cleaned TA15 titanium alloy ingot, and the aspect ratio of the smooth transition grinding is not greater than 1:10, and the depth is not greater than 10 mm. Through the control of the vacuum degree during the three vacuum consumable arc smelting process, the content of impurity elements in the TA15 titanium alloy ingot is significantly reduced, and the uniformity and stability of the TA15 titanium alloy ingot composition are ensured; this optimal grinding process avoids the subsequent During the forging process, folds and cracks are formed, which affects the quality of the product TA15 titanium alloy medium and thick plate.
上述的一种细晶超塑性TA15钛合金中厚板材的加工方法,其特征在于,步骤二中所述加热保温的方式为台阶式加热,所述台阶式加热的过程为:控制TA15钛合金铸锭的装炉温度为790℃~810℃并在装炉温度下保温t1min,然后升温至Tβ+160℃~Tβ+180℃并保温t2min,其中,t1=(TA15钛合金铸锭直径/3-10)min~(TA15钛合金铸锭直径/3+10)min,t2=(TA15钛合金铸锭直径/2+30)min~(TA15钛合金铸锭直径/2+40)min,TA15钛合金铸锭直径的单位为mm;所述镦拔开坯锻造的单道次变形量为25%~30%,单火次累积变形量不小于80%。由于TA15钛合金高温状态下导热速率低,导热慢,优选采用台阶式加热可以明显改善加热保温后TA15钛合金铸锭中的温度均匀性,为后续锻造提供基础;由于TA15钛合金铸锭组织非常粗大,优选采用上述的镦拔开坯锻造的工艺参数,使得多火次镦拔后TA15钛合金铸锭的粗大晶粒在较大变形量下进行破碎,而较大的变形量为破碎之后的晶粒再结晶提供了驱动力,晶粒的均匀化程度提高。The above-mentioned processing method of a fine-grained superplastic TA15 titanium alloy medium-thick plate is characterized in that, the heating and heat preservation method described in step 2 is stepped heating, and the step heating process is: controlling the TA15 titanium alloy casting The charging temperature of the ingot is 790℃~810℃, and the ingot is kept at the charging temperature for t 1 min, and then heated to T β +160 ℃~T β +180 ℃ and kept for 2 min, wherein, t 1 =(TA15 titanium Alloy ingot diameter/3-10)min~(TA15 titanium alloy ingot diameter/3+10)min, t 2 =(TA15 titanium alloy ingot diameter/2+30)min~(TA15 titanium alloy ingot diameter/ 2+40) min, the unit of TA15 titanium alloy ingot diameter is mm; the single-pass deformation of the upsetting billet forging is 25% to 30%, and the single-fire cumulative deformation is not less than 80%. Due to the low thermal conductivity and slow thermal conductivity of TA15 titanium alloy at high temperature, it is preferable to use stepped heating to significantly improve the temperature uniformity in the TA15 titanium alloy ingot after heating and heat preservation, and provide a basis for subsequent forging; because the structure of the TA15 titanium alloy ingot is very Coarse, it is preferable to use the above-mentioned process parameters for upsetting and forging, so that the coarse grains of the TA15 titanium alloy ingot after the multi-fire upsetting are broken under a larger amount of deformation, and the larger amount of deformation is after the crushing. Grain recrystallization provides the driving force, and the degree of uniformity of the grains increases.
上述的一种细晶超塑性TA15钛合金中厚板材的加工方法,其特征在于,步骤三中所述加热保温的方式为台阶式加热,台阶式加热的过程为:首先控制初级锻坯的装炉温度为790℃~810℃并在装炉温度下保温t1min,然后升温至Tβ+60℃~Tβ+80℃并保温t2min,其中,t1=(初级锻坯截面最大尺寸/3-10)min~(初级锻坯截面最大尺寸/3+10)min,t2=(初级锻坯截面最大尺寸/2+30)min~(初级锻坯截面最大尺寸/2+40)min,初级锻坯截面最大尺寸的单位为mm;所述β相区镦拔锻造的单道次变形量为25%~40%,单火次累积变形量不小于85%;所述β相区镦拔锻造的拔长锻造工序采用对角倒棱的变形方式,且变形量为35%~40%。优选采用台阶式加热可以明显改善加热保温后初级锻坯中的温度均匀性,为后续锻造提供基础;优选采用上述的β相区镦拔锻造的工艺参数,有利于粗大晶粒的破碎,提高晶粒的均匀化程度;该优选拔长锻造工序采用对角倒棱的变形方式,显著降低了变形不均匀现象,消除变形死区,改善组织均匀性和性能一致性。The above-mentioned processing method of a fine-grained superplastic TA15 titanium alloy medium-thick plate is characterized in that the heating and heat preservation method described in the step 3 is stepped heating, and the process of the stepped heating is: first control the loading of the primary forging billet. The furnace temperature is 790℃~810℃, and the temperature is kept at the loading temperature for t 1 min, and then the temperature is raised to T β +60 ℃~T β +80 ℃ and kept for t 2 min, where t 1 = (the maximum cross section of the primary forging billet) Size/3-10)min~(Maximum size of primary forging billet section/3+10)min, t 2 =(Maximum size of primary forging billet section/2+30)min~(Maximum size of primary forging billet section/2+40 )min, the unit of the maximum size of the section of the primary forging billet is mm; the single-pass deformation of the upsetting and forging in the β-phase region is 25% to 40%, and the cumulative deformation in a single fire is not less than 85%; the β-phase The drawing and lengthening forging process of upsetting and drawing forging adopts the deformation method of diagonal chamfering, and the deformation amount is 35% to 40%. Preferably, stepped heating can significantly improve the temperature uniformity in the primary forging billet after heating and heat preservation, and provide a basis for subsequent forging. The degree of homogenization of grains; the preferred elongated forging process adopts the deformation method of diagonal chamfering, which significantly reduces the phenomenon of uneven deformation, eliminates the dead zone of deformation, and improves the uniformity of the structure and the consistency of performance.
上述的一种细晶超塑性TA15钛合金中厚板材的加工方法,其特征在于,步骤四中所述α+β两相区第一次镦拔锻造的加热保温的过程为:控制二级锻坯的装炉温度为500℃~600℃,然后以3℃/min~5℃/min的速率升温至Tβ-25℃~Tβ-30℃并保温t1min;所述t1=(二级锻坯截面最大尺寸/2+30)min~(二级锻坯截面最大尺寸/2+40)min,二级锻坯截面最大尺寸的单位为mm;所述α+β两相区第一次镦拔锻造的单道次变形量为25%~40%,单火次累积变形量不小于85%;所述α+β两相区第一次镦拔锻造后的冷却方式为水冷。该优选加热保温改善了加热保温后二级锻坯中的温度均匀性,为后续锻造提供基础;该优选的大变形量的α+β两相区第一次镦拔锻造,有利于晶粒的充分破碎和细化;在水冷快速的冷却速率下,得到的三级锻坯中析出细针状马氏体,在后续的锻造及轧制过程中,细针状马氏体在大变形量的加工过程中破碎、断裂、球化,形成细小均匀的等轴组织。The above-mentioned processing method of a fine-grained superplastic TA15 titanium alloy medium-thick plate is characterized in that the process of heating and heat preservation of the first upsetting forging in the α+β two-phase region described in the step 4 is: controlling the secondary forging The charging temperature of the billet is 500℃~600℃, and then it is heated to T β- 25℃~T β- 30℃ at a rate of 3℃/min~5℃/min and kept for t 1 min; the t 1 =( The maximum size of the section of the secondary forging billet/2+30)min~(the maximum size of the section of the secondary forging billet/2+40)min, the unit of the maximum size of the section of the secondary forging billet is mm; The single-pass deformation of one upsetting and forging is 25% to 40%, and the cumulative deformation of a single fire is not less than 85%; the cooling method after the first upsetting and forging of the α+β two-phase region is water cooling. The preferred heating and heat preservation improves the temperature uniformity in the secondary forging billet after heating and heat preservation, and provides a basis for subsequent forging; the preferred first upsetting forging of the α+β two-phase region with large deformation is beneficial to the formation of grains. Fully broken and refined; under the fast cooling rate of water cooling, fine acicular martensite is precipitated in the obtained tertiary forging billet. During processing, it is broken, fractured and spheroidized to form a fine and uniform equiaxed structure.
上述的一种细晶超塑性TA15钛合金中厚板材的加工方法,其特征在于,步骤四中所述α+β两相区第二次镦拔锻造的加热保温的过程为:控制三级锻坯的装炉温度为450℃~600℃,然后以3℃/min~5℃/min的速率升温至Tβ-30℃~Tβ-40℃并保温t2min;所述t2=(三级锻坯截面最大尺寸/2+30)min~(三级锻坯截面最大尺寸/2+40)min,三级锻坯截面最大尺寸的单位为mm;所述α+β两相区第二次镦拔锻造的单道次变形量为30%~40%,单火次累积变形量不小于85%。The above-mentioned processing method of a fine-grained superplastic TA15 titanium alloy medium-thick plate is characterized in that the process of heating and heat preservation of the second upsetting forging in the α+β two-phase region described in the step 4 is: controlling the third-level forging The charging temperature of the billet is 450°C to 600°C, and then the temperature is raised to T β -30° C to T β -40° C at a rate of 3° C/min to 5° C/min and maintained for t 2 min; the t 2 =( The maximum size of the section of the third-stage forging billet/2+30)min~(the maximum size of the section of the third-stage forging billet/2+40)min, the unit of the maximum section size of the third-stage forging billet is mm; The single-pass deformation of the secondary upsetting and drawing forging is 30% to 40%, and the cumulative deformation of a single fire is not less than 85%.
上述的一种细晶超塑性TA15钛合金中厚板材的加工方法,其特征在于,步骤五中所述加热保温的具体过程为:控制四级锻坯的装炉温度为450℃~600℃,然后以3℃/min~5℃/min的速率升温至Tβ-30℃~Tβ-40℃并保温t0min;所述t0=(四级锻坯截面最大尺寸/2+30)min~(四级锻坯截面最大尺寸/2+40)min,四级锻坯截面最大尺寸的单位为mm;所述镦拔终锻锻造的单道次变形量为30%~40%,单火次累积变形量不小于85%。The above-mentioned processing method of a fine-grained superplastic TA15 titanium alloy medium-thick plate is characterized in that, the specific process of heating and heat preservation described in step 5 is: controlling the furnace charging temperature of the fourth-stage forging billet to be 450 ℃~600 ℃, Then, at a rate of 3°C/min~5°C/min, the temperature is raised to T β -30°C~T β -40°C and kept for t 0 min; the t 0 =(fourth-stage forging billet section maximum size/2+30) min~(the maximum size of the section of the fourth-stage forging billet/2+40)min, the unit of the maximum size of the section of the fourth-stage forging billet is mm; The cumulative deformation of the fire is not less than 85%.
上述的一种细晶超塑性TA15钛合金中厚板材的加工方法,其特征在于,步骤六中所述一火轧制的加热温度为Tβ-40℃~Tβ-50℃,保温时间t1=(锻件厚度/0.8-5)min~(锻件厚度/0.8+5)min,保温时间从四级锻件进入加热炉后且加热炉的炉温稳定时开始计算;所述一火轧制过程中第1~3道次的单道次变形量为20%~25%,其余单道次变形量不小于8%;The above-mentioned processing method of a fine-grained superplastic TA15 titanium alloy medium-thick plate is characterized in that, the heating temperature of the one-fire rolling described in the step 6 is T β- 40 ℃~T β- 50 ℃, and the holding time is t 1 = (forging thickness/0.8-5)min~(forging thickness/0.8+5)min, the holding time is calculated from the time the fourth-grade forging enters the heating furnace and the furnace temperature of the heating furnace is stable; the one-fire rolling process The single-pass deformation of the first to third passes is 20% to 25%, and the remaining single-pass deformation is not less than 8%;
上述的一种细晶超塑性TA15钛合金中厚板材的加工方法,其特征在于,步骤七中所述二火轧制的加热温度为Tβ-50℃~Tβ-60℃,保温时间t2=(一次轧制板坯厚度/0.5-5)min~(一次轧制板坯厚度/0.5+5)min,保温时间从一次轧制板坯进入加热炉后且加热炉的炉温稳定时开始计算;所述二火轧制的起始单道次变形量为20%~26%,其余单道次变形量为12%~20%,二火轧制采用换向轧制,使得二火轧制的方向与步骤六中所述一火轧制的方向垂直。采用换向轧制工艺,显著减小了一火轧制板坯的横向和纵向变形量差距,使晶粒得到比较均匀的变形,改善一火轧制板坯材因单方向变形量较大轧制形成的织构、加工流线等不利于均匀性的组织缺陷,组织均匀性高,得到的二火轧制板坯横纵向性能差距小。The above-mentioned processing method of a fine-grained superplastic TA15 titanium alloy medium-thick plate is characterized in that the heating temperature of the second-fire rolling described in the step 7 is T β- 50 ℃~T β -60 ℃, and the holding time t 2 = (the thickness of the slab rolled once/0.5-5)min~(the thickness of the slab rolled once/0.5+5)min, the holding time is from the time the slab enters the heating furnace and the furnace temperature of the heating furnace is stable Start calculation; the initial single-pass deformation of the second-fire rolling is 20% to 26%, and the remaining single-pass deformation is 12% to 20%. The second-fire rolling adopts reversing rolling, so that the second-fire rolling The rolling direction is perpendicular to the one-fire rolling direction described in step six. The reversing rolling process is used to significantly reduce the difference between the lateral and longitudinal deformation of the first-fire rolled slab, so that the grains can be deformed more uniformly, and the rolling of the first-fire rolled slab due to the large deformation in one direction is improved. The texture and processing flow lines formed by the system are not conducive to the uniformity of the structure defects, the uniformity of the structure is high, and the difference between the transverse and longitudinal properties of the obtained two-fire rolled slab is small.
上述优选的大变形量的一火轧制和二火轧制保证了轧制变形深入至板坯芯部,使得轧制横断面变形均匀。The above-mentioned preferred first-fire rolling and second-fire rolling with large deformation ensures that the rolling deformation penetrates deep into the core of the slab, so that the deformation of the rolling cross section is uniform.
上述的一种细晶超塑性TA15钛合金中厚板材的加工方法,其特征在于,步骤八中所述退火处理的温度为850℃~900℃,时间为1h~1.5h。由于大变形量的加工过程中积累了较大的变形能,上述优选的热处理过程中,变形能为二火轧制板坯中的晶粒球化和再结晶提供了驱动力,晶粒球化效果较好,再结晶充分,组织均匀细小,解决了TA15合金板材轧制过程中出现的组织不均匀、性能不一致问题。The above-mentioned processing method of a fine-grained superplastic TA15 titanium alloy medium-thick plate is characterized in that the temperature of the annealing treatment in step 8 is 850°C to 900°C, and the time is 1h to 1.5h. Due to the large deformation energy accumulated in the process of large deformation, in the above-mentioned preferred heat treatment process, the deformation energy provides the driving force for the spheroidization and recrystallization of grains in the second-fire rolled slab. The effect is good, the recrystallization is sufficient, and the structure is uniform and fine, which solves the problems of uneven structure and inconsistent performance during the rolling process of TA15 alloy sheet.
本发明与现有技术相比具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、本发明采用多火次大变形量的镦拔锻造,实现充分破碎α相达到细化组织的目的,同时使得使得TA15钛合金中厚板内外的组织接近一致且为细晶组织,最终得到的TA15钛合金中厚板的厚度为10mm~25mm,平均晶粒尺寸不大于20μm,且TA15钛合金中厚板在850℃~930℃温度下的横向延伸率为420%以上,纵向延伸率为340%以上。1. The present invention adopts upsetting forging with multiple fires and large deformation to achieve the purpose of fully breaking the α phase to achieve the purpose of refining the structure, and at the same time making the internal and external structures of the TA15 titanium alloy medium and thick plate close to the same and fine-grained structure, and finally obtain The thickness of the TA15 titanium alloy medium and thick plate is 10mm ~ 25mm, the average grain size is not more than 20μm, and the lateral elongation of the TA15 titanium alloy medium and thick plate at a temperature of 850 ℃ ~ 930 ℃ is more than 420%, and the longitudinal elongation is 340% or more.
2、本发明采用换向轧制工艺,显著减小了轧制过程中的横向和纵向变形量差距,使晶粒得到比较均匀的变形,改善板材因单方向变形量较大轧制形成的织构、加工流线等不利于均匀性的组织缺陷,组织均匀性高,缩小了板材横纵向性能差距,改善了板面质量,有效控制同板差、细化晶粒,降低组织的各向异性,提高板材成品率,最终得到细晶的TA15钛合金中厚板。2. The invention adopts the reversing rolling process, which significantly reduces the difference between the horizontal and vertical deformation during the rolling process, so that the grains can be deformed more uniformly, and the weave formed by rolling of the sheet due to the large deformation in one direction is improved. Structure, processing streamline and other organizational defects that are not conducive to uniformity, high organizational uniformity, narrowing the gap between the transverse and longitudinal properties of the plate, improving the quality of the plate surface, effectively controlling the difference between the same plate, refining the grains, and reducing the anisotropy of the structure , to improve the yield of the plate, and finally obtain a fine-grained TA15 titanium alloy medium and thick plate.
3、TA15钛合金对于变形温度较为敏感,而且变形过程中由于变形抗力大,变形温升剧烈,容易造成晶粒长大,不利于组织细化及提高超塑性,本发明通过对开坯锻造、β相区镦拔锻造、α+β两相区镦拔锻造、终锻锻造、一火轧制和二火轧制中的加热温度和保温时间进行严格限制,依据相变温度优选变形温度,充分利用TA15钛合金的高温塑性及再结晶作用,将变形导致的温升控制在相变温度以下,防止板坯过烧,造成组织粗化,提高了TA15钛合金中厚板组织中的晶粒细化程度,得到平均晶粒尺寸不大于20μm的细晶组织。3. TA15 titanium alloy is more sensitive to deformation temperature, and due to the large deformation resistance and severe deformation temperature rise during the deformation process, it is easy to cause grain growth, which is not conducive to microstructure refinement and improvement of superplasticity. The heating temperature and holding time in the β phase region upsetting forging, the α+β two-phase region upsetting forging, the final forging, the first-fire rolling and the second-fire rolling are strictly limited, and the deformation temperature is optimized according to the transformation temperature. Using the high-temperature plasticity and recrystallization of TA15 titanium alloy, the temperature rise caused by deformation is controlled below the phase transition temperature, so as to prevent the slab from being over-burned and cause the coarsening of the structure, and improve the grain fineness in the structure of the TA15 titanium alloy medium and thick plate. A fine-grained structure with an average grain size of not more than 20 μm is obtained.
4、本发明通过对一火轧制、二火轧制的道次加工率进行严格限制,在初始道次轧制时保持较大的道次变形率,利用坯料的高温塑性进行大变形量轧制,充分破碎晶粒,随着坯料的温度降低道次变形率减小,有效防止变形量过大造成坯料开裂,在得到细晶组织的同时改善了TA15钛合金中厚板的表面质量。4. The present invention strictly limits the pass processing rate of the first-pass rolling and the second-pass rolling, maintains a large pass deformation rate during the initial pass rolling, and uses the high-temperature plasticity of the billet to carry out large deformation rolling. As the temperature of the billet decreases, the deformation rate of the pass decreases, which effectively prevents the billet from cracking due to excessive deformation, and improves the surface quality of the TA15 titanium alloy medium and thick plate while obtaining the fine-grained structure.
5、本发明制备的TA15钛合金中厚板材组织均匀,晶粒细小,平均晶粒尺寸≤20μm,力学性能和超声波探伤水平较常规板材有明显提升,且工艺可控性和批量生产稳定性均较高。5. The TA15 titanium alloy medium-thick plate prepared by the present invention has a uniform structure, fine grains, and an average grain size of ≤20 μm. The mechanical properties and ultrasonic flaw detection level are significantly improved compared with conventional plates, and the process controllability and mass production stability are both good. higher.
下面通过附图和实施例对本发明的技术方案作进一步的详细描述。The technical solutions of the present invention will be further described in detail below through the accompanying drawings and embodiments.
附图说明Description of drawings
图1为本发明实施例1制备的TA15钛合金细晶中厚板材的显微组织图。FIG. 1 is a microstructure diagram of a TA15 titanium alloy fine-grained medium-thick plate prepared in Example 1 of the present invention.
图2为本发明实施例2制备的TA15钛合金细晶中厚板材的显微组织图。2 is a microstructure diagram of a fine-grained medium-thick plate of TA15 titanium alloy prepared in Example 2 of the present invention.
图3为本发明实施例3制备的TA15钛合金细晶中厚板材的显微组织图。3 is a microstructure diagram of a TA15 titanium alloy fine-grained medium-thick plate prepared in Example 3 of the present invention.
具体实施方式Detailed ways
本发明实施例1~实施例4的步骤二~步骤五中所述高径比均为铸锭的长度与直径之比,或者为对应处理的各级方棒状的锻坯的长度与边长之比。The aspect ratios in steps 2 to 5 of Examples 1 to 4 of the present invention are the ratio of the length to the diameter of the ingot, or the length and the side length of the square bar-shaped forging billets to be processed correspondingly. Compare.
实施例1Example 1
本实施例包括以下步骤:This embodiment includes the following steps:
步骤一、熔炼:根据目标合金的设计成分,将0级海绵钛和中间合金依次进行自动混料、电极压制和组焊,然后经三次真空自耗电弧熔炼得到560mm×2000mm(直径×长度)的TA15钛合金铸锭,其中,第一次真空自耗电弧熔炼过程中真空自耗电弧熔炼炉内的真空度为0.07Pa,第二次真空自耗电弧熔炼过程中真空自耗电弧熔炼炉内的真空度为0.05Pa,第三次真空自耗电弧熔炼过程中真空自耗电弧熔炼内的真空度为0.01Pa,再对TA15钛合金铸锭扒皮修磨后中分进行清理,再进行圆滑过渡修磨,且圆滑过渡修磨的深宽比为1:12,深度为8mm;Step 1. Smelting: According to the design composition of the target alloy, the 0-grade titanium sponge and the intermediate alloy are sequentially subjected to automatic mixing, electrode pressing and welding, and then three vacuum consumable arc smelting to obtain 560mm × 2000mm (diameter × length) The TA15 titanium alloy ingot, wherein the vacuum degree in the vacuum consumable arc melting furnace during the first vacuum consumable arc melting process is 0.07Pa, and the vacuum consumable power consumption during the second vacuum consumable arc melting process The vacuum degree in the arc smelting furnace is 0.05Pa, and the vacuum degree in the vacuum consumable arc smelting process is 0.01Pa during the third vacuum consumable arc smelting process. Clean, and then perform smooth transition grinding, and the aspect ratio of smooth transition grinding is 1:12, and the depth is 8mm;
步骤二、开坯锻造:将步骤一中经清理后的TA15钛合金铸锭装入电炉中,控制铸锭的装炉温度为800℃并在装炉温度下保温180min,然后升温至1150℃并保温320min,再采用2000t快锻机进行镦拔开坯锻造,空冷后得到截面尺寸为460mm×460mm(宽×高)的方棒状的初级锻坯;所述Tβ为TA15钛合金的β相转变温度,为980℃,所述镦拔开坯锻造采用的高径比为(2.3~2.5):1;所述镦拔开坯锻造的单道次变形量为27%~30%,单火次累积变形量为84%;Step 2, billet forging: put the TA15 titanium alloy ingot cleaned in step 1 into the electric furnace, control the charging temperature of the ingot to be 800 ° C and keep it at the charging temperature for 180 minutes, then heat up to 1150 ° C and Hold the temperature for 320min, and then use a 2000t fast forging machine for upsetting and forging. After air cooling, a square bar-shaped primary forging blank with a cross-sectional dimension of 460mm×460mm (width×height) is obtained; the T β is the β phase transformation of the TA15 titanium alloy. The temperature is 980°C, and the height-diameter ratio used in the upsetting blank forging is (2.3-2.5): 1; The cumulative deformation is 84%;
步骤三、β相区镦拔锻造:将步骤二中得到的方棒状的初级锻坯装入电炉中,控制方棒状的初级锻坯的装炉温度为810℃并在装炉温度下保温150min,然后升温至1050℃并保温270min,再采用2000t快锻机进行β相区镦拔锻造,空冷后得到截面尺寸为460mm×460mm(宽×高)的方棒状的二级锻坯;所述β相区镦拔锻造采用的高径比为(2.2~2.5):1;所述β相区镦拔锻造的单道次变形量为30%~37%,单火次累积变形量为87%;所述β相区镦拔锻造的拔长锻造工序采用对角倒棱的变形方式,且变形量为35%~37%;Step 3. Upsetting and forging in the β-phase region: put the square bar-shaped primary forging billet obtained in step 2 into the electric furnace, control the charging temperature of the square bar-shaped primary forging billet to be 810 ° C and keep the temperature at the charging temperature for 150min, Then the temperature was raised to 1050°C and kept for 270min, and then 2000t fast forging machine was used for upsetting and forging in the β-phase region. The height-diameter ratio used in the zone upsetting forging is (2.2-2.5): 1; the single-pass deformation of the β-phase zone upsetting forging is 30%-37%, and the single-fire cumulative deformation is 87%; The drawing and forging process of upsetting and drawing forging in the β-phase region adopts the deformation mode of diagonal chamfering, and the deformation amount is 35% to 37%;
步骤四、α+β两相区镦拔锻造:将步骤三中得到的方棒状的二级锻坯装入电炉中,控制方棒状的二级锻坯的装炉温度为550℃,然后以4℃/min的速率升温至950℃并保温260min,再采用2000t快锻机进行α+β两相区第一次镦拔锻造,水冷后得到截面尺寸为460mm×460mm(宽×高)的方棒状的三级锻坯,将方棒状的三级锻坯装入电炉中,控制方棒状的三级锻坯的装炉温度为480℃,然后以5℃/min的速率升温至940℃并保温270min,再采用2000t快锻机进行α+β两相区第二次镦拔锻造,空冷后得到截面尺寸为460mm×460mm(宽×高)的方棒状的四级锻坯;所述α+β两相区第一次镦拔锻造采用的高径比为(2~2.2):1,单道次变形量为28%~35%,单火次累积变形量为88%;所述α+β两相区第二次镦拔锻造采用的高径比为(2.3~2.5):1,单道次变形量为32%~35%,单火次累积变形量为87%;Step 4. Upsetting and forging in the α+β two-phase region: load the square bar-shaped secondary forging billet obtained in step 3 into the electric furnace, control the charging temperature of the square bar-shaped secondary forging billet to be 550 ° C, and then use 4 The temperature was raised to 950°C at a rate of ℃/min and kept for 260min, and then a 2000t fast forging machine was used for the first upsetting and forging in the α+β two-phase region. The third-stage forging billet is put into the electric furnace, and the charging temperature of the square-bar-shaped third-stage forging billet is controlled to be 480 °C, and then the temperature is raised to 940 °C at a rate of 5 °C/min and kept for 270 min. , and then use a 2000t fast forging machine to carry out the second upsetting forging in the α+β two-phase region. After air cooling, a square bar-shaped fourth-stage forging blank with a cross-sectional size of 460mm×460mm (width×height) is obtained; the α+β two The height-diameter ratio used in the first upsetting forging of the phase region is (2-2.2): 1, the single-pass deformation is 28%-35%, and the single-pass cumulative deformation is 88%; the α+β two The height-diameter ratio used in the second upsetting forging in the phase region is (2.3-2.5): 1, the single-pass deformation is 32%-35%, and the single-pass cumulative deformation is 87%;
步骤五、终锻锻造:将步骤四中得到的方棒状的四级锻坯装入电炉中,控制方棒状的四级锻坯的装炉温度为600℃,然后以3℃/min的速率升温至940℃并保温270min,再进行镦拔终锻锻造,空冷后得到厚度为200mm的锻件;所述镦拔终锻锻造采用的高径比为(2~2.1):1,单道次变形量为30%~34%,单火次累积变形量为85%;Step 5. Final forging: Load the square bar-shaped fourth-stage forging billet obtained in step 4 into the electric furnace, control the charging temperature of the square-bar-shaped fourth-stage forging billet to be 600 °C, and then heat up at a rate of 3 °C/min To 940 ℃ and heat preservation for 270min, then final upsetting forging is performed, and after air cooling, a forging with a thickness of 200mm is obtained; the height-diameter ratio used in the final upsetting forging is (2-2.1): 1, and the deformation amount per pass is 30% to 34%, and the cumulative deformation of a single fire is 85%;
步骤六、一火轧制:将步骤五中得到的锻件在930℃进行加热保温250min,保温时间从锻件进入加热炉后且加热炉的炉温稳定时开始计算,然后采用热轧机进行7道次的一火轧制,得到厚度为50mm的一火轧制板坯;所述一火轧制的前四道次的单道次变形量为20%~24%,后三道次的单道次变形量为8%~15%;Step 6. One-fire rolling: The forging obtained in step 5 is heated and kept at 930°C for 250 minutes, and the holding time is calculated from the time the forging enters the heating furnace and the furnace temperature of the heating furnace is stable, and then the hot rolling mill is used for 7 passes. In the first four passes of the first pass rolling, the single pass deformation of the first pass rolling is 20% to 24%, and the single pass of the last three passes is 20% to 24%. The secondary deformation is 8% to 15%;
步骤七、二火轧制:将步骤六中得到的一火轧制板坯进行剪切下料并在920℃进行加热保温100min,保温时间从一次轧制板坯进入加热炉后且加热炉的炉温稳定时开始计算,然后采用热轧机进行5道次的二火轧制,得到厚度为10mm的二火轧制板坯;所述二火轧制的前三道次变形量为20%~24%,后两道次变形量为14%~18%;所述二火轧制采用换向轧制,使得二火轧制的方向与步骤六中所述一火轧制的方向垂直;Step 7. Two-fire rolling: The first-fire rolling slab obtained in step 6 is cut and unloaded and heated at 920 ° C for 100 minutes. The holding time is from the first rolling slab into the heating furnace and the heating furnace When the furnace temperature is stable, the calculation is started, and then the hot rolling mill is used for 5 passes of second-fire rolling to obtain a second-fire rolled slab with a thickness of 10 mm; the deformation amount of the first three passes of the second-fire rolling is 20% ~24%, and the deformation amount of the last two passes is 14% to 18%; the second-fire rolling adopts reversing rolling, so that the direction of the second-fire rolling is perpendicular to the direction of the first-fire rolling described in step 6;
步骤八、板坯处理:对步骤七中得到的二火轧制板坯在温度为850℃进行退火处理1h,然后依次经打磨和剪切处理,得到平均晶粒尺寸为17μm、厚度为10mm的TA15钛合金中厚板。Step 8. Slab treatment: The second-fire rolled slab obtained in step 7 is annealed at a temperature of 850 ° C for 1 hour, and then subjected to grinding and shearing treatment in turn to obtain a 17 μm average grain size and a thickness of 10 mm. TA15 titanium alloy plate.
图1为本实施例制备的TA15钛合金细晶中厚板材的显微组织图,从图1可以看出,本实施例制备的TA15钛合金细晶中厚板材的平均晶粒尺寸为17μm,且组织均匀。Fig. 1 is a microstructure diagram of the TA15 titanium alloy fine-grained medium-thick plate prepared in this example. It can be seen from Fig. 1 that the average grain size of the TA15 titanium alloy fine-grained medium-thick plate prepared in this example is 17 μm. And the organization is uniform.
将本实施例制备的TA15钛合金细晶中厚板材在应变速率为1×10-4/s的条件下进行880℃高温拉伸试验,结果显示TA15钛合金细晶中厚板材的纵向延伸率为440%,横向延伸率为392%,说明本实施例制备的TA15钛合金细晶中厚板材具有优良的超塑性能。The TA15 titanium alloy fine-grained medium-thick plate prepared in this example is subjected to a high-temperature tensile test at 880°C under the condition of a strain rate of 1×10 -4 /s. The results show that the longitudinal elongation of the TA15 titanium alloy fine-grained medium-thick plate is 440%, and the transverse elongation is 392%, indicating that the TA15 titanium alloy fine-grained medium-thick plate prepared in this example has excellent superplastic properties.
实施例2Example 2
本实施例包括以下步骤:This embodiment includes the following steps:
步骤一、熔炼:根据目标合金的设计成分,将0级海绵钛和中间合金依次进行自动混料、电极压制和组焊,然后经三次真空自耗电弧熔炼得到630mm×2200mm(直径×长度)的TA15钛合金铸锭,其中,第一次真空自耗电弧熔炼过程中真空自耗电弧熔炼炉内的真空度为0.08Pa,第二次真空自耗电弧熔炼过程中真空自耗电弧熔炼炉内的真空度为0.06Pa,第三次真空自耗电弧熔炼过程中真空自耗电弧熔炼内的真空度为0.02Pa,再对TA15钛合金铸锭扒皮修磨后中分进行清理,再进行圆滑过渡修磨,且圆滑过渡修磨的深宽比为1:15,深度为6mm;Step 1. Smelting: According to the design composition of the target alloy, the 0-grade sponge titanium and the intermediate alloy are sequentially subjected to automatic mixing, electrode pressing and group welding, and then three vacuum consumable arc smelting to obtain 630mm × 2200mm (diameter × length) The TA15 titanium alloy ingot, wherein the vacuum degree in the vacuum consumable arc melting furnace during the first vacuum consumable arc melting process is 0.08Pa, and the vacuum consumable power consumption during the second vacuum consumable arc melting process The vacuum degree in the arc melting furnace is 0.06Pa, and the vacuum degree in the vacuum consumable arc melting process is 0.02Pa during the third vacuum consumable arc melting process, and then the TA15 titanium alloy ingot is peeled, trimmed and ground. Clean, and then perform smooth transition grinding, and the aspect ratio of smooth transition grinding is 1:15, and the depth is 6mm;
步骤二、开坯锻造:将步骤一中经清理后的TA15钛合金铸锭装入电炉中,控制TA15钛合金铸锭的装炉温度为810℃并在装炉温度下保温210min,然后升温至1150℃并保温350min,再采用3150t快锻机进行镦拔开坯锻造,空冷后得到截面尺寸为480mm×480mm(宽×高)的方棒状的初级锻坯;所述Tβ为TA15钛合金的β相转变温度,为980℃,所述镦拔开坯锻造采用的高径比为(2~2.3):1;所述镦拔开坯锻造的单道次变形量为25%~28%,单火次累积变形量为80%;Step 2, billet forging: put the TA15 titanium alloy ingot cleaned in step 1 into the electric furnace, control the charging temperature of the TA15 titanium alloy ingot to be 810 ° C and keep the temperature at the charging temperature for 210min, and then heat up to 1150 ℃ and hold the temperature for 350min, and then use a 3150t fast forging machine for upsetting and forging. After air cooling, a square bar-shaped primary forging bill with a cross-sectional dimension of 480mm×480mm (width×height) is obtained; the T β is TA15 titanium alloy. The β phase transition temperature is 980°C, and the aspect ratio used in the upsetting blank forging is (2-2.3): 1; the single-pass deformation of the upsetting blank forging is 25% to 28%, The cumulative deformation of a single fire is 80%;
步骤三、β相区镦拔锻造:将步骤二中得到的方棒状的初级锻坯装入电炉中,控制方棒状的初级锻坯的装炉温度为800℃并在装炉温度下保温170min,然后升温至1050℃并保温280min,再采用3150t快锻机进行β相区镦拔锻造,空冷后得到截面尺寸为480mm×480mm(宽×高)的方棒状的二级锻坯;所述β相区镦拔锻造采用的高径比为(2.3~2.5):1;所述β相区镦拔锻造的单道次变形量为25%~34%,单火次累积变形量为85%;所述β相区镦拔锻造的拔长锻造工序采用对角倒棱的变形方式,且变形量为37%~40%;Step 3. Upsetting and forging in the β-phase region: put the square bar-shaped primary forging billet obtained in step 2 into the electric furnace, control the charging temperature of the square bar-shaped primary forging billet to be 800°C and keep the temperature at the charging temperature for 170min, Then the temperature was raised to 1050°C and kept for 280min, and then 3150t fast forging machine was used for upsetting and forging in the β-phase region. The height-diameter ratio used in the zone upsetting forging is (2.3-2.5): 1; the single-pass deformation of the β-phase zone upsetting forging is 25%-34%, and the single-fire cumulative deformation is 85%; so The above-mentioned β-phase region upsetting and drawing forging process adopts the deformation mode of diagonal chamfering, and the deformation amount is 37% to 40%;
步骤四、α+β两相区镦拔锻造:将步骤三中得到的方棒状的二级锻坯装入电炉中,控制方棒状的二级锻坯的装炉温度为500℃,然后以3℃/min的速率升温至965℃并保温280min,再采用3150t快锻机进行α+β两相区第一次镦拔锻造,水冷后得到截面尺寸为480mm×480mm(宽×高)的方棒状的三级锻坯,将方棒状的三级锻坯装入电炉中,控制方棒状的三级锻坯的装炉温度为600℃,然后以4℃/min的速率升温至950℃并保温280min,再采用3150t快锻机进行α+β两相区第二次镦拔锻造,空冷后得到截面尺寸为460mm×460mm(宽×高)的方棒状的四级锻坯;所述α+β两相区第一次镦拔锻造采用的高径比为(2~2.4):1,单道次变形量为25%~32%,单火次累积变形量为85%;所述α+β两相区第二次镦拔锻造采用的高径比为(2.1~2.4):1,单道次变形量为30%~35%,单火次累积变形量为85%;Step 4. Upsetting and forging in the α+β two-phase region: the square bar-shaped secondary forging billet obtained in step 3 is loaded into the electric furnace, and the charging temperature of the square bar-shaped secondary forging billet is controlled to be 500 ° C, and then the temperature is 3 The temperature was raised to 965°C at a rate of ℃/min and kept for 280min, and then a 3150t fast forging machine was used for the first upsetting forging in the α+β two-phase region. The third-stage forging billet is put into the electric furnace, and the charging temperature of the square-bar-shaped third-stage forging billet is controlled to be 600 °C, and then the temperature is raised to 950 °C at a rate of 4 °C/min and kept for 280min. , and then use a 3150t fast forging machine to carry out the second upsetting forging in the α+β two-phase region. After air cooling, a square bar-shaped fourth-stage forging blank with a cross-sectional size of 460mm×460mm (width×height) is obtained; the α+β two The aspect ratio of the first upsetting and drawing forging in the phase region is (2-2.4): 1, the single-pass deformation is 25%-32%, and the single-pass cumulative deformation is 85%; the α+β two The height-diameter ratio used in the second upsetting forging of the phase zone is (2.1-2.4): 1, the single-pass deformation is 30%-35%, and the single-pass cumulative deformation is 85%;
步骤五、终锻锻造:将步骤四中得到的方棒状的四级锻坯装入电炉中,控制方棒状的四级锻坯的装炉温度为450℃,然后以4℃/min的速率升温至950℃并保温280min,再进行镦拔终锻锻造,空冷后得到厚度为220mm的锻件;所述镦拔终锻锻造采用的高径比为(2.3~2.5):1,单道次变形量为35%~40%,单火次累积变形量为87%;Step 5. Final forging: Load the square bar-shaped fourth-stage forging billet obtained in step 4 into the electric furnace, control the charging temperature of the square-bar-shaped fourth-stage forging billet to be 450°C, and then heat up at a rate of 4°C/min To 950 ℃ and heat preservation for 280min, then final upsetting forging is performed, and after air cooling, a forging with a thickness of 220mm is obtained; the height-diameter ratio used in the final upsetting forging is (2.3-2.5): 1, and the amount of deformation per pass is 35% to 40%, and the cumulative deformation of a single fire is 87%;
步骤六、一火轧制:将步骤五中得到的锻件在940℃进行加热保温280min,保温时间从锻件进入加热炉后且加热炉的炉温稳定时开始计算,然后采用热轧机进行8道次的一火轧制,得到厚度为80mm的一火轧制板坯;所述一火轧制的前四道次的单道次变形量为22%~25%,后三道次的单道次变形量为12%~18%;Step 6. One-fire rolling: The forging obtained in step 5 is heated and kept at 940°C for 280 minutes, and the holding time is calculated from the time the forging enters the heating furnace and the furnace temperature of the heating furnace is stable, and then the hot rolling mill is used for 8 passes. In the first four passes of the first pass rolling, the single pass deformation amount is 22% to 25%, and the single pass of the last three passes is 22% to 25%. The secondary deformation is 12% to 18%;
步骤七、二火轧制:将步骤六中得到的一火轧制板坯进行剪切下料并在940℃进行加热保温155min,保温时间从一次轧制板坯进入加热炉后且加热炉的炉温稳定时开始计算,然后采用热轧机进行6道次的二火轧制,得到厚度为25mm的二火轧制板坯;所述二火轧制的前三道次变形量为20%~25%,后两道次变形量为15%~18%;所述二火轧制采用换向轧制,使得二火轧制的方向与步骤六中所述一火轧制的方向垂直。Step 7. Two-fire rolling: The first-fire rolling slab obtained in step 6 is cut and unloaded and heated at 940 ° C for 155 minutes. The holding time is from the first rolling slab into the heating furnace and the heating furnace Start the calculation when the furnace temperature is stable, and then use the hot rolling mill to carry out 6 passes of second-fire rolling to obtain a second-fire rolled slab with a thickness of 25mm; the deformation of the first three passes of the second-fire rolling is 20% ~25%, and the deformation amount of the last two passes is 15% to 18%; the second-pass rolling adopts reversing rolling, so that the direction of the second-pass rolling is perpendicular to the direction of the first-pass rolling in step 6.
步骤八、板坯处理:对步骤七中得到的二火轧制板坯在温度为900℃进行退火处理1.5h,然后依次经打磨和剪切处理,得到平均晶粒尺寸为20μm、厚度为25mm的TA15钛合金中厚板。Step 8. Slab treatment: The second-fire rolled slab obtained in Step 7 is annealed at a temperature of 900° C. for 1.5 hours, and then polished and sheared in turn to obtain an average grain size of 20 μm and a thickness of 25 mm. TA15 titanium alloy plate.
图2为本实施例制备的TA15钛合金细晶中厚板材的显微组织图,从图2可以看出,本实施例制备的TA15钛合金细晶中厚板材的平均晶粒尺寸为20μm,且组织均匀。Fig. 2 is a microstructure diagram of the TA15 titanium alloy fine-grained medium-thick plate prepared in this example. It can be seen from Fig. 2 that the average grain size of the TA15 titanium alloy fine-grained medium-thick plate prepared in this example is 20 μm. And the organization is uniform.
将本实施例制备的TA15钛合金细晶中厚板材在应变速率为1×10-4/s的条件下进行850℃高温拉伸试验,结果显示TA15钛合金细晶中厚板材的纵向延伸率为421%,横向延伸率为348%,说明本实施例制备的TA15钛合金细晶中厚板材具有优良的超塑性能。The TA15 titanium alloy fine-grained medium-thick plate prepared in this example was subjected to a high-temperature tensile test at 850°C under the condition of a strain rate of 1×10 -4 /s, and the results showed that the longitudinal elongation of the TA15 titanium alloy fine-grained medium-thick plate is 421%, and the transverse elongation is 348%, indicating that the TA15 titanium alloy fine-grained medium-thick plate prepared in this example has excellent superplastic properties.
实施例3Example 3
本实施例包括以下步骤:This embodiment includes the following steps:
步骤一、熔炼:根据目标合金的设计成分,将0级海绵钛和中间合金依次进行自动混料、电极压制和组焊,然后经三次真空自耗电弧熔炼得到560mm×2000mm(直径×长度)的TA15钛合金铸锭,其中,第一次真空自耗电弧熔炼过程中真空自耗电弧熔炼炉内的真空度为0.09Pa,第二次真空自耗电弧熔炼过程中真空自耗电弧熔炼炉内的真空度为0.07Pa,第三次真空自耗电弧熔炼过程中真空自耗电弧熔炼内的真空度为0.03Pa,再对TA15钛合金铸锭扒皮修磨后中分进行清理,再进行圆滑过渡修磨,且圆滑过渡修磨的深宽比为1:13,深度为9mm;Step 1. Smelting: According to the design composition of the target alloy, the 0-grade titanium sponge and the intermediate alloy are sequentially subjected to automatic mixing, electrode pressing and welding, and then three vacuum consumable arc smelting to obtain 560mm × 2000mm (diameter × length) The TA15 titanium alloy ingot, wherein the vacuum degree in the vacuum consumable arc melting furnace during the first vacuum consumable arc melting process is 0.09Pa, and the vacuum consumable power consumption during the second vacuum consumable arc melting process The vacuum degree in the arc smelting furnace is 0.07Pa, and the vacuum degree in the vacuum consumable arc smelting process is 0.03Pa during the third vacuum consumable arc smelting process. Clean, and then perform smooth transition grinding, and the aspect ratio of smooth transition grinding is 1:13, and the depth is 9mm;
步骤二、开坯锻造:将步骤一中经清理后的TA15钛合金铸锭装入电炉中,控制TA15钛合金铸锭的装炉温度为790℃并在装炉温度下保温196min,然后升温至1160℃并保温310min,再采用3150t快锻机进行镦拔开坯锻造,空冷后得到截面尺寸为460mm×460mm(宽×高)的方棒状的初级锻坯;所述Tβ为TA15钛合金的β相转变温度,为980℃,所述镦拔开坯锻造采用的高径比为(2.2~2.4):1;所述镦拔开坯锻造的单道次变形量为27%~30%,单火次累积变形量为82%;Step 2, billet forging: put the TA15 titanium alloy ingot cleaned in step 1 into the electric furnace, control the charging temperature of the TA15 titanium alloy ingot to be 790 ° C and keep the temperature at the charging temperature for 196min, and then heat up to 100°C. 1160 ℃ and hold the temperature for 310min, and then use a 3150t fast forging machine for upsetting and forging. After air cooling, a square bar-shaped primary forging blank with a cross-sectional size of 460mm × 460mm (width × height) is obtained; the T β is the TA15 titanium alloy. The β-phase transition temperature is 980°C, and the aspect ratio used in the upsetting blank forging is (2.2-2.4): 1; the single-pass deformation of the upsetting blank forging is 27%-30%, The cumulative deformation of a single fire is 82%;
步骤三、β相区镦拔锻造:将步骤二中得到的方棒状的初级锻坯装入电炉中,控制方棒状的初级锻坯的装炉温度为790℃并在装炉温度下保温143min,然后升温至1060℃并保温260min,再采用2000t快锻机进行β相区镦拔锻造,空冷后得到截面尺寸为460mm×460mm(宽×高)的方棒状的二级锻坯;所述β相区镦拔锻造采用的高径比为(2~2.3):1;所述β相区镦拔锻造的单道次变形量为32%~40%,单火次累积变形量为87%;所述β相区镦拔锻造的拔长锻造工序采用对角倒棱的变形方式,且变形量为36%~39%;Step 3. Upsetting and forging in the β-phase region: put the square bar-shaped primary forging billet obtained in step 2 into the electric furnace, control the charging temperature of the square bar-shaped primary forging billet to be 790 ° C and keep the temperature at the charging temperature for 143min, Then the temperature was raised to 1060°C and kept for 260min, and then 2000t fast forging machine was used for upsetting and forging in the β-phase region. The height-diameter ratio used in the zone upsetting forging is (2-2.3): 1; the single-pass deformation of the β-phase zone upsetting forging is 32%-40%, and the single-fire cumulative deformation is 87%; The drawing and forging process of upsetting forging in the β-phase region adopts the deformation mode of diagonal chamfering, and the deformation amount is 36% to 39%;
步骤四、α+β两相区镦拔锻造:将步骤三中得到的方棒状的二级锻坯装入电炉中,控制方棒状的二级锻坯的装炉温度为600℃,然后以5℃/min的速率升温至950℃并保温270min,再采用2000t快锻机进行α+β两相区第一次镦拔锻造,水冷后得到截面尺寸为460mm×460mm(宽×高)的方棒状的三级锻坯,将方棒状的三级锻坯装入电炉中,控制方棒状的三级锻坯的装炉温度为450℃,然后以3℃/min的速率升温至950℃并保温260min,再采用2000t快锻机进行α+β两相区第二次镦拔锻造,空冷后得到截面尺寸为460mm×460mm(宽×高)的方棒状的四级锻坯;所述α+β两相区第一次镦拔锻造采用的高径比为(2.2~2.5):1,单道次变形量为32%~40%,单火次累积变形量为86%;所述α+β两相区第二次镦拔锻造采用的高径比为(2.2~2.4):1,单道次变形量为35%~40%,单火次累积变形量为88%;Step 4. Upsetting and forging in the α+β two-phase region: the square bar-shaped secondary forging billet obtained in step 3 is loaded into the electric furnace, and the charging temperature of the square bar-shaped secondary forging billet is controlled to be 600° C. The temperature was raised to 950°C at a rate of ℃/min and kept for 270min, and then a 2000t fast forging machine was used for the first upsetting and forging in the α+β two-phase region. The third-stage forging billet is placed in the electric furnace, and the charging temperature of the square-bar-shaped third-stage forging billet is controlled to be 450 °C, and then the temperature is raised to 950 °C at a rate of 3 °C/min and kept for 260min. , and then use a 2000t fast forging machine to carry out the second upsetting forging in the α+β two-phase region. After air cooling, a square bar-shaped fourth-stage forging blank with a cross-sectional size of 460mm×460mm (width×height) is obtained; the α+β two The height-diameter ratio used in the first upsetting forging in the phase region is (2.2-2.5): 1, the single-pass deformation is 32%-40%, and the single-pass cumulative deformation is 86%; the α+β two The height-diameter ratio used in the second upsetting forging in the phase zone is (2.2-2.4): 1, the single-pass deformation is 35%-40%, and the single-pass cumulative deformation is 88%;
步骤五、终锻锻造:将步骤四中得到的方棒状的四级锻坯装入电炉中,控制方棒状的四级锻坯的装炉温度为500℃,然后以5℃/min的速率升温至950℃并保温260min,再进行镦拔终锻锻造,空冷后得到厚度为210mm的锻件;所述镦拔终锻锻造采用的高径比为(2.2~2.4):1,单道次变形量为33%~36%,单火次累积变形量为85%;Step 5. Final forging: load the square bar-shaped fourth-stage forging billet obtained in step 4 into the electric furnace, control the charging temperature of the square-bar-shaped fourth-stage forging billet to be 500°C, and then heat up at a rate of 5°C/min To 950 ℃ and hold the temperature for 260min, then final upsetting forging is performed. After air cooling, a forging with a thickness of 210mm is obtained; the height-diameter ratio used in the final upsetting forging is (2.2-2.4): 1, and the deformation amount of a single pass is 33% to 36%, and the cumulative deformation of a single fire is 85%;
步骤六、一火轧制:将步骤五中得到的锻件在940℃进行加热保温258min,保温时间从锻件进入加热炉后且加热炉的炉温稳定时开始计算,然后采用热轧机进行6道次的一火轧制,得到厚度为60mm的一火轧制板坯;所述一火轧制的前四道次的单道次变形量为20%~25%,后三道次的单道次变形量为10%~16%;Step 6. One-fire rolling: The forging obtained in step 5 is heated and kept at 940 ° C for 258 minutes, and the holding time is calculated from the time the forging enters the heating furnace and the furnace temperature of the heating furnace is stable, and then the hot rolling mill is used for 6 passes. In the first four passes, the single pass deformation of the first four passes is 20% to 25%, and the single pass of the last three passes is 20% to 25%. The secondary deformation is 10% to 16%;
步骤七、二火轧制:将步骤六中得到的一火轧制板坯进行剪切下料并在930℃进行加热保温125min,保温时间从一次轧制板坯进入加热炉后且加热炉的炉温稳定时开始计算,然后采用热轧机进行4道次的二火轧制,得到厚度为18mm的二火轧制板坯;所述二火轧制的前三道次变形量为22%~26%,后两道次变形量为12%~18%;所述二火轧制采用换向轧制,使得二火轧制的方向与步骤六中所述一火轧制的方向垂直;Step 7. Two-fire rolling: The first-fire rolling slab obtained in step 6 is sheared and blanked and heated at 930 ° C for 125 minutes. The holding time is from the first rolling slab into the heating furnace and the heating furnace Start the calculation when the furnace temperature is stable, and then use the hot rolling mill to carry out 4 passes of second-fire rolling to obtain a second-fire rolled slab with a thickness of 18 mm; the deformation amount of the first three passes of the second-fire rolling is 22% ~26%, and the deformation amount of the last two passes is 12% to 18%; the second-pass rolling adopts reversing rolling, so that the direction of the second-pass rolling is perpendicular to the direction of the first-pass rolling described in step 6;
步骤八、板坯处理:对步骤七中得到的二火轧制板坯在温度为850℃进行退火处理1h,然后依次经打磨和剪切处理,得到平均晶粒尺寸为17μm、厚度为18mm的TA15钛合金中厚板。Step 8. Slab treatment: The second-fire rolled slab obtained in step 7 is annealed at a temperature of 850 ° C for 1 hour, and then subjected to grinding and shearing treatment in turn to obtain a 17 μm average grain size and a thickness of 18 mm. TA15 titanium alloy plate.
图3为本实施例制备的TA15钛合金细晶中厚板材的显微组织图,从图3可以看出,本实施例制备的TA15钛合金细晶中厚板材的平均晶粒尺寸为17μm,且组织均匀。Fig. 3 is a microstructure diagram of the TA15 titanium alloy fine-grained medium-thick plate prepared in this example. It can be seen from Fig. 3 that the average grain size of the TA15 titanium alloy fine-grained medium-thick plate prepared in this example is 17 μm. And the organization is uniform.
将本实施例制备的TA15钛合金细晶中厚板材在应变速率为1×10-4/s的条件下进行930℃高温拉伸试验,结果显示TA15钛合金细晶中厚板材的纵向延伸率为421%,横向延伸率为379%,说明本实施例制备的TA15钛合金细晶中厚板材具有优良的超塑性能。The TA15 titanium alloy fine-grained medium-thick plate prepared in this example is subjected to a high temperature tensile test at 930°C under the condition of a strain rate of 1×10 -4 /s, and the results show that the longitudinal elongation of the TA15 titanium alloy fine-grained medium-thick plate is 421%, and the transverse elongation is 379%, indicating that the TA15 titanium alloy fine-grained medium-thick plate prepared in this example has excellent superplastic properties.
实施例4Example 4
本实施例包括以下步骤:This embodiment includes the following steps:
步骤一、熔炼:根据目标合金的设计成分,将0级海绵钛和中间合金依次进行自动混料、电极压制和组焊,然后经三次真空自耗电弧熔炼得到560mm×2000mm(直径×长度)的TA15钛合金铸锭,其中,第一次真空自耗电弧熔炼过程中真空自耗电弧熔炼炉内的真空度为0.07Pa,第二次真空自耗电弧熔炼过程中真空自耗电弧熔炼炉内的真空度为0.05Pa,第三次真空自耗电弧熔炼过程中真空自耗电弧熔炼内的真空度为0.01Pa,再对TA15钛合金铸锭扒皮修磨后中分进行清理,再进行圆滑过渡修磨,且圆滑过渡修磨的深宽比为1:14,深度为10mm;Step 1. Smelting: According to the design composition of the target alloy, the 0-grade titanium sponge and the intermediate alloy are sequentially subjected to automatic mixing, electrode pressing and welding, and then three vacuum consumable arc smelting to obtain 560mm × 2000mm (diameter × length) The TA15 titanium alloy ingot, wherein the vacuum degree in the vacuum consumable arc melting furnace during the first vacuum consumable arc melting process is 0.07Pa, and the vacuum consumable power consumption during the second vacuum consumable arc melting process The vacuum degree in the arc smelting furnace is 0.05Pa, and the vacuum degree in the vacuum consumable arc smelting process is 0.01Pa during the third vacuum consumable arc smelting process. Clean, and then perform smooth transition grinding, and the aspect ratio of smooth transition grinding is 1:14, and the depth is 10mm;
步骤二、开坯锻造:将步骤一中经清理后的TA15钛合金铸锭装入电炉中,控制铸锭的装炉温度为800℃并在装炉温度下保温176min,然后升温至1040℃并保温320min,再采用2000t快锻机进行镦拔开坯锻造,空冷后得到截面尺寸为460mm×460mm(宽×高)的方棒状的初级锻坯;所述Tβ为TA15钛合金的β相转变温度,为980℃,所述镦拔开坯锻造采用的高径比为(2.3~2.5):1;所述镦拔开坯锻造的单道次变形量为27%~30%,单火次累积变形量为84%;Step 2, billet forging: put the TA15 titanium alloy ingot cleaned in step 1 into the electric furnace, control the charging temperature of the ingot to be 800 ° C and keep it at the charging temperature for 176 minutes, then heat up to 1040 ° C and Hold the temperature for 320min, and then use a 2000t fast forging machine for upsetting and forging. After air cooling, a square bar-shaped primary forging blank with a cross-sectional dimension of 460mm×460mm (width×height) is obtained; the T β is the β phase transformation of the TA15 titanium alloy. The temperature is 980°C, and the height-diameter ratio used in the upsetting blank forging is (2.3-2.5): 1; The cumulative deformation is 84%;
步骤三、β相区镦拔锻造:将步骤二中得到的方棒状的初级锻坯装入电炉中,控制方棒状的初级锻坯的装炉温度为810℃并在装炉温度下保温150min,然后升温至1140℃并保温265min,再采用2000t快锻机进行β相区镦拔锻造,空冷后得到截面尺寸为460mm×460mm(宽×高)的方棒状的二级锻坯;所述β相区镦拔锻造采用的高径比为(2.2~2.5):1;所述β相区镦拔锻造的单道次变形量为30%~37%,单火次累积变形量为87%;所述β相区镦拔锻造的拔长锻造工序采用对角倒棱的变形方式,且变形量为35%~37%;Step 3. Upsetting and forging in the β-phase region: put the square bar-shaped primary forging billet obtained in step 2 into the electric furnace, control the charging temperature of the square bar-shaped primary forging billet to be 810 ° C and keep the temperature at the charging temperature for 150min, Then the temperature was raised to 1140°C and kept for 265min, and then 2000t fast forging machine was used for upsetting and forging in the β-phase region. The height-diameter ratio used in the zone upsetting forging is (2.2-2.5): 1; the single-pass deformation of the β-phase zone upsetting forging is 30%-37%, and the single-fire cumulative deformation is 87%; The drawing and forging process of upsetting and drawing forging in the β-phase region adopts the deformation mode of diagonal chamfering, and the deformation amount is 35% to 37%;
步骤四、α+β两相区镦拔锻造:将步骤三中得到的方棒状的二级锻坯装入电炉中,控制方棒状的二级锻坯的装炉温度为550℃,然后以4℃/min的速率升温至952℃并保温265min,再采用2000t快锻机进行α+β两相区第一次镦拔锻造,水冷后得到截面尺寸为460mm×460mm(宽×高)的方棒状的三级锻坯,将方棒状的三级锻坯装入电炉中,控制方棒状的三级锻坯的装炉温度为480℃,然后以5℃/min的速率升温至945℃并保温265min,再采用2000t快锻机进行α+β两相区第二次镦拔锻造,空冷后得到截面尺寸为460mm×460mm(宽×高)的方棒状的四级锻坯;所述α+β两相区第一次镦拔锻造采用的高径比为(2~2.2):1,单道次变形量为28%~35%,单火次累积变形量为88%;所述α+β两相区第二次镦拔锻造采用的高径比为(2.3~2.5):1,单道次变形量为35%~40%,单火次累积变形量为87%;Step 4. Upsetting and forging in the α+β two-phase region: load the square bar-shaped secondary forging billet obtained in step 3 into the electric furnace, control the charging temperature of the square bar-shaped secondary forging billet to be 550 ° C, and then use 4 The temperature was raised to 952°C at a rate of ℃/min and kept for 265min, and then a 2000t fast forging machine was used for the first upsetting and forging in the α+β two-phase region. The third-stage forging billet is placed in the electric furnace, and the charging temperature of the square-bar-shaped third-stage forging billet is controlled to be 480 °C, and then the temperature is raised to 945 °C at a rate of 5 °C/min and kept for 265 minutes. , and then use a 2000t fast forging machine to carry out the second upsetting forging in the α+β two-phase region. After air cooling, a square bar-shaped fourth-stage forging blank with a cross-sectional size of 460mm×460mm (width×height) is obtained; the α+β two The height-diameter ratio used in the first upsetting forging of the phase region is (2-2.2): 1, the single-pass deformation is 28%-35%, and the single-pass cumulative deformation is 88%; the α+β two The height-diameter ratio used in the second upsetting forging in the phase zone is (2.3-2.5): 1, the single-pass deformation is 35%-40%, and the single-pass cumulative deformation is 87%;
步骤五、终锻锻造:将步骤四中得到的方棒状的四级锻坯装入电炉中,控制方棒状的四级锻坯的装炉温度为600℃,然后以3℃/min的速率升温至945℃并保温265min,再进行镦拔终锻锻造,空冷后得到厚度为200mm的锻件;所述镦拔终锻锻造采用的高径比为(2~2.1):1,单道次变形量为30%~34%,单火次累积变形量为85%;Step 5. Final forging: Load the square bar-shaped fourth-stage forging billet obtained in step 4 into the electric furnace, control the charging temperature of the square-bar-shaped fourth-stage forging billet to be 600 °C, and then heat up at a rate of 3 °C/min To 945 ℃ and keep the temperature for 265min, then carry out final upsetting forging, after air cooling, a forging with a thickness of 200mm is obtained; the height-diameter ratio used in the final upsetting forging is (2-2.1): 1, and the amount of deformation per pass is 30% to 34%, and the cumulative deformation of a single fire is 85%;
步骤六、一火轧制:将步骤五中得到的锻件在935℃进行加热保温250min,保温时间从锻件进入加热炉后且加热炉的炉温稳定时开始计算,然后采用热轧机进行7道次的一火轧制,得到厚度为50mm的一火轧制板坯;所述一火轧制的前四道次的单道次变形量为20%~24%,后三道次的单道次变形量为8%~15%;Step 6. One-fire rolling: The forging obtained in step 5 is heated and kept at 935°C for 250 minutes, and the keeping time is calculated from the time the forging enters the heating furnace and the furnace temperature of the heating furnace is stable, and then the hot rolling mill is used for 7 passes. In the first four passes of the first pass rolling, the single pass deformation of the first pass rolling is 20% to 24%, and the single pass of the last three passes is 20% to 24%. The secondary deformation is 8% to 15%;
步骤七、二火轧制:将步骤六中得到的一火轧制板坯进行剪切下料并在925℃进行加热保温100min,保温时间从一次轧制板坯进入加热炉后且加热炉的炉温稳定时开始计算,然后采用热轧机进行5道次的二火轧制,得到厚度为10mm的二火轧制板坯;所述二火轧制的前三道次变形量为20%~24%,后两道次变形量为18%~20%;所述二火轧制采用换向轧制,使得二火轧制的方向与步骤六中所述一火轧制的方向垂直;Step 7. Two-fire rolling: The first-fire rolling slab obtained in step 6 is cut and blanked and heated at 925 ° C for 100 minutes. The holding time is from the first rolling slab into the heating furnace and the heating furnace When the furnace temperature is stable, the calculation is started, and then the hot rolling mill is used for 5 passes of second-fire rolling to obtain a second-fire rolled slab with a thickness of 10 mm; the deformation amount of the first three passes of the second-fire rolling is 20% ~24%, and the deformation amount of the last two passes is 18% to 20%; the second-fire rolling adopts reversing rolling, so that the direction of the second-fire rolling is perpendicular to the direction of the first-fire rolling described in step 6;
步骤八、板坯处理:对步骤七中得到的二火轧制板坯在温度为860℃进行退火处理1.2h,然后依次经打磨和剪切处理,得到平均晶粒尺寸为17μm、厚度为10mm的TA15钛合金中厚板。Step 8. Slab treatment: The second-fire rolled slab obtained in Step 7 is annealed at a temperature of 860° C. for 1.2 hours, and then ground and sheared in turn to obtain an average grain size of 17 μm and a thickness of 10 mm. TA15 titanium alloy plate.
将本实施例制备的TA15钛合金细晶中厚板材在应变速率为1×10-4/s的条件下进行880℃高温拉伸试验,结果显示TA15钛合金细晶中厚板材的纵向延伸率为435%,横向延伸率为385%,说明本实施例制备的TA15钛合金细晶中厚板材具有优良的超塑性能。The TA15 titanium alloy fine-grained medium-thick plate prepared in this example is subjected to a high-temperature tensile test at 880°C under the condition of a strain rate of 1×10 -4 /s. The results show that the longitudinal elongation of the TA15 titanium alloy fine-grained medium-thick plate is 435%, and the transverse elongation is 385%, indicating that the TA15 titanium alloy fine-grained medium-thick plate prepared in this example has excellent superplastic properties.
以上所述,仅是本发明的较佳实施例,并非对本发明作任何限制。凡是根据发明技术实质对以上实施例所作的任何简单修改、变更以及等效变化,均仍属于本发明技术方案的保护范围内。The above descriptions are only preferred embodiments of the present invention, and do not limit the present invention in any way. Any simple modifications, changes and equivalent changes made to the above embodiments according to the technical essence of the invention still fall within the protection scope of the technical solutions of the present invention.
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