CN111761609B - Flexible continuum robot based on contact-assisted structure - Google Patents
Flexible continuum robot based on contact-assisted structure Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及柔性连续体机器人技术领域,特别是涉及基于接触辅助结构的柔性连续体机器人。The invention relates to the technical field of flexible continuum robots, in particular to a flexible continuum robot based on a contact auxiliary structure.
背景技术Background technique
目前,消化道早癌难以诊断发现,肿瘤边缘难以界定,是消化道疾病诊疗中面临的重大临床问题,光学活检技术可以实现活体的高分辨率显微成像,但是,显微成像视野范围小、探针控制不精准,是限制显微内镜临床应用的瓶颈。At present, early cancer of the digestive tract is difficult to diagnose and find, and the tumor margin is difficult to define, which is a major clinical problem in the diagnosis and treatment of digestive tract diseases. Optical biopsy technology can achieve high-resolution microscopic imaging of living bodies. Inaccurate probe control is a bottleneck limiting the clinical application of endoscopy.
丝驱动柔性连续体机器人具备尺寸紧凑,多自由度,长距离传动的特点。柔长的连续体机器人能够通过内窥镜手术平台介入人体消化道,通过驱动探针进行扫描,实现大面积显微成像。早癌诊断后进行粘膜下手术,能够实现消化道早癌的诊疗一体化操作。这类柔性手术机器人分为导管部和末端偏转部,其中,传统的导管部由柔性多腔管制成,具有承载驱动丝及传递力的作用。末端偏转部多为传统铰链式蛇骨连续体机构,通过丝的拉伸收缩,来完成末端的多自由度弯曲。对于3mm以下的多腔管由于壁厚的限制,制造内外径比大的多腔管十分困难。但是机器人中间的大腔道是通入成像探针或活检钳驱动丝等元件所必须的。另外,现有末端蛇骨连续体存在回差大、制造难、工作通道小、自身无骨架等诸多问题。The wire-driven flexible continuum robot has the characteristics of compact size, multiple degrees of freedom, and long-distance transmission. The flexible and long continuum robot can intervene in the human digestive tract through the endoscopic surgical platform, and scan by driving the probe to achieve large-area microscopic imaging. After the diagnosis of early cancer, submucosal surgery can be performed, which can realize the integrated operation of diagnosis and treatment of early cancer of the digestive tract. This type of flexible surgical robot is divided into a catheter part and an end deflection part, wherein the traditional catheter part is made of a flexible multi-lumen tube, which has the function of carrying a driving wire and transmitting force. The end deflection part is mostly a traditional hinged snake-bone continuum mechanism, which completes the multi-degree-of-freedom bending of the end by stretching and shrinking the wire. For multi-lumen tubes below 3mm, it is very difficult to manufacture multi-lumen tubes with a large ratio of inner and outer diameters due to the limitation of wall thickness. But the large lumen in the middle of the robot is necessary to access components such as imaging probes or biopsy forceps drive wires. In addition, the existing end snake-bone continuum has many problems, such as large hysteresis, difficult to manufacture, small working channel, and no skeleton itself.
对薄壁超弹性镍钛合金管进行精密激光切割,可制造出大内腔的柔性连续体机器人,超弹性镍钛合金材料弹性模量小,能承受比传统金属材料高一个量级的可恢复应变。基于此材料制成的机构自身具备骨架,柔性更好,无需额外的诸如弹簧的骨架元件且疲劳强度优异。以往学者基于此提出过矩形槽口拓扑结构的柔性机构,其缺点是抗拉、抗扭性能差,即强度及稳定性差;在受丝驱动时不能较好的绕形心偏转,这为常曲率运动学建模引入误差。Precision laser cutting of thin-walled superelastic nickel-titanium alloy tubes can produce a flexible continuum robot with a large inner cavity. The superelastic nickel-titanium alloy material has a small elastic modulus and can withstand recoverable strains an order of magnitude higher than traditional metal materials. The mechanism based on this material has its own skeleton, which is more flexible, does not require additional skeleton elements such as springs, and has excellent fatigue strength. Based on this, previous scholars have proposed a flexible mechanism with a rectangular notch topology, which has the disadvantage of poor tensile and torsional performance, that is, poor strength and stability; Kinematic modeling introduces errors.
发明内容SUMMARY OF THE INVENTION
本发明的目的是针对现有技术存在的技术缺陷,提供基于接触辅助结构的柔性连续体机器人。The purpose of the present invention is to provide a flexible continuum robot based on a contact auxiliary structure in view of the technical defects existing in the prior art.
为此,本发明提供了基于接触辅助结构的柔性连续体机器人,其包括末端偏转部、导管部和驱动模块;To this end, the present invention provides a flexible continuum robot based on a contact auxiliary structure, which includes an end deflection part, a catheter part and a driving module;
驱动模块通过导管部与末端偏转部相连接;The driving module is connected with the end deflection part through the conduit part;
其中,末端偏转部包括:柔性机械臂本体、末端偏转部驱动组件及成像组件;Wherein, the end deflection part includes: a flexible manipulator body, a drive assembly of the end deflection part, and an imaging assembly;
末端偏转部驱动组件装配于机械臂本体外部;The end deflection part drive assembly is assembled outside the manipulator body;
成像组件安装于机械臂本体内部。The imaging assembly is installed inside the robotic arm body.
其中,柔性机械臂本体是一根镍钛管,柔性机械臂本体上具有等间距分布的多个机械臂本体柔性关节,柔性机械臂本体远离的驱动模块的一端端部具有端部接口;Wherein, the flexible manipulator body is a nickel-titanium tube, the flexible manipulator body has a plurality of manipulator body flexible joints distributed at equal intervals, and one end of the drive module away from the flexible manipulator body has an end interface;
多个机械臂本体柔性关节,由激光切割镍钛管加工而成。Multiple flexible joints of the manipulator body are made of laser-cut nickel-titanium tubes.
其中,端部接口沿着柔性机械臂本体端部的圆周方向,以度间隔等间隔设置有四个槽口。Wherein, the end interface is provided with four notches at equal intervals along the circumferential direction of the end of the flexible manipulator body.
其中,末端偏转部驱动组件包括多个导丝盘及四根驱动丝;Wherein, the drive assembly of the end deflection part includes a plurality of guide wire discs and four drive wires;
导丝盘的端面,开有四个小孔及一个大孔;The end face of the godet has four small holes and one large hole;
其中,四个小孔沿着导丝盘的端面周向,以度等间距均匀分布,用于引导支撑四根驱动丝;Among them, four small holes are evenly distributed at equal intervals along the circumference of the end face of the godet, which are used to guide and support the four driving wires;
其中,一个大孔位于导丝盘的正中间,与柔性机械臂本体中的机械臂本体柔性关节的外壁形成紧密配合。Among them, a large hole is located in the middle of the wire guide plate, and forms a close fit with the outer wall of the flexible joint of the manipulator body in the flexible manipulator body.
其中,任意相邻的两个导丝盘,以单个机械臂本体柔性关节为间距,安装在柔性机械臂本体外壁;Among them, any two adjacent wire guide discs are installed on the outer wall of the flexible manipulator body with the flexible joint of a single manipulator body as the interval;
四根驱动丝,分别穿过导丝盘端面的四个小孔,形成间隙配合。The four driving wires pass through the four small holes on the end face of the guide wire disc respectively to form a clearance fit.
其中,成像组件包括柔性光纤像束及夹套;Wherein, the imaging component includes a flexible optical fiber image bundle and a jacket;
其中,柔性光纤像束包括远端探头、像束本体以及近端镜头;Wherein, the flexible optical fiber image bundle includes a distal probe, an image bundle body and a proximal lens;
远端探头,与夹套的内孔固定连接;The distal probe is fixedly connected with the inner hole of the jacket;
夹套与柔性机械臂本体中的端部接口相连接,形成紧密配合。The jacket is connected with the end interface in the flexible manipulator body to form a tight fit.
其中,导管部包括导管部本体;Wherein, the conduit portion includes a conduit portion body;
导管部本体是一根镍钛管,导管部本体上具有等间距分布的多个导管部柔性关节;The body of the catheter part is a nickel-titanium tube, and the body of the catheter part has a plurality of flexible joints of the catheter part distributed at equal intervals;
导管部本体的外壁,等间距安装有多个导丝盘;The outer wall of the body of the catheter part is provided with a plurality of guide wire discs at equal intervals;
其中,任意相邻的两个导丝盘之间,具有五个导管部柔性关节;Wherein, between any two adjacent wire guide discs, there are five flexible joints of the catheter part;
其中,导丝盘的端面,开有四个小孔及一个大孔;Among them, the end face of the godet has four small holes and one large hole;
其中,四个小孔沿着导丝盘的端面周向,以度等间距均匀分布,用于引导支撑四根驱动丝;Among them, four small holes are evenly distributed at equal intervals along the circumference of the end face of the godet, which are used to guide and support the four driving wires;
其中,一个大孔位于导丝盘的正中间,与导管部本体中的导管部柔性关节的外壁形成紧密配合。Among them, a large hole is located in the middle of the guide wire tray, and forms a close fit with the outer wall of the flexible joint of the catheter part in the catheter part body.
其中,驱动模块包括驱动模块支撑结构体,线性滑台组和导丝轮组;Wherein, the drive module includes a drive module support structure, a linear slide table group and a godet wheel group;
其中,线性滑台组和导丝轮组安装在驱动模块支撑结构体上;Wherein, the linear slide table group and the godet wheel group are installed on the support structure of the drive module;
所述线性滑台组共四组,分别与一根驱动丝的一端相连接,分别为四根驱动丝提供线性位移。The linear slide table group consists of four groups, which are respectively connected with one end of a driving wire and provide linear displacement for the four driving wires respectively.
其中,每组线性滑台组包括:旋转电机、丝杆、螺母、滑块、导轨和轴承;Among them, each linear slide group includes: rotating motor, lead screw, nut, slider, guide rail and bearing;
其中,旋转电机、导轨及轴承固定于驱动模块支撑结构体上;Wherein, the rotating motor, the guide rail and the bearing are fixed on the drive module support structure;
螺母与滑块固定连接;The nut is fixedly connected with the slider;
螺母上开有穿丝孔,用于固定驱动丝。There is a thread hole on the nut for fixing the drive wire.
由以上本发明提供的技术方案可见,与现有技术相比较,本发明提供了基于接触辅助结构的柔性连续体机器人,作为一种面向消化道进行早癌诊疗的柔性连续体机器人,包括能够实现柔性进入内镜手术操作平台的末端偏转部、导管部及驱动模块,该柔性机器人基于接触辅助结构进行设计,由超弹性镍钛合金管制成,通过驱动丝传递动力,其能够克服现有柔性器械难以小型化,中间工作通道空间小,抗拉、抗扭性能差、末端偏转机构有回差、无骨架等缺点,具有重大的生产实践意义。It can be seen from the above technical solutions provided by the present invention that, compared with the prior art, the present invention provides a flexible continuum robot based on a contact auxiliary structure, as a flexible continuum robot for early cancer diagnosis and treatment for the digestive tract, including The end deflection part, the catheter part and the driving module of the flexible access endoscopic surgical operating platform, the flexible robot is designed based on the contact-assisted structure, made of super-elastic nickel-titanium alloy tube, and transmits power through the driving wire, which can overcome the existing flexible instruments. It is difficult to miniaturize, the middle working channel space is small, the tensile and torsional performance is poor, the end deflection mechanism has hysteresis, no skeleton and other shortcomings, which has great practical significance in production.
本发明是一种直径小,加工制造效率高,抗拉、抗扭等机械性能优异的柔性连续体机器人,机器人能够与标准的或者个性化设计的消化道内窥镜诊疗平台配合使用。The invention is a flexible continuum robot with small diameter, high processing and manufacturing efficiency, and excellent mechanical properties such as tensile and torsional resistance.
附图说明Description of drawings
图1为本发明提供的基于接触辅助结构的柔性连续体机器人的整体结构示意图;1 is a schematic diagram of the overall structure of a flexible continuum robot based on a contact auxiliary structure provided by the present invention;
图2a为本发明提供的基于接触辅助结构的柔性连续体机器人中,末端偏转部的整体结构示意图;Fig. 2a is a schematic diagram of the overall structure of the end deflection part in the flexible continuum robot based on the contact auxiliary structure provided by the present invention;
图2b为本发明提供的基于接触辅助结构的柔性连续体机器人中,末端偏转部的立体结构分解示意图;Fig. 2b is a schematic exploded view of the three-dimensional structure of the end deflection part in the flexible continuum robot based on the contact auxiliary structure provided by the present invention;
图3a为本发明提供的基于接触辅助结构的柔性连续体机器人中,柔性机械臂本体的结构示意图;3a is a schematic structural diagram of a flexible manipulator body in the flexible continuum robot based on a contact auxiliary structure provided by the present invention;
图3b为本发明提供的基于接触辅助结构的柔性连续体机器人中,机械臂本体柔性关节分布在柔性机械臂本体上时的立体结构示意图;3b is a schematic three-dimensional structural diagram of the flexible continuum robot based on the contact auxiliary structure provided by the present invention, when the flexible joints of the manipulator body are distributed on the flexible manipulator body;
图3c为本发明提供的基于接触辅助结构的柔性连续体机器人中,带有矩形梁结构的单个机械臂本体柔性关节的结构示意图;3c is a schematic structural diagram of a flexible joint of a single manipulator body with a rectangular beam structure in a flexible continuum robot based on a contact auxiliary structure provided by the present invention;
图3d为本发明提供的基于接触辅助结构的柔性连续体机器人中,带有矩形梁结构的单个机械臂本体柔性关节在偏转后的结构示意图;3d is a schematic structural diagram of the flexible joint of a single manipulator body with a rectangular beam structure after deflection in the flexible continuum robot based on the contact auxiliary structure provided by the present invention;
图3e为本发明提供的基于接触辅助结构的柔性连续体机器人中,带有曲率梁结构的单个机械臂本体柔性关节的结构示意图Figure 3e is a schematic structural diagram of a flexible joint of a single manipulator body with a curvature beam structure in the flexible continuum robot based on a contact auxiliary structure provided by the present invention
图4a为本发明提供的基于接触辅助结构的柔性连续体机器人中,导丝盘及驱动丝的分解结构示意图;4a is a schematic diagram of the exploded structure of the godet and the driving wire in the flexible continuum robot based on the contact auxiliary structure provided by the present invention;
图4b为本发明提供的基于接触辅助结构的柔性连续体机器人中,成像组件的结构示意图;Fig. 4b is a schematic structural diagram of an imaging component in the flexible continuum robot based on a contact auxiliary structure provided by the present invention;
图5a为本发明提供的基于接触辅助结构的柔性连续体机器人中,导管部整体结构的结构示意图;5a is a schematic structural diagram of the overall structure of the catheter portion in the flexible continuum robot based on the contact auxiliary structure provided by the present invention;
图5b为本发明提供的基于接触辅助结构的柔性连续体机器人中,导管部整体结构具有的单个导管部柔性关节的结构示意图,即图5a所示A部分中的单个导管部柔性关节的放大示意图;Fig. 5b is a schematic structural diagram of a single conduit portion flexible joint included in the overall structure of the conduit portion in the flexible continuum robot based on a contact assist structure provided by the present invention, that is, an enlarged schematic diagram of a single conduit portion flexible joint in part A shown in Fig. 5a ;
图5c为图5b所示B部分的放大示意图;Figure 5c is an enlarged schematic view of part B shown in Figure 5b;
图6为本发明提供的基于接触辅助结构的柔性连续体机器人中,驱动模块的整体结构示意图;6 is a schematic diagram of the overall structure of the drive module in the flexible continuum robot based on the contact auxiliary structure provided by the present invention;
图7为本发明提供的基于接触辅助结构的柔性连续体机器人中,线性滑台组的结构示意图;7 is a schematic structural diagram of a linear slide group in the flexible continuum robot based on the contact auxiliary structure provided by the present invention;
图8为本发明提供的基于接触辅助结构的柔性连续体机器人中,导丝轮组的结构示意图;FIG. 8 is a schematic structural diagram of a godet wheel group in the flexible continuum robot based on the contact auxiliary structure provided by the present invention;
图中:1为末端偏转部;2为导管部;3为驱动模块;In the figure: 1 is the end deflection part; 2 is the catheter part; 3 is the drive module;
11为柔性机械臂本体;12为末端偏转部驱动组件;13为成像组件;11 is the flexible manipulator body; 12 is the end deflection part driving assembly; 13 is the imaging assembly;
101为机械臂柔性关节;102为端部接口;103为导丝盘;104为驱动丝;105为柔性光纤像束;106为夹套;1011为机械臂柔性铰链;101 is the flexible joint of the manipulator; 102 is the end interface; 103 is the wire guide; 104 is the driving wire; 105 is the flexible optical fiber beam; 106 is the jacket; 1011 is the flexible hinge of the manipulator;
1012为第一主接触辅助结构,1013为第二主接触辅助结构,1014为第三主接触辅助结构,1015为第四主接触辅助结构;1012 is the first main contact auxiliary structure, 1013 is the second main contact auxiliary structure, 1014 is the third main contact auxiliary structure, and 1015 is the fourth main contact auxiliary structure;
1016为次接触辅助结构;1016 is the secondary contact auxiliary structure;
21为导管部本体;201为导管部柔性关节;2011为导管部柔性铰链;21 is the main body of the catheter; 201 is the flexible joint of the catheter; 2011 is the flexible hinge of the catheter;
31为驱动模块支撑结构体;32为线性滑台组;33为导丝轮组;31 is a drive module support structure; 32 is a linear slide table group; 33 is a godet wheel group;
301为旋转电机;302为丝杆;303为螺母;304为滑块;305为导轨;306为轴承;307为张紧轮,308为导向轮。301 is a rotating motor; 302 is a screw rod; 303 is a nut; 304 is a slider; 305 is a guide rail; 306 is a bearing;
具体实施方式Detailed ways
为使本发明实现的技术手段更容易理解,下面结合附图和实施例对本申请作进一步的详细说明。可以理解的是,此处所描述的具体实施例仅仅用于解释相关申请,而非对该申请的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与本申请相关的部分。In order to make the technical means realized by the present invention easier to understand, the present application will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the related application, but not to limit the application. In addition, it should be noted that, for the convenience of description, only the parts related to the present application are shown in the drawings.
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本申请。It should be noted that the embodiments in the present application and the features of the embodiments may be combined with each other in the case of no conflict. The present application will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
需要说明的是,在本申请的描述中,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方向或位置关系的术语是基于附图所示的方向或位置关系,这仅仅是为了便于描述,而不是指示或暗示所述装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。It should be noted that in the description of this application, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The terminology of the indicated direction or positional relationship is based on the direction or positional relationship shown in the drawings, which is only for convenience of description and does not indicate or imply that the device or element must have a particular orientation, be constructed and operated in a particular orientation , so it cannot be construed as a limitation on this application.
此外,还需要说明的是,在本申请的描述中,除非另有明确的规定和限定,术语“安装”等应做广义理解,例如,可以是固定安装,也可以是可拆卸安装,“紧密配合”可以是机械配合,也可以是粘接或焊接形成固结。In addition, it should be noted that, in the description of this application, unless otherwise expressly specified and limited, the term "installation" and the like should be understood in a broad sense, for example, it may be a fixed installation or a detachable installation. The "fit" can be a mechanical fit, or it can be bonded or welded to form a bond.
对于本领域技术人员而言,可根据具体情况理解上述术语在本申请中的具体含义。For those skilled in the art, the specific meanings of the above terms in this application can be understood according to specific situations.
参见图1至图8,本发明提供了基于接触辅助结构的柔性连续体机器人,该机器人的末端可配合柔性光纤像束、手术钳、电刀等工具进性诊疗操作。本实施例机器人末端搭载柔性光纤像束。Referring to FIGS. 1 to 8 , the present invention provides a flexible continuum robot based on a contact-assisted structure, and the end of the robot can cooperate with tools such as flexible optical fiber imaging bundles, surgical forceps, electric knives, etc. to perform diagnostic and therapeutic operations. In this embodiment, the end of the robot is equipped with a flexible optical fiber image bundle.
在本发明中,本发明的柔性连续体机器人包括末端偏转部1、导管部2和驱动模块3;In the present invention, the flexible continuum robot of the present invention includes an
驱动模块3通过导管部2与末端偏转部1相连接。The drive module 3 is connected to the
在本发明中,具体实现上,导管部2一端与末端偏转部1固定相连或者直接加工成一个整体,另一端与驱动模块3相连,从而将末端偏转部1与驱动模块3连接为一个整体。In the present invention, one end of the
需要说明的是,对于本发明的机器人,其可以应用于经自然腔道诊疗操作,尤其是对消化道进行早癌诊疗。It should be noted that, for the robot of the present invention, it can be applied to the diagnosis and treatment operation through the natural orifice, especially the diagnosis and treatment of early cancer of the digestive tract.
在本发明中,具体实现上,末端偏转部1包括:用以实现俯仰自由度R1和偏航自由度R2的柔性机械臂本体11、末端偏转部驱动组件12及成像组件13;In the present invention, in terms of specific implementation, the
末端偏转部驱动组件12装配于机械臂本体11外部;The end deflection
成像组件13安装于机械臂本体11内部。The
具体实现上,柔性机械臂本体11是一根镍钛管,柔性机械臂本体11上具有等间距分布的多个(即一系列)机械臂本体柔性关节101,柔性机械臂本体11远离的驱动模块3的一端端部具有端部接口102;In terms of specific implementation, the
具体实现上,多个(即一系列)机械臂本体柔性关节101,由激光切割镍钛管加工而成。In terms of specific implementation, a plurality (ie, a series of)
需要说明的是,对于本发明,机械臂本体柔性关节101及端部接口102通过激光去除超弹性的柔性机械臂本体11(即镍钛管)的部分材料而成,由未去除的材料自然形成连接,组成无需装配的整体结构。It should be noted that, for the present invention, the
具体实现上,参见图3a所示,端部接口102沿着柔性机械臂本体11端部的圆周方向,以90度间隔等间隔设置有四个槽口。For specific implementation, as shown in FIG. 3 a , the
具体实现上,参见图3b所示,机械臂本体柔性关节101由机械臂本体柔性铰链1011、一对第一主接触辅助结构1012、一对第二主接触辅助结构1013、一对第三主接触辅助结构1014、一对第四主接触辅助结构1015以及一对次接触辅助结构1016组成。In terms of specific implementation, as shown in FIG. 3b, the
需要说明的是,机械臂本体柔性关节101的拓扑结构呈对称设计,沿柔性机械臂本体11(即镍钛管)的中心轴于正交两个方向上等距交替阵列,为这两个方向提供俯仰自由度R1和偏航自由度R2。所述机械臂本体柔性铰链1011结构为矩形梁结构或曲率梁结构。It should be noted that the topological structure of the
具体实现上,选定梁结构及偏转角可确定受驱动偏转后梁峰值应变εmax,峰值应变可通过有限元工程结构分析求解。机构设计准则如下:In terms of specific implementation, the beam structure and deflection angle can be selected to determine the peak strain ε max of the beam after being driven and deflected, and the peak strain can be solved by finite element engineering structural analysis. The institutional design guidelines are as follows:
εmax≤εallow;ε max ≤ε allow ;
εallow代表超弹性镍钛管材生产商推荐的许用应变。εmax为求解出的柔性铰链1011弯曲到最大角度后的最大应变(其中,allow含义为允许;max含义为最大)。ε allow represents the allowable strain recommended by the manufacturer of superelastic nitinol tubing. ε max is the calculated maximum strain after the
对于本发明,具体实现上,单个机械臂本体柔性关节101具备5对接触辅助结构。包括四对主接触辅助结构(即第一主接触辅助结构1012~第四主接触辅助结构1015),以及一对次接触辅助结构1016。For the present invention, in terms of specific implementation, a single manipulator body flexible joint 101 has five pairs of contact auxiliary structures. It includes four pairs of main contact auxiliary structures (ie, the first main contact
具体实现上,第一主接触辅助结构1012、第二主接触辅助结构1013、第三主接触辅助结构1014和第四主接触辅助结构1015之间的缝隙为20微米。需要说明的是,缝隙值可以依据当前激光加工极限值选取,该值越小,机构运动越精确。In terms of specific implementation, the gap between the first main contact
需要说明的是,四对主接触辅助结构,用于为柔性铰链提供三方面物理约束,包含偏转,扭转及拉伸约束。一对次接触辅助结构1016,用于为偏转后的机构提供偏转止动,形成阻止材料应变继续增大的物理约束。It should be noted that the four pairs of main contact auxiliary structures are used to provide three physical constraints for the flexible hinge, including deflection, torsion and tensile constraints. A pair of secondary contact assist
具体实现上,参见图3c、图3d,单个机械臂本体柔性关节101偏转后的最大俯仰或偏航角为α,则单个柔性关节偏转后的最大俯仰或偏航角α需满足如下条件:In terms of specific implementation, referring to Fig. 3c and Fig. 3d, the maximum pitch or yaw angle after the deflection of the
α<βa,α<βb;α<β a , α<β b ;
其中,βa及βb代表两个接触间夹角。Among them, β a and β b represent the angle between the two contacts.
并且,偏航或俯仰方向上n个柔性关节构成的末端偏转部的最大转角的计算公式如下:And, the calculation formula of the maximum rotation angle of the end deflection part formed by n flexible joints in the yaw or pitch direction is as follows:
αsum=n·α;α sum = n · α;
其中,αsum为n个柔性关节构成的末端偏转部的总偏转角度。α为单个机械臂本体柔性关节101偏转后的最大俯仰或偏航角,Sum的含义为总和。Among them, α sum is the total deflection angle of the end deflection part formed by n flexible joints. α is the maximum pitch or yaw angle after the deflection of the
参见图3e所示,图3e是本发明提供的带有曲率梁结构的单个柔性关节的另一种柔性铰链结构,此结构受驱动弯曲后有不同于直梁结构的刚度、疲劳寿命、应变大小及分布。Referring to Fig. 3e, Fig. 3e is another flexible hinge structure of a single flexible joint with a curvature beam structure provided by the present invention, and this structure has different stiffness, fatigue life, and strain size than the straight beam structure after being driven to bend. and distribution.
在本发明中,具体实现上,参见图4a所示,末端偏转部驱动组件12包括多个(即一系列)导丝盘103及四根驱动丝104;In the present invention, in terms of specific implementation, as shown in FIG. 4a, the end deflection
导丝盘103的端面,开有四个小孔1031及一个大孔1032;The end face of the
其中,四个小孔1031沿着导丝盘103的端面周向,以90度等间距均匀分布,用于引导支撑四根驱动丝104;Among them, the four
其中,一个大孔1032位于导丝盘103的正中间,与柔性机械臂本体11中的机械臂本体柔性关节101的外壁形成紧密配合。Among them, a
具体实现上,任意相邻的两个导丝盘103,以单个机械臂本体柔性关节101为间距(即两个导丝盘103之间具有一个机械臂本体柔性关节101),安装在柔性机械臂本体11外壁;In terms of specific implementation, any two adjacent
四根驱动丝104,分别穿过导丝盘103端面的四个小孔1031,形成间隙配合。The four driving
需要说明的是,对于本发明,驱动丝104的末端打结为丝受拉时形成阻碍提供驱动力。It should be noted that, according to the present invention, the end of the
在本发明中,具体实现上,参见图4b所示,成像组件13包括柔性光纤像束105及夹套106;In the present invention, in terms of specific implementation, as shown in FIG. 4b, the
其中,柔性光纤像束105包括远端探头1051、像束本体1052以及近端镜头1053;The flexible optical
远端探头1051,与夹套106的内孔固定连接;The
夹套106与柔性机械臂本体11中的端部接口102相连接,形成紧密配合。The jacket 106 is connected with the
在本发明中,具体实现上,参见图5a、图5b、图5c所示,导管部2包括导管部本体21;In the present invention, in terms of specific implementation, as shown in FIGS. 5 a , 5 b and 5 c , the
导管部本体21是一根镍钛管(跟柔性机械臂本体11是同一根镍钛管,一体成型),导管部本体21上具有等间距分布的多个(即一系列)导管部柔性关节201;The
导管部本体21的外壁,等间距安装有多个导丝盘103;On the outer wall of the
其中,任意相邻的两个导丝盘103之间,具有五个导管部柔性关节201;也就是说,任意相邻的两个导丝盘103,以五个导管部柔性关节201为间距。There are five conduit part
其中,导丝盘103的端面,开有四个小孔1031及一个大孔1032;Among them, four
其中,四个小孔1031沿着导丝盘103的端面周向,以90度等间距均匀分布,用于引导支撑四根驱动丝104;Among them, the four
其中,一个大孔1032位于导丝盘103的正中间,与导管部本体21中的导管部柔性关节201的外壁形成紧密配合。Among them, a
需要说明的是,导管部本体21包括导管部柔性关节201,所述导管部柔性关节201与所述柔性机械臂本体11中的机械臂本体柔性关节101的拓扑结构类似,同样包括柔性铰链及接触辅助结构。接触辅助结构完全相同,不同之处在于:导管部柔性铰链2011比机械臂本体柔性铰链1011更宽,刚度更大。It should be noted that the
需要说明的是,导管部2的柔性铰链结构,同样可以采用矩形梁结构或带有曲率的梁结构。It should be noted that the flexible hinge structure of the
在本发明中,具体实现上,参见图6所示,驱动模块3包括驱动模块支撑结构体31,线性滑台组32(即旋转电机线性位移滑台组)和导丝轮组33;In the present invention, in terms of specific implementation, as shown in FIG. 6 , the drive module 3 includes a drive
其中,线性滑台组32和导丝轮组33安装在驱动模块支撑结构体31上;Wherein, the linear
所述线性滑台组32共四组,分别与一根驱动丝104的一端相连接,分别为四根驱动丝104提供线性位移(即直线位移)。The linear
具体实现上,参见图7所示,每组线性滑台组32包括:旋转电机301、丝杆302、螺母303、滑块304、导轨305和轴承306;In terms of specific implementation, as shown in FIG. 7 , each
其中,旋转电机301、导轨305及轴承306固定于驱动模块支撑结构体31上;Wherein, the
螺母303与滑块304固定连接;The
螺母303上开有穿丝孔,用于固定驱动丝104。The
具体实现上,参见图8所示,导丝轮组33包括四个张紧轮307和十二个导向轮308;In terms of specific implementation, as shown in FIG. 8 , the godet wheel set 33 includes four tensioning
四根驱动丝104,绕在导向轮及张紧轮上。Four driving
需要说明的是,导丝轮组33包含一系列导丝轮,用于为驱动丝提供导向,减少摩擦。It should be noted that the godet wheel set 33 includes a series of godet wheels for providing guidance for the driving wire and reducing friction.
需要说明的是,对于本发明提供的基于接触辅助结构的柔性连续体机器人包括机器人本体及驱动模块。所述的机器人本体包括末端偏转部及导管部。末端偏转部及导管部由超弹性镍钛合金管通过精密激光切割制造而成,精密激光切割在于精准去除部分管体材料以形成柔性关节。It should be noted that the flexible continuum robot based on the contact auxiliary structure provided by the present invention includes a robot body and a driving module. The robot body includes a tip deflection part and a conduit part. The end deflection part and the catheter part are made of super-elastic nickel-titanium alloy tube by precision laser cutting. Precision laser cutting is to accurately remove part of the tube body material to form a flexible joint.
在本发明中,柔性关节由柔性铰链及接触辅助结构组成,柔性关节拓扑结构呈对称设计,沿镍钛管中心轴于正交两个方向上等距交替阵列,受到丝驱动形成俯仰及偏航自由度。In the present invention, the flexible joint is composed of a flexible hinge and a contact auxiliary structure. The topology of the flexible joint is symmetrically designed, and is alternately arrayed at equal distances in two orthogonal directions along the central axis of the nickel-titanium tube, and is driven by a wire to form pitch and yaw. degrees of freedom.
在本发明中,柔性铰链结构为矩形梁结构或曲率梁结构,梁结构决定机构刚度,形成可恢复直线状态的骨架体。In the present invention, the flexible hinge structure is a rectangular beam structure or a curvature beam structure, and the beam structure determines the rigidity of the mechanism and forms a skeleton body that can restore a straight state.
在本发明中,选定梁结构及偏转角即确定受驱动偏转后梁峰值应变。所述单个柔性关节具备5对接触辅助结构。5对接触辅助结构包含4对主接触辅助结构及1对次接触辅助结构,所述主接触辅助结构之间的缝隙约20微米。In the present invention, the beam structure and deflection angle are selected to determine the beam peak strain after actuated deflection. The single flexible joint has 5 pairs of contact assist structures. The 5 pairs of contact auxiliary structures include 4 pairs of main contact auxiliary structures and one pair of secondary contact auxiliary structures, and the gap between the main contact auxiliary structures is about 20 microns.
在本发明中,主接触辅助结构为柔性铰链提供三方面物理约束,包含偏转,扭转及拉伸约束。所述次接触辅助结构为偏转后的机构提供偏转止动,形成阻止材料应变继续增大的物理约束。次接触辅助结构间夹角正视投影呈梯形,梯形间夹角为单柔性关节最大偏转角。In the present invention, the primary contact auxiliary structure provides three aspects of physical constraints for the flexible hinge, including deflection, torsion and tensile constraints. The secondary contact assist structure provides a deflection stop for the deflected mechanism, forming a physical constraint that prevents material strain from continuing to increase. The frontal projection of the included angle between the secondary contact auxiliary structures is a trapezoid, and the included angle between the trapezoids is the maximum deflection angle of the single flexible joint.
在本发明中,所述导管部包含多个末端偏转部柔性关节。导管部柔性铰链刚度较上述末端偏转部柔性铰链刚度大。所述机器人本体外部以固定间距安装导丝盘,所述导丝盘的材质为不锈钢,断面加工四个小孔及一个大孔。In the present invention, the catheter portion includes a plurality of distal deflection portion flexible joints. The rigidity of the flexible hinge of the conduit portion is greater than the rigidity of the flexible hinge of the end deflection portion. The outside of the robot body is installed with a wire guide disk at a fixed distance, the material of the wire guide disk is stainless steel, and the cross-section is machined with four small holes and one large hole.
在本发明中,四个小孔为驱动丝提供支撑及导向。中间大孔与镍钛管外壁形成小间隙配合,固结方式采取粘接或焊接。末端偏转部导丝盘布置间距为单关节距离,导管部上的任意两个导丝盘布置间距为五个关节距离。In the present invention, the four small holes provide support and guidance for the drive wire. The large hole in the middle forms a small clearance fit with the outer wall of the nickel-titanium tube, and the consolidation method adopts bonding or welding. The arrangement interval of the guide wire discs of the end deflection part is a single joint distance, and the arrangement interval of any two wire guide discs on the catheter part is five joint distances.
与现有技术相比较,本发明提供的基于接触辅助结构的柔性连续体机器人,具有如下有益效果:Compared with the prior art, the flexible continuum robot based on the contact auxiliary structure provided by the present invention has the following beneficial effects:
1、末端偏转部采用激光一体化加工,成型效率高,成本低。1. The end deflection part adopts laser integrated processing, which has high forming efficiency and low cost.
2、末端偏转部除大幅改善机构的机械性能如抗拉、抗扭性能外;关节机构无回差;更好的绕关节形心偏转;自身具备骨架体无需额外弹性元件;这些特性为临床上的诊疗操作提供更好的稳定性与安全性。2. In addition to greatly improving the mechanical properties of the mechanism such as tensile and torsional performance, the end deflection part has no hysteresis in the joint mechanism; better deflection around the joint centroid; its own skeleton body does not require additional elastic elements; these characteristics are clinically important The diagnosis and treatment operation provides better stability and safety.
3、末端偏转部及导管部可以一体化成型,亦可进行接口设计,完成后期组装,装配更灵活。3. The end deflection part and the catheter part can be integrally formed, and the interface can also be designed to complete the later assembly, and the assembly is more flexible.
4、直径小,内腔大,装配简单,易于消毒。4. Small diameter, large inner cavity, simple assembly and easy disinfection.
6、大幅改善机构柔长手术工具的抗拉、抗扭强度。6. Greatly improve the tensile and torsional strength of flexible and long surgical tools.
综上所述,与现有技术相比较,本发明提供的基于接触辅助结构的柔性连续体机器人,作为一种面向消化道进行早癌诊疗的柔性连续体机器人,包括能够实现柔性进入内镜手术操作平台的末端偏转部、导管部及驱动模块,该柔性机器人基于接触辅助结构进行设计,由超弹性镍钛合金管制成,通过驱动丝传递动力,其能够克服现有柔性器械难以小型化,中间工作通道空间小,抗拉、抗扭性能差、末端偏转机构有回差、无骨架等缺点,具有重大的生产实践意义。To sum up, compared with the prior art, the flexible continuum robot based on the contact-assisted structure provided by the present invention, as a flexible continuum robot for the diagnosis and treatment of early cancer in the digestive tract, includes flexible access to endoscopic surgery. The end deflection part, the catheter part and the driving module of the operation platform, the flexible robot is designed based on the contact-assisted structure, made of super-elastic nickel-titanium alloy tube, and transmits power through the driving wire, which can overcome the difficulty of miniaturization of existing flexible instruments. The working channel space is small, the tensile and torsional performance is poor, the end deflection mechanism has a backlash, and there is no skeleton, which has great practical significance in production.
本发明是一种直径小,加工制造效率高,抗拉、抗扭等机械性能优异的柔性连续体机器人,机器人能够与标准的或者个性化设计的消化道内窥镜诊疗平台配合使用。The invention is a flexible continuum robot with small diameter, high processing and manufacturing efficiency, and excellent mechanical properties such as tensile and torsional resistance.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the principles of the present invention, several improvements and modifications can be made. It should be regarded as the protection scope of the present invention.
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