CN111761079A - A double-spindle double-turret upside-down machine tool - Google Patents
A double-spindle double-turret upside-down machine tool Download PDFInfo
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- CN111761079A CN111761079A CN202010708392.2A CN202010708392A CN111761079A CN 111761079 A CN111761079 A CN 111761079A CN 202010708392 A CN202010708392 A CN 202010708392A CN 111761079 A CN111761079 A CN 111761079A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B3/00—General-purpose turning-machines or devices, e.g. centre lathes with feed rod and lead screw; Sets of turning-machines
- B23B3/30—Turning-machines with two or more working-spindles, e.g. in fixed arrangement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/01—Frames, beds, pillars or like members; Arrangement of ways
- B23Q1/017—Arrangements of ways
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Abstract
Description
技术领域technical field
本发明涉及机床领域,特别地,涉及一种双主轴双刀塔正倒立车。The invention relates to the field of machine tools, in particular to a double-spindle double-turret upside-down car.
背景技术Background technique
随着国家装备制造业的振兴与发展,数控车床作为车床工业的主流产品,已成为实现装备制造业现代化的关键设备。With the revitalization and development of the national equipment manufacturing industry, CNC lathes, as the mainstream products of the lathe industry, have become the key equipment to realize the modernization of the equipment manufacturing industry.
正倒立车是众多车床中的一种,正倒立车主轴输出转矩大,主要用于汽车行业,特别是加工轮毂、刹车盘等盘类零件。正倒立车在加工工件时刀塔是不动的,主轴上集成夹具夹持工件,车削时靠主轴带动工件旋转并移动来完成车削。The upside-down lathe is one of many lathes. The main shaft of the upside-down lathe has a large output torque and is mainly used in the automotive industry, especially for processing disc parts such as wheel hubs and brake discs. The turret does not move when machining the workpiece, and the integrated fixture on the spindle clamps the workpiece. During turning, the spindle drives the workpiece to rotate and move to complete the turning.
如公告号为CN204770699U名为自动化正倒立复合数控车削中心的专利所示,其包括两个主轴部和两个刀塔部,机床正倒结合,工件加工时无需翻转,加工效率高。As shown in the patent with the bulletin number CN204770699U named as the automatic up-and-down composite CNC turning center, it includes two main shaft parts and two turret parts.
如上述专利所示,机床上设有立式的床身,床身的侧面沿X轴方向设有导轨,导轨上挂设有两拖板,位于左侧的主轴和位于右侧的刀塔分别安装于两拖板上来实现左右移动。上述结构中拖板是挂于床身侧面,由于主轴和刀塔自身沉重,并且集成了动力驱动部,故在拖板移动以及主轴和刀塔作用时对导轨的压力很大,易造成导轨变形,以及主轴和刀塔的运动不稳,从而影响加工精度。As shown in the above patent, the machine tool is provided with a vertical bed, the side of the bed is provided with guide rails along the X-axis direction, and two carriages are hung on the guide rails. The spindle on the left and the turret on the right are respectively Installed on two pallets to achieve left and right movement. In the above structure, the carriage is hung on the side of the bed. Since the spindle and the turret are heavy and integrated with the power drive, the pressure on the guide rail is very large when the carriage moves and the spindle and the turret act, which is easy to cause the guide rail to deform. , and the unstable movement of the spindle and the turret, thus affecting the machining accuracy.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明目的是提供一种双主轴双刀塔正倒立机床,其机床主轴和刀塔运动平稳,加工精度高。In view of this, the purpose of the present invention is to provide a double-spindle and double-turret up-and-down machine tool, wherein the machine tool spindle and the turret move smoothly and have high machining accuracy.
为了解决上述技术问题,本发明的技术方案是:In order to solve the above-mentioned technical problems, the technical scheme of the present invention is:
一种双主轴双刀塔正倒立机床,包括床身,所述床身上设有沿X轴水平设置的安装平台,所述安装平台上卧有X轴导轨,所述安装平台上方依次立有第一立柱和第二立柱,所述第一立柱和第二立柱均滑移连接于X轴导轨,所述床身上还设有驱动第一立柱沿X轴导轨运动的第一驱动部、驱动第二立柱沿X轴导轨运动的第二驱动部,所述第一立柱上设有第一主轴部,所述第二立柱上设有第二刀塔部,所述床身位于第一主轴部的一侧设有第一刀塔部,所述床身位于第一立柱和第二立柱之间设有第二主轴部。A double-spindle double-turret upside-down machine tool, comprising a bed, a mounting platform horizontally arranged along an X-axis on the bed, an X-axis guide rail lying on the mounting platform, and a No. A column and a second column, the first column and the second column are both slidably connected to the X-axis guide rail, and the bed is also provided with a first driving part that drives the first column to move along the X-axis guide rail, and drives the second column to move along the X-axis guide rail. The second drive part that the column moves along the X-axis guide rail, the first column is provided with a first main shaft part, the second column is provided with a second turret part, and the bed is located at one of the first main shaft parts. A first turret part is arranged on the side, and a second main shaft part is arranged on the bed between the first column and the second column.
通过上述技术方案,安装平台为水平设置,X轴导轨平卧于安装平台上,这样第一立柱和第二立柱压于X轴导轨于安装平台上,相当于安装平台托着第一立柱和第二立柱的重量,当第一立柱和第二立柱运动时,不会对X轴导轨产生侧向的剪切力,从而有效的避免了X轴导轨的弯曲变形;另外,X轴导轨由于水平设置代替了侧挂设置,X轴导轨上受到第一立柱和第二立柱的压力也更加均匀,不会单边受力,第一立柱和第二立柱运动时更加平稳可靠,从而提高机床的加工精度;Through the above technical solution, the installation platform is set horizontally, and the X-axis guide rails lie on the installation platform, so that the first column and the second column are pressed against the X-axis guide rails on the installation platform, which is equivalent to the installation platform supporting the first column and the second column. The weight of the two columns, when the first column and the second column move, will not produce lateral shearing force on the X-axis guide rail, thus effectively avoiding the bending deformation of the X-axis guide rail; Instead of the side hanging setting, the pressure on the X-axis guide rail by the first column and the second column is also more uniform, and there is no unilateral force. The movement of the first column and the second column is more stable and reliable, thereby improving the machining accuracy of the machine tool ;
此外,机床正、倒结合,工件加工时无需翻转,有效提高了机床的加工效率和加工精度。In addition, the machine tool is combined forward and reverse, and the workpiece does not need to be turned over during processing, which effectively improves the processing efficiency and processing accuracy of the machine tool.
优选的,所述第一主轴部包括竖向滑移连接于第一立柱上的第一主轴、驱动第一主轴上下运动的第三驱动部、设于第一主轴上的第一液压卡盘、驱动第一主轴转动的第四驱动部,所述第一主轴作用于第一刀塔部。Preferably, the first main shaft portion includes a first main shaft that is vertically slidably connected to the first column, a third driving portion that drives the first main shaft to move up and down, a first hydraulic chuck disposed on the first main shaft, The fourth driving part drives the first spindle to rotate, and the first spindle acts on the first turret part.
通过上述技术方案,第一主轴不仅可以沿X轴导轨方向横向移动,还可以沿竖直方向上下移动,并且还可以自转;在第一液压卡盘的作用下,第一主轴可以抓取工件,自动化程度高。Through the above technical solution, the first spindle can not only move laterally along the X-axis guide rail direction, but also move up and down in the vertical direction, and can also rotate on its own; under the action of the first hydraulic chuck, the first spindle can grab the workpiece, high degree of automation.
优选的,所述第一刀塔部包括转动连接于床身上的第一刀具盘和驱动第一刀具盘转动的第一动力部,所述第一刀具盘位于第一主轴下方且第一刀具盘的转动轴线与第一主轴的转动轴线相垂直。Preferably, the first tool turret part includes a first tool disk rotatably connected to the bed and a first power part for driving the first tool disk to rotate, the first tool disk is located under the first spindle and the first tool disk The axis of rotation of the first spindle is perpendicular to the axis of rotation of the first main shaft.
通过上述技术方案,第一刀具盘可以绕自身转动轴线转动来实现刀具的切换;第一刀具盘位于第一主轴下方,其转动轴线水平设置减少了占用空间使机床结构更加紧凑。Through the above technical solution, the first tool disc can rotate around its own rotation axis to realize tool switching; the first tool disc is located below the first main shaft, and the horizontal arrangement of the rotation axis reduces the occupied space and makes the machine tool structure more compact.
优选的,所述第二主轴部包括立于床身上的第二主轴、设于第二主轴上的第二液压卡盘、驱动第二主轴转动的第五驱动部。Preferably, the second main shaft portion includes a second main shaft standing on the bed, a second hydraulic chuck provided on the second main shaft, and a fifth driving portion that drives the second main shaft to rotate.
通过上述技术方案,第二主轴在第五驱动部的作用下可自转,并通过第二液压卡盘进行工件的装夹。Through the above technical solution, the second main shaft can rotate under the action of the fifth driving part, and the workpiece is clamped by the second hydraulic chuck.
优选的,所述第二刀塔部包括竖向滑移连接于第二立柱的安装座、驱动安装座上下运动的第二动力部、转动连接于安装座底部的第二刀具盘、驱动第二刀具盘转动的第三动力部,所述第二刀具盘的转动轴线竖直设置。Preferably, the second turret part comprises a mounting seat connected to the second upright column by vertical sliding, a second power part for driving the mounting seat to move up and down, a second tool disc rotatably connected to the bottom of the mounting seat, and driving the second The third power part for the rotation of the tool disk, and the rotation axis of the second tool disk is vertically arranged.
通过上述技术方案,第二立柱可以带动第二刀具盘沿X轴方向来回移动,第二刀具盘在第二动力部的作用下可以沿竖直方向上下移动,并且第二刀具盘还可以绕自身竖直设置的轴线自转来切换刀具作用于第二主轴。Through the above technical solution, the second column can drive the second tool disk to move back and forth along the X-axis direction, the second tool disk can move up and down in the vertical direction under the action of the second power part, and the second tool disk can also revolve around itself The vertically arranged axis rotates to switch the tool to act on the second spindle.
优选的,所述第二刀具盘周向上设有众多刀具安装位,其中一个刀具安装位上设有下料夹爪,所述床身上、位于第二刀具盘远离第二主轴部的一侧设有工件下料平台。Preferably, the second tool disc is provided with a plurality of tool installation positions in the circumferential direction, one of the tool installation positions is provided with a blanking jaw, and the machine bed is located on the side of the second cutter disc away from the second main shaft. There is a workpiece blanking platform.
通过上述技术方案,第二刀具盘上不仅可以安装刀具,还可以安装下料夹爪,当工件在第二主轴上加工完毕后,转动刀具盘,将下料夹爪转至第二主轴上方,即可直接抓取工件;然后再转动刀具盘,将下料夹爪转至工件下料平台处,即可进行卸料;此过程不需要借助额外的机械手,即可轻松实现工件下料,结构紧凑,下料方便、稳定。Through the above technical solution, not only tools but also blanking jaws can be installed on the second tool disc. When the workpiece is processed on the second main shaft, the tool disc is rotated to move the blanking jaws to the top of the second main shaft. You can directly grab the workpiece; then turn the tool plate, turn the blanking jaw to the workpiece blanking platform, and then unload the workpiece; this process does not require additional manipulators, and the workpiece blanking can be easily realized. Compact, convenient and stable cutting.
优选的,所述工件下料平台包括第一导轨、设于第一导轨上的工件输送带、用于驱动输送带运动的第六驱动部,所述第一导轨的一端位于第二刀具盘远离第二主轴部的一侧。Preferably, the workpiece unloading platform includes a first guide rail, a workpiece conveyor belt disposed on the first guide rail, and a sixth driving part for driving the conveyor belt to move, and one end of the first guide rail is located away from the second tool disc. one side of the second main shaft portion.
通过上述技术方案,工件落到第一导轨上时,借助工件输送带即可将工件向机床外输送,完成工件传输卸料。With the above technical solution, when the workpiece falls on the first guide rail, the workpiece can be transported to the outside of the machine tool by means of the workpiece conveyor belt to complete the workpiece transfer and unloading.
优选的,所述床身上、位于第一主轴部远离第二主轴部的一侧设有自动送料机构。Preferably, an automatic feeding mechanism is provided on the bed on the side of the first main shaft part away from the second main shaft part.
通过上述技术方案,自动送料机构可以实现工件在机床上的自动送料,节约劳动力,上料更加方便、稳定。Through the above technical solution, the automatic feeding mechanism can realize the automatic feeding of the workpiece on the machine tool, save labor, and make feeding more convenient and stable.
优选的,所述自动送料机构包括设于床身上的一级送料平台、驱动一级送料平台朝第一主轴部方向运动的第七驱动部,所述一级送料平台滑移连接于机架上,所述一级送料平台上设有二级送料平台、驱动二级送料平台朝第一主轴方向运动的第八驱动部,所述二级送料平台滑移连接于一级送料平台上,所述二级送料平台上设有上料台。Preferably, the automatic feeding mechanism includes a primary feeding platform provided on the bed, a seventh driving part that drives the primary feeding platform to move in the direction of the first main shaft, and the primary feeding platform is slidably connected to the frame , the first-level feeding platform is provided with a second-level feeding platform and an eighth drive part that drives the second-level feeding platform to move in the direction of the first main shaft, and the second-level feeding platform is slidingly connected to the first-level feeding platform. There is a feeding table on the secondary feeding platform.
通过上述技术方案,工件定位于上料平台上,并通过两级送料的方式将工件准确的送至第一主轴的下方,从而第一主轴只需下移取料,取料时无需进行横向移动,省略了主轴定位工件并进行横向移动来找准工件位置这一步骤;上述步骤只要定位好两级送料平台最终送料位置即可,单一定位,减少因多步定位带来的误差,保证工件上料的准确度,使上料过程更加顺畅,方便。Through the above technical solution, the workpiece is positioned on the feeding platform, and the workpiece is accurately sent to the bottom of the first main shaft by the two-stage feeding method, so that the first main shaft only needs to move down to take the material, and there is no need to move laterally when taking the material. , the step of positioning the workpiece by the spindle and moving laterally to find the position of the workpiece is omitted; the above steps only need to locate the final feeding position of the two-stage feeding platform. Single positioning can reduce the error caused by multi-step positioning and ensure the workpiece The accuracy of the material makes the feeding process smoother and more convenient.
优选的,自动送料机构还包括设于床身一侧的供料机构,所述供料机构包括供料平台、上料夹爪,所述供料平台上设有导轨支架,所述导轨支架上滑移连接有移动支架,所述导轨支架上设有驱动移动支架运动的第九驱动部,所述上料夹爪沿移动支架的竖直方向滑移连接于移动支架,所述移动支架上设有驱动上料夹爪移动的第十驱动部。Preferably, the automatic feeding mechanism further includes a feeding mechanism arranged on one side of the bed, the feeding mechanism includes a feeding platform and a feeding gripper, the feeding platform is provided with a guide rail bracket, and the guide rail bracket is provided on the A moving bracket is slidably connected, the guide rail bracket is provided with a ninth driving part that drives the movement of the moving bracket, the feeding gripper is slidably connected to the moving bracket along the vertical direction of the moving bracket, and the moving bracket is provided with There is a tenth driving part that drives the movement of the feeding jaws.
通过上述技术方案,上料夹爪可以自动从供料平台上夹取工件送到上料台上,从而实现全自动上料,自动化程度更高。Through the above technical solution, the feeding gripper can automatically pick up the workpiece from the feeding platform and send it to the feeding platform, so as to realize fully automatic feeding and a higher degree of automation.
本发明技术效果主要体现在以下方面:The technical effect of the present invention is mainly reflected in the following aspects:
1、具有自动上料、自动加工、自动下料的功能,自动化程度高;1. It has the functions of automatic feeding, automatic processing and automatic unloading, with a high degree of automation;
2、机床正、倒结合,工件加工时无需翻转,有效提高了机床的加工效率和加工精度;2. The machine tool is combined forward and backward, and the workpiece does not need to be turned over during processing, which effectively improves the processing efficiency and processing accuracy of the machine tool;
3、在第二主轴对上一工件加工的同时第一主轴可以对下一工件进行加工,机床持续平稳运行,加工效率高;3. While the second spindle is processing the previous workpiece, the first spindle can process the next workpiece, the machine tool continues to run smoothly, and the processing efficiency is high;
4、X轴导轨水平设置,第一立柱和第二立柱用立卧于X轴导轨的形式代替侧挂形式,使机床运动更加平稳,加工精度高;4. The X-axis guide rail is set horizontally, and the first column and the second column use the form of lying on the X-axis guide rail instead of the side hanging form, which makes the machine tool move more smoothly and the machining accuracy is high;
5、机床各机构结构紧凑,占地面积小,整机布局紧凑。5. Each mechanism of the machine tool is compact in structure, occupies a small area, and has a compact layout of the whole machine.
附图说明Description of drawings
图1为实施例中机床主体部分的结构示意图,旨在表示安装平台处的结构;Fig. 1 is the structural schematic diagram of the main body part of the machine tool in the embodiment, and is intended to represent the structure at the installation platform;
图2为实施例中机床整体的第一状态结构示意图,其中一级送料平台和二级送料平台均处于终止位置;2 is a schematic diagram of the first state structure of the machine tool as a whole in the embodiment, wherein the first-level feeding platform and the second-level feeding platform are both in the end position;
图3为实施例中机床整体的第二状态结构示意图,其中一级送料平台和二级送料平台均处于起始位置;3 is a schematic diagram of the second state structure of the machine tool as a whole in the embodiment, wherein the primary feeding platform and the secondary feeding platform are both in the starting position;
图4为图3中A部放大图;Fig. 4 is an enlarged view of part A in Fig. 3;
图5为图3中B部放大图;Figure 5 is an enlarged view of part B in Figure 3;
图6为图3中C部放大图。FIG. 6 is an enlarged view of part C in FIG. 3 .
附图标记:1、床身;2、安装平台;3、X轴导轨;4、第一立柱;5、第二立柱;6、第一主轴部;61、第一主轴;62、第三驱动部;63、第一液压卡盘;64、第四驱动部;7、第二刀塔部;71、安装座;72、第二动力部;73、第二刀具盘;74、第三动力部;8、第一刀塔部;81、第一刀具盘;82、第一动力部;9、第二主轴部;91、第二主轴;92、第二液压卡盘;93、第五驱动部;10、第一驱动部;11、第二驱动部;12、刀具安装位;13、下料夹爪;14、检测探针;15、支杆;16、外罩挡板;17、外壳挡板;18、送料口;19、仓门;20、第十三驱动部;21、飞刀;100、工件下料平台;101、第一导轨;102、工件输送带;103、第六驱动部;104、进料端;105、出料端;106、挡料板;107、第十一驱动部;108、感应器;109、第二导轨;200、自动送料机构;210、一级送料平台;220、第七驱动部;230、二级送料平台;240、第八驱动部;250、上料台;260、供料机构;261、供料平台;2611、料架;2612、供料盘;262、上料夹爪;263、导轨支架;264、移动支架;265、第九驱动部;266、第十驱动部;267、弹性缓冲件;269、第一传感器。Reference numerals: 1. Machine bed; 2. Installation platform; 3. X-axis guide rail; 4. First column; 5. Second column; 6. First spindle part; 61. First spindle; 62, Third drive part; 63, the first hydraulic chuck; 64, the fourth drive part; 7, the second turret part; 71, the mounting seat; 72, the second power part; 73, the second tool disc; 74, the third power part 8, the first turret part; 81, the first tool disc; 82, the first power part; 9, the second spindle part; 91, the second spindle; 92, the second hydraulic chuck; 93, the fifth drive part ; 10, the first drive part; 11, the second drive part; 12, the tool installation position; 13, the blanking jaw; 14, the detection probe; ; 18, feeding port; 19, warehouse door; 20, thirteenth drive part; 21, flying knife; 100, workpiece blanking platform; 101, first guide rail; 102, workpiece conveyor belt; 103, sixth drive part; 104, feeding end; 105, discharging end; 106, baffle plate; 107, eleventh drive part; 108, sensor; 109, second guide rail; 200, automatic feeding mechanism; 210, first-level feeding platform; 220, the seventh driving part; 230, the secondary feeding platform; 240, the eighth driving part; 250, the feeding table; 260, the feeding mechanism; 261, the feeding platform; 2611, the feeding rack; 2612, the feeding tray; 262, feeding gripper; 263, guide rail bracket; 264, moving bracket; 265, ninth drive part; 266, tenth drive part; 267, elastic buffer; 269, first sensor.
具体实施方式Detailed ways
以下结合附图,对本发明的具体实施方式作进一步详述,以使本发明技术方案更易于理解和掌握。The specific embodiments of the present invention will be described in further detail below in conjunction with the accompanying drawings, so as to make the technical solutions of the present invention easier to understand and grasp.
如附图1和2所示的一种双主轴双刀塔正倒立机床,包括床身1,床身1上设有沿X轴水平设置的安装平台2,安装平台2上卧有X轴导轨3。安装平台2上方依次立有第一立柱4和第二立柱5,第一立柱4和第二立柱5均滑移连接于X轴导轨3。床身1上还设有驱动第一立柱4沿X轴导轨3运动的第一驱动部10、驱动第二立柱5沿X轴导轨3运动的第二驱动部11。第一立柱4上设有第一主轴部6,第二立柱5上设有第二刀塔部7。床身1位于第一主轴部6的一侧设有第一刀塔部8,床身1位于第一立柱4和第二立柱5之间设有第二主轴部9。其中,为了实现自动上料和自动下料,在床身1上、位于第一主轴部6远离第二主轴部9的一侧设有自动送料机构200;在床身1上、位于第二刀具盘73远离第二主轴部9的一侧设有工件下料平台100。As shown in Figures 1 and 2, a double-spindle and double-turret upside-down machine tool includes a bed 1. The bed 1 is provided with an
结合附图1和2,第一主轴部6包括竖向滑移连接于第一立柱4上的第一主轴61、驱动第一主轴61上下运动的第三驱动部62、设于第一主轴61上的第一液压卡盘63、驱动第一主轴61转动的第四驱动部64,第一主轴61竖直朝下设置且作用于第一刀塔部8。1 and 2, the first
第一刀塔部8包括转动连接于床身1上的第一刀具盘81和驱动第一刀具盘81转动的第一动力部82,第一刀具盘81位于第一主轴61下方且第一刀具盘81的转动轴线与第一主轴61的转动轴线相垂直。The first
结合附图1、3和5,第二主轴部9包括立于床身1上的第二主轴91、设于第二主轴91上的第二液压卡盘92、驱动第二主轴91转动的第五驱动部93。第二主轴91周向上还设有飞刀21,飞刀21可以完成工件的六角车削。其中,在床身1上、位于第一主轴61和第二主轴91之间设有检测探针14。此处,床身1上、位于第二主轴91处设有支杆15,检测探针14立于支杆15上且检测探针14的探头朝上设置。当第一主轴61完成对工件的加工时,可以带动工件向检测探针14方向移动,并利用检测探针14来检测第一主轴61上工件的尺寸情况,从而判断刀具是否崩角损坏,提前预知刀具状况,及时进行刀具更换,及时阻断不良品,提高加工效率。1 , 3 and 5 , the second
结合附图1、3和6,第二刀塔部7包括竖向滑移连接于第二立柱5的安装座71、驱动安装座71上下运动的第二动力部72、转动连接于安装座71底部的第二刀具盘73、驱动第二刀具盘73转动的第三动力部74,第二刀具盘73的转动轴线竖直设置。其中,第二刀具盘73周向上设有众多刀具安装位12,其中一个刀具安装位12上设有下料夹爪13,下料夹爪13与工件下料平台100配合使用。1 , 3 and 6 , the
参见附图2、3和6,工件下料平台100包括第一导轨101、设于第一导轨101上的工件输送带102、用于驱动输送带运动的第六驱动部103。第一导轨101的一端位于第二刀具盘73远离第二主轴部9的一侧。第一导轨101远离第二刀具盘73的一端承接有第二导轨109,第二导轨109远离第一导轨101的一端斜向下设置。工件从第一导轨101上经工件输送带102送到第二导轨109,借助第二导轨109的斜面自动下落至收集箱处,完成工件输送。2 , 3 and 6 , the
其中,床身1位于第一导轨101一侧立有外罩挡板16,第一导轨101穿过外罩挡板16。第一导轨101位于外罩挡板16靠近第二刀具盘73的一侧为进料端104,第一导轨101位于外罩挡板16背离第二刀具盘73一侧为出料端105。进料端104上滑移连接有用于启闭进料端104的挡料板106。第一导轨101上设有用于驱动挡料板106运动的第十一驱动部107、以及用于感应物料是否落在工件输送带102上的感应器108。当感应器108感应到有工件落到第一导轨101的工件输送带102时,给第十一驱动部107电信号,第十一驱动部107驱动挡料板106运动,使挡料板106挡住进料端104;此处,由于工件在输送过程中,机床不停止对其他工件的加工,故挡料板106在工件输送的过程中,可以避免机床内部废屑进入第一导轨101,造成工件的划伤。Wherein, the bed 1 is located on one side of the
参见附图2、3和4,自动送料机构200包括设于床身1上的一级送料平台210、驱动一级送料平台210朝第一主轴部6方向运动的第七驱动部220。一级送料平台210滑移连接于机架上,一级送料平台210上设有二级送料平台230、驱动二级送料平台230朝第一主轴61方向运动的第八驱动部240。二级送料平台230滑移连接于一级送料平台210上,二级送料平台230上设有上料台250;上料台250竖向滑移连接于二级送料平台230上,二级送料平台230上设有限制上料台250运动的弹性缓冲件267。当第一主轴61取料时,若第一主轴61下移过位,上料台250可以进行竖直方向的缓冲,避免刚性接触造成部件损坏。2 , 3 and 4 , the
其中,自动送料机构200还包括设于床身1一侧的供料机构260,供料机构260包括供料平台261、上料夹爪262。供料平台261上设有导轨支架263,导轨支架263上滑移连接有移动支架264,导轨支架263上设有驱动移动支架264运动的第九驱动部265。上料夹爪262沿移动支架264的竖直方向滑移连接于移动支架264,移动支架264上设有驱动上料夹爪262移动的第十驱动部266。The
此处,供料平台261包括料架2611、供料盘2612。料架2611上设有驱动供料盘2612沿水平直线往复运动的第十二驱动部(图中未示出),供料盘2612的运动方向与移动支架264的运动方向相互垂直设置。当供料盘2612上第一列工件取完时,供料盘2612可以向前移动将第二列工件送至上料夹爪262下方供其夹取。Here, the feeding platform 261 includes a
另外,导轨支架263上设有用于感应工件是否放置于上料台250上的第一传感器269。当第一传感器269感应到有工件放置于上料台250时,传电信号给第一驱动部10和第二驱动部11,从而一级送料平台210和二级送料平台230运动,将上料台250送至指定位置。一级送料平台210的两端均设有用于感应二级送料平台230位置的第二传感器(图中未示出)。两端的第二传感器用于判定二级送料平台230是位于起始位还是终止位;当二级送料平台230处于终止位也即上料台250位于第一主轴61下方时,第二传感器给第一主轴61的驱动部电信号,第一主轴61开始取料动作,然后二级送料平台230向起始位移动;当二级送料平台230处于起始位时,也即上料台250位于上料夹爪262下方时,第二传感器给上料夹爪262的驱动部电信号,上料夹爪262将工件放置于上料台250上,然后二级送料平台230朝终止位运动。In addition, the
床身1靠近供料平台261一侧设有外壳挡板17,外壳挡板17上设有供一级送料平台210和二级送料平台230通过的送料口18、以及用于启闭送料口18的仓门19,外壳挡板17上还设有驱动仓门19启闭的第十三驱动部20。当工件处于加工状态时,仓门19关闭送料口18,从而防止废屑弹出,影响送料平台运动的顺畅度和准确度。The side of the bed 1 close to the feeding platform 261 is provided with a
下面举例阐述机床的一般加工步骤:The following examples illustrate the general processing steps of the machine tool:
1、上料机构自动上料;1. The feeding mechanism automatically feeds the material;
2、第一主轴夹取工件并依次进行工件下部分的外圆加工、内孔加工等;2. The first spindle clamps the workpiece and sequentially performs the outer circle machining and inner hole machining of the lower part of the workpiece;
3、对第一主轴加工后的工件进行在线检测;3. On-line inspection of the workpiece processed by the first spindle;
4、第一主轴带着工件由第二主轴上的飞刀进行六角车削;4. The first spindle carries the workpiece for hexagonal turning by the flying tool on the second spindle;
5、第一主轴将工件送至第二主轴上方,并由第二主轴装夹工件;5. The first spindle sends the workpiece to the top of the second spindle, and the second spindle clamps the workpiece;
6、第二刀塔部对第二主轴上的工件上部分进行外圆加工、内孔加工、侧孔加工等;6. The second turret part carries out outer circle machining, inner hole machining, side hole machining, etc. on the upper part of the workpiece on the second spindle;
7、第二刀塔部上的下料夹爪从第二主轴上取料,并放置工件下料平台处;7. The unloading jaws on the second turret take the materials from the second spindle and place them on the workpiece unloading platform;
8、工件下料平台将工件输送至指定位置进行收集。8. The workpiece unloading platform transports the workpiece to the designated location for collection.
整个过程上料、加工、检测、下料自动进行,自动化程度高,代替人工操作,加工效率高,加工精度高。The whole process of feeding, processing, testing and unloading is carried out automatically, with a high degree of automation, instead of manual operation, high processing efficiency and high processing accuracy.
上述各驱动部、动力部可以是电机、气缸、液压缸等动力部件,根据实际应用环境选配。The above-mentioned driving parts and power parts can be power components such as motors, air cylinders, and hydraulic cylinders, which can be selected according to the actual application environment.
当然,以上只是本发明的典型实例,除此之外,本发明还可以有其它多种具体实施方式,凡采用等同替换或等效变换形成的技术方案,均落在本发明要求保护的范围之内。Of course, the above are only typical examples of the present invention. In addition, the present invention can also have other various specific embodiments. All technical solutions formed by equivalent replacement or equivalent transformation all fall within the scope of protection of the present invention. Inside.
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CN116475848A (en) * | 2023-06-15 | 2023-07-25 | 湖南元博科技有限公司 | Multi-working-procedure integrated machine tool |
CN116475848B (en) * | 2023-06-15 | 2024-06-04 | 湖南楚工数智科技有限公司 | Multi-working-procedure integrated machine tool |
CN116713500A (en) * | 2023-07-31 | 2023-09-08 | 台州市东部数控设备有限公司 | Composite lathe with grabbing function |
CN116713500B (en) * | 2023-07-31 | 2023-11-17 | 台州市东部数控设备有限公司 | Composite lathe with grabbing function |
JP7622272B1 (en) | 2024-03-07 | 2025-01-27 | Dmg森精機株式会社 | Processing System |
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