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CN111744413A - An integrated skid-mounted device for measuring and conveying fragile particle slurry and its application - Google Patents

An integrated skid-mounted device for measuring and conveying fragile particle slurry and its application Download PDF

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Publication number
CN111744413A
CN111744413A CN201910233913.0A CN201910233913A CN111744413A CN 111744413 A CN111744413 A CN 111744413A CN 201910233913 A CN201910233913 A CN 201910233913A CN 111744413 A CN111744413 A CN 111744413A
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tank
slurry
mixer
catalyst
way valve
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蔡祥军
任映浩
李艳艳
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Shanghai Leader Catalyst Co Ltd
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Shanghai Leader Catalyst Co Ltd
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Priority to TW108210843U priority patent/TWM585657U/en
Priority to TW108129160A priority patent/TWI743535B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80Mixing plants; Combinations of mixers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80Mixing plants; Combinations of mixers
    • B01F33/836Mixing plants; Combinations of mixers combining mixing with other treatments
    • B01F33/8362Mixing plants; Combinations of mixers combining mixing with other treatments with chemical reactions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • B01F35/714Feed mechanisms for feeding predetermined amounts
    • B01F35/7141Feed mechanisms for feeding predetermined amounts using measuring chambers moving between a loading and unloading position, e.g. reciprocating feed frames
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J8/00Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
    • B01J8/0015Feeding of the particles in the reactor; Evacuation of the particles out of the reactor

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Devices And Processes Conducted In The Presence Of Fluids And Solid Particles (AREA)

Abstract

The invention relates to an integrated skid-mounted device for measuring and conveying fragile particle slurry and application thereof, wherein the device comprises a slurry tank, a 1# mixer, a 1# mixing reaction stop tank, a 2# mixer, a 2# mixing reaction stop tank and a program-controlled three-way valve, an inlet of the 1# mixer is connected with an a additive measuring tank, an inlet of the 2# mixer is connected with a b additive measuring tank, one end of an outlet of the three-way valve is connected with a closed buffer tank, the other end of the outlet of the three-way valve is connected with a subsequent reaction system, and the slurry tank is also connected with the program-controlled three-way valve through another pipeline. The device can stably and uniformly add the slurry catalyst into the reactor and protect the particle form in the slurry catalyst in the pretreatment and conveying processes.

Description

一种易碎颗粒浆液计量与输送的集成撬装装置及其应用An integrated skid-mounted device for measuring and conveying fragile particle slurry and its application

技术领域technical field

本发明涉及一种进料装置,具体涉及一种易碎颗粒浆液计量与输送的集成撬装装置及其应用。The invention relates to a feeding device, in particular to an integrated skid-mounted device for measuring and conveying fragile particle slurry and its application.

背景技术Background technique

气相流化床工艺因其具有设备和工艺流程简单、能耗低、可调控性高等优势得以在聚烯烃生产工艺中被广泛应用。为了使气相流化床装置平稳运行、提高产能与产品质量,浆液聚烯烃催化剂及浆液聚乙烯催化剂加料系统应运而生。为了提高产品质量与性能,有时需要对催化剂进行单次或者多次预处理后再加入反应器内,例如使用一种或几种添加剂对催化剂进行还原,例如依次使用三乙基铝、一氯二乙基铝对钛系催化剂进行处理。Gas-phase fluidized bed process is widely used in polyolefin production process because of its advantages of simple equipment and process flow, low energy consumption, and high controllability. In order to make the gas-phase fluidized bed unit run smoothly, improve the production capacity and product quality, the slurry polyolefin catalyst and slurry polyethylene catalyst feeding system came into being. In order to improve product quality and performance, it is sometimes necessary to pretreat the catalyst for one or more times before adding it to the reactor, for example, one or several additives are used to reduce the catalyst, such as using triethylaluminum, monochlorodicarbonate in sequence. The titanium-based catalyst is treated with ethyl aluminum.

聚烯烃催化剂是一种特殊的敏感性物质,其主要组分对水分、氧气、杂质等非常敏感。例如一旦接触空气,催化剂中组分与空气中水氧等发生反应,造成催化剂活性丧失甚至完全失活。此外,该失活过程放出热量。Polyolefin catalyst is a special sensitive substance, and its main components are very sensitive to moisture, oxygen, impurities, etc. For example, once contacted with air, components in the catalyst react with water and oxygen in the air, resulting in loss of catalyst activity or even complete deactivation. Furthermore, the deactivation process releases heat.

聚烯烃催化剂一般是具有特定形态与结构的易碎颗粒,其形态特征会影响聚烯烃生产过程的稳定及产物的性能。催化剂颗粒破碎后会造成催化剂性能下降,例如活性降低,影响反应器的床重,造成反应器不稳定;破碎催化剂生产出的聚乙烯有较多细粉与灰分,细粉增多会造成反应器内结片等不良现象,灰分则影响聚乙烯产品的质量与增加聚乙烯后续加工的难度。浆液聚烯烃催化剂是将传统的干粉聚烯烃催化剂与特定的稀释剂按照特定比例配制成具有一定浓度的浆液。配制成浆液后,稀释剂对催化剂形态与结构具有一定保护作用。但是长距离、非稳态的输送仍会对催化剂结构造成破坏。浆液催化剂中催化剂颗粒在输送过程中破碎,不仅仅会造成上述的不良影响,更会造成浆液固含量、粘度、颗粒分散均匀程度发生变化,影响后续的输送、计量、控温等过程。Polyolefin catalysts are generally brittle particles with specific morphology and structure, and their morphological characteristics will affect the stability of the polyolefin production process and the performance of the product. After the catalyst particles are broken, the performance of the catalyst will decrease, for example, the activity will decrease, which will affect the bed weight of the reactor and cause the reactor to become unstable; Flakes and other undesirable phenomena, and ash will affect the quality of polyethylene products and increase the difficulty of subsequent processing of polyethylene. The slurry polyolefin catalyst is a slurry with a certain concentration prepared by mixing traditional dry powder polyolefin catalyst with a specific diluent in a specific ratio. After being prepared into a slurry, the diluent has a certain protective effect on the morphology and structure of the catalyst. But long-distance, unsteady transport can still cause damage to the catalyst structure. The crushing of catalyst particles in the slurry catalyst during transportation will not only cause the above adverse effects, but also cause changes in the solid content, viscosity, and uniformity of particle dispersion in the slurry, which will affect subsequent transportation, metering, and temperature control processes.

聚烯烃催化剂活性高,聚合反应过程释放热量,如果催化剂注入反应器时过快会造成聚合反应不稳定,局部反应温度过高,影响工艺控制的稳定性和产品的质量。尽管将干粉催化剂配制成浆液催化剂,很大程度上解决了催化剂进料不易控制的问题,但由于稀释剂具有一定粘度,配成浆液催化剂后粘度发生变化,如果在加料时催化剂颗粒在稀释剂中分布不均匀,仍会带来聚合反应不稳定,局部反应温度过高,影响工艺控制的稳定性和产品的质量等问题。此外,浆液催化剂注入系统时如果固液分布不均,会造成注入口堵塞。The polyolefin catalyst has high activity, and the polymerization process releases heat. If the catalyst is injected into the reactor too fast, the polymerization reaction will be unstable, and the local reaction temperature will be too high, which will affect the stability of the process control and the quality of the product. Although the preparation of the dry powder catalyst into a slurry catalyst largely solves the problem that the catalyst feeding is difficult to control, the viscosity of the diluent will change after the preparation of the slurry catalyst due to the certain viscosity of the diluent. If the catalyst particles are in the diluent during feeding Uneven distribution will still lead to unstable polymerization reaction, high local reaction temperature, affecting the stability of process control and product quality. In addition, when the slurry catalyst is injected into the system, if the solid-liquid distribution is uneven, the injection port will be blocked.

因此,如何将浆液催化剂稳定、均匀地加入到反应器中,并在预处理、输送过程中保护浆液催化剂中颗粒形态,是本领域亟待解决的技术问题。Therefore, how to stably and uniformly add the slurry catalyst into the reactor and protect the particle morphology of the slurry catalyst during pretreatment and transportation is a technical problem to be solved urgently in the art.

专利CN201820539352.8公开了一种用于输送固体物料的装置,在加料器向反应釜内输送物料之前,先采用抽真空机构将加料器及反应釜内的空气抽空,向加料器中通入惰性气体,避免物料与空气中的水分及其他的物质发生反应,可以解决氟草烟在生产过程中,物料会接触到水分造成物料的活性降低及损坏的问题。CN200480013183.5公开控制气相聚合反应中聚合物粉末的方法,其中包括将淤浆催化剂引入正在进行烯烃聚合反应的气相反应器中,将预催化剂引入淤浆进料罐10,并通过10上的泵11来用于将淤浆运送到反应器40,并采用10-60℃,优选30-45℃的范围内操作,但该专利未考虑到浆液催化剂在预处理、输送、进料时状态不同,最适宜的处理温度不同。CN200510102423.5公开一种浆液或液体催化剂加料系统,该装置包括浆液或者液体催化剂罐、输送泵、至少一个六通阀和定量管。通过六通阀可以实现定量管内催化剂浆液或者液体的进料,但该专利未涉及进料时催化剂需要预处理的情况。Patent CN201820539352.8 discloses a device for conveying solid materials. Before the feeder transports materials into the reaction kettle, a vacuuming mechanism is used to evacuate the air in the feeder and the reaction kettle, and an inert gas is introduced into the feeder. It can avoid the reaction between the material and the moisture in the air and other substances, which can solve the problem that the material will come into contact with moisture during the production process of fluroxypyr, which will reduce the activity of the material and cause damage. CN200480013183.5 discloses a method for controlling polymer powder in gas phase polymerization, which includes introducing a slurry catalyst into a gas phase reactor undergoing olefin polymerization, introducing a precatalyst into a slurry feed tank 10, and passing a pump on the 10 11 is used to transport the slurry to the reactor 40, and it is operated in the range of 10-60 °C, preferably 30-45 °C, but the patent does not take into account the different states of the slurry catalyst during pretreatment, transportation, and feeding, The optimum processing temperature varies. CN200510102423.5 discloses a slurry or liquid catalyst feeding system, the device includes a slurry or liquid catalyst tank, a transfer pump, at least one six-way valve and a quantitative pipe. The feeding of catalyst slurry or liquid in the quantitative tube can be realized through the six-way valve, but the patent does not deal with the situation that the catalyst needs to be pretreated during feeding.

专利200820060332.9公开一种粘性浆液精密计量进料装置,该装置提供了一种能够控制淤浆粘度,并对催化剂进行准确定量的装置,该装置从上游至下游依序包括粘性浆液母液加料罐、预混合器、第一添加剂(例如还原剂)a反应缓冲罐、预混合器、第二添加剂(例如还原剂)b反应缓冲罐,所述装置还包含以下伴热回路:所述预混合器、所述第一添加剂(例如还原剂)a反应缓冲罐及之间的连接管线上设置使得伴热温度控制在45-50℃的第一伴热装置;和/或所述预混合器、所述第二添加剂(例如还原剂)b反应缓冲罐及之间的连接管线上设置使得伴热温度控制在60-65℃的第二伴热装置。该实用新型的进料方法和装置能够控制淤浆粘度,使得催化剂或其他粘性浆液等反应物料进行准确定量。但该专利所公布的进料装置未涉及管路与装置的布线、搅拌桨等能够影响浆液中颗粒保护的关键因素,同时该专利并未考虑到在不同环境与工况下,装置的温度调节问题。Patent 200820060332.9 discloses a precise metering and feeding device for viscous slurry, which provides a device that can control the viscosity of the slurry and accurately quantify the catalyst. a mixer, a first additive (eg reducing agent) a reaction buffer tank, a premixer, a second additive (eg reducing agent) b reaction buffer tank, the apparatus further comprising the following heat tracing circuits: the premixer, the The first additive (such as reducing agent) a reaction buffer tank and the connecting pipeline between them are provided with a first heat tracing device that controls the heat tracing temperature at 45-50°C; and/or the premixer, the first heat tracing device Two additives (such as reducing agent) b reaction buffer tank and the connecting pipeline between them are provided with a second heat tracing device that controls the heat tracing temperature at 60-65°C. The feeding method and device of the utility model can control the viscosity of the slurry, so that the catalyst or other viscous slurry and other reaction materials can be accurately quantified. However, the feeding device disclosed in the patent does not involve the wiring of pipelines and devices, stirring paddles and other key factors that can affect the protection of particles in the slurry, and the patent does not consider the temperature adjustment of the device under different environments and working conditions. question.

发明内容SUMMARY OF THE INVENTION

本发明的目的之一是提供一种易碎颗粒浆液计量与输送的集成撬装装置,将浆液催化剂稳定、均匀地加入到反应器中,并在预处理、输送过程中保护浆液催化剂中颗粒形态。One of the objectives of the present invention is to provide an integrated skid-mounted device for measuring and transporting fragile particle slurry, which can stably and uniformly add the slurry catalyst into the reactor, and protect the particle shape in the slurry catalyst during pretreatment and transportation. .

本发明的目的之二是提供该装置的具体应用,应用该装置将浆液催化剂稳定、均匀地加入到反应器中,防止注入时出现堵塞,并在预处理、输送过程中保护浆液催化剂中颗粒形态。The second purpose of the present invention is to provide a specific application of the device, which is used to stably and uniformly add the slurry catalyst into the reactor, prevent clogging during injection, and protect the particle morphology in the slurry catalyst during pretreatment and transportation. .

本发明的目的通过以下技术方案实现:The object of the present invention is achieved through the following technical solutions:

一种易碎颗粒浆液计量与输送的集成撬装装置,从上游至下游依序包括浆液罐、1#混合器、1#混合反应停留罐、2#混合器、2#混合反应停留罐和程控三通阀,所述1#混合器入口连接a添加剂计量罐,所述2#混合器入口连接b添加剂计量罐,所述三通阀的出口一端连接密闭缓冲罐,另一端连接后续反应系统,所述浆液罐还通过另一管路连接程控三通阀,该装置将设备及连接管集成在一个撬座上按线型布置,按重力流及工艺物流方向紧凑布置,所述浆液罐内安装第一搅拌器,所述第一搅拌器设有多片桨叶,并至少分为2层排布,所述1#混合反应停留罐和2#混合反应停留罐内安装第二搅拌器,所述第二搅拌器采用多层桨叶式搅拌器,并至少分为3层排布,此种设计可以保证罐体底部的浆液可以得到均匀混合,也可以防止产生较大漩涡,保持液面的稳定,减小对浆液的剪切力,才有利于保护易碎颗粒形态。本装置罐内设置的特殊搅拌器,保证罐内液面稳定,会有利于压力、温度等的测量,有利于浆液计量,实现稳定、准确地控制各类参数。An integrated skid-mounted device for measuring and conveying brittle particle slurry, including a slurry tank, a 1# mixer, a 1# mixing reaction retention tank, a 2# mixer, a 2# mixing reaction retention tank and a program-controlled Three-way valve, the inlet of the 1# mixer is connected to the additive metering tank a, the inlet of the 2# mixer is connected to the additive metering tank b, one end of the outlet of the three-way valve is connected to the closed buffer tank, and the other end is connected to the subsequent reaction system, The slurry tank is also connected to a program-controlled three-way valve through another pipeline. The device integrates the equipment and connecting pipes on a skid seat and is arranged in a line shape, and is compactly arranged in the direction of gravity flow and process flow. The slurry tank is installed in the The first agitator, the first agitator is provided with a plurality of blades, and is at least divided into 2 layers, and the second agitator is installed in the 1# mixing reaction and retention tank and the 2# mixing reaction retention tank, so The second agitator adopts a multi-layer paddle agitator and is arranged in at least 3 layers. This design can ensure that the slurry at the bottom of the tank can be uniformly mixed, and can also prevent the generation of large vortices and keep the liquid level. Stable, reducing the shear force on the slurry is beneficial to protect the fragile particle morphology. The special stirrer set in the tank of the device ensures the stability of the liquid level in the tank, which is conducive to the measurement of pressure, temperature, etc., and is conducive to the measurement of slurry, and realizes stable and accurate control of various parameters.

优选地,所述第一搅拌器转速为60-120rpm,桨叶边缘与罐壁的间隙为5-50mm,最底部桨叶距罐底的间隙为30-90mm。Preferably, the rotational speed of the first agitator is 60-120 rpm, the gap between the blade edge and the tank wall is 5-50 mm, and the gap between the bottommost blade and the tank bottom is 30-90 mm.

优选地,所述浆液罐、a添加剂计量罐、b添加剂计量罐上均设有气体接入口与物料加入口。Preferably, the slurry tank, the additive metering tank a and the additive metering tank b are all provided with a gas inlet and a material inlet.

优选地,所述1#混合器、1#混合反应停留罐和它们之间的管线,以及1#混合反应停留罐与程控三通阀之间的管线之间设有使伴热温度控制在35-55℃的第一伴热装置;Preferably, the 1# mixer, the 1# mixing reaction retention tank and the pipeline between them, as well as the pipeline between the 1# mixing reaction retention tank and the program-controlled three-way valve, are provided to control the heat tracing temperature at 35 -55°C first heat tracing device;

所述2#混合器、2#混合反应停留罐和它们之间的管线,以及2#混合反应停留罐与程控三通阀之间的管线之间设有使伴热温度控制在50-65℃的第二伴热装置。The 2# mixer, the 2# mixing reaction retention tank and the pipeline between them, and the pipeline between the 2# mixing reaction retention tank and the program-controlled three-way valve are provided with the heat tracing temperature controlled at 50-65 ℃ the second heat tracing device.

优选地,所述浆液罐设置在最上层,控制阀门、显示仪表、计量泵布置于下层,所述浆液罐、1#混合反应停留罐、2#混合反应停留罐内安装液位检测装置。Preferably, the slurry tank is arranged on the uppermost layer, the control valve, display instrument, and metering pump are arranged on the lower layer, and liquid level detection devices are installed in the slurry tank, 1# mixing reaction retention tank, and 2# mixing reaction retention tank.

优选地,该装置在管路中设置计量泵以及串级控制的质量流量计,所述计量泵采用柱塞泵、离心泵或蠕动泵。Preferably, the device is provided with a metering pump and a cascade-controlled mass flow meter in the pipeline, and the metering pump adopts a plunger pump, a centrifugal pump or a peristaltic pump.

优选地,所述浆液罐、1#混合反应停留罐、2#混合反应停留罐内安装有保证系统稳定的压力检测与控制调节装置。Preferably, the slurry tank, the 1# mixing reaction retention tank, and the 2# mixing reaction retention tank are equipped with pressure detection and control adjustment devices to ensure system stability.

该装置用于聚烯烃浆液催化剂的输送,浆液罐处理浆液粘度为500-3000mpa·s,处理温度为20-30℃。具体步骤为:先后将氮气及白油通入装置,完成系统的除水、除氧、除杂质;将聚烯烃浆液催化剂注入浆液罐,启动搅拌器及伴热装置,浆液催化剂从浆液罐用泵输送,并通过程控三通阀加至后续反应系统,可根据实际需要加入对浆液催化剂进行处理的添加剂。The device is used for the transportation of polyolefin slurry catalyst, the slurry viscosity in the slurry tank is 500-3000mpa·s, and the treatment temperature is 20-30℃. The specific steps are: successively pass nitrogen and white oil into the device to complete the water, oxygen and impurity removal of the system; inject the polyolefin slurry catalyst into the slurry tank, start the agitator and the heat tracing device, and pump the slurry catalyst from the slurry tank It is transported and added to the subsequent reaction system through a process-controlled three-way valve, and additives for treating the slurry catalyst can be added according to actual needs.

所述聚烯烃浆液催化剂是由白油与镁钛系干粉催化剂混合而成,The polyolefin slurry catalyst is formed by mixing white oil and magnesium-titanium series dry powder catalyst,

添加剂为三己基铝溶液和/或一氯二乙基铝溶液,三乙基铝溶液从a添加剂计量罐用泵输送至1#混合器,浆液催化剂与三乙基铝溶液在1#混合器完成混合后,通过泵输送至1#混合反应停留罐;一氯二乙基铝溶液从b添加剂计量罐用泵输送至2#混合器,催化剂与一氯二乙基铝溶液在2#混合器完成混合后,通过泵输送至2#混合反应停留罐。The additive is trihexylaluminum solution and/or diethylaluminum monochloride solution, the triethylaluminum solution is pumped from the additive metering tank a to the 1# mixer, and the slurry catalyst and triethylaluminum solution are completed in the 1# mixer After mixing, it is pumped to the 1# mixing reaction retention tank; the diethylaluminum monochloride solution is pumped from the b additive metering tank to the 2# mixer, and the catalyst and the diethylaluminum monochloride solution are completed in the 2# mixer After mixing, it is transported to 2# mixing reaction retention tank by pump.

与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:

1、本发明提供一种浆液计量、输送的集成撬装控制装置,可以对浆液中易碎颗粒进行保护,在计量、输送过程中保持颗粒原有形态,避免浆液计量、输送过程中发生堵塞并清除堵塞功能的,该装置能将浆液与不同添加剂依次混合、反应,使得浆液达到后续工艺使用要求,工艺系统简单。1. The present invention provides an integrated skid-mounted control device for slurry metering and transportation, which can protect the fragile particles in the slurry, maintain the original shape of the particles during the metering and transportation process, and avoid blockage during the slurry metering and transportation process. With the function of removing blockage, the device can mix and react the slurry with different additives in sequence, so that the slurry can meet the requirements of subsequent processes, and the process system is simple.

2、该撬装装置将所有设备及管道均集成在一个撬座上,输送管路短,特别适用于易碎颗粒配制的浆液的计量、输送与处理。该装置通过气体保护、精确计量、温度控制系统对对水氧等敏感性高、对形态保护要求高的易碎颗粒进行保护,能够稳定处理具有一定粘度的浆液。2. The skid-mounted device integrates all equipment and pipelines on a skid base, and the conveying pipeline is short, especially suitable for the metering, conveying and processing of slurries prepared with fragile particles. The device protects the fragile particles with high sensitivity to water and oxygen and high requirements for shape protection through gas protection, accurate metering, and temperature control systems, and can stably handle slurries with a certain viscosity.

3、该装置浆液罐内安装特殊搅拌装置,以使浆液催化剂固液相分布均匀,防止浆液中固体颗粒沉降。该装置装有调温装置,可以进行装置的冷却与伴热,适用于不同工况环境下。3. A special stirring device is installed in the slurry tank of the device to make the solid-liquid phase distribution of the slurry catalyst uniform and prevent the solid particles in the slurry from settling. The device is equipped with a temperature regulating device, which can perform cooling and heat tracing of the device, and is suitable for different working conditions.

4、经该装置输送的浆液催化剂能够稳定、均匀地加入到反应器中,防止注入时出现堵塞,并在预处理、输送过程中保护颗粒形态。该装置占地面积小,方便移动和安装,设备维修成本低,可根据现场要求即停即操作。4. The slurry catalyst transported by the device can be added to the reactor stably and evenly, preventing blockage during injection, and protecting the particle shape during pretreatment and transportation. The device occupies a small area, is easy to move and install, and has low equipment maintenance costs. It can be stopped and operated according to site requirements.

附图说明Description of drawings

图1为本发明装置的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the device of the present invention;

图2为本发明浆液罐内搅拌器结构示意图;Fig. 2 is the structural representation of the agitator in the slurry tank of the present invention;

图中:1-浆液罐、2-a添加剂计量罐、3-1#混合器、4-1#混合反应停留罐、5-b添加剂计量罐、6-2#混合器、7-2#混合反应停留罐、8-密闭缓冲罐、9-后续反应系统、10-程控三通阀、a桨叶边缘与罐壁的间隙、b最底部桨叶距罐底(中心线)的间隙。In the picture: 1-Slurry tank, 2-a additive metering tank, 3-1# mixer, 4-1# mixing reaction retention tank, 5-b additive metering tank, 6-2# mixer, 7-2# mixing tank Reaction retention tank, 8-closed buffer tank, 9-subsequent reaction system, 10-programmed three-way valve, a gap between blade edge and tank wall, b gap between the bottommost blade and the tank bottom (center line).

具体实施方式Detailed ways

下面结合附图和具体实施例对本发明进行详细说明。The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.

参照图1,本发明提供了一种易碎颗粒浆液计量与输送的集成撬装装置,装置包括浆液罐1、a添加剂计量罐2、1#混合器3、1#混合反应停留罐4、b添加剂计量罐5、2#混合器6、2#混合反应停留罐7、密闭缓冲罐8、程控三通阀门10;该装置还包括分段伴热装置,例如:a添加剂计量罐、1#混合器、1#混合反应停留罐和它们之间的管线以及1#混合反应停留罐与程控三通阀之间的管线之间和程控三通阀与后续系统管线均安装伴热装置。b添加剂计量罐、2#混合器、2#混合反应停留罐和它们之间的管线以及2#混合反应停留罐与程控三通阀之间的管线之间和程控三通阀与后续系统管线均安装伴热装置。伴热装置为分段程序控制,可根据要求设定不同温度程序。可设定1#混合器、1#混合反应停留罐和它们之间的管线以及1#混合反应停留罐与程控三通阀之间的管线之间处理温度35-55℃,粘度2500-3500mpa·s;可设定2#混合器、2#混合反应停留罐和它们之间的管线以及2#混合反应停留罐与程控三通阀之间的管线之间处理温度50-65℃,粘度3500-4500mpa·s。Referring to Fig. 1, the present invention provides an integrated skid-mounted device for measuring and conveying fragile particle slurry. The device includes a slurry tank 1, a additive metering tank 2, 1# mixer 3, 1# mixing reaction retention tank 4, b Additive metering tank 5, 2# mixer 6, 2# mixing reaction retention tank 7, closed buffer tank 8, program-controlled three-way valve 10; the device also includes segmented heat tracing devices, such as: a additive metering tank, 1# mixing tank Heat tracing devices are installed between the reactor, the 1# mixing reaction retention tank and the pipeline between them, the pipeline between the 1# mixing reaction retention tank and the program-controlled three-way valve, and the program-controlled three-way valve and the subsequent system pipeline. b Additive metering tank, 2# mixer, 2# mixing reaction retention tank and the pipeline between them, as well as the pipeline between the 2# mixing reaction retention tank and the program-controlled three-way valve, and the program-controlled three-way valve and the subsequent system pipeline are all Install heat tracing. The heat tracing device is controlled by subsection program, and different temperature programs can be set according to requirements. The processing temperature between the 1# mixer, the 1# mixing reaction retention tank and the pipeline between them and the pipeline between the 1# mixing reaction retention tank and the program-controlled three-way valve can be set to 35-55℃, and the viscosity is 2500-3500mpa· s; The processing temperature between the 2# mixer, the 2# mixing reaction retention tank and the pipeline between them and the pipeline between the 2# mixing reaction retention tank and the program-controlled three-way valve can be set to 50-65 °C, and the viscosity is 3500- 4500mpa·s.

本装置将所有设备及管均集成在一个撬座上,设计输送管路短,流程及设备线型布置。浆液在输送管道中为活塞流,减少流体的速度梯度,以保护浆液中的颗粒形态不被破坏。该撬装装置中所有设备、仪表、管路等集成于撬座上,并按照物料流向合理地立体布置,以方便流体利用重力作用流动或输送。例如将浆液罐布置于最上层,浆液可利用重力流动至下位管路或装置中,该方式使流程路径最短,可以减少浆液输送过程中的颗粒在被动输送中的磨损与能量损耗,有利于易碎颗粒形态的保护。主要控制阀门、显示仪表、计量泵等布置于下层,方便操作人员现场操作与检维修。This device integrates all equipment and pipes on a skid base, and is designed with short conveying pipelines and linear arrangement of processes and equipment. The slurry is a plug flow in the conveying pipeline, reducing the velocity gradient of the fluid to protect the particle shape in the slurry from being damaged. All equipment, instruments, pipelines, etc. in the skid-mounted device are integrated on the skid base, and are arranged in a reasonable three-dimensional manner according to the material flow direction, so as to facilitate the fluid flow or transportation by gravity. For example, the slurry tank is arranged on the uppermost layer, and the slurry can flow to the lower pipeline or device by gravity. This method makes the process path the shortest, which can reduce the wear and energy loss of the particles in the passive transportation during the slurry transportation process, which is conducive to easy transportation. Protection of crushed particle form. The main control valves, display instruments, metering pumps, etc. are arranged in the lower layer, which is convenient for operators to operate, inspect and maintain on site.

本装置浆液罐、a添加剂计量罐、b添加剂计量罐上有气体接入口及物料加入口。惰性气体,例如氮气,可以通过罐上气体接入口中输入本装置。物料,例如浆液催化剂,可以通过浆液罐的物料加入口输入本装置;例如添加剂a,可以通过a添加剂计量罐的物料加入口输入本装置。The slurry tank, the a additive metering tank and the b additive metering tank of the device are provided with a gas inlet and a material inlet. Inert gas, such as nitrogen, can be introduced into the unit through the gas inlet on the tank. Materials, such as slurry catalyst, can be input into the device through the material inlet of the slurry tank; for example, additive a can be input into the device through the material inlet of the additive metering tank.

本装置可根据生产所需,选择使用添加剂。例如选择a添加剂,可以使用1#混合器、1#混合反应停留罐对催化剂浆液进行处理。选择a、b添加剂,可以同时使用1#混合器、1#混合反应停留罐、2#混合器、2#混合反应停留罐对催化剂浆液进行处理。The device can choose to use additives according to production needs. For example, if a additive is selected, the catalyst slurry can be treated by using a 1# mixer and a 1# mixing reaction residence tank. When selecting additives a and b, 1# mixer, 1# mixing reaction retention tank, 2# mixer and 2# mixing reaction retention tank can be used to process the catalyst slurry at the same time.

本装置1#混合器、2#混合器等混合器为无动力混合器。The mixers such as the 1# mixer and the 2# mixer in this device are non-power mixers.

本装置浆液罐内安装搅拌装置,以使浆液催化剂固液相分布均匀,防止浆液中固体颗粒沉降。搅拌器设有多片桨叶,并至少分为2层排布,3-5层分布较优,这样设计可以保证罐体底部的浆液可以得到均匀混合,也可以防止产生较大漩涡,保持液面的稳定,减小对浆液的剪切力,才有利于保护易碎颗粒形态。本装置罐内设置的特殊搅拌器,保证罐内液面稳定,会有利于压力、温度等的测量,有利于浆液计量,实现稳定、准确地控制各类参数。该搅拌器叶片需光滑无损伤,搅拌时转速缓慢,例如将转速设置为60-120rpm,转速过高会造成催化剂颗粒破损,转速过低则产生催化剂颗粒沉降。如图2,桨叶边缘与罐壁的间隙为5-50mm。最底部桨叶距罐底(中心线)的间隙需为30-90mm。该设计可以允许沉淀物质再次迅速搅成淤浆。A stirring device is installed in the slurry tank of the device to make the solid-liquid phase distribution of the slurry catalyst uniform and prevent the solid particles in the slurry from settling. The agitator is equipped with multiple blades, which are arranged in at least 2 layers, and the distribution of 3-5 layers is better. This design can ensure that the slurry at the bottom of the tank can be uniformly mixed, and can also prevent the generation of large vortices and keep the liquid The stability of the surface and the reduction of the shear force on the slurry are beneficial to protect the fragile particle morphology. The special stirrer set in the tank of the device ensures the stability of the liquid level in the tank, which is conducive to the measurement of pressure, temperature, etc., and is conducive to the measurement of slurry, and realizes stable and accurate control of various parameters. The blades of the agitator should be smooth without damage, and the stirring speed should be slow. For example, set the rotating speed to 60-120 rpm. If the rotating speed is too high, the catalyst particles will be damaged. If the rotating speed is too low, the catalyst particles will settle. As shown in Figure 2, the gap between the blade edge and the tank wall is 5-50mm. The gap between the bottom blade and the tank bottom (center line) needs to be 30-90mm. This design allows the precipitated material to be quickly slurried again.

本装置1#混合反应停留罐、2#混合反应停留罐安装搅拌装置,以使添加剂与浆液催化剂混合均匀,同时使得混合后的浆液催化剂固液相分布均匀,防止浆液中固体颗粒沉降。本装置罐内设置的特殊搅拌器,保证罐内液面稳定,会有利于压力、温度、液位等的测量,有利于浆液计量,实现稳定、准确地控制各类参数。优选多层桨叶式搅拌器。搅拌器设有多片桨叶,并至少分为3层排布,以3-6层为较优。浆液进入1#混合反应停留罐、2#混合反应停留罐后,通过搅拌桨的搅动使得浆液在其中呈平推流流动状态,以保证浆液停留时间一致,防止浆液与添加剂反应时间过长或者反应不足。该搅拌器叶片需光滑无损伤,搅拌时转速缓慢。The 1# mixing reaction holding tank and the 2# mixing reaction holding tank of the device are equipped with stirring devices to mix the additives and the slurry catalyst evenly, and at the same time, make the mixed slurry catalyst solid and liquid phase distribution evenly, and prevent the solid particles in the slurry from settling. The special agitator set in the tank of the device ensures the stability of the liquid level in the tank, which is conducive to the measurement of pressure, temperature, liquid level, etc., and is conducive to the measurement of slurry, and realizes stable and accurate control of various parameters. Multilayer paddle agitators are preferred. The agitator is provided with a plurality of blades, which are arranged in at least 3 layers, preferably 3-6 layers. After the slurry enters the 1# mixing reaction retention tank and the 2# mixing reaction retention tank, the slurry is in a state of plug flow through the stirring of the stirring paddle, so as to ensure the consistency of the slurry residence time and prevent the slurry and additives from reacting for too long or reacting. insufficient. The blades of the agitator should be smooth without damage, and the speed should be slow during stirring.

本装置浆液罐、1#混合反应停留罐、2#混合反应停留罐内安装液位检测装置,实时监控液位以保证进料的稳定与连续。可同时安装2种液位计,保证数据的准确。可以选择压差、磁浮子、超声波等形式。The liquid level detection device is installed in the slurry tank, 1# mixed reaction retention tank and 2# mixed reaction retention tank of the device to monitor the liquid level in real time to ensure the stability and continuity of the feeding. Two types of liquid level gauges can be installed at the same time to ensure the accuracy of the data. Different pressure, magnetic float, ultrasonic and other forms can be selected.

本装置在浆液罐与程控三通阀之间、浆液罐与混合器之间、添加剂计量罐与混合器之间、混合器与反应器之间、反应器与程控三通阀之间可有选择性地使用计量泵,例如柱塞泵、离心泵、蠕动泵等。输送添加剂优选活塞泵。输送浆液以螺杆泵最优。该螺杆泵定子选用具有一定弹性的耐腐蚀的材料,例如选用特种四氟橡胶,以保证含固体颗粒的浆液顺利升压输送而不易磨耗、破碎。The device can be selected between the slurry tank and the program-controlled three-way valve, between the slurry tank and the mixer, between the additive metering tank and the mixer, between the mixer and the reactor, and between the reactor and the program-controlled three-way valve. Use metering pumps, such as plunger pumps, centrifugal pumps, peristaltic pumps, etc. The delivery of the additive is preferably a piston pump. The best way to transport slurry is screw pump. The screw pump stator is made of corrosion-resistant materials with certain elasticity, such as special tetrafluoro rubber, to ensure that the slurry containing solid particles can be smoothly boosted and transported without being easily worn and broken.

本装置浆液罐、1#混合反应停留罐、2#混合反应停留罐内安装压力检测与控制调节装置,实时监控系统压力以保证系统稳定。Pressure detection and control and adjustment devices are installed in the slurry tank, 1# mixed reaction retention tank and 2# mixed reaction retention tank of the device to monitor system pressure in real time to ensure system stability.

本装置在浆液物料设置了流量计,并设计流量计串级控制,以实现浆液、添加剂加入量的精确控制。例如浆液罐、a添加剂计量罐、1#混合器、1#混合反应停留罐之间的管线以及1#混合反应停留罐与程控三通阀之间的管线之间以及程控三通阀与后续系统管线安装串级控制的质量流量计,以实现精确计量。The device is equipped with a flow meter in the slurry material, and the flow meter cascade control is designed to realize the precise control of the slurry and additives added. Such as slurry tank, a additive metering tank, 1# mixer, pipeline between 1# mixing reaction retention tank and pipeline between 1# mixing reaction retention tank and program-controlled three-way valve, and between program-controlled three-way valve and subsequent system Cascade-controlled mass flow meters are installed in the pipeline for accurate metering.

本装置的所有管线和罐体装有电伴热系统,可采用自动调节方式控制系统温度,提高控温的准确性和便捷性;同时也设置手动方式。在关键管线与罐体装有循环水调温系统,例如在浆液罐1装有夹套,内部为循环水,可以进行冷却或加热。该装置的电伴热系统和循环水系统可在不同环境和工况下保证该装置内部温度稳定,防止催化剂颗粒沉降造成浆液中催化剂分布不均,防止浆液粘度增大堵塞管道,防止催化剂受热过多而老化和性能受到影响。All pipelines and tanks of the device are equipped with electric heat tracing system, which can control the temperature of the system by automatic adjustment, improving the accuracy and convenience of temperature control; at the same time, manual mode is also set. A circulating water temperature adjustment system is installed in key pipelines and tanks, for example, a jacket is installed in the slurry tank 1, and the inside is circulating water, which can be cooled or heated. The electric heat tracing system and circulating water system of the device can ensure the stability of the internal temperature of the device under different environments and working conditions, prevent the catalyst particles from settling and cause uneven distribution of the catalyst in the slurry, prevent the slurry viscosity from increasing and block the pipeline, and prevent the catalyst from being overheated. Aging and performance are affected.

本装置安装密闭反应停留罐。The device is equipped with a closed reaction retention tank.

本装置浆液罐、a添加剂计量罐、1#混合反应停留罐、b添加剂计量罐、2#混合反应停留罐、密封反应停留罐均设有放空阀等放空装置。The slurry tank, a additive metering tank, 1# mixed reaction retention tank, b additive metering tank, 2# mixed reaction retention tank, and sealed reaction retention tank are all equipped with venting devices such as venting valves.

本装置后续反应系统可以是乙烯聚合装置的集料装置。The subsequent reaction system of the device can be an aggregate device of an ethylene polymerization device.

实施例1Example 1

将精制后的氮气接入浆液罐1的气体接入口,启动搅拌器压力控制装置,将程控三通阀设定为浆液罐1内到后续系统装置,待密闭缓冲罐8表压上升200KPa,打开密闭缓冲罐8放空阀,待压力归零后再进行充压。如此重复10次,确保将体系内空气全部置换为氮气。将精制后的氮气接入1#混合反应停留罐的气体接入口,启动搅拌器压力控制装置,将程控三通阀设定为1#混合反应停留罐内到后续系统装置,待密闭缓冲罐8表压上升200KPa,打开密闭缓冲罐8放空阀,待压力归零后再进行充压。如此重复10次,确保将体系内空气全部置换为氮气。将精制后的氮气接入2#混合反应停留罐的气体接入口,启动搅拌器压力控制装置,将程控三通阀设定为2#混合反应停留罐内到后续系统装置,待密闭缓冲罐8表压上升200KPa,打开密闭缓冲罐8放空阀,待压力归零后再进行充压。如此重复10次,确保将体系内空气全部置换为氮气。Connect the purified nitrogen gas to the gas inlet of the slurry tank 1, start the pressure control device of the agitator, set the program-controlled three-way valve to the subsequent system device from the slurry tank 1, and open the closed buffer tank 8 when the gauge pressure rises by 200KPa. Close the vent valve of the buffer tank 8, and pressurize it after the pressure returns to zero. This was repeated 10 times to ensure that all the air in the system was replaced with nitrogen. Connect the purified nitrogen to the gas inlet of the 1# mixing reaction retention tank, start the agitator pressure control device, set the program-controlled three-way valve to the 1# mixing reaction retention tank to the subsequent system device, and wait for the closed buffer tank 8 The gauge pressure rises by 200KPa, and the vent valve of the closed buffer tank 8 is opened, and the pressure is charged after the pressure returns to zero. This was repeated 10 times to ensure that all the air in the system was replaced with nitrogen. Connect the purified nitrogen to the gas inlet of the 2# mixing reaction retention tank, start the agitator pressure control device, set the program-controlled three-way valve to the 2# mixing reaction retention tank to the subsequent system device, and wait for the closed buffer tank 8 The gauge pressure rises by 200KPa, and the vent valve of the closed buffer tank 8 is opened, and the pressure is charged after the pressure returns to zero. This was repeated 10 times to ensure that all the air in the system was replaced with nitrogen.

将白油接入浆液罐1的物料接入口,启动搅拌器、压力控制、温度控制装置,加入100L白油,搅拌30min后,将程控三通阀设定为浆液罐1内到后续系统装置,打开密闭缓冲罐8放空阀,将白油排入密闭缓冲罐8。将白油接入1#混合反应停留罐的物料接入口,启动搅拌器、压力控制、温度控制装置,加入50L白油,搅拌30min后,将程控三通阀设定为1#混合反应停留罐内到后续系统装置,打开密闭缓冲罐8放空阀,将白油排入密闭缓冲罐8。将白油接入2#混合反应停留罐的物料接入口,启动搅拌器、压力控制、温度控制装置,加入50L白油,搅拌30min后,将程控三通阀设定为2#混合反应停留罐内到后续系统装置,打开密闭缓冲罐8放空阀,将白油排入密闭缓冲罐8。Connect the white oil to the material inlet of the slurry tank 1, start the agitator, pressure control and temperature control devices, add 100L of white oil, stir for 30min, set the program-controlled three-way valve to the slurry tank 1 to the subsequent system device, Open the vent valve of the closed buffer tank 8, and discharge the white oil into the closed buffer tank 8. Connect the white oil to the material inlet of the 1# mixing reaction retention tank, start the mixer, pressure control and temperature control devices, add 50L of white oil, stir for 30min, set the program-controlled three-way valve to the 1# mixing reaction retention tank Into the subsequent system device, open the vent valve of the closed buffer tank 8, and discharge the white oil into the closed buffer tank 8. Connect the white oil to the material inlet of the 2# mixing reaction retention tank, start the mixer, pressure control and temperature control devices, add 50L of white oil, stir for 30min, set the program-controlled three-way valve to the 2# mixing reaction retention tank Into the subsequent system device, open the vent valve of the closed buffer tank 8, and discharge the white oil into the closed buffer tank 8.

按照上述步骤完成本装置的除水除氧除杂质,可以避免物料与空气中的水分及其他的物质发生反应。According to the above steps, the water, oxygen and impurity removal of the device can be completed, which can prevent the material from reacting with moisture and other substances in the air.

实施例2Example 2

按照实施例1完成装置除水氧和除杂步骤。According to Example 1, the steps of removing water, oxygen and impurities in the device were completed.

催化剂参照WO2004101630A1制备:由72wt%白油与28wt%镁钛系干粉催化剂混合制成的共500L浆液催化剂。使用该装置将此催化剂输送至后续系统。The catalyst was prepared with reference to WO2004101630A1: a total of 500L slurry catalyst was prepared by mixing 72wt% white oil and 28wt% magnesium-titanium series dry powder catalyst. Use this device to deliver this catalyst to subsequent systems.

浆液罐1内搅拌器选择多层桨叶式且全混的搅拌器,设定转速120转/分钟。启动搅拌器及伴热装置。启动其温度控制装置、压力控制装置、液位测量装置等装置。The agitator in the slurry tank 1 is a multi-layer paddle type and fully mixed agitator, and the set rotation speed is 120 rpm. Start agitator and heat tracing device. Start its temperature control device, pressure control device, liquid level measurement device and other devices.

将程控三通阀设定为浆液罐1内到后续系统装置,浆液催化剂从浆液罐1用泵输送,通过程控三通阀加至后续系统装置。The program-controlled three-way valve is set as the slurry tank 1 to the subsequent system device, and the slurry catalyst is pumped from the slurry tank 1 and added to the subsequent system device through the process-controlled three-way valve.

实施例3Example 3

按照实施例1完成装置除水氧和除杂步骤。According to Example 1, the steps of removing water, oxygen and impurities in the device were completed.

处理催化剂参照WO2004101630A1制备:由70wt%白油与30wt%镁钛系干粉催化剂混合制成的共600L浆液催化剂。使用三乙基铝溶液对浆液催化剂进行处理后输送至乙烯聚合装置的集料装置。The treatment catalyst was prepared with reference to WO2004101630A1: a total of 600L slurry catalyst was prepared by mixing 70wt% white oil and 30wt% magnesium-titanium series dry powder catalyst. The slurry catalyst is treated with triethylaluminum solution and then sent to the aggregate device of the ethylene polymerization device.

浆液罐1内搅拌器选择多层桨叶式且全混的搅拌器,设定转速120转/分钟。启动搅拌器及伴热装置。The agitator in the slurry tank 1 is a multi-layer paddle type and fully mixed agitator, and the set rotation speed is 120 rpm. Start agitator and heat tracing device.

设定1#混合器、1#混合反应停留罐和它们之间的管线以及1#混合反应停留罐与程控三通阀之间的管线之间处理温度40℃,设定最高控制温度不高于50℃;设定2#混合器、2#混合反应停留罐和它们之间的管线以及2#混合反应停留罐与程控三通阀之间的管线之间处理温度55℃,设定最高控制温度不高于65℃。程控三通阀与后续系统连接管线设定温度65℃,设定最高控制温度不高于70℃。温度设定依据一定剪切速率下,粘度随温度变化而变化的曲线。启动搅拌器及伴热装置。Set the processing temperature between the 1# mixer, the 1# mixing reaction retention tank and the pipeline between them, and the pipeline between the 1# mixing reaction retention tank and the program-controlled three-way valve, and set the maximum control temperature not higher than 50°C; set the processing temperature between 2# mixer, 2# mixing reaction retention tank and the pipeline between them and the pipeline between 2# mixing reaction retention tank and the program-controlled three-way valve to 55°C, and set the maximum control temperature not higher than 65℃. The set temperature of the connection pipeline between the program-controlled three-way valve and the subsequent system is 65°C, and the set maximum control temperature is not higher than 70°C. The temperature setting is based on the curve of viscosity changing with temperature under a certain shear rate. Start agitator and heat tracing device.

启动其他伴热装置、温度控制装置、压力控制装置、液位测量装置等装置。Start other heat tracing devices, temperature control devices, pressure control devices, liquid level measurement devices and other devices.

将程控三通阀设定1#混合反应停留罐到乙烯聚合装置的集料装置,处理好后的浆液催化剂从1#混合反应停留罐用泵输送,通过程控三通阀加至乙烯聚合装置。Set the program-controlled three-way valve to the 1# mixing reaction retention tank to the aggregate device of the ethylene polymerization unit. The treated slurry catalyst is pumped from the 1# mixing reaction retention tank and fed to the ethylene polymerization unit through the process-controlled three-way valve.

实施例4Example 4

按照实施例1完成装置除水氧和除杂步骤。According to Example 1, the steps of removing water, oxygen and impurities in the device were completed.

处理催化剂参照WO2004101630A1制备:由75wt%白油与25wt%镁钛系干粉催化剂混合制成的共450L浆液催化剂。使用三己基铝溶液、一氯二乙基铝溶液对浆液催化剂进行处理后输送至乙烯聚合装置的集料装置。The treatment catalyst was prepared with reference to WO2004101630A1: a total of 450L slurry catalyst was prepared by mixing 75wt% white oil and 25wt% magnesium-titanium series dry powder catalyst. The slurry catalyst is treated with trihexylaluminum solution and diethylaluminum monochloride solution and then sent to the aggregate device of the ethylene polymerization device.

浆液罐1内搅拌器选择多层桨叶式且全混的搅拌器,设定转速120转/分钟。启动搅拌器及伴热装置。The agitator in the slurry tank 1 is a multi-layer paddle type and fully mixed agitator, and the set rotation speed is 120 rpm. Start agitator and heat tracing device.

设定1#混合器、1#混合反应停留罐和它们之间的管线以及1#混合反应停留罐与程控三通阀之间的管线之间处理温度40℃,设定最高控制温度不高于50℃;设定2#混合器、2#混合反应停留罐和它们之间的管线以及2#混合反应停留罐与程控三通阀之间的管线之间处理温度55℃,设定最高控制温度不高于65℃。程控三通阀与后续系统连接管线设定温度65℃,设定最高控制温度不高于70℃。温度设定依据一定剪切速率下,粘度随温度变化而变化的曲线。启动搅拌器及伴热装置。Set the processing temperature between the 1# mixer, the 1# mixing reaction retention tank and the pipeline between them, and the pipeline between the 1# mixing reaction retention tank and the program-controlled three-way valve, and set the maximum control temperature not higher than 50°C; set the processing temperature between 2# mixer, 2# mixing reaction retention tank and the pipeline between them and the pipeline between 2# mixing reaction retention tank and the program-controlled three-way valve to 55°C, and set the maximum control temperature not higher than 65℃. The set temperature of the connection pipeline between the program-controlled three-way valve and the subsequent system is 65°C, and the set maximum control temperature is not higher than 70°C. The temperature setting is based on the curve of viscosity changing with temperature under a certain shear rate. Start agitator and heat tracing device.

启动其他伴热装置、温度控制装置、压力控制装置、液位测量装置等装置。Start other heat tracing devices, temperature control devices, pressure control devices, liquid level measurement devices and other devices.

将浆液罐1中浆液催化剂预热至25℃,用螺杆泵输送至1#混合器,流量通过安装在管路上的质量流量计计量。三乙基铝溶液从a添加剂计量罐用泵输送至1#混合器,流量通过安装在管路上的质量流量计计量。浆液催化剂与三乙基铝溶液在1#混合器完成混合后,通过泵输送至1#混合反应停留罐。The slurry catalyst in the slurry tank 1 was preheated to 25°C, and transported to the 1# mixer with a screw pump, and the flow rate was measured by a mass flow meter installed on the pipeline. The triethylaluminum solution is pumped from the additive metering tank a to the 1# mixer, and the flow is measured by a mass flow meter installed on the pipeline. After the slurry catalyst and the triethylaluminum solution are mixed in the 1# mixer, they are pumped to the 1# mixing reaction retention tank.

还原后的浆液催化剂用泵输送至2#混合器,流量通过安装在管路上的质量流量计计量。一氯二乙基铝溶液从b添加剂计量罐用泵输送至2#混合器,流量通过安装在管路上的质量流量计计量。催化剂与一氯二乙基铝溶液在2#混合器完成混合后,通过泵输送至2#混合反应停留罐。The reduced slurry catalyst is pumped to the 2# mixer, and the flow is measured by a mass flow meter installed on the pipeline. The diethylaluminum monochloride solution is pumped from the b additive metering tank to the 2# mixer, and the flow is measured by a mass flow meter installed on the pipeline. After the catalyst and the diethylaluminum monochloride solution are mixed in the 2# mixer, they are pumped to the 2# mixing reaction retention tank.

将程控三通阀设定为2#混合反应停留罐到乙烯聚合装置的集料装置,处理好后的浆液催化剂从2#混合反应停留罐用泵输送,通过程控三通阀加至乙烯聚合装置。The program-controlled three-way valve is set as the 2# mixing reaction retention tank to the aggregate device of the ethylene polymerization unit. The treated slurry catalyst is pumped from the 2# mixing reaction retention tank, and fed to the ethylene polymerization unit through the process-controlled three-way valve. .

上述的对实施例的描述是为便于该技术领域的普通技术人员能理解和使用发明。熟悉本领域技术的人员显然可以容易地对这些实施例做出各种修改,并把在此说明的一般原理应用到其他实施例中而不必经过创造性的劳动。因此,本发明不限于上述实施例,本领域技术人员根据本发明的揭示,不脱离本发明范畴所做出的改进和修改都应该在本发明的保护范围之内。The foregoing description of the embodiments is provided to facilitate understanding and use of the invention by those of ordinary skill in the art. It will be apparent to those skilled in the art that various modifications to these embodiments can be readily made, and the generic principles described herein can be applied to other embodiments without inventive step. Therefore, the present invention is not limited to the above-mentioned embodiments, and improvements and modifications made by those skilled in the art according to the disclosure of the present invention without departing from the scope of the present invention should all fall within the protection scope of the present invention.

Claims (10)

1.一种易碎颗粒浆液计量与输送的集成撬装装置,从上游至下游依序包括浆液罐(1)、1#混合器(3)、1#混合反应停留罐(4)、2#混合器(6)、2#混合反应停留罐(7)和程控三通阀(10),所述1#混合器(3)入口连接a添加剂计量罐(2),所述2#混合器(6)入口连接b添加剂计量罐(5),所述三通阀的出口一端连接密闭缓冲罐(8),另一端连接后续反应系统(9),所述浆液罐(1)还通过另一管路连接程控三通阀(10),其特征在于,1. An integrated skid-mounted device for measuring and transporting fragile particle slurry, comprising a slurry tank (1), a 1# mixer (3), a 1# mixing reaction retention tank (4), a 2# mixing tank from upstream to downstream in sequence Mixer (6), 2# mixing reaction retention tank (7) and program-controlled three-way valve (10), the inlet of the 1# mixer (3) is connected to a additive metering tank (2), and the 2# mixer ( 6) The inlet is connected to the additive metering tank (5), one end of the outlet of the three-way valve is connected to the closed buffer tank (8), the other end is connected to the subsequent reaction system (9), and the slurry tank (1) is also connected through another pipe connected with the program-controlled three-way valve (10), characterized in that, 该装置将设备及连接管集成在一个撬座,并按重力流及工艺物流方向紧凑布置,所述浆液罐(1)内安装第一搅拌器,所述第一搅拌器设有多片桨叶,并至少分为2层排布,所述1#混合反应停留罐(4)和2#混合反应停留罐(7)内安装第二搅拌器,所述第二搅拌器采用多层桨叶式搅拌器,并至少分为3层排布。The device integrates equipment and connecting pipes into a skid, and is compactly arranged in the direction of gravity flow and process flow. A first agitator is installed in the slurry tank (1), and the first agitator is provided with a plurality of blades , and at least divided into 2 layers of arrangement, the second agitator is installed in the 1# mixed reaction retention tank (4) and the 2# mixed reaction retention tank (7), and the second agitator adopts a multi-layer paddle type blender, and arrange in at least 3 layers. 2.根据权利要求1所述的一种易碎颗粒浆液计量与输送的集成撬装装置,其特征在于,所述第一搅拌器转速为60-120rpm,桨叶边缘与罐壁的间隙为5-50mm,最底部桨叶距罐底的间隙为30-90mm。2. The integrated skid-mounted device for measuring and conveying a kind of fragile particle slurry according to claim 1, wherein the rotating speed of the first agitator is 60-120 rpm, and the gap between the blade edge and the tank wall is 5 rpm. -50mm, the gap between the bottom blade and the bottom of the tank is 30-90mm. 3.根据权利要求1所述的一种易碎颗粒浆液计量与输送的集成撬装装置,其特征在于,所述浆液罐(1)、a添加剂计量罐(2)、b添加剂计量罐(5)上均设有气体接入口与物料加入口。3. The integrated skid-mounted device for measuring and conveying fragile particle slurry according to claim 1, wherein the slurry tank (1), the a-additive metering tank (2), the b-additive metering tank (5) ) are equipped with gas inlet and material inlet. 4.根据权利要求1所述的一种易碎颗粒浆液计量与输送的集成撬装装置,其特征在于,4. The integrated skid-mounted device for measuring and transporting fragile particle slurry according to claim 1, wherein, 所述1#混合器(3)、1#混合反应停留罐(4)和它们之间的管线,以及1#混合反应停留罐(4)与程控三通阀(10)之间的管线之间设有使伴热温度控制在35-55℃的第一伴热装置;The 1# mixer (3), the 1# mixing reaction retention tank (4) and the pipeline between them, and the pipeline between the 1# mixing reaction retention tank (4) and the program-controlled three-way valve (10) Equipped with the first heat tracing device to control the heat tracing temperature at 35-55℃; 所述2#混合器(6)、2#混合反应停留罐(7)和它们之间的管线,以及2#混合反应停留罐(7)与程控三通阀(10)之间的管线之间设有使伴热温度控制在50-65℃的第二伴热装置。The 2# mixer (6), the 2# mixed reaction retention tank (7) and the pipeline between them, and the pipeline between the 2# mixed reaction retention tank (7) and the program-controlled three-way valve (10) A second heat tracing device is provided to control the heat tracing temperature at 50-65°C. 5.根据权利要求1所述的一种易碎颗粒浆液计量与输送的集成撬装装置,其特征在于,所述浆液罐(1)设置在最上层,控制阀门、显示仪表、计量泵布置于下层,所述浆液罐(1)、1#混合反应停留罐(4)、2#混合反应停留罐(7)内安装液位检测装置。5. The integrated skid-mounted device for measuring and transporting fragile particle slurry according to claim 1, wherein the slurry tank (1) is arranged on the uppermost layer, and the control valve, the display instrument and the metering pump are arranged in the uppermost layer. In the lower layer, a liquid level detection device is installed in the slurry tank (1), the 1# mixed reaction retention tank (4), and the 2# mixed reaction retention tank (7). 6.根据权利要求1所述的一种易碎颗粒浆液计量与输送的集成撬装装置,其特征在于,该装置在管路中设置计量泵以及串级控制的质量流量计,所述计量泵采用柱塞泵、离心泵或蠕动泵。6. The integrated skid-mounted device for measuring and conveying fragile particle slurry according to claim 1, wherein the device is provided with a metering pump and a cascade-controlled mass flowmeter in the pipeline, and the metering pump is Use plunger, centrifugal or peristaltic pumps. 7.根据权利要求1所述的一种易碎颗粒浆液计量与输送的集成撬装装置,其特征在于,所述浆液罐(1)、1#混合反应停留罐(4)、2#混合反应停留罐(7)内安装有保证系统稳定的压力检测与控制调节装置。7. The integrated skid-mounted device for measuring and transporting fragile particle slurry according to claim 1, wherein the slurry tank (1), the 1# mixing reaction retention tank (4), the 2# mixing reaction A pressure detection and control adjustment device to ensure the stability of the system is installed in the stay tank (7). 8.如权利要求1所述的一种易碎颗粒浆液计量与输送的集成撬装装置的应用,其特征在于,该装置用于聚烯烃浆液催化剂的输送,浆液罐(1)处理浆液粘度为500-3000mpa·s,处理温度为20-30℃。8. The application of an integrated skid-mounted device for measuring and conveying fragile particle slurry according to claim 1, wherein the device is used for the transportation of polyolefin slurry catalyst, and the slurry tank (1) handles the slurry viscosity of 500-3000mpa·s, treatment temperature is 20-30℃. 9.根据权利要求8所述的一种易碎颗粒浆液计量与输送的集成撬装装置的应用,其特征在于,具体步骤为:先后将氮气及白油通入装置,完成系统的除水、除氧、除杂质;将聚烯烃浆液催化剂注入浆液罐(1),启动搅拌器及伴热装置,浆液催化剂从浆液罐(1)用泵输送,并通过程控三通阀(10)加至后续反应系统(9),可根据实际需要加入对浆液催化剂进行处理的添加剂。9. The application of an integrated skid-mounted device for measuring and transporting fragile particle slurry according to claim 8, wherein the specific steps are: successively feeding nitrogen and white oil into the device to complete the dewatering, Deoxygenation and impurity removal; inject the polyolefin slurry catalyst into the slurry tank (1), start the agitator and the heat tracing device, the slurry catalyst is pumped from the slurry tank (1), and added to the subsequent process through the process control three-way valve (10). In the reaction system (9), additives for treating the slurry catalyst can be added according to actual needs. 10.根据权利要求9所述的一种易碎颗粒浆液计量与输送的集成撬装装置的应用,其特征在于,所述聚烯烃浆液催化剂是由白油与镁钛系干粉催化剂混合而成,10. The application of an integrated skid-mounted device for measuring and transporting fragile particle slurry according to claim 9, wherein the polyolefin slurry catalyst is formed by mixing white oil and magnesium-titanium series dry powder catalyst, 添加剂为三己基铝溶液和/或一氯二乙基铝溶液,三乙基铝溶液从a添加剂计量罐(2)用泵输送至1#混合器(3),浆液催化剂与三乙基铝溶液在1#混合器(3)完成混合后,通过泵输送至1#混合反应停留罐(4);The additive is trihexylaluminum solution and/or diethylaluminum monochloride solution, the triethylaluminum solution is pumped from the additive metering tank (2) to the 1# mixer (3), the slurry catalyst and the triethylaluminum solution After the 1# mixer (3) completes the mixing, it is transported to the 1# mixing reaction retention tank (4) by the pump; 一氯二乙基铝溶液从b添加剂计量罐(5)用泵输送至2#混合器(6),催化剂与一氯二乙基铝溶液在2#混合器(6)完成混合后,通过泵输送至2#混合反应停留罐(7)。The diethylaluminum monochloride solution is pumped from the b additive metering tank (5) to the 2# mixer (6). After the catalyst and the diethylaluminum monochloride solution are mixed in the 2# mixer (6), the Transferred to the 2# mixing reaction retention tank (7).
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