CN111743057A - A kind of additive-free coconut juice beverage and preparation method thereof - Google Patents
A kind of additive-free coconut juice beverage and preparation method thereof Download PDFInfo
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Abstract
本发明公开了一种无添加剂的椰子汁饮料及其制备方法,该椰子汁饮料按照下列重量百分含量的组成成分制成:椰浆6%‑50%、浓缩牛乳蛋白1.0%‑2.0%、蔗糖4.0%‑7.0%、海藻糖0.3‑1.0%,余量为水;具体地,将浓缩牛乳蛋白,加入水中溶解后,与加热后的椰浆混合、乳化,加入蔗糖和海藻糖溶液,加水定容后用高压均质机均质一次,通过UHT灭菌,在无菌条件下再均质一次,无菌灌装制成无添加剂的椰子汁饮料,其蛋白质含量1.0%‑2.0%,脂肪含量为2.0%‑3.5%。The invention discloses an additive-free coconut milk beverage and a preparation method thereof. The coconut milk beverage is prepared according to the following components by weight: coconut milk 6%-50%, concentrated milk protein 1.0%-2.0%, 4.0%-7.0% of sucrose, 0.3-1.0% of trehalose, and the balance is water; specifically, the concentrated milk protein is added into water to dissolve, mixed with heated coconut milk, emulsified, added with sucrose and trehalose solution, and added with water After constant volume, it is homogenized once with a high-pressure homogenizer, sterilized by UHT, homogenized once again under aseptic conditions, and aseptically filled to make an additive-free coconut water beverage, the protein content of which is 1.0%-2.0%, the fat content is 1.0%-2.0%, and the The content is 2.0%‑3.5%.
Description
技术领域technical field
本发明属于食品制备领域,涉及一种无添加剂的椰子汁饮料及其制备方法。The invention belongs to the field of food preparation, and relates to an additive-free coconut juice beverage and a preparation method thereof.
背景技术Background technique
椰子的脂肪中脂肪酸组成的70%是以月桂酸为代表的中短链脂肪酸,中短链脂肪酸被认为是有益健康的脂肪酸。增加椰子饮料中的椰子脂肪含量,既可以提升饮料的椰子风味,又可以增加其营养价值。成熟椰子肉提取出来的椰浆,其脂肪含量通常是其蛋白质含量的十倍,由于脂肪比重小,非常容易上浮。目前,市场上所有的常温流通的含脂肪的椰子汁(椰子奶)饮料均需要添加具有乳化、增稠、稳定作用的食品添加剂,以防止饮料经长时间静置后出现油水分离、脂肪上浮、蛋白质沉淀等现象。70% of the fatty acid composition in coconut fat is medium and short-chain fatty acids represented by lauric acid, and medium and short-chain fatty acids are considered to be healthy fatty acids. Increasing the coconut fat content in coconut beverages can both enhance the coconut flavor of the beverage and increase its nutritional value. The fat content of coconut milk extracted from mature coconut meat is usually ten times that of its protein content. Due to the small proportion of fat, it is very easy to float. At present, all the fat-containing coconut milk (coconut milk) beverages circulating at room temperature on the market need to add food additives with emulsifying, thickening and stabilizing effects to prevent oil-water separation, fat floating, protein precipitation, etc.
目前市场上所有的天然椰子汁、复原椰子汁、椰子牛奶以及其他各种添加果汁、咖啡、可可粉、坚果的的椰子花色饮料,因为椰子脂肪含量高,均需要添加具有乳化、增稠、稳定作用的食品添加剂,经过乳化均质灭菌后才能制成可常温流通保存的饮料。这些饮料通常使用下列食品添加剂中的两种或者两种以上,包括:酪朊酸钠(酪蛋白酸钠)、单硬脂肪酸甘油酯、单,双甘油脂肪酸酯、蔗糖脂肪酸酯、聚甘油脂肪酸酯、硬脂酰乳酸钠、羧甲基纤维素钠、黄原胶、结冷胶等。At present, all the natural coconut water, reconstituted coconut water, coconut milk and other coconut flower-colored beverages with juice, coffee, cocoa powder and nuts on the market need to be added with emulsifying, thickening and stabilizing properties due to the high content of coconut fat. The functional food additives can only be made into beverages that can be circulated and stored at room temperature after being emulsified, homogenized and sterilized. These beverages usually use two or more of the following food additives, including: sodium caseinate (sodium caseinate), glycerol monostearate, mono, diglycerol fatty acid esters, sucrose fatty acid esters, polyglycerol Fatty acid ester, sodium stearoyl lactylate, sodium carboxymethyl cellulose, xanthan gum, gellan gum, etc.
中国专利文献(申请号201710049107.9)公布了一种零添加剂椰子汁及其制备方法,宣称用原料:椰浆20%一30%、椰子水6%-10%、白砂糖15%-20%和余量的纯净水,不添加任何乳化剂及防腐剂,用简单的工艺和设备,能够制备原汁原味的椰子汁。但该专利文献未说明,如何防止脂肪分离上浮,使椰子汁在存放过程中保持稳定。Chinese patent document (Application No. 201710049107.9) discloses a zero-additive coconut milk and its preparation method, claiming to use raw materials: coconut milk 20%-30%, coconut water 6%-10%, white granulated sugar 15%-20% and more The amount of pure water, without adding any emulsifiers and preservatives, can be used to prepare original coconut water with simple processes and equipment. However, the patent document does not explain how to prevent the fat from separating and floating, so that the coconut water can be kept stable during storage.
发明内容SUMMARY OF THE INVENTION
本发明的目的是制备一种新的无添加剂的椰子汁饮料,追求食物的自然、原生态,在不使用任何食品添加剂的条件下,依靠具有优良乳化性能的浓缩牛乳蛋白,结合先进的食品加工技术设备和工艺,解决含脂肪的椰子汁饮料存在的保质期短、外观性状不好、口感差、脂肪分离上浮导致椰子汁存储不稳定等问题,同时通过加入生物效价较高的牛乳蛋白来提高椰子汁饮料的营养价值。本发明提供了一种椰子汁饮料,其包括如下重量百分比的组成成分:椰浆6%-50%、浓缩牛乳蛋白1.0%-2.0%、蔗糖4.0%-8.0%、海藻糖0.3-1.0%,余量为水。The purpose of the present invention is to prepare a new additive-free coconut milk beverage, pursue the natural and original ecology of food, rely on concentrated milk protein with excellent emulsifying properties, and combine advanced food processing without using any food additives. The technical equipment and process can solve the problems of short shelf life, bad appearance, poor taste, and unstable coconut milk storage caused by fat separation and floating of fat-containing coconut juice beverages. Nutritional value of coconut water drink. The invention provides a coconut milk beverage, which comprises the following components by weight percentage: coconut milk 6%-50%, concentrated milk protein 1.0%-2.0%, sucrose 4.0%-8.0%, trehalose 0.3-1.0%, The remainder is water.
其中,所述蔗糖选自白砂糖、黄砂糖、赤砂糖、绵白糖、单晶体冰糖、多晶体冰糖、红糖、黑糖、冰片糖、方糖、糖霜、液体糖浆等中的任意一种或者多种。Wherein, the sucrose is selected from any one or more of white granulated sugar, brown granulated sugar, brown granulated sugar, soft white sugar, monocrystalline rock sugar, polycrystalline rock sugar, brown sugar, brown sugar, borneol, sugar cube, icing sugar, liquid syrup, etc.
进一步优选地,所述椰子汁饮料包括如下重量百分比的组成成分:椰浆8%-20%、浓缩牛乳蛋白1.2%-1.6%、白砂糖5%-6%、海藻糖0.4%-0.7%,余量为水。Further preferably, the coconut water beverage comprises the following components by weight: coconut milk 8%-20%, milk protein concentrate 1.2%-1.6%, white granulated sugar 5%-6%, trehalose 0.4%-0.7%, The remainder is water.
进一步优选地,所述椰子汁饮料包括如下重量百分比的组成成分:椰浆8%-20%、浓缩牛乳蛋白1.2%-1.6%、红糖6%-7%、海藻糖0.3%-0.5%,余量为水。Further preferably, the coconut water beverage includes the following components by weight: coconut milk 8%-20%, milk protein concentrate 1.2%-1.6%, brown sugar 6%-7%, trehalose 0.3%-0.5%, and the remainder The amount is water.
进一步优选地,所述椰子汁饮料包括如下重量百分比的组成成分:椰浆8%-20%、浓缩牛乳蛋白1.2%-1.6%、白砂糖3-4%,红糖3%-4%、海藻糖0.3%-0.5%,余量为水。Further preferably, the coconut water beverage comprises the following components by weight: coconut milk 8%-20%, milk protein concentrate 1.2%-1.6%, white sugar 3-4%, brown sugar 3%-4%, trehalose 0.3%-0.5%, the balance is water.
其中,所述椰子汁饮料中的蛋白质含量为1.0%-2.0%,脂肪含量为2.0%-3.5%。Wherein, the protein content in the coconut water beverage is 1.0%-2.0%, and the fat content is 2.0%-3.5%.
本发明所述的水选自纯净水、天然矿泉水、无菌水等中的一种或多种;优选地,为纯净水。The water of the present invention is selected from one or more of pure water, natural mineral water, sterile water, etc.; preferably, it is pure water.
其中,所述椰浆包括新鲜椰浆、巴氏消毒椰浆和/或冷冻椰浆等中的任意一种或多种。Wherein, described coconut milk comprises any one or more in fresh coconut milk, pasteurized coconut milk and/or frozen coconut milk etc.
本发明还提供了一种无添加剂的椰子汁饮料的制备方法:将浓缩牛乳蛋白,加入水中溶解后,与椰浆混合、乳化,加入蔗糖和海藻糖,然后进行第一次均质处理、灭菌,然后在无菌条件下再进行第二次均质处理,得到无添加剂的椰子汁饮料。The invention also provides a method for preparing an additive-free coconut milk beverage: the concentrated milk protein is dissolved in water, mixed with coconut milk, emulsified, added with sucrose and trehalose, and then subjected to the first homogenization treatment, sterilization bacteria, and then perform a second homogenization treatment under aseptic conditions to obtain an additive-free coconut water beverage.
本发明中,利用浓缩牛乳蛋白所具有的乳化脂肪的功能,代替食品添加剂乳化剂的作用,通过均质处理使椰子汁中的脂肪得到乳化,在超高温瞬间灭菌(UHT)之后的第二次均质,使得椰子汁饮料在储存过程中不会出现脂肪上浮、分层等问题,在较长时间内保持稳定,优选地,在一年的保质期内保持稳定,不发生脂肪上浮、分层等问题。In the present invention, the fat emulsifying function of milk protein concentrate is used to replace the role of food additive emulsifier, and the fat in coconut water is emulsified by homogenization treatment. After ultra-high temperature instantaneous sterilization (UHT), the second Sub-homogenization, so that the coconut water beverage will not have problems such as fat floating and stratification during storage, and it will remain stable for a long time, preferably, it will be stable within a one-year shelf life, and fat floating and stratification will not occur. And other issues.
具体包括以下步骤:Specifically include the following steps:
步骤1):将浓缩牛乳蛋白加入水中,搅拌溶解得到蛋白溶液,备用;Step 1): adding the concentrated milk protein to water, stirring and dissolving to obtain a protein solution, which is for subsequent use;
步骤2):将蔗糖和海藻糖加入到50~90℃的水中,搅拌溶解均匀,得到糖液,备用;Step 2): adding sucrose and trehalose into water at 50-90° C., stirring and dissolving evenly, to obtain a sugar solution for use;
步骤3):在搅拌的条件下加热椰浆到60-85℃,然后加入步骤1)制得的蛋白溶液,混合、乳化,制得第一奶液A;Step 3): heating coconut milk to 60-85 ° C under stirring conditions, then adding the protein solution obtained in step 1), mixing and emulsifying to obtain the first milk liquid A;
步骤4):将上述步骤3)制得的第一奶液A,与步骤2)制得的糖液混合,搅拌均匀,加热到65-85℃,制得第二奶液B;Step 4): mix the first milk liquid A obtained in the above step 3) with the sugar liquid obtained in the step 2), stir evenly, and heat to 65-85 ° C to obtain the second milk liquid B;
步骤5):将上述步骤4)制得的第二奶液B,进行第一次均质处理,再将均质后的奶液进行UHT灭菌处理,灭菌后在无菌条件下进行第二次均质处理,冷却至室温,即得到所述的无添加剂的椰子汁饮料。Step 5): The second milk B obtained in the above step 4) is subjected to the first homogenization treatment, and then the homogenized milk is subjected to UHT sterilization treatment, and the first step is carried out under aseptic conditions after sterilization. The second homogenization treatment is carried out and cooled to room temperature to obtain the additive-free coconut water beverage.
进一步优选地,本发明以上步骤1)和步骤2)的顺序是可以改变的,如,可以先进行上述步骤2),然后进行上述步骤1)。Further preferably, the order of the above step 1) and step 2) of the present invention can be changed, for example, the above step 2) can be performed first, and then the above step 1) can be performed.
进一步优选地,本发明制备方法中,还可以将步骤3)与步骤4)合并为一个步骤,即调整为:在搅拌的条件下加热椰浆到60-85℃,然后加入步骤1)制得的蛋白溶液和步骤2)制得的糖液,混合、乳化,加热到65-85℃,制得奶液B′。将步骤3)与步骤4)合并为一个步骤,能够简化工艺流程。Further preferably, in the preparation method of the present invention, step 3) and step 4) can also be combined into one step, that is, adjusted to: heating coconut milk to 60-85 ° C under stirring conditions, and then adding step 1) to obtain The protein solution obtained in step 2) and the sugar solution obtained in step 2) are mixed, emulsified, and heated to 65-85° C. to obtain milk B'. Combining step 3) and step 4) into one step can simplify the process flow.
从乳化效果来看,按上述步骤3)、4)的分步制备的效果比两步合并为一步的效果更好。From the perspective of emulsification effect, the effect of step-by-step preparation according to the above steps 3) and 4) is better than the effect of combining two steps into one step.
本发明所述“乳化”是指在强烈的搅拌下,使椰浆中的脂肪被分散在水中,形成乳状液。所述乳化在高剪切乳化机中进行。"Emulsifying" in the present invention means that under vigorous stirring, the fat in coconut milk is dispersed in water to form an emulsion. The emulsification is carried out in a high shear emulsifier.
本发明所述的水选自纯净水、天然矿泉水、无菌水等中的一种或多种;优选地,为纯净水。The water of the present invention is selected from one or more of pure water, natural mineral water, sterile water, etc.; preferably, it is pure water.
本发明所述的无添加剂的椰子汁饮料中各组成成分的重量百分比为:椰浆6%-50%、浓缩牛乳蛋白1.0%-2.0%、蔗糖4.0%-8.0%、海藻糖0.3-1.0%,余量为水。The weight percentages of the components in the additive-free coconut milk beverage of the present invention are: coconut milk 6%-50%, concentrated milk protein 1.0%-2.0%, sucrose 4.0%-8.0%, trehalose 0.3-1.0% , the balance is water.
本发明所述的浓缩牛乳蛋白(Milk protein Concentrate),也称为乳蛋白浓缩物,是指乳蛋白浓缩物,是从牛乳中用物理方法提取分离制成的:将脱脂牛奶通过超滤膜处理截留乳蛋白后,进一步蒸发浓缩和干燥处理得到的一种具有多种功能特性的粉状乳蛋白产品,其水分含量小于7%,蛋白含量从42%~92%不等,蛋白含量越高,乳糖和盐分的含量越少。所述浓缩牛乳蛋白与现有技术中通常椰子汁饮料用的酪蛋白酸钠(也称为酪朊酸钠Sodium caseinate)的不同之处在于,酪蛋白酸钠虽然也是一种牛乳蛋白,但酪蛋白酸钠是用碱性物质(如氢氧化钠)处理牛乳的酪蛋白凝乳,使水不溶性的酪蛋白凝乳转变成可溶性形式,制成一种白色或淡黄色颗粒或粉末。在本领域中,浓缩牛乳蛋白作为食品原料使用,而酪朊酸钠作为食品添加剂管理和使用。The milk protein concentrate (Milk protein Concentrate) of the present invention, also known as milk protein concentrate, refers to milk protein concentrate, which is obtained by physical extraction and separation from cow milk: skimmed milk is processed by ultrafiltration membrane After the milk protein is retained, further evaporation, concentration and drying are carried out to obtain a powdery milk protein product with various functional properties. The moisture content is less than 7%, and the protein content varies from 42% to 92%. Less lactose and salt. The difference between the concentrated cow's milk protein and the sodium caseinate (also known as sodium caseinate) commonly used in coconut milk beverages in the prior art is that although sodium caseinate is also a cow's milk protein, Sodium proteinate is the casein curd of cow's milk treated with an alkaline substance (such as sodium hydroxide), so that the water-insoluble casein curd is converted into a soluble form and made into a white or light yellow granule or powder. In the art, milk protein concentrate is used as a food raw material, and sodium caseinate is managed and used as a food additive.
本发明所述的椰浆为:将成熟椰子果削皮得到新鲜椰子肉,用水冲洗干净,破碎后加水或者不加水压榨过滤制得。压榨出来的椰浆可以直接使用(新鲜椰浆),也可以巴氏杀菌后冷却后短时间保藏备用(巴氏消毒椰浆),也可以速冻后保存备用(冷冻椰浆)。The coconut milk of the present invention is obtained by peeling the ripe coconut fruit to obtain fresh coconut meat, washing it with water, and after crushing, adding water or not adding water and pressing and filtering. The squeezed coconut milk can be used directly (fresh coconut milk), or can be stored for a short time after pasteurization and cooled (pasteurized coconut milk), or it can be frozen and stored for later use (frozen coconut milk).
当本发明所使用的椰浆为冷冻椰浆时,其在制备过程中,需先将适量的水加热到100℃,再投入冷冻椰浆,然后在搅拌的条件下加热到60-85℃,得到热的椰浆。When the coconut milk used in the present invention is frozen coconut milk, in the preparation process, it is necessary to first heat an appropriate amount of water to 100 ° C, then drop into the frozen coconut milk, then heat to 60-85 ° C under stirring conditions, Get hot coconut milk.
其中,所述适量的水与冷冻椰浆的质量比为10∶(3~7);优选地,为10∶(4~6)。Wherein, the mass ratio of described appropriate amount of water and frozen coconut milk is 10:(3~7); Preferably, it is 10:(4~6).
本发明所述的椰浆的实际使用量取决于椰浆的脂肪含量。椰子肉破碎后是否加水压榨以及加入水的比例,均影响椰浆的脂肪含量。椰子肉不加水破碎压榨所制得的椰浆脂肪含量为30%-36%。在破碎后的椰子肉中加水压榨可以提高压榨得率最大加水量可以达到一份椰子肉加入6份水,所制得的椰浆脂肪含量随加水的比例而变化,脂肪含量可以在4%-30%之间变动。本发明的椰子汁饮料的脂肪含量为2.0%-3.5%,根据椰浆中的脂肪含量可以计算出配方中椰浆的使用量。The actual usage amount of coconut milk of the present invention depends on the fat content of coconut milk. Whether the coconut meat is crushed with water or not and the proportion of water added will affect the fat content of coconut milk. The fat content of coconut milk obtained by crushing and pressing coconut meat without adding water is 30%-36%. Adding water to the crushed coconut meat can improve the pressing yield. The maximum amount of water added can reach 6 parts of water for one part of coconut meat. The fat content of the prepared coconut milk varies with the proportion of water added, and the fat content can be 4%- change between 30%. The fat content of the coconut milk beverage of the present invention is 2.0%-3.5%, and the usage amount of the coconut milk in the formula can be calculated according to the fat content in the coconut milk.
本发明椰子肉不加水破碎压榨所制得的椰浆为纯的椰浆,纯的椰浆占椰子汁饮料中的重量百分比为6%-12%。The coconut milk obtained by crushing and squeezing the coconut meat of the present invention without adding water is pure coconut milk, and the weight percentage of the pure coconut milk in the coconut milk beverage is 6%-12%.
本发明在破碎后的椰子肉中加水压榨所制得的椰浆,在制备椰子汁饮料时,椰浆占椰子汁饮料中的重量百分比,需要换算为纯的椰浆占椰子汁饮料中的重量百分比,应为6%-12%。In the present invention, the coconut milk obtained by adding water to the crushed coconut meat and squeezing the coconut milk, when preparing the coconut milk beverage, the coconut milk accounts for the weight percentage in the coconut milk beverage, which needs to be converted into the weight of the pure coconut milk in the coconut milk beverage. Percentage, should be 6%-12%.
优选地,将破碎的椰子肉加入4~6倍重量的纯净水,进行压榨,100目-200目过滤得到脂肪含量4%-7%的新鲜椰浆,该新鲜椰浆可以用于配料生产。Preferably, the crushed coconut meat is added with 4 to 6 times of pure water by weight, squeezed, and filtered from 100 meshes to 200 meshes to obtain fresh coconut milk with a fat content of 4% to 7%, which can be used for ingredient production.
优选地,将破碎的椰子肉加入1-2倍重量的纯净水,进行压榨,100目过滤后经过65-80℃,5-20分钟巴氏灭菌,冷却到4-10℃,得到脂肪含量10%-15%的巴氏消毒椰浆,可以保藏24小时备用。Preferably, the crushed coconut meat is added with 1-2 times the weight of purified water, pressed, filtered with 100 meshes, pasteurized at 65-80° C. for 5-20 minutes, cooled to 4-10° C. to obtain the fat content 10%-15% pasteurized coconut milk can be stored for 24 hours.
优选地,将破碎的椰子肉不加水直接压榨,100目过滤得到脂肪含量30%-36%的高浓度椰浆,速冻成为冷冻椰浆,保存备用。Preferably, the crushed coconut meat is directly pressed without adding water, filtered through 100 meshes to obtain high-concentration coconut milk with a fat content of 30%-36%, quick-frozen to become frozen coconut milk, and stored for subsequent use.
其中,所述步骤2)还包括后处理步骤:将得到的糖液进行过滤处理。Wherein, the step 2) further includes a post-processing step: filtering the obtained sugar solution.
所述过滤的条件为:用100目-300目的双联过滤器过滤。The filtering conditions are: filtering with a 100-mesh-300-mesh double filter.
其中,所述步骤3)优选采用高剪切乳化机进行乳化。Wherein, the step 3) preferably adopts a high shear emulsifier for emulsification.
所述乳化的条件为转速1000rpm以上的乳化机、转速1500rpm以上的管线式乳化机、转速1500rpm以上的管线式单级或者多级乳化泵。The emulsification conditions are an emulsifier with a rotation speed of 1000 rpm or more, a pipeline type emulsifier with a rotation speed of 1500 rpm or more, and a pipeline type single-stage or multi-stage emulsification pump with a rotation speed of 1500 rpm or more.
其中,所述步骤4)制得第二奶液B之前还包括加水定容的步骤。Wherein, the step 4) before preparing the second milk B also includes the step of adding water to the volume.
其中,所述“加水定容”的目的是为了避免因操作过程中水的加入量误差或者因水分在加热过程中蒸发导致产品的浓度高于设定的标准。Wherein, the purpose of "adding water to constant volume" is to avoid the concentration of the product being higher than the set standard due to the error of the addition amount of water during the operation or the evaporation of water during the heating process.
其中,所述步骤5)中第一次均质处理和第二次均质处理优选在高压均质机中进行。Wherein, the first homogenization treatment and the second homogenization treatment in the step 5) are preferably performed in a high pressure homogenizer.
其中,所述步骤5)中第一次均质处理的条件为:低压为30-50Bar,高压为200~300Bar,均质温度为60~85℃;优选地,低压为50Bar,高压为250Bar均质温度为70-80℃。Wherein, the conditions of the first homogenization treatment in the step 5) are: the low pressure is 30-50 Bar, the high pressure is 200-300 Bar, and the homogenization temperature is 60-85 ℃; The mass temperature is 70-80℃.
其中,所述步骤5)中进行UHT灭菌处理的条件为:灭菌的温度为136~146℃,灭菌的时间为3~30s;优选地,灭菌的温度为138-142℃,灭菌的时间为5-15s。Wherein, the conditions for the UHT sterilization treatment in the step 5) are: the temperature of sterilization is 136-146°C, and the time of sterilization is 3-30s; preferably, the temperature of sterilization is 138-142°C, and the The bacteria time is 5-15s.
其中,所述步骤5)中第二次均质处理条件为:低压为30-50Bar,高压为60~200Bar,均质温度为60~85℃;优选地,低压为50Bar,高压为150Bar,均质温度为75-80℃。Wherein, the second homogenization treatment conditions in the step 5) are: the low pressure is 30-50 Bar, the high pressure is 60-200 Bar, and the homogenization temperature is 60-85 °C; preferably, the low pressure is 50 Bar, the high pressure is 150 Bar, and the uniform The mass temperature is 75-80℃.
其中,所述步骤5)中灭菌处理优选UHT灭菌处理。Among them, the sterilization treatment in the step 5) is preferably UHT sterilization treatment.
本发明的均质处理是在UHT灭菌前和UHT灭菌后各均质处理一次。The homogenization treatment of the present invention is a homogenization treatment before UHT sterilization and once after UHT sterilization.
现有的含有食品添加剂乳化剂并采用UHT工艺生产椰子汁或者椰子奶饮料时,通常在UHT灭菌之前均质一次或者两次,由于有人工添加的乳化剂的作用,在配方合理的条件下,经过一次或者两次均质之后,可以形成很稳定的乳化体系,在超高温瞬间灭菌过程中,很少会有蛋白质变性产生的小颗粒凝块,无需在无菌条件下再均质一次,就可以直接无菌灌装了。When the existing emulsifier contains food additives and uses UHT process to produce coconut milk or coconut milk beverage, it is usually homogenized once or twice before UHT sterilization. Due to the effect of artificially added emulsifier, under the condition of reasonable formula , After one or two homogenizations, a very stable emulsification system can be formed. During the ultra-high temperature instant sterilization process, there will rarely be small particle clots produced by protein denaturation, and there is no need to homogenize again under aseptic conditions. , it can be directly aseptically filled.
本发明中对于配置有无菌均质机的UHT生产线来说,生产含有食品添加剂乳化剂的椰子汁或者椰子奶饮料时,不需要在UHT灭菌之前均质一次,由于有人工添加的乳化剂的作用,在配方合理的条件下,经过前置工序的高剪切乳化机乳化之后,可以形成相对稳定的乳化体系,可以顺利通过UHT而不会因为在换热管的管壁内部严重结垢而影响传热效果,在超高温瞬间灭菌过程中,因蛋白质变性产生的少量小颗粒凝块,在无菌条件下再均质一次,就可以直接无菌灌装了。In the present invention, for a UHT production line equipped with an aseptic homogenizer, when producing coconut milk or coconut milk beverages containing food additive emulsifiers, it is not necessary to homogenize once before UHT sterilization, since there are artificially added emulsifiers. Under the condition of reasonable formula, after emulsification by the high shear emulsifier in the pre-process, a relatively stable emulsification system can be formed, which can pass through UHT smoothly without serious scaling inside the tube wall of the heat exchange tube. However, it affects the heat transfer effect. During the ultra-high temperature instant sterilization process, a small amount of small particle clots caused by protein denaturation can be directly aseptically filled after homogenizing again under aseptic conditions.
本发明进行第一次均质处理的目的使牛乳蛋白与椰浆中的脂肪形成相对稳定的乳化体系,使奶液在后续工艺通过UHT时不会在换热管的管壁内部结垢而影响传热效果。本发明进行第二次均质处理的目的是:在超高温瞬间灭菌过程中,还会有少量的蛋白质变性产生小颗粒凝块,在无菌条件下再均质一次,使蛋白质小颗粒凝块被粉碎细微化,重新形成稳定的乳化体系。The purpose of the first homogenization treatment of the present invention is to form a relatively stable emulsification system between the milk protein and the fat in the coconut milk, so that the milk will not be affected by scaling inside the tube wall of the heat exchange tube when the subsequent process passes through the UHT. heat transfer effect. The purpose of the second homogenization treatment in the present invention is: in the process of ultra-high temperature instant sterilization, there will be a small amount of protein denaturation to produce small particle coagulation, and homogenize again under aseptic conditions to make the protein small particles coagulate. The lumps are crushed and miniaturized, and a stable emulsification system is re-formed.
本发明中,利用浓缩牛乳蛋白质所具有的乳化脂肪的功能,代替食品添加剂乳化剂的作用,分别在UHT之前和UHT之后的各均质一次,使得椰子脂肪得到充分的乳化分散,生产出来的椰子汁饮料在储存过程中就不会出现脂肪上浮、分层等问题。UHT之后的均质为无菌均质,均质后无菌条件下灌装,得到的椰子汁饮料在较长时间内,例如在一年的保质期内能够保持品质稳定。In the present invention, the function of emulsified fat possessed by the concentrated milk protein is used to replace the effect of the food additive emulsifier, and the homogenization is performed once before and after the UHT, so that the coconut fat is fully emulsified and dispersed, and the produced coconut Juice beverages will not have problems such as fat floating and stratification during storage. The homogenization after UHT is aseptic homogenization. After homogenization, it is filled under aseptic conditions, and the obtained coconut water beverage can maintain stable quality for a long period of time, such as a one-year shelf life.
本发明还提供了由上述方法制备得到的无添加剂的椰子汁饮料。The present invention also provides the additive-free coconut water beverage prepared by the above method.
本发明根据下列原理获得:从牛乳分离出来的蛋白质,在适当的条件下具有乳化脂肪的作用,当这些蛋白质与脂肪的比例恰当时,可以获得较稳定的乳化体系。但这些蛋白质在高温加热后会发生变性凝固,使乳化体系失去稳定性,导致油水分离、脂肪上浮、蛋白质沉淀等现象发生。本发明通过实验发现,将从牛乳分离出来的蛋白质,按一定比例与椰浆混合后,用高剪切乳化机乳化,再用高压均质机第一次均质,使蛋白质与椰浆中的脂肪形成相对稳定的乳化体系,在超高温瞬间灭菌(UHT)过程中不会出现蛋白质的大量絮凝,这样就可以顺利通过超高温瞬间灭菌机灭菌。在超高温瞬间灭菌过程中,还会有少量的蛋白质变性产生的小颗粒凝块,把这种超高温瞬间灭菌后的椰子汁饮料,在无菌条件下再均质一次,使变性的蛋白质小颗粒凝块被粉碎细微化,重新形成稳定的乳化体系,并赋予饮料美味润滑的口感。经无菌均质出来的椰奶饮料,无菌灌装制成的复合蛋白椰子奶饮料产品,在保质期(常温12个月)之内不会发生油水分离、脂肪上浮、蛋白质沉淀等现象,具有良好的稳定性,便于贮存。The invention is obtained according to the following principles: the protein separated from milk has the effect of emulsifying fat under appropriate conditions, and when the ratio of these proteins to fat is appropriate, a relatively stable emulsifying system can be obtained. However, these proteins will be denatured and solidified after being heated at high temperature, which will destabilize the emulsification system, resulting in oil-water separation, fat floating, and protein precipitation. The present invention finds through experiments that the protein separated from the milk is mixed with coconut milk in a certain proportion, emulsified with a high shear emulsifier, and then homogenized for the first time with a high pressure homogenizer, so that the protein and the coconut milk are homogenized for the first time. The fat forms a relatively stable emulsification system, and there is no large amount of protein flocculation during the ultra-high temperature instant sterilization (UHT) process, so that it can be sterilized by the ultra-high temperature instant sterilization machine smoothly. In the process of ultra-high temperature instant sterilization, there will also be a small amount of small particle clots produced by protein denaturation. The coconut juice beverage after ultra-high temperature instant sterilization is homogenized again under aseptic conditions to make the denatured coconut water drink. The small protein granules are crushed and miniaturized, forming a stable emulsification system again, and giving the beverage a delicious and smooth taste. The aseptically homogenized coconut milk beverage and the compound protein coconut milk beverage product made by aseptic filling will not occur oil-water separation, fat floating, protein precipitation and other phenomena within the shelf life (12 months at room temperature). Good stability, easy to store.
本发明的有益效果是:配料时加入的浓缩牛乳蛋白与椰浆中所含有的椰子蛋白质,使饮料中的蛋白质含量达到1.0%-2.0%,比普通椰子汁(蛋白质含量0.5%-0.7%)更加有营养;配料全部为食品原料,不含有添加剂成分,是非常健康的食品。The beneficial effects of the present invention are as follows: the concentrated milk protein and the coconut protein contained in the coconut milk are added during the ingredients, so that the protein content in the beverage reaches 1.0%-2.0%, which is higher than that of ordinary coconut milk (protein content 0.5%-0.7%). More nutritious; all ingredients are food raw materials, no additives, and it is a very healthy food.
具体实施方式Detailed ways
结合以下具体实施例,对本发明作进一步的详细说明,但并非用于限定本发明的范围。实施本发明的过程、条件、实验方法等,除以下专门提及的内容之外,均为本领域的普遍知识和公知常识,本发明没有特别限制内容。The present invention is further described in detail with reference to the following specific examples, but is not intended to limit the scope of the present invention. Except for the content specifically mentioned below, the process, conditions, experimental methods, etc. for implementing the present invention are all common knowledge and common knowledge in the field, and the present invention is not particularly limited.
表1:各原料及重量百分含量(%)Table 1: Each raw material and its weight percentage (%)
实施例1~6根据表1中所述的原料及所占的重量百分含量,按照以下步骤制备椰子汁饮料Embodiment 1~6 prepares coconut water beverage according to the following steps according to the raw material described in table 1 and the percentage by weight of
步骤1):按表1的配方比例称取浓缩牛乳蛋白,投入适量的纯净水中,搅拌溶解得到蛋白溶液,备用;Step 1): take by weighing the concentrated milk protein according to the formula ratio in Table 1, put into an appropriate amount of pure water, stir and dissolve to obtain a protein solution, for subsequent use;
步骤2):按表1的配方比例称取白砂糖、红糖和海藻糖,投入到80℃的适量纯净水中,搅拌溶解均匀,得到糖液,再将糖液进行200目过滤,备用;Step 2): take by weighing white granulated sugar, brown sugar and trehalose according to the formula ratio in Table 1, put into an appropriate amount of pure water at 80 ° C, stir and dissolve evenly, obtain sugar liquid, then filter sugar liquid with 200 meshes, for subsequent use;
步骤3):按表1的配方比例称取椰浆,在搅拌的条件下加热到70℃,得到热的椰浆;其中,实施例5和实施例6使用冷冻椰浆,需先将适量的纯净水加热到100℃,再投入冷冻椰浆,在搅拌的条件下加热到70℃,得到热的椰浆。Step 3): take coconut milk by weighing the formula ratio of table 1, be heated to 70 ℃ under the condition of stirring, obtain the coconut milk of heat; Wherein, embodiment 5 and embodiment 6 use frozen coconut milk, need to first put an appropriate amount of coconut milk. The purified water is heated to 100°C, then put into the frozen coconut milk, and heated to 70°C under stirring conditions to obtain hot coconut milk.
步骤4):将上述步骤1)制得的蛋白溶液,与步骤3)制得的椰浆混合,用高剪切乳化机乳化,制得第一奶液A;其中,高剪切乳化机乳化的条件为:转速1450rpm的底置式乳化机乳化15分钟。Step 4): mix the protein solution obtained in the above step 1) with the coconut milk obtained in the step 3), and emulsify with a high-shear emulsifier to obtain the first milk liquid A; wherein, the high-shear emulsifier emulsifies The conditions are: emulsification for 15 minutes in a bottom-mounted emulsifier with a rotating speed of 1450 rpm.
步骤5):将上述步骤4)制得的第一奶液A,与步骤2)制得的糖液混合,搅拌均匀,加热到75℃,加入纯净水定容至配方总量的100%,制得第二奶液B;Step 5): mix the first milk liquid A obtained in the above step 4) with the sugar liquid obtained in the step 2), stir evenly, heat to 75°C, add purified water to make up to 100% of the total formula, preparing the second milk B;
步骤6):将上述步骤5)制得的第二奶液B置于均质机中进行第一次均质处理,第一次均质处理的条件为:温度75℃,低压为50Bar,高压为250Bar;将均质后的奶液进行UHT灭菌处理,灭菌温度为138℃,灭菌时间为15s;UHT灭菌机出来的椰奶在无菌状态下进行第二次均质,第二次均质处理的条件为:低压为50Bar,高压为150Bar,均质温度为75℃,然后冷却至室温,无菌灌装包装入库。Step 6): the second milk B obtained in the above step 5) is placed in a homogenizer for the first homogenization treatment, and the conditions of the first homogenization treatment are: the temperature is 75°C, the low pressure is 50Bar, and the high pressure It is 250Bar; the homogenized milk is subjected to UHT sterilization treatment, the sterilization temperature is 138 ℃, and the sterilization time is 15s; The conditions of the secondary homogenization treatment are: the low pressure is 50Bar, the high pressure is 150Bar, the homogenization temperature is 75℃, then cooled to room temperature, and aseptically filled and packaged for storage.
实施例7椰子汁饮料的理化检测:分别对本发明实施例1~6所制得的椰子汁饮料进行蛋白质含量和脂肪含量检测,检测结果如表2所示:The physical and chemical detection of embodiment 7 coconut water beverage: carry out protein content and fat content detection to the coconut water beverage prepared by the embodiment of the present invention 1~6 respectively, and the detection result is as shown in Table 2:
表2本发明所制得的椰子汁饮料的理化检测结果The physical and chemical detection result of the coconut water beverage prepared by the present invention of table 2
由表2可知,本发明实施例1-6所制得的椰子汁饮料中蛋白质含量皆大于1.0g/100g,脂肪含量大于2.0%,比普通椰子汁(国家和行业标准:蛋白质含量大于0.5%,脂肪含量大于1.0%)更加有营养。As can be seen from Table 2, protein content is all greater than 1.0g/100g in the prepared coconut water beverages of Examples 1-6 of the present invention, and fat content is greater than 2.0%, which is greater than that of ordinary coconut water (national and industry standards: protein content is greater than 0.5%). , the fat content is greater than 1.0%) is more nutritious.
实施例8椰子汁饮料的感官指标:分别对本发明实施例1~6所制得的椰子汁饮料进行品评,评价结果如表3所示:The sensory index of embodiment 8 coconut water beverage: the coconut water beverages prepared by Examples 1 to 6 of the present invention are respectively evaluated, and the evaluation results are shown in Table 3:
表3本发明所制得的椰子汁饮料的感官品评结果The sensory evaluation results of the coconut water beverage prepared by the present invention in table 3
由表3可知,本发明实施例1-6所制得的椰子汁饮料综合评分达到8分以上,可以为大众消费者所接受。As can be seen from Table 3, the comprehensive score of the prepared coconut water beverages in Examples 1-6 of the present invention reaches more than 8 points, which can be accepted by mass consumers.
实施例9采用本发明的方法,按上述实施例1-6所制得的椰子汁饮料,用330ML的利乐钻包装,分别在25℃的恒温箱中保存12个月,在海南省海口市的室内自然温度条件下放置12个月,在上海的普通仓库中贮存12个月,其分析结果如表4所示。Embodiment 9 adopts the method of the present invention, according to the prepared coconut milk beverage of above-mentioned embodiment 1-6, is packed with the Tetra Pak diamond of 330ML, respectively in the incubator of 25 ℃, preserves for 12 months, in Haikou City, Hainan Province. It was stored for 12 months under the indoor natural temperature conditions, and stored in the ordinary warehouse in Shanghai for 12 months. The analysis results are shown in Table 4.
表4本发明所制得的椰子汁饮料的12个月储藏期品质The 12-month shelf life quality of the coconut water beverage prepared by the present invention
由表4可知,本发明实施例1-6所制得的椰子汁饮料的稳定性,在12个月的保质期内,均符合《QB/T 2300-2006植物蛋白饮料椰子汁及复原椰子汁》标准的要求。As can be seen from Table 4, the stability of the prepared coconut water beverages in Examples 1-6 of the present invention all meet the requirements of "QB/T 2300-2006 Vegetable Protein Drink Coconut Juice and Restoration Coconut Juice" within the 12-month shelf life. standard requirements.
对比实验:Comparative Experiment:
对比例1~9根据表5中所述的原料及所占的重量百分含量,按照实施例1~6中所示的步骤,制备椰子汁饮料。Comparative Examples 1-9 According to the raw materials described in Table 5 and the percentage by weight, and according to the steps shown in Examples 1-6, coconut water beverages were prepared.
表5:各原料及重量百分含量(%)Table 5: each raw material and weight percentage (%)
表6不同原料配比,对于椰子汁产品口感和稳定性的影响的实验数据Table 6 different raw material ratios, the experimental data for the influence of coconut milk product taste and stability
由表6可知,对比例1的浓缩牛乳蛋白添加量少,蛋白质含量偏低,乳化椰子脂肪的能力不足,制备得到的椰子汁脂肪容易上浮,产品的稳定性不好;对比例2的脂肪含量低,虽然制备得到的椰子汁稳定性好,脂肪不容易上浮,但是由于椰浆添加量少,产品的椰子香味比较淡薄;对比例3添加的蛋白质含量高,乳化椰子脂肪的能力强,制备得到的椰子汁稳定性好,但是添加过量的浓缩牛乳蛋白质会造成产品的口感差,喝起来粘喉不顺滑;对比例4的椰浆和浓缩牛乳蛋白的添加量都大,制备得到的椰子汁的稳定性符合要求,椰子的香气也浓郁,但是口感变得不爽口,饮用时感觉粘喉;对比例5的椰浆添加量大,2.0%的浓缩牛乳蛋白的添加量不足以乳化4.0%的脂肪,制备得到的椰子汁脂肪容易上浮,产品的稳定性不好;对比例6因为含糖量高而显得甜腻,对比例9则因为含糖量偏低而显得甜味不足;对比例7和对比例8由于没有海藻糖的调味,制备得到的椰子汁涩口。As can be seen from Table 6, the addition amount of concentrated milk protein of Comparative Example 1 is few, the protein content is low, and the ability to emulsify coconut fat is insufficient, and the prepared coconut milk fat is easy to float, and the stability of the product is not good; the fat content of Comparative Example 2 Low, although the prepared coconut milk stability is good, and the fat is not easy to float, but because the coconut milk addition amount is few, the coconut fragrance of the product is relatively light; The coconut milk has good stability, but the addition of excessive concentrated milk protein will cause the product to have poor taste, and it will not be smooth to drink; the coconut milk of Comparative Example 4 and the added amount of concentrated milk protein are both large, and the prepared coconut milk The stability of coconut milk meets the requirements, and the aroma of coconut is also strong, but the taste becomes unpleasant, and it feels sticky when drinking; the amount of coconut milk added in Comparative Example 5 is large, and the amount of 2.0% milk protein concentrate added is not enough to emulsify 4.0% Fat, the prepared coconut milk fat is easy to float, and the stability of the product is not good; Comparative Example 6 appears sweet and greasy because of high sugar content, and Comparative Example 9 appears to have insufficient sweetness because of low sugar content; Comparative Example 7 Compared with Comparative Example 8, since there is no trehalose flavor, the prepared coconut milk is astringent.
工艺参数对比试验Process parameter comparison test
对比例10根据表1中实施例2的配方所述的原料及所占的重量百分含量,按照以下步骤制备椰子汁饮料Comparative example 10 prepares coconut milk beverage according to the raw material described in the formula of embodiment 2 in table 1 and the percentage by weight that it occupies, according to the following steps
步骤1):按表1中实施例2的配方比例称取浓缩牛乳蛋白,投入适量的纯净水中,搅拌溶解得到蛋白溶液,备用;Step 1): take by weighing the concentrated milk protein according to the formula ratio of Example 2 in Table 1, put into an appropriate amount of pure water, stir and dissolve to obtain a protein solution, for subsequent use;
步骤2):按表1中实施例2的配方比例称取白砂糖和海藻糖,投入到80℃的适量纯净水中,搅拌溶解均匀,得到糖液,再将糖液进行200目过滤,备用;Step 2): take by weighing white granulated sugar and trehalose according to the formula ratio of Example 2 in Table 1, drop into an appropriate amount of pure water at 80 ° C, stir and dissolve evenly, obtain sugar liquid, then filter sugar liquid with 200 meshes, for subsequent use;
步骤3):按表1中实施例2的配方比例称取新鲜椰浆,在搅拌的条件下加热到55℃,得到温热的椰浆;Step 3): take by weighing fresh coconut milk by the formula ratio of embodiment 2 in table 1, be heated to 55 ℃ under the condition of stirring, obtain warm coconut milk;
步骤4):将上述步骤1)制得的蛋白溶液,与步骤3)制得的椰浆混合,用高剪切乳化机乳化,制得第一奶液A;其中,高剪切乳化机乳化的条件为:转速1450rpm的底置式乳化机乳化15分钟。Step 4): mix the protein solution obtained in the above step 1) with the coconut milk obtained in the step 3), and emulsify with a high-shear emulsifier to obtain the first milk liquid A; wherein, the high-shear emulsifier emulsifies The conditions are: emulsification for 15 minutes in a bottom-mounted emulsifier with a rotating speed of 1450 rpm.
步骤5):将上述步骤4)制得的第一奶液A,与步骤2)制得的糖液混合,搅拌均匀,加热到55℃,加入纯净水定容至配方总量的100%,制得第二奶液B;Step 5): mix the first milk liquid A obtained in the above step 4) with the sugar liquid obtained in the step 2), stir evenly, heat it to 55 ° C, add purified water and make up to 100% of the total formula, preparing the second milk B;
在第二奶液B定容后,等待后续均质处理时,在60分钟后检测第二奶液B的pH值开始下降,品尝奶液有酸味。出现该情况的主要原因在于:步骤(5)中搅拌加热的处理温度偏低(55℃),使得耐热性微生物发酵产酸。后续工艺停止。After the second milk liquid B was set to volume, while waiting for the subsequent homogenization treatment, it was detected that the pH value of the second milk liquid B began to decrease after 60 minutes, and the milk tasted sour. The main reason for this situation is that the treatment temperature of stirring and heating in step (5) is relatively low (55° C.), which makes the heat-resistant microorganisms ferment and produce acid. The subsequent process stops.
对比例11按表1中实施例6的配方所述的原料及所占的重量百分含量,按照以下步骤制备椰子汁饮料Comparative example 11 prepares coconut water beverage according to the following steps according to the raw material described in the formula of embodiment 6 in table 1 and the percentage by weight it shares
步骤1):按表1中实施例6的配方比例称取浓缩牛乳蛋白,投入适量的纯净水中,搅拌溶解得到蛋白溶液,备用;Step 1): take by weighing the concentrated milk protein according to the formula ratio of Example 6 in Table 1, put into an appropriate amount of pure water, stir and dissolve to obtain a protein solution, for subsequent use;
步骤2):按表1中实施例6的配方比例称取白砂糖、红糖和海藻糖,投入到80℃的适量纯净水中,搅拌溶解均匀,得到糖液,再将糖液进行200目过滤,备用;Step 2): take by weighing white granulated sugar, brown sugar and trehalose according to the formula ratio of Example 6 in Table 1, put into an appropriate amount of pure water at 80 ° C, stir and dissolve evenly, obtain sugar liquid, then filter sugar liquid with 200 meshes, spare;
步骤3):按表1中实施例6的配方比例称取冷冻椰浆,投入到55℃的热水中,在搅拌的条件下加热到55℃,得到温热的椰浆。Step 3): take by weighing frozen coconut milk by the formula ratio of embodiment 6 in table 1, drop into the hot water of 55 ℃, be heated to 55 ℃ under the condition of stirring, obtain warm coconut milk.
步骤4):将上述步骤1)制得的蛋白溶液,与步骤3)制得的椰浆混合,用高剪切乳化机乳化,制得第一奶液A;其中,高剪切乳化机乳化的条件为:转速1450rpm的底置式乳化机乳化15分钟。Step 4): mix the protein solution obtained in the above step 1) with the coconut milk obtained in the step 3), and emulsify with a high-shear emulsifier to obtain the first milk liquid A; wherein, the high-shear emulsifier emulsifies The conditions are: emulsification for 15 minutes in a bottom-mounted emulsifier with a rotating speed of 1450 rpm.
步骤5):将上述步骤4)制得的第一奶液A,与步骤2)制得的糖液混合,搅拌均匀,加热到55℃,加入纯净水定容至配方总量的100%,制得第二奶液B;Step 5): mix the first milk liquid A obtained in the above step 4) with the sugar liquid obtained in the step 2), stir evenly, heat it to 55 ° C, add purified water and make up to 100% of the total formula, preparing the second milk B;
在第二奶液B定容后,等待后续均质处理时,在60分钟后检测第二奶液B的pH值开始下降,品尝奶液有酸味。出现该情况的主要原因在于:步骤(5)中搅拌加热的处理温度偏低(55℃),使得耐热性微生物发酵产酸。后续工艺停止。After the second milk liquid B was set to volume, while waiting for the subsequent homogenization treatment, it was detected that the pH value of the second milk liquid B began to decrease after 60 minutes, and the milk tasted sour. The main reason for this situation is that the treatment temperature of stirring and heating in step (5) is relatively low (55° C.), which makes the heat-resistant microorganisms ferment and produce acid. The subsequent process stops.
对比例12根据表1中实施例2的配方所述的原料及所占的重量百分含量,按照以下步骤制备椰子汁饮料Comparative example 12 prepares coconut water beverage according to the raw material described in the formula of embodiment 2 in table 1 and the percentage by weight that it accounts for, according to the following steps
步骤1):按表1中实施例2的配方比例称取浓缩牛乳蛋白,投入适量的纯净水中,搅拌溶解得到蛋白溶液,备用;Step 1): take by weighing the concentrated milk protein according to the formula ratio of Example 2 in Table 1, put into an appropriate amount of pure water, stir and dissolve to obtain a protein solution, for subsequent use;
步骤2):按表1中实施例2的配方比例称取白砂糖和海藻糖,投入到80℃的适量纯净水中,搅拌溶解均匀,得到糖液,再将糖液进行200目过滤,备用;Step 2): take by weighing white granulated sugar and trehalose according to the formula ratio of Example 2 in Table 1, drop into an appropriate amount of pure water at 80 ° C, stir and dissolve evenly, obtain sugar liquid, then filter sugar liquid with 200 meshes, for subsequent use;
步骤3):按表1中实施例2的配方比例称取新鲜椰浆,在搅拌的条件下加热到90℃,得到热的椰浆。此时发现椰浆中的蛋白质出现颗粒凝块。Step 3): take by weighing fresh coconut milk by the formula ratio of embodiment 2 in table 1, be heated to 90 ℃ under the condition of stirring, obtain hot coconut milk. At this time, it was found that the protein in the coconut milk appeared particle coagulation.
步骤4):将上述步骤1)制得的蛋白溶液,与步骤3)制得的椰浆混合,用高剪切乳化机乳化,制得第一奶液A;其中,高剪切乳化机乳化的条件为:转速1450rpm的底置式乳化机乳化15分钟。Step 4): mix the protein solution obtained in the above step 1) with the coconut milk obtained in the step 3), and emulsify with a high-shear emulsifier to obtain the first milk liquid A; wherein, the high-shear emulsifier emulsifies The conditions are: emulsification for 15 minutes in a bottom-mounted emulsifier with a rotating speed of 1450 rpm.
步骤5):将上述步骤4)制得的第一奶液A,与步骤2)制得的糖液混合,搅拌均匀,加热到75℃,加入纯净水定容至配方总量的100%,制得第二奶液B;Step 5): mix the first milk liquid A obtained in the above step 4) with the sugar liquid obtained in the step 2), stir evenly, heat to 75°C, add purified water to make up to 100% of the total formula, preparing the second milk B;
步骤6):将上述步骤5)制得的第二奶液B置于均质机中进行第一次均质处理,第一次均质处理的条件为:温度75℃,低压为50Bar,高压为250Bar;将均质后的奶液进行UHT灭菌处理,灭菌温度为138℃,灭菌时间为15s;UHT灭菌机出来的椰奶在无菌状态下进行第二次均质,第二次均质处理的条件为:低压为50Bar,高压为150Bar,均质温度为75℃,然后冷却至室温,无菌灌装包装。Step 6): the second milk B obtained in the above step 5) is placed in a homogenizer for the first homogenization treatment, and the conditions of the first homogenization treatment are: the temperature is 75°C, the low pressure is 50Bar, and the high pressure It is 250Bar; the homogenized milk is subjected to UHT sterilization treatment, the sterilization temperature is 138 ℃, and the sterilization time is 15s; The conditions of the secondary homogenization treatment are as follows: the low pressure is 50Bar, the high pressure is 150Bar, the homogenization temperature is 75℃, then cooled to room temperature, and aseptically filled and packaged.
检查包装后的产品,品尝该饮料口感不顺滑,有颗粒感。产品常温静置1个月后,底部有蛋白质颗粒沉淀。出现该情况的主要原因在于:步骤(3)中椰浆的前处理加热温度过高(90℃),造成椰浆中的蛋白质出现颗粒凝块,虽然经过后续的均质工艺处理,但是仍然影响饮料的口感和稳定性。After checking the packaged product, the beverage tasted not smooth and had a grainy texture. After the product was left standing at room temperature for 1 month, protein particles precipitated at the bottom. The main reason that this situation occurs is: in step (3), the pretreatment heating temperature of coconut milk is too high (90 ° C), causing the protein in the coconut milk to have particle coagulation, although through subsequent homogenization process treatment, still affects Taste and stability of beverages.
对比例13按表1中实施例6的配方所述的原料及所占的重量百分含量,按照以下步骤制备椰子汁饮料Comparative example 13 prepares coconut water beverage according to the following steps according to the raw material described in the formula of embodiment 6 in table 1 and the percentage by weight of
步骤1):按表1中实施例6的配方比例称取浓缩牛乳蛋白,投入适量的纯净水中,搅拌溶解得到蛋白溶液,备用;Step 1): take by weighing the concentrated milk protein according to the formula ratio of Example 6 in Table 1, put into an appropriate amount of pure water, stir and dissolve to obtain a protein solution, for subsequent use;
步骤2):按表1中实施例6的配方比例称取白砂糖、红糖和海藻糖,投入到80℃的适量纯净水中,搅拌溶解均匀,得到糖液,再将糖液进行200目过滤,备用;Step 2): take by weighing white granulated sugar, brown sugar and trehalose according to the formula ratio of Example 6 in Table 1, put into an appropriate amount of pure water at 80 ° C, stir and dissolve evenly, obtain sugar liquid, then filter sugar liquid with 200 meshes, spare;
步骤3):按表1中实施例6的配方比例称取冷冻椰浆,投入到100℃的热水中,在搅拌的条件下加热到70℃,得到热的椰浆。Step 3): take by weighing the frozen coconut milk by the formula ratio of embodiment 6 in table 1, drop into the hot water of 100 ℃, be heated to 70 ℃ under the condition of stirring, obtain hot coconut milk.
步骤4):将上述步骤1)制得的蛋白溶液,与步骤3)制得的椰浆混合,用高剪切乳化机乳化,制得第一奶液A;其中,高剪切乳化机乳化的条件为:转速1450rpm的底置式乳化机乳化15分钟。Step 4): mix the protein solution obtained in the above step 1) with the coconut milk obtained in the step 3), and emulsify with a high-shear emulsifier to obtain the first milk liquid A; wherein, the high-shear emulsifier emulsifies The conditions are: emulsification for 15 minutes in a bottom-mounted emulsifier with a rotating speed of 1450 rpm.
步骤5):将上述步骤4)制得的第一奶液A,与步骤2)制得的糖液混合,搅拌均匀,加热到75℃,加入纯净水定容至配方总量的100%,制得第二奶液B;Step 5): mix the first milk liquid A obtained in the above step 4) with the sugar liquid obtained in the step 2), stir evenly, heat to 75°C, add purified water to make up to 100% of the total formula, preparing the second milk B;
步骤6):将上述步骤5)制得的第二奶液B置于均质机中进行第一次均质处理,第一次均质处理的条件为:温度90℃,低压为50Bar,高压为250Bar;将均质后的奶液进行UHT灭菌处理,灭菌温度为138℃,灭菌时间为15s;UHT灭菌机出来的椰奶在无菌状态下进行第二次均质,第二次均质处理的条件为:低压为50Bar,高压为150Bar,均质温度为90℃,然后冷却至室温,无菌灌装包装。Step 6): The second milk B obtained in the above step 5) is placed in a homogenizer for the first homogenization treatment, and the conditions of the first homogenization treatment are: the temperature is 90 ° C, the low pressure is 50 Bar, and the high pressure It is 250Bar; the homogenized milk is subjected to UHT sterilization treatment, the sterilization temperature is 138 ℃, and the sterilization time is 15s; The conditions of the secondary homogenization treatment are as follows: the low pressure is 50Bar, the high pressure is 150Bar, the homogenization temperature is 90℃, then cooled to room temperature, and aseptically filled and packaged.
检查包装后的产品,品尝该饮料口感不顺滑,有颗粒感。产品常温静置1个月后,底部有蛋白质颗粒沉淀。出现该情况的主要原因在于:步骤(6)中质工艺温度过高(90℃),蛋白质变性凝固,影响饮料的口感和稳定性。After checking the packaged product, the beverage tasted not smooth and had a grainy texture. After the product was left standing at room temperature for 1 month, protein particles precipitated at the bottom. The main reason for this situation is that: in step (6), the medium-quality process temperature is too high (90° C.), and the protein is denatured and solidified, which affects the taste and stability of the beverage.
对比例14按表1中实施例6的配方所述的原料及所占的重量百分含量,按照以下步骤制备椰子汁饮料Comparative example 14 prepares coconut water beverage according to the following steps according to the raw material described in the formula of embodiment 6 in table 1 and the percentage by weight of
步骤1):按表1中实施例6的配方比例称取浓缩牛乳蛋白,投入适量的纯净水中,搅拌溶解得到蛋白溶液,备用;Step 1): take by weighing the concentrated milk protein according to the formula ratio of Example 6 in Table 1, put into an appropriate amount of pure water, stir and dissolve to obtain a protein solution, for subsequent use;
步骤2):按表1中实施例6的配方比例称取白砂糖、红糖和海藻糖,投入到80℃的适量纯净水中,搅拌溶解均匀,得到糖液,再将糖液进行200目过滤,备用;Step 2): take by weighing white granulated sugar, brown sugar and trehalose according to the formula ratio of Example 6 in Table 1, put into an appropriate amount of pure water at 80 ° C, stir and dissolve evenly, obtain sugar liquid, then filter sugar liquid with 200 meshes, spare;
步骤3):按表1中实施例6的配方比例称取冷冻椰浆,投入到100℃的热水中,在搅拌的条件下加热到70℃,得到热的椰浆。Step 3): take by weighing the frozen coconut milk by the formula ratio of embodiment 6 in table 1, drop into the hot water of 100 ℃, be heated to 70 ℃ under the condition of stirring, obtain hot coconut milk.
步骤4):将上述步骤1)制得的蛋白溶液,与步骤3)制得的椰浆混合,用转速48rpm的搅拌机搅拌混合15分钟。Step 4): mix the protein solution obtained in the above step 1) with the coconut milk obtained in the step 3), and stir and mix for 15 minutes with a mixer with a rotating speed of 48 rpm.
步骤5):将上述步骤4)制得的第一奶液A,与步骤2)制得的糖液混合,搅拌均匀,加热到75℃,加入纯净水定容至配方总量的100%,制得第二奶液B;Step 5): mix the first milk liquid A obtained in the above step 4) with the sugar liquid obtained in the step 2), stir evenly, heat to 75°C, add purified water to make up to 100% of the total formula, preparing the second milk B;
步骤6):将上述步骤5)制得的第二奶液B置于均质机中进行第一次均质处理,第一次均质处理的条件为:温度75℃,低压为50Bar,高压为250Bar;将均质后的奶液进行UHT灭菌处理,灭菌温度为138℃,灭菌时间为15s;UHT灭菌机出来的椰奶在无菌状态下进行第二次均质,第二次均质处理的条件为:低压为50Bar,高压为150Bar,均质温度为75℃,然后冷却至室温,无菌灌装包装入库。Step 6): the second milk B obtained in the above step 5) is placed in a homogenizer for the first homogenization treatment, and the conditions of the first homogenization treatment are: the temperature is 75°C, the low pressure is 50Bar, and the high pressure It is 250Bar; the homogenized milk is subjected to UHT sterilization treatment, the sterilization temperature is 138 ℃, and the sterilization time is 15s; The conditions of the secondary homogenization treatment are: the low pressure is 50Bar, the high pressure is 150Bar, the homogenization temperature is 75℃, then cooled to room temperature, and aseptically filled and packaged for storage.
检查包装后的产品,品尝该饮料口感正常。产品常温静置3个月后,饮料顶部有脂肪团块上浮。出现该情况的主要原因在于:由于步骤(4)没有采用高剪切乳化工艺,仅采用后续的均质工艺处理,造成制得的饮料的稳定性未能达到12个月的货架期。Check the packaged product and taste the beverage with a normal taste. After the product was left standing at room temperature for 3 months, there were fat lumps floating on the top of the drink. The main reason for this situation is: because the high shear emulsification process is not used in step (4), but only the subsequent homogenization process is used, the stability of the prepared beverage fails to reach the shelf life of 12 months.
对比例15按表1中实施例6的配方所述的原料及所占的重量百分含量,按照以下步骤制备椰子汁饮料Comparative example 15 prepares coconut water beverage according to the following steps according to the raw material described in the formula of embodiment 6 in table 1 and the percentage by weight it shares
步骤1):按表1中实施例6的配方比例称取浓缩牛乳蛋白,投入适量的纯净水中,搅拌溶解得到蛋白溶液,备用;Step 1): take by weighing the concentrated milk protein according to the formula ratio of Example 6 in Table 1, put into an appropriate amount of pure water, stir and dissolve to obtain a protein solution, for subsequent use;
步骤2):按表1中实施例6的配方比例称取白砂糖、红糖和海藻糖,投入到80℃的适量纯净水中,搅拌溶解均匀,得到糖液,再将糖液进行200目过滤,备用;Step 2): take by weighing white granulated sugar, brown sugar and trehalose according to the formula ratio of Example 6 in Table 1, put into an appropriate amount of pure water at 80 ° C, stir and dissolve evenly, obtain sugar liquid, then filter sugar liquid with 200 meshes, spare;
步骤3):按表1中实施例6的配方比例称取冷冻椰浆,投入到100℃的热水中,在搅拌的条件下加热到70℃,得到热的椰浆。Step 3): take by weighing the frozen coconut milk by the formula ratio of embodiment 6 in table 1, drop into the hot water of 100 ℃, be heated to 70 ℃ under the condition of stirring, obtain hot coconut milk.
步骤4):将上述步骤1)制得的蛋白溶液,与步骤3)制得的椰浆混合,用高剪切乳化机乳化,制得第一奶液A;其中,高剪切乳化机乳化的条件为:转速1450rpm的底置式乳化机乳化15分钟。Step 4): mix the protein solution obtained in the above step 1) with the coconut milk obtained in the step 3), and emulsify with a high-shear emulsifier to obtain the first milk liquid A; wherein, the high-shear emulsifier emulsifies The conditions are: emulsification for 15 minutes in a bottom-mounted emulsifier with a rotating speed of 1450 rpm.
步骤5):将上述步骤4)制得的第一奶液A,与步骤2)制得的糖液混合,搅拌均匀,加热到75℃,加入纯净水定容至配方总量的100%,制得第二奶液B;Step 5): mix the first milk liquid A obtained in the above step 4) with the sugar liquid obtained in the step 2), stir evenly, heat to 75°C, add purified water to make up to 100% of the total formula, preparing the second milk B;
步骤6):将上述步骤5)制得的第二奶液B用列管式UHT进行灭菌处理,灭菌温度为138℃,灭菌时间为15s;UHT灭菌机出来的椰奶在无菌状态下进行均质,均质处理的条件为:低压为50Bar,高压为150Bar,均质温度为75℃,然后冷却至室温,无菌灌装。Step 6): the second milk liquid B obtained in the above step 5) is sterilized with tubular UHT, the sterilization temperature is 138 ° C, and the sterilization time is 15s; Homogenization is carried out in the state of bacteria, and the conditions of homogenization treatment are: low pressure of 50Bar, high pressure of 150Bar, homogenization temperature of 75℃, then cooled to room temperature, and aseptic filling.
在UHT连续运行30分钟后,UHT灭菌机的温度发生波动,UHT管内的料液温度下降,UHT管外的蒸汽温度急剧升高,压力上升,UHT系统自动报警停机。拆开UHT的列管,发现管内壁结垢,影响传热。说明第二奶液B未经均质,奶液没有充分乳化直接进入列管式UHT灭菌,奶液在138℃的高温下失去稳定性,影响UHT系统的运行。After the UHT runs continuously for 30 minutes, the temperature of the UHT sterilizer fluctuates, the temperature of the material liquid in the UHT tube drops, the temperature of the steam outside the UHT tube rises sharply, and the pressure rises, and the UHT system automatically alarms and stops. After disassembling the UHT tube, it is found that the inner wall of the tube is fouled, which affects the heat transfer. It shows that the second milk B is not homogenized, the milk is not fully emulsified and directly enters the tubular UHT sterilization, and the milk loses its stability at a high temperature of 138 ℃, which affects the operation of the UHT system.
对比例16按表1中实施例6的配方所述的原料及所占的重量百分含量,按照以下步骤制备椰子汁饮料Comparative example 16 prepares coconut water beverage according to the following steps according to the raw material described in the formula of embodiment 6 in table 1 and the percentage by weight of
步骤1):按表1中实施例6的配方比例称取浓缩牛乳蛋白,投入适量的纯净水中,搅拌溶解得到蛋白溶液,备用;Step 1): take by weighing the concentrated milk protein according to the formula ratio of Example 6 in Table 1, put into an appropriate amount of pure water, stir and dissolve to obtain a protein solution, for subsequent use;
步骤2):按表1中实施例6的配方比例称取白砂糖、红糖和海藻糖,投入到80℃的适量纯净水中,搅拌溶解均匀,得到糖液,再将糖液进行200目过滤,备用;Step 2): take by weighing white granulated sugar, brown sugar and trehalose according to the formula ratio of Example 6 in Table 1, put into an appropriate amount of pure water at 80 ° C, stir and dissolve evenly, obtain sugar liquid, and then filter the sugar liquid with 200 meshes, spare;
步骤3):按表1中实施例6的配方比例称取冷冻椰浆,投入到100℃的热水中,在搅拌的条件下加热到70℃,得到热的椰浆。Step 3): take by weighing the frozen coconut milk by the formula ratio of embodiment 6 in table 1, drop into the hot water of 100 ℃, be heated to 70 ℃ under the condition of stirring, obtain hot coconut milk.
步骤4):将上述步骤1)制得的蛋白溶液,与步骤3)制得的椰浆混合,用高剪切乳化机乳化,制得第一奶液A;其中,高剪切乳化机乳化的条件为:转速1450rpm的底置式乳化机乳化15分钟。Step 4): mix the protein solution obtained in the above step 1) with the coconut milk obtained in the step 3), and emulsify with a high-shear emulsifier to obtain the first milk liquid A; wherein, the high-shear emulsifier emulsifies The conditions are: emulsification for 15 minutes in a bottom-mounted emulsifier with a rotating speed of 1450 rpm.
步骤5):将上述步骤4)制得的第一奶液A,与步骤2)制得的糖液混合,搅拌均匀,加热到75℃,加入纯净水定容至配方总量的100%,制得第二奶液B;Step 5): mix the first milk liquid A obtained in the above step 4) with the sugar liquid obtained in the step 2), stir evenly, heat to 75°C, add purified water to make up to 100% of the total formula, preparing the second milk B;
步骤6):将上述步骤5)制得的第二奶液B置于均质机中进行第一次均质处理,第一次均质处理的条件为:温度75℃,低压为50Bar,高压为250Bar;将均质后的奶液进行UHT灭菌处理,灭菌温度为138℃,灭菌时间为15s,然后冷却至室温,无菌灌装包装入库。Step 6): the second milk B obtained in the above step 5) is placed in a homogenizer for the first homogenization treatment, and the conditions of the first homogenization treatment are: the temperature is 75°C, the low pressure is 50Bar, and the high pressure It is 250Bar; the homogenized milk is subjected to UHT sterilization treatment, the sterilization temperature is 138°C, and the sterilization time is 15s, then cooled to room temperature, and aseptically filled and packaged for storage.
检查包装后的产品,品尝该饮料口感不顺滑,有微粒感。将饮料在均质机中进行均质,用低压50Bar、高压150Bar、均质温度75℃再均质一次,得到的饮料的口感非常润滑。说明在超高温瞬间灭菌过程中,还会存在少量的由蛋白质变性产生的细小颗粒凝块,因此,需要在无菌条件下再均质一次,使变性的蛋白质小颗粒凝块被粉碎细微化,能赋予饮料美味润滑的口感。After checking the packaged product, the beverage tasted not smooth and had a grainy feel. Homogenize the beverage in a homogenizer, and then homogenize it again with a low pressure of 50 Bar, a high pressure of 150 Bar, and a homogenization temperature of 75° C. The resulting beverage has a very smooth taste. It shows that in the process of ultra-high temperature instant sterilization, there will be a small amount of fine particle clots produced by protein denaturation. Therefore, it is necessary to homogenize again under aseptic conditions, so that the denatured protein small particle clots are crushed and refined. , which can give the beverage a delicious and smooth taste.
对比例17-24按表1中实施例6的配方所述的原料及所占的重量百分含量,按照以下步骤制备椰子汁饮料Comparative example 17-24 prepares coconut water beverage according to the following steps according to the raw material described in the formula of embodiment 6 in table 1 and the percentage by weight it shares
步骤1):按表1中实施例6的配方比例称取浓缩牛乳蛋白,投入适量的纯净水中,搅拌溶解得到蛋白溶液,备用;Step 1): take by weighing the concentrated milk protein according to the formula ratio of Example 6 in Table 1, put into an appropriate amount of pure water, stir and dissolve to obtain a protein solution, for subsequent use;
步骤2):按表1中实施例6的配方比例称取白砂糖、红糖和海藻糖,投入到80℃的适量纯净水中,搅拌溶解均匀,得到糖液,再将糖液进行200目过滤,备用;Step 2): take by weighing white granulated sugar, brown sugar and trehalose according to the formula ratio of Example 6 in Table 1, put into an appropriate amount of pure water at 80 ° C, stir and dissolve evenly, obtain sugar liquid, then filter sugar liquid with 200 meshes, spare;
步骤3):按表1中实施例6的配方比例称取冷冻椰浆,投入到100℃的热水中,在搅拌的条件下加热到70℃,得到热的椰浆。Step 3): take by weighing the frozen coconut milk by the formula ratio of embodiment 6 in table 1, drop into the hot water of 100 ℃, be heated to 70 ℃ under the condition of stirring, obtain hot coconut milk.
步骤4):将上述步骤1)制得的蛋白溶液,与步骤3)制得的椰浆混合,用高剪切乳化机乳化,制得第一奶液A;其中,高剪切乳化机乳化的条件为:转速1450rpm的底置式乳化机乳化15分钟。Step 4): mix the protein solution obtained in the above step 1) with the coconut milk obtained in the step 3), and emulsify with a high-shear emulsifier to obtain the first milk liquid A; wherein, the high-shear emulsifier emulsifies The conditions are: emulsification for 15 minutes in a bottom-mounted emulsifier with a rotating speed of 1450 rpm.
步骤5):将上述步骤4)制得的第一奶液A,与步骤2)制得的糖液混合,搅拌均匀,加热到75℃,加入纯净水定容至配方总量的100%,制得第二奶液B;Step 5): mix the first milk liquid A obtained in the above step 4) with the sugar liquid obtained in the step 2), stir evenly, heat to 75°C, add purified water to make up to 100% of the total formula, preparing the second milk B;
步骤6):将上述步骤5)制得的第二奶液B置于均质机中在75℃进行均质处理,均质压力见表7。Step 6): The second milk liquid B obtained in the above step 5) was placed in a homogenizer at 75° C. for homogenization treatment, and the homogenization pressure is shown in Table 7.
表7第一次均质不同均质压力,对椰子汁产品稳定性的影响的实验数据Table 7 is the first time homogenizing different homogenizing pressure, the experimental data on the influence of coconut milk product stability
离心加速法分析乳化稳定性,上浮脂肪层及离心管底部的沉淀物越少,显示稳定性越好。普通乳饮料均质时,低压通常在30-50Bar范围内,与本发明的实验结果一致。表7的实验结果显示,本发明的椰子汁在第一次均质时,均质机的高压部分的适宜压力是200-300Bar,以250Bar为最佳。高压部分的均质压力偏低,粉碎效果不好,脂肪球大,乳化稳定性不好;由于本发明的椰子汁没有添加乳化稳定剂,仅依靠浓缩牛乳蛋白的乳化功能,当高压部分的均质压力偏高,粉碎效果好,脂肪球直径小,比表面积大,需要更多的乳化剂包裹脂肪球的表面,配方中的牛乳蛋白质就显得含量不足,无法完全覆盖脂肪球的表面,导致乳化稳定性下降,表现出“均质过度”的现象。本发明的椰子汁在第一次均质时,优选的均质压力为:低压50Bar,高压250Bar。The emulsion stability was analyzed by the centrifugal acceleration method. The less the floating fat layer and the sediment at the bottom of the centrifuge tube, the better the stability. When an ordinary milk beverage is homogenized, the low pressure is usually in the range of 30-50 Bar, which is consistent with the experimental results of the present invention. The experimental results in Table 7 show that when the coconut water of the present invention is homogenized for the first time, the suitable pressure of the high-pressure part of the homogenizer is 200-300 Bar, with 250 Bar being the best. The homogenization pressure of the high-pressure part is low, the pulverization effect is not good, the fat globules are large, and the emulsification stability is not good; because the coconut milk of the present invention does not add an emulsification stabilizer, and only relies on the emulsification function of the concentrated milk protein, when the homogenization of the high-pressure part is used. The mass pressure is high, the crushing effect is good, the diameter of the fat globules is small, and the specific surface area is large, and more emulsifier is needed to wrap the surface of the fat globules. Stability decreased, showing the phenomenon of "over-homogenization". When the coconut water of the present invention is homogenized for the first time, the preferred homogenization pressure is: low pressure 50Bar, high pressure 250Bar.
对比例25-29按表1中实施例6的配方所述的原料及所占的重量百分含量,按照以下步骤制备椰子汁饮料Comparative example 25-29 prepares coconut milk beverage according to the following steps according to the raw material described in the formula of embodiment 6 in table 1 and the percentage by weight it shares
步骤1):按表1中实施例6的配方比例称取浓缩牛乳蛋白,投入适量的纯净水中,搅拌溶解得到蛋白溶液,备用;Step 1): take by weighing the concentrated milk protein according to the formula ratio of Example 6 in Table 1, put into an appropriate amount of pure water, stir and dissolve to obtain a protein solution, for subsequent use;
步骤2):按表1中实施例6的配方比例称取白砂糖、红糖和海藻糖,投入到80℃的适量纯净水中,搅拌溶解均匀,得到糖液,再将糖液进行200目过滤,备用;Step 2): take by weighing white granulated sugar, brown sugar and trehalose according to the formula ratio of Example 6 in Table 1, put into an appropriate amount of pure water at 80 ° C, stir and dissolve evenly, obtain sugar liquid, then filter sugar liquid with 200 meshes, spare;
步骤3):按表1中实施例6的配方比例称取冷冻椰浆,投入到100℃的热水中,在搅拌的条件下加热到70℃,得到热的椰浆。Step 3): take by weighing the frozen coconut milk by the formula ratio of embodiment 6 in table 1, drop into the hot water of 100 ℃, be heated to 70 ℃ under the condition of stirring, obtain hot coconut milk.
步骤4):将上述步骤1)制得的蛋白溶液,与步骤3)制得的椰浆混合,用高剪切乳化机乳化,制得第一奶液A;其中,高剪切乳化机乳化的条件为:转速1450rpm的底置式乳化机乳化15分钟。Step 4): mix the protein solution obtained in the above step 1) with the coconut milk obtained in the step 3), and emulsify with a high-shear emulsifier to obtain the first milk liquid A; wherein, the high-shear emulsifier emulsifies The conditions are: emulsification for 15 minutes in a bottom-mounted emulsifier with a rotating speed of 1450 rpm.
步骤5):将上述步骤4)制得的第一奶液A,与步骤2)制得的糖液混合,搅拌均匀,加热到75℃,加入纯净水定容至配方总量的100%,制得第二奶液B;Step 5): mix the first milk liquid A obtained in the above step 4) with the sugar liquid obtained in the step 2), stir evenly, heat to 75°C, add purified water to make up to 100% of the total formula, preparing the second milk B;
步骤6):将上述步骤5)制得的第二奶液B置于均质机中进行第一次均质处理,第一次均质处理的条件为:温度75℃,低压为50Bar,高压为250Bar;将均质后的奶液进行UHT灭菌处理,灭菌温度为138℃,灭菌时间为15s,然后冷却至75℃,进行第二次均质处理,均质压力见表8。Step 6): the second milk B obtained in the above step 5) is placed in a homogenizer for the first homogenization treatment, and the conditions of the first homogenization treatment are: the temperature is 75°C, the low pressure is 50Bar, and the high pressure It is 250Bar; the homogenized milk is subjected to UHT sterilization treatment, the sterilization temperature is 138 ℃, the sterilization time is 15s, and then cooled to 75 ℃, and the second homogenization treatment is carried out. The homogenization pressure is shown in Table 8.
表8第二次均质不同均质压力,对椰子汁产品稳定性的影响的实验数据The experimental data of the influence on the stability of coconut water products in the second time of table 8 homogenization with different homogenization pressure
在UHT之前进行的第一次均质,已经完成了粉碎和乳化的过程,第二次均质的目的,是要将椰子汁在超高温瞬间灭菌过程中因少量蛋白质变性产生的细小颗粒凝块重新粉碎,细微化,使饮料具有润滑的口感,所以不需要很高的均质压力,避免“均质过度”而导致乳化稳定性下降。本发明的椰子汁在第一次均质时,优选的均质压力为:低压50Bar,高压150Bar。The first homogenization before UHT has completed the process of pulverization and emulsification. The purpose of the second homogenization is to coagulate the fine particles produced by the denaturation of a small amount of protein during the instant sterilization of coconut milk at ultra-high temperature. The chunks are re-crushed and fine-tuned to make the beverage have a lubricating taste, so high homogenization pressure is not required to avoid "over-homogenization" which leads to a decrease in emulsion stability. When the coconut water of the present invention is homogenized for the first time, the preferred homogenization pressure is: low pressure 50Bar, high pressure 150Bar.
以中国专利文献(申请号201710049107.9)中第[0005]记载的的组分为原料:椰浆20%~30%、椰子水6%~10%、白砂糖15%~20%和余量的纯净水。按其第[0006]段记载的,优选地,所述椰子汁包括下列重量百分含量的原料:[0007]椰浆25%、椰子水7%、白砂糖17%和余量的纯净水,在本发明实验条件下制备椰子汁,在通过UHT灭菌机时,蛋白质严重变性凝固,UHT无法连续运行1小时以上,生产出来的产品在一天之内就严重分层,蛋白质沉淀,脂肪上浮,中间层为清水。产品的理化检测结果为:脂肪7.5%,蛋白质0.7%,可溶性固形物20%。将所制得的产品摇匀后品尝,椰香味浓郁,但是非常甜腻,不适合作为饮料直接饮用。Take the component recorded in [0005] in Chinese patent document (application number 201710049107.9) as raw material: coconut milk 20%~30%, coconut water 6%~10%, white granulated sugar 15%~20% and the purity of the balance water. According to the record of its paragraph [0006], preferably, the coconut milk comprises the following raw materials by weight: [0007] coconut milk 25%, coconut water 7%, white granulated sugar 17% and the remaining purified water, The coconut water is prepared under the experimental conditions of the present invention. When passing through the UHT sterilizer, the protein is severely denatured and solidified, and the UHT cannot run continuously for more than 1 hour. The middle layer is clear water. The physical and chemical test results of the product are: 7.5% fat, 0.7% protein, and 20% soluble solids. The prepared product is shaken and tasted, the coconut fragrance is rich, but it is very sweet and greasy, and it is not suitable for drinking directly as a beverage.
本发明的保护内容不局限于以上实施例。在不背离发明构思的精神和范围下,本领域技术人员能够想到的变化和优点都被包括在本发明中,并且以所附的权利要求书为保护范围。The protection content of the present invention is not limited to the above embodiments. Variations and advantages that can occur to those skilled in the art without departing from the spirit and scope of the inventive concept are included in the present invention, and the appended claims are the scope of protection.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113966778A (en) * | 2021-10-26 | 2022-01-25 | 海南百晋兴生物科技有限公司 | Preparation method of coffee beverage compounded by coconut water instead of natural water |
EP4014723A1 (en) * | 2020-12-17 | 2022-06-22 | Tetra Laval Holdings & Finance S.A. | A method and a system for producing a uht milk product |
CN114916657A (en) * | 2022-06-06 | 2022-08-19 | 郑州百瑞生物制品有限公司 | Sterilization type concentrated coconut milk beverage stabilizer and preparation method and application thereof |
CN116711837A (en) * | 2023-04-24 | 2023-09-08 | 宜兰食品工业股份有限公司 | Soybean milk beverage and preparation method thereof |
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EP4014723A1 (en) * | 2020-12-17 | 2022-06-22 | Tetra Laval Holdings & Finance S.A. | A method and a system for producing a uht milk product |
CN113966778A (en) * | 2021-10-26 | 2022-01-25 | 海南百晋兴生物科技有限公司 | Preparation method of coffee beverage compounded by coconut water instead of natural water |
CN114916657A (en) * | 2022-06-06 | 2022-08-19 | 郑州百瑞生物制品有限公司 | Sterilization type concentrated coconut milk beverage stabilizer and preparation method and application thereof |
CN116711837A (en) * | 2023-04-24 | 2023-09-08 | 宜兰食品工业股份有限公司 | Soybean milk beverage and preparation method thereof |
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