CN111739983A - Apparatus and preparation method for preparing silicon dioxide and polysilicon thin films on the surface of silicon wafers - Google Patents
Apparatus and preparation method for preparing silicon dioxide and polysilicon thin films on the surface of silicon wafers Download PDFInfo
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- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 title claims abstract description 105
- 229910052710 silicon Inorganic materials 0.000 title claims abstract description 105
- 239000010703 silicon Substances 0.000 title claims abstract description 105
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 title claims abstract description 47
- 235000012239 silicon dioxide Nutrition 0.000 title claims abstract description 24
- 229910021420 polycrystalline silicon Inorganic materials 0.000 title claims abstract description 23
- 239000000377 silicon dioxide Substances 0.000 title claims abstract description 23
- 235000012431 wafers Nutrition 0.000 title claims description 88
- 229920005591 polysilicon Polymers 0.000 title claims description 19
- 239000010409 thin film Substances 0.000 title claims description 13
- 238000002360 preparation method Methods 0.000 title claims description 10
- 238000000034 method Methods 0.000 claims abstract description 58
- 230000008569 process Effects 0.000 claims abstract description 53
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 50
- 229910002804 graphite Inorganic materials 0.000 claims abstract description 50
- 239000010439 graphite Substances 0.000 claims abstract description 50
- 238000002955 isolation Methods 0.000 claims abstract description 46
- 238000005496 tempering Methods 0.000 claims abstract description 46
- 238000001816 cooling Methods 0.000 claims abstract description 33
- 239000001301 oxygen Substances 0.000 claims abstract description 31
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 31
- 230000003647 oxidation Effects 0.000 claims abstract description 30
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 30
- 230000007704 transition Effects 0.000 claims abstract description 30
- 238000010438 heat treatment Methods 0.000 claims abstract description 10
- 238000005086 pumping Methods 0.000 claims abstract description 6
- 230000009471 action Effects 0.000 claims description 35
- 239000010408 film Substances 0.000 claims description 26
- 238000000605 extraction Methods 0.000 claims description 24
- -1 oxygen ion Chemical class 0.000 claims description 20
- 239000007789 gas Substances 0.000 claims description 14
- 150000002500 ions Chemical class 0.000 claims description 13
- 238000000151 deposition Methods 0.000 claims description 11
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 10
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 8
- 238000001755 magnetron sputter deposition Methods 0.000 claims description 8
- 238000004544 sputter deposition Methods 0.000 claims description 8
- 229910021417 amorphous silicon Inorganic materials 0.000 claims description 7
- 230000008021 deposition Effects 0.000 claims description 7
- 239000011261 inert gas Substances 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 5
- 238000005240 physical vapour deposition Methods 0.000 claims description 5
- 238000011065 in-situ storage Methods 0.000 claims description 4
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 2
- 229910052796 boron Inorganic materials 0.000 claims description 2
- 229910052698 phosphorus Inorganic materials 0.000 claims description 2
- 239000011574 phosphorus Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 238000002161 passivation Methods 0.000 description 7
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 6
- 239000002184 metal Substances 0.000 description 4
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- XYFCBTPGUUZFHI-UHFFFAOYSA-N Phosphine Chemical compound P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 description 2
- 229910052681 coesite Inorganic materials 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 229910052906 cristobalite Inorganic materials 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
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- 229910052682 stishovite Inorganic materials 0.000 description 2
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- 229910052905 tridymite Inorganic materials 0.000 description 2
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- 235000013162 Cocos nucifera Nutrition 0.000 description 1
- 244000060011 Cocos nucifera Species 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及在硅片表面制备二氧化硅和多晶硅薄膜的装置及制备方法。The invention relates to a device and a preparation method for preparing silicon dioxide and polysilicon thin films on the surface of a silicon wafer.
背景技术Background technique
目前平价上网要求光伏行业的发展以更高的光电转换效率为核心。现有高效晶硅太阳能电池技术路线:P-PERC(Passivated Emitter and Rear Cell,钝化发射极背场点接触)、N-PERT(Passivated Emitter Rear Totally-diffused cell,钝化发射极背表面全扩散),HJT(Heterojunction,异质结),IBC(Inter-digitated back-contact,插指背结背接触),MWT(Metal Wrap Through,金属穿孔卷绕);TOPCon(Tunnel Oxide PassivatedContact,隧穿氧化钝化接触)。At present, grid parity requires the development of the photovoltaic industry to focus on higher photoelectric conversion efficiency. Existing high-efficiency crystalline silicon solar cell technology routes: P-PERC (Passivated Emitter and Rear Cell, passivated emitter back field point contact), N-PERT (Passivated Emitter Rear Totally-diffused cell, passivated emitter back surface full diffusion) ), HJT (Heterojunction, heterojunction), IBC (Inter-digitated back-contact, interdigitated back-contact), MWT (Metal Wrap Through, metal through-hole winding); TOPCon (Tunnel Oxide PassivatedContact, tunnel oxide passivation chemical contact).
P-PERC电池将背面的接触范围限制在开孔区域,增加了工艺的复杂度外,开孔处的高复合速率依然存在,光致衰减LID问题没有完全解决。The P-PERC cell limits the contact range of the backside to the opening area, which increases the complexity of the process. The high recombination rate at the opening still exists, and the problem of light-induced attenuation LID is not completely solved.
N-PERT特点是背表面扩散全覆盖以减小和降低电池的背面接触电阻和复合速率,但无隧穿氧化钝化层。N-PERT is characterized by full coverage of the back surface diffusion to reduce and reduce the back contact resistance and recombination rate of the battery, but no tunnel oxide passivation layer.
HJT和IBC技术由于成本和良品率的问题,产业界尚未大规模投入。Due to cost and yield problems, HJT and IBC technologies have not been invested on a large scale in the industry.
根据量子隧穿效应制造的太阳能电池称为隧穿氧化钝化接触太阳能电池TunnelOxide Passivated Contact,简称TOPCon。TOPCon技术是在电池背面制备一层超薄的可隧穿的SiO2氧化层和一层高掺杂的多晶硅薄膜层,二者共同形成了钝化接触结构,为硅片的背面提供了良好的表面钝化。由于SiO2氧化层很薄,硅薄层有掺杂,多子(电子)可以隧穿透这两层钝化层,而少子(空穴)则被阻挡,如果在其上再沉积金属,就可以得到无需开孔的钝化接触。TOPCon技术,既能实现背面整面钝化,又无需开孔接触,是一种进一步降低背面金属接触区复合速率以实现背面整体钝化接触技术。The solar cell manufactured according to the quantum tunneling effect is called TunnelOxide Passivated Contact, or TOPCon for short. TOPCon technology is to prepare an ultra-thin tunneling SiO2 oxide layer and a highly doped polysilicon film layer on the back of the cell, which together form a passivation contact structure, which provides a good surface for the back of the silicon wafer. Surface passivation. Since the SiO2 oxide layer is very thin and the silicon thin layer is doped, the majority (electrons) can tunnel through the two passivation layers, while the minority (holes) are blocked. If you deposit metal on it, you can Passivated contacts are obtained without the need for openings. TOPCon technology, which can achieve full-surface passivation on the back without opening contact, is a technology that further reduces the recombination rate of the metal contact area on the back to realize the overall passivation contact on the back.
但是现有技术中在硅片表面制备致密的SiO2膜层和一层高掺杂的多晶硅膜层技术不成熟,成本高,影响产业的发展。However, in the prior art, the technology for preparing a dense SiO 2 film layer and a layer of highly doped polysilicon film layer on the surface of the silicon wafer is immature, and the cost is high, which affects the development of the industry.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的第一个技术问题是提供在硅片表面制备二氧化硅和多晶硅薄膜的装置,该装置结构简单,不会发生绕射,成本低。The first technical problem to be solved by the present invention is to provide a device for preparing silicon dioxide and polysilicon thin films on the surface of a silicon wafer. The device has a simple structure, no diffraction and low cost.
本发明所要解决的第二个技术问题是提供在硅片表面制备二氧化硅和多晶硅薄膜的制备方法,该方法可以制备均匀致密的SiO2薄膜以及掺杂浓度可调的掺杂多晶硅薄膜,而且制备过程节能,靶材便宜,成本低。The second technical problem to be solved by the present invention is to provide a preparation method for preparing silicon dioxide and polysilicon thin films on the surface of silicon wafers, which can prepare uniform and dense SiO 2 thin films and doped polysilicon thin films with adjustable doping concentration, and The preparation process is energy-saving, the target material is cheap, and the cost is low.
为解决上述第一个技术问题,本发明提供了在硅片表面制备二氧化硅和多晶硅薄膜的装置,包括从前至后依次串联的进口预抽室、进口过渡室、至少一个氧化室、至少一个工艺室、回火室、冷却室、出口缓冲室、出口室,任意相邻的两个腔室之间的连接处均设有真空隔离插板阀,所述的进口预抽室前侧设有第一翻板阀,出口室的后侧设有第二翻板阀,所述的进口预抽室和出口室上均连接有真空泵,所述的进口过渡室、氧化室、工艺室、回火室、冷却室、出口缓冲室上均连接有涡轮分子泵,所述的氧化室上连接有低能氧离子源,工作室内设有至少一个硅靶和至少一个气态原位掺杂源,回火室内的前部设有红外加热源、后部设有波长为200-300nm的紫外激光回火系统。In order to solve the above-mentioned first technical problem, the present invention provides a device for preparing silicon dioxide and polysilicon films on the surface of a silicon wafer, including an inlet pre-extraction chamber, an inlet transition chamber, at least one oxidation chamber, at least one The process chamber, tempering chamber, cooling chamber, outlet buffer chamber, outlet chamber, and any connection between two adjacent chambers are provided with vacuum isolation plug-in valves, and the front side of the inlet pre-extraction chamber is provided with The first flap valve, the second flap valve is arranged on the rear side of the outlet chamber, the inlet pre-extraction chamber and the outlet chamber are connected with a vacuum pump, the inlet transition chamber, oxidation chamber, process chamber, tempering chamber are A turbomolecular pump is connected to the chamber, the cooling chamber and the outlet buffer chamber. The oxidation chamber is connected to a low-energy oxygen ion source. At least one silicon target and at least one gaseous in-situ doping source are arranged in the working chamber. The front part is equipped with an infrared heating source, and the rear part is equipped with an ultraviolet laser tempering system with a wavelength of 200-300nm.
作为优选的,所述的硅靶形态为平面靶、圆柱靶、圆筒形靶或者两端大中间小的狗骨形靶。Preferably, the shape of the silicon target is a flat target, a cylindrical target, a cylindrical target, or a dogbone-shaped target that is large at both ends and small in the middle.
作为优选的,所述的气态掺杂源为成分为磷掺杂源或硼掺杂源。Preferably, the gaseous doping source is a phosphorus doping source or a boron doping source.
为简单说明问题起见,以下对本发明所述的在硅片表面制备二氧化硅和多晶硅薄膜的装置均简称为本装置。For the sake of simple description, the following devices for preparing silicon dioxide and polysilicon thin films on the surface of silicon wafers described in the present invention are referred to as the device for short.
本装置的优点:本装置结构简单,不会发生绕射,适合于兼容大小尺寸,成本低。Advantages of the device: the device has a simple structure, no diffraction, is suitable for compatible sizes, and has a low cost.
为解决上述第二个技术问题,本发明提供了在硅片表面制备二氧化硅和多晶硅薄膜的制备方法,包括以下步骤:In order to solve the above-mentioned second technical problem, the present invention provides a preparation method for preparing silicon dioxide and polysilicon films on the surface of a silicon wafer, comprising the following steps:
(1)将硅片在石墨托盘上按行列式排布;(1) Arrange the silicon wafers on the graphite tray in a determinant manner;
(2)开启第一翻板阀,载有硅片的石墨托盘先进入进口预抽室,在真空泵作用下将气压从常压降至1pa;(2) Open the first flap valve, the graphite tray carrying the silicon wafer first enters the inlet pre-extraction chamber, and the air pressure is reduced from normal pressure to 1pa under the action of the vacuum pump;
(3)打开进口预抽室和进口过渡室之间的真空隔离插板阀将载有硅片的石墨托盘送入进口过渡室,然后关闭进口预抽室和进口过渡室之间的真空隔离插板阀,在涡轮分子泵作用下,将气压降至10-2pa;(3) Open the vacuum isolation plug valve between the inlet pre-extraction chamber and the inlet transition chamber to send the graphite tray loaded with silicon wafers into the inlet transition chamber, and then close the vacuum isolation plug between the inlet pre-extraction chamber and the inlet transition chamber The plate valve, under the action of the turbomolecular pump, reduces the air pressure to 10 -2 Pa;
(4)打开进口过渡室和氧化室之间的真空隔离插板阀将载有硅片的石墨托盘送入氧化室,在涡轮分子泵作用下继续减压至10-4pa,同时,启动低能氧离子源,在硅片上形成一层SiO2薄膜,厚度为0.5-3nm,低能氧离子参数为:氧离子体能量范围:20eV-50eV,低能氧等离子体工作压强2*10-1pa-5*10-2pa,射频频率13.56MHz,氧低能离子源宽度10-100cm,硅片传输速度1-10m/s,高密度二氧化硅薄膜生长速率10-50nm/s;(4) Open the vacuum isolation flapper valve between the inlet transition chamber and the oxidation chamber to send the graphite tray loaded with silicon wafers into the oxidation chamber, and continue to decompress to 10 -4 Pa under the action of the turbomolecular pump. At the same time, start the low energy Oxygen ion source, a layer of SiO 2 film is formed on the silicon wafer with a thickness of 0.5-3nm, the parameters of low-energy oxygen ions are: oxygen ion energy range: 20eV-50eV, low-energy oxygen
(5)打开氧化室和工艺室之间的真空隔离插板阀将载有硅片的石墨托盘送入工艺室,工艺室在涡轮分子泵作用下保持气压为10-4pa,通入惰性气体作为溅射沉积非晶硅薄膜的工艺气体,惰性气体压强为范围1pa到10-2pa,工艺室内通过硅靶和气态掺杂源进行物理气相沉积,其中,磁控溅射靶面到工件的距离为90-150mm,磁控溅射工艺温度为100-300℃,沉积的厚度为50nm-200nm;(5) Open the vacuum isolation plug-in valve between the oxidation chamber and the process chamber, and send the graphite tray loaded with silicon wafers into the process chamber. The process chamber is kept at 10 -4 Pa under the action of the turbomolecular pump, and an inert gas is introduced into the process chamber. As the process gas for sputtering deposition of amorphous silicon films, the pressure of the inert gas ranges from 1pa to 10-2pa , and the process chamber uses a silicon target and a gaseous doping source for physical vapor deposition. Among them, the magnetron sputtering target surface to the workpiece The distance is 90-150mm, the temperature of the magnetron sputtering process is 100-300℃, and the thickness of the deposition is 50nm-200nm;
(6)打开工艺室和回火室之间的真空隔离插板阀将载有硅片的石墨托盘送入回火室,回火室在涡轮分子泵作用下保持气压10-1到10-4pa范围,硅片在回火室内先经过红外加热保持温度为100-300℃,然后经过紫外激光加热回火使其晶化,紫外激光的波长为200-300nm,回火温度为850-900℃;(6) Open the vacuum isolation flapper valve between the process chamber and the tempering chamber, and send the graphite tray loaded with silicon wafers into the tempering chamber. The tempering chamber maintains a gas pressure of 10 -1 to 10 -4 under the action of a turbomolecular pump In the pa range, the silicon wafer is first heated by infrared in the tempering chamber to keep the temperature at 100-300℃, and then heated and tempered by ultraviolet laser to crystallize. The wavelength of the ultraviolet laser is 200-300nm, and the tempering temperature is 850-900℃ ;
(7)打开回火室和冷却室之间的真空隔离插板阀将载有硅片的石墨托盘送入冷却室,冷却室在涡轮分子泵作用下保持气压为10-1到10-4pa范围,硅片在冷却室内冷却至300℃;(7) Open the vacuum isolation flapper valve between the tempering chamber and the cooling chamber to send the graphite tray loaded with silicon wafers into the cooling chamber, and the cooling chamber maintains the air pressure at 10 -1 to 10 -4 Pa under the action of the turbomolecular pump range, the silicon wafer is cooled to 300°C in the cooling chamber;
(8)打开冷却室和出口缓冲室之间的真空隔离插板阀将载有硅片的石墨托盘送入出口缓冲室,出口缓冲室在涡轮分子泵作用下逐渐升压至1到10-2pa范围;(8) Open the vacuum isolation flapper valve between the cooling chamber and the outlet buffer chamber to send the graphite tray loaded with silicon wafers into the outlet buffer chamber, and the outlet buffer chamber is gradually boosted to 1 to 10 -2 under the action of the turbomolecular pump pa range;
(9)打开出口缓冲室和出口室之间的真空隔离插板阀将载有硅片的石墨托盘送入出口室,在出口室的真空泵作用下逐渐升压至常压,最后开启第二翻板阀出料即可。(9) Open the vacuum isolation plug-in valve between the outlet buffer chamber and the outlet chamber to send the graphite tray loaded with silicon wafers into the outlet chamber, gradually increase the pressure to normal pressure under the action of the vacuum pump of the outlet chamber, and finally open the second switch The plate valve can be discharged.
为简单说明问题起见,以下对本发明所述的在硅片表面制备二氧化硅和多晶硅薄膜的制备方法均简称为本方法。For the sake of simple description, the following methods for preparing silicon dioxide and polycrystalline silicon thin films on the surface of silicon wafers described in the present invention are referred to as this method.
硅片形状可以为为正方形、长方形或其他多边形。正方形尺寸范围为10mm*10mm到250mm*250mm,对于长方形硅片,或其他多边形硅片其尺寸范围以周长计算,周长之和大于40mm。硅片厚度为110-250μm,石墨托盘大小在1m*1m到4m*4m范围内可以选择,每个石墨托盘可以装载100片以上的10mm*10mm到210mm*210mm硅片。The shape of the silicon wafer can be square, rectangle or other polygons. The size of the square ranges from 10mm*10mm to 250mm*250mm. For rectangular silicon wafers or other polygonal silicon wafers, the size range is calculated by the perimeter, and the sum of the perimeters is greater than 40mm. The thickness of the silicon wafer is 110-250μm, and the size of the graphite tray can be selected in the range of 1m*1m to 4m*4m. Each graphite tray can load more than 100 silicon wafers from 10mm*10mm to 210mm*210mm.
低能氧离子的产生是利用稀薄气体中的高频放电现象使气体电离,一般用来产生低电荷态正离子,有时也从中引出负离子,作为负离子源使用。The generation of low-energy oxygen ions is to use the high-frequency discharge phenomenon in the rare gas to ionize the gas. It is generally used to generate positive ions in a low-charge state, and sometimes negative ions are also extracted from it, which is used as a negative ion source.
在高频电场中,自由电子与气体中的原子(或分子)碰撞,并使之电离。带电粒子间的碰撞产生大量等离子而形成等离子体。高频离子源的放电管一般用石英管制作。高频场可由管外螺线管线圈产生,也可由套在管外的环形电极产生。前者称为电感耦合,后者称为电容耦合。等离子激发源可为13.56兆赫兹射频电源,也可以为2.4G赫兹微波源,输出功率可在数百到数千瓦范围。在高频放电区域中加有恒定磁场时,由于共振现象可提高放电区域中的离子浓度。In a high-frequency electric field, free electrons collide with atoms (or molecules) in the gas and ionize them. The collision between the charged particles generates a large amount of plasma to form the plasma. The discharge tube of the high-frequency ion source is generally made of a quartz tube. The high-frequency field can be generated by a solenoid coil outside the tube or by a ring electrode sheathed outside the tube. The former is called inductive coupling and the latter is called capacitive coupling. The plasma excitation source can be a 13.56 MHz radio frequency power source or a 2.4 GHz microwave source, and the output power can be in the range of hundreds to several kilowatts. When a constant magnetic field is applied in the high-frequency discharge region, the ion concentration in the discharge region can be increased due to the resonance phenomenon.
德国CCR公司可以提供射频感性耦合等离子体源(RF-ICP),适合于本发明的离子源为德国CCR公司的COPRA LS-Series射频离子源,LS 1300x201GRPE。German CCR Company can provide radio frequency inductively coupled plasma source (RF-ICP), and the ion source suitable for the present invention is COPRA LS-Series RF ion source of German CCR Company, LS 1300x201GRPE.
RF-ICP离子源主要由真空放电室、电感线圈(射频天线)、气体导入组件和射频电源及功率匹配器构成等组件构成。RF-ICP工作时,线圈电流产生的高频磁场在放电室内产生感应电场,电子在电场加速下完成等离子体激发过程。The RF-ICP ion source is mainly composed of a vacuum discharge chamber, an inductive coil (RF antenna), a gas introduction component, a RF power supply and a power matcher. When the RF-ICP is working, the high-frequency magnetic field generated by the coil current generates an induced electric field in the discharge chamber, and the electrons are accelerated by the electric field to complete the plasma excitation process.
在石墨托盘上的硅片进行溅射沉积原位掺杂非晶硅薄膜时,可以从硅片上面沉积,亦可以从硅片下面沉积,在石墨托盘上的硅片也可以为垂直安装或以一定的角度安装,可以达到从水平,垂直,或以一定的角度沉积原位掺杂非晶硅薄膜的目的。When sputtering the silicon wafer on the graphite tray to deposit the in-situ doped amorphous silicon film, it can be deposited from the top of the silicon wafer or from the bottom of the silicon wafer. The silicon wafer on the graphite tray can also be mounted vertically or Installation at a certain angle can achieve the purpose of depositing in-situ doped amorphous silicon films from horizontal, vertical, or at a certain angle.
本方法的优点:本方法可以制备均匀致密的SiO2薄膜以及掺杂浓度可调的掺杂多晶硅薄膜,而且制备过程节能,靶材便宜,无污染,成本低。Advantages of the method: the method can prepare uniform and dense SiO 2 thin films and doped polysilicon thin films with adjustable doping concentration, and the preparation process is energy-saving, the target material is cheap, pollution-free, and the cost is low.
附图说明Description of drawings
图1是本发明实施例一的结构示意图。FIG. 1 is a schematic structural diagram of Embodiment 1 of the present invention.
图2是本发明实施例二的结构框图。FIG. 2 is a structural block diagram of
具体实施方式Detailed ways
实施例一:Example 1:
参见图1,在硅片表面制备二氧化硅和多晶硅薄膜的装置,包括从前至后依次串联的进口预抽室1、进口过渡室2、氧化室3、工艺室4、回火室5、冷却室6、出口缓冲室7、出口室8,任意相邻的两个腔室之间的连接处均设有真空隔离插板阀31,所述的进口预抽室1前侧设有第一翻板阀11,出口室8的后侧设有第二翻板阀81,所述的进口预抽室1和出口室8上均连接有真空泵12,所述的进口过渡室2、氧化室3、工艺室4、回火室5、冷却室6、出口缓冲室7上均连接有涡轮分子泵21,所述的氧化室3上连接有低能氧离子源32,工作室内设有两个前后间隔布置的硅靶41和气态掺杂源42,回火室5内的前部设有红外加热源51、后部设有波长为260nm的紫外激光回火装置52。Referring to Figure 1, the device for preparing silicon dioxide and polysilicon films on the surface of silicon wafers includes an inlet pre-extraction chamber 1, an
所述的硅靶41形态为平面靶。The shape of the
所述的气态掺杂源42为成分为磷烷。The
实施例二:Embodiment 2:
参见图2,在硅片表面制备二氧化硅和多晶硅薄膜的装置,包括从前至后依次串联的进口预抽室1、进口过渡室2、两个氧化室3、两个工艺室4、回火室5、冷却室6、出口缓冲室7、出口室8,任意相邻的两个腔室之间的连接处均设有真空隔离插板阀31,所述的进口预抽室1前侧设有第一翻板阀11,出口室8的后侧设有第二翻板阀81,所述的进口预抽室1和出口室8上均连接有真空泵12,所述的进口过渡室2、氧化室3、工艺室4、回火室5、冷却室6、出口缓冲室7上均连接有涡轮分子泵21,所述的氧化室3上连接有低能氧离子源32,工作室内设有两个前后间隔布置的硅靶41和气态掺杂源42,回火室5内的前部设有红外加热源51、后部设有波长为260nm的紫外激光回火装置52。Referring to Figure 2, the device for preparing silicon dioxide and polysilicon thin films on the surface of silicon wafers includes an inlet pre-extraction chamber 1, an
所述的硅靶41形态为圆柱靶。The shape of the
所述的气态掺杂源42为成分为TMP。The
实施例三:Embodiment three:
在硅片表面制备二氧化硅和多晶硅薄膜的制备方法,包括以下步骤:The preparation method for preparing silicon dioxide and polysilicon films on the surface of silicon wafers includes the following steps:
(1)将硅片在石墨托盘上按行列式排布;(1) Arrange the silicon wafers on the graphite tray in a determinant manner;
(2)开启第一翻板阀,载有硅片的石墨托盘先进入进口预抽室,在真空泵作用下将气压从常压降至1pa;(2) Open the first flap valve, the graphite tray carrying the silicon wafer first enters the inlet pre-extraction chamber, and the air pressure is reduced from normal pressure to 1pa under the action of the vacuum pump;
(3)打开进口预抽室和进口过渡室之间的真空隔离插板阀将载有硅片的石墨托盘送入进口过渡室,然后关闭进口预抽室和进口过渡室之间的真空隔离插板阀,在涡轮分子泵作用下,将气压降至10-2pa;(3) Open the vacuum isolation plug valve between the inlet pre-extraction chamber and the inlet transition chamber to send the graphite tray loaded with silicon wafers into the inlet transition chamber, and then close the vacuum isolation plug between the inlet pre-extraction chamber and the inlet transition chamber The plate valve, under the action of the turbomolecular pump, reduces the air pressure to 10 -2 Pa;
(4)打开进口过渡室和氧化室之间的真空隔离插板阀将载有硅片的石墨托盘送入氧化室,在涡轮分子泵作用下继续减压至10-4pa,同时,启动低能氧离子源,在硅片上形成一层SiO2薄膜,厚度为0.5nm,低能氧离子参数为:氧离子体能量范围:20eV,低能氧等离子体工作压强2*10-1pa,射频频率13.56MHz,氧低能离子源宽度10cm,硅片传输速度1-10m/s;(4) Open the vacuum isolation flapper valve between the inlet transition chamber and the oxidation chamber to send the graphite tray loaded with silicon wafers into the oxidation chamber, and continue to decompress to 10 -4 Pa under the action of the turbomolecular pump. At the same time, start the low energy Oxygen ion source, a layer of SiO 2 film is formed on the silicon wafer with a thickness of 0.5nm. The low-energy oxygen ion parameters are: oxygen ion body energy range: 20eV, low-energy oxygen
(5)打开氧化室和工艺室之间的真空隔离插板阀将载有硅片的石墨托盘送入工艺室,工艺室在涡轮分子泵作用下保持气压为10-4pa,通入氩气作为溅射沉积非晶硅薄膜的工艺气体,惰性气体压强为范围1pa,工艺室内通过硅靶和气态掺杂源进行物理气相沉积,其中,磁控溅射靶面到工件的距离为90mm,磁控溅射工艺温度为100℃,沉积的厚度为50nm;(5) Open the vacuum isolation flapper valve between the oxidation chamber and the process chamber, and send the graphite tray loaded with silicon wafers into the process chamber. The process chamber is kept at 10 -4 Pa under the action of the turbomolecular pump, and argon gas is introduced into the process chamber. As the process gas for sputtering and depositing amorphous silicon films, the pressure of the inert gas is in the range of 1pa, and the physical vapor deposition is carried out through the silicon target and the gaseous doping source in the process chamber. The distance from the magnetron sputtering target surface to the workpiece is 90mm, and the magnetic The sputtering process temperature is 100°C, and the deposition thickness is 50nm;
(6)打开工艺室和回火室之间的真空隔离插板阀将载有硅片的石墨托盘送入回火室,回火室在涡轮分子泵作用下保持气压10-1pa,硅片在回火室内先经过红外加热保持温度为100℃,然后经过紫外激光加热回火使其晶化,紫外激光的波长为200nm,回火温度为850℃;(6) Open the vacuum isolation flapper valve between the process chamber and the tempering chamber, and send the graphite tray loaded with silicon wafers into the tempering chamber. In the tempering chamber, the temperature is kept at 100 °C by infrared heating, and then it is crystallized by heating and tempering by ultraviolet laser. The wavelength of the ultraviolet laser is 200 nm, and the tempering temperature is 850 °C;
(7)打开回火室和冷却室之间的真空隔离插板阀将载有硅片的石墨托盘送入冷却室,冷却室在涡轮分子泵作用下保持气压为10-1pa,硅片在冷却室内冷却至300℃;(7) Open the vacuum isolation flapper valve between the tempering chamber and the cooling chamber, and send the graphite tray carrying the silicon wafers into the cooling chamber. Cool down to 300℃ in the cooling room;
(8)打开冷却室和出口缓冲室之间的真空隔离插板阀将载有硅片的石墨托盘送入出口缓冲室,出口缓冲室在涡轮分子泵作用下逐渐升压至1pa;(8) Open the vacuum isolation plug-in valve between the cooling chamber and the outlet buffer chamber to send the graphite tray loaded with silicon wafers into the outlet buffer chamber, and the outlet buffer chamber is gradually boosted to 1pa under the action of the turbomolecular pump;
(9)打开出口缓冲室和出口室之间的真空隔离插板阀将载有硅片的石墨托盘送入出口室,在出口室的真空泵作用下逐渐升压至常压,最后开启第二翻板阀出料即可。(9) Open the vacuum isolation plug-in valve between the outlet buffer chamber and the outlet chamber to send the graphite tray loaded with silicon wafers into the outlet chamber, gradually increase the pressure to normal pressure under the action of the vacuum pump of the outlet chamber, and finally open the second switch The plate valve can be discharged.
实施例四:Embodiment 4:
在硅片表面制备二氧化硅和多晶硅薄膜的制备方法,包括以下步骤:The preparation method for preparing silicon dioxide and polysilicon films on the surface of silicon wafers includes the following steps:
(1)将硅片在石墨托盘上按行列式排布;(1) Arrange the silicon wafers on the graphite tray in a determinant manner;
(2)开启第一翻板阀,载有硅片的石墨托盘先进入进口预抽室,在真空泵作用下将气压从常压降至1pa;(2) Open the first flap valve, the graphite tray carrying the silicon wafer first enters the inlet pre-extraction chamber, and the air pressure is reduced from normal pressure to 1pa under the action of the vacuum pump;
(3)打开进口预抽室和进口过渡室之间的真空隔离插板阀将载有硅片的石墨托盘送入进口过渡室,然后关闭进口预抽室和进口过渡室之间的真空隔离插板阀,在涡轮分子泵作用下,将气压降至10-2pa;(3) Open the vacuum isolation plug valve between the inlet pre-extraction chamber and the inlet transition chamber to send the graphite tray loaded with silicon wafers into the inlet transition chamber, and then close the vacuum isolation plug between the inlet pre-extraction chamber and the inlet transition chamber The plate valve, under the action of the turbomolecular pump, reduces the air pressure to 10 -2 Pa;
(4)打开进口过渡室和氧化室之间的真空隔离插板阀将载有硅片的石墨托盘送入氧化室,在涡轮分子泵作用下继续减压至10-4pa,同时,启动低能氧离子源,在硅片上形成一层SiO2薄膜,厚度为2nm,低能氧离子参数为:氧离子体能量范围:35eV,低能氧等离子体工作压强1*10-1pa,射频频率13.56MHz,氧低能离子源宽度55cm,硅片传输速度5m/s;(4) Open the vacuum isolation flapper valve between the inlet transition chamber and the oxidation chamber to send the graphite tray loaded with silicon wafers into the oxidation chamber, and continue to decompress to 10 -4 Pa under the action of the turbomolecular pump. At the same time, start the low energy Oxygen ion source, a layer of SiO 2 film is formed on the silicon wafer with a thickness of 2nm. The parameters of low-energy oxygen ions are: oxygen ion body energy range: 35eV, low-energy oxygen plasma working pressure 1*10 -1 Pa, RF frequency 13.56MHz , The width of the oxygen low-energy ion source is 55cm, and the transmission speed of the silicon wafer is 5m/s;
(5)打开氧化室和工艺室之间的真空隔离插板阀将载有硅片的石墨托盘送入工艺室,工艺室在涡轮分子泵作用下保持气压为10-4pa,通入氩气作为溅射沉积非晶硅薄膜的工艺气体,惰性气体压强为0.5pa,工艺室内通过硅靶和气态掺杂源进行物理气相沉积,其中,磁控溅射靶面到工件的距离为120mm,磁控溅射工艺温度为200℃,沉积的厚度为125nm;(5) Open the vacuum isolation flapper valve between the oxidation chamber and the process chamber, and send the graphite tray loaded with silicon wafers into the process chamber. The process chamber is kept at 10 -4 Pa under the action of the turbomolecular pump, and argon gas is introduced into the process chamber. As the process gas for sputtering and depositing amorphous silicon films, the pressure of the inert gas is 0.5pa, and the physical vapor deposition is performed through the silicon target and the gaseous doping source in the process chamber. The distance from the magnetron sputtering target surface to the workpiece is 120mm, and the magnetic The sputtering process temperature is 200°C, and the deposition thickness is 125nm;
(6)打开工艺室和回火室之间的真空隔离插板阀将载有硅片的石墨托盘送入回火室,回火室在涡轮分子泵作用下保持气压0.05pa,硅片在回火室内先经过红外加热保持温度为200℃,然后经过紫外激光加热回火使其晶化,紫外激光的波长为260nm,回火温度为875℃;(6) Open the vacuum isolation flapper valve between the process chamber and the tempering chamber, and send the graphite tray carrying the silicon wafers into the tempering chamber. In the fire chamber, the temperature is kept at 200 ℃ by infrared heating, and then it is heated and tempered by ultraviolet laser to make it crystallized. The wavelength of the ultraviolet laser is 260 nm, and the tempering temperature is 875 ℃;
(7)打开回火室和冷却室之间的真空隔离插板阀将载有硅片的石墨托盘送入冷却室,冷却室在涡轮分子泵作用下保持气压为0.05pa,硅片在冷却室内冷却至300℃;(7) Open the vacuum isolation flapper valve between the tempering chamber and the cooling chamber, and send the graphite tray loaded with silicon wafers into the cooling chamber. The cooling chamber maintains the air pressure at 0.05pa under the action of the turbomolecular pump, and the silicon wafers are placed in the cooling chamber. Cool to 300℃;
(8)打开冷却室和出口缓冲室之间的真空隔离插板阀将载有硅片的石墨托盘送入出口缓冲室,出口缓冲室在涡轮分子泵作用下逐渐升压至0.5pa;(8) Open the vacuum isolation flapper valve between the cooling chamber and the outlet buffer chamber to send the graphite tray loaded with silicon wafers into the outlet buffer chamber, and the outlet buffer chamber is gradually boosted to 0.5pa under the action of the turbomolecular pump;
(9)打开出口缓冲室和出口室之间的真空隔离插板阀将载有硅片的石墨托盘送入出口室,在出口室的真空泵作用下逐渐升压至常压,最后开启第二翻板阀出料即可。(9) Open the vacuum isolation plug-in valve between the outlet buffer chamber and the outlet chamber to send the graphite tray loaded with silicon wafers into the outlet chamber, gradually increase the pressure to normal pressure under the action of the vacuum pump of the outlet chamber, and finally open the second switch The plate valve can be discharged.
实施例五:Embodiment 5:
在硅片表面制备二氧化硅和多晶硅薄膜的制备方法,包括以下步骤:The preparation method for preparing silicon dioxide and polysilicon films on the surface of silicon wafers includes the following steps:
(1)将硅片在石墨托盘上按行列式排布;(1) Arrange the silicon wafers on the graphite tray in a determinant manner;
(2)开启第一翻板阀,载有硅片的石墨托盘先进入进口预抽室,在真空泵作用下将气压从常压降至1pa;(2) Open the first flap valve, the graphite tray carrying the silicon wafer first enters the inlet pre-extraction chamber, and the air pressure is reduced from normal pressure to 1pa under the action of the vacuum pump;
(3)打开进口预抽室和进口过渡室之间的真空隔离插板阀将载有硅片的石墨托盘送入进口过渡室,然后关闭进口预抽室和进口过渡室之间的真空隔离插板阀,在涡轮分子泵作用下,将气压降至10-2pa;(3) Open the vacuum isolation plug valve between the inlet pre-extraction chamber and the inlet transition chamber to send the graphite tray loaded with silicon wafers into the inlet transition chamber, and then close the vacuum isolation plug between the inlet pre-extraction chamber and the inlet transition chamber The plate valve, under the action of the turbomolecular pump, reduces the air pressure to 10 -2 Pa;
(4)打开进口过渡室和氧化室之间的真空隔离插板阀将载有硅片的石墨托盘送入氧化室,在涡轮分子泵作用下继续减压至10-4pa,同时,启动低能氧离子源,在硅片上形成一层SiO2薄膜,厚度为3nm,低能氧离子参数为:氧离子体能量范围:50eV,低能氧等离子体工作压强5*10-2pa,射频频率13.56MHz,氧低能离子源宽度100cm,硅片传输速度10m/s;(4) Open the vacuum isolation flapper valve between the inlet transition chamber and the oxidation chamber to send the graphite tray loaded with silicon wafers into the oxidation chamber, and continue to decompress to 10 -4 Pa under the action of the turbomolecular pump. At the same time, start the low energy Oxygen ion source, a layer of SiO 2 film is formed on the silicon wafer, the thickness is 3nm, the parameters of low-energy oxygen ions are: oxygen ion body energy range: 50eV, low-energy oxygen plasma working pressure 5*10 -2 Pa, RF frequency 13.56MHz , The width of the oxygen low-energy ion source is 100cm, and the transmission speed of the silicon wafer is 10m/s;
(5)打开氧化室和工艺室之间的真空隔离插板阀将载有硅片的石墨托盘送入工艺室,工艺室在涡轮分子泵作用下保持气压为10-4pa,通入氩气作为溅射沉积非晶硅薄膜的工艺气体,惰性气体压强为10-2pa,工艺室内通过硅靶和气态掺杂源进行物理气相沉积,其中,磁控溅射靶面到工件的距离为150mm,磁控溅射工艺温度为300℃,沉积的厚度为200nm;(5) Open the vacuum isolation flapper valve between the oxidation chamber and the process chamber, and send the graphite tray loaded with silicon wafers into the process chamber. The process chamber is kept at 10 -4 Pa under the action of the turbomolecular pump, and argon gas is introduced into the process chamber. As the process gas for sputtering and depositing amorphous silicon films, the pressure of the inert gas is 10 -2 Pa. In the process chamber, the silicon target and the gaseous doping source are used for physical vapor deposition. The distance from the magnetron sputtering target surface to the workpiece is 150mm. , the magnetron sputtering process temperature is 300 ℃, and the deposition thickness is 200 nm;
(6)打开工艺室和回火室之间的真空隔离插板阀将载有硅片的石墨托盘送入回火室,回火室在涡轮分子泵作用下保持气压10-4pa,硅片在回火室内先经过红外加热保持温度为300℃,然后经过紫外激光加热回火使其晶化,紫外激光的波长为300nm,回火温度为900℃;(6) Open the vacuum isolation flapper valve between the process chamber and the tempering chamber, and send the graphite tray loaded with silicon wafers into the tempering chamber. In the tempering chamber, the temperature is kept at 300℃ by infrared heating, and then it is crystallized by heating and tempering by ultraviolet laser. The wavelength of the ultraviolet laser is 300nm, and the tempering temperature is 900℃;
(7)打开回火室和冷却室之间的真空隔离插板阀将载有硅片的石墨托盘送入冷却室,冷却室在涡轮分子泵作用下保持气压为10-4pa,硅片在冷却室内冷却至300℃;(7) Open the vacuum isolation flapper valve between the tempering chamber and the cooling chamber, and send the graphite tray carrying the silicon wafers into the cooling chamber. Cool down to 300℃ in the cooling room;
(8)打开冷却室和出口缓冲室之间的真空隔离插板阀将载有硅片的石墨托盘送入出口缓冲室,出口缓冲室在涡轮分子泵作用下逐渐升压至10-2pa;(8) Open the vacuum isolation flapper valve between the cooling chamber and the outlet buffer chamber to send the graphite tray loaded with silicon wafers into the outlet buffer chamber, and the outlet buffer chamber is gradually boosted to 10 -2 Pa under the action of the turbomolecular pump;
(9)打开出口缓冲室和出口室之间的真空隔离插板阀将载有硅片的石墨托盘送入出口室,在出口室的真空泵作用下逐渐升压至常压,最后开启第二翻板阀出料即可。(9) Open the vacuum isolation plug-in valve between the outlet buffer chamber and the outlet chamber to send the graphite tray loaded with silicon wafers into the outlet chamber, gradually increase the pressure to normal pressure under the action of the vacuum pump of the outlet chamber, and finally open the second switch The plate valve can be discharged.
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