CN111738658A - A kind of pharmaceutical material management method - Google Patents
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Abstract
Description
技术领域technical field
本发明属于制药行业技术领域,具体涉及一种制药物料管理方法。The invention belongs to the technical field of the pharmaceutical industry, in particular to a pharmaceutical material management method.
背景技术Background technique
目前,制造型企业基本都引入ERP系统进行生产管理,这对企业的运营管理、产品质量保障都有非常重大的意义。而对于制造业中的制药企业来讲,一物一码更应严格遵守;制药企业的物料编码的一物一码管理,物料关键信息大致一致,包括:物料说明、规格、型号、生产厂家等。但申请人发现:从制药工艺而言,同一物料,不同生产厂家,由于厂家工艺可能存在异同,所生产出来的物料可能会存在一定的差异,需经过制药生产企业对物料进行供应商验证才可确认该物料的使用范围;在引入ERP系统进行生产管理之后,需要提前完成关键生产基础数据采集,含物料信息、处方信息(含配方、工序、工艺路线)等,而且基于一物一码的管理要求,不同生产厂家应为不同的物料编码,而同一产品可能会用于同一物料,不同生产厂家的编码,从而导致同一产品的配方数量增加,管理难度增加,而如果出现多种产品有共用辅料的情况,管理难度翻番,如果管理不当,可能会有投错料而整批产品报废的风险。At present, manufacturing enterprises basically introduce ERP systems for production management, which is of great significance to enterprise operation management and product quality assurance. For pharmaceutical companies in the manufacturing industry, one item, one code should be strictly followed; the material coding of pharmaceutical companies is managed by one item and one code, and the key information of materials is roughly the same, including: material description, specification, model, manufacturer, etc. . However, the applicant found that: from the perspective of pharmaceutical technology, the materials produced by different manufacturers of the same material may have certain differences due to the similarities and differences in the manufacturers' processes. Confirm the scope of use of the material; after the introduction of the ERP system for production management, it is necessary to complete the collection of key production basic data in advance, including material information, prescription information (including formula, process, process route), etc., and based on the management of one item and one code It is required that different manufacturers should code different materials, and the same product may be used for the same material and codes of different manufacturers, which will lead to an increase in the number of recipes for the same product and increase the difficulty of management. If it is not properly managed, there may be the risk of throwing the wrong material and the whole batch of products will be scrapped.
发明内容SUMMARY OF THE INVENTION
为解决现有技术中存在的上述问题,本发明提供了一种有效避免错误领料的行为,最大程度降低生产管理风险的制药物料管理方法。In order to solve the above-mentioned problems in the prior art, the present invention provides a pharmaceutical material management method which effectively avoids the wrong picking behavior and reduces the production management risk to the greatest extent.
为解决上述技术问题,本发明采用如下技术方案:In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions:
一种制药物料管理方法,以药物物料的基础数据中的具有唯一性的物料编码作为药物物料的第一编码,以供应商的基础数据中的具有唯一性的生产厂家维码作为药物物料的第二编码,并将第一编码和第二编码共同构成药物物料的唯一编码,同时药物物料的唯一编码关联到制药配方和药品处方中;然后根据药品处方和生产计划进行生产配料,根据制药配方匹配库存数据并按先进先出原则生成领料订单。A pharmaceutical material management method, which uses the unique material code in the basic data of the pharmaceutical material as the first code of the pharmaceutical material, and uses the unique manufacturer dimensional code in the supplier's basic data as the first code of the pharmaceutical material. Second code, and the first code and the second code together constitute the unique code of the drug material, and the unique code of the drug material is associated with the pharmaceutical formula and the drug prescription; then produce ingredients according to the drug prescription and production plan, and match according to the pharmaceutical formula Inventory data and generate picking orders on a first-in, first-out basis.
进一步地,制药物料管理方法具体包括以下步骤:Further, the pharmaceutical material management method specifically includes the following steps:
a1.定义药物物料的第一编码——将药物物料的基础数据中的具有唯一性的物料编码作为药物物料的第一编码;a1. Define the first code of the drug material - take the unique material code in the basic data of the drug material as the first code of the drug material;
a2.定义药物物料的第二编码——将供应商的基础数据中的具有唯一性的生产厂家维码作为药物物料的第二编码;a2. Define the second code of the drug material - use the unique manufacturer's dimensional code in the supplier's basic data as the second code of the drug material;
a3.定义药物物料的唯一编码——将第一编码和第二编码共同构成药物物料的唯一编码,并建立药物物料的物料编码与生产厂家编码的映射关系表;a3. Define the unique code of the drug material - combine the first code and the second code to form the unique code of the drug material, and establish a mapping relationship table between the material code of the drug material and the manufacturer's code;
a4.维护制药配方信息——在制药配方中建立关联药物物料与生产厂家编码的映射关系表,并将制药配方关联到药品处方;a4. Maintain pharmaceutical formula information - establish a mapping relationship table between associated drug materials and manufacturer codes in the pharmaceutical formula, and associate the pharmaceutical formula with the drug prescription;
a5.生成生产计划——根据处方信息、药品库存、在产工单和销售计划,生成生产计划;a5. Generate a production plan - generate a production plan based on prescription information, drug inventory, in-production work orders and sales plans;
a6.创建生产工单——根据生产计划和处方信息创建生产工单,并下发工单、开始进行生产配料;a6. Create a production work order - create a production work order according to the production plan and prescription information, issue the work order, and start producing ingredients;
a7.生成领料订单——根据制药配方和生产厂家关系匹配库存数据,按先进先出原则生成领料订单。a7. Generate picking orders - match inventory data according to the pharmaceutical formula and manufacturer relationship, and generate picking orders according to the FIFO principle.
进一步地,所述“在制药配方中建立关联药物物料的与生产厂家编码的映射关系表,并将制药配方关联到药品处方”具体为:首先在系统的生产模块的配方中建立生产基础数据配方,该生产基础数据配方的数据为生产产出口与药物物料的组合关系,一个产出口原则上建立一个生效配方;然后再将配方关联至药品处方中,处方将药品配方、工序、流程工艺路线及处方的关系一一匹配,而且原则上一个产品只有一个生效的处方;其中,所述生产基础数据配方的数据主要包括配方编码、产出口编码、产出品描述、具有唯一性的物料编码、物料描述、具有唯一性的生产厂家编码。Further, the "establishing a mapping relationship table of associated drug materials and manufacturer codes in the pharmaceutical formula, and associating the pharmaceutical formula with the drug prescription" is specifically: first, establish a production basic data formula in the formula of the production module of the system. , the data of the production basic data formula is the combination relationship between the production output and the drug material. In principle, one output and outlet establishes an effective formula; then the formula is associated with the drug prescription, and the prescription combines the drug formula, process, process route and The relationships of prescriptions are matched one by one, and in principle, there is only one effective prescription for a product; wherein, the data of the basic production data formula mainly includes formula code, output code, output product description, unique material code, material description , Unique manufacturer code.
进一步地,所述“建立药物物料的物料编码与生产厂家编码的映射关系表”具体为:在系统的基础数据模块中增加一个数据映射表,将物料基础数据与生产厂家关联关系建立在此表单中,映射关系为一对多,即一个物料编码可对应多个生产厂家编码。Further, the "establishing the mapping relationship table between the material code of the drug material and the manufacturer code" is specifically: adding a data mapping table to the basic data module of the system, and establishing the relationship between the material basic data and the manufacturer in this form. , the mapping relationship is one-to-many, that is, one material code can correspond to multiple manufacturer codes.
进一步地,在定义药物物料的第一编码之前,根据药物物料的属性和特征对药物物料的主数据和生产药物物料的物料编码基础数据进行维护。Further, before defining the first code of the drug material, the master data of the drug material and the material code base data of the production drug material are maintained according to the attributes and characteristics of the drug material.
进一步地,在定义药物物料的第二编码之前,根据生产厂家资质信息对生产厂家的基础数据和生产厂家编码进行维护。Further, before defining the second code of the drug material, the basic data of the manufacturer and the manufacturer code are maintained according to the manufacturer's qualification information.
本发明主要具有以下有益效果:The present invention mainly has the following beneficial effects:
本发明通过上述技术方案,即可有效避免错误领料的行为,最大程度降低生产管理风险,确保药品品质,同时达到制药配方数量最小化,灵活度最大化,满足连续生产需求,以及减少库存计划管理难度,增加供应商资源,为企业降本增质、柔性生产奠定基础。Through the above technical solutions, the present invention can effectively avoid the wrong picking behavior, minimize the production management risk, ensure the quality of medicines, and at the same time achieve the minimization of the number of pharmaceutical formulations, the maximization of flexibility, the satisfaction of continuous production requirements, and the reduction of inventory plans. Management difficulty, increase supplier resources, and lay the foundation for enterprises to reduce costs and improve quality and flexible production.
附图说明Description of drawings
图1是本发明实施例一所述一种制药物料管理方法的流程示意图。FIG. 1 is a schematic flowchart of a pharmaceutical material management method according to Embodiment 1 of the present invention.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
本发明所述的一种制药物料管理方法,以药物物料的基础数据中的具有唯一性的物料编码作为药物物料的第一编码,以供应商的基础数据中的具有唯一性的生产厂家维码作为药物物料的第二编码,并将第一编码和第二编码共同构成药物物料的唯一编码,同时药物物料的唯一编码关联到制药配方和药品处方中;然后根据药品处方和生产计划进行生产配料,根据制药配方匹配库存数据并按先进先出原则生成领料订单。In the pharmaceutical material management method of the present invention, the unique material code in the basic data of the pharmaceutical material is used as the first code of the pharmaceutical material, and the unique manufacturer dimensional code in the supplier's basic data is used as the first code of the pharmaceutical material. As the second code of the drug material, the first code and the second code together constitute the unique code of the drug material, and the unique code of the drug material is associated with the pharmaceutical formula and the drug prescription; then produce ingredients according to the drug prescription and production plan , match the inventory data according to the pharmaceutical formula and generate picking orders according to the first-in, first-out principle.
如图1中所示:本发明实施例所述的制药物料管理方法,具体包括以下步骤:As shown in Figure 1: the pharmaceutical material management method described in the embodiment of the present invention specifically includes the following steps:
S100.定义药物物料的第一编码——将药物物料的基础数据中的具有唯一性的物料编码作为药物物料的第一编码。S100. Define the first code of the drug material—use the unique material code in the basic data of the drug material as the first code of the drug material.
S200.定义药物物料的第二编码——将供应商的基础数据中的具有唯一性的生产厂家维码作为药物物料的第二编码。S200. Define the second code of the drug material—use the unique manufacturer dimensional code in the supplier's basic data as the second code of the drug material.
S300.定义药物物料的唯一编码——将第一编码和第二编码共同构成药物物料的唯一编码(比如:将第一编码和第二编码直接合并构成药物物料的唯一编码),并建立药物物料的物料编码与生产厂家编码的映射关系表;所述“建立药物物料的物料编码与生产厂家编码的映射关系表”具体为:在系统的基础数据模块中增加一个数据映射表,将物料基础数据与生产厂家关联关系建立在此表单中,映射关系为一对多,即一个物料编码可对应多个生产厂家编码,一个物料编码是有多组映射关系。在下文中针对些类数据关系称之后物料编码与生产厂家的关联关系组。S300. Define the unique code of the drug material - combine the first code and the second code to form the unique code of the drug material (for example: directly combine the first code and the second code to form the unique code of the drug material), and establish the drug material The mapping relationship table between the material code of the drug material and the manufacturer's code; the "establishing the mapping relationship table between the material code of the drug material and the manufacturer's code" is specifically: adding a data mapping table to the basic data module of the system, the material basic data The relationship with the manufacturer is established in this form, and the mapping relationship is one-to-many, that is, one material code can correspond to multiple manufacturer codes, and one material code has multiple sets of mapping relationships. In the following, for some types of data relationships, the association relationship group between the material code and the manufacturer is called.
S400.维护制药配方信息——在制药配方中建立关联药物物料与生产厂家编码的映射关系表,并将制药配方关联到药品处方;具体为:在系统(如:ERP系统)的生产模块的配方中建立生产基础数据配方,该生产基础数据配方的数据为生产产出口与药物物料的组合关系,一个产出口原则上建立一个生效配方;该生产基础数据配方的数据主要包括配方编码、产出口编码、产出品描述、具有唯一性的物料编码(第一编码)、物料描述、具有唯一性的生产厂家维码(第二编码);其中,具有唯一性的物料编码可对应多个具有唯一性的生产厂家编码,制药配方中虽然只有一个物料编码,但存在多组与该物料编码的生产厂家的关联,比如:一个药物物料A有3个生产厂家,在实际生产管理中药物物料与生产厂家会有多种映射情况(1号和2号生产厂家的药物物料A可用于药品一,2号和3号生产厂家的药物物料A可用于药品二,1号和3号生产厂家的药物物料A可用于药品三、1号至3号生产厂家的药物物料A可用于药品四等情况),药物物料与生产厂家的映射关系灵活运用在制药配方的管理中,提升了制药配方的灵活性。在物料编码对应生产厂家编码处时,可以不完全将物料编码与生产厂家的关联关系组维护在配方中,仅将该配方已经过验证过的物料厂家维护进去,用于达到真正意义上的一物一码管理,然后再将配方关联至药品处方中,处方将药品配方、工序、流程工艺路线及处方的关系一一匹配,而且原则上一个产品只有一个生效的处方。S400. Maintain pharmaceutical formula information - establish a mapping relationship table between associated drug materials and manufacturer codes in the pharmaceutical formula, and associate the pharmaceutical formula with the drug formula; specifically: the formula in the production module of the system (eg: ERP system) The production basic data formula is established in the formula. The data of the production basic data formula is the combination relationship between the production output and the drug material. In principle, one output and export establishes an effective formula; the data of the production basic data formula mainly includes the formula code and the output code. , output product description, unique material code (first code), material description, unique manufacturer dimensional code (second code); among them, a unique material code can correspond to multiple unique Manufacturer code, although there is only one material code in a pharmaceutical formula, there are multiple groups associated with the manufacturer of the material code. For example, a drug material A has 3 manufacturers. In actual production management, the drug material and the manufacturer will meet each other. There are multiple mapping situations (Material A of manufacturers 1 and 2 can be used for Drug 1, Drug Material A of manufacturers 2 and 3 can be used for Drug 2, and Drug Material A of manufacturers 1 and 3 can be used For drug 3, drug material A of manufacturers No. 1 to 3 can be used for drug four, etc.), the mapping relationship between drug materials and manufacturers is flexibly used in the management of pharmaceutical formulas, which improves the flexibility of pharmaceutical formulas. When the material code corresponds to the manufacturer code, the relationship group between the material code and the manufacturer may not be completely maintained in the formula, and only the material manufacturer whose formula has been verified is maintained in order to achieve a true sense of unity. One-code management of the product, and then associate the formula with the drug prescription. The prescription matches the relationship between the drug formula, process, process route and prescription one by one, and in principle, there is only one effective prescription for a product.
S500.生成生产计划——根据处方信息、药品库存、在产工单和销售计划,生成生产计划;具体为:在系统(如:ERP系统)的计划模块中输入销售预测数据,然后系统通过固定的运算逻辑完成生产计划的计算(该运算逻辑是属于现有技术,比如:现有ERP系统自带的计划运算逻辑,在此不再详细赘述。),生产计划表。S500. Generate production plan - generate production plan according to prescription information, drug inventory, work order in production and sales plan; specifically: input sales forecast data in the planning module of the system (such as: ERP system), and then the system will pass the fixed The operation logic completes the calculation of the production plan (the operation logic belongs to the prior art, such as the planning operation logic of the existing ERP system, which will not be described in detail here.), the production schedule.
S600.创建生产工单——根据生产计划和处方信息创建生产工单,并下发工单、开始进行生产配料,其中创建生产工单可以是操作员根据生产计划和处方信息在系统(如:ERP系统)上手动创建生产工单。S600. Create a production work order - create a production work order according to the production plan and prescription information, issue the work order, and start the production of ingredients. The creation of a production work order can be performed by the operator according to the production plan and prescription information in the system (such as: ERP system) to manually create production work orders.
S700.生成领料订单——根据生产工单中药品处方、制药配方与生产厂家关系匹配库存数据,按先进先出原则生成领料订单;具体为:根据生产订单,进行生产领料,领料功能中,通过事先预设的配方数据控制领料数据、可领取的物料筛选可领取的物料对应的生产厂家批次,以保证物料领料的正确性,同时在系统中加入先进先出原则(近效期先出,批号靠前先出的原则)辅助车间领料,即首先根据生产订单、事先预设的药品处方、制药配方数据和可领取的药物物料,筛选出可领取的物料对应的生产厂家批次,以保证物料领料的正确性,同时在系统(如:ERP系统)中加入先进先出原则(即近效期先出,批号靠前先出的原则)辅助车间领料。S700. Generating a picking order - matching inventory data according to the drug prescription, pharmaceutical formula and manufacturer relationship in the production work order, and generating a picking order according to the first-in, first-out principle; specifically: according to the production order, carry out production picking, picking In the function, the picking data is controlled by the preset formula data, and the available materials are screened for the corresponding manufacturer batches of the available materials to ensure the correctness of material picking, and the first-in-first-out principle is added to the system ( The principle of first-out with the nearest expiration date and batch number first out) assists the workshop picking, that is, firstly, according to the production order, the pre-set drug prescription, the drug formula data and the drug materials that can be collected, the corresponding materials that can be collected are screened out. The manufacturer batches to ensure the correctness of material picking, and at the same time, the first-in, first-out principle (that is, the principle of first-out near the expiration date and batch number first-out) is added to the system (such as: ERP system) to assist workshop picking.
这样,通过采用本发明的制药物料管理方法即可有效避免错误领料的行为,最大程度降低生产管理风险,确保药品品质,同时达到制药配方数量最小化,灵活度最大化,满足连续生产需求,以及减少库存计划管理难度,增加供应商资源,为企业降本增质、柔性生产奠定基础。In this way, by using the pharmaceutical material management method of the present invention, it is possible to effectively avoid the behavior of wrong picking, reduce production management risks to the greatest extent, ensure the quality of medicines, and at the same time achieve the minimization of the number of pharmaceutical formulations, the maximization of flexibility, and the satisfaction of continuous production requirements. As well as reducing the difficulty of inventory planning management, increasing supplier resources, and laying the foundation for enterprises to reduce costs and improve quality and flexible production.
另外,在定义药物物料的第一编码之前,根据药物物料的属性和特征对药物物料的主数据和生产药物物料的物料编码基础数据进行维护,具体为:在系统基础数据模块中创建物料基础数据,创建原则为具有唯一性的物料编码+物料说明+物料基础属性(包含:单位、规则等);同时,在定义药物物料的第二编码之前,根据生产厂家资质信息对生产厂家的基础数据和生产厂家编码进行维护,具体为:在供应商基础数据中创建生产厂家基础数据,创建原则为创建生产厂家基础数据具有唯一供应商编码+供应商名称+供应商基础属性(包含:经营许可证等)。这样,即可提高药物物料的唯一编码的准确性,进一步降低生产管理风险。In addition, before defining the first code of the drug material, maintain the master data of the drug material and the material code basic data of the production drug material according to the attributes and characteristics of the drug material, specifically: creating the material basic data in the system basic data module , the creation principle is a unique material code + material description + material basic attributes (including: unit, rules, etc.); at the same time, before defining the second code of the drug material, according to the manufacturer's qualification information, the manufacturer's basic data and The manufacturer code is maintained, specifically: create the manufacturer's basic data in the supplier's basic data, and the creation principle is to create the manufacturer's basic data with a unique supplier code + supplier name + supplier basic attributes (including: business license, etc. ). In this way, the accuracy of the unique code of the drug material can be improved, and the risk of production management can be further reduced.
以上所述是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本发明的保护范围。The above are the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the principles of the present invention, several improvements and modifications can be made, and these improvements and modifications may also be regarded as It is the protection scope of the present invention.
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