CN111737859B - Improved turbine unit variable-pressure operation consumption difference quantitative calculation model construction method - Google Patents
Improved turbine unit variable-pressure operation consumption difference quantitative calculation model construction method Download PDFInfo
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Abstract
一种改进型汽轮机组变压运行耗差定量计算模型构建方法,所述方法将1kg单位蒸汽的“循环吸热量”、“高压缸有效焓降”以及“给水泵焓升”作为主要特征变量,并采用焓降修正系数及热力系统修正系数分别对“高压缸有效焓降”和“给水泵焓升”进行修正,构建一种基于“机组热耗率相对比较”的汽轮机组变压运行耗差定量计算模型。该模型结构精简且仅需采集汽轮机组定功率变压运行中的少量易精确测量的温度和压力参数,无需采集相对难以精确测量的流量参数;当焓降修正系数及热力系统修正系数采用分段修正时,该模型的机组热耗率复现偏差≤1 kJ/(kW.h),可精确辨析汽轮机组定功率下当进汽压力变幅≥0.1MPa时机组热耗率的变化量。
A method for constructing an improved quantitative calculation model of the variable pressure operating loss of a steam turbine unit. The method uses the "circulation heat absorption amount" of 1kg unit steam, "effective enthalpy drop of the high-pressure cylinder" and "enthalpy rise of the feed water pump" as the main characteristic variables , and use the enthalpy drop correction coefficient and thermal system correction coefficient The "effective enthalpy drop of the high-pressure cylinder" and the "enthalpy rise of the feed water pump" were revised respectively, and a quantitative calculation model of the variable pressure operation consumption difference of the steam turbine unit based on the "relative comparison of unit heat rate" was constructed. The model has a simplified structure and only needs to collect a small number of temperature and pressure parameters that are easy to measure accurately during constant power and variable pressure operation of the steam turbine unit. It does not need to collect flow parameters that are relatively difficult to measure accurately. When the enthalpy drop correction coefficient and thermal system correction coefficient When segmented correction is adopted, the recurrence deviation of the unit heat rate of this model is ≤1 kJ/(kW.h), and it can accurately analyze the change of the unit heat rate when the inlet pressure amplitude of the steam turbine unit is ≥0.1MPa under constant power. quantity.
Description
技术领域Technical field
本发明涉及一种改进型汽轮机组变压运行耗差定量计算模型构建方法,属汽轮机组技术领域。The invention relates to a method for constructing a quantitative calculation model of the variable pressure operating loss of an improved steam turbine unit, and belongs to the technical field of steam turbine units.
背景技术Background technique
当汽轮机组定功率运行时,其在既定配汽方式与阀门开启顺序下进汽压力与机组热耗率之间的数值对应关系,可称其为汽轮机组定功率变压运行热经济特性。在以“机组发电功率”为跟踪目标的AGC电网调度模式下,研究汽轮机组变压运行热经济特性,有助于揭示汽轮机组在定功率下可行阀位区间内不同初压下机组热耗率的连续变化趋势,展现不同类型汽轮机组定功率变压运行的内在固有规律。When the steam turbine unit is operating at constant power, the numerical correspondence between the inlet steam pressure and the heat rate of the unit under a given steam distribution method and valve opening sequence can be called the thermal economic characteristics of the constant power variable pressure operation of the steam turbine unit. In the AGC power grid dispatching mode with "unit power generation" as the tracking target, studying the thermal economic characteristics of variable pressure operation of the steam turbine unit will help reveal the heat rate of the unit under different initial pressures within the feasible valve position range of the steam turbine unit at constant power. The continuous changing trend shows the inherent laws of constant power and variable voltage operation of different types of steam turbine units.
通常,汽轮机进汽压力变化0.1MPa,机组热耗率变化2kJ/(kW.h)左右。Usually, when the steam turbine inlet pressure changes by 0.1MPa, the heat rate of the unit changes by about 2kJ/(kW.h).
美国机械工程师协会ASME PTC6-2004《汽轮机性能试验规程》给出的大型凝汽式汽轮机高准确度试验的不确定度分别为0.3%(说明:ASME PTC6要求相同试验条件,重复测试两次;若两次的测试结果彼此≤0.3%,则被认为是可接受的结果;否则,重复第三次,直到满足不确定度)。已投产汽轮机组热耗率大致在7000~8000kJ/(kW.h)范围,那么,即便是依据最严苛的ASME性能试验规程完成性能试验,试验的结果不确定度大概在21.0~24.0kJ/(kW.h)范围。显然,依据ASME PTC6,试验无法精确辨析小幅度进汽压力变化对机组经济性的影响程度(如0.2Mpa,目前协调控制系统能达到的调节精度)。The uncertainty of the high-accuracy test of large condensing steam turbines given in the American Society of Mechanical Engineers ASME PTC6-2004 "Steam Turbine Performance Test Procedure" is 0.3% respectively (Note: ASME PTC6 requires the same test conditions and repeats the test twice; if The two test results are considered acceptable if they are ≤0.3% of each other; otherwise, repeat a third time until the uncertainty is met). The heat rate of steam turbine units that have been put into production is roughly in the range of 7000~8000kJ/(kW.h). So, even if the performance test is completed according to the most stringent ASME performance test regulations, the uncertainty of the test results is about 21.0~24.0kJ/ (kW.h) range. Obviously, according to ASME PTC6, the test cannot accurately identify the impact of small changes in steam inlet pressure on the economic efficiency of the unit (such as 0.2Mpa, the adjustment accuracy that the current coordinated control system can achieve).
常规汽轮机组定滑压试验(又称汽轮机组最佳初压寻优试验或汽轮机组运行方式优化调整试验)通常依据ASME PTC6规程进行,然而在试验仪器、试验条件等方面往往存在降级,一般一个工况只安排单次测试而非平行工况重复测试,自然谈不上不确定度的概念。因此,客观上,常规定滑压试验方法难以(甚至无法)辨识不同进汽压力的热耗差别。Conventional steam turbine unit constant sliding pressure test (also known as steam turbine unit optimal initial pressure optimization test or steam turbine unit operating mode optimization and adjustment test) is usually conducted according to ASME PTC6 regulations. However, there are often degradations in test instruments, test conditions, etc. Generally, a The working condition only arranges a single test instead of repeated testing under parallel working conditions, so naturally there is no concept of uncertainty. Therefore, objectively, it is difficult (or even impossible) to identify the difference in heat consumption at different inlet pressures using sliding pressure test methods.
部分试验单位基于汽轮机组的“阀点”效应,有针对性地开展进汽压力的寻优;但如果调门重叠度设置偏大,“阀点”红利将荡然无存。以压力重叠度为例,一般认为在前阀开至压力比为0.85~0.90时,后阀开启较为合适,即压力重叠度ξp取值在0.10~0.15之间。假定压力重叠度取10%,两阀点和三阀点处的节流损失将达到30~80kJ/(kW.h),这几乎将定滑压试验的寻优潜力耗尽!Some test units have carried out targeted optimization of the inlet steam pressure based on the "valve point" effect of the steam turbine unit; however, if the valve overlap is set too large, the "valve point" bonus will be lost. Taking the pressure overlap as an example, it is generally believed that when the front valve opens to a pressure ratio of 0.85 to 0.90, it is more appropriate for the rear valve to open, that is, the pressure overlap ξp takes a value between 0.10 and 0.15. Assuming that the pressure overlap is 10%, the throttling loss at the two-valve point and the three-valve point will reach 30~80kJ/(kW.h), which almost exhausts the optimization potential of the constant sliding pressure test!
也有一些试验单位提出采用局部能耗分析法来比较不同试验工况下的机组热耗率;但其局部耗差分析方法往往孤立地看待单个特征参数变化对于机组热耗率的影响,忽视各参数之间的彼此耦合;这种方法理论依据不充分,分析结果与实际必定存在较大偏差。Some test units have also proposed using local energy consumption analysis methods to compare unit heat consumption rates under different test conditions; however, their local consumption difference analysis methods often look at the impact of changes in a single characteristic parameter on the unit heat consumption rate in isolation, ignoring each parameter. Coupling with each other; the theoretical basis of this method is insufficient, and there must be a large deviation between the analysis results and the actual situation.
综上所述,现有试验方法受精度所限,均难以精确辨析汽轮机组的定功率变压运行热经济特性。To sum up, existing test methods are limited by accuracy and are difficult to accurately analyze the thermal economic characteristics of constant-power variable-voltage operation of steam turbine units.
依据汽轮机原理,从能量平衡的角度而言,汽轮机组在定功率变压运行过程中,如能测取1kg蒸汽的高压缸作功量增益(即主蒸汽作功量增益)、中/低压缸作功量增益(即再热蒸汽作功量增益)以及循环吸热量增益,便可确定出机组热经济性的相对变化。如前所述,无论求解主蒸汽在高压缸中的作功量抑或再热蒸汽在中/低压缸中的作功量还是循环吸热量,均需要测取包含流量在内的上百个汽水参数,不仅待测试复杂,而且测量精度难以保证。According to the principle of steam turbine, from the perspective of energy balance, during the constant power and variable pressure operation of the steam turbine unit, if the work gain of the high-pressure cylinder (that is, the work gain of the main steam), medium/low pressure cylinder of 1kg steam can be measured, The relative changes in the thermal economy of the unit can be determined by the work gain (that is, the work gain of the reheated steam) and the cycle heat absorption gain. As mentioned before, whether to solve the work done by the main steam in the high-pressure cylinder or the work done by the reheated steam in the medium/low-pressure cylinder or the heat absorbed by the cycle, it is necessary to measure hundreds of steam and water including flow rate. The parameters to be tested are not only complex, but the measurement accuracy is difficult to guarantee.
西安交大蔡颐年教授在《蒸汽轮机》(西安交通大学,1986年版)一书中阐述了一种基于“高压缸有效焓降”及“循环吸热量”定量分析不同配汽方式和运行方式之间的热效率差异的方法;该方法理论机理明确,实施过程简易。CN102998122B公开了一种基于多因素的汽轮机组最佳初压全局寻优方法,该发明依据汽轮机原理方法,在“高压缸有效焓降”及“循环吸热量”两个主要变量的基础之上,引入“给水焓升”第三主要变量,提出一种汽轮机组变压运行耗差定量模型,并将之应用于同一台汽轮机组的定功率变压运行热经济特性的分析和比较。该模型具体如下:Professor Cai Yinian of Xi'an Jiaotong University explained in the book "Steam Turbine" (Xi'an Jiaotong University, 1986 edition) a method based on "effective enthalpy drop of high-pressure cylinder" and "circulation heat absorption" to quantitatively analyze the differences between different steam distribution modes and operating modes. The thermal efficiency difference method; the theoretical mechanism of this method is clear and the implementation process is simple. CN102998122B discloses a global optimization method for the best initial pressure of a steam turbine unit based on multiple factors. The invention is based on the steam turbine principle method and is based on the two main variables of "effective enthalpy drop of high-pressure cylinder" and "circulation heat absorption". , introducing the third main variable of "feed water enthalpy", a quantitative model of variable pressure operation consumption difference of steam turbine units is proposed, and applied to the analysis and comparison of thermal economic characteristics of constant power variable pressure operation of the same steam turbine unit. The model is detailed as follows:
设h0、h1、Δh、Δτ、H、Q、η、HR分别为变工况前的主蒸汽焓、高压缸排汽焓、高压缸有效焓降、给水焓升、单位蒸汽有用功、循环吸热量、循环效率及机组热耗率;h′0、h′1、Δh′、Δτ′、H′、Q′、η′、HR′分别为变工况后的主蒸汽焓、高压缸排汽焓、高压缸有效焓降、给水焓升、单位蒸汽有用功、循环吸热量、循环效率及机组热耗率;δ(Δh)、δ(Δτ)、δ(Δq)分别为变工况前、后的高压缸有效焓降增益、给水焓升增益和循环吸热量增益;α为再热系数;Δη为变工况前、后循环效率的变化。Let h 0 , h 1 , Δh, Δτ, H, Q, η and HR be the main steam enthalpy, high-pressure cylinder exhaust steam enthalpy, high-pressure cylinder effective enthalpy drop, feed water enthalpy rise, unit steam useful work, Cycle heat absorption, cycle efficiency and unit heat consumption rate; h′ 0 , h′ 1 , Δh′, Δτ′, H′, Q′, η′, HR′ are the main steam enthalpy and high pressure after changing working conditions, respectively. Cylinder exhaust steam enthalpy, high-pressure cylinder effective enthalpy drop, feed water enthalpy rise, unit steam useful work, cycle heat absorption, cycle efficiency and unit heat rate; δ(Δh), δ(Δτ), δ(Δq) are variables respectively. The effective enthalpy drop gain, feed water enthalpy rise gain and cycle heat absorption gain of the high-pressure cylinder before and after working conditions; α is the reheat coefficient; Δη is the change in cycle efficiency before and after changing working conditions.
对于变工况前:Before changing working conditions:
对于变工况后:After changing working conditions:
变工况后相对工况前的高压缸有效焓降增益:The effective enthalpy drop gain of the high-pressure cylinder after changing working conditions relative to that before working conditions:
δ(Δh)=(h′0-h′1)-(h0-h1)=Δh0-Δh1 (5)δ(Δh)=(h′ 0 -h′ 1 )-(h 0 -h 1 )=Δh 0 -Δh 1 (5)
变工况后相对工况前的循环吸热量增益:The cycle heat absorption gain after changing working conditions relative to before working conditions:
δ(Δq)=(h′0-h0)-α·(h′1-h1)=Δh0-α·Δh1 (6)δ(Δq)=(h′ 0 -h 0 )-α·(h′1-h 1 )=Δh 0 -α·Δh 1 (6)
变工况后相对工况前的给水焓升增益:The gain of feed water enthalpy rise after changing working conditions relative to before working conditions:
δ(Δτ)=Δτ′-Δτ (7)δ(Δτ)=Δτ′-Δτ (7)
尽管该模型理论机理较为清晰,但CN102998122B公开的一种基于多因素的汽轮机组最佳初压全局寻优方法在式(2)中,以“高压缸有效焓降增益δ(Δh)”和“给水焓升增益δ(Δτ)”直接替代了1kg蒸汽的高压缸作功量增益(主蒸汽作功量增益)、中/低压缸作功量增益(再热蒸汽作功量增益),即“高压缸有效焓降增益δ(Δh)”和“给水焓升增益δ(Δτ)”的系数均取值为“1”。附图1和附图2给出了原有汽轮机组变压运行耗差定量计算模型对于超临界N600型喷嘴配汽机型A和超临界N600型过载补汽机型B在480MW负荷下的变压运行热经济特性的复现效果。图中,“高压缸有效焓降增益δ(Δh)”和“给水焓升增益δ(Δτ)”的系数均取值为“1”,数值机理不充分;尽管模型热耗率与仿真热耗率二者趋势相似,但存在一定的偏差,效果不甚理想。Although the theoretical mechanism of this model is relatively clear, CN102998122B discloses a multi-factor global optimization method for the optimal initial pressure of a steam turbine unit. In equation (2), the "effective enthalpy drop gain of the high-pressure cylinder δ (Δh)" and " "Feed water enthalpy rise gain δ (Δτ)" directly replaces the high-pressure cylinder work gain (main steam work gain) and medium/low-pressure cylinder work gain (reheat steam work gain) of 1kg steam, that is, " The coefficients of "effective enthalpy drop gain δ (Δh)" of the high-pressure cylinder and "feed water enthalpy rise gain δ (Δτ)" are both "1". Attached Figures 1 and 2 show the quantitative calculation model of the original steam turbine unit's variable pressure operation loss for supercritical N600 nozzle steam distribution machine type A and supercritical N600 overload steam supply machine type B under 480MW load. Reproduction effect of thermal economic characteristics of pressure operation. In the figure, the coefficients of "high-pressure cylinder effective enthalpy drop gain δ (Δh)" and "feed water enthalpy rise gain δ (Δτ)" are both "1", and the numerical mechanism is insufficient; although the model heat rate is consistent with the simulated heat rate The trends of the two rates are similar, but there is a certain deviation and the effect is not ideal.
显然,阐明“高压缸有效焓降增益δ(Δh)”和“给水焓升增益δ(Δτ)”的数值机理,将有助于原有耗差模型的改进。图3和图4给出了超临界N600型喷嘴配汽机型A和超临界N600型过载补汽机型B在480MW负荷下的主蒸汽作功增益、再热蒸汽作功增益、高压缸有效焓降增益以及汽泵焓升增益随进汽压力的变化趋势。由图可知,高压缸有效焓降增益与主蒸汽作功增益两条曲线呈同向关系,相似度较高;汽泵焓升增益与再热蒸汽作功增益则呈反向关系,也具备一定的相似性。经大量仿真研究,“高压缸有效焓降增益与主蒸汽作功增益”以及“汽泵焓升增益与再热蒸汽作功增益”这种趋势的雷同是各种类型汽轮机组的普遍规律。同时,相比求解1kg蒸汽的作功量而言,求解1kg蒸汽的高压缸有效焓降或汽泵焓升,仅需知道高压缸进出口压力和温度参数或给水泵进出口压力和温度参数等少量参数,测试精度也亦得到保证。因此,以易测的高压缸有效焓降增益δ(Δh)和给水焓升增益δ(Δτ)来数值表征不易测的主蒸汽作功量增益和再热蒸汽作功量增益是汽轮机组变压运行耗差定量计算模型的数值机理。Obviously, elucidating the numerical mechanisms of "high-pressure cylinder effective enthalpy drop gain δ (Δh)" and "feed water enthalpy rise gain δ (Δτ)" will help improve the original consumption difference model. Figures 3 and 4 show the main steam power gain, reheat steam power gain, and high-pressure cylinder effectiveness of the supercritical N600 nozzle steam distribution machine type A and the supercritical N600 overload steam supply machine type B under a load of 480MW. The changing trend of enthalpy drop gain and steam pump enthalpy rise gain with steam inlet pressure. It can be seen from the figure that the effective enthalpy drop gain of the high-pressure cylinder and the work gain of the main steam are in the same direction, with a high degree of similarity; the enthalpy rise gain of the steam pump and the work gain of the reheated steam are in an inverse relationship, and they also have a certain degree of similarity. similarity. After a large number of simulation studies, the similarities in the trends of "effective enthalpy drop gain of high-pressure cylinder and main steam work gain" and "steam pump enthalpy rise gain and reheat steam work gain" are common rules for various types of steam turbine units. At the same time, compared with solving the work amount of 1kg steam, to solve the effective enthalpy drop of the high-pressure cylinder or the enthalpy rise of the steam pump for 1kg steam, you only need to know the inlet and outlet pressure and temperature parameters of the high-pressure cylinder or the inlet and outlet pressure and temperature parameters of the feed water pump, etc. With a small number of parameters, test accuracy is also guaranteed. Therefore, the easy-to-measure high-pressure cylinder effective enthalpy drop gain δ (Δh) and the feed water enthalpy rise gain δ (Δτ) are used to numerically represent the difficult-to-measure main steam power gain and reheat steam power gain. Numerical mechanism of quantitative calculation model of running loss difference.
发明内容Contents of the invention
本发明的目的在于,针对现有试验方法难以精确辨析汽轮机组定功率变压运行热经济特性的弊端,提出一种改进型汽轮机组变压运行耗差定量计算模型构建方法。The purpose of the present invention is to propose an improved method for constructing a quantitative calculation model of the variable pressure operation consumption difference of a steam turbine unit in view of the disadvantages of existing test methods that it is difficult to accurately identify the thermal economic characteristics of constant power variable pressure operation of steam turbine units.
实现本发明的技术方案如下,一种改进型汽轮机组变压运行耗差定量计算模型构建方法,所述方法依据变压运行热经济特性内在机理和特征变量的相关性分析,将1kg单位蒸汽的“循环吸热量”、“高压缸有效焓降”以及“给水泵焓升”作为特征变量,并采用焓降修正系数β及热力系统修正系数γ分别对“高压缸有效焓降”和“给水泵焓升”进行修正,获得基于“机组热耗率相对比较”的汽轮机组变压运行耗差定量计算模型:The technical solution to realize the present invention is as follows, a method for constructing a quantitative calculation model of the variable pressure operation consumption difference of an improved steam turbine unit. The method is based on the correlation analysis of the intrinsic mechanism of the thermal economic characteristics of variable pressure operation and the characteristic variables. "Circulation heat absorption", "high-pressure cylinder effective enthalpy drop" and "feed water pump enthalpy rise" are used as characteristic variables, and the enthalpy drop correction coefficient β and the thermal system correction coefficient γ are used to calculate the "high-pressure cylinder effective enthalpy drop" and "feed water pump enthalpy rise" respectively. "Water pump enthalpy rise" is corrected to obtain a quantitative calculation model of steam turbine unit variable pressure operation consumption difference based on "relative comparison of unit heat rate":
Q=(h0-hf)-α(hr-h1);Q=(h 0 -h f )-α(h r -h 1 );
H=ηQH=nQ
δ(Δh)=Δh′-Δh=(h′0-h′1)-(h0-h1)δ(Δh)=Δh′-Δh=(h′ 0 -h′ 1 )-(h 0 -h 1 )
δ(Δτ)=Δτ′-Δτδ(Δτ)=Δτ′-Δτ
H′=H+βδ(Δh)-γ(Δτ)H′=H+βδ(Δh)-γ(Δτ)
Q′=(h′0-h′f)-α(h′r-h′1)Q′=(h′ 0 -h′ f )-α(h′ r -h′ 1 )
ΔHR=HR′-HRΔHR=HR′-HR
式中,h0为变工况前的主蒸汽焓、h1为变工况前的高压缸排汽焓、Δh为变工况前的高压缸有效焓降、Δτ为变工况前的给水焓升、H为变工况前的单位蒸汽有用功、Q为变工况前的循环吸热量、hf为变工况前的最终给水焓、hr为变工况前的再热汽焓、η为变工况前的循环效率、HR为变工况前的机组热耗率;h′0为变工况后的主蒸汽焓、h′1为变工况后的高压缸排汽焓、Δh′为变工况后的高压缸有效焓降、Δτ′为变工况后的给水焓升、H′为变工况后的单位蒸汽有用功、Q′为变工况后的循环吸热量、h′f为变工况后的最终给水焓、h′r为变工况后的再热汽焓、η′为变工况后的循环效率、HR′为变工况后的机组热耗率;δ(Δh)为变工况前、后的高压缸有效焓降增益;δ(Δτ)为变工况前、后的给水焓升增益;α为再热系数、β为焓降修正系数;γ为热力系统修正系数;ΔHR为变工况前、后机组热耗率的变幅。In the formula, h 0 is the main steam enthalpy before changing working conditions, h 1 is the high-pressure cylinder exhaust steam enthalpy before changing working conditions, Δh is the effective enthalpy drop of high-pressure cylinder before changing working conditions, Δτ is the water supply before changing working conditions. Enthalpy rise, H is the useful work per unit steam before changing working conditions, Q is the cycle heat absorption before changing working conditions, h f is the final feed water enthalpy before changing working conditions, h r is the reheated steam before changing working conditions Enthalpy and eta are the cycle efficiency before changing working conditions, HR is the unit heat rate before changing working conditions; h′ 0 is the main steam enthalpy after changing working conditions, h′ 1 is the high-pressure cylinder exhaust steam after changing working conditions Enthalpy, Δh′ is the effective enthalpy drop of the high-pressure cylinder after changing working conditions, Δτ′ is the enthalpy rise of feed water after changing working conditions, H′ is the useful work per unit steam after changing working conditions, Q′ is the cycle after changing working conditions Heat absorption, h′ f is the final feed water enthalpy after changing working conditions, h′ r is the reheat steam enthalpy after changing working conditions, η′ is the cycle efficiency after changing working conditions, HR′ is the Unit heat consumption rate; δ (Δh) is the effective enthalpy drop gain of the high-pressure cylinder before and after changing working conditions; δ (Δτ) is the feed water enthalpy rise gain before and after changing working conditions; α is the reheat coefficient, β is the enthalpy down correction coefficient; γ is the correction coefficient of the thermal system; ΔHR is the amplitude of the heat rate of the unit before and after changing working conditions.
所述焓降修正系数β及热力系统修正系数γ可根据机组设计参数或试验参数,采用汽轮机组专业仿真软件或符合ASME PTC6A-1982算例的EXCEL自编程热力计算程序进行校正核算。The enthalpy drop correction coefficient β and thermal system correction coefficient γ can be corrected and calculated based on the unit design parameters or test parameters using professional steam turbine simulation software or the EXCEL self-programmed thermal calculation program that complies with ASME PTC6A-1982 calculation examples.
对于采用“多步序”开启方式的汽轮机组,应以阀点为分界点,对焓降修正系数β及热力系统修正系数γ进行分段校正核算,以降低模型的机组热耗率复现偏差。其中,喷嘴配汽机型A,可按阀点依次划分为“四阀点-三阀点”、“三阀点-两阀点”以及“两阀节流”三段;过载补汽机型B,可按阀点依次划分为“补汽阀全开-补汽阀全关且主调阀全开”和“主调阀节流”两段。For steam turbine units that adopt the "multi-step" opening method, the valve point should be used as the dividing point to perform segmented correction calculations on the enthalpy drop correction coefficient β and the thermal system correction coefficient γ to reduce the unit heat rate recurrence deviation of the model. . Among them, the nozzle steam supply model A can be divided into three stages according to valve points: "four valve points - three valve points", "three valve points - two valve points" and "two valve throttling"; the overload steam supply model B. It can be divided into two stages according to valve points: "Admission steam valve fully open - Admission valve fully closed and main control valve fully open" and "Main control valve throttling".
本发明的工作原理是,经大量仿真研究,“高压缸有效焓降增益与主蒸汽作功增益”以及“汽泵焓升增益与再热蒸汽作功增益”这种趋势的雷同是各种类型汽轮机组的普遍规律。本发明提出以易测的高压缸有效焓降增益δ(Δh)和给水焓升增益δ(Δτ)来数值表征不易测的主蒸汽作功量增益和再热蒸汽作功量增益,进而求解出机组热经济性的相对变化。The working principle of the present invention is that after extensive simulation research, the similarities in the trends of "high-pressure cylinder effective enthalpy drop gain and main steam work gain" and "steam pump enthalpy rise gain and reheat steam work gain" are various types General rules for steam turbine units. The present invention proposes to use the easily measurable effective enthalpy drop gain δ (Δh) of the high-pressure cylinder and the feed water enthalpy rise gain δ (Δτ) to numerically represent the hard-to-measure main steam work gain and reheat steam work gain, and then solve Relative changes in unit thermal economy.
本发明的有益效果是,本发明改进型汽轮机组变压运行耗差定量计算模型结构精简,且仅需采集汽轮机组定功率变压运行中的少量易精确测量的温度和压力参数,无需采集相对难以精确测量的流量参数;当焓降修正系数β及热力系统修正系数γ采用分段修正时,该模型的机组热耗率复现偏差≤1kJ/(kW.h),可精确辨析汽轮机组定功率下当进汽压力变幅≥0.1MPa时机组热耗率的变化量;经大量仿真验证,该模型能够高精度地复现出各种不同容量等级、不同参数等级、不同配汽方式以及不同热力系统结构的汽轮机组的定功率变压运行热经济特性;并且,焓降修正系数β及热力系统修正系数γ对于汽轮机组定功率变压运行热经济特性具有优良的继承性,可根据机组设计参数或试验参数,采用汽轮机组专业仿真软件或符合ASME PTC6A-1982算例的EXCEL自编程热力计算程序进行校正核算,并直接移植于现场试验当中。实际应用中,该模型既可与汽轮机组定功率全局变压动态试验相结合,也可与遵循《ASME PTC6-2004汽轮机性能试验规程》的汽轮机组定滑压寻优稳态试验相结合,均可显著提升现场试验机组热耗率的求解精度。The beneficial effect of the present invention is that the structure of the quantitative calculation model of the variable pressure operation consumption of the improved steam turbine unit is simplified, and only a small amount of temperature and pressure parameters that are easy to be accurately measured in the constant power variable pressure operation of the steam turbine unit are collected, and there is no need to collect relative parameters. Flow parameters that are difficult to accurately measure; when the enthalpy drop correction coefficient β and the thermal system correction coefficient γ are modified step by step, the unit heat rate recurrence deviation of this model is ≤1kJ/(kW.h), and the steam turbine unit can be accurately analyzed. The change in the heat rate of the unit when the inlet pressure amplitude changes ≥0.1MPa under power; after a large number of simulations, the model can reproduce various capacity levels, parameter levels, steam distribution methods and different conditions with high accuracy. The thermal economic characteristics of the steam turbine unit with a thermal system structure at constant power and variable pressure operation; and the enthalpy drop correction coefficient β and the thermal system correction coefficient γ have excellent inheritance for the thermal economic characteristics of the steam turbine unit at constant power and variable pressure operation, and can be determined according to the unit design Parameters or test parameters are calibrated and calculated using professional steam turbine simulation software or the EXCEL self-programming thermal calculation program that complies with ASME PTC6A-1982 calculation examples, and are directly transplanted into field tests. In practical applications, this model can be combined with the constant power global variable voltage dynamic test of the steam turbine unit, or with the constant sliding pressure optimization steady state test of the steam turbine unit following the "ASME PTC6-2004 Steam Turbine Performance Test Procedure". It can significantly improve the accuracy of solving the heat consumption rate of the field test unit.
附图说明Description of the drawings
图1为改进前汽轮机组变压运行耗差定量计算模型对于喷嘴配汽机型A在480MW负荷下变压运行热经济特性的复现效果(焓降修正系数β及热力系统修正系数γ均取值“1”);Figure 1 shows the reproduction effect of the improved quantitative calculation model of variable pressure operation consumption difference of the steam turbine unit on the thermal economic characteristics of variable pressure operation of nozzle steam turbine type A under a load of 480MW (both the enthalpy drop correction coefficient β and the thermal system correction coefficient γ are taken value "1");
图2为改进前汽轮机组变压运行耗差定量计算模型对于喷嘴配汽机型A在480MW负荷下变压运行热经济特性的复现效果(焓降修正系数β及热力系统修正系数γ均取值“1”);Figure 2 shows the reproduction effect of the improved quantitative calculation model of variable pressure operation consumption difference of the steam turbine unit on the thermal economic characteristics of variable pressure operation of nozzle steam turbine type A under a load of 480MW (both the enthalpy drop correction coefficient β and the thermal system correction coefficient γ are taken value "1");
图3为喷嘴配汽机型A在480MW负荷下的主蒸汽作功增益、再热蒸汽作功增益、高压缸有效焓降增益以及汽泵焓升增益随进汽压力的变化趋势;Figure 3 shows the changing trend of main steam power gain, reheat steam power gain, high-pressure cylinder effective enthalpy drop gain and steam pump enthalpy rise gain with the inlet pressure of nozzle steam distribution machine type A under 480MW load;
图4为过载补汽机型B在480MW负荷下的主蒸汽作功增益、再热蒸汽作功增益、高压缸有效焓降增益以及汽泵焓升增益随进汽压力的变化趋势;Figure 4 shows the changing trend of the main steam power gain, reheat steam power gain, high-pressure cylinder effective enthalpy drop gain and steam pump enthalpy rise gain with the inlet steam pressure of overload steam admission model B under 480MW load;
图5为当焓降修正系数β及热力系统修正系数γ未采用分段修正时,改进型汽轮机组变压运行耗差定量计算模型对于喷嘴配汽机型A在480MW负荷下变压运行热经济特性的复现效果;Figure 5 shows when the enthalpy drop correction coefficient β and the thermal system correction coefficient γ do not adopt segmented correction, the improved steam turbine unit variable pressure operation consumption difference quantitative calculation model is thermally economical for the nozzle steam distribution machine type A under the 480MW load of variable pressure operation. Reproduction effect of characteristics;
图6为当焓降修正系数β及热力系统修正系数γ采用分段修正时,改进型汽轮机组变压运行耗差定量计算模型对于喷嘴配汽机型A在480MW负荷下变压运行热经济特性的复现效果;Figure 6 shows the thermal economic characteristics of the improved steam turbine unit variable pressure operation consumption difference quantitative calculation model for the nozzle steam distribution machine type A under a load of 480MW when the enthalpy drop correction coefficient β and the thermal system correction coefficient γ are modified step by step. The recurrence effect;
图7为当焓降修正系数β及热力系统修正系数γ未采用分段修正时,改进型汽轮机组变压运行耗差定量计算模型对于过载补汽机型B在480MW负荷下变压运行热经济特性的复现效果;Figure 7 shows the thermal economy of the improved steam turbine unit variable pressure operation difference quantitative calculation model for overload steam admission unit type B under variable pressure operation under 480MW load when the enthalpy drop correction coefficient β and the thermal system correction coefficient γ do not adopt segmented correction. Reproduction effect of characteristics;
图8为当焓降修正系数β及热力系统修正系数γ采用分段修正时,改进型汽轮机组变压运行耗差定量计算模型对于过载补汽机型B在480MW负荷下变压运行热经济特性的复现效果。Figure 8 shows the thermal economic characteristics of the improved steam turbine unit variable pressure operation consumption difference quantitative calculation model for overload steam admission unit type B under variable pressure operation under 480MW load when the enthalpy drop correction coefficient β and thermal system correction coefficient γ are modified step by step. the recurrence effect.
具体实施方式Detailed ways
本发明的具体实施方式如图所示。下面将结合本发明实施例中的图5-8,对本发明实施例中的技术方案进行清楚、完整地描述。The specific implementation of the present invention is shown in the figure. The technical solution in the embodiment of the present invention will be clearly and completely described below with reference to Figures 5-8 in the embodiment of the present invention.
本实施例机组为分别为超临界N600型喷嘴配汽机型A和超临界N600型过载补汽机型B。其中,机型A为四阀喷嘴配汽机组(阀门开启顺序为GV1/2同步→GV3→GV4),机型B为过载补汽节流配汽机组(阀门开启顺序为主调阀→补汽阀),两类机型的额定参数均为660MW/24.2MPa/566℃/566℃。图5-8为改进型汽轮机组变压运行耗差定量计算模型对于机型A和机型B在480MW负荷下变压运行热经济特性的复现效果。The units in this embodiment are supercritical N600 nozzle steam distribution machine type A and supercritical N600 overload steam supply machine type B. Among them, model A is a four-valve nozzle steam distribution unit (the valve opening sequence is GV1/2 synchronization→GV3→GV4), and model B is an overload steam admission throttle steam distribution unit (the valve opening sequence is main regulating valve→admission steam valve), the rated parameters of both types of models are 660MW/24.2MPa/566℃/566℃. Figure 5-8 shows the reproduction effect of the improved steam turbine unit’s quantitative calculation model of variable pressure operation loss on the thermal economic characteristics of variable pressure operation of models A and B under a load of 480MW.
本实施例改进型汽轮机组变压运行耗差定量计算模型包括以下步骤:The quantitative calculation model of the variable pressure operating loss of the improved steam turbine unit in this embodiment includes the following steps:
步骤1:本发明实现的技术方案如下,一种改进型汽轮机组变压运行耗差定量计算模型,所述方法依据变压运行热经济特性内在机理和特征变量的相关性分析,将1kg单位蒸汽的“循环吸热量”、“高压缸有效焓降”以及“给水泵焓升”作为主要特征变量,并采用焓降修正系数β及热力系统修正系数γ分别对“高压缸有效焓降”和“给水泵焓升”进行修正,构建出一种基于“机组热耗率相对比较”的汽轮机组变压运行耗差定量计算模型。Step 1: The technical solution implemented by the present invention is as follows: an improved variable pressure operation consumption difference quantitative calculation model of the steam turbine unit. The method is based on the correlation analysis of the intrinsic mechanism of the thermal economic characteristics of variable pressure operation and the characteristic variables. 1kg unit steam The "circulation heat absorption", "high-pressure cylinder effective enthalpy drop" and "feed water pump enthalpy rise" are used as the main characteristic variables, and the enthalpy drop correction coefficient β and the thermal system correction coefficient γ are used to respectively adjust the "high-pressure cylinder effective enthalpy drop" and The "feed water pump enthalpy rise" is corrected, and a quantitative calculation model of the steam turbine unit's variable pressure operation consumption difference based on "relative comparison of unit heat rate" is constructed.
设h0、h1、Δh、Δτ、H、Q、hf、hr、η、HR分别为变工况前的主蒸汽焓、高压缸排汽焓、高压缸有效焓降、给水焓升、单位蒸汽有用功、循环吸热量、最终给水焓、再热汽焓、循环效率及机组热耗率;h′0、h′1、Δh′、Δτ′、H′、Q′、h′f、h′r、η′、HR′分别为变工况后的主蒸汽焓、高压缸排汽焓、高压缸有效焓降、给水焓升、单位蒸汽有用功、循环吸热量、最终给水焓、再热汽焓、循环效率及机组热耗率;δ(Δh)、δ(Δτ)分别为变工况前、后的高压缸有效焓降增益以及给水焓升增益;α、β、γ分别为再热系数、焓降修正系数及热力系统修正系数;ΔHR为变工况前、后机组热耗率的变幅。Let h 0 , h 1 , Δh, Δτ, H, Q, h f , h r , eta, and HR be the main steam enthalpy, high-pressure cylinder exhaust steam enthalpy, high-pressure cylinder effective enthalpy drop, and feed water enthalpy rise before changing working conditions, respectively. , unit steam useful work, cycle heat absorption, final feed water enthalpy, reheat steam enthalpy, cycle efficiency and unit heat rate; h′ 0 , h′ 1 , Δh′, Δτ′, H′, Q′, h′ f , h′ r , η′, and HR′ are respectively the main steam enthalpy, high-pressure cylinder exhaust steam enthalpy, high-pressure cylinder effective enthalpy drop, feed water enthalpy rise, unit steam useful work, cycle heat absorption, and final feed water after changing working conditions. Enthalpy, reheat steam enthalpy, cycle efficiency and unit heat rate; δ(Δh) and δ(Δτ) are the effective enthalpy drop gain and feed water enthalpy rise gain of the high-pressure cylinder before and after changing working conditions respectively; α, β, γ are the reheat coefficient, enthalpy drop correction coefficient and thermal system correction coefficient respectively; ΔHR is the amplitude of the heat rate of the unit before and after changing operating conditions.
Q=(h0-hf)-α·(hr-h1) (2)Q=(h 0 -h f )-α·(h r -h 1 ) (2)
H=η·Q (3)H=η·Q (3)
δ(Δh)=Δh′-Δh=(h′0-h′1)-(h0-h1) (4)δ(Δh)=Δh′-Δh=(h′ 0 -h′ 1 )-(h 0 -h 1 ) (4)
δ(Δτ)=Δτ′-Δτ (5)δ(Δτ)=Δτ′-Δτ (5)
H′=H+β·δ(Δh)-γ·δ(Δτ) (6)H′=H+β·δ(Δh)-γ·δ(Δτ) (6)
Q′=(h′0-h′f)-α·(h′r-h′1) (7)Q′=(h′ 0 -h′ f )-α·(h′ r -h′ 1 ) (7)
ΔHR=HR′-HR (10)ΔHR=HR′-HR (10)
步骤2:完成案例机组(机型A和机型B)的定功率变压运行仿真计算;提取仿真工况中的部分特征参数,代入改进型汽轮机组变压运行耗差定量计算模型,校正并核算焓降修正系数β及热力系统修正系数γ。仿真计算根据机组设计参数或试验参数进行,既可采用汽轮机组专业仿真软件,也可采用符合ASME PTC6A-1982算例的EXCEL自编程热力计算程序。对于采用“多步序”开启方式的汽轮机组,应以阀点为分界点,对焓降修正系数β及热力系统修正系数γ进行分段校正核算,以降低模型的机组热耗率复现偏差。其中,喷嘴配汽机型A,可按阀点依次划分为“四阀点-三阀点”、“三阀点-两阀点”以及“两阀节流”三段;过载补汽机型B,可按阀点依次划分为“补汽阀全开-补汽阀全关且主调阀全开”和“主调阀节流”两段。Step 2: Complete the constant-power variable-voltage operation simulation calculation of the case unit (model A and model B); extract some characteristic parameters in the simulation conditions, substitute them into the improved steam turbine unit variable-voltage operation consumption difference quantitative calculation model, correct and Calculate the enthalpy drop correction coefficient β and the thermal system correction coefficient γ. The simulation calculation is carried out based on the unit design parameters or test parameters. It can either use professional simulation software for steam turbine units or use the EXCEL self-programming thermal calculation program that complies with ASME PTC6A-1982 calculation examples. For steam turbine units that adopt the "multi-step" opening method, the valve point should be used as the dividing point to perform segmented correction calculations on the enthalpy drop correction coefficient β and the thermal system correction coefficient γ to reduce the unit heat rate recurrence deviation of the model. . Among them, the nozzle steam supply model A can be divided into three stages according to valve points: "four valve points - three valve points", "three valve points - two valve points" and "two valve throttling"; the overload steam supply model B. It can be divided into two stages according to valve points: "Admission steam valve fully open - Admission valve fully closed and main control valve fully open" and "Main control valve throttling".
当焓降修正系数β及热力系统修正系数γ未采用分段修正时,模型的复现效果见图5和图7;当焓降修正系数β及热力系统修正系数γ采用分段修正时,模型的复现效果见图6和图8;经观测,当焓降修正系数β及热力系统修正系数γ采用分段修正时,模型的机组热耗率复现偏差≤1kJ/(kW.h)。When the enthalpy drop correction coefficient β and the thermal system correction coefficient γ are not modified step by step, the reproduction effect of the model is shown in Figure 5 and Figure 7; when the enthalpy drop correction coefficient β and the thermal system correction coefficient γ are modified step by step, the model The reproduction effect is shown in Figures 6 and 8; it has been observed that when the enthalpy drop correction coefficient β and the thermal system correction coefficient γ are modified in sections, the reproduction deviation of the unit heat rate of the model is ≤1kJ/(kW.h).
以上对本发明所提供的一种改进型汽轮机组变压运行耗差定量计算模型进行了详细介绍,本实施例中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The above is a detailed introduction to the quantitative calculation model of the variable pressure operating loss of an improved steam turbine unit provided by the present invention. In this embodiment, specific examples are used to illustrate the principle and implementation of the present invention. The description of the above embodiments It is only used to help understand the method and its core idea of the present invention. It should be noted that those skilled in the art can make several improvements and modifications to the present invention without departing from the principles of the present invention, and these improvements and modifications also fall within the scope of the claims of the present invention.
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