CN111734775A - Large load-bearing ultra-low frequency air spring isolator based on negative stiffness magnetic spring - Google Patents
Large load-bearing ultra-low frequency air spring isolator based on negative stiffness magnetic spring Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F13/00—Units comprising springs of the non-fluid type as well as vibration-dampers, shock-absorbers, or fluid springs
- F16F13/002—Units comprising springs of the non-fluid type as well as vibration-dampers, shock-absorbers, or fluid springs comprising at least one fluid spring
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- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F6/00—Magnetic springs; Fluid magnetic springs, i.e. magnetic spring combined with a fluid
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/02—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium using gas only or vacuum
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F2222/00—Special physical effects, e.g. nature of damping effects
- F16F2222/12—Fluid damping
- F16F2222/126—Fluid damping using gases
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F2228/00—Functional characteristics, e.g. variability, frequency-dependence
- F16F2228/06—Stiffness
- F16F2228/063—Negative stiffness
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Abstract
基于负刚度磁弹簧的大承载超低频空气弹簧隔振器属于精密隔振技术领域,包括双腔室空气弹簧隔振器和负刚度磁弹簧,负刚度磁弹簧同轴嵌套在双腔室空气弹簧隔振器的主气室内,主气室的底部设置环形橡胶垫,主气室与附加气室之间均匀设置2~10个节流孔;负刚度磁弹簧由沿径向磁化的定磁环、关于定磁环的轴向高度中心对称布置的上动磁环与下动磁环同轴嵌套构成,上动磁环与下动磁环沿轴向反向磁化;本发明固有频率低,阻尼系数大,集成度高,能够实现精密仪器设备的低频/超低频隔振效果。
The large-load ultra-low frequency air spring vibration isolator based on the negative stiffness magnetic spring belongs to the field of precision vibration isolation technology, including a dual-chamber air spring vibration isolator and a negative stiffness magnetic spring. The negative stiffness magnetic spring is coaxially nested in the dual-chamber air spring. In the main air chamber of the spring vibration isolator, an annular rubber pad is arranged at the bottom of the main air chamber, and 2 to 10 orifices are evenly arranged between the main air chamber and the additional air chamber; The upper moving magnetic ring and the lower moving magnetic ring, which are arranged symmetrically about the axial height of the fixed magnetic ring, are formed by coaxial nesting, and the upper moving magnetic ring and the lower moving magnetic ring are reversely magnetized in the axial direction; , large damping coefficient, high integration, can achieve low frequency/ultra low frequency vibration isolation effect of precision instruments and equipment.
Description
技术领域technical field
本发明属于精密减振技术领域,特别是一种基于负刚度磁弹簧的大承载超低频空气弹簧隔振器。The invention belongs to the technical field of precision vibration damping, in particular to a large-loading ultra-low frequency air spring vibration isolator based on a negative stiffness magnetic spring.
背景技术Background technique
在精密仪器设备的装调、测试和实验过程中,环境中的低频振动干扰成为影响研究效果的重点问题之一,为精密仪器设备配备大承载空气弹簧隔振器逐渐成为大型超精密工程领域抑制环境微振动的主要技术手段,但对于空气弹簧隔振器的研究仍存在以下几个问题:In the process of installation, testing and experimentation of precision instruments and equipment, low-frequency vibration interference in the environment has become one of the key issues affecting research results. Equipping precision instruments and equipment with large-load air spring vibration isolators has gradually become a large-scale ultra-precision engineering field. The main technical means of environmental micro-vibration, but the research on air spring vibration isolators still has the following problems:
(1)空气弹簧隔振器的固有频率高,无法抑制环境中的低频/超低频振动干扰。现有空气弹簧隔振器可以实现大承载及中高频振动抑制效果,但是实现低频/超低频振动抑制需要增加腔室体积,不仅会增加制造成本和使用空间,而且随着腔室体积的增加,其低频振动抑制效果越不明显,因此,在实际使用中,空气弹簧隔振器一般难以隔离1Hz以下的振动。(1) The natural frequency of the air spring vibration isolator is high, and it cannot suppress the low frequency/ultra low frequency vibration interference in the environment. Existing air spring vibration isolators can achieve large load and medium and high frequency vibration suppression effects, but to achieve low frequency/ultra low frequency vibration suppression requires increasing the volume of the chamber, which not only increases the manufacturing cost and space, but also increases the volume of the chamber. Its low-frequency vibration suppression effect is less obvious. Therefore, in actual use, it is generally difficult for air spring vibration isolators to isolate vibrations below 1Hz.
(2)空气弹簧隔振器的系统阻尼小,导致冲击扰动下稳定调整时间长,谐振峰值高。空气弹簧隔振器是在柔性膜中充入压缩气体,利用气体的可压缩性实现弹性支撑的一种非接触式弹簧,不存在机械摩擦,柔性膜的结构阻尼作为空气弹簧隔振器的主要阻尼来源,阻尼系数较小,导致冲击扰动激励下,振动能量衰减慢,系统稳定调整时间长,谐振峰值高。(2) The system damping of the air spring vibration isolator is small, resulting in a long stable adjustment time under impact disturbance and a high resonance peak value. The air spring vibration isolator is a non-contact spring that fills the flexible membrane with compressed gas and uses the compressibility of the gas to achieve elastic support. There is no mechanical friction. The structural damping of the flexible membrane is the main factor of the air spring vibration isolator. The damping source, the damping coefficient is small, resulting in slow vibration energy attenuation, long system stability adjustment time and high resonance peak under the excitation of shock disturbance.
(3)并联磁负刚度结构的空气弹簧隔振器集成度低。将磁负刚度结构与空气弹簧隔振器并联可在保证空气弹簧隔振器大承载的条件下降低固有频率,从而实现大承载低频/超低频隔振效果。但现有由立方永磁体负刚度结构与空气弹簧隔振器并联构成的低频隔振器体积大,系统集成度低,且负刚度结构的刚度值受空气弹簧隔振器浮起高度的影响。(3) The air spring vibration isolator with parallel magnetic negative stiffness structure has low integration degree. The parallel connection of the magnetic negative stiffness structure and the air spring isolator can reduce the natural frequency under the condition of ensuring the large load of the air spring isolator, so as to achieve the high-load low-frequency/ultra-low frequency vibration isolation effect. However, the existing low-frequency vibration isolator composed of a cubic permanent magnet negative stiffness structure and an air spring isolator in parallel has a large volume and low system integration, and the stiffness value of the negative stiffness structure is affected by the floating height of the air spring isolator.
(4)并联磁负刚度结构的空气弹簧隔振器对冲击扰动激励无相应的保护措施。大幅值冲击扰动激励导致磁负刚度结构的动磁铁与定磁铁,动磁铁与或定磁铁固定件之间产生刚性碰撞,易造成磁铁损坏或破碎。(4) The air spring vibration isolator with parallel magnetic negative stiffness structure has no corresponding protection measures for impact disturbance excitation. Large-scale impact perturbation excitation leads to rigid collision between the moving magnet and the fixed magnet of the magnetically negative rigidity structure, and between the moving magnet and or the fixed part of the fixed magnet, which is easy to cause damage or breakage of the magnet.
专利号CN201310142491.9公开了一种正负刚度并联减振器。该技术方案将磁负刚度结构同轴安装在空气弹簧隔振器腔室内构成正负刚度并联减振器,磁负刚度结构由两个沿径向反向磁化的同轴磁环构成,结构紧凑,且不需要考虑空气弹簧隔振器浮起高度对负刚度磁弹簧刚度值的影响。该技术方案的特征在于:1)磁负刚度结构为非接触作用方式,并未改善空气弹簧隔振器的阻尼特性;2)冲击扰动激励下,磁负刚度结构无相应的保护措施。Patent No. CN201310142491.9 discloses a positive and negative stiffness parallel shock absorber. In the technical scheme, the magnetic negative stiffness structure is coaxially installed in the air spring vibration isolator chamber to form a positive and negative stiffness parallel shock absorber. The magnetic negative stiffness structure is composed of two coaxial magnetic rings that are reversely magnetized in the radial direction, and the structure is compact. , and do not need to consider the effect of the air spring isolator flying height on the negative stiffness magnetic spring stiffness value. The technical solution is characterized in that: 1) the magnetic negative stiffness structure is a non-contact action mode, which does not improve the damping characteristics of the air spring vibration isolator; 2) the magnetic negative stiffness structure has no corresponding protection measures under impact disturbance excitation.
专利号CN201610914596.5和CN201610914512.8公开了一种磁负刚度结构以降低空气弹簧隔振器的固有频率,磁负刚度结构由三块磁化方向相同、沿垂向等间隙阵列布置的立方永磁体构成,刚度值可通过改变永磁体间隙实现可调。该技术方案的特征在于:1)适用于浮起高度较小的空气弹簧隔振器,对于大承载空气弹簧隔振器,较大的浮起高度会增大永磁体间隙,进而导致磁负刚度结构的刚度值甚微,对降低空气弹簧隔振器固有频率的效果不明显;2)弹性膜的结构阻尼小;3)空气弹簧隔振器与磁负刚度结构分体安装布置,系统集成度低、体积大;4)冲击扰动激励下,磁负刚度结构无相应的保护措施。Patent numbers CN201610914596.5 and CN201610914512.8 disclose a magnetic negative stiffness structure to reduce the natural frequency of an air spring vibration isolator. The magnetic negative stiffness structure consists of three cubic permanent magnets with the same magnetization direction and arranged in an array of equal vertical gaps The stiffness value can be adjusted by changing the permanent magnet gap. The features of this technical solution are: 1) It is suitable for air spring isolators with a small floating height. For a large load-bearing air spring isolator, a larger floating height will increase the permanent magnet gap, which will lead to negative magnetic stiffness. The stiffness value of the structure is very small, and the effect on reducing the natural frequency of the air spring isolator is not obvious; 2) The structural damping of the elastic membrane is small; 3) The air spring vibration isolator and the magnetic negative stiffness structure are separately installed and arranged, and the system is integrated. 4) Under the excitation of shock disturbance, there is no corresponding protective measures for the structure with negative magnetic stiffness.
专利号CN201810853079.0公开了一种正负刚度并联的准零刚度隔振器。该技术方案利用轴向磁化的同轴双磁环构成磁负刚度结构,磁环的轴向充磁加工方便;磁环间隙与正刚度支撑元件的起落运动方向垂直,因此不需要考虑正刚度支撑元件的浮起高度对磁负刚度结构刚度值的影响。该技术方案的特征在于:1)磁负刚度结构为非接触作用方式,并未改善空气弹簧隔振器的阻尼特性;2)磁负刚度结构均匀分布在正刚度支撑元件的左右两侧,系统集成度低、体积大。Patent No. CN201810853079.0 discloses a quasi-zero stiffness vibration isolator with positive and negative stiffness in parallel. The technical scheme uses axially magnetized coaxial double magnetic rings to form a magnetic negative stiffness structure, and the axial magnetization of the magnetic ring is convenient; the magnetic ring gap is perpendicular to the direction of the up-and-down motion of the positive stiffness support element, so there is no need to consider the positive stiffness support The effect of the flying height of the element on the stiffness value of the magnetically negative stiffness structure. The technical scheme is characterized in that: 1) the magnetic negative stiffness structure is a non-contact mode of action, which does not improve the damping characteristics of the air spring isolator; 2) the magnetic negative stiffness structure is evenly distributed on the left and right sides of the positive stiffness support element, and the system Low integration and large volume.
综上,如何通过隔振结构与原理创新,提供一种高集成度、大阻尼、且不受正刚度支撑元件浮起高度影响的磁负刚度结构以抵消大承载空气弹簧隔振器的正刚度值,对进一步提高隔微振平台的低频隔振性能及增大结构阻尼,快速衰减振动能量具有重大意义。To sum up, how to provide a magnetic negative stiffness structure with high integration, large damping, and not affected by the floating height of the positive stiffness support element through the vibration isolation structure and principle innovation to offset the positive stiffness of the large load air spring vibration isolator It is of great significance to further improve the low-frequency vibration isolation performance of the micro-vibration isolation platform, increase the structural damping, and rapidly attenuate the vibration energy.
发明内容SUMMARY OF THE INVENTION
本发明的目的是针对大承载空气弹簧隔振器固有频率高无法满足精密仪器设备低频/超低频的隔振需求,阻尼系数小导致冲击扰动下稳定调整时间长、谐振峰值高,对冲击扰动激励下负刚度磁弹簧无相应的保护措施的问题,提出一种基于负刚度磁弹簧的大承载超低频空气弹簧隔振器,该空气弹簧隔振器能够实现大承载条件下的超低频隔振效果,从而有效隔离高、中、低各个频段的环境微振动干扰,提升防微振实验室的隔振水平,保证各类超精密仪器设备工作在最优环境,同时系统的节流孔阻尼及涡流阻尼有助于加速振动能量衰减,降低谐振峰值。The purpose of the present invention is that the high natural frequency of the large-loaded air spring vibration isolator cannot meet the low frequency/ultra low frequency vibration isolation requirements of precision instruments and equipment, and the small damping coefficient leads to long stable adjustment time under impact disturbance, high resonance peak value, and shock disturbance excitation. Due to the problem that there is no corresponding protection measures for the lower negative stiffness magnetic spring, a large-load ultra-low frequency air spring isolator based on the negative-stiffness magnetic spring is proposed, which can realize the ultra-low frequency vibration isolation effect under large load conditions. , so as to effectively isolate the environmental micro-vibration interference in high, medium and low frequency bands, improve the vibration isolation level of the anti-micro-vibration laboratory, and ensure that various ultra-precision instruments and equipment work in the optimal environment, while the system's orifice damping and eddy current Damping helps to accelerate vibration energy decay and reduce resonance peaks.
本发明的技术解决方案是:The technical solution of the present invention is:
一种基于负刚度磁弹簧的大承载超低频空气弹簧隔振器,包括空气弹簧隔振器和负刚度磁弹簧,所述负刚度磁弹簧同轴嵌套在空气弹簧隔振器内,整体结构呈轴对称,所述空气弹簧隔振器包括主气室、弹性膜、内压环和外压环,外压环将环形弹性膜的外端压紧固定在主气室上,内压环顶端支撑隔振负载;所述空气弹簧隔振器还包括附加气室,所述附加气室固定安装在主气室正下方,附加气室侧壁设置进气孔,主气室与附加气室之间均匀设置2~10个节流孔,主气室的材料为不导磁或弱导磁的铝合金、钛合金或奥氏体不锈钢,主气室的底部设置环形橡胶垫;所述负刚度磁弹簧包括由轴线沿半径向外同轴嵌套的动磁环安装件、动磁环和定磁环,动磁环安装件的材料为不导磁或弱导磁的铝合金、钛合金或奥氏体不锈钢,动磁环包括上动磁环与下动磁环,上动磁环与下动磁环关于定磁环的轴向高度中心对称布置,上动磁环与下动磁环沿轴向反向磁化并固定连接在动磁环安装件外壁,内压环将环形弹性膜的内端压紧固定在动磁环安装件顶端,动磁环与定磁环沿径向设有间隙,定磁环沿径向磁化并同轴固定安装在主气室的内壁上,定磁环与上动磁环之间呈斥力作用,定磁环与下动磁环之间呈斥力作用。A large load-bearing ultra-low frequency air spring vibration isolator based on a negative stiffness magnetic spring, including an air spring vibration isolator and a negative stiffness magnetic spring, the negative stiffness magnetic spring is coaxially nested in the air spring vibration isolator, and the overall structure Axisymmetric, the air spring vibration isolator includes a main air chamber, an elastic membrane, an inner pressure ring and an outer pressure ring. The outer pressure ring presses and fixes the outer end of the annular elastic membrane on the main air chamber, and the top end of the inner pressure ring Support the vibration isolation load; the air spring vibration isolator also includes an additional air chamber, the additional air chamber is fixedly installed directly below the main air chamber, the side wall of the additional air chamber is provided with air inlet holes, and the main air chamber and the additional air chamber are provided with air inlet holes. 2 to 10 orifices are evenly arranged between the main air chambers, the material of the main air chamber is non-magnetic or weakly magnetically conductive aluminum alloy, titanium alloy or austenitic stainless steel, and an annular rubber pad is arranged at the bottom of the main air chamber; the negative stiffness The magnetic spring includes a moving magnetic ring mounting member, a moving magnetic ring and a fixed magnetic ring that are coaxially nested from the axis to the outside along the radius. The material of the moving magnetic ring mounting member is non-magnetic or weakly magnetically conductive aluminum alloy, titanium alloy or Austenitic stainless steel, the moving magnetic ring includes an upper moving magnetic ring and a lower moving magnetic ring. The upper moving magnetic ring and the lower moving magnetic ring are arranged symmetrically about the axial height of the fixed magnetic ring. Axially reverse magnetized and fixedly connected to the outer wall of the moving magnet ring mounting piece, the inner pressure ring presses and fixes the inner end of the annular elastic film on the top of the moving magnet ring mounting piece, and the moving magnet ring and the fixed magnet ring are radially provided with a gap , the fixed magnetic ring is magnetized in the radial direction and fixed on the inner wall of the main air chamber coaxially. There is a repulsion effect between the fixed magnetic ring and the upper moving magnetic ring, and a repulsive force between the fixed magnetic ring and the lower moving magnetic ring.
优选的,所述定磁环沿半径向轴心磁化、上动磁环沿轴向向下磁化,或定磁环由轴心沿半径向外磁化、上动磁环沿轴向向上磁化。Preferably, the stationary magnetic ring is magnetized radially toward the axial center, and the upper moving magnetic ring is magnetized axially downward, or the stationary magnetic ring is magnetized outwardly from the axial center along the radius, and the upper moving magnetic ring is magnetized axially upward.
优选的,所述定磁环、上动磁环和下动磁环为永磁体或电磁铁。Preferably, the fixed magnetic ring, the upper moving magnetic ring and the lower moving magnetic ring are permanent magnets or electromagnets.
优选的,所述节流孔的形状为圆形、椭圆形或多边形。Preferably, the shape of the orifice is a circle, an ellipse or a polygon.
优选的,所述节流孔的外接圆直径为1mm~10mm。Preferably, the diameter of the circumscribed circle of the orifice is 1 mm˜10 mm.
优选的,所述附加气室的体积不大于主气室体积的3倍。Preferably, the volume of the additional air chamber is not greater than 3 times the volume of the main air chamber.
优选的,所述弹性膜由橡胶材料与尼龙帘线或涤纶帘线硫化而成。Preferably, the elastic film is vulcanized from a rubber material and nylon cords or polyester cords.
优选的,所述橡胶垫由橡胶材料与尼龙帘线或涤纶帘线硫化而成。Preferably, the rubber pad is vulcanized from a rubber material and nylon cords or polyester cords.
本发明的技术创新性及产生的良好效果在于:The technical innovation of the present invention and the good effect produced are:
(1)该技术方案可以实现空气弹簧隔振器的大承载及近零频率隔振效果。本发明一方面通过串联附加气室的方式降低空气弹簧隔振器的刚度值及固有频率,另一方面采用并联负刚度磁弹簧的方式实现了大承载条件下的近零频率隔振效果,有效隔离超精密仪器设备所处环境中全频带的微振动干扰。这是本发明区别于现有技术的创新点之一。(1) The technical solution can realize the large load and near-zero frequency vibration isolation effect of the air spring vibration isolator. On the one hand, the present invention reduces the stiffness value and natural frequency of the air spring vibration isolator by connecting additional air chambers in series; Isolate the micro-vibration interference of the whole frequency band in the environment where the ultra-precision instruments and equipment are located. This is one of the innovative points of the present invention which is different from the prior art.
(2)本发明产生的节流孔阻尼与涡流阻尼可有效加速振动能量衰减,缩短系统稳定时间。本发明在主气室与附加气室之间设置不同形状、尺寸、数量的节流孔以引入节流孔阻尼、增大系统阻尼;此外,扰动激励下,主气室、定磁环固定架内产生的电涡流阻尼可以有效抑制动磁环相对定磁环的运动、快速衰减振动能量、缩短系统稳定时间。这是本发明区别于现有技术的创新点之二。(2) The orifice damping and eddy current damping produced by the present invention can effectively accelerate the attenuation of vibration energy and shorten the system stabilization time. In the present invention, orifices of different shapes, sizes and numbers are arranged between the main air chamber and the additional air chamber to introduce the damping of the orifice and increase the damping of the system; The eddy current damping generated inside can effectively restrain the movement of the moving magnetic ring relative to the fixed magnetic ring, quickly attenuate the vibration energy, and shorten the system stabilization time. This is the second innovative point of the present invention which is different from the prior art.
(3)该技术方案采用嵌套同轴磁环负刚度磁弹簧的方式避免了空气弹簧隔振器浮起高度对负刚度值的影响,同时实现了高集成度特性。负刚度磁弹簧由径向磁化的定磁环与轴向磁化的动磁环同轴嵌套构成,磁环间隙与空气弹簧隔振器的起落运动方向垂直,消除了空气弹簧隔振器浮起高度对负刚度磁弹簧刚度值的影响;负刚度磁弹簧嵌套安装在空气弹簧隔振器的主气室内提高了系统的集成度。这是本发明区别于现有技术的创新点之三。(3) The technical solution adopts the method of nesting the coaxial magnetic ring negative stiffness magnetic spring to avoid the influence of the floating height of the air spring vibration isolator on the negative stiffness value, and at the same time realizes the characteristics of high integration. The negative stiffness magnetic spring is composed of a radially magnetized fixed magnetic ring and an axially magnetized moving magnetic ring. The effect of height on the stiffness value of the negative stiffness magnetic spring; the negative stiffness magnetic spring is nested and installed in the main air chamber of the air spring isolator to improve the integration of the system. This is the third innovative point of the present invention which is different from the prior art.
(4)本发明可有效避免冲击扰动激励下的刚性碰撞。本发明在空气弹簧隔振器主气室底部设置橡胶垫作为负刚度磁弹簧的保护措施,可以有效避免冲击扰动激励下动磁环与主气室底部产生刚性碰撞造成磁环损坏的现象。(4) The present invention can effectively avoid rigid collision under impact disturbance excitation. The invention provides a rubber pad at the bottom of the main air chamber of the air spring vibration isolator as a protection measure for the magnetic spring with negative stiffness, which can effectively avoid the phenomenon that the magnetic ring is damaged due to rigid collision between the moving magnetic ring and the bottom of the main air chamber under impact disturbance excitation.
附图说明Description of drawings
图1为基于负刚度磁弹簧的大承载超低频空气弹簧隔振器的三维剖视示意图;Fig. 1 is a three-dimensional cross-sectional schematic diagram of a large-load ultra-low frequency air spring isolator based on a negative stiffness magnetic spring;
图2为基于负刚度磁弹簧的大承载超低频空气弹簧隔振器的正剖面示意图;Fig. 2 is the front sectional schematic diagram of the large-load ultra-low frequency air spring isolator based on the negative stiffness magnetic spring;
图3为负刚度磁弹簧中磁环的磁化方向示意图;3 is a schematic diagram of the magnetization direction of the magnetic ring in the negative stiffness magnetic spring;
图4为负刚度磁弹簧平衡位置处的受力分析图;Figure 4 is the force analysis diagram at the equilibrium position of the negative stiffness magnetic spring;
图5为偏离平衡位置向上运动时负刚度磁弹簧的受力分析图;Figure 5 is the force analysis diagram of the negative stiffness magnetic spring when it moves upwards from the equilibrium position;
图6为偏离平衡位置向下运动时负刚度磁弹簧的受力分析图。Figure 6 is the force analysis diagram of the negative stiffness magnetic spring when it moves downward from the equilibrium position.
图中件号说明:1进气孔、2橡胶垫、3主气室、4附加气室、5弹性膜、6内压环、7外压环、8定磁环、9节流孔、10动磁环、10a上动磁环、10b下动磁环、11动磁环安装件。Description of part number in the picture: 1 air inlet, 2 rubber pad, 3 main air chamber, 4 additional air chamber, 5 elastic membrane, 6 inner pressure ring, 7 outer pressure ring, 8 fixed magnetic ring, 9 throttle hole, 10 Moving magnet ring, 10a upper moving magnet ring, 10b lower moving magnet ring, 11 moving magnet ring mounting parts.
具体实施方式Detailed ways
下面结合附图对本发明的具体实施方式进行详细说明。The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
一种基于负刚度磁弹簧的大承载超低频空气弹簧隔振器,包括空气弹簧隔振器和负刚度磁弹簧,所述负刚度磁弹簧同轴嵌套在空气弹簧隔振器内,整体结构呈轴对称,所述空气弹簧隔振器包括主气室3、弹性膜5、内压环6和外压环7,外压环7将环形弹性膜5的外端压紧固定在主气室3上,内压环6顶端支撑隔振负载;所述空气弹簧隔振器还包括附加气室4,所述附加气室4固定安装在主气室3正下方,附加气室4侧壁设置进气孔1,主气室3与附加气室4之间均匀设置2~10个节流孔9,主气室3的材料为不导磁或弱导磁的铝合金、钛合金或奥氏体不锈钢,主气室3的底部设置环形橡胶垫2;所述负刚度磁弹簧包括由轴线沿半径向外同轴嵌套的动磁环安装件11、动磁环10和定磁环8,动磁环安装件11的材料为不导磁或弱导磁的铝合金、钛合金或奥氏体不锈钢,动磁环10包括上动磁环10a与下动磁环10b,上动磁环10a与下动磁环10b关于定磁环8的轴向高度中心对称布置,上动磁环10a与下动磁环10b沿轴向反向磁化并固定连接在动磁环安装件11外壁,内压环6将环形弹性膜5的内端压紧固定在动磁环安装件11顶端,动磁环10与定磁环8沿径向设有间隙,定磁环8沿径向磁化并同轴固定安装在主气室3的内壁上,定磁环8与上动磁环10a之间呈斥力作用,定磁环8与下动磁环10b之间呈斥力作用。A large load-bearing ultra-low frequency air spring vibration isolator based on a negative stiffness magnetic spring, including an air spring vibration isolator and a negative stiffness magnetic spring, the negative stiffness magnetic spring is coaxially nested in the air spring vibration isolator, and the overall structure Axisymmetric, the air spring vibration isolator includes a main air chamber 3, an elastic membrane 5, an inner pressure ring 6 and an outer pressure ring 7, and the outer pressure ring 7 presses and fixes the outer end of the annular elastic membrane 5 in the main air chamber 3, the top end of the inner pressure ring 6 supports the vibration isolation load; the air spring vibration isolator also includes an additional air chamber 4, the additional air chamber 4 is fixedly installed directly below the main air chamber 3, and the side wall of the additional air chamber 4 is provided Air inlet 1, 2 to 10 throttle holes 9 are evenly arranged between the main air chamber 3 and the additional air chamber 4, the material of the main air chamber 3 is non-magnetic or weakly magnetically conductive aluminum alloy, titanium alloy or austenitic The body is made of stainless steel, and the bottom of the main air chamber 3 is provided with an annular rubber pad 2; the negative stiffness magnetic spring includes a moving magnetic ring mounting member 11, a moving magnetic ring 10 and a fixed magnetic ring 8 that are coaxially nested outward along the radius from the axis. The material of the moving magnetic
作为一种具体的实施方式,所述定磁环8沿半径向轴心磁化、上动磁环10a沿轴向向下磁化,或定磁环8由轴心沿半径向外磁化、上动磁环10a沿轴向向上磁化。As a specific embodiment, the fixed
作为一种具体的实施方式,所述定磁环8、上动磁环10a和下动磁环10b为永磁体或电磁铁。As a specific embodiment, the fixed
作为一种具体的实施方式,所述节流孔9的形状为圆形、椭圆形或多边形。As a specific embodiment, the shape of the
作为一种具体的实施方式,所述节流孔9的外接圆直径为1mm~10mm。As a specific embodiment, the diameter of the circumscribed circle of the
作为一种具体的实施方式,所述附加气室4的体积不大于主气室3体积的3倍。As a specific implementation manner, the volume of the
作为一种具体的实施方式,所述弹性膜5由橡胶材料与尼龙帘线或涤纶帘线硫化而成。As a specific embodiment, the
作为一种具体的实施方式,所述橡胶垫2由橡胶材料与尼龙帘线或涤纶帘线硫化而成。As a specific embodiment, the
下面结合图1~图3给出本发明的一个实施例。An embodiment of the present invention is given below with reference to FIGS. 1 to 3 .
图1与图2分别为本发明所提供的正负刚度并联隔振器的三维剖视示意图及正剖面视图,图3为负刚度磁弹簧中磁环的磁化方向示意图。如图1与图2所示,本发明所提供的基于负刚度磁弹簧的大承载超低频空气弹簧隔振器包括空气弹簧隔振器和负刚度磁弹簧,空气弹簧隔振器与负刚度磁弹簧同轴安装,并联布置,整体呈轴对称。空气弹簧隔振器包括主气室3、附加气室4、弹性膜5、内压环6和外压环7,主气室3与附加气室4为304不锈钢材料,附加气室4的体积为主气室3体积的3倍,将空气弹簧隔振器产生的正刚度降低75%,固有频率降低50%,且不改变空气弹簧隔振器的承载能力。弹性膜5与外压环7为环形结构,内压环6为圆柱形结构,弹性膜5由橡胶与尼龙帘线硫化而成,内压环6与外压环7的材料为轻质铝合金。内压环6顶端支撑隔振负载,内压环6底部将弹性膜5的内端压紧固定在动磁环安装件11的顶端,外压环7将弹性膜5的外端压紧固定在主气室3的侧壁上。主气室3底部设置厚度为2mm,由橡胶与尼龙帘线硫化而成的橡胶垫2,用于防止较大的振动位移导致负刚度磁弹簧1的动磁环10与主气室3产生碰撞。主气室3底部与附加气室4腔室顶端沿直径为40mm的圆周均匀设置6个φ5mm的圆孔,附加气室4顶端设置直径等于主气室3腔室外径,深度为1mm的圆形凹槽,主气室3同轴固定安装在附加气室4顶端的圆形凹槽内,且保证主气室3底部与附加气室4腔室顶端的圆孔相对,作为双腔室空气弹簧隔振器的节流孔9,用于增大系统阻尼降低谐振峰值,缩短稳定时间。附加气室4侧壁上设置圆形进气孔1,进气孔1通过供气系统通入洁净压缩气体支撑隔振负载,空气弹簧隔振器的工作气压为0.3MPa,浮起高度为10mm。1 and 2 are a three-dimensional schematic cross-sectional view and a front cross-sectional view of the positive and negative stiffness parallel vibration isolator provided by the present invention, respectively, and FIG. 3 is a schematic diagram of the magnetization direction of the magnetic ring in the negative stiffness magnetic spring. As shown in FIG. 1 and FIG. 2 , the large-load ultra-low frequency air spring vibration isolator based on the negative stiffness magnetic spring provided by the present invention includes an air spring vibration isolator and a negative stiffness magnetic spring, and an air spring vibration isolator and a negative stiffness magnetic spring. The springs are installed coaxially and arranged in parallel, and the whole is axisymmetric. The air spring vibration isolator includes a
负刚度磁弹簧包括定磁环8、动磁环安装件11和动磁环10,动磁环安装件11的材料为304不锈钢,动磁环10包括上动磁环10a与下动磁环10b,定磁环8沿半径向轴心磁化,上动磁环10a沿轴向向下磁化,下动磁环10b沿轴向向上磁化,磁环的磁化方向如图3中箭头所示;定磁环8外径与主气室3内径相等,内径大于上动磁环10a与下动磁环10b的外径,上动磁环10a与下动磁环10b内径与动磁环安装件11外径相等,定磁环8同轴固定在主气室3的内壁,上动磁环10a与下动磁环10b同轴嵌套固定安装在动磁环安装件11外壁,上动磁环10a的底部与下动磁环10b顶端连接,且上动磁环10a底部比定磁环8轴向高度中心低10mm,磁环的材料为N50牌号钕铁硼,剩余磁感应强度为1.43T,相对磁导率为1.03。当空气弹簧隔振器充气至0.3MPa时,弹性膜5在压缩空气作用下膨胀,内压环6通过动磁环安装件11带动动磁环10沿轴向向上运动10mm,使得定磁环8的轴向高度中心与上动磁环10a底部、下动磁环10b顶端等高。外界振动干扰下,上动磁环10a和下动磁环10b相对定磁环8运动,动磁环10产生的磁感线切割主气室3,从而在主气室3内产生电涡流,涡流阻尼阻碍动磁环10相对定磁环8运动,加速振动衰减,缩短了隔振系统的稳定调整时间。The negative stiffness magnetic spring includes a fixed
图4为负刚度磁弹簧平衡位置处的受力分析图,上动磁环10a与下动磁环10b处于定磁环8所激发的磁场中,负刚度磁弹簧所受磁力为上动磁环10a与下动磁环10b受定磁环8的斥力f1及f2之和。平衡位置处,上动磁环10a顶端、下动磁环10b底部与定磁环8轴向高度中心在同一水平线上,因此磁力f1与f2均沿水平方向由定磁环8指向动磁环,由于负刚度磁弹簧结构的对称性,平衡位置处负刚度磁弹簧所受磁力为0。4 is the force analysis diagram at the equilibrium position of the negative stiffness magnetic spring, the upper moving
图5为负刚度磁弹簧偏离平衡位置向上运动时的受力分析图,上动磁环10a顶端、下动磁环10b底部高于定磁环8的轴向高度中心,f1沿定磁环8与上动磁环10a的中心连线指向轴线,f2沿定磁环8与下动磁环10b的中心连线指向轴线,由于负刚度磁弹簧结构的对称性,f1与f2沿径向的分力相互抵消,相互叠加的轴向分力迫使负刚度磁弹簧偏离平衡位置沿轴向向上运动。Fig. 5 is the force analysis diagram when the negative stiffness magnetic spring deviates from the equilibrium position and moves upward. The top of the upper moving
图6为负刚度磁弹簧偏离平衡位置向下运动时的受力分析图,上动磁环10a顶端、下动磁环10b底部低于定磁环8的轴向高度中心,f1沿定磁环8与上动磁环10a的中心连线远离轴线,f2沿定磁环8与下动磁环10b的中心连线远离轴线,由于负刚度磁弹簧结构的对称性,f1与f2沿径向的分力相互抵消,相互叠加的轴向分力迫使负刚度磁弹簧偏离平衡位置沿轴向向下运动。Fig. 6 is the force analysis diagram when the negative stiffness magnetic spring deviates from the equilibrium position and moves downward. The top of the upper moving
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