CN111730356A - A TV recycling device - Google Patents

Abstract

The invention discloses a TV recycling device, comprising a recycling line, a conveyor belt, a first vacuum suction cup, a feeding mechanical claw, a mounting frame, a lifting device, a pneumatic screwdriver, a workbench, a card slot, a telescopic clip, a heating device, and a first mechanical Gripper, second gripper, third gripper, fourth gripper, first gripper, second gripper, second vacuum suction cup, splint, pneumatic scissors and recovery box. Put the waste TV into the installation slot on the conveyor belt through the feeding mechanical claw, disassemble the waste TV with a pneumatic screwdriver, cut the wires between the parts through the pneumatic scissors, and use the first mechanical claw, the second mechanical claw, and the third mechanical claw. The claw, the fourth mechanical claw, the first mechanical arm, take out different parts, remove the components on the circuit board through the heating device and the second mechanical arm, and this scheme automates the whole process of recycling waste TVs. The consumption is less, which is convenient for national promotion, reduces environmental pressure, and has a lower overall cost.

Description

A TV recycling device

technical field

The invention relates to the field of recycling, in particular to a TV recycling device.

Background technique

With the gradual development of the TV industry, many old TVs are gradually being phased out and discarded. Improper handling of TVs will cause greater environmental pollution, and there are many materials in TVs that can be reused, such as picture tube screens and speakers. In the prior art, the recycling and reuse of discarded old TVs are all manually disassembled, which is time-consuming and labor-intensive, resulting in a low degree of overall recycling.

SUMMARY OF THE INVENTION

In order to solve the above technical problems, the purpose of the present invention is to provide a device for disassembling and recycling waste TVs by users.

The technical scheme adopted by the present invention to solve the problem is: a television recycling device, comprising:

a recycling line, a conveyor belt is provided on the recycling line, a plurality of installation grooves for placing TVs are provided on the conveyor belt, and a first vacuum suction cup is provided at the bottom edge and the middle of the installation groove;

The feeding mechanical claw is provided with a positioner for capturing the TV shape, and the feeding mechanical claw is arranged outside the recycling line;

an installation frame, the installation frame is arranged above the conveyor belt, a number of lifting devices are regularly arranged on the installation frame, and a pneumatic screwdriver is arranged at the bottom of the lifting device;

A workbench, the workbench is arranged on one side of the recycling line, the workbench is provided with a card slot matching the circuit board, the bottom of the card slot is provided with a telescopic clip for clamping the circuit board, and the card slot is A heating device is provided;

a bottom rod, the bottom rod is arranged on the recovery line, the upper end of the bottom rod is provided with a swing rod that can swing to the top of the conveyor belt, and a pneumatic shear is connected to the swing rod;

a first mechanical claw, the first mechanical claw is disposed on the side of the conveyor belt and on the rear side of the mounting frame;

a second mechanical claw, the second mechanical claw is arranged between the workbench and the recycling line;

a third mechanical claw, the third mechanical claw is arranged on the worktable and is located on one side of the clamping groove;

two sets of fourth mechanical claws, the fourth mechanical claws are arranged on both sides of the first mechanical claws;

a first robotic arm, the first robotic arm is arranged on the recycling line, the end of the first robotic arm is provided with a second vacuum suction cup, and the first robotic arm is located on the rear side of the first robotic claw;

The second manipulator, the second manipulator is arranged on the surface of the worktable and on the side of the card slot, the output end of the second manipulator is provided with a splint, and the splint surface is provided with a number of vacuum suction holes;

Several recovery boxes are arranged on the workbench and the peripheral side of the recovery line.

As a further improvement of the above technical solution, the heating device is an infrared heating film.

As a further improvement of the above technical solution, a total of eight lifting devices are arranged on the mounting frame, and a pneumatic screwdriver is arranged at the bottom of each lifting device.

As a further improvement of the above technical solution, the lifting device is a hydraulic cylinder.

As a further improvement of the above technical solution, an infrared counter is provided at the end of the recycling line.

As a further improvement of the above technical solution, a fan with an air outlet facing the conveyor belt is provided at the front end of the recycling line.

The beneficial effects of the present invention are: the waste TV is positioned by the positioning device on the feeding mechanical claw, then the waste TV is grasped by the feeding mechanical claw and moved to the conveyor belt and placed in the installation groove with the screen facing down, and the bottom edge of the installation groove And the first vacuum suction cup in the middle sucks the front frame and screen of the waste TV respectively, and then the conveyor belt moves to move the waste TV to the bottom of the mounting frame, and the lifting device drives the pneumatic screwdriver to move down to the screw holes on the back of the waste TV to remove the screws. Then the conveyor belt continues to move to the position corresponding to the first mechanical claw. The first mechanical claw clamps the back cover of the waste TV and places it in the corresponding recycling bin. Then the second mechanical claw clamps the circuit board and moves. The mechanical claws clamp the two horns on both sides of the circuit board and move up, and then cut the wires between the circuit board, the screen and the horn through pneumatic scissors. The horn is driven by the fourth mechanical claw and placed in the corresponding recycling box. The conveyor belt continues to move to correspond to the position of the first mechanical arm, the second vacuum suction cup at the end of the first mechanical arm moves into the installation slot to suck the back of the screen, and the suction force of the first vacuum suction cup in the middle of the bottom of the installation slot disappears, thereby connecting the screen to the front frame. separation. The second mechanical claw clamps the circuit board and places it in the slot on the worktable, and then clamps it through the expansion clip in the slot. The heating device in the slot heats and melts the solder on the circuit board, and then the second robotic arm moves to the circuit On the board, make the splint correspond to the position of the components on the circuit board, and suck the components on the circuit board through the vacuum suction holes. Since the solder has been melted, the components can be easily pulled out and thrown into the corresponding recycling box. After that, the remaining circuit board substrates are taken out and recycled by the third robotic arm. Through this scheme, the whole process of recycling waste TVs is automated, which consumes less manpower, thereby facilitating nationwide promotion, reducing environmental pressure, and reducing overall costs.

Description of drawings

The present invention will be further explained below in conjunction with the accompanying drawings and specific embodiments.

FIG. 1 is a schematic structural diagram of a preferred embodiment of the present invention.

Detailed ways

This part will describe the specific embodiments of the present invention in detail, and the preferred embodiments of the present invention are shown in the accompanying drawings. Each technical feature and overall technical solution of the invention should not be construed as limiting the protection scope of the invention.

In the description of the present invention, it should be understood that the azimuth description, such as the azimuth or position relationship indicated by up, down, front, rear, left, right, etc., is based on the azimuth or position relationship shown in the drawings, only In order to facilitate the description of the present invention and simplify the description, it is not indicated or implied that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.

In the description of the present invention, the meaning of several is one or more, the meaning of multiple is two or more, greater than, less than, exceeding, etc. are understood as not including this number, above, below, within, etc. are understood as including this number. If it is described that the first and the second are only for the purpose of distinguishing technical features, it cannot be understood as indicating or implying relative importance, or indicating the number of the indicated technical features or the order of the indicated technical features. relation. In the description of the present invention, unless otherwise clearly defined, words such as setting, installation, connection should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in the present invention in combination with the specific content of the technical solution.

Referring to FIG. 1, a television recycling device includes:

A recycling line 10, a conveyor belt 11 is provided on the recycling line 10, and a plurality of installation grooves 111 for placing TVs are provided on the conveyor belt 11, and a first vacuum suction cup is provided at the bottom edge and the middle of the installation groove 111;

The feeding mechanical claw 30 is provided with a locator for capturing the TV shape, and the feeding mechanical claw 30 is disposed outside the recycling line 10;

an installation frame 40, the installation frame 40 is arranged above the conveyor belt 11, and a plurality of lifting devices 41 are regularly arranged on the installation frame 40, and a pneumatic screwdriver is arranged at the bottom of the lifting device 41;

Workbench 20, the workbench 20 is arranged on one side of the recycling line 10, the workbench 20 is provided with a card slot 21 matching the circuit board, and the bottom of the card slot 21 is provided with a telescopic clip for clamping the circuit board , a heating device is arranged in the card slot 21;

a bottom rod 60, the bottom rod 60 is arranged on the recovery line 10, the upper end of the bottom rod 60 is provided with a swing rod 61 that can swing to the top of the conveyor belt 11, and a pneumatic shear 62 is connected to the swing rod 61;

a first mechanical claw 50, the first mechanical claw 50 is disposed on the side of the conveyor belt 11 and on the rear side of the mounting frame 40;

the second mechanical claw 51, the second mechanical claw 51 is disposed between the worktable 20 and the recycling line 10;

The third mechanical claw 52, the third mechanical claw 52 is disposed on the worktable 20 and is located on one side of the clamping slot 21;

Two sets of fourth mechanical claws 53, the fourth mechanical claws 53 are arranged on both sides of the first mechanical claws 50;

The first robotic arm 70 , the first robotic arm 70 is disposed on the recycling line 10 , the end of the first robotic arm 70 is provided with a second vacuum suction cup, and the first robotic arm 70 is located at the rear side of the first robotic claw 50 ;

The second mechanical arm 71, the second mechanical arm 71 is disposed on the surface of the worktable 20 and on the side of the card slot 21, the output end of the second mechanical arm 71 is provided with a splint, and the splint surface is provided with a number of vacuum suction holes;

A plurality of recovery boxes 80 are provided on the workbench 20 and the perimeter of the recovery line 10 .

The waste TV is positioned by the positioning device on the feeding mechanical claw 30, and then the waste TV is grasped by the feeding mechanical claw 30 and moved to the conveyor belt 11 and placed in the installation slot 111 with the screen facing down. The bottom edge and the middle part of the installation slot 111 The first vacuum suction cup of the waste TV sucks the front frame and screen of the waste TV respectively, and then the conveyor belt 11 moves to move the waste TV to the bottom of the mounting frame 40. The lifting device 41 drives the pneumatic screwdriver to move down to the screw holes on the back of the waste TV and remove the screws. , and then the conveyor belt 11 continues to move to the position corresponding to the first mechanical claw 50 , the first mechanical claw 50 clamps the back cover of the waste TV and places it in the corresponding recycling bin 80 , and then the second mechanical claw 51 clamps the circuit board Move, the two sets of fourth mechanical claws 53 respectively clamp the two horns on both sides of the circuit board and move up, and then cut the wires between the circuit board and the screen and the horn through the pneumatic scissors 62, and the horn is driven by the fourth mechanical claws 53. It is placed in the corresponding recovery box 80, then the conveyor 11 continues to move to the position corresponding to the first robot arm 70, and the second vacuum suction cup at the end of the first robot arm 70 moves into the installation slot 111 to suck the back of the screen, and at the same time the bottom of the installation slot 111 The suction of the first vacuum suction cup in the middle disappears, thereby separating the screen from the front bezel. The second mechanical claw 51 clamps the circuit board and places it in the slot 21 on the worktable 20, and then clamps it by the expansion and contraction clips in the slot 21. The heating device in the slot 21 heats and melts the solder on the circuit board, and then the second The robotic arm 71 moves to the circuit board so that the splint corresponds to the position of the components on the circuit board, and sucks the components on the circuit board through the vacuum suction holes. Since the solder has been melted, the components can be easily pulled out and removed. Throw them into the corresponding recycling box 80, and then the remaining circuit board substrates are taken out and recycled by the third robotic arm. Through this scheme, the whole process of recycling waste TVs is automated, which consumes less manpower, thereby facilitating nationwide promotion, reducing environmental pressure, and reducing overall costs.

For further improvement, in order to reduce the volume, the heating device is preferably an infrared heating film.

For further improvement, preferably, the mounting frame 40 is provided with a total of eight lifting devices 41 , and a pneumatic screwdriver is provided at the bottom of each lifting device 41 .

For further improvement, preferably, the lifting device 41 is a hydraulic cylinder.

For further improvement, in order to conveniently count how many TVs have been dismantled, it is preferable that an infrared counter is provided at the end of the recycling line 10 .

For further improvement, since there is generally a lot of dust on the surface of the waste TV, more dust may affect the effect of clamping and suction. The dust on the waste TV is blown off by a fan, so as to avoid the impact of dust on recycling and dismantling.

The above are only preferred embodiments of the present invention, and are not intended to limit the scope of the present invention. Under the inventive concept of the present invention, the equivalent structural transformation made by the contents of the description and drawings of the present invention, or directly or indirectly applied to other All relevant technical fields are included in the scope of patent protection of the present invention.

Claims (6)

1. a television recycling equipment, is characterized in that, comprises: A recycling line (10), a conveyor belt (11) is provided on the recycling line (10), and a plurality of installation grooves (111) for placing televisions are provided on the conveyor belt (11), and the bottom edge of the installation groove (111) is and the middle part is provided with a first vacuum suction cup; a feeding mechanical claw (30), a positioning device for capturing a TV shape is provided on the feeding mechanical claw (30), and the feeding mechanical claw (30) is disposed outside the recycling line (10); An installation frame (40), the installation frame (40) is arranged above the conveyor belt (11), a plurality of lifting devices (41) are regularly arranged on the installation frame (40), and a bottom of the lifting device (41) is provided with pneumatic screwdriver; A workbench (20), the workbench (20) is arranged on one side of the recycling line (10), the workbench (20) is provided with a card slot (21) matching the circuit board, the card slot (21) ) bottom is provided with a telescopic clip for clamping the circuit board, and a heating device is provided in the card slot (21); A bottom rod (60), the bottom rod (60) is arranged on the recovery line (10), the upper end of the bottom rod (60) is provided with a swing rod (61) that can swing to the top of the conveyor belt (11), the pendulum A pneumatic shear (62) is connected to the rod (61); a first mechanical claw (50), the first mechanical claw (50) is disposed on the side of the conveyor belt (11) and on the rear side of the mounting frame (40); a second mechanical claw (51), the second mechanical claw (51) is disposed between the worktable (20) and the recycling line (10); a third mechanical claw (52), the third mechanical claw (52) is arranged on the worktable (20) and is located on one side of the clamping slot (21); Two sets of fourth mechanical claws (53), the fourth mechanical claws (53) are arranged on both sides of the first mechanical claws (50); A first robot arm (70), the first robot arm (70) is arranged on the recycling line (10), a second vacuum suction cup is arranged at the end of the first robot arm (70), and the first robot arm ( 70) is located on the rear side of the first mechanical claw (50); The second mechanical arm (71), the second mechanical arm (71) is arranged on the surface of the worktable (20) and on the side of the card slot (21), the output end of the second mechanical arm (71) is provided with a splint, so The splint surface is provided with several vacuum suction holes; Several recovery boxes (80) are provided on the workbench (20) and the peripheral side of the recovery line (10). 2. A kind of television recycling equipment as claimed in claim 1 is characterized in that: The heating device is an infrared heating film. 3. A kind of television recycling equipment as claimed in claim 1 is characterized in that: Eight lifting devices (41) are arranged on the mounting frame (40) in total, and a pneumatic screwdriver is arranged at the bottom of each lifting device (41). 4. A kind of television recycling equipment as claimed in claim 3 is characterized in that: The lifting device (41) is a hydraulic cylinder. 5. A kind of television recycling equipment as claimed in claim 1 is characterized in that: An infrared counter is provided at the end of the recycling line (10). 6. A kind of television recycling equipment as claimed in claim 1 is characterized in that: The front end of the recycling line (10) is provided with a fan whose air outlet faces the conveyor belt (11).

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