CN111715880A - A liquid metal micro-spray control valve based on electric field force - Google Patents
A liquid metal micro-spray control valve based on electric field force Download PDFInfo
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- CN111715880A CN111715880A CN202010704103.1A CN202010704103A CN111715880A CN 111715880 A CN111715880 A CN 111715880A CN 202010704103 A CN202010704103 A CN 202010704103A CN 111715880 A CN111715880 A CN 111715880A
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- 230000005684 electric field Effects 0.000 title claims abstract description 67
- 239000007921 spray Substances 0.000 title claims abstract description 47
- 229910001338 liquidmetal Inorganic materials 0.000 title claims abstract description 8
- 230000007246 mechanism Effects 0.000 claims abstract description 111
- 239000004020 conductor Substances 0.000 claims abstract description 98
- 238000005192 partition Methods 0.000 claims abstract description 17
- 239000002184 metal Substances 0.000 claims description 43
- 239000007788 liquid Substances 0.000 claims description 30
- 238000010438 heat treatment Methods 0.000 claims description 19
- 238000009434 installation Methods 0.000 claims description 13
- 238000002347 injection Methods 0.000 claims description 10
- 239000007924 injection Substances 0.000 claims description 10
- 238000009413 insulation Methods 0.000 claims description 10
- 239000011810 insulating material Substances 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 6
- 238000002955 isolation Methods 0.000 claims description 4
- 238000005507 spraying Methods 0.000 abstract description 7
- 230000000694 effects Effects 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 239000002801 charged material Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- 238000010146 3D printing Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000000520 microinjection Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/115—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces by spraying molten metal, i.e. spray sintering, spray casting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y50/00—Data acquisition or data processing for additive manufacturing
- B33Y50/02—Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2999/00—Aspects linked to processes or compositions used in powder metallurgy
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Abstract
本发明提供了一种金属液微喷控制阀,涉及微喷阀技术领域。其中,这种微喷控制阀,包含:内置有容腔和出料口的壳体机构、用以将容腔分隔成左右两半的隔板机构、向左右两半容腔供应待喷射物的供料机构、包括分别配置于左腔体和右腔体的第一充电头和第二充电头的充电机构、电场机构。电场机构包括分别配置于隔板机构,且分别位于左腔体和右腔体远离出料口的一端的第一导体和第二导体。第一充电头和第二充电头用以向待喷射物充电,以使左右腔体的待喷射物分别携带相反的电荷;第一导体和第二导体能够接通电源并产生电场,以推动带电的待喷射物向出料口移动,进而向外喷射。该微喷控制阀能够先充电后喷射,在喷射时充电头不需一直接通电源。
The invention provides a liquid metal micro-spray control valve, which relates to the technical field of micro-spray valves. Among them, this micro-spray control valve includes: a shell mechanism with a built-in cavity and a discharge port, a partition mechanism for dividing the cavity into left and right halves, and a supply to be injected into the left and right halves of the cavity. The feeding mechanism includes a charging mechanism and an electric field mechanism including a first charging head and a second charging head respectively arranged in the left cavity and the right cavity. The electric field mechanism includes a first conductor and a second conductor which are respectively arranged on the baffle mechanism and are respectively located at one end of the left cavity and the right cavity away from the discharge port. The first charging head and the second charging head are used to charge the objects to be ejected, so that the objects to be ejected in the left and right cavities carry opposite charges respectively; the first conductor and the second conductor can be connected to the power supply and generate an electric field to push the charged The object to be sprayed moves to the discharge port, and then sprays outward. The micro-spray control valve can be charged first and then sprayed, and the charging head does not need to be connected to the power supply all the time during spraying.
Description
技术领域technical field
本发明涉及微喷阀技术领域,具体而言,涉及一种基于电场力的金属液微喷控制阀。The invention relates to the technical field of micro-spray valves, in particular to a liquid metal micro-spray control valve based on electric field force.
背景技术Background technique
电磁力微喷阀是通过给金属液通电,然后添加磁场,通过电磁力驱动液体喷射的一种特殊的微喷阀。其能够应用于增材制造,即3D打印。目前,基于电磁力驱动的微喷阀主要有两类:Electromagnetic force micro-spray valve is a special kind of micro-spray valve that drives liquid spray through electromagnetic force by energizing the metal liquid and then adding a magnetic field. It can be applied to additive manufacturing, ie 3D printing. At present, there are two main types of micro-injection valves driven by electromagnetic force:
第一类是通过永磁铁固定在阀体上产生磁场,在磁场的作用下,让通电金属液会受到向下的洛伦兹力,从而喷射出金属液滴;The first type is to generate a magnetic field by fixing the permanent magnet on the valve body. Under the action of the magnetic field, the energized metal liquid will be subjected to the downward Lorentz force, thereby ejecting metal droplets;
第二类和第一类相似,就是在阀体上缠绕线圈,在线圈上通入交变电流后产生磁场,即通过电磁铁产生磁场,同样也是通过洛伦兹力让金属液滴喷射出来。The second type is similar to the first type, that is, a coil is wound on the valve body, and an alternating current is passed through the coil to generate a magnetic field, that is, a magnetic field is generated by an electromagnet, and a metal droplet is also ejected by the Lorentz force.
对于这两类有个共同点就是一直需要给金属液通电,不能间断。One thing in common for these two types is that the molten metal needs to be energized all the time without interruption.
有鉴于此,申请人在研究了现有的技术后特提出本申请。In view of this, the applicant hereby proposes the present application after studying the prior art.
发明内容SUMMARY OF THE INVENTION
本发明提供了一种基于电场力的金属液微喷控制阀,旨在改善现有微喷阀在使用过程中需要一直给金属液通电的问题。The present invention provides a liquid metal micro-spray control valve based on electric field force, which aims to improve the problem that the current micro-spray valve needs to energize the metal liquid all the time during use.
为解决上述技术问题,本发明提供了一种基于电场力的金属液微喷控制阀,其包含:In order to solve the above-mentioned technical problems, the present invention provides a liquid metal micro-spray control valve based on electric field force, which comprises:
壳体机构,内置有容腔,以及连通于所述容腔且朝下设置的出料口;a housing mechanism, with a built-in cavity, and a discharge port connected to the cavity and arranged downward;
隔板机构,配置于所述壳体机构,用以将所述容腔分隔成左腔体和右腔体,所述出料口分别连通于所述左腔体和所述右腔体;a partition mechanism, which is arranged on the housing mechanism and used to divide the cavity into a left cavity and a right cavity, and the discharge port is respectively connected to the left cavity and the right cavity;
供料机构,分别连通于所述左腔体和所述右腔体,用以向所述左腔体和所述右腔体供应待喷射物;a feeding mechanism, which is respectively connected to the left cavity and the right cavity, and is used for supplying the object to be injected to the left cavity and the right cavity;
充电机构,包括分别配置于所述左腔体和所述右腔体的第一充电头和第二充电头;a charging mechanism, comprising a first charging head and a second charging head respectively disposed in the left cavity and the right cavity;
电场机构,包括分别配置于所述隔板机构,且分别位于所述左腔体和所述右腔体远离所述出料口的一端的第一导体和第二导体;an electric field mechanism, comprising a first conductor and a second conductor respectively disposed on the baffle mechanism and located at one end of the left cavity and the right cavity away from the discharge port;
所述第一充电头和所述第二充电头用以向所述待喷射物充电,以使左右腔体的待喷射物分别携带相反的电荷;所述第一导体和所述第二导体能够接通电源并产生电场,以推动带电的待喷射物向出料口移动,进而向外喷射。The first charging head and the second charging head are used for charging the objects to be ejected, so that the objects to be ejected in the left and right cavities respectively carry opposite charges; the first conductor and the second conductor can Turn on the power supply and generate an electric field to push the charged material to be sprayed to the discharge port, and then spray outward.
可选地,所述基于电场力的金属液微喷控制阀,还包含位于所述壳体机构下方且正对着所述出料口的接收机构,所述接收机构能够接地;Optionally, the electric field force-based metal liquid micro-spray control valve further includes a receiving mechanism located below the housing mechanism and facing the discharge port, and the receiving mechanism can be grounded;
所述电场机构还包括配置于所述接收机构且正对着所述第一导体的第三导体,以及配置于所述接收机构且正对着所述第二导体的第四导体;The electric field mechanism further includes a third conductor disposed on the receiving mechanism and facing the first conductor, and a fourth conductor disposed on the receiving mechanism and facing the second conductor;
所述第三导体能够接通与所述第一导体相反的电极,所述第四导体能够接通与所述第二导体相反的电极,以使所述第一导体和所述第三导体之间,以及所述第二导体和所述第四导体之间能够产生均匀电场。The third conductor can be connected to the electrode opposite to the first conductor, and the fourth conductor can be connected to the electrode opposite to the second conductor, so that the first conductor and the third conductor are connected to each other. A uniform electric field can be generated between the second conductor and the fourth conductor.
可选地,所述基于电场力的金属液微喷控制阀,还包含配置于所述壳体机构的加热机构,所述加热机构用以加热所述容腔内的待喷射物使其保持液态;Optionally, the electric field force-based metal liquid micro-spray control valve further includes a heating mechanism disposed in the housing mechanism, and the heating mechanism is used to heat the object to be sprayed in the cavity to keep it in a liquid state ;
所述接收机构包括正对着所述出料口的收集板,所述第三导体和所述第四导体分别配置在所述收集板的左右两侧,所述收集板的中间能够接地。The receiving mechanism includes a collecting plate facing the discharge port, the third conductor and the fourth conductor are respectively arranged on the left and right sides of the collecting plate, and the middle of the collecting plate can be grounded.
可选地,所述壳体机构还具有连通于所述容腔且朝上设置的开口;Optionally, the housing mechanism further has an opening connected to the cavity and disposed upward;
所述隔板机构包括配置于所述开口且向所述容腔内部延伸的分腔座,所述分腔座用以将所述容腔分隔成所述左腔体和所述右腔体;The partition mechanism includes a cavity sub-seat that is disposed in the opening and extends toward the interior of the cavity, and the cavity sub-seat is used to divide the cavity into the left cavity and the right cavity;
所述容腔内壁设置有用以安装所述分腔座的凹槽。The inner wall of the cavity is provided with a groove for installing the sub-chamber seat.
可选地,所述隔板机构还包括一对金属板和一对绝缘板;Optionally, the baffle mechanism further includes a pair of metal plates and a pair of insulating plates;
所述分腔座朝向所述左腔体和所述右腔体的两侧分别设置有安装槽;The two sides of the sub-chamber seat facing the left cavity and the right cavity are respectively provided with installation grooves;
一对所述金属板分别配置于一对所述安装槽的底部,用以防止所述左腔体和所述右腔体内带有相反电荷的待喷射物之间形成电场;A pair of the metal plates are respectively arranged at the bottom of the pair of the installation grooves, so as to prevent the formation of an electric field between the objects to be ejected with opposite charges in the left cavity and the right cavity;
一对所述绝缘板分别配置于一对所述安装槽的开口处,用以绝缘密封所述安装槽。A pair of the insulating plates are respectively disposed at the openings of the pair of the installation grooves to insulate and seal the installation grooves.
可选地,所述壳体机构包括上壳体、配置于所述上壳体的下壳体、及绝缘的一对隔离套;Optionally, the casing mechanism includes an upper casing, a lower casing disposed on the upper casing, and a pair of insulating sleeves;
所述上壳体和所述下壳体相互之间形成有所述容腔,所述下壳体设置有所述出料口;The upper casing and the lower casing are mutually formed with the cavity, and the lower casing is provided with the discharge port;
一对所述隔离套分别配置于所述容腔的两侧,以作为所述左腔体和所述右腔体的侧壁。A pair of the isolation sleeves are respectively disposed on two sides of the cavity to serve as the side walls of the left cavity and the right cavity.
可选地,所述壳体机构还包括配置于所述出料口的喷嘴;Optionally, the housing mechanism further includes a nozzle disposed at the outlet;
所述出料口设置有分隔板,用以将所述出料口分隔成两个流道;The discharge port is provided with a partition plate to separate the discharge port into two flow channels;
所述喷嘴设置有孔径小于所述出料口的喷射口,所述喷射口正对着所述出料口。The nozzle is provided with an injection port with a diameter smaller than that of the material outlet, and the injection port is directly opposite to the material outlet.
可选地,所述充电机构包括分别配置于壳体机构且分别向所述左腔体和所述右腔体内部延伸的一对绝缘座,所述第一充电头和所述第二充电头分别配置于所述绝缘座;Optionally, the charging mechanism includes a pair of insulating bases respectively disposed on the housing mechanism and extending toward the left cavity and the right cavity, respectively, the first charging head and the second charging head. are respectively arranged on the insulating bases;
所述绝缘座具有用以供导线穿过以连接于充电头的通孔。The insulating base has a through hole for passing the wire to connect to the charging head.
可选地,所述加热机构包括分别配置于壳体机构且分别向所述左腔体和所述右腔体内部延伸的一对隔热座,以及分别配置于所述隔热座的一对加热件;所述隔热座为绝缘材料;Optionally, the heating mechanism includes a pair of heat insulation seats respectively disposed in the housing mechanism and extending into the left cavity and the right cavity respectively, and a pair of heat insulation seats respectively disposed in the heat insulation seat heating element; the heat insulating seat is an insulating material;
所述隔热座具有用以供导线穿过以连接于所述加热件的通孔。The heat insulating base has a through hole for passing a wire to connect to the heating element.
可选地,所述电场机构包括分别配置于所述隔板机构的一对安装座,以及配置于所述隔板机构且分别向所述安装座延伸的一对绝缘套;Optionally, the electric field mechanism includes a pair of mounting bases respectively disposed on the baffle mechanism, and a pair of insulating sleeves disposed on the baffle mechanism and extending toward the mounting bases respectively;
所述安装座为绝缘材料;the mounting seat is an insulating material;
所述第一导体和所述第二导体为板状几何体;the first conductor and the second conductor are plate-like geometry;
所述第一导体和所述第二导体分别配置于一对所述安装座;the first conductor and the second conductor are respectively arranged on a pair of the mounting seats;
所述绝缘套具有用以供导线穿过以连接于导体的通孔。The insulating sleeve has a through hole for passing the wire to connect to the conductor.
通过采用上述技术方案,本发明可以取得以下技术效果:By adopting the above-mentioned technical scheme, the present invention can achieve the following technical effects:
本发明的金属液微喷控制阀,第一充电头和第二充电分别连接于充电电源的正负极,然后分别向左腔体和右腔体内的待喷射物进行充电,使左腔体的待喷射物带有正电荷,右腔体的待喷射物带有负电荷。第一导体和第二导体分别接电源的正负极,在充电后通电,使左腔体内产生朝下的电场,右腔体内产生朝上的电场。从而驱动左腔体内带有正电荷的待喷射物向下移动,右腔体内带有负电荷的待喷射物也向下移动。带有不同电荷的待喷射物移动至出料口处混着,中和了电性,使得从出料口喷射出的喷射物呈电中性,具有很好的实际意义。In the liquid metal micro-spray control valve of the present invention, the first charging head and the second charging head are respectively connected to the positive and negative poles of the charging power supply, and then respectively charge the objects to be injected in the left cavity and the right cavity, so that the left cavity is The object to be ejected has a positive charge, and the object to be ejected in the right cavity has a negative charge. The first conductor and the second conductor are respectively connected to the positive and negative poles of the power supply, and are energized after charging, so that a downward electric field is generated in the left cavity, and an upward electric field is generated in the right cavity. Therefore, the objects to be ejected with positive charges in the left cavity are driven to move downward, and the objects to be ejected with negative charges in the right cavity also move down. The objects to be ejected with different charges move to the discharge port to mix and neutralize the electrical properties, so that the ejected objects from the discharge port are electrically neutral, which is of great practical significance.
本发明的金属液微喷控制阀利用了电场力对带电液体的驱动,尤其是电场力对带电金属液体的驱动,实现了待喷射物向下喷射的效果。改变充电头提供的电流,使得待喷射物所带电荷量不同,让出料口处汇聚的液滴尺寸不同,以调节喷射量。当然也可以调整第一导体和第二导体处的电压来改变电场的大小,从而调节喷射量。The molten metal micro-spray control valve of the present invention utilizes the driving of the charged liquid by the electric field force, especially the driving of the charged metal liquid by the electric field force, so as to realize the downward spraying effect of the object to be sprayed. Change the current provided by the charging head, so that the amount of charge on the object to be sprayed is different, and the size of the droplets gathered at the discharge port is different, so as to adjust the spray amount. Of course, the voltage at the first conductor and the second conductor can also be adjusted to change the magnitude of the electric field, thereby adjusting the injection amount.
并且,本发明的金属液微喷控制阀能够先充电后喷射,在喷射时充电头不需一直接通电源,能够大大的节省能源,具有很好的实际意义。In addition, the molten metal micro-spray control valve of the present invention can be charged first and then sprayed, and the charging head does not need to be connected to the power supply all the time during spraying, which can greatly save energy and has good practical significance.
附图说明Description of drawings
为了更清楚地说明本发明实施方式的技术方案,下面将对实施方式中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to explain the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, and therefore do not It should be regarded as a limitation of the scope, and for those of ordinary skill in the art, other related drawings can also be obtained according to these drawings without any creative effort.
图1是金属液微喷控制阀的立体示意图;Fig. 1 is the three-dimensional schematic diagram of molten metal micro-spray control valve;
图2是图1中A-A向的剖视图;Fig. 2 is the sectional view of A-A in Fig. 1;
图3是图2的爆炸图;Fig. 3 is the exploded view of Fig. 2;
图4是壳体机构的立体示意图(为了便于显示剖去部分特征);FIG. 4 is a schematic perspective view of the housing mechanism (for the convenience of showing some features are cut away);
图5是隔板机构和电场机构的立体爆炸示意图(为了便于显示剖去部分特征);Fig. 5 is a three-dimensional exploded schematic diagram of the baffle mechanism and the electric field mechanism (for the convenience of showing some features are cut away);
图6是下壳体的立体示意图(为了便于显示剖去部分特征);FIG. 6 is a perspective view of the lower casing (for the convenience of showing some features are cut away);
图7是收集机构和电场机构的立体示意图(为了便于显示剖去部分特征)。FIG. 7 is a schematic perspective view of the collection mechanism and the electric field mechanism (sections of features are cut away for ease of illustration).
图中标记:1-壳体机构;2-接收机构;3-充电机构;4-加热机构;5-供料机构;6-隔板机构;7-电场机构;8-容腔;9-右腔体;10-左腔体;11-绝缘套;12-分腔座;13-安装座;14-第一导体;15-金属板;16-绝缘板;17-安装槽;18-隔离套;19-上壳体;20-加热件;21-隔热座;22-第一充电头;23-绝缘座;24-下壳体;25-喷嘴;26-收集板;27-第三导体;28-第四导体;29-第二充电头;30-第二导体;31-凹槽;32-出料口;33-分隔板。Markings in the figure: 1-shell mechanism; 2-receiving mechanism; 3-charging mechanism; 4-heating mechanism; 5-feeding mechanism; 6-partition mechanism; 7-electric field mechanism; 8-cavity; 9-right Cavity; 10-left cavity; 11-insulation sleeve; 12-chamber seat; 13-installation seat; 14-first conductor; 15-metal plate; 16-insulation plate; 17-installation slot; 18-isolation sleeve ; 19-upper shell; 20-heating element; 21-insulation base; 22-first charging head; 23-insulation base; 24-lower shell; 25-nozzle; 26-collection plate; 27-third conductor ; 28 - the fourth conductor; 29 - the second charging head; 30 - the second conductor; 31 - the groove;
具体实施方式Detailed ways
为使本发明实施方式的目的、技术方案和优点更加清楚,下面将结合本发明实施方式中的附图,对本发明实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式是本发明一部分实施方式,而不是全部的实施方式。基于本发明中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。因此,以下对在附图中提供的本发明的实施方式的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施方式。基于本发明中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention. Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " rear, left, right, vertical, horizontal, top, bottom, inside, outside, clockwise, counterclockwise, etc., or The positional relationship is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, Therefore, it should not be construed as a limitation of the present invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of the two elements or the interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may include the first and second features in direct contact, or may include the first and second features Not directly but through additional features between them. Also, the first feature being "above", "over" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature is "below", "below" and "below" the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.
下面结合附图与具体实施方式对本发明作进一步详细描述:The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments:
由图1至图7所示,在本实施例中,一种基于电场力的金属液微喷控制阀,其包含:As shown in FIG. 1 to FIG. 7 , in this embodiment, a liquid metal micro-spray control valve based on electric field force includes:
壳体机构1,内置有容腔8,以及连通于容腔8且朝下设置的出料口32;The housing mechanism 1 has a built-in
隔板机构6,配置于壳体机构1,用以将容腔8分隔成左腔体10和右腔体9,出料口32分别连通于左腔体10和右腔体9;The
供料机构5,分别连通于左腔体10和右腔体9,用以向左腔体10和右腔体9供应待喷射物;The
充电机构3,包括分别配置于左腔体10和右腔体9的第一充电头22和第二充电头29;The
电场机构7,包括分别配置于隔板机构6,且分别位于左腔体10和右腔体9远离出料口32的一端的第一导体14和第二导体30。The
本发明的金属液微喷控制阀,第一充电头22和第二充电分别连接于充电电源的正负极,然后分别向左腔体10和右腔体9内的待喷射物进行充电,使左腔体10的待喷射物带有正电荷,右腔体9的待喷射物带有负电荷。第一导体14和第二导体30分别接电源的正负极,在充电后通电,使左腔体10内产生朝下的电场,右腔体9内产生朝上的电场。从而驱动左腔体10内带有正电荷的待喷射物向下移动,右腔体9内带有负电荷的待喷射物也向下移动。带有不同电荷的待喷射物移动至出料口32处混着,中和了电性,使得从出料口32喷射出的喷射物呈电中性,具有很好的实际意义。In the molten metal micro-spray control valve of the present invention, the
本发明的金属液微喷控制阀利用电场力来驱动带电液体,尤其是电场力对带电金属液体的驱动,实现了待喷射物向下喷射的效果。改变充电头提供的电流,使得待喷射物所带电荷量不同,让出料口32处汇聚的液滴尺寸不同,以调节喷射量。当然也可以调整第一导体14和第二导体30处的电压来改变电场的大小,从而调节喷射量。The molten metal micro-spray control valve of the present invention uses the electric field force to drive the charged liquid, especially the electric field force drives the charged metal liquid, and realizes the effect of downward spraying of the object to be sprayed. The current provided by the charging head is changed, so that the charge amount of the object to be sprayed is different, and the size of the droplets gathered at the
并且本发明的金属液微喷控制阀能够先充电后喷射,在喷射时充电头不需一直接通电源,能够大大的节省能源,具有很好的实际意义。In addition, the molten metal micro-spray control valve of the present invention can be charged first and then sprayed, and the charging head does not need to be connected to the power supply all the time during spraying, which can greatly save energy and has good practical significance.
如图1至图3所示,在上述实施例的基础上,本发明一优选实施例中,金属液微喷控制阀包含位于壳体机构1下方且正对着出料口32的接收机构2,接收机构2接地;As shown in FIGS. 1 to 3 , on the basis of the above-mentioned embodiments, in a preferred embodiment of the present invention, the molten metal micro-spray control valve includes a
电场机构7还包括配置于接收机构2且正对着第一导体14的第三导体27,以及配置于接收机构2且正对着第二导体30的第四导体28。The
接收机构2位于壳体机构1下方,且正对这所述出料口32,使得配置于接收机构2的第三导体27和第四导体28能够分别位于第一导体14和第二导体30的正下方。The
第一导体14和第三导体27分别接左电场电源的正负极。使得左腔体10内均匀分布着由第一导体14朝向第三导体27的电场,即向下的电场,带有正电荷的待喷射物在电场力的作用下向下移动。The
第四导体28和第二导体30分别接右电场电源的正负极。使得右腔体9内均匀分布着由第四导体28朝向第二导体30的电场,即向上的电场,带有负电荷的待喷射物在电场力的作用下向上移动。The
左右两腔体的待喷射液体均向下活动至出料口32,并在出料口32进行混合,达到电中性,然后从出料口32向外喷射。The liquid to be sprayed in the left and right cavities moves downward to the
具体地,接收机构2包括正对着出料口32的收集板26,收集板26可以整体由导电材料制成,也可以左右为导电材料中间为绝缘材料制成。第三导体27和第四导体28分别配置在收集板26的左右两侧,收集板26的中间接地。Specifically, the
在本实施例的基础上,一优选实施例中,左电场电源和右电场电源具有电极转换功能,能够切换连接到四个导体的电极极性。On the basis of this embodiment, in a preferred embodiment, the left electric field power source and the right electric field power source have an electrode switching function, which can switch the polarities of the electrodes connected to the four conductors.
当需要喷射时,左电场电源和右电场电源的输出电机与前述实施例相同。When jetting is required, the output motors of the left electric field power supply and the right electric field power supply are the same as in the previous embodiment.
当需要收液时,切换左电场电源和右电场电源的输出极性,使第三导体27和第一导体14分别接左电场电源的正负极,使第二导体30和第四导体28分别接右电场电源的正负极。此时,左腔体10和右腔体9内的带电的待喷射物均朝上活动。能够实现瞬间收液,防止漏液的情况,具有很好的实际意义。When liquid collection is required, switch the output polarities of the left electric field power supply and the right electric field power supply, so that the
在本实施例的基础上,一优选实施例中,金属液微喷控制阀包含配置于壳体机构1的加热机构4,加热机构4用以加热容腔8内的待喷射物使其保持液态;On the basis of this embodiment, in a preferred embodiment, the molten metal micro-spray control valve includes a
具体地,加热机构4包括分别配置于壳体机构1且分别向左腔体10和右腔体9内部延伸的一对隔热座21,以及分别配置于隔热座21的一对加热件20。隔热座21具有用以供导线穿过以连接于加热件20的通孔。Specifically, the
外部电源通过穿过通孔的导线,向一对加热件20供电,使加热件20发热,保持待喷射物的液体状态,保证待喷射物的流动性。进而保证了金属液微喷控制阀的喷射效果,具有很好的实际意义。其中,隔热座21为绝缘材料。The external power supply supplies power to the pair of
如图2至图4所示,在本实施例的基础上,一优选实施例中:As shown in Figure 2 to Figure 4, on the basis of this embodiment, in a preferred embodiment:
壳体机构1具有连通于容腔8且朝上设置的开口。The housing mechanism 1 has an opening that communicates with the
隔板机构6包括配置于开口且向容腔8内部延伸的分腔座12,分腔座12用以将容腔8分隔成左腔体10和右腔体9。The
容腔8内壁设置有用以安装分腔座12的凹槽31。The inner wall of the
具体地,壳体机构1包括上壳体19、配置于上壳体19的下壳体24、及绝缘的一对隔离套18;Specifically, the casing mechanism 1 includes an
上壳体19为管状几何体,下壳体24设置有开口朝上的凹槽31。下壳体24罩住上壳体19的底部以形成所述容腔8,上壳体19和下壳体24的内壁上设置有所述凹槽31。The
分腔体从上壳体19的上方,向下沿着凹槽31穿过上壳体19内部,直至插入下壳体24的凹槽31中,将容腔8分隔成左腔体10和右腔体9。The sub-chamber passes through the interior of the
在本实施例中容腔8为呈方形的拉伸几何体,在其它实施例中容腔8可以为任意形状,本发明在此不做具体限定。In this embodiment, the
下壳体24的底部中心设置有分别连通于左腔体10和右腔体9的出料口32。The bottom center of the
一对隔离套18分别配置于容腔8的两侧,以作为左腔体10和右腔体9的侧壁,将待喷射物与上壳体19分离开。A pair of
如图3所示,在本实施例的基础上,一优选实施例中:壳体机构1包括配置于出料口32的喷嘴25。出料口32设置有分隔板33,用以将出料口32分隔成两个流道。喷嘴25设置有孔径小于出料口32的喷射口,喷射口正对着出料口32。As shown in FIG. 3 , on the basis of this embodiment, in a preferred embodiment, the housing mechanism 1 includes a
具体地,出料口32设置有两个流道,分别连通于左腔体10和右腔体9,能够有效的避免左右两个腔体的液体在出料口32中直接汇聚,导致左右两边的液体过早中和电性,从而影响到左右腔体9内部金属液的电荷量。Specifically, the
左右两个腔体的待喷射物分别从两个流道中向外流出,然后进入喷嘴25的喷射口中混合,在喷射口内中和电性,使得本发明的金属液微喷控制阀能够喷射出不带电的喷射物。The materials to be injected in the left and right cavities flow out from the two flow channels respectively, and then enter the injection port of the
喷射口的孔径小于所述出料口32的孔径,能够在喷嘴25内部进行增压,以提高金属液微喷控制阀的喷射效果,具有很好的实际意义。The hole diameter of the injection port is smaller than the hole diameter of the
出料口32朝向容腔8的一侧设置有用以导流的倒角,使带电的待喷射物能够更流畅的进入出料口32中。The side of the
在本实施例的基础上,一优选实施例中,充电机构3包括分别配置于壳体机构1且分别向左腔体10和右腔体9内部延伸的一对绝缘座23,第一充电头22和第二充电头29分别配置于绝缘座23。绝缘座23具有用以供导线穿过以连接于充电头的通孔。On the basis of this embodiment, in a preferred embodiment, the
具体地,一对绝缘座23相向安装在上壳体19靠下的位置,且分别贯穿上壳体19的腔壁,两个充电头分别安装在一对绝缘座23朝向容腔8内的一端。绝缘座23设置有通孔,用以供导线穿过并连接于充电头。充电电源通过导线向两个充电头进行供电。Specifically, a pair of insulating
绝缘座23的设置能够有效的防止金属液微喷控制阀漏电,具有很好的实际意义。The setting of the insulating
在本实施例的基础上,一优选实施例中,隔板机构6还包括一对金属板15和一对绝缘板16;On the basis of this embodiment, in a preferred embodiment, the
分腔座12朝向左腔体10和右腔体9的两侧分别设置有安装槽17;The two sides of the
一对金属板15分别配置于一对安装槽17的底部,用以防止左腔体10和右腔体9内带有相反电荷的待喷射物之间形成电场;A pair of
一对绝缘板16分别配置于一对安装槽17的开口处,用以绝缘密封安装槽17。A pair of insulating
具体地,金属板15能够有效的避免左腔体10和右腔体9内带电的待喷射物之间形成电场,进而影响了待喷射物在左右腔体9这种的运动。绝缘板16板额能够有效的将带电的待喷射物与金属板15隔离开,避免金属板15带电。Specifically, the
在本实施例的基础上,一优选实施例中,电场机构7包括分别配置于隔板机构6的一对安装座13,以及配置于隔板机构6且分别向安装座13延伸的一对绝缘套11;On the basis of this embodiment, in a preferred embodiment, the
安装座13为绝缘材料;The mounting
第一导体14和第二导体30为板状几何体;The
第一导体14和第二导体30分别配置于一对安装座13;The
绝缘套11具有用以供导线穿过以连接于导体的通孔。The insulating
具体地,呈板状的第一导体14和第二导体30能够使得左容腔8和右容腔8内的电场分布更为均匀,带电的待喷射物在左容腔8和右容腔8内运动更规律。绝缘的安装座13和绝缘套11能够有效的防止金属液微喷控制阀漏电,具有很好的实际意义。Specifically, the plate-shaped
以上所述仅为本发明的优选实施方式而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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