CN111715355A - Honeycomb mill production line device and production method - Google Patents
Honeycomb mill production line device and production method Download PDFInfo
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- CN111715355A CN111715355A CN202010585187.1A CN202010585187A CN111715355A CN 111715355 A CN111715355 A CN 111715355A CN 202010585187 A CN202010585187 A CN 202010585187A CN 111715355 A CN111715355 A CN 111715355A
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- honeycomb mill
- honeycomb
- production line
- feeding
- collector
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/08—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
- B02C18/10—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged above container
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/50—Circulation mixers, e.g. wherein at least part of the mixture is discharged from and reintroduced into a receptacle
- B01F25/52—Circulation mixers, e.g. wherein at least part of the mixture is discharged from and reintroduced into a receptacle with a rotary stirrer in the recirculation tube
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/22—Feed or discharge means
- B02C18/2225—Feed means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Crushing And Grinding (AREA)
Abstract
The invention discloses a honeycomb mill device which comprises a heater, a feeding pipe, a raw material bin, a honeycomb mill device, an activator feeding device, a collector and an exhaust fan, wherein one side of the feeding pipe is connected with the heater; the raw material bin is positioned between the heater and the honeycomb mill device and is communicated with the feeding pipe; the honeycomb mill device is provided with an activator interface corresponding to the activator feeding device, and the activator feeding device is communicated with the honeycomb mill device through the activator interface; the honeycomb mill device is provided with a discharge port corresponding to the collector, the input end of the collector is communicated with the honeycomb mill device through the discharge port, and the output end of the collector is connected with the exhaust fan. The honeycomb mill device has the advantages of high activation modification rate and uniformity. The invention also provides a production process.
Description
Technical Field
The invention relates to the field of non-metallic ore powder processing, in particular to a honeycomb mill production line device.
Background
In the processing of non-metallic ore powder, the common powder surface activation modification equipment in the market is a three-roller activation modification machine and a high-speed mixer.
For the three-roller activation modification machine, the working principle of the three-roller activation modification machine is as follows: the dry powder and the metered medicament enter three finished product character-shaped modification cylinders simultaneously, and run in a fluidized volute shape along with the high-speed rotation of a rotor, the surface of the powder is rapidly activated and modified by means of the heat generated by the collision, friction and shearing of the high-speed running powder and the rotor rotating at a high speed, and the three-roller activation modification machine cannot fully perform surface activation and modification on the powder because the retention time of the powder and the medicament in three modification cavities is short, the gap between the rotor and the stator is too large, and the powder cannot be fully depolymerized on an airflow section. Therefore, the equipment has the problems of low and uneven powder surface activation modification rate and powder agglomeration.
For the three-roller activation modifying machine, dry powder and metered medicament enter a stirring barrel with a certain temperature in batches, the powder and the medicament are heated, rubbed and sheared to carry out activation modification on the surface of the powder in the stirring process through the continuous stirring of the high-speed rotation of the helical blades, and a butterfly valve at an outlet is opened to discharge the material after the stirring is carried out for a designed time. Although the high-speed mixer can control the stirring time of the powder and the medicament, the clearance of the helical blades is large, the rotating speed is not high enough, the friction and the shearing among the powder are not sufficient, so that the surface activation modification cannot be fully carried out, the equipment cannot be used for continuous production and can only be used for batch production, and the problems of low activation modification rate, non-uniformity and powder agglomeration exist on the surface of the powder.
In conclusion, both the two devices have the defects of low and uneven powder surface activation modification rate, powder agglomeration and the like.
Therefore, a need exists for a honeycomb mill production line apparatus that overcomes the above-mentioned deficiencies.
Disclosure of Invention
The invention aims to provide a honeycomb mill production line device with high activation modification rate and high production efficiency.
The invention also aims to provide a production method of the honeycomb mill production line device with high activation modification rate and high production efficiency.
In order to achieve the purpose, the honeycomb mill device provided by the invention comprises a heater, a feeding pipe, a raw material bin, a honeycomb mill device, an activator feeding device, a collector and an exhaust fan, wherein one side of the feeding pipe is connected with the heater, the honeycomb mill device is provided with a feeding hole and a backflow hole corresponding to the feeding pipe, and the other side of the feeding pipe is communicated with the honeycomb mill device through the feeding hole and the backflow hole; the raw material bin is positioned between the heater and the honeycomb mill device and is communicated with the feeding pipe; the honeycomb mill device is provided with an activator interface corresponding to the activator feeding device, and the activator feeding device is communicated with the honeycomb mill device through the activator interface; the honeycomb mill device corresponds the discharge gate has been seted up to the collector, the input of collector passes through the discharge gate with the honeycomb mill device intercommunication, the output of collector with the air exhauster is connected, borrows by the air exhauster makes form the air current return circuit that switches on between heater, pan feeding pipe, honeycomb mill device and the collector.
Compared with the prior art, the honeycomb mill device provided by the invention combines the heater, the feeding pipe, the raw material bin, the honeycomb mill device, the activator feeding device, the collector, the exhaust fan and the like together, one side of the feeding pipe is connected with the heater, the honeycomb mill device is provided with the feed inlet and the return port corresponding to the feeding pipe, and the other side of the feeding pipe is communicated with the honeycomb mill device through the feed inlet and the return port; the raw material bin is positioned between the heater and the honeycomb mill device and is communicated with the feeding pipe; the honeycomb mill device is provided with an activator interface corresponding to the activator feeding device, and the activator feeding device is communicated with the honeycomb mill device through the activator interface; the honeycomb grinds the device and corresponds the collector and has seted up the discharge gate, the collector passes through the discharge gate and grinds the input intercommunication of device with the honeycomb, the output and the air exhauster of collector are connected, borrow by the air exhauster and make the heater, the pan feeding pipe, form the air current return circuit that switches on between honeycomb grinds the device and the collector, in other words, utilize honeycomb to grind a production line device can be that the assembly line ground accomplishes gas heating, material loading, activator material loading, honeycomb grinds activation work, cyclic utilization nonconforming material, collect a plurality of processes such as qualified material and fan evacuation, improve the activation rate when improving production efficiency.
Preferably, the honeycomb mill device comprises a base, a shell, a driving mechanism, a feeding mechanism, a grinding mechanism and a grading mechanism, wherein the shell is arranged on the base; the driving mechanism comprises a driving device and a rotating shaft, the driving device is arranged on the base, and the rotating shaft is arranged at the output end of the driving device and penetrates through the shell; the feeding mechanism comprises an air volume chamber and a scattering structure, the air volume chamber is arranged in the shell and is positioned on the base, the lower feeding port is arranged in the shell and is communicated with the air volume chamber, and the scattering structure is arranged in the air volume chamber and is arranged on the rotating shaft; the grinding mechanism is arranged in the shell and positioned on the feeding mechanism, the grinding mechanism is arranged on the rotating shaft, and an upper feeding port and an activator interface which are communicated with the grinding mechanism are formed in the shell; the grading mechanism is arranged in the shell and positioned on the grinding mechanism, the backflow port and the discharge port are arranged on the shell and correspond to the grading mechanism, and materials selectively enter the backflow port or the discharge port by means of screening of the grading mechanism.
Specifically, the honeycomb mill device further comprises a backflow mechanism, the backflow mechanism comprises a backflow pipe and an air locking valve, one end of the backflow pipe is connected with the backflow port, the other end of the backflow pipe can be communicated with the feeding pipe, and the air locking valve is arranged on the backflow pipe to limit the circulation of air.
Specifically, the honeycomb mill device further comprises a wind wheel, the wind wheel is installed on the rotating shaft and located at the bottom of the grinding mechanism, and materials are driven to enter the grinding mechanism by means of rotation of the wind wheel.
Specifically, the wind wheel comprises a rotating disc and wind guide blades, the rotating disc is connected with the rotating shaft, a wind guide opening is formed in the rotating disc, the wind guide blades are formed by extending the rotating disc outwards, and materials are driven to enter the grinding mechanism from the wind guide opening by means of rotation of the wind guide blades.
Specifically, the honeycomb mill device still includes coupling assembling, coupling assembling includes bearing and bearing housing, the base corresponds the mounting hole has been seted up to the bearing housing, the bearing housing install in the mounting hole, the axis of rotation passes through the bearing install in the bearing housing.
Specifically, the scattering structure comprises a large impeller and a small impeller, the large impeller and the small impeller are arranged at intervals along the axial direction of the rotating shaft, and the large impeller is positioned above the small impeller.
Specifically, grind the mechanism and include tooth bucket, welt and grinding miller, the tooth bucket endotheca in the casing, the welt install in the tooth bucket, the grinding miller install in on the axis of rotation and lie in the tooth bucket, the welt with form the grinding clearance between the grinding miller.
Specifically, the lining plate extends towards the tooth barrel to form an upper clamping lug and a lower clamping lug which are symmetrical, the upper clamping lug and the lower clamping lug are opened outwards together, the tooth barrel corresponds to the upper clamping lug and the lower clamping lug and is provided with a plurality of clamping ports, and the clamping ports are respectively clamped with the upper clamping lug and the lower clamping lug.
In order to achieve the above object, the present invention provides a method for producing a honeycomb mill production line device, which is established as above, and comprises the following steps: (S1) starting the honeycomb mill production line device, and enabling the heater, the feeding pipe, the honeycomb mill device and the collector to form a communicated high-temperature airflow loop by air suction of the fan and heating of the heater; (S2) introducing materials into the raw material bin, wherein the materials enter the honeycomb mill device through the lower material inlet under the pushing of high-temperature airflow, and the activating agent is introduced into the activating agent feeding device through the activating agent interface and processed by the honeycomb mill device; (S3) separating the processed materials by the honeycomb mill device and selectively sending the processed materials into the return opening or the discharge opening, wherein the unqualified materials at the return opening flow into the feeding pipe for recycling, and the qualified materials at the discharge opening flow into the collector; (S4) the collector collects the qualified material.
Compared with the prior art, the production method of the honeycomb mill production line device provided by the invention has the advantages that multiple processes of gas heating, material loading, activator loading, honeycomb mill activation work, recycling of unqualified materials, collection of qualified materials, air exhaust and evacuation of a fan and the like are realized, so that the production efficiency is improved, and the activation rate is improved.
Drawings
FIG. 1 is a schematic perspective view of a honeycomb mill production line apparatus according to the present invention.
Fig. 2 is a schematic perspective view of a honeycomb mill apparatus in the honeycomb mill production line apparatus of the present invention.
FIG. 3 is a schematic perspective view of the honeycomb mill apparatus of the present invention after hiding the return pipe and the air lock valve.
Fig. 4 is a schematic plan view of the honeycomb milling apparatus of fig. 3 in a front view.
Fig. 5 is a schematic plan view of the honeycomb milling apparatus of fig. 3 in a top view.
Fig. 6 is a schematic perspective view of the base, the connecting assembly, the driving device and the scattering structure of the honeycomb mill apparatus in the honeycomb mill production line apparatus of the present invention in a disassembled state.
Fig. 7 is a schematic sectional plan view of a connecting assembly of a honeycomb mill apparatus in the honeycomb mill line apparatus of the present invention.
Fig. 8 is a schematic perspective view of the connecting assembly, the rotating shaft, the scattering structure, the wind wheel and the grinding mechanism of the honeycomb grinding device in the honeycomb grinding production line device of the present invention.
Fig. 9 is a schematic perspective view of a toothed barrel and a lining plate of a honeycomb mill device in the honeycomb mill production line device of the present invention in an assembled state.
Fig. 10 is a schematic structural view of a lining plate of a honeycomb mill apparatus in the honeycomb mill production line apparatus of the present invention in a front view direction.
Fig. 11 is a schematic structural view of a backing plate of a honeycomb mill apparatus in a honeycomb mill production line apparatus of the present invention in a plan view.
Fig. 12 is a schematic structural view of a lining plate of a honeycomb mill apparatus in the honeycomb mill production line apparatus of the present invention in the left side view direction.
Fig. 13 is a schematic structural view of a wind wheel in a honeycomb mill device in a honeycomb mill production line device of the present invention in a front view direction.
Fig. 14 is a schematic structural view of a wind wheel in a honeycomb mill apparatus in a honeycomb mill production line apparatus of the present invention in a top view direction.
Fig. 15 is a schematic structural view of a wind wheel in a honeycomb mill device in the honeycomb mill production line device of the present invention in a bottom view direction.
Detailed Description
In order to explain technical contents, structural features, and effects achieved by the present invention in detail, the following detailed description is given with reference to the embodiments and the accompanying drawings.
Referring to fig. 1 to 2, a honeycomb mill production line 100 of the present invention includes a heater 10, a feeding pipe 20, a raw material bin 30, a honeycomb mill device 40, an activator feeding device 50, a collector 60, and an exhaust fan 70. The heater 10 is communicated with external air and heats the introduced air, so that the subsequent drying function is realized, one side of the material inlet pipe 20 is connected with the heater 10, the honeycomb mill device 40 is provided with a lower material inlet 21 and a return opening 25 corresponding to the material inlet pipe 20, and the other side of the material inlet pipe 20 is communicated with the honeycomb mill device 40 through the lower material inlet 21 and the return opening 25; the raw material bin 30 is used for storing materials, the raw material bin 30 is located between the heater 10 and the honeycomb mill device 40 and is communicated with the feeding pipe 20, when the materials in the raw material bin 30 fall into the feeding pipe 20, the hot air blown in by the heater 10 is used for blowing the materials into the lower feeding port 21 along the feeding pipe 20, and therefore feeding is achieved; the honeycomb mill device 40 is provided with an activator interface 22 corresponding to the activator feeding device 50, preferably, the activator feeding device 50 is an auxiliary agent accelerating gun capable of weighing and metering, and the activator feeding device 50 is communicated with the honeycomb mill device 40 through the activator interface 22, so that the regular and quantitative injection of the activator is realized, and the purpose of improving the activation rate is achieved; the honeycomb mill device 40 has been seted up discharge gate 24 corresponding collector 60, and the input of collector 60 passes through discharge gate 24 and honeycomb mill device 40 intercommunication, through the pipe connection between the input of honeycomb mill device 40 and collector 60, and collector 60 is used for collecting the material that qualifies after the processing, and collector 60 is the strap structure, and this cloth bag structure can only pass through gas, and the powder can not pass through to reach the purpose of collecting. The output of collector 60 is connected with air exhauster 70, the output of collector 60 passes through the pipe connection with air exhauster 70, air exhauster 70 includes fan 70a and evacuation pipe 70b, evacuation pipe 70b is connected with the output of fan 70a, the input of fan 70a is connected with the output of collector 60, thereby realize taking out the evacuation of gaseous, borrow air exhauster 70 and make heater 10, pan feeding pipe 20, form the air current return circuit that switches on between honeycomb mill device 40 and the collector 60, in other words, utilize can be that honeycomb mill production line device 100 is the assembly line ground to accomplish gas heating, material loading, activator material loading, honeycomb mill activation work, cyclic utilization nonconforming material, collect qualified material and fan 70a multiple processes such as evacuation, improve production efficiency's while improve the activation rate.
Referring to fig. 2 to 8, the honeycomb milling apparatus 40 includes a base 1, a housing 2, a driving mechanism 3, a feeding mechanism 4, a wind wheel 6, a milling mechanism 5, a grading mechanism 8, and a backflow mechanism 9. The base 1 is in a rectangular seat body structure, the shell 2 is in a cylindrical shell structure, and the shell 2 is arranged on the base 1; the driving mechanism 3 comprises a driving device 31 and a rotating shaft 32, the driving device 31 is arranged on the base 1, the rotating shaft 32 is arranged at the output end of the driving device 31 and penetrates through the shell 2, the rotating shaft 32 is arranged along the height direction of the honeycomb grinding device 40, and the rotating shaft 32 is driven by the driving device 31 to rotate; the feeding mechanism 4 comprises an air volume chamber 41 and a scattering structure 42, the air volume chamber 41 is arranged in the shell 2 and is positioned on the base 1, the lower feeding port 21 is arranged in the shell 2 and is communicated with the air volume chamber 41, the lower feeding port 21 can be used for introducing hot air and materials, the lower feeding port 21 is communicated with the feeding pipe 20, the feeding pipe 20 can be connected with a fan 70a or an external supercharging device, the feeding pipe 20 can send the hot air and the materials into the air volume chamber 41 by high pressure, and the scattering structure 42 is arranged in the air volume chamber 41 and is arranged on the rotating shaft 32, so that the scattering structure 42 can rotate under the driving of the rotating shaft 32, and the materials can be scattered primarily before being fed, so that the subsequent activation rate is improved, and the scattering structure has the advantage of uniformity; the wind wheel 6 is arranged on the rotating shaft 32 and is positioned at the bottom of the grinding mechanism 5, materials are driven to enter the grinding mechanism 5 by means of rotation of the wind wheel 6, and the wind wheel 6 can generate huge air volume in the equipment without an additional internal fan, so that energy conservation and emission reduction can be realized, and great significance is brought to environmental protection; the grinding mechanism 5 is arranged in the shell 2 and positioned on the feeding mechanism 4, the grinding mechanism 5 is arranged on a rotating shaft 32, an upper feeding port 23 and an activator port 22 which are communicated with the grinding mechanism 5 are arranged on the shell 2, an activator can be introduced into the activator port 22, a plurality of activator ports 22 are arranged, all the activator ports 22 are arranged at intervals along the height direction of the honeycomb grinding device 40, wet pulp can be introduced into the upper feeding port 23, so that an activator can be introduced at any time, the materials and the activator can fully carry out surface activation modification, the surface activation modification rate of powder is improved, the grading mechanism 8 is arranged in the shell 2, the grading mechanism 8 is positioned on the grinding mechanism 5, the return port 25 and the discharge port 24 are arranged in the shell 2 and correspond to the grading mechanism 8, and the materials can selectively enter the return port 25 or the discharge port 24 by screening of the grading mechanism 8, so that the qualified material flows out from the discharge port 24 and the unqualified material flows back from the return port 25 for recovery, thereby achieving the highest activation rate. The backflow mechanism 9 comprises a backflow pipe 91 and a gas locking valve 92, one end of the backflow pipe 91 is connected with the backflow port 25, the other end of the backflow pipe 91 is communicated with the feeding pipe 20, the gas locking valve 92 is arranged on the backflow pipe 91 to limit the circulation of gas, the gas locking valve 92 can be arranged to isolate the communication between the gas at the position of the grading mechanism 8 and the gas at the position of the feeding pipe 20, so that the backflow pipe 91 can be prevented from rushing up by the gas at the position of the feeding pipe 20, the situation that the backflow material cannot fall down due to rising gas flow so as to ensure that the material smoothly falls down to the feeding pipe 20 is avoided, and the situation that both sides cannot normally operate or the operation effect is poor due to convection between the gas at the position of the grading mechanism 8. Because the lower feeding port 21 can be fed with hot air, the honeycomb mill device 40 of the present invention can perform a plurality of functions such as drying, depolymerization, activation, etc. by utilizing the drying effect of the hot air. More specifically, the following:
referring to fig. 13 to 15, the wind wheel 6 is a turbine blade, the wind wheel 6 includes a rotating disc 61 and wind guide blades 62, the rotating disc 61 is connected to the rotating shaft 32, the rotating disc 61 is provided with a wind guide opening 63, the wind guide blades 62 are formed by extending the rotating disc 61 outward, all the wind guide blades 62 form a turbine-like structure together, the material is driven to enter the grinding mechanism 5 from the wind guide opening 63 by the rotation of the wind guide blades 62, so as to convey the material to the grinding mechanism 5 by using wind power, in other words, the wind wheel 6 is additionally provided on the rotating shaft 32, the wind wheel 6 can form a turbine structure by using the rotation of the rotating shaft 32, so as to drive the material to enter the grinding mechanism 5, thus the defect of insufficient external conveying force caused by the bending of the flow channel of the wind of the external fan 70a can be overcome, not only a better feeding effect can be achieved, but also the rotation of, therefore, the purpose of saving resources is achieved.
Referring to fig. 6 to 7, the honeycomb mill apparatus 40 of the present invention further includes a connecting assembly 7, the connecting assembly 7 includes a bearing 71 and a bearing housing 72, the base 1 is provided with a mounting hole 11 corresponding to the bearing housing 72, the bearing housing 72 is mounted in the mounting hole 11, the rotating shaft 32 is mounted in the bearing housing 72 through the bearing 71, so that only the worn bearing housing 72 needs to be replaced during replacement, and meanwhile, the mounting structure of the bearing housing 72 can greatly simplify the integrated structure of the conventional bearing 71 and the base 1, thereby not only reducing the overall volume, but also greatly reducing the production cost.
Referring to fig. 3 to 5, the driving device 31 includes a rotating motor 311 mounted on the base 1, a driving wheel (not shown), a driven wheel (not shown), and a linking member (not shown), the rotating motor 311 is mounted on the base 1, the linking member is disposed between the driving wheel and the driven wheel, the driving wheel is mounted at an output end of the rotating motor 311, the driving wheel is driven by the rotating motor 311 to rotate, so that the linking member drives the driven wheel to rotate, the rotating shaft 32 is mounted on the driven wheel, and the rotation of the driven wheel drives the rotating shaft 32 to rotate. When the driving wheel and the driven wheel are belt wheels, the linkage part is a belt; when the driving wheel and the driven wheel are chain wheels, the linkage part is a chain, but is not limited to the above.
Referring to fig. 6, the scattering structure 42 includes a large impeller 421 and a small impeller 422, the large impeller 421 and the small impeller 422 are arranged at intervals along the axial direction of the rotating shaft 32, and the large impeller 421 is located above the small impeller 422. Big impeller 421 is the impeller of rhombus, little impeller 422 is the impeller of rhombus, the blade of big impeller 421 is the setting of crossing with little impeller 422's blade, it is more excellent, big impeller 421 and little impeller 422 mutually perpendicular, thereby reach more excellent effect of breaing up, make the powder of post processing more even higher with the activation rate, the phenomenon such as the stirring unevenness of single stirring roller in the tradition has not only been avoided, and the inner space that can make full use of amount of wind room 41 is mutually supported between big impeller 421 and the little impeller 422 in addition.
Referring to fig. 8 to 12, the grinding mechanism 5 includes a gear barrel 51, a plurality of lining plates 52 and a grinding wheel 53, the gear barrel 51 is sleeved in the housing 2, the lining plates 52 are mounted on the gear barrel 51, the lining plates 52 surround the gear barrel 51 to form a cylindrical structure, the grinding wheel 53 is mounted on the rotating shaft 32 and is located in the gear barrel 51, a grinding gap is formed between the lining plates 52 and the grinding wheel 53, and the material enters the grinding gap from the air volume chamber 41, so that the grinding effect is achieved by the friction between the lining plates 52 and the grinding wheel 53. Specifically, the lining plate 52 extends towards the gear barrel 51 to form an upper clamping lug 521 and a lower clamping lug 522 which are symmetrical, the upper clamping lug 521 and the lower clamping lug 522 are jointly opened outwards, the gear barrel 51 is provided with a plurality of clamping ports 511 corresponding to the upper clamping lug 521 and the lower clamping lug 522, the clamping ports 511 are respectively clamped with the upper clamping lug 521 and the lower clamping lug 522, the lining plate 52 can be conveniently mounted on the gear barrel 51 one by utilizing clamping, or the lining plate 52 can be detached from the gear barrel 51 one by one, so that the mounting, the dismounting and the replacement are convenient, and the convenience is improved. A plurality of grinding flutes 523 have been seted up to welt 52, all grinding flutes 523 are arranged on welt 52, grinding miller 53 extends to welt 52 and forms the grinding tooth, the grinding tooth is blade column structure, grinding miller 53 includes grinding miller main part 531 and blade 532, blade 532 forms the grinding tooth, the draw-in groove has been seted up to grinding miller main part 531, blade 532 is installed in the draw-in groove and is fixed in grinding miller main part 531 through top and below threaded connection's mode on, form the grinding clearance between grinding flute 523 and the grinding tooth, thereby reach the powder grinding that will pass through.
Referring to fig. 3 to 4, the classifying mechanism 8 is a screening wheel, the screening wheel rotates and has a screening gap, the powder can be sorted by the screening gap, the output end of the screening wheel is communicated with the discharge port 24, and the powder which fails to enter the screening wheel is discharged from the return port 25, so as to achieve the purpose of recycling.
The operation of the honeycomb mill production line apparatus 100 of the present invention will be described in detail with reference to fig. 1 to 15, as follows:
the honeycomb mill production line device 100 is started, the fan 70a exhausts air and the heater 10 heats the air to enable a conducted high-temperature air flow loop to be formed among the heater 10, the feeding pipe 20, the honeycomb mill device 40 and the collector 60, materials are fed into the raw material bin 30, and the materials are pushed by the high-temperature air flow to enter the honeycomb mill device 40 through the feeding hole 21;
the driving mechanism 3 operates, the rotating shaft 32 rotates under the driving of the driving device 31, the lower feeding port 21 is fed with materials and hot gas, the activator feeding device 50 is fed with an activator to the grinding mechanism 5 through the activator interface 22, the upper feeding port 23 is fed with wet pulp or not, the materials enter the air volume chamber 41 and are stirred and pre-dispersed by the dispersing structure 42, the wind wheel 6 rotates to assist the materials to enter a grinding gap between the grinding wheel 53 and the lining plate 52, the materials, the activator and the wet pulp are mixed, stirred and ground, under the action of the wind wheel 6, the ground materials enter the grading mechanism 8, the grading mechanism 8 screens the materials to enable the materials to selectively enter the return port 25 or the discharge port 24, the materials which do not accord with the requirements flow out from the discharge port 24, the materials which accord with the requirements flow back to the return pipe 91 from the return port 25, and the materials of the return pipe 91 return pipe 20 through the air lock valve 92, the material to be recovered enters the feeding pipe 20 to realize the recycling again;
qualified material from the discharge port 24 flows into the collector 60, and the collector 60 collects the qualified material. It is understood that whether the lower feeding port 21, the activator port 22 and the upper feeding port 23 are introduced or not and the introduction amount can be adjusted according to the actual situation, and is not limited thereto.
Because the heater 10, the feeding pipe 20, the raw material bin 30, the honeycomb mill device 40, the activator feeding device 50, the collector 60, the exhaust fan 70 and the like are combined together, one side of the feeding pipe 20 is connected with the heater 10, the honeycomb mill device 40 is provided with a lower feeding hole 21 and a return hole 25 corresponding to the feeding pipe 20, and the other side of the feeding pipe 20 is communicated with the honeycomb mill device 40 through the lower feeding hole 21 and the return hole 25; the raw material bin 30 is positioned between the heater 10 and the honeycomb mill device 40 and is communicated with the feeding pipe 20; the honeycomb mill device 40 is provided with an activator interface 22 corresponding to the activator feeding device 50, and the activator feeding device 50 is communicated with the honeycomb mill device 40 through the activator interface 22; the honeycomb mill device 40 is provided with a discharge port 24 corresponding to the collector 60, the collector 60 is communicated with the input end of the honeycomb mill device 40 through the discharge port 24, the output end of the collector 60 is connected with the exhaust fan 70, the exhaust fan 70 enables the heater 10, the feeding pipe 20 and the honeycomb mill device 40 to form a conductive airflow loop with the collector 60, in other words, the honeycomb mill production line device 100 can be used for finishing multiple processes of gas heating, material feeding, activator feeding, honeycomb mill activation work, recycling of unqualified materials, collection of qualified materials, air suction and evacuation of the fan 70a in a production line mode, and the activation rate is improved while the production efficiency is improved.
Referring to fig. 1 to 15, the method for manufacturing the honeycomb mill production line apparatus 100 according to the present invention, the method for manufacturing the honeycomb mill production line apparatus 100, by using the honeycomb mill production line apparatus 100, includes the following steps:
(S1) starting the honeycomb mill production line device 100, and exhausting air by the fan 70a and heating by the heater 10 to form a conducted high-temperature airflow loop among the heater 10, the feeding pipe 20, the honeycomb mill device 40 and the collector 60;
(S2) introducing materials into the raw material bin 30, wherein the materials enter the honeycomb mill device 40 through the lower material inlet 21 under the pushing of high-temperature airflow, the activator is introduced into the activator feeding device 50 through the activator interface 22, and the honeycomb mill device 40 is subjected to processing procedures such as grinding and activation;
(S3) separating the processed materials by the honeycomb mill device 40 and selectively sending the materials into the return opening 25 or the discharge opening 24, enabling the unqualified materials at the return opening 25 to flow into the feed pipe 20 and then enter the honeycomb mill device 40 again for recycling, and enabling the qualified materials at the discharge opening 24 to flow into the collector 60;
(S4) the collector 60 collects the qualified material.
Because a plurality of processes such as gas heating, material loading, activator loading, honeycomb mill activation work, recycling of unqualified materials, collection of qualified materials, air exhaust and evacuation of the fan 70a and the like are realized, the production efficiency is improved, and the activation rate is improved.
The above disclosure is only a preferred embodiment of the present invention, and certainly should not be taken as limiting the scope of the present invention, which is therefore intended to cover all equivalent changes and modifications within the scope of the present invention.
Claims (10)
1. A honeycomb mill production line device is characterized by comprising a heater, a feeding pipe, a raw material bin, a honeycomb mill device, an activator feeding device, a collector and an exhaust fan, wherein one side of the feeding pipe is connected with the heater; the raw material bin is positioned between the heater and the honeycomb mill device and is communicated with the feeding pipe; the honeycomb mill device is provided with an activator interface corresponding to the activator feeding device, and the activator feeding device is communicated with the honeycomb mill device through the activator interface; the honeycomb mill device corresponds the discharge gate has been seted up to the collector, the input of collector passes through the discharge gate with the honeycomb mill device intercommunication, the output of collector with the air exhauster is connected, borrows by the air exhauster makes form the air current return circuit that switches on between heater, pan feeding pipe, honeycomb mill device and the collector.
2. The honeycomb mill production line apparatus of claim 1, wherein the honeycomb mill apparatus comprises:
a base;
a housing mounted on the base;
the driving mechanism comprises a driving device and a rotating shaft, the driving device is arranged on the base, and the rotating shaft is arranged at the output end of the driving device and penetrates through the shell;
the feeding mechanism comprises an air volume chamber and a scattering structure, the air volume chamber is arranged in the shell and is positioned on the base, the lower feeding port is arranged in the shell and is communicated with the air volume chamber, and the scattering structure is arranged in the air volume chamber and is arranged on the rotating shaft;
the grinding mechanism is arranged in the shell and positioned on the feeding mechanism, the grinding mechanism is arranged on the rotating shaft, and an upper feeding port and an activator interface which are communicated with the grinding mechanism are formed in the shell;
the grading mechanism is arranged in the shell and positioned on the grinding mechanism, the backflow port and the discharge port are arranged on the shell and correspond to the grading mechanism, and materials selectively enter the backflow port or the discharge port by means of screening of the grading mechanism.
3. The honeycomb mill production line device according to claim 2, further comprising a backflow mechanism, wherein the backflow mechanism comprises a backflow pipe and a gas locking valve, one end of the backflow pipe is connected with the backflow port, the other end of the backflow pipe can be communicated with the feeding pipe, and the gas locking valve is arranged on the backflow pipe to limit the gas to flow.
4. The honeycomb mill production line device according to claim 2, further comprising a wind wheel, wherein the wind wheel is mounted on the rotating shaft and located at the bottom of the grinding mechanism, and the wind wheel rotates to drive materials into the grinding mechanism.
5. The honeycomb mill production line device according to claim 4, wherein the wind wheel comprises a rotating disc and wind guide blades, the rotating disc is connected with the rotating shaft, the rotating disc is provided with a wind guide opening, the wind guide blades are formed by extending the rotating disc outwards, and materials are driven to enter the grinding mechanism from the wind guide opening by means of rotation of the wind guide blades.
6. The honeycomb mill production line device of claim 2, further comprising a connecting assembly, wherein the connecting assembly comprises a bearing and a bearing sleeve, the base is provided with a mounting hole corresponding to the bearing sleeve, the bearing sleeve is mounted in the mounting hole, and the rotating shaft is mounted in the bearing sleeve through the bearing.
7. The honeycomb mill production line apparatus according to claim 2, wherein the breaking structure includes a large impeller and a small impeller, the large impeller and the small impeller being arranged at a spacing in an axial direction of the rotating shaft, the large impeller being located above the small impeller.
8. The honeycomb mill production line device according to claim 2, wherein the grinding mechanism comprises a gear barrel, a lining plate and a grinding wheel, the gear barrel is sleeved in the shell, the lining plate is mounted on the gear barrel, the grinding wheel is mounted on the rotating shaft and located in the gear barrel, and a grinding gap is formed between the lining plate and the grinding wheel.
9. The honeycomb mill production line device of claim 8, wherein the lining plate extends towards the gear barrel to form an upper clamping lug and a lower clamping lug which are symmetrical, the upper clamping lug and the lower clamping lug are opened outwards together, the gear barrel is provided with a plurality of clamping ports corresponding to the upper clamping lug and the lower clamping lug, and the clamping ports are respectively clamped with the upper clamping lug and the lower clamping lug.
10. A method of manufacturing a honeycomb mill production line, characterized by establishing a honeycomb mill production line according to any one of claims 1 to 9, the method of manufacturing using the honeycomb mill production line comprising the steps of:
(S1) starting the honeycomb mill production line device, and enabling the heater, the feeding pipe, the honeycomb mill device and the collector to form a communicated high-temperature airflow loop by air suction of the fan and heating of the heater;
(S2) introducing materials into the raw material bin, wherein the materials enter the honeycomb mill device through the lower material inlet under the pushing of high-temperature airflow, and the activating agent is introduced into the activating agent feeding device through the activating agent interface and processed by the honeycomb mill device;
(S3) separating the processed materials by the honeycomb mill device and selectively sending the processed materials into the return opening or the discharge opening, wherein the unqualified materials at the return opening flow into the feeding pipe for recycling, and the qualified materials at the discharge opening flow into the collector;
(S4) the collector collects the qualified material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010585187.1A CN111715355A (en) | 2020-06-23 | 2020-06-23 | Honeycomb mill production line device and production method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010585187.1A CN111715355A (en) | 2020-06-23 | 2020-06-23 | Honeycomb mill production line device and production method |
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| CN111715355A true CN111715355A (en) | 2020-09-29 |
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| CN202010585187.1A Pending CN111715355A (en) | 2020-06-23 | 2020-06-23 | Honeycomb mill production line device and production method |
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| CN212702266U (en) * | 2020-06-23 | 2021-03-16 | 东莞市五全机械有限公司 | Honeycomb grinds production line device |
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| US20160051956A1 (en) * | 2013-03-28 | 2016-02-25 | Instillo Gmbh | Apparatus and method for producing dispersions and solids |
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Application publication date: 20200929 |