CN111702750A - A vacuum coating machine workpiece fixture transfer manipulator - Google Patents
A vacuum coating machine workpiece fixture transfer manipulator Download PDFInfo
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- CN111702750A CN111702750A CN202010501906.7A CN202010501906A CN111702750A CN 111702750 A CN111702750 A CN 111702750A CN 202010501906 A CN202010501906 A CN 202010501906A CN 111702750 A CN111702750 A CN 111702750A
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- 238000001771 vacuum deposition Methods 0.000 title claims abstract description 20
- 238000012546 transfer Methods 0.000 title description 14
- 210000000078 claw Anatomy 0.000 claims abstract description 46
- 238000013519 translation Methods 0.000 claims abstract description 21
- 230000007246 mechanism Effects 0.000 claims description 39
- 238000003780 insertion Methods 0.000 claims description 15
- 230000037431 insertion Effects 0.000 claims description 15
- 230000003028 elevating effect Effects 0.000 claims 1
- 238000000576 coating method Methods 0.000 abstract description 15
- 239000011248 coating agent Substances 0.000 abstract description 14
- 238000013461 design Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 5
- 238000012545 processing Methods 0.000 abstract description 2
- 238000010438 heat treatment Methods 0.000 abstract 2
- 238000009434 installation Methods 0.000 abstract 1
- 230000008859 change Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012946 outsourcing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/08—Gripping heads and other end effectors having finger members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/02—Programme-controlled manipulators characterised by movement of the arms, e.g. cartesian coordinate type
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/56—Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks
- C23C14/568—Transferring the substrates through a series of coating stations
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Abstract
Description
技术领域technical field
本发明涉及一种机械手,特别涉及一种多舱室式的真空镀膜机工件治具转舱机械手。The invention relates to a manipulator, in particular to a multi-chamber type vacuum coating machine workpiece fixture transfer manipulator.
背景技术Background technique
传统单镀舱立式真空镀膜机,需要将待镀工件在炉外人工装挂在治具(或工件架的装挂板或挂杆) 上,然后人工将治具逐件挂装入炉内的工件架上,进行镀膜。The traditional single-cabin vertical vacuum coating machine needs to manually mount and hang the workpiece to be plated on the fixture (or the mounting plate or hanging rod of the workpiece rack) outside the furnace, and then manually hang the fixture into the furnace piece by piece. Coating is carried out on the workpiece holder.
近年来,为了提高镀膜效率,出现多舱室式真空镀膜机,其舱室布局包括如下两种:第一种是中央为直线传送轨导舱,前后两端分别为进料舱和出料舱,而其左右两侧布置多个功能舱;另一类是中心对称卫星型布局,多个功能舱围绕中心周转舱放射式环形分布。多舱室式镀膜机的各舱室能同时实施镀膜工艺不同阶段的功能,提高了产能,节约了破真空、抽真空的辅助时间,且镀膜舱室始终处于真空状态,降低破真空时充入杂气的影响,提高镀膜质量和稳定性。In recent years, in order to improve the coating efficiency, a multi-chamber vacuum coating machine has appeared. The layout of its chambers includes the following two types: the first one is a linear conveyor guide cabin in the center, and the front and rear ends are the feed cabin and the discharge cabin, respectively. Multiple functional cabins are arranged on its left and right sides; the other is a centrally symmetric satellite layout, with multiple functional cabins radially distributed around the central turnover cabin. Each chamber of the multi-chamber coating machine can perform the functions of different stages of the coating process at the same time, which improves the production capacity and saves the auxiliary time for vacuum breaking and vacuuming. Influence, improve coating quality and stability.
上述多舱室式真空镀膜机为了提升镀膜效率,其镀膜舱的工件架直径较大,达1500mm以上,要容纳多达20个或以上的治具,而每个冶具高达一米多,宽近150mm—200mm,一个治具装料后重达几十kg,整体工件架直径达1500mm以上。上述多舱室式镀膜机的冶具要在真空状态下转舱。转舱运送方式有两种:一种是把整个工件架的冶具整体一起传送,一种是把工件架上的冶具逐挂传送。前一种方式多采用工件架整车转移,其速度较快、工效高,但对于大型工件架因其体积大重量大,对结构设计求要高些;最大的困难是各舱室真空舱门要求更大的尺寸,其设计和制造难度高,造价高。而后一种方式可以避开大尺寸真空舱门的难题,但必须配备炉内治具逐挂转移舱室的机械手装置。In order to improve the coating efficiency of the above-mentioned multi-chamber vacuum coating machine, the diameter of the workpiece rack in the coating chamber is larger, reaching more than 1500mm, and it needs to accommodate up to 20 or more fixtures, and each fixture is more than one meter high and nearly 150mm wide. -200mm, a fixture weighs dozens of kilograms after loading, and the overall workpiece frame diameter is more than 1500mm. The tools of the above-mentioned multi-chamber coating machine should be transferred in a vacuum state. There are two ways to transfer cabins: one is to transfer the stencils of the entire workpiece rack together as a whole, and the other is to transfer the stencils on the workpiece rack one by one. The former method mostly uses the whole vehicle transfer of the workpiece rack, which is faster and more efficient. However, for large workpiece racks, due to their large size and weight, the structural design requirements are higher; the biggest difficulty is the requirements of the vacuum door of each cabin. The larger the size, the more difficult and expensive it is to design and manufacture. The latter method can avoid the problem of large-sized vacuum chamber doors, but it must be equipped with a manipulator device that transfers the chambers one by one with the fixture in the furnace.
发明内容SUMMARY OF THE INVENTION
发明所要解决的技术问题,就是提供一种真空镀膜机工件治具转舱机械手,其能适应各种类型的镀膜生产线,且结构简单紧凑,可对应于较小的镀膜舱室舱门,以降低成本。The technical problem to be solved by the invention is to provide a vacuum coating machine workpiece fixture transfer manipulator, which can adapt to various types of coating production lines, and has a simple and compact structure, which can correspond to smaller coating cabin doors to reduce costs. .
解决上述技术问题的技术方案如下:The technical solutions to solve the above technical problems are as follows:
一种真空镀膜机工件治具转舱机械手,所述工件治具设置有位于治具上端面的上插杆和位于治具下端面下插杆,其特征在于,A vacuum coating machine workpiece jig transfer chamber manipulator, the workpiece jig is provided with an upper insertion rod located on the upper end face of the jig and a lower insertion rod located on the lower end face of the jig, and is characterized in that:
包括用于夹持所述治具的夹持机构,以及分别控制所述夹持机构伸缩、升降的伸缩机构、升降机构,以及控制所述夹持机构转舱的旋转机构和平移机构,其中:It includes a clamping mechanism for clamping the jig, a telescopic mechanism and a lifting mechanism that respectively control the telescopic and lifting of the clamping mechanism, and a rotation mechanism and a translation mechanism for controlling the rotation of the clamping mechanism, wherein:
所述夹持机构,包括支撑板和爪手,所述爪手包括设置于所述支撑板顶端的、且用于夹持所述上插杆的上爪手,和设置于所述支撑板底端的、用于夹持所述下插杆的、且平行于所述上爪手的下爪手;上爪手和下爪手的前端均开有卡口,用于卡住夹持冶具上、下插杆。The clamping mechanism includes a support plate and a claw hand, the claw hand includes an upper claw hand arranged at the top of the support plate and used to clamp the upper insertion rod, and a claw hand arranged at the bottom of the support plate The lower claw hand is parallel to the upper claw hand and is used to clamp the lower insertion rod; the front ends of the upper claw hand and the lower claw hand are provided with bayonet for clamping the upper and lower claw hands of the clamping tool. Lower plunger.
所述伸缩机构,包括平行于水平面的横向气缸,用于固定所述横向气缸的横向气缸固定座,设置于所述横向气缸固定座之上、下端并与所述爪手同方向延伸的横轨固定板,设置于所述横轨固定板面向所述爪手的一侧的横轨,用于连接所述横轨和爪手的横轨滑块,所述横向气缸的横向活塞推杆末端与所述支撑板固定连接;The telescopic mechanism includes a transverse cylinder parallel to the horizontal plane, a transverse cylinder fixing seat for fixing the transverse cylinder, and a transverse rail arranged on the upper and lower ends of the transverse cylinder fixing seat and extending in the same direction as the gripper. The fixing plate is arranged on the horizontal rail on the side of the horizontal rail fixing plate facing the gripper, and is used to connect the horizontal rail and the horizontal rail slider of the gripper. The end of the horizontal piston push rod of the horizontal cylinder is connected to the the support plate is fixedly connected;
所述升降机构,包括主框架固定座,固定于所述主框架固定座的主框架设置于主框架固定座上端面的纵向气缸固定座,设置于所述纵向气缸固定座上端面的纵向气缸,设置于所述主框架内侧壁上的纵轨,用于连接所述纵轨与所述伸缩机构上的纵轨滑块,所述纵向气缸的纵向活塞推杆竖直向上延伸,所述纵向活塞推杆的末端与所述伸缩机构的底部固定连接;The lifting mechanism includes a main frame fixing seat, a main frame fixed on the main frame fixing seat and a longitudinal cylinder fixing seat arranged on the upper end face of the main frame fixing seat, and a longitudinal cylinder arranged on the upper end face of the longitudinal cylinder fixing seat, The longitudinal rail arranged on the inner side wall of the main frame is used to connect the longitudinal rail and the longitudinal rail slider on the telescopic mechanism. The longitudinal piston push rod of the longitudinal cylinder extends vertically upward, and the longitudinal piston The end of the push rod is fixedly connected with the bottom of the telescopic mechanism;
所述旋转机构,包括设置于所述主框架固定座下方的移动底板,用于连接主框架固定座与所述移动底板的交叉滚子轴承,设置于移动底板下端面的转动装置,所述转动装置的转轴贯穿移动底板与主框架固定座固定连接,使主框架固定座能随转轴的转动而旋转;The rotating mechanism includes a moving base plate arranged below the main frame fixing seat, a cross roller bearing used to connect the main frame fixing seat and the moving base plate, and a rotating device arranged on the lower end surface of the moving base plate, the rotating The rotating shaft of the device runs through the movable bottom plate and is fixedly connected with the main frame fixing seat, so that the main frame fixing seat can rotate with the rotation of the rotating shaft;
所述平移机构,包括设置于所述移动底板下端面的一对平移导轨,设置于所述平移导轨外侧的滑台固定板,固定于所述滑台固定板上且平行于平移导轨的滑台组件,用于连接移动底板和滑台固定板的连接块。The translation mechanism includes a pair of translation guide rails arranged on the lower end surface of the moving base plate, a sliding table fixing plate arranged on the outer side of the translation guide rail, and a sliding table fixed on the sliding table fixing plate and parallel to the translation guide rail. Assembly, connecting block for connecting the moving base plate and the sliding table fixed plate.
进一步地,所述支撑板为T型板,所述T型支撑板的腹板朝向与所述上爪手、下爪手的延伸方向相同,且位于上爪手、下爪手延伸方向的中轴线上。Further, the support plate is a T-shaped plate, and the web of the T-shaped support plate is oriented in the same direction as the extension direction of the upper claw hand and the lower claw hand, and is located in the middle of the extension direction of the upper claw hand and the lower claw hand. on the axis.
进一步地,所述横向气缸的横向活塞推杆末端与所述支撑板通过螺栓固定连接,支撑板的腹板于螺栓所在位置开挖一用于容纳螺栓头部的缺口。Further, the end of the transverse piston push rod of the transverse cylinder and the support plate are fixedly connected by bolts, and the web plate of the support plate excavates a gap for accommodating the head of the bolt at the position of the bolt.
进一步地,所述横轨固定板为两块,分别设置于所述横向气缸固定座的顶部和底部,分别为上横轨固定板和下横轨固定板,所述横轨固定板于所述支撑板的两侧所在方向的、横轨固定板的侧壁上均设置有用于与所述纵轨滑块相连接的竖板,于所述的上横轨固定板和下横轨固定板朝上、下爪手方向端的侧壁开挖一个用于允许上、下插杆通过的凹槽;所述横轨包括设置于所述上横轨固定板下端面的上横轨,以及设置于所述下横轨固定板上端面的下横轨;所述横轨滑块包括用于连接上横轨和所述上爪手的上横轨滑块,以及用于连接下横轨和所述下爪手的下横轨滑块。Further, the horizontal rail fixing plates are two pieces, which are respectively arranged on the top and bottom of the horizontal cylinder fixing seat, and are respectively an upper horizontal rail fixing plate and a lower horizontal rail fixing plate, and the horizontal rail fixing plate is located on the The side walls of the horizontal rail fixing plate in the direction of both sides of the support plate are provided with vertical plates for connecting with the vertical rail sliders, and the upper horizontal rail fixing plate and the lower horizontal rail fixing plate are facing. A groove is excavated in the side wall of the upper and lower claw-hand directions for allowing the upper and lower insertion rods to pass through; The lower horizontal rail is fixed on the lower horizontal rail on the upper surface of the upper plate; The lower rail slider of the claw hand.
进一步地,所述主框架固定座的上端面中心处开挖一台阶式通孔,所述转轴与主框架固定座通过一连接座进行固定连接,所述连接座为其上端两侧带有凸肩的套筒,所述连接座套接转轴后通过平键相连接,所述凸肩与所述台阶式通孔的台阶相对应,并在所述台阶处通过紧固螺栓实现连接座与主框架固定座的连接。Further, a stepped through hole is excavated at the center of the upper end face of the main frame fixing seat, and the rotating shaft and the main frame fixing seat are fixedly connected through a connecting seat, and the connecting seat is provided with protrusions on both sides of the upper end. The sleeve of the shoulder, the connecting seat is sleeved on the rotating shaft and connected by a flat key, the shoulder corresponds to the step of the stepped through hole, and the connecting seat and the main Connection of frame mounts.
进一步地,所述主框架包括位于所述支撑板两侧的侧板,位于两所述侧板顶端且连接两侧板的顶板,至少一块位于所述横向气缸所在一侧的用于连接两侧板的连接板,所述侧板、顶板和连接板均开有至少一个圆孔。Further, the main frame includes side plates located on both sides of the support plate, a top plate located at the top of the two side plates and connecting the two side plates, and at least one plate located on the side where the transverse cylinder is located for connecting the two sides. The connecting plate of the plate, the side plate, the top plate and the connecting plate are all provided with at least one circular hole.
本发明具有如下技术效果:The present invention has the following technical effects:
(1)该真空镀膜机工件治具转舱机械手,通过其自身所具有的前后伸缩上下升降的运动功能,上、下爪手的卡口以及治具设计对应插杆上的卡块,以及上下爪手之间的支撑板提供有力支撑和主框架及其底座的承载,实现了单个大型治具的夹取;(1) The vacuum coating machine workpiece fixture transfer manipulator, through its own motion function of forward and backward, up and down, up and down, the bayonet of the upper and lower grippers and the fixture design correspond to the clamps on the insert rod, and the upper and lower jaws. The support plate between the grippers provides strong support and the bearing of the main frame and its base, realizing the clamping of a single large-scale fixture;
(2)结合机械手自身所具有的前后伸缩、上下升降功能以及伸缩和升降机构的支撑系统的整体旋转和平移运动功能,能逐一将分布于各舱室中的工件治具一一夹取并实现逐一转舱,不需要将整个工件架整体输送,这样对于真空镀膜机的舱门尺寸不大要求不高,故避开了因设计、制造大尺寸的真空舱门带来的技术工艺高要求,減少了加工难度和降低了造价,进而提高了多舱室式真空镀膜机的运行可靠性和降低了运行成本。(2) Combined with the front and rear telescopic, up and down lifting functions of the manipulator itself, and the overall rotation and translation movement functions of the support system of the telescopic and lifting mechanism, the workpiece fixtures distributed in each compartment can be clamped one by one and realized one by one. The transfer cabin does not need to transport the entire workpiece rack as a whole, so the size of the door of the vacuum coating machine is not too high, so it avoids the high technical requirements caused by the design and manufacture of large-sized vacuum cabin doors, reducing The processing difficulty and cost are reduced, and the operation reliability of the multi-chamber vacuum coating machine is improved and the operation cost is reduced.
(3)机械手的爪手在X、Y和Z轴方向上的移动,均通过导轨来实现,使得工件治具在转舱过程中能平稳运动,避免了对治具内工件的晃动或碰撞,且其结构简单紧凑,维护成本较低,其可靠性较高。(3) The movement of the gripper of the manipulator in the directions of X, Y and Z axes is realized by the guide rail, so that the workpiece jig can move smoothly during the transfer process, avoiding the shaking or collision of the workpiece in the jig. Moreover, the structure is simple and compact, the maintenance cost is low, and the reliability is high.
(4)本机械手方案适用于多个功能舱分布在中央平移导轨的前后两端和左右两侧的布局镀膜机,也适用于由中心向周边放射分布多舱布局镀膜机。(4) This manipulator solution is suitable for a layout coating machine in which multiple functional cabins are distributed at the front and rear ends and the left and right sides of the central translation guide rail. It is also suitable for a multi-cabin layout coating machine with radial distribution from the center to the periphery.
附图说明Description of drawings
图1为机械手的俯视图;Fig. 1 is the top view of the manipulator;
图2为图1中的A-A向剖视图;Fig. 2 is A-A in Fig. 1 sectional view;
图3为图1中的B方向的侧视图;Fig. 3 is the side view of the direction B in Fig. 1;
图4为图2中的C处区域的放大图;Fig. 4 is an enlarged view of the region at C in Fig. 2;
图5为图3中的D处区域的放大图;Fig. 5 is an enlarged view of the area at D in Fig. 3;
图6为图3中的E处区域的放大图;Figure 6 is an enlarged view of the region at E in Figure 3;
图7为机械手的其中一个角度的轴测图;Fig. 7 is the axonometric view of one of the angles of the manipulator;
图8为机械手的另一角度的轴测图;Fig. 8 is the axonometric view of another angle of the manipulator;
其中:治具1;上插杆1-2;下插杆1-3;卡头1-4;2-1支撑板;2-11腹板;2-12缺口;2-21上爪手;2-22下爪手;2-23卡口;2-3横向气缸;2-31横向活塞推杆;2-4横向气缸固定座;2-51上横轨固定板;2-52下横轨固定板;2-53U型凹槽;2-54竖板; 2-61上横轨;2-62下横轨;2-71上横轨滑块;2-72下横轨滑块;3-1主框架固定座;3-21侧板;3-22顶板;3-23连接板;3-3圆孔;3-4纵向气缸固定座;3-5纵向气缸;3-51纵向活塞推杆;3-6纵轨;3-7纵轨滑块;4-1移动底板;4-2交叉滚子轴承;4-3转动装置;4-31转轴;4-4连接座;4-41凸肩;4-5平键;4-6紧固螺栓;5-1平移导轨;5-2导轨固定板;5-3滑台固定板;5-4滑台组件;5-5连接块。Among them:
具体实施方式Detailed ways
下面将结合附图,对本发明实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
需要说明,若本发明实施例中有涉及方向性指示(诸如上、下、左、右、前、后、顶、底、内、外、垂向、横向、纵向,逆时针、顺时针、周向、径向、轴向……),则该方向性指示仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that if there are directional indications (such as up, down, left, right, front, back, top, bottom, inside, outside, vertical, horizontal, vertical, counterclockwise, clockwise, circumferential direction, radial direction, axial direction, etc.), the directional indication is only used to explain the relative positional relationship, movement situation, etc. When a change occurs, the directional indication also changes accordingly.
本发明提出一种真空镀膜机工件治具转舱机械手。The invention provides a vacuum coating machine workpiece fixture transfer manipulator.
如图1至图8所示,该用于工件治具转舱机械手包括用于夹持治具1的夹持机构,以及分别控制夹持机构伸缩、升降和旋转的伸缩机构、升降机构,以及控制夹持机构转舱的旋转机构和平移机构,该机械手所夹持的治具1设置有位于治具1上端面的上插杆1-2和位于治具1下端面下插杆1-3,上插杆1-2和下插杆1-3的中部位置分别设置一卡头1-4。As shown in FIG. 1 to FIG. 8 , the workpiece jig transfer manipulator includes a clamping mechanism for clamping the
夹持机构包括支撑板2-1,设置于支撑板2-1之上的爪手,爪手包括用于夹持上插杆1-2的上爪手2-21,和用于夹持下插杆1-3的下爪手2-22,上爪手2-21和下爪手2-22分别设置于支撑板2-1的顶端和底端,上、下爪手2-21、2-22对应设置一与卡头1-4对应的卡口2-23,支撑板2-1为T型板,其腹板2-11的朝向与上、下爪手2-21、2-22的延伸方向相同,腹板2-11位于上、下爪手2-21、2-22延伸方向的中轴线上。The clamping mechanism includes a support plate 2-1, a claw hand arranged on the support plate 2-1, the claw hand includes an upper claw hand 2-21 for clamping the upper insertion rod 1-2, and a claw hand 2-21 for clamping the lower rod. The lower claw hand 2-22 of the insertion rod 1-3, the upper claw hand 2-21 and the lower claw hand 2-22 are respectively arranged on the top and bottom ends of the support plate 2-1, the upper and lower claw hands 2-21, 2 -22 is correspondingly provided with a bayonet 2-23 corresponding to the chuck 1-4, the support plate 2-1 is a T-shaped plate, and the orientation of the web 2-11 is the same as that of the upper and lower grippers 2-21, 2-22 The extension directions of the upper and lower grippers 2-21 and 2-22 are the same, and the web 2-11 is located on the central axis of the extension direction of the upper and lower grippers 2-21 and 2-22.
伸缩机构包括平行于水平面的横向气缸2-3,用于固定横向气缸2-3的横向气缸固定座2-4,设置于横向气缸固定座2-4之上并与爪手同方向延伸的横轨固定板,该横轨固定板所述横轨固定板为两块,分别设置于所述横向气缸固定座2-4的顶部和底部,分别为上横轨固定板2-51和下横轨固定板2-52,横轨固定板于支撑板2-1的两侧所在方向的、横轨固定板的侧壁上均设置有用于与纵轨滑块3-7相连接的竖板2-54,上、下横轨固定板2-51、2-52于上、下爪手2-21、2-22末端所在侧的侧壁开挖一用于容纳插杆的U型凹槽2-53,允许上、下爪手2-21、2-22夹持冶具的上插杆1-2和下插杆1-1作后退运动时通过进入,同时也增大上、下爪手2-21、2-22的伸缩行程,使得机械手能往各舱室更深入的地方进行作业,从而适应大容量舱室的真空镀膜机。The telescopic mechanism includes a transverse cylinder 2-3 parallel to the horizontal plane, a transverse cylinder fixing base 2-4 for fixing the transverse cylinder 2-3, and a transverse cylinder fixed base 2-4 arranged on the transverse cylinder fixing base 2-4 and extending in the same direction as the gripper. Rail fixing plate, the transverse rail fixing plate is composed of two transverse rail fixing plates, which are respectively arranged on the top and bottom of the transverse cylinder fixing base 2-4, respectively the upper transverse rail fixing plate 2-51 and the lower transverse rail The fixing plate 2-52, the vertical plate 2-7 for connecting with the vertical rail slider 3-7 is arranged on the side wall of the horizontal rail fixing plate in the direction of the two sides of the horizontal rail fixing plate. 54. The upper and lower rail fixing plates 2-51, 2-52 excavate a U-shaped groove 2- 53. The upper and lower claw hands 2-21 and 2-22 are allowed to pass through when the upper and lower insertion rods 1-2 and 1-1 of the clamping tool are moved backward, and the upper and lower claw hands 2- The telescopic strokes of 21 and 2-22 enable the manipulator to work deeper into each compartment, thus adapting to the vacuum coating machine for large-capacity compartments.
伸缩机构还包括设置于横轨固定板面靠向爪手的方向端的两侧边的横轨,该横轨包括设置于所述上横轨固定板2-51下端面的一对上横轨2-61,以及设置于所述下横轨固定板2-52上端面的一对下横轨2-62。The telescopic mechanism also includes horizontal rails arranged on both sides of the horizontal rail fixing plate surface facing the direction end of the claw hand. The horizontal rail includes a pair of upper horizontal rails 2 arranged on the lower end surface of the upper horizontal rail fixing plate 2-51. -61, and a pair of lower horizontal rails 2-62 arranged on the upper end surface of the lower horizontal rail fixing plate 2-52.
伸缩机构还包括用于连接横轨和夹持装置的横轨滑块,横轨滑块包括用于连接上横轨2-61和上爪手2-21的上横轨滑块2-71,以及用于连接下横轨2-62和下爪手2-22的下横轨滑块2-72,横向气缸2-3的横向活塞推杆2-31末端与所述支撑板2-1通过螺栓固定连接,支撑板2-1的腹板2-11于螺栓所在位置开挖一用于容纳螺栓头部的缺口2-12,以方便螺栓连接横向活塞推杆2-31和支撑板2-1,也方便用于对螺栓的紧固度进行调整。The telescopic mechanism also includes a horizontal rail slider for connecting the horizontal rail and the clamping device, and the horizontal rail slider includes an upper horizontal rail slider 2-71 for connecting the upper horizontal rail 2-61 and the upper gripper 2-21, And the lower rail slider 2-72 for connecting the lower rail 2-62 and the lower gripper 2-22, the end of the transverse piston push rod 2-31 of the transverse cylinder 2-3 passes through the support plate 2-1 Bolt fixed connection, the web 2-11 of the support plate 2-1 excavates a gap 2-12 for accommodating the head of the bolt at the position of the bolt, so as to facilitate the bolt connection of the transverse piston push rod 2-31 and the support plate 2- 1. It is also convenient to adjust the tightness of the bolts.
升降机构包括主框架固定座3-1,固定于主框架固定座3-1的主框架,设置于主框架固定座3-1上端面的纵向气缸固定座3-4,设置于纵向气缸固定座3-4上端面的纵向气缸3-5,设置于主框架内侧壁上的纵轨3-6,用于连接纵轨3-6与伸缩机构的纵轨滑块3-7,其固定在横轨固定板的竖板2-54外侧壁,纵向气缸3-5的纵向活塞推杆3-51竖直向上延伸,纵向活塞推杆3-51的末端与下横轨固定板2-52固定连接。The lifting mechanism includes a main frame fixing base 3-1, a main frame fixed on the main frame fixing base 3-1, and a longitudinal cylinder fixing base 3-4 arranged on the upper end face of the main frame fixing base 3-1, which is arranged on the longitudinal cylinder fixing base 3-4 The vertical cylinder 3-5 on the upper end face, the vertical rail 3-6 arranged on the inner side wall of the main frame, is used to connect the vertical rail 3-6 with the vertical rail slider 3-7 of the telescopic mechanism, which is fixed on the horizontal rail 3-6. The outer side wall of the vertical plate 2-54 of the rail fixing plate, the longitudinal piston push rod 3-51 of the longitudinal cylinder 3-5 extends vertically upward, and the end of the longitudinal piston push rod 3-51 is fixedly connected with the lower horizontal rail fixing plate 2-52 .
固定于主框架固定座3-1的主框架,具体为,包括位于支撑板2-1两侧的侧板3-21,位于所述侧板3-21顶端的连接两侧版的顶板3-22,五块位于所述横向气缸2-3所在一侧的用于连接两侧板3-21的连接板3-23,侧板3-21、顶板3-22和连接板3-23均开有大面积的圆孔3-3,以减轻整个机械手的自重。The main frame fixed to the main frame fixing seat 3-1, specifically, includes side plates 3-21 located on both sides of the support plate 2-1, and a top plate 3-21 located at the top of the side plate 3-21 connecting the two side plates. 22. Five connecting plates 3-23 located on the side of the horizontal cylinder 2-3 for connecting the two side plates 3-21, the side plates 3-21, the top plate 3-22 and the connecting plates 3-23 are all open There are large-area round holes 3-3 to reduce the weight of the entire manipulator.
设置于主框架内侧壁上的纵轨3-6,具体地,其数量为八条,主框架的两块侧板3-21内侧壁的底部和顶部分别设置一对。Specifically, the number of longitudinal rails 3-6 arranged on the inner side wall of the main frame is eight, and one pair is respectively provided at the bottom and the top of the inner side walls of the two side plates 3-21 of the main frame.
旋转机构还包括设置于主框架固定座3-1下方的移动底板4-1,用于连接主框架固定座3-1与移动底板4-1的交叉滚子轴承4-2,设置于移动底板4-1下端面的转动装置4-3,转动装置4-3的转轴4-31贯穿移动底板4-1与主框架固定座3-1固定连接,使主框架固定座3-1能随转轴4-31的转动而旋转。The rotating mechanism also includes a moving base plate 4-1 arranged below the main frame fixing base 3-1, and a cross roller bearing 4-2 for connecting the main frame fixing base 3-1 and the moving base plate 4-1, which is arranged on the moving base plate 4-1 The rotating device 4-3 on the lower end face, the rotating shaft 4-31 of the rotating device 4-3 penetrates through the moving base plate 4-1 and is fixedly connected with the main frame fixing seat 3-1, so that the main frame fixing seat 3-1 can follow the rotating shaft 4-31 turns while rotating.
转动装置4-3的转轴4-31与主框架固定座3-1的固定连接,具体为,主框架固定座3-1的上端面中心处开挖一台阶式通孔,转轴4-31与主框架固定座3-1通过一连接座4-4进行固定连接,该连接座4-4为上端两侧带有凸肩4-41的套筒,连接座4-4套接转轴4-31后通过平键4-5相连接,凸肩4-41与所述台阶式通孔的台阶相对应,并在所述台阶处通过紧固螺栓4-6实现连接座4-4与主框架固定座3-1的连接,而转动装置4-3可以采用旋转气缸或者电动机。The fixed connection between the rotating shaft 4-31 of the rotating device 4-3 and the main frame fixing seat 3-1, specifically, a stepped through hole is excavated at the center of the upper end face of the main frame fixing seat 3-1, and the rotating shaft 4-31 is connected to the main frame fixing seat 3-1. The main frame fixing seat 3-1 is fixedly connected through a connecting seat 4-4, the connecting seat 4-4 is a sleeve with shoulders 4-41 on both sides of the upper end, and the connecting seat 4-4 is sleeved with the rotating shaft 4-31 Afterwards, they are connected by flat keys 4-5. The shoulders 4-41 correspond to the steps of the stepped through holes, and the connecting seat 4-4 is fixed to the main frame by tightening bolts 4-6 at the steps. The connection of the seat 3-1, and the rotating device 4-3 can be a rotary cylinder or an electric motor.
平移机构包括设置于移动底板4-1下端面的一对平移导轨5-1(两条平移导轨5-1位于转动装置4-3的两侧),设置于这一对平移导轨5-1外侧的滑台固定板5-3,固定于滑台固定板5-3上且平行于平移导轨5-1的滑台组件5-4,用于连接移动底板4-1和滑台固定板5-3的连接块5-5;The translation mechanism includes a pair of translation guide rails 5-1 (two translation guide rails 5-1 are located on both sides of the rotating device 4-3) arranged on the lower end surface of the moving base plate 4-1, and are arranged outside the pair of translation guide rails 5-1. The sliding table fixing plate 5-3, which is fixed on the sliding table fixing plate 5-3 and is parallel to the sliding table assembly 5-4 of the translation guide rail 5-1, is used to connect the moving base plate 4-1 and the sliding table fixing plate 5- 3 connection blocks 5-5;
固定于滑台固定板5-3上且平行于平移导轨5-1的滑台组件5-4,可以采用无杆气缸滑台,是定型的外购件;或者,滑台组件5-4可以采用模组滑台组件5-4和电动驱动组件,其中模组滑台是成套外购件。The sliding table assembly 5-4, which is fixed on the sliding table fixing plate 5-3 and is parallel to the translation guide rail 5-1, can be a rodless cylinder sliding table, which is a stereotyped outsourcing part; or, the sliding table assembly 5-4 can be The module slide assembly 5-4 and the electric drive assembly are used, wherein the module slide is a complete set of outsourced parts.
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