CN111693350A - Automatic many materials sample pressing machine - Google Patents
Automatic many materials sample pressing machine Download PDFInfo
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- CN111693350A CN111693350A CN202010656093.9A CN202010656093A CN111693350A CN 111693350 A CN111693350 A CN 111693350A CN 202010656093 A CN202010656093 A CN 202010656093A CN 111693350 A CN111693350 A CN 111693350A
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- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N35/00—Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor
- G01N35/02—Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor using a plurality of sample containers moved by a conveyor system past one or more treatment or analysis stations
- G01N35/025—Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor using a plurality of sample containers moved by a conveyor system past one or more treatment or analysis stations having a carousel or turntable for reaction cells or cuvettes
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/286—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N35/00—Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor
- G01N35/0099—Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor comprising robots or similar manipulators
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- G01N35/00—Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor
- G01N35/02—Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor using a plurality of sample containers moved by a conveyor system past one or more treatment or analysis stations
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N35/00—Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor
- G01N35/02—Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor using a plurality of sample containers moved by a conveyor system past one or more treatment or analysis stations
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- G01N35/00—Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor
- G01N35/10—Devices for transferring samples or any liquids to, in, or from, the analysis apparatus, e.g. suction devices, injection devices
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- G01N2035/00188—Special arrangements of analysers the analyte being in the solid state
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- G01N35/00—Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor
- G01N35/02—Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor using a plurality of sample containers moved by a conveyor system past one or more treatment or analysis stations
- G01N35/04—Details of the conveyor system
- G01N2035/0401—Sample carriers, cuvettes or reaction vessels
- G01N2035/0418—Plate elements with several rows of samples
- G01N2035/0422—Plate elements with several rows of samples carried on a linear conveyor
- G01N2035/0424—Two or more linear conveyors
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Abstract
本发明涉及多物料自动压样机,属于冶金检测设备技术领域。该机包括安置在工作台一侧的样杯输送组件和出样输送组件、安置在工作台中部的转盘组件,以及环绕转盘组件的压片组件、环抓取组件和可升降的填料进给组件。采用本发明后,不仅各单元设备集成在一起,占地面积小,维护调试方便,而且转接迅速,有利于保证试样的状态,为后续的检测检验创造了良好条件;并且转塔便于按需设置多个定量分取装置,从而使该设备具有理想的适应性,可以自动化完成多品种样品、连续多份样品检测前准备操作。
The invention relates to a multi-material automatic sample pressing machine, which belongs to the technical field of metallurgical testing equipment. The machine includes a sample cup conveying assembly and a sample output conveying assembly placed on one side of the workbench, a turntable assembly placed in the middle of the workbench, and a tablet pressing assembly, a ring grabbing assembly, and a liftable filler feeding assembly surrounding the turntable assembly. . After adopting the present invention, not only the unit equipment is integrated, the floor area is small, the maintenance and debugging are convenient, but also the transfer is fast, which is beneficial to ensure the state of the sample and creates good conditions for the subsequent detection and inspection; and the turret is easy to press It is necessary to set up multiple quantitative dispensing devices, so that the equipment has ideal adaptability, and can automatically complete the preparation operation for multi-variety samples and continuous multiple sample detection.
Description
技术领域technical field
本发明涉及一种分拣存储装置,尤其是一种多物料自动压样机,属于冶金检测试验设备技术领域。The invention relates to a sorting and storage device, in particular to a multi-material automatic sample pressing machine, and belongs to the technical field of metallurgical testing and testing equipment.
背景技术Background technique
冶金等行业的样品检测需要完成送样、定量、制样、输出等一系列检测前准备操作。长期以来,此类操作借助各独立单元设备分别完成,其间的转移需要依靠人工,不仅效率低,安全性差,而且会影响检测结果的准确性。Sample testing in metallurgy and other industries needs to complete a series of pre-test preparation operations such as sample delivery, quantification, sample preparation, and output. For a long time, such operations have been completed with the help of independent unit equipment, and the transfer between them requires manual labor, which is not only inefficient and poor in safety, but also affects the accuracy of the detection results.
申请号为201810906838.5的中国专利申请公开了一种 冶金样料自动化检测系统,该系统包括分别通过输送通道与各取样现场设备衔接的一组风送接收柜,风送接收柜围成圆弧排布,圆弧的中心安置第一机械手,第一机械手远离风送接收柜组的一侧安置研磨压片一体机,风送接收柜组的一端和研磨压片一体机的邻近端之间安置具有放样台,构成对第一机械手半包围的C形布局;研磨压片一体机背离第一转位机械手的一侧安置第二机械手以及位于第二机械手一旁的封装装置,第二转位机械手远离研磨压片一体机的一侧安置检测仪器。The Chinese patent application with the application number of 201810906838.5 discloses an automatic detection system for metallurgical samples. The system includes a set of air-delivery and receiving cabinets that are connected to each sampling field device through a conveying channel, and the air-delivery and receiving cabinets are arranged in a circular arc. , the first manipulator is placed in the center of the arc, and the grinding and tableting integrated machine is placed on the side of the first manipulator away from the air-feeding and receiving cabinet group. The second manipulator and the packaging device on the side of the second manipulator are arranged on the side of the integrated grinding and tableting machine away from the first indexing manipulator, and the second manipulator is far away from the grinding press. A testing instrument is installed on one side of the integrated chip machine.
虽然该技术方案实现了自动化完成从制样到得出检测结果的全过程,比之前的效率显著提高,保证了检测结果的准确。但实践反映出该技术方案存在以下明显缺陷:1)依赖机器人完成各单元设备之间的转接,不仅占地面积大,而且设备的维护调试均不够方便;2)只能适于单一品种样品,适应性弱。Although the technical solution realizes the automatic completion of the whole process from sample preparation to obtaining the test results, the efficiency is significantly improved compared with the previous ones, and the accuracy of the test results is guaranteed. However, the practice shows that this technical solution has the following obvious defects: 1) Relying on robots to complete the transfer between each unit of equipment not only covers a large area, but also is not convenient for maintenance and debugging of equipment; 2) It can only be suitable for a single variety of samples , weak adaptability.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于:针对上述现有技术存在的问题,提出一种可以自动完成进样、定量、制样、出样全过程的多物料自动压样机,从而高效准确安全地完成冶金试验样品的检测前准备。The purpose of the present invention is: in view of the problems existing in the above-mentioned prior art, to propose a multi-material automatic sample pressing machine that can automatically complete the whole process of sample introduction, quantification, sample preparation and sample extraction, thereby efficiently, accurately and safely completing the metallurgical test sample. Prepare for testing.
为了达到以上目的,本发明多物料自动压样机的基本技术方案为:包括安置在工作台一侧的样杯输送组件和出样输送组件、安置在工作台中部的转盘组件,以及环绕转盘组件的压片组件、环抓取组件和可升降的填料进给组件;In order to achieve the above purpose, the basic technical scheme of the multi-material automatic sample pressing machine of the present invention includes: a sample cup conveying assembly and a sample discharging conveying assembly arranged on one side of the workbench, a turntable assembly arranged in the middle of the workbench, and a turntable assembly surrounding the turntable assembly. Tablet assembly, ring grab assembly and liftable filler feed assembly;
所述转盘组件具有垂向转轴带动的转塔,所述转塔的外周装有至少一个可绕水平轴上下调转的定量分取装置和一个出样吸盘;所述定量分取装置含有与样杯相配的进料漏斗以及可启闭定量控制出料的漏孔,并具有进料漏斗在下的上料工位和漏孔在下的分取工位;The turntable assembly has a turret driven by a vertical rotating shaft, and the outer periphery of the turret is equipped with at least one quantitative dispensing device and a sample suction cup that can be rotated up and down around the horizontal axis; the quantitative dispensing device contains a sample cup. The matching feeding funnel and the leak hole that can be opened and closed quantitatively control the discharge, and have a loading station with the feeding funnel at the bottom and a dispensing station with the leak hole at the bottom;
所述样杯输送组件含有可沿长度方向往复输送的样杯升降装置;所述样杯升降装置具有到达所述长度方向内端时位于定量分取装置下部、对准进料漏斗的升降工位;The sample cup conveying assembly includes a sample cup lifting device that can be transported back and forth along the length direction; the sample cup lifting device has a lifting station located at the lower part of the quantitative dispensing device and aligned with the feeding funnel when reaching the inner end of the length direction ;
所述环抓取组件含有安装在垂向轴转臂悬臂端的样环气爪,所述样环气爪具有取环后的放环工位;The ring grabbing assembly includes a sample ring air gripper installed at the cantilever end of the vertical axis rotating arm, and the sample ring air gripper has a ring releasing station after taking the ring;
所述压片组件包括可相对运动的上压头和下压头,还包括外伸端安置样托的摆臂;所述摆臂具有使样托位于样环气爪放环工位下的接环工位、位于所述分取工位下的接料工位,和位于上压头和下压头之间的压片工位;The tablet pressing assembly includes a relatively movable upper pressing head and a lower pressing head, and also includes a swing arm for placing the sample holder at the overhanging end; a ring station, a material receiving station located under the dispensing station, and a tableting station located between the upper indenter and the lower indenter;
所述填料进给组件位于所述分取工位下方;所述出样吸盘具有吸盘位于压片工位上方的取样工位和位于出样输送组件内端的出样工位。The filler feeding assembly is located below the dispensing station; the sample discharge suction cup has a sampling station with the suction cup located above the tableting station and a sample discharge station located at the inner end of the sample discharge conveying assembly.
这样,只要协调好个组件的先后动作时序,即可实现以下动作过程:In this way, as long as the sequential action sequence of each component is coordinated, the following action process can be realized:
转塔带动定量分取装置转向上料工位时,该装置水平轴的上下调转使进料漏斗在下;接着,样杯输送组件的样杯升降装置将样杯送到定量分取装置下部、对准进料漏斗后,顶升将样杯插入进料漏斗;When the turret drives the quantitative dispensing device to the feeding station, the horizontal axis of the device is rotated up and down to make the feeding funnel down; After preparing the feeding funnel, lift up and insert the sample cup into the feeding funnel;
转塔再次转动,使定量分取装置转向分取工位,同时该装置的水平轴上下调转使漏孔在下;压片组件的摆臂转至接环工位接取环抓取组件抓取的样环,再转至分取工位下的接料工位;填料进给组件上升使样环贴合漏孔;漏孔受控开启定量出料;The turret rotates again to make the quantitative dispensing device turn to the dispensing station, and at the same time, the horizontal axis of the device is turned up and down so that the leak hole is at the bottom; The sample ring is then transferred to the receiving station under the dispensing station; the filler feeding assembly rises to make the sample ring fit the leak hole; the leak hole is controlled to open and quantitatively discharge;
接料之后的压片组件摆臂转至上压头和下压头之间的压片工位,上压头和下压头合压完成压样分开后,转塔组件上的出样吸盘转至取样工位吸起压样后的样环,并在转塔再次转动后达到出样输送组件内端的出样工位,使压样后的样环落在出样输送组件上输出。After receiving the material, the swing arm of the tablet pressing assembly is transferred to the tablet pressing station between the upper and lower pressing heads. The sampling station sucks up the sample ring after pressing the sample, and after the turret rotates again, it reaches the sample output station at the inner end of the sample delivery and conveying assembly, so that the pressed sample ring falls on the sample output and conveying assembly for output.
采用本发明后,不仅各单元设备集成在一起,占地面积小,维护调试方便,而且转接迅速,有利于保证试样的状态,为后续的检测检验创造了良好条件;并且转塔便于按需设置多个定量分取装置,从而使该设备具有理想的适应性,可以自动化完成多品种样品、连续多份样品检测前准备操作。After the invention is adopted, not only the unit equipment is integrated, the floor area is small, the maintenance and debugging are convenient, but also the transfer is fast, which is beneficial to ensure the state of the sample and creates good conditions for the subsequent detection and inspection; and the turret is easy to press It is necessary to set up multiple quantitative dispensing devices, so that the equipment has ideal adaptability, and can automatically complete the preparation operation for multi-species samples and continuous multiple sample detection.
本发明进一步的完善是,还含有可将样环从环筒中顶至供环工位的上环组件,所述供环工位处于环抓取组件的转臂回转半径上;所述环抓取组件的样环气爪具有对应供环工位的取环工位。因此,只要将整摞样环放入环筒,之后即可按需逐一供环,以便后续自动作业,从而进一步提高自动化程度。The further improvement of the present invention is that it also includes an upper ring assembly that can push the sample ring from the ring cylinder to the ring supply station, and the ring supply station is located on the turning radius of the rotating arm of the ring grabbing assembly; the ring grabbing The sample ring gripper of the assembly has a ring taking station corresponding to the ring supply station. Therefore, as long as the whole stack of sample rings is put into the ring cylinder, the rings can be supplied one by one as needed for subsequent automatic operation, thereby further improving the degree of automation.
本发明再进一步的完善是,还包括吹扫组件和除尘组件,所述定量分取装置还具有漏孔在上、进料漏斗在下的清理工位,所述吹扫组件具有位于漏孔上方的可升降下吹口,所述除尘组件具有位于进料漏斗下方的可升降吸尘管。因此,可以在定量分取后,取走样杯和样环,降下下吹口、升起吸尘管,开启漏孔,通过同时对漏孔的吹扫以及从进料漏斗吸尘,将定量分取装置自动清理干净,为后续工作奠定良好基础。A further improvement of the present invention is that it also includes a purging component and a dust removal component, the quantitative separation device also has a cleaning station with a leak hole at the top and a feed funnel at the bottom, and the purging component has a cleaning station located above the leak hole. The lower mouthpiece can be raised and lowered, and the dust removal assembly has a raised and lowered suction pipe under the feed funnel. Therefore, after the quantitative dispensing, the sample cup and sample ring can be removed, the lower mouthpiece can be lowered, the suction pipe can be raised, and the leak hole can be opened. By simultaneously purging the leak hole and vacuuming from the feeding funnel, the quantitative dispensing The device is automatically cleaned up, laying a good foundation for the follow-up work.
本发明更进一步的完善是,还包括擦拭组件,所述压片组件的摆臂还具有位于擦拭组件下的擦拭工位。这样可以在需要时自动擦净样托。A further improvement of the present invention is that it also includes a wiping assembly, and the swing arm of the tablet pressing assembly also has a wiping station located under the wiping assembly. This automatically wipes the sample holder when needed.
附图说明Description of drawings
下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明一个实施例的立体结构示意图。FIG. 1 is a schematic three-dimensional structure diagram of an embodiment of the present invention.
图2-1是图1拆去上罩盖后的立体结构示意图。Fig. 2-1 is a schematic three-dimensional structure diagram of Fig. 1 after the upper cover is removed.
图2-2是图1拆去所有罩盖后的另一个视角立体结构示意图。FIG. 2-2 is a schematic three-dimensional structure diagram from another perspective of FIG. 1 after all the covers are removed.
图3是图1中的转盘组件立体结构示意图。FIG. 3 is a schematic three-dimensional structural diagram of the turntable assembly in FIG. 1 .
图3-1是图3中的定量分取装置立体结构示意图。FIG. 3-1 is a schematic diagram of the three-dimensional structure of the quantitative fractionation device in FIG. 3 .
图3-2是图3中的定量分取装置剖视结构示意图。FIG. 3-2 is a schematic cross-sectional structural diagram of the quantitative fractionation device in FIG. 3 .
图4是图1中的样杯输送组件立体结构示意图。FIG. 4 is a schematic three-dimensional structural diagram of the sample cup conveying assembly in FIG. 1 .
图5是图1中的环抓取组件立体结构示意图。FIG. 5 is a schematic three-dimensional structural diagram of the ring grabbing assembly in FIG. 1 .
图6是图1中的压片组件立体结构示意图。FIG. 6 is a schematic three-dimensional structure diagram of the tablet pressing assembly in FIG. 1 .
图7是图1中的填料进给组件立体结构示意图。FIG. 7 is a schematic three-dimensional structure diagram of the filler feeding assembly in FIG. 1 .
图8是图1中的出样组件立体结构示意图。FIG. 8 is a schematic three-dimensional structural diagram of the sample extraction assembly in FIG. 1 .
图9是图1中的上环组件立体结构示意图。FIG. 9 is a schematic three-dimensional structure diagram of the upper ring assembly in FIG. 1 .
图10是图1中的吹扫组件立体结构示意图。FIG. 10 is a schematic three-dimensional structure diagram of the purging assembly in FIG. 1 .
图11是图1中的除尘组件立体结构示意图。FIG. 11 is a schematic three-dimensional structure diagram of the dust removal assembly in FIG. 1 .
图12是图1中的擦拭组件立体结构示意图。FIG. 12 is a schematic three-dimensional structure diagram of the wiping assembly in FIG. 1 .
图13、14、15、16分别是图1实施例中压片组件的摆臂处于接环工位、接料工位、压片工位、擦拭工位的示意图。13 , 14 , 15 , and 16 are schematic views of the swing arm of the tablet pressing assembly in the embodiment of FIG. 1 in the ring receiving station, the material receiving station, the tablet pressing station, and the wiping station, respectively.
具体实施方式Detailed ways
实施例一Example 1
本实施例的多物料自动压样机基本结构如图1和图2-1、图2-2所示,工作台1的一侧安置相互平行的样杯输送组件7和出样输送组件9,用于与外部转移盛有待试验样品样杯和压样后样环的机器人衔接。掀起工作台的上罩盖1-1后可以看到工作台1中部安置有转盘组件2,以及环绕转盘组件2的压片组件3、擦拭组件5、上环组件4、环抓取组件6、吹扫组件10、除尘组件11,还有可升降的填料进给组件8。The basic structure of the multi-material automatic sample pressing machine of this embodiment is shown in Figure 1, Figure 2-1, Figure 2-2. One side of the
转盘组件2的具体结构如图3所示,其固定在工作台1上的塔底2-1装有转塔电机2-6驱动垂向转轴带动的八边形转塔2-4,转塔的外周均布四个自身还可绕水平轴上下调转的定量分取装置2-5,并且其中两定量分取装置之间还装有位于伸出臂前端升降缸2-3下端的出样吸盘2-2。出样吸盘2-2随转塔转位控制,具有吸盘位于压片工位上方的取样工位和位于出样输送组件9内端的出样工位。The specific structure of the
虽然定量分取装置可以参见申请号为CN01267187.8的原料定量分取装置、CN201821730061.3的物流流水线定量分取装置、以及CN201720785052.3的颗粒型产品包装用定量分取机构等现有技术公开文献,但本实施例粉体试样的定量分取装置2-5采用图3-1和图2-2的创新结构,包括安置在旋转气缸D-8可绕水平轴旋转的壳体D-5。旋转气缸D-8安装在转塔2-4上,壳体D-5的一侧装有气动振动装置D-2(俗称气锤),其垂向的中央孔D-5-1内装有与之构成垂向移动副的进料漏斗D-1。进料漏斗D-1内壁镜面抛光。进料漏斗D-1的上部内径与料杯D-6的外径适配,用以密闭扣插料杯D-6,两外侧分别装有夹杯气缸D-7,该夹杯气缸D-7的水平伸缩端装有与料杯D-6定位凹槽适配的内顶头D-7-1,因此可以气动将插入的料杯D-6可靠定位夹持。进料漏斗D-1中央孔D-5-1下端渐缩形成漏斗口,该漏斗口设有十字筋D-1-1,十字筋D-1-1的中央装有朝下延伸的阀杆D-4。 壳体D-5的下部装有一对升降气缸D-3,该升降气缸D-3的升降活塞D-3-1上端通过上座板D-9与进料漏斗D-1中央孔D-5-1下部渐缩处的外圆固连。壳体D-5的下端安装具有过渡圆弧形成渐缩漏孔D-11-1的定量头D-11。阀杆D-4的下端呈渐扩的圆台形,与漏孔D-11-1适配,其最大外径小于漏孔D-11-1的最大内径,因此可以在下降时如图3-2所示,将漏孔D-11-1封堵。Although the quantitative dispensing device can refer to the prior art disclosures such as the quantitative dispensing device for raw materials with the application number of CN01267187.8, the quantitative dispensing device for the logistics line of CN201821730061.3, and the quantitative dispensing mechanism for granular product packaging of CN201720785052.3 Literature, but the quantitative dispensing device 2-5 of the powder sample in this example adopts the innovative structure of Figure 3-1 and Figure 2-2, including a housing D- 5. The rotary cylinder D-8 is installed on the turret 2-4, the side of the shell D-5 is equipped with a pneumatic vibration device D-2 (commonly known as air hammer), and its vertical central hole D-5-1 is equipped with a It constitutes the feed funnel D-1 of the vertical moving pair. The inner wall of feeding funnel D-1 is mirror polished. The inner diameter of the upper part of the feeding funnel D-1 is adapted to the outer diameter of the material cup D-6, which is used to seal the insertion cup D-6. The horizontal telescopic end of 7 is equipped with an inner plug D-7-1 which is adapted to the positioning groove of the material cup D-6, so the inserted material cup D-6 can be positioned and clamped reliably. The lower end of the central hole D-5-1 of the feeding funnel D-1 is tapered to form a funnel mouth, the funnel mouth is provided with a cross rib D-1-1, and the center of the cross rib D-1-1 is equipped with a downwardly extending valve stem D-4. The lower part of the shell D-5 is equipped with a pair of lifting cylinders D-3. The upper end of the lifting piston D-3-1 of the lifting cylinder D-3 passes through the upper seat plate D-9 and the central hole D-5- of the feeding funnel D-1. 1. The outer circle at the tapered part of the lower part is fixed. The lower end of the housing D-5 is installed with a dosing head D-11 with a transition arc forming a tapered leak hole D-11-1. The lower end of the valve stem D-4 is in the shape of a gradually expanding truncated cone, which is suitable for the leak hole D-11-1, and its maximum outer diameter is smaller than the maximum inner diameter of the leak hole D-11-1, so it can be lowered as shown in Figure 3- 2, plug the leak hole D-11-1.
进料漏斗D-1的中央孔D-5-1与定量头D-11之间通过具有弹性的硅胶管D-10密封连接,并借助抱箍之类的紧固件加固连接,形成柔性连通通道。The central hole D-5-1 of the feeding funnel D-1 and the dosing head D-11 are sealed and connected through an elastic silicone tube D-10, and the connection is reinforced with fasteners such as a hoop to form a flexible connection aisle.
工作时,首先旋转气缸带动壳体使进料漏斗在下、定量头在上,处于上料工位,自下而上插入盛有试样的料杯后,夹杯气缸动作加紧料杯,再借助旋转气缸带动壳体使进料漏斗在上、定量头在下,处于分取工位,待下方放置样环之类的接料试验装置后,启动升降气缸抬升,升降活塞处于升起位置提起阀杆开启漏孔,打开定量头放料;放料达到预定量时,升降气缸及时落下,升降活塞处于降下位置阀杆封闭漏孔,关闭定量头;最后旋转气缸又一次带动壳体使进料漏斗朝下、定量头朝上,多余的粉料返回料杯,松开夹杯气缸,料杯可以移离定量分取装置,而填充后的样环则可送去压样。由于不仅借助柔性通道结构以及对升降气缸的升降调控,可以方便可靠地实现定量分取样品,确保密闭、不漏料、无污染,而且一次定量分取后,多余的样品可以直接返回料杯,使同一样品可以多次定量分取,实现了定量获取和余料返回的一体化设计。When working, firstly rotate the cylinder to drive the housing so that the feeding funnel is at the bottom and the dosing head is at the top, and it is in the feeding station. After inserting the material cup containing the sample from bottom to top, the clamping cylinder acts to tighten the material cup, and then use the The rotating cylinder drives the housing so that the feeding funnel is on the top and the dosing head is on the bottom, and it is in the dispensing station. After placing a sample ring and other material receiving test devices below, start the lifting cylinder to lift, and the lifting piston is in the rising position to lift the valve stem. Open the leak hole, open the dosing head to discharge; when the discharge reaches the predetermined amount, the lift cylinder will drop in time, the lift piston is in the down position, the valve stem closes the leak hole, and the dosing head is closed; finally, the rotating cylinder drives the housing again to make the feed funnel move toward Down, the quantitative head is upward, the excess powder is returned to the material cup, the clamping cylinder is released, the material cup can be removed from the quantitative separation device, and the filled sample ring can be sent to the pressing sample. Because not only the flexible channel structure and the lifting and lowering control of the lifting cylinder, the quantitative sample can be easily and reliably realized to ensure airtightness, no leakage, and no pollution, and after one quantitative sample, the excess sample can be directly returned to the material cup. The same sample can be quantitatively divided for multiple times, and the integrated design of quantitative acquisition and residual material return is realized.
样杯输送组件7的具体结构如图4所示,悬臂状的送杯轨7-3支撑在底架7-1上,可沿长度方向往复输送的样杯升降装置含有顶部装有样杯台7-5的送杯块7-4,该送杯块7-4不仅可被带动沿着送杯轨7-3移送,而且可以在顶杯缸7-2作用下顶杯。当样杯升降装置到达送杯轨7-3长度方向内端时位于定量分取装置2-5下部、对准进料漏斗D-1的升降工位,此时顶杯缸7-2可以自下而上将盛有试样的样杯顶起插入进料漏斗D-1。此外,样杯输送组件7还可以按需反向输送,将盛有多余样品的料杯返回输出,由机械人转移暂存。The specific structure of the sample
环抓取组件6的结构如图5所示,底部旋转缸6-1的垂向轴6-2上端连接转臂6-3,转臂6-3的悬臂端安装朝下的样环气爪6-5(外购德国FESTO 公司的DHDS-32-A型),样环气爪6-5具有同一圆弧上的取环工位和放环工位。The structure of the
压片组件3可以采取申请号为CN201720137476.9的实验室用研磨压片一体机 、CN201710013812.3的 一种实验室用多功能渣料制样压片装置及一体机等现有技术的结构。本实施例如图6所示 ,压片组件3的基座3-8下部装有下压头3-7,上部装有位于下压缸3-3下端的上压头3-1,在下压缸3-3的驱动作用下,上压头3-1可相对下压头3-7相对下压运动,下压头3-7上方装有吸尘嘴3-2,可以将压样时溢出的粉尘吸走。此外,基座3-8的上部一侧还通过垂向的电动转轴3-4铰装有摆臂3-5,该摆臂的外伸端安置有用于样环定位的样托3-6。摆臂3-5在电动转轴3-4的驱动下,可以在使样托3-6处于样环气爪放环工位下的接环工位(参见图13)、定量分取装置分取工位下的接料工位(参见图14)、上压头和下压头之间的压片工位(参见图15)以及擦拭工位(参见图16)——四个工作之间按需转位。The
填料进给组件8如图7所示,由通过架体8-2安装在定量分取装置分取工位下方的可升降环托8-1构成,环托8-1受托缸8-3驱动,可以在定量装置的漏孔下方放置样环后,托起样环,使其贴紧漏孔,从而避免漏料。打开定量头放料之后,环托8-1降下,以便取走样环。As shown in Figure 7, the
出样输送组件9如图8所示,悬臂状的出样轨9-2支撑在撑架9-1上,出样轨9-2上表面承载托样滑块9-3。由于出样吸盘具有吸盘位于压片工位上方的取样工位和位于出样输送组件内端的出样工位,因此可以将压制好的样环转移到出样输送组件9上,再由出样输送组件9转交给机械人。As shown in FIG. 8 , the sample-
上环组件4的作用是将一组样环逐个顶出,以便于环抓取组件6抓取,其结构如图9所示,底托4-4上装有移环台4-3,移环台4-3的一端设有放置整摞样环4-1的环筒4-2,另一端具有出环口4-5,出环口4-5的下部装有顶环气缸。由于上环组件4处于环抓取组件6的转臂回转半径上确定了供环工位,而环抓取组件的样环气爪具有对应供环工位的取环工位。因此,只要将整摞样环放入环筒,即可按需将样环从出环口送出被抓取,自动进行后续作业。The function of the
吹扫组件10和除尘组件11分别对应定量分取装置漏孔在上、进料漏斗在下的清理工位上、下成对设置。如图10所示,吹扫组件10具有位于漏孔上方的可升降下吹口10-2,该下吹口10-2安置在升降装置10-1的一端,因此可以按需下降到在上位置的漏孔上。除尘组件11具有位于进料漏斗下方的吸尘管11-2,吸尘管11-2固定在可升降滑块11-1上,因此可以在定量分取完成、取走样杯和样环后,降下下吹口、升起吸尘管,开启漏孔,吹、吸结合,将定量分取装置自动清理干净。The
擦拭组件5可以采取申请号为CN 201910384053.0的板材表面擦净装置等现有技术,也可以如图12所示,对应压片组件摆臂的擦拭工位安置,其安装板C-1的上部装有安放无尘纸卷C-2的从动卷轴C-3,该从动卷轴C-3上通过锁紧装置C-3-2装有挡片C-3-1,因此可以防止纸带跑偏。从动轮轴C-3的下方安装倒品字形的卷绕轮组,其中在上的左右两个带轴承包胶辊C-4、C-5分别与在下的聚氨酯压辊C-6相切。卷绕轮组的下方通过位于安装板C-1后侧的升降气缸C-7-1安装擦拭单元C-7,擦拭单元C-7由平底的擦拭块C-7-2及分别位于擦拭块两侧的导向杆C-8组成,擦拭块C-7-2与安装板C-1构成垂向移动副,可以被气缸驱动按需升降。擦拭单元C-7的一旁安装主动卷轴C-9。安装板C-1上还装有计米器C-10,该计米器C-10的传感轮与装在绕带路径上的转向杆C-11相切。使用时,待擦拭的样托移动到擦拭组件下方,擦拭块被带动下降贴合样托,电机驱动主动卷轴拉出无尘布,即可进行擦拭,直到计米器检测纸带拉出长度达到设定值,发出停止信号控制电机停止,结束自动擦净样托。The wiping
本实施例多物料自动压样机的自动压样过程为:1)将样杯放在样杯输送组件上并向压样机控制系统输入待检测物料的样杯种类;2)控制系统判定该物料对应的定量分取装置后,控制转塔带动该定量分取装置转至上料工位时,该定量分取装置水平轴的上下调转使进料漏斗在下;接着,样杯输送组件的样杯升降装置将样杯送到定量分取装置下部、对准进料漏斗后,顶升将样杯插入进料漏斗;3)转塔再次转动,使定量分取装置转向分取工位,同时该定量分取装置的水平轴上下调转使漏孔在下;上环组件将样环从环筒中顶至供环工位,环抓取组件的样环气爪将样环从供环工位转移至取环工位;压片组件的摆臂转至接环工位接取环抓取组件抓取的样环,再转至分取工位下的接料工位;填料进给组件上升使样环贴合漏孔;漏孔受控开启定量出料;4)接料之后的压片组件摆臂转至上压头和下压头之间的压片工位,上压头和下压头合压完成压样分开后,转塔组件上的出样吸盘转至取样工位吸起压样后的样环,并在转塔再次转动后达到出样输送组件内端的出样工位,使压样后的样环落在出样输送组件上输出;5)制样完成后样杯按原路径输出,机器人或人工取走;6)最后定量分取装置在清理工位进行吹扫吸尘,压片组件的样托在擦拭工位进行擦拭清洁。The automatic sample pressing process of the multi-material automatic sample pressing machine in this embodiment is as follows: 1) Put the sample cup on the sample cup conveying component and input the sample cup type of the material to be tested to the sample pressing machine control system; 2) The control system determines that the material corresponds to After the quantitative dispensing device is installed, when the turret is controlled to drive the quantitative dispensing device to the feeding station, the horizontal axis of the quantitative dispensing device is turned up and down so that the feeding funnel is down; then, the sample cup lifting device of the sample cup conveying assembly After sending the sample cup to the lower part of the quantitative dispensing device and aligning it with the feeding funnel, lift the sample cup and insert it into the feeding funnel; 3) Rotate the turret again to turn the quantitative dispensing device to the dispensing station, and at the same time the quantitative dispensing device is turned to the dispensing station. The horizontal axis of the pick-up device is turned up and down so that the leak hole is at the bottom; the upper ring assembly pushes the sample ring from the ring cylinder to the ring supply station, and the sample ring air gripper of the ring grabbing assembly transfers the sample ring from the ring supply station to the ring taker. position; the swing arm of the tablet pressing assembly is transferred to the ring receiving station to pick up the sample ring grasped by the ring grabbing assembly, and then transferred to the receiving station under the dispensing station; the filler feeding assembly rises to make the sample ring fit Leakage hole; the leakage hole is controlled to open and quantitatively discharge; 4) After receiving the material, the swing arm of the tableting assembly is turned to the tableting station between the upper and lower indenters, and the upper and lower indenters are combined to complete the pressing. After the samples are separated, the sample suction cup on the turret assembly is transferred to the sampling station to suck up the sample ring after pressing the sample, and after the turret rotates again, it reaches the sample output station at the inner end of the sample feeding and conveying assembly, so that the sample after pressing The sample ring falls on the sample conveying component for output; 5) After the sample preparation is completed, the sample cup is output according to the original path, and the robot or manual takes it away; 6) Finally, the quantitative dispensing device is purged and vacuumed at the cleaning station, and the tablet pressing component The sample holder is wiped and cleaned at the wiping station.
采用本实施例后,可根据上述流程和实际生产需求制定连续多个样杯输入和多种类物料连续输入,从而满足各种实际工艺流程的需求。After adopting this embodiment, the continuous input of multiple sample cups and the continuous input of multiple types of materials can be formulated according to the above process and actual production requirements, so as to meet the needs of various actual technological processes.
试验表明,本实施例的显著优点可以归纳为:1)自动化集成作业,对机器人依赖小,避免了人为因素对检测结果的影响;2)同一种类样品选用一个特定定量组件,制样完成后有刮扫、擦拭、吹扫、负压吸尘等多种清洁手段,有效避免了样品之间的交叉污染,确保了检测结果的精准;3)能自动化完成多品种样品、连续多份样品检测前的所有准备,具有理想的适应性。Experiments show that the significant advantages of this embodiment can be summarized as follows: 1) Automated integrated operations, less reliance on robots, and avoiding the influence of human factors on the test results; 2) A specific quantitative component is selected for the same type of sample, and there are A variety of cleaning methods such as scraping, wiping, purging, and negative pressure vacuuming can effectively avoid cross-contamination between samples and ensure the accuracy of test results; 3) It can automatically complete the detection of multiple varieties of samples and continuous multiple samples before testing. All preparations, with ideal adaptability.
除上述实施例外,本发明还可以有其他实施方式。凡采用等同替换或等效变换形成的技术方案,均落在本发明要求的保护范围。In addition to the above-described embodiments, the present invention may also have other embodiments. All technical solutions formed by equivalent replacement or equivalent transformation fall within the protection scope of the present invention.
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