CN111687928A - Stamping equipment for processing building materials - Google Patents
Stamping equipment for processing building materials Download PDFInfo
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- CN111687928A CN111687928A CN202010559981.9A CN202010559981A CN111687928A CN 111687928 A CN111687928 A CN 111687928A CN 202010559981 A CN202010559981 A CN 202010559981A CN 111687928 A CN111687928 A CN 111687928A
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- 239000004566 building material Substances 0.000 title claims abstract description 26
- 238000009434 installation Methods 0.000 claims abstract description 45
- 238000003825 pressing Methods 0.000 claims abstract description 36
- 238000004080 punching Methods 0.000 claims abstract description 9
- 230000007246 mechanism Effects 0.000 claims description 8
- 238000007789 sealing Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000001050 lubricating effect Effects 0.000 claims description 2
- 239000000126 substance Substances 0.000 claims description 2
- 230000003028 elevating effect Effects 0.000 claims 2
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000005520 cutting process Methods 0.000 abstract description 9
- 230000008859 change Effects 0.000 abstract description 5
- 239000000463 material Substances 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000006872 improvement Effects 0.000 description 9
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2614—Means for mounting the cutting member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2628—Means for adjusting the position of the cutting member
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shearing Machines (AREA)
Abstract
本发明公开了一种用于建筑材料加工的冲压设备,包括机座和设置在机座上方的下压台,所述下压台通过连接柱与机座内的动力装置连接,下压台上下移动实现冲压裁断功能,所述裁断机还包括:刀具安装轴,用于安装刀具,所述刀具安装轴通过升降装置连接于下压台上,刀具安装轴在升降装置带动下沿竖直方向移动,所述刀具安装轴为水平设置的多棱柱结构,刀具安装轴每个侧面均设置有用于固定刀具的刀具安装台,刀具安装轴通过驱动装置带动沿自身轴线旋转。所述的用于建筑材料加工的冲压设备,可同时安装多个刀具,在加工材料发生变化时,可自动转换刀具,大大减少刀具拆卸、安装和校准的时间,提升生产效率。
The invention discloses a stamping equipment for processing building materials, comprising a machine base and a lower pressing table arranged above the machine base, the lower pressing table is connected with a power device in the machine base through a connecting column, and the lower pressing table is up and down. The movement realizes the punching and cutting function. The cutting machine further includes: a tool installation shaft for installing the tool, the tool installation shaft is connected to the lower pressing table through a lifting device, and the tool installation shaft is driven by the lifting device to move in the vertical direction. The tool mounting shaft is a horizontally arranged polygonal prism structure, each side of the tool mounting shaft is provided with a tool mounting table for fixing the tool, and the tool mounting shaft is driven to rotate along its own axis by a driving device. The punching equipment for processing building materials can install multiple tools at the same time, and can automatically change the tools when the processing materials change, which greatly reduces the time for tool disassembly, installation and calibration, and improves production efficiency.
Description
技术领域technical field
本发明涉及冲压设备技术领域,具体涉及一种用于建筑材料加工的冲压设备。The invention relates to the technical field of stamping equipment, in particular to a stamping equipment used for processing building materials.
背景技术Background technique
建筑施工过程中,需要对许多建筑材料进行再加工。建筑材料的裁断等工序必不可少,一些非金属建筑材料的裁断工作费时费力,需要借助冲压裁断设备进行裁断工作。冲压裁断设备在使用过程中需根据所加工材料类型进行相应的刀具更换,现有冲压裁断设备刀具安装位置固定且唯一,当加工材料发生变化时,需要拆卸原有刀具并安装新的刀具,而且跟换刀具后需要重新进行校准。整个过程步骤繁琐且耗时长,十分影响加工效率。During construction, many building materials need to be reprocessed. The cutting of building materials and other processes are essential, and the cutting of some non-metallic building materials is time-consuming and laborious, and needs to be cut with the help of stamping and cutting equipment. During the use of the stamping and cutting equipment, the corresponding tool needs to be replaced according to the type of material to be processed. The existing stamping and cutting equipment has a fixed and unique tool installation position. When the processing material changes, it is necessary to disassemble the original tool and install a new tool, and Re-calibration is required after tool change. The whole process steps are cumbersome and time-consuming, which greatly affects the processing efficiency.
发明内容SUMMARY OF THE INVENTION
本发明针对上述缺陷,提供一种用于建筑材料加工的冲压设备,可同时安装多个刀具,在加工产品发生变化时,可自动转换刀具,大大减少刀具拆卸、安装和校准的时间,提升加工效率,其具体技术方案如下:Aiming at the above-mentioned defects, the present invention provides a stamping equipment for processing building materials, which can install multiple tools at the same time, and can automatically change the tools when the processed product changes, greatly reducing the time for tool disassembly, installation and calibration, and improving processing. Efficiency, its specific technical solutions are as follows:
一种用于建筑材料加工的冲压设备,包括机座和设置在机座上方的下压台,所述下压台通过连接柱与机座内的动力装置连接,下压台上下移动实现冲压裁断功能,所述冲压设备还包括:A stamping equipment for processing building materials, comprising a machine base and a lower pressing table arranged above the machine base, the lower pressing table is connected with a power device in the machine base through a connecting column, and the lower pressing table moves up and down to realize punching and cutting function, the punching equipment also includes:
刀具安装轴,用于安装刀具,所述刀具安装轴通过升降装置连接于下压台上,刀具安装轴在升降装置带动下沿竖直方向移动,所述刀具安装轴为水平设置的多棱柱结构,刀具安装轴每个侧面均设置有用于固定刀具的刀具安装台,刀具安装轴通过驱动装置带动沿自身轴线旋转。The tool installation shaft is used to install the tool. The tool installation shaft is connected to the lower pressing table through the lifting device. The tool installation shaft is driven by the lifting device to move in the vertical direction. The tool installation shaft is a horizontally arranged polygonal column structure. , Each side of the tool installation shaft is provided with a tool installation platform for fixing the tool, and the tool installation shaft is driven by the driving device to rotate along its own axis.
作为本方案的一种改进,所述下压台为中空结构,下压台上下端均具有开口,下压台上设置有两个升降液压缸,所述升降液压缸自由端设置有固定支架,所述固定支架上设置有用于活动连接轴类零件的轴孔;所述刀具安装轴两端设置有转轴,所述转轴与固定支架活动连接。As an improvement of this solution, the lower pressing table is a hollow structure, the upper and lower ends of the lower pressing table have openings, two lifting hydraulic cylinders are arranged on the lower pressing table, and the free end of the lifting hydraulic cylinder is provided with a fixing bracket, The fixing bracket is provided with a shaft hole for movably connecting shaft parts; both ends of the tool installation shaft are provided with a rotating shaft, and the rotating shaft is movably connected with the fixing bracket.
作为本方案的一种改进,所述驱动装置包括设置在固定支架上的驱动支架,驱动支架上通过固定架固定连接电机,所述电机通过传动装置带动转轴转动。As an improvement of this solution, the driving device includes a driving bracket disposed on the fixing bracket, the driving bracket is fixedly connected to a motor through the fixing bracket, and the motor drives the rotating shaft to rotate through the transmission device.
作为本方案的一种改进,所述固定支架上还设置有定位机构,所述定位机构用于固定转轴转动角度。As an improvement of this solution, a positioning mechanism is further provided on the fixing bracket, and the positioning mechanism is used for fixing the rotation angle of the rotating shaft.
作为本方案的一种改进,所述定位机构包括设置在固定支架上的定位支架,所述定位支架上设置有定位液压缸,所述定位液压缸自由端为锥形结构,所述定位液压缸自由端活动轨迹轴线垂直于转轴轴线,所述转轴外圆一周均匀分布有定位孔,所述定位孔数量与刀具安装轴侧面数量相同,当定位液压缸自由端伸入任一定位孔时,均保证刀具安装轴有一侧面水平且朝向下方。As an improvement of this solution, the positioning mechanism includes a positioning bracket arranged on a fixed bracket, a positioning hydraulic cylinder is arranged on the positioning bracket, the free end of the positioning hydraulic cylinder is a tapered structure, and the positioning hydraulic cylinder is The axis of the free end moving track is perpendicular to the axis of the rotating shaft. The outer circumference of the rotating shaft is evenly distributed with positioning holes. The number of the positioning holes is the same as the number of the sides of the tool installation shaft. Make sure that the tool mounting shaft has one side level and facing downwards.
作为本方案的一种改进,所述转轴与固定支架之间设置有旋转支撑单元。As an improvement of this solution, a rotating support unit is provided between the rotating shaft and the fixed bracket.
作为本方案的一种改进,所述连接柱顶端通过螺栓与下压台底部固定连接,所述下压台顶部对应连接柱顶端螺栓位置设置有开口。As an improvement of this solution, the top of the connecting column is fixedly connected to the bottom of the lower pressing table through bolts, and the top of the lowering table is provided with an opening corresponding to the position of the bolt at the top of the connecting column.
作为本方案的一种改进,所述下压台顶部中央位置设置有窗口,所述窗口为贯通下压台顶部壁面的开口,窗口宽度超过刀具安装轴长度,刀具安装轴升降过程中,刀具安装轴上所安装的刀具可穿过窗口。As an improvement of this solution, a window is provided at the central position of the top of the lower pressing table. The window is an opening through the top wall of the lower pressing table. The width of the window exceeds the length of the tool installation shaft. During the lifting process of the tool installation shaft, the tool installation The tool mounted on the shaft can pass through the window.
作为本方案的一种改进,所述旋转支撑单元为轴承。As an improvement of this solution, the rotating support unit is a bearing.
作为本方案的一种改进,所述固定支架上设置有将转轴包覆在内的端盖,转轴与固定支架之间设置有密封装置,密封装置、端盖、固定支架和转轴组成的封闭空间内设置有润滑物质。As an improvement of this solution, the fixed bracket is provided with an end cover covering the rotating shaft, a sealing device is arranged between the rotating shaft and the fixed bracket, and a closed space composed of the sealing device, the end cover, the fixed bracket and the rotating shaft is arranged There is a lubricating substance inside.
本发明采用以上技术方案与现有技术相比,具有的技术效果是:Compared with the prior art, the present invention adopts the above technical scheme, and has the following technical effects:
1、本发明所公开的用于建筑材料加工的冲压设备,设置有可转动的多棱柱状的刀具安装轴,刀具安装轴每个侧面均设置有刀具安装台用于安装刀具。实际使用时,可同时安装多个刀具,并预先针对每个刀具进行校准,在加工过程中,当需要更改被加工材料时,转动刀具安装轴即可更换刀具,由于预先进行了刀具校准,也无需在转换刀具后重新进行校准,大大减少刀具更换的时间,提升加工效率;1. The punching equipment for processing building materials disclosed in the present invention is provided with a rotatable polygonal prism-shaped tool installation shaft, and each side of the tool installation shaft is provided with a tool installation table for installing the tool. In actual use, multiple tools can be installed at the same time, and each tool can be calibrated in advance. During the machining process, when the material to be processed needs to be changed, the tool can be replaced by rotating the tool installation axis. There is no need to re-calibrate after changing the tool, which greatly reduces the time for tool replacement and improves the processing efficiency;
2、本发明所公开的用于建筑材料加工的冲压设备,还设置有定位装置,保证转轴转动角度准确,避免由于驱动装置和传动装置的误差导致刀具位置不准确,影响加工质量;2. The punching equipment for building material processing disclosed in the present invention is also provided with a positioning device to ensure the accurate rotation angle of the rotating shaft, and to avoid the inaccurate position of the tool due to the error of the driving device and the transmission device, which affects the processing quality;
3、本发明所公开的用于建筑材料加工的冲压设备,下压台根据刀具安装轴运动轨迹设置有窗口,便于观察实际加工情况,同时下压台上多个开口和窗口的设计,大大提升了下压台上可操作空间,方便进行刀具安装和更换。3. In the stamping equipment for the processing of building materials disclosed in the present invention, the lower pressing table is provided with a window according to the movement trajectory of the tool installation axis, which is convenient for observing the actual processing situation. At the same time, the design of multiple openings and windows on the lower pressing table greatly improves the The operating space on the lower table is convenient for tool installation and replacement.
附图说明Description of drawings
图1、所述用于建筑材料加工的冲压设备结构示意图;Fig. 1, the described stamping equipment structure schematic diagram for building material processing;
图2、所述用于建筑材料加工的冲压设备部分剖结构示意图;Fig. 2, the described stamping equipment for building material processing partial sectional structure schematic diagram;
图3、所述下压台结构示意图;Fig. 3, the structure schematic diagram of described lower pressing table;
图4、所述驱动电机结构示意图;Figure 4 is a schematic diagram of the drive motor structure;
图5、所述定位气缸结构示意图;Figure 5, the structural schematic diagram of the positioning cylinder;
图6、所述转轴定位孔处剖面图;Figure 6 is a sectional view of the positioning hole of the rotating shaft;
附图标记:1、机座;2、下压台;3、连接柱;4、螺栓;5、转轴;6、刀具安装轴;7、安装台;8、驱动装置;9、定位机构;10、端盖;11、主动齿轮;12、从动齿轮;201、安装座;202、窗口;203、升降液压缸;204、固定支架;501、定位孔;801、驱动支架;802、电机;803、固定架;901、定位支架;902、定位液压缸;903、定位轴。Reference numerals: 1. Machine base; 2. Lower pressing table; 3. Connecting column; 4. Bolt; 5. Rotating shaft; 6. Tool mounting shaft; 7. Mounting table; 8. Driving device; , end cover; 11, driving gear; 12, driven gear; 201, mounting seat; 202, window; 203, lifting hydraulic cylinder; 204, fixing bracket; 501, positioning hole; 801, driving bracket; 802, motor; 803 901, positioning bracket; 902, positioning hydraulic cylinder; 903, positioning shaft.
具体实施方式Detailed ways
下面详细描述本发明的实施方式,所述实施方式的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout.
如图1和2所示是一种用于建筑材料加工的冲压设备,包括机座1和设置在机座1上方的下压台2,下压台2通过连接柱3与机座1内的动力装置连接,下压台2上下移动实现冲压裁断功能。冲压设备还包括刀具安装轴6,用于安装刀具,刀具安装轴6通过升降装置连接于下压台2上,刀具安装轴6在升降装置带动下沿竖直方向移动,所述刀具安装轴6为水平设置的四棱柱结构,刀具安装轴6每个侧面均设置有用于固定刀具的刀具安装台7,刀具安装轴6通过驱动装置8带动沿自身轴线旋转。As shown in Figures 1 and 2, it is a stamping equipment for building material processing, including a machine base 1 and a lower pressing table 2 arranged above the machine base 1. The power device is connected, and the pressing table 2 moves up and down to realize the punching and cutting function. The stamping equipment also includes a
如图2和3所示,下压台2为中空结构,下压台2上下端均具有开口,下压台2上设置有两个升降液压缸203,升降液压缸203自由端设置有固定支架204,固定支架204上设置有用于活动连接轴类零件的轴孔;刀具安装轴6两端设置有转轴5,转轴5与固定支架204活动连接。固定支架204上设置有将转轴5包覆在内的端盖10,转轴5与固定支架204之间设置有轴承和密封装置,密封装置、端盖10、固定支架204和转轴5组成的封闭空间内设置有润滑油。固定支架204上还设置有定位机构9,定位机构9用于固定转轴5转动角度。As shown in Figures 2 and 3, the lower pressing table 2 is a hollow structure, the upper and lower ends of the lower pressing table 2 have openings, two lifting
连接柱3顶端通过螺栓4与下压台2底部固定连接,下压台2顶部对应连接柱3顶端螺栓4位置设置有开口。便于进行螺栓4的检修、拆卸和安装。下压台2顶部中央位置设置有窗口202,窗口202为贯通下压台2顶部壁面的开口,窗口202宽度超过刀具安装轴6长度,刀具安装轴6升降过程中,刀具安装轴6上所安装的刀具可穿过窗口202。窗口202的设计,大大提升了下压台2上可操作空间,方便进行刀具安装和更换。The top of the connecting
如图4所示,驱动装置8包括设置在固定支架204上的驱动支架801,驱动支架801上通过固定架803固定连接电机802,电机802输出端为主动齿轮11,转轴5上设置有从动齿轮12,主动齿轮11与从动齿轮12啮合,转轴5在电机802带动下转动。As shown in FIG. 4 , the driving device 8 includes a driving
如图5和6所示,定位机构9包括设置在固定支架204上的定位支架901,定位支架901上设置有定位液压缸902,定位液压缸902自由端为锥形结构的定位轴903,定位液压缸902自由端定位轴903活动轨迹轴线垂直于转轴5轴线,转轴5外圆一周均匀分布有四个定位孔501,当定位液压缸902自由端定位轴903伸入任一定位孔501时,均保证刀具安装轴6有一侧面水平且朝向下方。As shown in FIGS. 5 and 6 , the
上述的用于建筑材料加工的冲压设备,设置有可转动的多棱柱状的刀具安装轴6,刀具安装轴6每个侧面均设置有刀具安装台7用于安装刀具。实际使用时,可同时安装多个刀具,并预先针对每个刀具进行校准,在生产过程中,当需要更改被加工材料时,转动刀具安装轴6即可更换刀具,由于预先进行了刀具校准,也无需在转换刀具后重新进行校准,大大减少刀具更换的时间,提升生产效率。The above-mentioned stamping equipment for processing building materials is provided with a rotatable polygonal prism-shaped
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明披露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Substitutions should be covered within the protection scope of the present invention.
Claims (10)
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CN202010559981.9A CN111687928A (en) | 2020-06-18 | 2020-06-18 | Stamping equipment for processing building materials |
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CN202010559981.9A CN111687928A (en) | 2020-06-18 | 2020-06-18 | Stamping equipment for processing building materials |
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Citations (7)
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US5445054A (en) * | 1993-09-21 | 1995-08-29 | R. J. Reynolds Tobacco Company | Sheet cutting apparatus and method |
CN206840265U (en) * | 2017-04-13 | 2018-01-05 | 昆山永盛耀机械制造有限公司 | A kind of slanting cutting machine upper cutter head |
CN108687868A (en) * | 2018-05-18 | 2018-10-23 | 衢州台威精工机械有限公司 | Multi-cutter-die high-speed numerical control cutting machine capable of blanking at any angle |
CN108818733A (en) * | 2018-06-25 | 2018-11-16 | 江苏赛博宇华科技有限公司 | A kind of smartwatch wrist strap hole punched device |
CN208409985U (en) * | 2018-06-28 | 2019-01-22 | 东莞市腾科自动化设备有限公司 | Automatic cutting machine |
CN209111217U (en) * | 2018-12-05 | 2019-07-16 | 武汉荒井密封件制造有限公司 | A kind of rubber cutting machine |
CN110549409A (en) * | 2018-06-04 | 2019-12-10 | 江苏金格润科技有限公司 | Film transverse cutting method without manual tool changing |
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2020
- 2020-06-18 CN CN202010559981.9A patent/CN111687928A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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US5445054A (en) * | 1993-09-21 | 1995-08-29 | R. J. Reynolds Tobacco Company | Sheet cutting apparatus and method |
CN206840265U (en) * | 2017-04-13 | 2018-01-05 | 昆山永盛耀机械制造有限公司 | A kind of slanting cutting machine upper cutter head |
CN108687868A (en) * | 2018-05-18 | 2018-10-23 | 衢州台威精工机械有限公司 | Multi-cutter-die high-speed numerical control cutting machine capable of blanking at any angle |
CN110549409A (en) * | 2018-06-04 | 2019-12-10 | 江苏金格润科技有限公司 | Film transverse cutting method without manual tool changing |
CN108818733A (en) * | 2018-06-25 | 2018-11-16 | 江苏赛博宇华科技有限公司 | A kind of smartwatch wrist strap hole punched device |
CN208409985U (en) * | 2018-06-28 | 2019-01-22 | 东莞市腾科自动化设备有限公司 | Automatic cutting machine |
CN209111217U (en) * | 2018-12-05 | 2019-07-16 | 武汉荒井密封件制造有限公司 | A kind of rubber cutting machine |
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Application publication date: 20200922 |
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