CN111684003A - Polymer composition for applications comprising layer elements - Google Patents
Polymer composition for applications comprising layer elements Download PDFInfo
- Publication number
- CN111684003A CN111684003A CN201980010771.XA CN201980010771A CN111684003A CN 111684003 A CN111684003 A CN 111684003A CN 201980010771 A CN201980010771 A CN 201980010771A CN 111684003 A CN111684003 A CN 111684003A
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- polymer
- substituted
- group
- unsubstituted
- layer element
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- 229920000642 polymer Polymers 0.000 title claims abstract description 269
- 239000000203 mixture Substances 0.000 title claims abstract description 109
- 238000000034 method Methods 0.000 claims abstract description 35
- 239000010410 layer Substances 0.000 claims description 274
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical group [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims description 74
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 67
- 239000005977 Ethylene Substances 0.000 claims description 62
- 238000005538 encapsulation Methods 0.000 claims description 58
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 claims description 57
- 125000005842 heteroatom Chemical group 0.000 claims description 56
- 125000002947 alkylene group Chemical group 0.000 claims description 46
- 229920001577 copolymer Polymers 0.000 claims description 39
- -1 amine compounds Chemical class 0.000 claims description 33
- 230000001681 protective effect Effects 0.000 claims description 29
- 150000001875 compounds Chemical class 0.000 claims description 26
- 238000004519 manufacturing process Methods 0.000 claims description 25
- 125000004122 cyclic group Chemical group 0.000 claims description 23
- 125000006659 (C1-C20) hydrocarbyl group Chemical group 0.000 claims description 19
- 229920006395 saturated elastomer Polymers 0.000 claims description 18
- 125000001424 substituent group Chemical group 0.000 claims description 18
- 125000000732 arylene group Chemical group 0.000 claims description 16
- 125000001183 hydrocarbyl group Chemical group 0.000 claims description 14
- 125000004169 (C1-C6) alkyl group Chemical group 0.000 claims description 13
- 239000011521 glass Substances 0.000 claims description 12
- 238000002844 melting Methods 0.000 claims description 11
- 230000008018 melting Effects 0.000 claims description 11
- 229920000573 polyethylene Polymers 0.000 claims description 11
- 239000004698 Polyethylene Substances 0.000 claims description 9
- 125000003118 aryl group Chemical group 0.000 claims description 8
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 claims description 7
- 239000000155 melt Substances 0.000 claims description 7
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 claims description 7
- 125000004209 (C1-C8) alkyl group Chemical group 0.000 claims description 6
- 125000000623 heterocyclic group Chemical group 0.000 claims description 6
- 125000001931 aliphatic group Chemical group 0.000 claims description 4
- 239000003999 initiator Substances 0.000 claims description 4
- 238000011084 recovery Methods 0.000 claims description 4
- 239000004711 α-olefin Substances 0.000 claims description 4
- 125000004429 atom Chemical group 0.000 claims description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 3
- 239000001301 oxygen Substances 0.000 claims description 3
- 229910052760 oxygen Inorganic materials 0.000 claims description 3
- 150000003254 radicals Chemical class 0.000 claims description 3
- 125000006413 ring segment Chemical group 0.000 claims description 3
- 150000002148 esters Chemical class 0.000 claims description 2
- 238000010030 laminating Methods 0.000 claims description 2
- 125000000962 organic group Chemical group 0.000 claims description 2
- 239000011241 protective layer Substances 0.000 claims 1
- NKSJNEHGWDZZQF-UHFFFAOYSA-N ethenyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C=C NKSJNEHGWDZZQF-UHFFFAOYSA-N 0.000 description 37
- 238000003475 lamination Methods 0.000 description 21
- 239000000654 additive Substances 0.000 description 20
- 239000000178 monomer Substances 0.000 description 15
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 14
- 239000002356 single layer Substances 0.000 description 13
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical group O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 12
- 238000006116 polymerization reaction Methods 0.000 description 12
- 238000003825 pressing Methods 0.000 description 12
- FWDBOZPQNFPOLF-UHFFFAOYSA-N ethenyl(triethoxy)silane Chemical compound CCO[Si](OCC)(OCC)C=C FWDBOZPQNFPOLF-UHFFFAOYSA-N 0.000 description 11
- 239000010408 film Substances 0.000 description 11
- 238000010348 incorporation Methods 0.000 description 11
- 150000002978 peroxides Chemical class 0.000 description 11
- 239000000049 pigment Substances 0.000 description 11
- 230000000052 comparative effect Effects 0.000 description 10
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical group CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 9
- 239000012790 adhesive layer Substances 0.000 description 9
- 239000003054 catalyst Substances 0.000 description 9
- 238000010438 heat treatment Methods 0.000 description 9
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- 230000010354 integration Effects 0.000 description 8
- 229910000077 silane Inorganic materials 0.000 description 8
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 8
- XITRBUPOXXBIJN-UHFFFAOYSA-N bis(2,2,6,6-tetramethylpiperidin-4-yl) decanedioate Chemical compound C1C(C)(C)NC(C)(C)CC1OC(=O)CCCCCCCCC(=O)OC1CC(C)(C)NC(C)(C)C1 XITRBUPOXXBIJN-UHFFFAOYSA-N 0.000 description 7
- 229920001684 low density polyethylene Polymers 0.000 description 7
- 239000004702 low-density polyethylene Substances 0.000 description 7
- 238000003860 storage Methods 0.000 description 7
- 239000000758 substrate Substances 0.000 description 7
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- LSZMEVZPFPOJIT-UHFFFAOYSA-N 2,2-dimethoxyethoxy(ethenyl)silane Chemical compound COC(CO[SiH2]C=C)OC LSZMEVZPFPOJIT-UHFFFAOYSA-N 0.000 description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 125000004432 carbon atom Chemical group C* 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 6
- 150000003460 sulfonic acids Chemical class 0.000 description 6
- 238000009833 condensation Methods 0.000 description 5
- 230000005494 condensation Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 238000007334 copolymerization reaction Methods 0.000 description 4
- 238000004132 cross linking Methods 0.000 description 4
- 230000001627 detrimental effect Effects 0.000 description 4
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- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 238000009864 tensile test Methods 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 3
- XQBCVRSTVUHIGH-UHFFFAOYSA-L [dodecanoyloxy(dioctyl)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCCCCCC)(CCCCCCCC)OC(=O)CCCCCCCCCCC XQBCVRSTVUHIGH-UHFFFAOYSA-L 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 150000007942 carboxylates Chemical class 0.000 description 3
- 239000012986 chain transfer agent Substances 0.000 description 3
- 239000013626 chemical specie Substances 0.000 description 3
- 239000010941 cobalt Substances 0.000 description 3
- 229910017052 cobalt Inorganic materials 0.000 description 3
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 3
- 238000002425 crystallisation Methods 0.000 description 3
- 230000008025 crystallization Effects 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 239000005038 ethylene vinyl acetate Substances 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 239000005340 laminated glass Substances 0.000 description 3
- 239000011133 lead Substances 0.000 description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 238000010526 radical polymerization reaction Methods 0.000 description 3
- 239000000523 sample Substances 0.000 description 3
- 239000011135 tin Substances 0.000 description 3
- 229910052718 tin Inorganic materials 0.000 description 3
- 239000004408 titanium dioxide Substances 0.000 description 3
- 239000011701 zinc Substances 0.000 description 3
- 229910052725 zinc Inorganic materials 0.000 description 3
- 125000004178 (C1-C4) alkyl group Chemical group 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- 238000005481 NMR spectroscopy Methods 0.000 description 2
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 229920005601 base polymer Polymers 0.000 description 2
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical group C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 239000003431 cross linking reagent Substances 0.000 description 2
- 229910021419 crystalline silicon Inorganic materials 0.000 description 2
- 239000007857 degradation product Substances 0.000 description 2
- 239000012975 dibutyltin dilaurate Substances 0.000 description 2
- GKHRLTCUMXVTAV-UHFFFAOYSA-N dimoracin Chemical compound C1=C(O)C=C2OC(C3=CC(O)=C(C(=C3)O)C3C4C(C5=C(O)C=C(C=C5O3)C=3OC5=CC(O)=CC=C5C=3)C=C(CC4(C)C)C)=CC2=C1 GKHRLTCUMXVTAV-UHFFFAOYSA-N 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000010467 ester pyrolysis Methods 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- 125000000743 hydrocarbylene group Chemical group 0.000 description 2
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000002346 layers by function Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 2
- 150000007524 organic acids Chemical class 0.000 description 2
- 235000005985 organic acids Nutrition 0.000 description 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000011002 quantification Methods 0.000 description 2
- 150000004756 silanes Chemical class 0.000 description 2
- SCPYDCQAZCOKTP-UHFFFAOYSA-N silanol Chemical compound [SiH3]O SCPYDCQAZCOKTP-UHFFFAOYSA-N 0.000 description 2
- 239000002210 silicon-based material Substances 0.000 description 2
- 238000001228 spectrum Methods 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 150000003609 titanium compounds Chemical class 0.000 description 2
- 125000001989 1,3-phenylene group Chemical group [H]C1=C([H])C([*:1])=C([H])C([*:2])=C1[H] 0.000 description 1
- KNENSDLFTGIERH-UHFFFAOYSA-N 2,2,4,4-tetramethyl-3-phenylpentan-3-ol Chemical compound CC(C)(C)C(O)(C(C)(C)C)C1=CC=CC=C1 KNENSDLFTGIERH-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- STEYNUVPFMIUOY-UHFFFAOYSA-N 4-Hydroxy-1-(2-hydroxyethyl)-2,2,6,6-tetramethylpiperidine Chemical compound CC1(C)CC(O)CC(C)(C)N1CCO STEYNUVPFMIUOY-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- 239000007848 Bronsted acid Substances 0.000 description 1
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 1
- MUXOBHXGJLMRAB-UHFFFAOYSA-N Dimethyl succinate Chemical compound COC(=O)CCC(=O)OC MUXOBHXGJLMRAB-UHFFFAOYSA-N 0.000 description 1
- 239000004594 Masterbatch (MB) Substances 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- 101100023124 Schizosaccharomyces pombe (strain 972 / ATCC 24843) mfr2 gene Proteins 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 239000013036 UV Light Stabilizer Substances 0.000 description 1
- 239000011954 Ziegler–Natta catalyst Substances 0.000 description 1
- NOZAQBYNLKNDRT-UHFFFAOYSA-N [diacetyloxy(ethenyl)silyl] acetate Chemical compound CC(=O)O[Si](OC(C)=O)(OC(C)=O)C=C NOZAQBYNLKNDRT-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 125000002777 acetyl group Chemical group [H]C([H])([H])C(*)=O 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- 239000011149 active material Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- 238000003556 assay Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000008395 clarifying agent Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 239000012967 coordination catalyst Substances 0.000 description 1
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- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- CWAFVXWRGIEBPL-UHFFFAOYSA-N ethoxysilane Chemical compound CCO[SiH3] CWAFVXWRGIEBPL-UHFFFAOYSA-N 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 229920001038 ethylene copolymer Polymers 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000001023 inorganic pigment Substances 0.000 description 1
- 125000000325 methylidene group Chemical group [H]C([H])=* 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 125000004433 nitrogen atom Chemical group N* 0.000 description 1
- 238000000655 nuclear magnetic resonance spectrum Methods 0.000 description 1
- 150000007530 organic bases Chemical class 0.000 description 1
- 230000037361 pathway Effects 0.000 description 1
- 239000002530 phenolic antioxidant Substances 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 1
- 239000004597 plastic additive Substances 0.000 description 1
- 229920006112 polar polymer Polymers 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 239000002685 polymerization catalyst Substances 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 125000006239 protecting group Chemical group 0.000 description 1
- 238000000425 proton nuclear magnetic resonance spectrum Methods 0.000 description 1
- 238000010966 qNMR Methods 0.000 description 1
- 229920005604 random copolymer Polymers 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
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- 239000012748 slip agent Substances 0.000 description 1
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- 230000003595 spectral effect Effects 0.000 description 1
- 238000004611 spectroscopical analysis Methods 0.000 description 1
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- 238000003856 thermoforming Methods 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 125000002348 vinylic group Chemical group 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3412—Heterocyclic compounds having nitrogen in the ring having one nitrogen atom in the ring
- C08K5/3432—Six-membered rings
- C08K5/3435—Piperidines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/28—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
- B32B27/283—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polysiloxanes
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/308—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising acrylic (co)polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/54—Silicon-containing compounds
- C08K5/541—Silicon-containing compounds containing oxygen
- C08K5/5425—Silicon-containing compounds containing oxygen containing at least one C=C bond
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/08—Copolymers of ethene
- C08L23/0807—Copolymers of ethene with unsaturated hydrocarbons only containing four or more carbon atoms
- C08L23/0815—Copolymers of ethene with unsaturated hydrocarbons only containing four or more carbon atoms with aliphatic 1-olefins containing one carbon-to-carbon double bond
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/08—Copolymers of ethene
- C08L23/0846—Copolymers of ethene with unsaturated hydrocarbons containing atoms other than carbon or hydrogen
- C08L23/0869—Copolymers of ethene with unsaturated hydrocarbons containing atoms other than carbon or hydrogen with unsaturated acids, e.g. [meth]acrylic acid; with unsaturated esters, e.g. [meth]acrylic acid esters
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
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Abstract
Description
技术领域technical field
本发明涉及一种聚合物组合物、一种层元件(LE)、一种包含聚合物组合物的制品,优选一种包含层元件(LE)的制品、聚合物组合物(优选(LE))用于生产制品的用途和一种用于生产制品的方法。The present invention relates to a polymer composition, a layer element (LE), an article comprising a polymer composition, preferably an article comprising a layer element (LE), a polymer composition (preferably (LE)) Use for producing an article and a method for producing an article.
背景技术Background technique
以下作为包含层元件的制品的实例:例如,为单层元件的制品,如单层膜;为多层元件的制品,如多层膜;包含用于光伏装置的两个或更多个层元件的制品;包含用于建筑应用的两个或更多个层元件的制品,如建筑物中的元件,例如建筑元件,诸如外部/内部元件,如建筑物外部的外墙元件、窗元件、门元件或内墙元件;桥梁中的元件;车辆中的元件,诸如汽车、火车、飞机或轮船中的窗;生产设备中的元件,如机器中的安全窗;家用装置中的元件;投影应用中的元件,如平视显示器;或家具中的元件等。The following are examples of articles comprising layer elements: for example, articles that are single layer elements, such as monolayer films; articles that are multilayer elements, such as multilayer films; articles comprising two or more layer elements for use in photovoltaic devices Articles of manufacture; articles comprising two or more layer elements for architectural applications, such as elements in buildings, e.g. architectural elements, such as exterior/interior elements, such as exterior wall elements, window elements, doors on the exterior of buildings Elements or interior wall elements; elements in bridges; elements in vehicles, such as windows in cars, trains, planes or ships; elements in production equipment, such as safety windows in machines; elements in household appliances; in projection applications components, such as head-up displays; or components in furniture, etc.
例如,也被称为太阳能电池模块的光伏(PV)模块从光产生电能且用于多种应用,如领域内众所周知地,例如,户外应用。光伏模块的类型可变化。模块典型地具有多层结构,即,具有不同功能的几个不同层元件。考虑到层材料和层结构,光伏模块的层元件可变化。最终的光伏模块可为刚性的或柔性的。For example, photovoltaic (PV) modules, also known as solar cell modules, generate electrical energy from light and are used in a variety of applications, as is well known in the art, eg, outdoor applications. The type of photovoltaic modules can vary. Modules typically have a multi-layer structure, ie several different layers of elements with different functions. The layer elements of the photovoltaic module can vary, taking into account the layer material and layer structure. The final photovoltaic module can be rigid or flexible.
以上例示的层元件可为单层的或多层的元件。典型地,PV模块的层元件以其功能性的顺序组装且然后层压在一起以形成集成的PV模块。此外,元件的层之间或不同层元件之间可存在粘合剂层。The layer elements exemplified above may be single-layer or multi-layer elements. Typically, the layer elements of a PV module are assembled in their functional order and then laminated together to form an integrated PV module. Additionally, adhesive layers may be present between layers of elements or between elements of different layers.
光伏(PV)模块可例如包含按给定顺序的可为柔性的或刚性的保护前层元件(诸如,玻璃层元件)、前封装层元件、光伏元件、后封装层元件、还被称为背板层元件且可为刚性的或柔性的保护后层元件;并且任选地包含例如铝框。Photovoltaic (PV) modules may, for example, contain protective front layer elements (such as glass layer elements), front encapsulation layer elements, photovoltaic elements, rear encapsulation layer elements, also known as back layer elements, which may be flexible or rigid, in a given order. ply elements and may be rigid or flexible protective back layer elements; and optionally include, for example, an aluminum frame.
因此,一部分或所有的PV模块的层元件(例如,前封装层元件和后封装层元件、以及通常的背板层)典型地含有聚合材料,如基于乙烯乙酸乙烯酯(EVA)的材料。Thus, some or all of the layer elements of a PV module (eg, front and rear encapsulation layer elements, and generally backsheet layers) typically contain polymeric materials, such as ethylene vinyl acetate (EVA) based materials.
由于一个或两个层元件的性质,有时层压之后两个层元件之间的附着力可能不足以用于期望的最终应用所需的需要。Due to the nature of one or both layer elements, sometimes the adhesion between the two layer elements after lamination may not be sufficient for the needs required by the desired end application.
存在以下的持续需求:提供另外的层元件组合物以提供用于不同最终用途应用的先进解决方法。There is a continuing need to provide additional layer element compositions to provide advanced solutions for different end-use applications.
附图attached drawing
图1示出了作为本发明的层元件(LE)的一个优选制品的光伏(PV)模块,其中PV模块包含按给定顺序的光伏模块的下列层元件(图1中为分开的):保护前层元件(1)、前封装层元件(2)、光伏元件(3)、后封装层元件(4)和保护背层元件(5),其中至少后封装层元件(4)包含本发明的聚合物组合物,优选其中至少一个层元件,优选前封装层元件(2)和/或后封装层元件(4)中的一个或两个,优选两个,包含本发明的层元件(LE),优选由本发明的层元件(LE)组成。Figure 1 shows a photovoltaic (PV) module as one preferred article of the layer element (LE) of the present invention, wherein the PV module comprises the following layer elements (separated in Figure 1 ) of the photovoltaic module in a given order: Protection Front layer element (1), front encapsulation layer element (2), photovoltaic element (3), rear encapsulation layer element (4) and protective back layer element (5), wherein at least the rear encapsulation layer element (4) comprises the A polymer composition, preferably at least one of the layer elements, preferably one or both, preferably both of the front encapsulation layer element (2) and/or the rear encapsulation layer element (4), comprising the layer element (LE) of the invention , preferably consisting of a layer element (LE) of the invention.
图2示出了例如用于安全应用、绝缘应用或热应用的层压玻璃元件,其全部具有本领域内众所周知的含义。在图2中,层压玻璃元件包含第一层元件(1)、包含本发明的聚合物组合物的本发明的层元件(LE)和第二层元件(2)。Figure 2 shows a laminated glazing element for example for security applications, insulation applications or thermal applications, all of which have meanings well known in the art. In Figure 2, the laminated glass element comprises a first layer element (1), a layer element of the invention (LE) comprising the polymer composition of the invention and a second layer element (2).
本发明的描述Description of the invention
因此,本发明涉及一种聚合物组合物,其包含Accordingly, the present invention relates to a polymer composition comprising
-聚合物(P);- polymer (P);
-含有硅烷基团的单元(b);和- units (b) containing silane groups; and
-包含式(A0)的单元的受阻胺化合物(HALS):- Hindered amine compounds (HALS) comprising units of formula (A0):
其中in
R1为任选地被选自-O-、-N=或-NR-的一个或多个杂原子中断的、被取代的或未被取代的(C1-C20)亚烃基基团;或选自-O-、-N=或-NR-的杂原子;R1 is a substituted or unsubstituted ( C1 -C20)hydrocarbylene group optionally interrupted by one or more heteroatoms selected from -O-, -N= or -NR-; or A heteroatom from -O-, -N= or -NR-;
R2、R3、R4和R5各自独立地选自任选地被选自-O-、-N=或-NR-的一个或多个杂原子中断的、被取代的或未被取代的(C1-C20)烃基基团;R 2 , R 3 , R 4 and R 5 are each independently selected from, substituted or unsubstituted optionally interrupted by one or more heteroatoms selected from -O-, -N= or -NR- The (C1-C20) hydrocarbyl group;
R6选自任选地被选自-O-、-N=或-NR-的一个或多个杂原子中断的、被取代的或未被取代的(C1-C20)亚烃基基团;只要R6经由不是氧、-O-的原子连接至式(A0)的单元的环上原子;R is selected from substituted or unsubstituted (C1 - C20)hydrocarbylene groups optionally interrupted by one or more heteroatoms selected from -O-, -N= or -NR-; as long as R 6 is attached to a ring atom of the unit of formula (A0) via an atom other than oxygen, -O-;
其中R1至R6中的每一个的任选取代基的数量独立地选自1、2或3,并且R1至R6中的每一个的任选取代基独立地选自(C1-C20)烃基基团,该(C1-C20)烃基基团可任选地被选自-O-、-N=或-NR-的一个或多个杂原子中断且该(C1-C20)烃基基团可任选地被任选地被选自-O-、-N=或-NR-的一个或多个杂原子中断的(C1-C20)烃基基团取代;或=O基团;或-N(R)2;wherein the number of optional substituents of each of R 1 to R 6 is independently selected from 1, 2 or 3, and the number of optional substituents of each of R 1 to R 6 is independently selected from (C1-C20 ) hydrocarbyl group, the (C1-C20)hydrocarbyl group may be optionally interrupted by one or more heteroatoms selected from -O-, -N= or -NR- and the (C1-C20)hydrocarbyl group may be optionally substituted with a (C1-C20)hydrocarbyl group optionally interrupted by one or more heteroatoms selected from -O-, -N= or -NR-; or =O group; or -N (R) 2 ;
R独立地选自H或直链(C1-C8)烷基基团;并且R is independently selected from H or a linear (C1-C8)alkyl group; and
n为1至20。n is 1 to 20.
如以上、以下或权利要求中定义的聚合物组合物在本申请中还称为“本发明的聚合物组合物”或“本发明的组合物”或“聚合物组合物”。Polymer compositions as defined above, below or in the claims are also referred to in this application as "polymer compositions of the invention" or "compositions of the invention" or "polymer compositions".
如以上、以下或权利要求中定义的含有硅烷基团的单元(b)在本申请中还称为含有硅烷基团的单元。A silane group-containing unit (b) as defined above, below or in the claims is also referred to in this application as a silane group-containing unit.
如以上、以下或权利要求中定义的包含式(A0)的单元的受阻胺化合物(HALS)在本申请中是指,HALS必须含有该式(A0)的单元且其中式(A0)的单元以端基终止以形成最终的受阻胺化合物(HALS)(A),受阻胺化合物(HALS)(A)在本申请中还简称为“式(A)的HALS”、“HALS化合物(A)”、“HALS(A)”或“HALS”。A hindered amine compound (HALS) comprising a unit of formula (A0) as defined above, below or in the claims means in this application that the HALS must contain the unit of formula (A0) and wherein the unit of formula (A0) starts with The end groups are terminated to form the final hindered amine compound (HALS) (A), which is also referred to in this application as "HALS of formula (A)", "HALS compound (A)", "HALS(A)" or "HALS".
在式(A0)的单元的取代基的定义中,并且如式(A)的HALS中所述:术语“亚烃基基团”是指,通过将两个氢原子从烃中去除而形成的二价基团,其自由价不与双键结合,例如1,3-亚苯基、–CH2CH2CH2–(丙烷-1,3-二基)、–CH2–(亚甲基)(根据IUPAC命名法)。此外,术语“烃基基团”是指通过将氢原子从烃中去除而形成的一价基团,例如乙基、苯基(根据IUPAC命名法)。In the definition of substituents for units of formula (A0), and as described in the HALS of formula (A): the term "hydrocarbylene group" refers to a dihydrocarbylene group formed by the removal of two hydrogen atoms from a hydrocarbon. valent groups whose free valence is not bound to a double bond, e.g. 1,3-phenylene, –CH2CH2CH2–(propane-1,3-diyl), –CH2–(methylene) (according to IUPAC nomenclature) . Furthermore, the term "hydrocarbyl group" refers to a monovalent group formed by removal of a hydrogen atom from a hydrocarbon, eg, ethyl, phenyl (according to IUPAC nomenclature).
意外地发现,具有特定HALS化合物(A)的本发明的聚合物组合物能够提供这样的层元件(LE):层压在基底上之后具有改善的附着力,并且,优选地,除了层压之后直接具有改善的附着力外,还在湿热条件之后具有改善的附着力。It has surprisingly been found that the polymer composition of the present invention with a specific HALS compound (A) is able to provide layer elements (LE) with improved adhesion after lamination on a substrate and, preferably, except after lamination In addition to having improved adhesion directly, it also has improved adhesion after moist heat conditions.
不受任何理论的约束,相信HALS化合物(A)具有很小或甚至微不足道的含有硅烷基团的聚合物组合物的交联活性。Without being bound by any theory, it is believed that the HALS compound (A) has little or even negligible crosslinking activity for silane group-containing polymer compositions.
另外,如果需要,则本发明的聚合物组合物能够生产不含过氧化物的层元件。In addition, if desired, the polymer composition of the invention enables the production of peroxide-free layer elements.
此外,聚合物组合物非常适用于制品,如光伏(PV)模块;适用于建筑应用、车辆中的元件、生产设备中的元件、投影应用中的元件、家具中的元件等。Furthermore, the polymer composition is very suitable for articles such as photovoltaic (PV) modules; for architectural applications, components in vehicles, components in production equipment, components in projection applications, components in furniture, and the like.
在本发明的另一方面,还提供了一种如以上或以下或权利要求中定义的聚合物组合物用于生产包含一个或多个层的层元件(LE)的用途,其中至少一个层包含本发明的聚合物组合物。In another aspect of the invention there is also provided the use of a polymer composition as defined above or below or in the claims for the production of a layer element (LE) comprising one or more layers, wherein at least one layer comprises The polymer composition of the present invention.
在另一方面,本发明进一步提供了一种一个或多个层的层元件(LE),其中至少一个层包含如以上、以下或权利要求中定义的聚合物组合物。本发明的层元件(LE)在本申请中还称为层元件(LE)。In another aspect, the present invention further provides a layer element (LE) of one or more layers, wherein at least one layer comprises a polymer composition as defined above, below or in the claims. The layer element (LE) of the invention is also referred to in this application as a layer element (LE).
在另一方面,本发明提供了一种包含聚合物组合物的制品。优选地,本发明另外提供了一种包含本发明的层元件(LE)的制品。In another aspect, the present invention provides an article comprising the polymer composition. Preferably, the present invention additionally provides an article comprising the layer element (LE) of the present invention.
在另一方面,本发明进一步提供了如以上或以下或权利要求中定义的聚合物组合物用于生产制品的用途,制品优选为光伏(PV)模块,包含含有一个或多个层、优选一个层的层元件(LE),其包含如以上或以下或权利要求中定义的聚合物组合物。In another aspect, the present invention further provides the use of a polymer composition as defined above or below or in the claims for the manufacture of an article, preferably a photovoltaic (PV) module, comprising one or more layers, preferably a A layer element (LE) of a layer comprising a polymer composition as defined above or below or in the claims.
制品优选为包含一个或多个层元件的组件,其中至少一个层元件为层元件(LE)。The article is preferably an assembly comprising one or more layer elements, wherein at least one layer element is a layer element (LE).
制品更优选为包含光伏元件和一个或多个另外的层元件的光伏(PV)模块,其中至少一个层元件,优选一个层元件,为如以上或以下或权利要求中定义的层元件(LE)。The article is more preferably a photovoltaic (PV) module comprising photovoltaic elements and one or more further layer elements, wherein at least one layer element, preferably one layer element, is a layer element (LE) as defined above or below or in the claims .
本发明进一步提供了一种光伏(PV)模块,其包含按给定顺序的保护前层元件、前封装层元件、光伏元件、后封装层元件和保护背层元件,其中,优选地,至少一个层元件,优选前封装层元件和/或后封装层元件中的一个或两个、优选两个,包含如以上或以下或权利要求中定义的本发明的层元件(LE),优选由如以上或以下或权利要求中定义的本发明的层元件(LE)组成。The present invention further provides a photovoltaic (PV) module comprising a protective front layer element, a front encapsulation layer element, a photovoltaic element, a rear encapsulation layer element and a protective back layer element in a given order, wherein, preferably, at least one A layer element, preferably one or both, preferably both of the front encapsulation layer element and/or the rear encapsulation layer element, comprises a layer element (LE) of the invention as defined above or below or in the claims, preferably consisting of a layer element (LE) as defined above or the layer elements (LE) of the invention as defined below or in the claims.
本发明进一步提供了一种用于生产包含两个或更多个层元件的制品的方法,其中至少一个层元件为本发明的层元件(LE),该方法包括以下步骤The present invention further provides a method for producing an article comprising two or more layer elements, wherein at least one layer element is a layer element (LE) according to the invention, the method comprising the following steps
-将层元件(LE)和一个或多个另外的层元件组装成组件;- assembling a layer element (LE) and one or more further layer elements into an assembly;
-将组件的层元件在升高的温度下层压以使元件附着在一起;和- laminating the layer elements of the assembly at an elevated temperature to adhere the elements together; and
-回收获得的制品(如以上或以下或权利要求中定义的)。- Recovery of the obtained article (as defined above or below or in the claims).
聚合物组合物、聚合物(P)、HALS、层元件(LE)、制品(优选PV模块)和本发明的用于生产制品的方法,连同其另外的细节、优选实施方案、范围及性质,描述在下文和权利要求中,其中优选实施方案、范围和性质可为任意组合且可以以任意顺序组合。Polymer compositions, polymers (P), HALS, layer elements (LE), articles (preferably PV modules) and methods of the invention for producing articles, together with further details, preferred embodiments, scope and properties thereof, Described below and in the claims, wherein the preferred embodiments, ranges and properties may be combined in any combination and may be combined in any order.
聚合物组合物polymer composition
优选地,HALS(A)为式(A1)的化合物,其中Preferably, HALS(A) is a compound of formula (A1), wherein
R1为任选地被选自-O-、-N=或-NR-的1、2或3个杂原子中断的、被取代的或未被取代的(C1-C20)亚烃基基团;或选自-O-、-N=或-NR-的杂原子;R1 is a substituted or unsubstituted ( C1 -C20)hydrocarbylene group optionally interrupted by 1, 2 or 3 heteroatoms selected from -O-, -N= or -NR-; or a heteroatom selected from -O-, -N= or -NR-;
R2、R3、R4和R5各自独立地选自:任选地被选自-O-、-N=或-NR-的1、2或3个杂原子中断的、被取代的或未被取代的(C1-C20)烃基基团;R 2 , R 3 , R 4 and R 5 are each independently selected from: optionally interrupted by 1, 2 or 3 heteroatoms selected from -O-, -N= or -NR-, substituted or Unsubstituted (C1-C20)hydrocarbyl groups;
R6选自任选地被选自-O-、-N=或-NR-的1、2或3个杂原子中断的、被取代的或未被取代的(C1-C20)亚烃基基团;只要R6经由不是氧、-O-的原子连接至式(A1)的单元的环上原子;R is selected from substituted or unsubstituted (C1-C20)hydrocarbylene groups optionally interrupted by 1, 2 or 3 heteroatoms selected from -O-, -N= or -NR- ; as long as R 6 is attached to a ring atom of the unit of formula (A1) via an atom other than oxygen, -O-;
其中R1至R6中的每一个的任选取代基的数量独立地选自1、2或3,并且R1至R6中的每一个的任选取代基独立地选自(C1-C20)烃基基团,该(C1-C20)烃基基团可任选地被选自-O-、-N=或-NR-的1、2或3个杂原子中断且该(C1-C20)烃基基团可任选地被任选地被选自-O-、-N=或-NR-的1、2或3个杂原子中断的(C1-C20)烃基基团取代;或=O基团;或-N(R)2;wherein the number of optional substituents of each of R 1 to R 6 is independently selected from 1, 2 or 3, and the number of optional substituents of each of R 1 to R 6 is independently selected from (C1-C20 ) hydrocarbyl group, the (C1-C20)hydrocarbyl group optionally interrupted by 1, 2 or 3 heteroatoms selected from -O-, -N= or -NR- and the (C1-C20)hydrocarbyl group The group may be optionally substituted with a (C1-C20)hydrocarbyl group optionally interrupted by 1, 2 or 3 heteroatoms selected from -O-, -N= or -NR-; or a =O group ; or -N(R) 2 ;
R独立地选自H或直链(C1-C8)烷基基团;并且R is independently selected from H or a linear (C1-C8)alkyl group; and
n为2至20。n is 2 to 20.
优选地,HALS(A)为式(A2)的化合物,其中Preferably, HALS(A) is a compound of formula (A2), wherein
R1选自任选地被选自-O-、-N=或-NR-的1、2或3个杂原子中断的、被取代的或未被取代的、饱和的或不饱和的、直链或支链(C1-C20)亚烷基基团;任选地具有选自-O-、-N=或-NR-的1、2或3个环上杂原子的、被取代的或未被取代的、不饱和的或部分饱和的环(C5-C8)亚烷基基团;任选地具有选自-O-、-N=或-NR-的1、2或3个环上杂原子的、被取代的或未被取代的环(C5-C8)亚芳基基团;任选地被-O-、-N=或-NR-中断的、被取代的或未被取代的(C1-C20)亚烷基-环(C5-C8)亚烷基基团;任选地被-O-、-N=或-NR-中断的、被取代的或未被取代的(C1-C20)亚烷基-(C5-C8)亚芳基基团;任选地被-O-、-N=或-NR-中断的、被取代的或未被取代的环(C5-C8)亚烷基-(C1-C20)亚烷基基团;任选地被-O-、-N=或-NR-中断的、被取代的或未被取代的(C5-C8)亚芳基-(C1-C20)亚烷基基团;或选自-O-或-NR-的杂原子;R 1 is selected from, substituted or unsubstituted, saturated or unsaturated, straight, optionally interrupted by 1, 2 or 3 heteroatoms selected from -O-, -N= or -NR- Chain or branched (C1-C20) alkylene groups; optionally with 1, 2 or 3 ring heteroatoms selected from -O-, -N= or -NR-, substituted or unsubstituted Substituted, unsaturated or partially saturated cyclic (C5-C8)alkylene groups; optionally with 1, 2 or 3 ring heterocycles selected from -O-, -N= or -NR- Atomic, substituted or unsubstituted cyclic (C5-C8)arylene groups; optionally interrupted by -O-, -N= or -NR-, substituted or unsubstituted ( C1-C20) alkylene-cyclo(C5-C8) alkylene groups; optionally interrupted by -O-, -N= or -NR-, substituted or unsubstituted (C1-C20 ) alkylene-(C5-C8)arylene group; cyclic (C5-C8)alkylene optionally interrupted by -O-, -N= or -NR-, substituted or unsubstituted a radical-(C1-C20)alkylene group; optionally interrupted by -O-, -N= or -NR-, substituted or unsubstituted (C5-C8)arylene-(C1 -C20) an alkylene group; or a heteroatom selected from -O- or -NR-;
R2、R3、R4和R5各自独立地选自任选地被选自-O-、-N=或-NR-的1、2或3个杂原子中断的、被取代的或未被取代的、饱和的或不饱和的、直链或支链(C1-C20)烃基基团;R 2 , R 3 , R 4 and R 5 are each independently selected from, substituted or unsubstituted, optionally interrupted by 1, 2 or 3 heteroatoms selected from -O-, -N= or -NR- Substituted, saturated or unsaturated, straight or branched (C1-C20) hydrocarbyl groups;
R6选自任选地被选自-O-、-N=或-NR-的1、2或3个杂原子中断的、被取代的或未被取代的、饱和的或不饱和的、直链或支链(C1-C20)亚烷基基团;任选地具有选自-O-、-N=或-NR-的1、2或3个环上杂原子的、被取代的或未被取代的、不饱和的或部分饱和的环(C5-C8)亚烷基基团;任选地具有选自-O-、-N=或-NR-的1、2或3个环上杂原子的、被取代的或未被取代的环(C5-C8)亚芳基基团;任选地被-O-、-N=或-NR-中断的、被取代的或未被取代的(C1-C20)亚烷基-环(C5-C8)亚烷基基团;任选地被-O-、-N=或-NR-中断的、被取代的或未被取代的(C1-C20)亚烷基-(C5-C8)亚芳基基团;任选地被-O-、-N=或-NR-中断的、被取代的或未被取代的环(C5-C8)亚烷基-(C1-C20)亚烷基基团;任选地被-O-、-N=或-NR-中断的、被取代的或未被取代的环(C5-C8)亚芳基-(C1-C20)亚烷基基团;并且R 6 is selected from, substituted or unsubstituted, saturated or unsaturated, straight, optionally interrupted by 1, 2 or 3 heteroatoms selected from -O-, -N= or -NR- Chain or branched (C1-C20) alkylene groups; optionally with 1, 2 or 3 ring heteroatoms selected from -O-, -N= or -NR-, substituted or unsubstituted Substituted, unsaturated or partially saturated cyclic (C5-C8)alkylene groups; optionally with 1, 2 or 3 ring heterocycles selected from -O-, -N= or -NR- Atomic, substituted or unsubstituted cyclic (C5-C8)arylene groups; optionally interrupted by -O-, -N= or -NR-, substituted or unsubstituted ( C1-C20) alkylene-cyclo(C5-C8) alkylene groups; optionally interrupted by -O-, -N= or -NR-, substituted or unsubstituted (C1-C20 ) alkylene-(C5-C8)arylene group; cyclic (C5-C8)alkylene optionally interrupted by -O-, -N= or -NR-, substituted or unsubstituted Radical-(C1-C20)alkylene group; optionally interrupted by -O-, -N= or -NR-, substituted or unsubstituted ring(C5-C8)arylene-( C1-C20) alkylene group; and
其中R1至R6中的每一个的任选取代基的数量独立地选自1、2或3,并且R1至R6中的每一个的任选取代基独立地选自任选地被选自-O-、-N=或-NR-的1、2或3个杂原子中断的、饱和的或不饱和的、直链或支链(C1-C20)烃基基团;任选地具有选自-O-、-N=或-NR-的1、2或3个环上杂原子的、被取代的或未被取代的、不饱和的或部分饱和的环(C5-C8)烃基基团;任选地具有选自-O-、-N=或-NR-的1、2或3个环上杂原子的、被取代的或未被取代的(C5-C8)芳基基团;或=O基团;或-N(R)2;wherein the number of optional substituents for each of R1 to R6 is independently selected from 1 , 2 or 3 , and the number of optional substituents for each of R1 to R6 is independently selected from optionally 1, 2 or 3 heteroatom interrupted, saturated or unsaturated, straight or branched (C1-C20) hydrocarbyl groups selected from -O-, -N= or -NR-; optionally having 1, 2 or 3 ring heteroatoms selected from -O-, -N= or -NR-, substituted or unsubstituted, unsaturated or partially saturated cyclic (C5-C8)hydrocarbyl group a substituted or unsubstituted (C5-C8)aryl group optionally having 1, 2 or 3 ring heteroatoms selected from -O-, -N= or -NR-; or =O group; or -N(R) 2 ;
R独立地选自H或直链(C1-C8)烷基基团;并且R is independently selected from H or a linear (C1-C8)alkyl group; and
n为2至20。n is 2 to 20.
在一个优选实施方案中,式(A)的受阻胺化合物(HALS)具有9或更低、优选3至8.5、优选4至8、优选5至8、更优选5.5至7.5的pH。In a preferred embodiment, the hindered amine compound (HALS) of formula (A) has a pH of 9 or lower, preferably 3 to 8.5, preferably 4 to 8, preferably 5 to 8, more preferably 5.5 to 7.5.
在一个优选实施方案中,式(A)的受阻胺化合物(HALS)具有300至6000、优选550至5700、优选2000至5000、优选2700至4500的分子量。受阻胺化合物(HALS)的分子量通常在可商购的HALS化合物的技术数据表中公开或可使用GPC来测量。In a preferred embodiment, the hindered amine compound (HALS) of formula (A) has a molecular weight of 300 to 6000, preferably 550 to 5700, preferably 2000 to 5000, preferably 2700 to 4500. The molecular weight of hindered amine compounds (HALS) is generally disclosed in the technical data sheets of commercially available HALS compounds or can be measured using GPC.
在一个优选实施方案中,式(A)的受阻胺化合物(HALS)具有180℃或更低、优选15℃至150℃、优选20℃至100℃、优选30℃至90℃、优选40℃至80℃、最优选50℃至60℃的Tm。In a preferred embodiment, the hindered amine compound (HALS) of formula (A) has 180°C or lower, preferably 15°C to 150°C, preferably 20°C to 100°C, preferably 30°C to 90°C, preferably 40°C to 40°C A Tm of 80°C, most preferably 50°C to 60°C.
优选地,HALS为式(A3)的化合物,其中Preferably, the HALS is a compound of formula (A3), wherein
R1选自任选地被选自-O-、-N=或-NR-的1、2或3个杂原子中断的、被取代的或未被取代的、饱和的或不饱和的、直链或支链(C1-C20)亚烷基基团;任选地具有选自-O-、-N=或-NR-的1、2或3个环上杂原子的、被取代的或未被取代的、不饱和的或部分饱和的环(C5-C8)亚烷基基团;任选地具有选自-O-、-N=或-NR-的1、2或3个环上杂原子的、被取代的或未被取代的环(C5-C8)亚芳基基团;任选地被-O-、-N=或-NR-中断的、被取代的或未被取代的(C1-C20)亚烷基-环(C5-C8)亚烷基基团;任选地被-O-、-N=或-NR-中断的、被取代的或未被取代的(C1-C20)亚烷基-(C5-C8)亚芳基基团;任选地被-O-、-N=或-NR-中断的、被取代的或未被取代的环(C5-C8)亚烷基-(C1-C20)亚烷基基团;任选地被-O-、-N=或-NR-中断的、被取代的或未被取代的(C5-C8)亚芳基-(C1-C20)亚烷基基团;或选自-O-或-NR-的杂原子;R 1 is selected from, substituted or unsubstituted, saturated or unsaturated, straight, optionally interrupted by 1, 2 or 3 heteroatoms selected from -O-, -N= or -NR- Chain or branched (C1-C20) alkylene groups; optionally with 1, 2 or 3 ring heteroatoms selected from -O-, -N= or -NR-, substituted or unsubstituted Substituted, unsaturated or partially saturated cyclic (C5-C8)alkylene groups; optionally with 1, 2 or 3 ring heterocycles selected from -O-, -N= or -NR- Atomic, substituted or unsubstituted cyclic (C5-C8)arylene groups; optionally interrupted by -O-, -N= or -NR-, substituted or unsubstituted ( C1-C20) alkylene-cyclo(C5-C8) alkylene groups; optionally interrupted by -O-, -N= or -NR-, substituted or unsubstituted (C1-C20 ) alkylene-(C5-C8)arylene group; cyclic (C5-C8)alkylene optionally interrupted by -O-, -N= or -NR-, substituted or unsubstituted a radical-(C1-C20)alkylene group; optionally interrupted by -O-, -N= or -NR-, substituted or unsubstituted (C5-C8)arylene-(C1 -C20) an alkylene group; or a heteroatom selected from -O- or -NR-;
R2、R3、R4和R5各自独立地选自任选地被选自-O-、-N=或-NR-的1、2或3个杂原子中断的、被取代的或未被取代的、饱和的或不饱和的、直链或支链(C1-C20)烃基基团;R 2 , R 3 , R 4 and R 5 are each independently selected from, substituted or unsubstituted, optionally interrupted by 1, 2 or 3 heteroatoms selected from -O-, -N= or -NR- Substituted, saturated or unsaturated, straight or branched (C1-C20) hydrocarbyl groups;
R6选自任选地被选自-O-、-N=或-NR-的1、2或3个杂原子中断的、被取代的或未被取代的、饱和的或不饱和的、直链或支链(C1-C20)亚烷基基团;任选地具有选自-O-、-N=或-NR-的1、2或3个环上杂原子的、被取代的或未被取代的、不饱和的或部分饱和的环(C5-C8)亚烷基基团;任选地具有选自-O-、-N=或-NR-的1、2或3个环上杂原子的、被取代的或未被取代的环(C5-C8)亚芳基基团;任选地被-O-、-N=或-NR-中断的、被取代的或未被取代的(C1-C20)亚烷基-环(C5-C8)亚烷基基团;任选地被-O-、-N=或-NR-中断的、被取代的或未被取代的(C1-C20)亚烷基-(C5-C8)亚芳基基团;任选地被-O-、-N=或-NR-中断的、被取代的或未被取代的环(C5-C8)亚烷基-(C1-C20)亚烷基基团;任选地被-O-、-N=或-NR-中断的、被取代的或未被取代的环(C5-C8)亚芳基-(C1-C20)亚烷基基团;并且R 6 is selected from, substituted or unsubstituted, saturated or unsaturated, straight, optionally interrupted by 1, 2 or 3 heteroatoms selected from -O-, -N= or -NR- Chain or branched (C1-C20) alkylene groups; optionally with 1, 2 or 3 ring heteroatoms selected from -O-, -N= or -NR-, substituted or unsubstituted Substituted, unsaturated or partially saturated cyclic (C5-C8)alkylene groups; optionally with 1, 2 or 3 ring heterocycles selected from -O-, -N= or -NR- Atomic, substituted or unsubstituted cyclic (C5-C8)arylene groups; optionally interrupted by -O-, -N= or -NR-, substituted or unsubstituted ( C1-C20) alkylene-cyclo(C5-C8) alkylene groups; optionally interrupted by -O-, -N= or -NR-, substituted or unsubstituted (C1-C20 ) alkylene-(C5-C8)arylene group; cyclic (C5-C8)alkylene optionally interrupted by -O-, -N= or -NR-, substituted or unsubstituted Radical-(C1-C20)alkylene group; optionally interrupted by -O-, -N= or -NR-, substituted or unsubstituted ring(C5-C8)arylene-( C1-C20) alkylene group; and
其中R1至R6中的每一个的任选取代基的数量独立地选自1、2或3,并且R1至R6中的每一个的任选取代基独立地选自任选地被选自-O-、-N=或-NR-的1、2或3个杂原子中断的、饱和的或不饱和的、直链或支链(C1-C20)烃基基团;任选地具有选自-O-、-N=或-NR-的1、2或3个环上杂原子的、被取代的或未被取代的、不饱和的或部分饱和的环(C5-C8)烃基基团;任选地具有选自-O-、-N=或-NR-的1、2或3个环上杂原子的、被取代的或未被取代的(C5-C8)芳基基团;或=O基团;或-N(R)2;wherein the number of optional substituents for each of R1 to R6 is independently selected from 1 , 2 or 3 , and the number of optional substituents for each of R1 to R6 is independently selected from optionally 1, 2 or 3 heteroatom interrupted, saturated or unsaturated, straight or branched (C1-C20) hydrocarbyl groups selected from -O-, -N= or -NR-; optionally having 1, 2 or 3 ring heteroatoms selected from -O-, -N= or -NR-, substituted or unsubstituted, unsaturated or partially saturated cyclic (C5-C8)hydrocarbyl group a substituted or unsubstituted (C5-C8)aryl group optionally having 1, 2 or 3 ring heteroatoms selected from -O-, -N= or -NR-; or =O group; or -N(R) 2 ;
R独立地选自H或直链(C1-C8)烷基基团;并且R is independently selected from H or a linear (C1-C8)alkyl group; and
n为2至20。n is 2 to 20.
优选地,HALS为式(A4)的化合物,其中Preferably, the HALS is a compound of formula (A4), wherein
R1选自任选地被选自-O-、-N=或-NR-的1、2或3个杂原子中断的、被取代的或未被取代的、饱和的或不饱和的、直链或支链(C1-C8)亚烷基基团;任选地具有选自-N=或-NR-的1、2或3个环上杂原子的、被取代的或未被取代的、不饱和的或部分饱和的环(C5-C6)亚烷基基团;任选地具有选自-N=或-NR-的1、2或3个环上杂原子的、被取代的或未被取代的环(C5-C6)亚芳基基团;任选地被-N=或-NR-中断的、被取代的或未被取代的(C1-C8)亚烷基-环(C5-C6)亚烷基基团;任选地被-N=或-NR-中断的、被取代的或未被取代的(C1-C8)亚烷基-(C5-C6)亚芳基基团;任选地被-O-、-N=或-NR-中断的、被取代的或未被取代的环(C5-C6)亚烷基-(C1-C8)亚烷基基团;任选地被-O-、-N=或-NR-中断的、被取代的或未被取代的(C5-C6)亚芳基-(C1-C8)亚烷基基团;或选自-O-或-NR-的杂原子;R 1 is selected from, substituted or unsubstituted, saturated or unsaturated, straight, optionally interrupted by 1, 2 or 3 heteroatoms selected from -O-, -N= or -NR- Chain or branched (C1-C8) alkylene groups; optionally with 1, 2 or 3 ring heteroatoms selected from -N= or -NR-, substituted or unsubstituted, Unsaturated or partially saturated cyclic (C5-C6)alkylene groups; optionally with 1, 2 or 3 ring heteroatoms selected from -N= or -NR-, substituted or unsubstituted Substituted ring(C5-C6)arylene group; optionally interrupted by -N= or -NR-, substituted or unsubstituted (C1-C8)alkylene-ring(C5- C6) alkylene groups; optionally interrupted by -N= or -NR-, substituted or unsubstituted (C1-C8)alkylene-(C5-C6)arylene groups; A substituted or unsubstituted cyclo(C5-C6)alkylene-(C1-C8)alkylene group optionally interrupted by -O-, -N= or -NR-; optionally A substituted or unsubstituted (C5-C6)arylene-(C1-C8)alkylene group interrupted by -O-, -N= or -NR-; or selected from -O- or The heteroatom of -NR-;
R2、R3、R4和R5各自独立地选自任选地被选自-O-、-N=或-NR-的1、2或3个杂原子中断的、被取代的或未被取代的、饱和的或不饱和的、直链或支链(C1-C8)烃基基团;R 2 , R 3 , R 4 and R 5 are each independently selected from, substituted or unsubstituted, optionally interrupted by 1, 2 or 3 heteroatoms selected from -O-, -N= or -NR- Substituted, saturated or unsaturated, straight or branched (C1-C8) hydrocarbyl groups;
R6选自任选地被选自-O-、-N=或-NR-的1、2或3个杂原子中断的、被取代的或未被取代的、饱和的或不饱和的、直链或支链(C1-C8)亚烷基基团;任选地具有选自-N=或-NR-的1、2或3个环上杂原子的、被取代的或未被取代的、不饱和的或部分饱和的环(C5-C6)亚烷基基团;任选地具有选自-N=或-NR-的1、2或3个环上杂原子的、被取代的或未被取代的环(C5-C6)亚芳基基团;任选地被-N=或-NR-中断的、被取代的或未被取代的(C1-C8)亚烷基-环(C5-C6)亚烷基基团;任选地被-N=或-NR-中断的、被取代的或未被取代的(C1-C8)亚烷基-(C5-C6)亚芳基基团;任选地被-O-、-N=或-NR-中断的、被取代的或未被取代的环(C5-C6)亚烷基-(C1-C8)亚烷基基团;任选地被-O-、-N=或-NR-中断的、被取代的或未被取代的(C5-C6)亚芳基-(C1-C8)亚烷基基团;并且R 6 is selected from, substituted or unsubstituted, saturated or unsaturated, straight, optionally interrupted by 1, 2 or 3 heteroatoms selected from -O-, -N= or -NR- Chain or branched (C1-C8) alkylene groups; optionally with 1, 2 or 3 ring heteroatoms selected from -N= or -NR-, substituted or unsubstituted, Unsaturated or partially saturated cyclic (C5-C6)alkylene groups; optionally with 1, 2 or 3 ring heteroatoms selected from -N= or -NR-, substituted or unsubstituted Substituted ring(C5-C6)arylene group; optionally interrupted by -N= or -NR-, substituted or unsubstituted (C1-C8)alkylene-ring(C5- C6) alkylene groups; optionally interrupted by -N= or -NR-, substituted or unsubstituted (C1-C8)alkylene-(C5-C6)arylene groups; A substituted or unsubstituted cyclo(C5-C6)alkylene-(C1-C8)alkylene group optionally interrupted by -O-, -N= or -NR-; optionally a substituted or unsubstituted (C5-C6)arylene-(C1-C8)alkylene group interrupted by -O-, -N= or -NR-; and
其中R1至R6中的每一个的任选取代基的数量独立地选自1或2,并且R1至R6中的每一个的任选取代基独立地选自任选地被选自-O-、-N=或-NR-的1、2或3个杂原子中断的、饱和的或不饱和的、直链或支链(C1-C8)烃基基团;任选地具有选自-N=或-NR-的1、2或3个环上杂原子的、被取代的或未被取代的、不饱和的或部分饱和的环(C5-C6)烃基基团;任选地具有选自-O-、-N=或-NR-的1、2或3个环上杂原子的、被取代的或未被取代的(C5-C6)芳基基团;或=O基团;或-N(R)2;wherein the number of optional substituents for each of R1 to R6 is independently selected from 1 or 2 , and the number of optional substituents for each of R1 to R6 is independently selected from Optionally selected from -O-, -N= or -NR- 1, 2 or 3 heteroatom interrupted, saturated or unsaturated, straight or branched (C1-C8) hydrocarbyl groups; optionally having a group selected from -N= or -NR- 1, 2 or 3 ring heteroatoms, substituted or unsubstituted, unsaturated or partially saturated cyclic (C5-C6)hydrocarbyl groups; optionally having 1, 2 or 3 ring heteroatoms selected from -O-, -N= or -NR-, substituted or unsubstituted (C5-C6) aryl groups; or =O groups; or -N(R) 2 ;
R独立地选自H或直链(C1-C6)烷基基团;并且R is independently selected from H or a linear (C1-C6)alkyl group; and
n为2至20。n is 2 to 20.
在HALS化合物(A)或以上或以下的其优选子基中的任意一个的一个优选实施方案中,R6经由–CH2-链接至环上的N原子。In a preferred embodiment of HALS compound (A) or any of its preferred subgroups above or below, R 6 is linked to the N atom on the ring via —CH 2 —.
在HALS化合物(A)或以上或以下的其优选子基中的任意一个的一个优选实施方案中,n优选为3至15、优选为4至15、优选为5至15、更优选为6至15、更优选为8至15、更优选为10至15。In a preferred embodiment of HALS compound (A) or any one of its preferred subgroups above or below, n is preferably 3 to 15, preferably 4 to 15, preferably 5 to 15, more preferably 6 to 15 15, more preferably 8 to 15, more preferably 10 to 15.
更优选地,HALS化合物(A)或以上或以下的其优选子基中的任意一个满足以任意组合和按任意顺序的、以下取代基定义1)至4)中的一个或多个或全部:More preferably, HALS compound (A) or any one of its preferred subgroups above or below satisfies one or more or all of the following substituent definitions 1) to 4), in any combination and in any order:
1)R1优选为-O-;1) R 1 is preferably -O-;
2)R2、R3、R4和R5中的每一个独立地优选为直链(C1-C6)烷基基团、优选为直链(C1-C4)烷基基团、优选为甲基基团,更优选各个R2、R3、R4和R5都相同且优选为直链(C1-C6)烷基基团、优选为直链(C1-C4)烷基基团、最优选为甲基基团;2) Each of R 2 , R 3 , R 4 and R 5 is independently preferably a linear (C1-C6) alkyl group, preferably a linear (C1-C4) alkyl group, preferably a methyl group groups, more preferably each of R 2 , R 3 , R 4 and R 5 are the same and are preferably linear (C1-C6) alkyl groups, preferably linear (C1-C4) alkyl groups, most preferably a methyl group;
3)R6优选为–(CH2)x-O-(C=O)-(CH2)y-(C=O)(其中x为1至6,优选为1至4,优选为1至2且y为1至6,优选为1至4,优选为1至2),最优选为–(CH2)2-O-(C=O)-(CH2)2-(C=O);和/或3) R 6 is preferably -(CH 2 ) x -O-(C=O)-(CH 2 ) y -(C=O) (wherein x is 1 to 6, preferably 1 to 4, preferably 1 to 2 and y is 1 to 6, preferably 1 to 4, preferably 1 to 2), most preferably -(CH 2 ) 2 -O-(C=O)-(CH 2 ) 2 -(C=O) ;and / or
4)n优选为3至15,优选为4至15,优选为5至15,更优选为6至15,更优选为8至15,更优选为10至15。4) n is preferably 3 to 15, preferably 4 to 15, preferably 5 to 15, more preferably 6 to 15, more preferably 8 to 15, more preferably 10 to 15.
更优选地,HALS化合物(A)或以上或以下的其优选子基中的任意一个满足所有以上取代基定义1)至4)。More preferably, the HALS compound (A) or any one of its preferred subgroups above or below satisfies all of the above substituent definitions 1) to 4).
在最优选实施方案中,HALS化合物(A)具有式(A5),其中In the most preferred embodiment, the HALS compound (A) is of formula (A5), wherein
-R1为-O-;-R 1 is -O-;
-R2、R3、R4和R5中的每一个独立地为甲基;- each of R 2 , R 3 , R 4 and R 5 is independently methyl;
-R6为–CH2-CH2-O-C(=O)-CH2-CH2-C(C=O)-;并且-R 6 is -CH 2 -CH 2 -OC(=O)-CH 2 -CH 2 -C(C=O)-; and
-n为3至15,优选为4至15,优选为5至15,更优选为6至15,更优选为8至15,更优选为10至15。-n is 3 to 15, preferably 4 to 15, preferably 5 to 15, more preferably 6 to 15, more preferably 8 to 15, more preferably 10 to 15.
在HALS化合物(A)或以上或以下的其优选子基中的任意一个的一个优选实施方案中,其中终止式(A0)的单元的端基为:端基R7,其链接至R1且为–H基团;和R8,其链接至R6且为–OH基团。因此,HALS化合物(A)优选为式(A6)的化合物。In a preferred embodiment of HALS compound (A) or any of its preferred subgroups above or below, wherein the terminal group terminating the unit of formula (A0) is: terminal R7 , which is linked to R1 and is an -H group; and R 8 , which is linked to R 6 and is an -OH group. Therefore, the HALS compound (A) is preferably a compound of formula (A6).
其中R1至R6为以上或权利要求中所定义的,包括按任意顺序的优选子基;并且R7为–H基团且R8为–OH基团。wherein R1 to R6 are as defined above or in the claims, including preferred subgroups in any order ; and R7 is an -H group and R8 is an -OH group.
式(A)的HALS和其任意子基优选通过缩聚反应来生产,其中在单体的反应过程中将H2O去除。The HALS of formula (A) and any subgroups thereof are preferably produced by polycondensation, wherein H2O is removed during the reaction of the monomers.
式(A)的HALS能以化学文献中已知的方式来生产或可商购得到。HALS of formula (A) can be produced in a manner known from the chemical literature or are commercially available.
一种优选的式(A)的HALS具有cas号65447-77-0。该式(A)的HALS的化学名称为丁二酸二甲酯与4-羟基-2,2,6,6-四甲基-1-哌啶乙醇的聚合物。用取决于供应商的多种商品名称可从很多供应商商购得到该化合物。A preferred HALS of formula (A) has cas number 65447-77-0. The chemical name of the HALS of the formula (A) is a polymer of dimethyl succinate and 4-hydroxy-2,2,6,6-tetramethyl-1-piperidineethanol. This compound is commercially available from a number of suppliers under various trade names depending on the supplier.
基于聚合物组合物的量(100重量%),HALS(A)的量优选为0.01重量%至1.0重量%,优选为0.01重量%至0.5重量%,优选为0.02重量%至0.4重量%,优选为0.03重量%至0.3重量%,优选为0.05重量%至0.25重量%。The amount of HALS(A) is preferably from 0.01% to 1.0% by weight, preferably from 0.01% to 0.5% by weight, preferably from 0.02% to 0.4% by weight, preferably from 0.02% to 0.4% by weight, based on the amount of polymer composition (100% by weight) 0.03 to 0.3% by weight, preferably 0.05 to 0.25% by weight.
优选的是,如以上或以下所定义的聚合物组合物仅包括一种或多种、更优选一种如以上或以下所定义的受阻胺化合物(HALS)。没有落入如以上或以下所述的定义的受阻胺化合物(HALS)优选不包括在如以上或以下所定义的聚合物组合物中。Preferably, the polymer composition as defined above or below comprises only one or more, more preferably one hindered amine compound (HALS) as defined above or below. Hindered amine compounds (HALS) which do not fall within the definition as defined above or below are preferably excluded from the polymer composition as defined above or below.
优选地,聚合物(P)为聚乙烯聚合物。Preferably, the polymer (P) is a polyethylene polymer.
含有硅烷基团的单元(b)可作为下列存在Units (b) containing silane groups may exist as
-聚合物(P)的共聚单体,- comonomers of polymer (P),
-化学接枝至聚合物(P)的化合物,或- a compound chemically grafted to the polymer (P), or
-聚合物组合物中的单独组分。- a separate component in the polymer composition.
优选地,含有硅烷基团的单元作为下列掺入聚合物(P)Preferably, units containing silane groups are incorporated into the polymer (P) as
-聚合物(P)的共聚单体,或- a comonomer of polymer (P), or
-化学接枝至聚合物(P)的化合物。- Compounds chemically grafted to the polymer (P).
因此,在一个优选实施方案中,聚合物(P)为Therefore, in a preferred embodiment, the polymer (P) is
-乙烯的聚合物(a),其选自- polymers of ethylene (a) selected from
-(a1)带有含有硅烷基团的共聚单体的乙烯的聚合物;-(a1) polymers of ethylene with comonomers containing silane groups;
-(a2)乙烯与一个或多个极性共聚单体的共聚物,该一个或多个极性共聚单体选自丙烯酸(C1-C6)-烷基酯共聚单体或(C1-C6)-烷基丙烯酸(C1-C6)-烷基酯共聚单体,该共聚物(a2)带有含有硅烷基团的单元且该共聚物(a2)与乙烯的聚合物(a1)不同;或-(a2) Copolymers of ethylene with one or more polar comonomers selected from (C1-C6)-alkyl acrylate comonomers or (C1-C6) - an alkyl acrylate (C1-C6)-alkyl ester comonomer, the copolymer (a2) bearing units containing silane groups and the copolymer (a2) is different from the polymer (a1) of ethylene; or
-(a3)乙烯与一个或多个(C1-C10)-α-烯烃共聚单体的共聚物,乙烯的共聚物(a3)与乙烯的聚合物(a1)和乙烯的聚合物(a2)不同。- (a3) copolymers of ethylene with one or more (C1-C10)-α-olefin comonomers, the copolymers of ethylene (a3) being different from polymers of ethylene (a1) and polymers of ethylene (a2) .
如以上、以下或权利要求中定义的乙烯的聚合物(a)在本申请中还简称为“聚合物(a)”。The polymer (a) of ethylene as defined above, below or in the claims is also abbreviated in this application as "polymer (a)".
如以上、以下或权利要求中定义的、带有含有硅烷基团的共聚单体的乙烯的聚合物(a1)在本申请中还简称为“乙烯的聚合物(a1)”或“聚合物(a1)”。Polymers (a1) of ethylene with comonomers containing silane groups, as defined above, below or in the claims, are also referred to in this application as "polymers (a1) of ethylene" or "polymers (a1)" for short. a1)".
如以上、以下或权利要求中定义的、乙烯与选自丙烯酸(C1-C6)-烷基酯共聚单体或(C1-C6)-烷基丙烯酸(C1-C6)-烷基酯共聚单体的一个或多个极性共聚单体的共聚物(a2)(该共聚物(a2)带有含有硅烷基团的单元且该共聚物(a2)与乙烯的聚合物(a1)不同)在本申请中还简称为“乙烯的共聚物(a2)”、“共聚物(a2)”或“聚合物(a2)”。Ethylene as defined above, below or in the claims, with comonomers selected from (C1-C6)-alkyl acrylates or (C1-C6)-alkyl acrylates (C1-C6)-alkyl acrylates A copolymer (a2) of one or more polar comonomers (the copolymer (a2) carries units containing silane groups and the copolymer (a2) is different from the polymer (a1) of ethylene) in the present Also referred to in the application simply as "copolymer of ethylene (a2)", "copolymer (a2)" or "polymer (a2)".
如以上、以下或权利要求中定义的、乙烯与一个或多个(C1-C10)-α-烯烃共聚单体的共聚物(a3)(其与乙烯的聚合物(a1)和乙烯的聚合物(a2)不同)在本申请中还简称为“聚合物(a3)”。A copolymer (a3) of ethylene with one or more (C1-C10)-α-olefin comonomers (the polymer thereof with ethylene (a1 ) and a polymer of ethylene as defined above, below or in the claims (a2) different) is also abbreviated as "polymer (a3)" in this application.
众所周知的是,“共聚单体”是指可共聚的共聚单体单元。As is well known, "comonomer" refers to copolymerizable comonomer units.
因此,在含有硅烷基团的单元作为共聚单体掺入聚合物(a)的情况下,在聚合物(a)的聚合过程中,含有硅烷基团的单元作为共聚单体与乙烯单体共聚。在含有硅烷基团的单元通过接枝掺入聚合物的情况下,聚合物(a)的聚合之后,含有硅烷基团的单元与聚合物(a)化学反应(也称为接枝)。化学反应(即,接枝)典型地使用诸如过氧化物的自由基形成剂来进行。该化学反应可在本发明的层压过程之前或过程中进行。通常,含有硅烷基团的单元与乙烯的共聚和接枝为众所周知的技术且在聚合物领域为详尽记录的和在技术人员的技能范围内。Thus, in the case where a silane group-containing unit is incorporated as a comonomer into polymer (a), the silane group-containing unit as a comonomer is copolymerized with a vinyl monomer during the polymerization of polymer (a) . In the case where the silane group-containing unit is incorporated into the polymer by grafting, after the polymerization of polymer (a), the silane group-containing unit is chemically reacted with polymer (a) (also referred to as grafting). The chemical reaction (ie, grafting) is typically carried out using free radical formers such as peroxides. This chemical reaction can be carried out before or during the lamination process of the present invention. In general, the copolymerization and grafting of silane group-containing units with ethylene is a well-known technique and is well documented in the polymer arts and within the skill of the skilled artisan.
还众所周知的是,由于同时发生的交联反应,在接枝实施方案中使用过氧化物降低了乙烯聚合物的熔体流动速率(MFR)。结果,接枝实施方案可对作为起始聚合物的聚合物(a)的MFR的选择带来限制,在最终用途应用时,该MFR的选择可对聚合物的质量具有不利影响。此外,在最终应用时,在接枝过程中由过氧化物形成的副产物可对聚合物组合物的使用寿命具有不利影响。It is also well known that the use of peroxides in grafted embodiments reduces the melt flow rate (MFR) of ethylene polymers due to simultaneous crosslinking reactions. As a result, the grafting embodiment can impose constraints on the choice of MFR of polymer (a) as the starting polymer, which can have a detrimental effect on the quality of the polymer in end-use applications. In addition, by-products formed from peroxides during the grafting process can have a detrimental effect on the useful life of the polymer composition in the final application.
因此优选地,含有硅烷基团的单元在聚合物(a)中作为共聚单体存在。即,在聚合物(a1)的情况下,在聚合物(a1)的聚合过程中,含有硅烷基团的单元作为共聚单体与乙烯单体一起共聚。并且在聚合物(a2)的情况下,在聚合物(a2)的聚合过程中,含有硅烷基团的单元作为共聚单体与极性共聚单体和乙烯单体一起共聚。Preferably, therefore, units containing silane groups are present in polymer (a) as comonomers. That is, in the case of the polymer (a1), in the polymerization process of the polymer (a1), a silane group-containing unit is copolymerized as a comonomer together with a vinyl monomer. And in the case of the polymer (a2), in the polymerization process of the polymer (a2), a unit containing a silane group is copolymerized as a comonomer together with a polar comonomer and a vinyl monomer.
在本申请的上文、下文或权利要求中,“含有硅烷基团的共聚单体”是指含有硅烷基团的单元作为共聚单体存在。In the context of the present application, above, below or in the claims, "a silane group-containing comonomer" means that a silane group-containing unit is present as a comonomer.
乙烯的聚合物(a)的含有硅烷基团的单元,或优选含有硅烷基团的共聚单体,优选为式(I)表示的可水解的不饱和硅烷化合物:The unit containing a silane group of the polymer (a) of ethylene, or preferably a comonomer containing a silane group, is preferably a hydrolyzable unsaturated silane compound represented by the formula (I):
R1SiR2qY3-q (I)R1SiR2qY3-q (I)
其中in
R1为烯属不饱和烃基、烃氧基或(甲基)丙烯酰氧基烃基基团,R1 is an ethylenically unsaturated hydrocarbyl, hydrocarbyloxy or (meth)acryloyloxy hydrocarbyl group,
每个R2独立地为脂族饱和烃基基团,Each R2 is independently an aliphatic saturated hydrocarbyl group,
Y可为相同的或不同的,为可水解有机基团,并且Y may be the same or different, is a hydrolyzable organic group, and
q为0、1或2。q is 0, 1 or 2.
进一步地,合适的含有硅烷基团的单元(优选共聚单体)为,例如γ-(甲基)丙烯酰氧基丙基三甲氧基硅烷、γ-(甲基)丙烯酰氧基丙基三乙氧基硅烷和乙烯基三乙酰氧基硅烷,或以上两种或更多种的组合。Further, suitable silane group-containing units (preferably comonomers) are, for example, γ-(meth)acryloyloxypropyltrimethoxysilane, γ-(meth)acryloyloxypropyltrimethoxysilane Ethoxysilane and vinyltriacetoxysilane, or a combination of two or more of the above.
式(I)的硅烷化合物的一个合适子基为式(II)的不饱和硅烷化合物,或优选为共聚单体A suitable subgroup of the silane compound of formula (I) is an unsaturated silane compound of formula (II), or preferably a comonomer
CH2=CHSi(OA)3 (II)CH2=CHSi(OA)3 (II)
其中每个A独立地为具有1至8个碳原子(合适地为1至4个碳原子)的烃基基团。wherein each A is independently a hydrocarbyl group having 1 to 8 carbon atoms, suitably 1 to 4 carbon atoms.
当含有硅烷基团的单元作为共聚单体(优选式(I)的共聚单体,优选式(II)的共聚单体),掺入最终聚合物(a)时,这时该共聚单体的不饱和度、优选乙烯基官能度经由自由基聚合工艺而被掺入聚合物,由此该共聚单体的两个C原子变为最终聚合物(a)的骨架的一部分(如技术人员所熟知的)。而在接枝中,将聚合物(a)首先聚合为聚合物且通过用过氧化物接枝含有硅烷基团的单元(优选式(I)的硅烷化合物,优选式(II)的硅烷化合物)得到最终聚合物,由此具有乙烯基不饱和度的C原子中的一个连接至聚合物骨架(如技术人员所熟知的)。因此,对聚合物领域中的技术人员明显的是,硅烷基团所连接的支链与通过接枝形成的支链相比短一个碳原子。这将具有的可能含意是,接枝的硅烷从聚合物骨架进一步向外延伸且变得比共聚的聚合物更容易反应。When a unit containing a silane group is incorporated as a comonomer (preferably a comonomer of formula (I), preferably a comonomer of formula (II)) into the final polymer (a), then the comonomer's Unsaturation, preferably vinyl functionality, is incorporated into the polymer via a free radical polymerization process whereby the two C atoms of the comonomer become part of the backbone of the final polymer (a) (as is well known to the skilled person) of). Whereas in grafting, polymer (a) is first polymerized as a polymer and by grafting units containing silane groups (preferably silane compounds of formula (I), preferably silane compounds of formula (II)) with peroxides The final polymer is obtained whereby one of the C atoms with vinyl unsaturation is attached to the polymer backbone (as is well known to the skilled person). Thus, it is apparent to those skilled in the polymer arts that the branch to which the silane group is attached is one carbon atom shorter than the branch formed by grafting. A possible implication of this would be that the grafted silane extends further outward from the polymer backbone and becomes more reactive than the copolymerized polymer.
此外,与单元的接枝相比,含有硅烷基团的单元作为共聚单体共聚至聚合物骨架提供了更均匀的单元掺入。共聚硅烷基团取决于硅烷、乙烯和其他单体之间的反应比而分布,而接枝工艺提供了其中硅烷基团不能以任意控制的分布来掺入的聚合物。换言之,当含有硅烷基团的单元作为共聚单体掺入聚烯烃共聚物(优选聚乙烯共聚物)的聚合物骨架时,这时形成的共聚物为均匀“无规共聚物(该术语具有众所周知的含义)”(与接枝的含有硅烷基团的单元的更不均匀分布相比)。此外,与接枝相比,聚合物的生产之后,共聚不需要加入过氧化物。Furthermore, copolymerization of silane group-containing units as comonomers into the polymer backbone provides more uniform incorporation of units compared to grafting of units. Copolymerized silane groups are distributed depending on the reaction ratio between silane, ethylene and other monomers, whereas the grafting process provides polymers in which the silane groups cannot be incorporated in an arbitrarily controlled distribution. In other words, when a silane group-containing unit is incorporated as a comonomer into the polymer backbone of a polyolefin copolymer (preferably a polyethylene copolymer), the resulting copolymer is a homogeneous "random copolymer (the term has a well-known meaning)" (compared to the more uneven distribution of grafted silane group-containing units). Furthermore, in contrast to grafting, the copolymerization does not require the addition of peroxide after the production of the polymer.
本发明的含有硅烷基团的单元(或优选共聚单体)优选地为式(II)的化合物,其为乙烯基三甲氧基硅烷、乙烯基二甲氧基乙氧基硅烷、乙烯基三乙氧基硅烷,更优选为乙烯基三甲氧基硅烷或乙烯基三乙氧基硅烷,更优选为乙烯基三甲氧基硅烷,共聚单体。The silane group-containing units (or preferably comonomers) of the present invention are preferably compounds of formula (II), which are vinyltrimethoxysilane, vinyldimethoxyethoxysilane, vinyltriethyl Oxysilane, more preferably vinyltrimethoxysilane or vinyltriethoxysilane, more preferably vinyltrimethoxysilane, comonomer.
当根据如以下在“测定方法”下所述的“共聚单体含量”来测定时,聚合物(a)中存在(优选作为共聚单体存在)的含有硅烷基团的单元的量(摩尔%)优选为0.01摩尔%至2.0摩尔%,优选为0.01摩尔%至1.00摩尔%,合适地为从0.05摩尔%至0.80摩尔%,合适地为从0.10摩尔%至0.60摩尔%,合适地为从0.10摩尔%至0.50摩尔%。The amount (mol %) of silane group-containing units present (preferably as comonomers) in polymer (a) when determined according to the "Comonomer Content" as described below under "Determination Methods" ) is preferably from 0.01 mol% to 2.0 mol%, preferably from 0.01 mol% to 1.00 mol%, suitably from 0.05 mol% to 0.80 mol%, suitably from 0.10 mol% to 0.60 mol%, suitably from 0.10 mol% to 0.50 mol%.
在聚合物(a)的一个实施方案(A1)中,聚合物(a)为带有含有硅烷基团的共聚单体的乙烯的聚合物(a1)。在聚合物(a)的该实施方案(A1)中,聚合物(a1)不含有(即,没有)对于聚合物(a2)所定义的极性共聚单体。优选地,含有硅烷基团的共聚单体为聚合物(a1)中存在的唯一共聚单体。因此,优选地,通过在高压聚合工艺中、在含有硅烷基团的共聚单体的存在下、使用自由基引发剂使乙烯单体共聚来生产聚合物(a1)。优选地,含有硅烷基团的共聚单体为乙烯的聚合物(a1)中存在的仅有的共聚单体。In one embodiment (A1) of the polymer (a), the polymer (a) is a polymer (a1) of ethylene with a silane group-containing comonomer. In this embodiment (A1) of polymer (a), polymer (a1) does not contain (ie, does not) contain polar comonomers as defined for polymer (a2). Preferably, the silane group-containing comonomer is the only comonomer present in polymer (a1). Thus, preferably, polymer (a1) is produced by copolymerizing vinyl monomers using free radical initiators in the presence of comonomers containing silane groups in a high pressure polymerization process. Preferably, the silane group-containing comonomer is the only comonomer present in the polymer (a1) of ethylene.
在聚合物(a)的该优选实施方案(A1)中,聚合物(a1)优选地为乙烯与下列共聚单体的共聚物:根据式(I)的含有硅烷基团的共聚单体,更优选根据式(II)的含有硅烷基团的共聚单体,更优选选自下列共聚单体的根据式(II)的含有硅烷基团的共聚单体:乙烯基三甲氧基硅烷共聚单体、乙烯基二甲氧基乙氧基硅烷共聚单体、乙烯基三乙氧基硅烷共聚单体或乙烯基三甲氧基硅烷共聚单体,如以上或权利要求中所定义的。最优选地,聚合物(a1)为乙烯与下列共聚单体的共聚物:乙烯基三甲氧基硅烷共聚单体、乙烯基二甲氧基乙氧基硅烷共聚单体、乙烯基三乙氧基硅烷共聚单体或乙烯基三甲氧基硅烷共聚单体,优选地乙烯基三甲氧基硅烷共聚单体或乙烯基三乙氧基硅烷共聚单体,最优选乙烯基三甲氧基硅烷共聚单体。In this preferred embodiment (A1) of polymer (a), polymer (a1) is preferably a copolymer of ethylene with the following comonomers: silane group-containing comonomers according to formula (I), more Preferred are comonomers containing silane groups according to formula (II), more preferably comonomers containing silane groups according to formula (II) selected from the group consisting of vinyltrimethoxysilane comonomers, Vinyldimethoxyethoxysilane comonomer, vinyltriethoxysilane comonomer or vinyltrimethoxysilane comonomer, as defined above or in the claims. Most preferably, polymer (a1) is a copolymer of ethylene with the following comonomers: vinyltrimethoxysilane comonomer, vinyldimethoxyethoxysilane comonomer, vinyltriethoxy Silane comonomer or vinyltrimethoxysilane comonomer, preferably vinyltrimethoxysilane comonomer or vinyltriethoxysilane comonomer, most preferably vinyltrimethoxysilane comonomer.
在聚合物(a)的另一实施方案(A2)中,聚合物(a)为乙烯与一种或多种极性共聚单体的共聚物(a2),该一种或多种极性共聚单体选自丙烯酸(C1-C6)-烷基酯共聚单体或(C1-C6)-烷基丙烯酸(C1-C6)-烷基酯共聚单体,该共聚物(a2)带有含有硅烷基团的单元。在共聚物(a)的该实施方案(A2)中,聚合物(a2)为乙烯与含有硅烷基团的共聚单体和选自下列的一种或多种、优选一种极性共聚单体的共聚物:丙烯酸(C1-C6)-烷基酯共聚单体或(C1-C6)-烷基丙烯酸(C1-C6)-烷基酯共聚单体。优选地,乙烯的聚合物(a2)的极性共聚单体选自丙烯酸(C1-C6)-烷基酯共聚单体中的一种,优选地选自丙烯酸甲酯共聚单体、丙烯酸乙酯共聚单体或丙烯酸丁酯共聚单体。更优选地,聚合物(a2)为乙烯与极性共聚单体(选自丙烯酸甲酯共聚单体、丙烯酸乙酯共聚单体或丙烯酸丁酯共聚单体)和含有硅烷基团的共聚单体的共聚物。聚合物(a2)最优选为乙烯与极性共聚单体(选自丙烯酸甲酯共聚单体、丙烯酸乙酯共聚单体或丙烯酸丁酯共聚单体)和式(I)的化合物的含有硅烷基团的共聚单体的共聚物。优选地,在这个实施方案中,极性共聚单体和优选的含有硅烷基团的共聚单体为乙烯的共聚物(a2)中存在的仅有的共聚单体。In another embodiment (A2) of polymer (a), polymer (a) is a copolymer (a2) of ethylene with one or more polar comonomers, the one or more polar copolymers The monomers are selected from acrylic acid (C1-C6)-alkyl ester comonomers or (C1-C6)-alkyl acrylic acid (C1-C6)-alkyl ester comonomers, the copolymer (a2) with a silane containing unit of the group. In this embodiment (A2) of the copolymer (a), the polymer (a2) is ethylene with a silane group-containing comonomer and one or more, preferably one polar comonomer selected from Copolymer of: acrylic acid (C1-C6)-alkyl ester comonomer or (C1-C6)-alkyl acrylic acid (C1-C6)-alkyl ester comonomer. Preferably, the polar comonomer of the polymer (a2) of ethylene is selected from one of acrylic acid (C1-C6)-alkyl ester comonomers, preferably from methyl acrylate comonomer, ethyl acrylate comonomer or butyl acrylate comonomer. More preferably, polymer (a2) is ethylene with polar comonomers (selected from methyl acrylate comonomers, ethyl acrylate comonomers or butyl acrylate comonomers) and silane group-containing comonomers the copolymer. Polymer (a2) is most preferably a silane group containing ethylene with a polar comonomer (selected from methyl acrylate comonomer, ethyl acrylate comonomer or butyl acrylate comonomer) and a compound of formula (I) A copolymer of a group of comonomers. Preferably, in this embodiment, the polar comonomers and preferably the silane group-containing comonomers are the only comonomers present in the copolymer (a2) of ethylene.
在聚合物(a)的另一实施方案(A3)中,聚合物(a)为聚合物(a3),聚合物(a3)为乙烯与一种或多种、优选一种选自(C1-C8)-α-烯烃共聚单体的共聚单体的聚合物。In another embodiment (A3) of polymer (a), polymer (a) is polymer (a3), polymer (a3) is ethylene with one or more, preferably one selected from (C1- A polymer of comonomers of C8)-alpha-olefin comonomers.
最优选地,聚合物(a)选自聚合物(a1)或聚合物(a2)。Most preferably, polymer (a) is selected from polymer (a1) or polymer (a2).
当根据如以下在“测定方法”下描述的“共聚单体含量”测量时,聚合物(a2)中存在的极性共聚单体的含量优选为0.5摩尔%至30.0摩尔%,2.5摩尔%至20.0摩尔%,优选为4.5摩尔%至18摩尔%,优选为5.0摩尔%至18.0摩尔%,优选为6.0摩尔%至18.0摩尔%,优选为6.0摩尔%至16.5摩尔%,更优选为6.8摩尔%至15.0摩尔%,更优选为7.0摩尔%至13.5摩尔%。The content of polar comonomer present in polymer (a2) is preferably from 0.5 mol% to 30.0 mol%, from 2.5 mol% to 20.0 mol%, preferably 4.5 mol% to 18 mol%, preferably 5.0 mol% to 18.0 mol%, preferably 6.0 mol% to 18.0 mol%, preferably 6.0 mol% to 16.5 mol%, more preferably 6.8 mol% to 15.0 mol %, more preferably 7.0 mol % to 13.5 mol %.
在聚合物(a)的该另一优选实施方案(A2)中,聚合物(a2)优选为乙烯与如以上、以下或权利要求中定义的极性共聚单体和下列含有硅烷基团的共聚单体的共聚物:根据式(I)的含有硅烷基团的共聚单体,更优选根据式(II)的含有硅烷基团的共聚单体,更优选选自下列的根据式(II)的含有硅烷基团的共聚单体:乙烯基三甲氧基硅烷共聚单体、乙烯基二甲氧基乙氧基硅烷共聚单体、乙烯基三乙氧基硅烷共聚单体或乙烯基三甲氧基硅烷共聚单体(如以上或权利要求中定义的)。优选地,聚合物(a2)为乙烯与丙烯酸甲酯共聚单体、丙烯酸乙酯共聚单体或丙烯酸丁酯共聚单体和下列共聚单体的共聚物:乙烯基三甲氧基硅烷共聚单体、乙烯基二甲氧基乙氧基硅烷共聚单体、乙烯基三乙氧基硅烷共聚单体或乙烯基三甲氧基硅烷共聚单体,优选乙烯基三甲氧基硅烷共聚单体或乙烯基三乙氧基硅烷共聚单体。更优选地,聚合物(a2)为乙烯与丙烯酸甲酯共聚单体和下列共聚单体的共聚物:乙烯基三甲氧基硅烷共聚单体、乙烯基二甲氧基乙氧基硅烷共聚单体、乙烯基三乙氧基硅烷共聚单体或乙烯基三甲氧基硅烷共聚单体,优选乙烯基三甲氧基硅烷共聚单体或乙烯基三乙氧基硅烷共聚单体,更优选乙烯基三甲氧基硅烷。In this further preferred embodiment (A2) of polymer (a), polymer (a2) is preferably a copolymer of ethylene with polar comonomers as defined above, below or in the claims and the following silane group-containing Copolymers of monomers: silane group-containing comonomers according to formula (I), more preferably silane group-containing comonomers according to formula (II), more preferably selected from the following according to formula (II) Comonomers containing silane groups: vinyltrimethoxysilane comonomer, vinyldimethoxyethoxysilane comonomer, vinyltriethoxysilane comonomer, or vinyltrimethoxysilane Comonomers (as defined above or in the claims). Preferably, polymer (a2) is a copolymer of ethylene with methyl acrylate comonomer, ethyl acrylate comonomer or butyl acrylate comonomer and the following comonomers: vinyltrimethoxysilane comonomer, vinyldimethoxyethoxysilane comonomer, vinyltriethoxysilane comonomer or vinyltrimethoxysilane comonomer, preferably vinyltrimethoxysilane comonomer or vinyltriethyl Oxysilane comonomer. More preferably, polymer (a2) is a copolymer of ethylene with methyl acrylate comonomer and the following comonomers: vinyltrimethoxysilane comonomer, vinyldimethoxyethoxysilane comonomer , vinyltriethoxysilane comonomer or vinyltrimethoxysilane comonomer, preferably vinyltrimethoxysilane comonomer or vinyltriethoxysilane comonomer, more preferably vinyltrimethoxysilane base silane.
因此,聚合物(a2)最优选地为乙烯与丙烯酸甲酯共聚单体和如以上、以下或权利要求中定义的含有硅烷基团的共聚单体一起的共聚物,优选为乙烯与丙烯酸甲酯共聚单体和下列共聚单体的共聚物:乙烯基三甲氧基硅烷共聚单体或乙烯基三乙氧基硅烷共聚单体,优选丙烯酸甲酯共聚单体和乙烯基三甲氧基硅烷共聚单体。Thus, polymer (a2) is most preferably a copolymer of ethylene with methyl acrylate comonomer and a silane group-containing comonomer as defined above, below or in the claims, preferably ethylene with methyl acrylate Copolymers of comonomers and the following comonomers: vinyltrimethoxysilane comonomers or vinyltriethoxysilane comonomers, preferably methyl acrylate comonomers and vinyltrimethoxysilane comonomers .
不受任何理论的约束,丙烯酸甲酯(MA)为不能经历酯热解反应的仅有丙烯酸酯,由于不具有该反应路径。因此,在高温下具有MA共聚单体的聚合物(a2)不会在聚合物骨架上形成有害的酸(丙烯酸)降解产物,由此乙烯和丙烯酸甲酯共聚单体的聚合物(a2)有助于其最终制品的良好的质量和生命周期。例如,用EVA的乙酸乙烯酯单元不会发生这种情况,这是因为在高温下EVA形成了有害的乙酸降解产物。此外,其他丙烯酸酯(如,丙烯酸乙酯(EA)或丙烯酸丁酯(BA))可经历酯热解反应,并且如果降解,则可形成挥发性烯烃副产物且在聚合物骨架上产生酸性基团。Without being bound by any theory, methyl acrylate (MA) is the only acrylate that cannot undergo ester pyrolysis, as it does not have this reaction pathway. Thus, polymer (a2) with MA comonomer does not form deleterious acid (acrylic acid) degradation products on the polymer backbone at elevated temperatures, whereby polymer (a2) with ethylene and methyl acrylate comonomer has contribute to the good quality and life cycle of its final product. For example, this does not happen with the vinyl acetate units of EVA because of the formation of detrimental acetic acid degradation products of EVA at high temperatures. Additionally, other acrylates such as ethyl acrylate (EA) or butyl acrylate (BA) can undergo ester pyrolysis and, if degraded, can form volatile olefin by-products and generate acidic groups on the polymer backbone group.
如果需要,则层元件(LE)的至少一个层中存在的聚合物(a)能够降低聚合物(a)的MFR(与现有技术相比)且因此在本发明的优选层元件(LE)的生产过程中提供较高的抗流动性。结果,如果需要,则优选的MFR可进一步有助于层元件(LE)和包含层元件(LE)的制品的质量。If desired, the presence of polymer (a) in at least one layer of the layer element (LE) can reduce the MFR of polymer (a) (compared to the prior art) and is therefore in the preferred layer element (LE) of the present invention Provides high resistance to flow during the production process. As a result, the preferred MFR can further contribute to the quality of the layer element (LE) and articles comprising the layer element (LE), if desired.
聚合物组合物(优选聚合物(a))的溶体流动速率MFR2优选小于20g/10min、优选小于15g/10min、优选从0.1g/10min至13g/10min、优选从0.2g/10min至10g/10min、优选从0.3g/10min至8g/10min、更优选从0.4g/10min至6g/10min(根据ISO 1133,在190℃下且在2.16kg负荷下)。The polymer composition, preferably polymer (a), has a melt flow rate MFR 2 of preferably less than 20 g/10min, preferably less than 15 g/10min, preferably from 0.1 g/10min to 13 g/10min, preferably from 0.2 g/10min to 10 g/ 10min, preferably from 0.3g/10min to 8g/10min, more preferably from 0.4g/10min to 6g/10min (according to ISO 1133 at 190°C and under 2.16kg load).
如果需要,聚合物组合物(优选聚合物(a))的优选的MFR可进一步有助于本发明的优选的层元件(LE)、制品(优选包含优选的层元件(LE)的制品)的质量。此外,如果需要,本发明的聚合物(a)可具有低的MFR,例如,比光伏(PV)模块领域中常规使用的MFR更低的MFR,这是由于聚合物(a)具有与高度灵活的附着性质组合的有利流动性性质和加工性性质。If desired, the preferred MFR of the polymer composition (preferably polymer (a)) can further contribute to the preferred layer elements (LE), articles (preferably articles comprising the preferred layer elements (LE)) of the present invention. quality. Furthermore, if desired, the polymer (a) of the present invention may have a low MFR, eg, a lower MFR than conventionally used in the field of photovoltaic (PV) modules, since polymer (a) has a The adhesion properties combine favorable flow properties and processability properties.
当如“测定方法”下描述的根据ASTM D3418测量时,组合物,优选聚合物(a),优选具有120℃或更低、优选110℃或更低、更优选100℃或更低且最优选95℃或更低的熔融温度Tm。优选地,当根据如以下“测定方法”下描述地测量时,组合物(更优选聚合物(a))的熔融温度为70℃或更高,更优选75℃或更高,甚至更优选78℃或更高。优选的熔融温度有益于例如本发明的优选的层元件(LE)的层压工艺,这是因为可以减少熔融/软化步骤的时间。The composition, preferably polymer (a), preferably has 120°C or lower, preferably 110°C or lower, more preferably 100°C or lower and most preferably, when measured according to ASTM D3418 as described under "Determination Methods" Melting temperature Tm of 95°C or lower. Preferably, the composition (more preferably polymer (a)) has a melting temperature of 70°C or higher, more preferably 75°C or higher, even more preferably 78°C, when measured according to as described below under "Assay Method" °C or higher. The preferred melting temperature is beneficial, for example, in the preferred layer element (LE) lamination process of the present invention, since the time of the melting/softening step can be reduced.
典型地且优选地,中间层元件的组合物(优选乙烯的聚合物(a))的密度高于860kg/m3。优选地,如以下“测定方法”下描述的根据ISO 1872-2,该密度不高于970kg/m3,且优选为从920至960kg/m3。Typically and preferably, the composition of the intermediate layer element, preferably the polymer (a) of ethylene, has a density above 860 kg/m3. Preferably, the density is not higher than 970 kg/m3, and preferably from 920 to 960 kg/m3, according to ISO 1872-2, as described below under "Determination Methods".
优选的聚合物(a)为乙烯与乙烯基三甲氧基硅烷共聚单体的聚合物(a1)或乙烯与丙烯酸甲酯共聚单体和乙烯基三甲氧基硅烷共聚单体的共聚物(a2)。最优选的聚合物(a)为乙烯与甲基丙烯酸甲酯共聚单体和乙烯基三甲氧基硅烷共聚单体的共聚物(a2)。Preferred polymers (a) are polymers (a1) of ethylene with vinyltrimethoxysilane comonomers or copolymers (a2) of ethylene with methyl acrylate comonomers and vinyltrimethoxysilane comonomers . The most preferred polymer (a) is a copolymer (a2) of ethylene with methyl methacrylate comonomer and vinyltrimethoxysilane comonomer.
组合物的聚合物(a)可以例如商购得到,或可根据或类似于化学文献中描述的已知聚合工艺来制备。Polymer (a) of the composition may be, for example, commercially available, or may be prepared according to or analogously to known polymerization processes described in the chemical literature.
在优选实施方案中,聚合物(a),即,聚合物(a1)或聚合物(a2),通过将乙烯与上述含有硅烷基团的共聚单体(=含有硅烷基团的单元作为共聚单体存在)合适地聚合来生产,并且在聚合物(a2)的情况下还使用极性共聚单体,在高压(HP)工艺中在一种或多种引发剂的存在下使用自由基聚合且任选地使用链转移剂(CTA)以控制聚合物的MFR。HP反应器可为例如众所周知的管式反应器或高压釜反应器或其混合,合适的为管式反应器。取决于期望的最终应用,高压(HP)聚合和用于进一步定制聚合物的其他性质的工艺条件的调节为众所周知的且描述在文献中,并且可被技术人员容易地使用。合适的聚合温度范围高达400℃,合适的为80℃至350℃且压力为从70MPa至400MPa,合适的为从100MPa至400MPa,合适的为从100MPa至350MPa。高压聚合通常在100MPa至400MPa的压力和80℃至350℃的温度下进行。这种工艺是众所周知的且详尽记录在文献中且在下文中将被进一步描述。In a preferred embodiment, the polymer (a), i.e. the polymer (a1) or the polymer (a2), is obtained by combining ethylene with the above-mentioned silane group-containing comonomer (= silane group-containing unit as a comonomer is produced by suitable polymerization, and in the case of polymer (a2) also using polar comonomers, using free radical polymerization in the presence of one or more initiators in a high pressure (HP) process and A chain transfer agent (CTA) is optionally used to control the MFR of the polymer. The HP reactor can be, for example, the well-known tubular or autoclave reactors or mixtures thereof, suitably tubular reactors. Depending on the desired end application, high pressure (HP) polymerization and adjustment of process conditions for further tailoring of other properties of the polymer are well known and described in the literature, and can be readily used by the skilled person. Suitable polymerization temperatures range up to 400°C, suitably 80°C to 350°C and pressures are from 70MPa to 400MPa, suitably from 100MPa to 400MPa, suitably from 100MPa to 350MPa. The high pressure polymerization is usually carried out at a pressure of 100 MPa to 400 MPa and a temperature of 80°C to 350°C. Such processes are well known and well documented in the literature and will be described further below.
共聚单体(当存在时,包括作为共聚单体的含有硅烷基团的单元的优选的形式)掺入乙烯单体和控制共聚单体进料以获得期望的最终含量的该共聚单体可以以众所周知的方式进行且在技术人员的技能范围内。The comonomer (including the preferred form of the silane group-containing unit as a comonomer, when present) incorporated into the vinyl monomer and controlled comonomer feed to achieve the desired final level of this comonomer can be This is done in a well-known manner and within the skill of the skilled person.
通过高压自由基聚合生产乙烯(共)聚合物的另外细节可在以下文献中找到:Encyclopedia of Polymer Science and Engineering,第6卷,(1986),第383-410页,和Encyclopedia of Materials:Science and Technology,2001Elsevier Science Ltd.:“Polyethylene:High-pressure,R.Klimesch,D.Littmann and F.-O.第7181-7184页。Additional details on the production of ethylene (co)polymers by high pressure free radical polymerization can be found in: Encyclopedia of Polymer Science and Engineering, Vol. 6, (1986), pp. 383-410, and Encyclopedia of Materials: Science and Technology, 2001 Elsevier Science Ltd.: "Polyethylene: High-pressure, R. Klimesch, D. Littmann and F.-O. Pages 7181-7184.
该HP聚合产生所谓的低密度乙烯聚合物(LDPE),本申请中产生聚合物(a1)或聚合物(a2)。术语LDPE具有聚合物领域中众所周知的含义且描述了HP中生产的聚乙烯的本性(即,典型的特征,诸如,不同的支链结构)以将LDPE与在烯烃聚合催化剂(还称为配位催化剂)的存在下生产的PE区分开。尽管术语LDPE是用于低密度聚乙烯的缩写,应理解该术语不用于限制密度范围,但覆盖了具有低密度、中等密度和较高密度的类似LDPE的HP聚乙烯。This HP polymerization results in a so-called low density ethylene polymer (LDPE), which in this application results in polymer (a1 ) or polymer (a2). The term LDPE has a well-known meaning in the polymer art and describes the nature of polyethylene produced in HP (ie, typical features such as different branched structures) to link LDPE with olefin polymerization catalysts (also known as coordination The PE produced in the presence of catalyst) is distinguished. Although the term LDPE is an abbreviation for low density polyethylene, it should be understood that the term is not used to limit the density range, but covers LDPE-like HP polyethylenes with low, medium and higher densities.
聚合物(a3)可为商购可得的或以使用配位催化剂(典型地为齐格勒-纳塔催化剂或单活性中心催化剂)的聚合工艺生产(如文献中详尽记录地)。工艺、工艺条件和催化剂的选择在技术人员的技能范围内。Polymer (a3) may be commercially available or produced in a polymerization process using a coordination catalyst, typically a Ziegler-Natta catalyst or a single site catalyst (as well documented in the literature). The choice of process, process conditions and catalyst is within the skill of the skilled person.
以下,“基于本发明的聚合物组合物的量(100重量%)”是指,总共为100重量%的本发明的聚合物组合物中存在的组分的量。Hereinafter, "amount based on the polymer composition of the present invention (100% by weight)" refers to the amount of the components present in the polymer composition of the present invention, which is 100% by weight in total.
在一个实施方案中,本发明的组合物合适地包含与HALS(A)不同的添加剂。优选地,基于组合物的总量(100重量%),组合物包含In one embodiment, the compositions of the present invention suitably comprise additives other than HALS(A). Preferably, based on the total amount of the composition (100% by weight), the composition comprises
-0.0001重量%至10.0重量%添加剂、优选0.0001重量%和5.0重量%、如0.0001重量%和2.5重量%的与HALS(A)不同的添加剂,并且任选地- 0.0001% to 10.0% by weight of additives, preferably 0.0001% and 5.0% by weight, such as 0.0001% by weight and 2.5% by weight of additives other than HALS(A), and optionally
-0至40.0重量%的颜料。- 0 to 40.0% by weight of pigments.
如果存在,则颜料优选的量为0.10至40.0重量%,合适地为从0.20重量%至40.0重量%,优选为从0.3重量%至30.0重量%,优选为从0.3重量%至25.0重量%,优选从0.30重量%至20.0重量%,更优选为从0.30重量%至15.0重量%。If present, the preferred amount of pigment is from 0.10 to 40.0% by weight, suitably from 0.20 to 40.0% by weight, preferably from 0.3 to 30.0% by weight, preferably from 0.3 to 25.0% by weight, preferably From 0.30 wt% to 20.0 wt%, more preferably from 0.30 wt% to 15.0 wt%.
任选的颜料优选地选自无机颜料,优选选自无机白颜料。更优选地,任选的颜料为二氧化钛TiO2。二氧化钛TiO2优选地为金红石的形式。金红石为主要基于二氧化钛的矿物且具有本领域中众所周知的四方晶胞结构。The optional pigments are preferably selected from inorganic pigments, preferably from inorganic white pigments. More preferably, the optional pigment is titanium dioxide TiO2 . The titanium dioxide TiO2 is preferably in the form of rutile. Rutile is a mineral based primarily on titanium dioxide and has a tetragonal cell structure well known in the art.
在一个优选实施方案中,聚合物组合物包含以下物质,优选由以下物质组成:In a preferred embodiment, the polymer composition comprises, preferably consists of:
-带有含有硅烷基团的单元的聚合物(P);- polymers (P) bearing units containing silane groups;
-基于聚合物组合物的量(100重量%),量为0.01重量%至1.0重量%的HALS(A);和- HALS(A) in an amount of 0.01% to 1.0% by weight, based on the amount of the polymer composition (100% by weight); and
-任选的添加剂,优选为0.0001重量%至10重量%的添加剂,优选为0.0001重量%和5.0重量%(如0.0001重量%和2.5重量%)的与HALS(A)不同的添加剂。- optional additives, preferably 0.0001 to 10 wt% additives, preferably 0.0001 wt% and 5.0 wt% (eg 0.0001 wt% and 2.5 wt%) of additives other than HALS(A).
当然,优选的添加剂还与聚合物(a)或任选的颜料不同。Of course, the preferred additives also differ from polymer (a) or optional pigments.
与HALS(A)或任选的颜料不同的任选的添加剂为例如适用于期望的最终应用且在技术人员的技能范围内的常规添加剂,包括而不限于:优选至少抗氧化剂、UV光稳定剂和/或UV光吸收剂,并且还可包括金属钝化剂、澄清剂、增亮剂、酸清除剂以及滑爽剂等。任选的添加剂优选地不包括任意含有亚磷酸盐的添加剂。任选的抗氧化剂通常不包括位阻酚抗氧化剂。每种添加剂可以例如以常规的量使用,本发明的聚合物组合物中存在的添加剂的总量优选地为以上所述的量。该添加剂通常为商购可得的且描述在例如Hans Zweifel的"Plastic Additives Handbook",第5版,2001中。Optional additives other than HALS(A) or optional pigments are eg conventional additives suitable for the desired end application and within the skill of the skilled person, including but not limited to: preferably at least antioxidants, UV light stabilizers and/or UV light absorbers, and may also include metal passivators, clarifying agents, brighteners, acid scavengers, slip agents, and the like. The optional additives preferably do not include any phosphite-containing additives. The optional antioxidants generally do not include hindered phenolic antioxidants. Each additive may be used, for example, in conventional amounts, the total amount of additives present in the polymer composition of the present invention preferably being the amounts described above. Such additives are generally commercially available and are described eg in "Plastic Additives Handbook" by Hans Zweifel, 5th edition, 2001.
在一个优选实施方案中,聚合物组合物由作为仅有的聚合物组分的聚合物(a)组成。如果HALS、任选的添加剂或任选的颜料中的任一种存在于组合物中的所谓母料中,则“聚合物组分”在本申请中不包括HALS、任选的添加剂或任选的颜料的任意载体聚合物,例如载体聚合物。基于聚合物组合物的量(100重量%),该任选的载体聚合物计算为相应HALS、添加剂和/或颜料的量。In a preferred embodiment, the polymer composition consists of polymer (a) as the only polymer component. If any of the HALS, optional additives or optional pigments are present in a so-called masterbatch in the composition, the "polymer component" in this application does not include HALS, optional additives or optional pigments Any carrier polymer for pigments, such as carrier polymers. The optional carrier polymer is calculated as the amount of the corresponding HALS, additives and/or pigments, based on the amount of polymer composition (100% by weight).
如果需要,则聚合物组合物,优选聚合物(a),可交联。If desired, the polymer composition, preferably polymer (a), can be cross-linked.
聚合物组合物,优选聚合物(a),优选地不使用过氧化物交联。优选地,聚合物组合物不含过氧化物。The polymer composition, preferably polymer (a), is preferably not crosslinked using peroxide. Preferably, the polymer composition is free of peroxides.
如果需要,取决于最终应用,本发明的层压过程之前或过程中,制品的聚合物组合物,优选层元件(LE)的聚合物组合物,优选层元件(LE)的聚合物(a),可经由含有硅烷基团的单元使用硅烷醇缩合催化剂(SCC)来交联,硅烷醇缩合催化剂(SCC)优选地选自以下的组:锡、锌、铁、铅或钴的羧酸盐类,或芳族有机磺酸类。该SCC为例如可商购得到的。If desired, depending on the end application, before or during the lamination process of the present invention, the polymer composition of the article, preferably the polymer composition of the layer element (LE), preferably the polymer (a) of the layer element (LE) , can be crosslinked via units containing silane groups using a silanol condensation catalyst (SCC), preferably selected from the group of carboxylates of tin, zinc, iron, lead or cobalt , or aromatic organic sulfonic acids. The SCC is, for example, commercially available.
应理解,以上定义的SCC为常规为了交联的目的而供应的那些。It will be appreciated that the SCCs defined above are those conventionally supplied for cross-linking purposes.
聚合物组合物(优选地为层元件(LE)的聚合物组合物)中可任选地存在的硅烷醇缩合催化剂(SCC)更优选地选自由下列组成的组C:金属(诸如,锡、锌、铁、铅和钴)的羧酸盐类;带有可水解成布朗斯台德酸的基团的钛化合物(优选地为如Borealis的WO2011/160964中描述的,其作为参考包括在本申请中);有机碱类;无机酸类;和有机酸类;合适地选自金属(诸如,锡、锌、铁、铅和钴)的羧酸盐类、带有可水解成布朗斯台德酸的基团的钛化合物或有机酸类,优选地选自二月桂酸二丁基锡(DBTL)、二月桂酸二辛基锡(DOTL),特别是DOTL;或芳族有机磺酸类,其合适地为包含以下结构元素的有机磺酸:The silanol condensation catalyst (SCC) optionally present in the polymer composition, preferably the polymer composition of the layer element (LE), is more preferably selected from group C consisting of metals such as tin, carboxylates of zinc, iron, lead and cobalt); titanium compounds (preferably as described in WO 2011/160964 to Borealis, which is incorporated herein by reference) with groups hydrolyzable to Bronsted acids organic bases; inorganic acids; and organic acids; suitably selected from carboxylates of metals such as tin, zinc, iron, lead, and cobalt, with compounds hydrolyzable to Bronsted Titanium compounds or organic acids of acid groups, preferably selected from dibutyltin dilaurate (DBTL), dioctyltin dilaurate (DOTL), especially DOTL; or aromatic organic sulfonic acids, suitably Organic sulfonic acids containing the following structural elements:
Ar(SO3H)x (III)Ar(SO 3 H) x (III)
其中Ar为被取代的或未被取代的芳基基团,并且如果被取代,则合适地为被具有高达50个碳原子的至少一个烃基基团取代,并且x为至少1;或式(III)的磺酸的前体(包括其酸酐)或具有可水解的保护基团(例如,通过水解可去除的乙酰基基团)的式(III)的磺酸。该有机磺酸描述在例如EP736065中,或可替代地在EP1309631和EP1309632中。wherein Ar is a substituted or unsubstituted aryl group, and if substituted, suitably at least one hydrocarbyl group having up to 50 carbon atoms, and x is at least 1; or formula (III ) sulfonic acid precursors (including their anhydrides) or sulfonic acids of formula (III) with hydrolyzable protecting groups (eg, acetyl groups removable by hydrolysis). Such organic sulfonic acids are described, for example, in EP736065, or alternatively in EP1309631 and EP1309632.
如果存在,则任选的交联剂(SCC)的量优选为0至0.1mol/kg,如0.00001mol/kg至0.1mol/kg,优选为0.0001mol/kg至0.01mol/kg,更优选为0.0002mol/kg至0.005mol/kg,更优选为0.0005mol/kg至0.005mol/kg乙烯的聚合物(a)。优选地,聚合物组合物中不存在交联剂(SCC)。If present, the amount of optional cross-linking agent (SCC) is preferably 0 to 0.1 mol/kg, such as 0.00001 to 0.1 mol/kg, preferably 0.0001 to 0.01 mol/kg, more preferably 0.0001 to 0.01 mol/kg 0.0002 mol/kg to 0.005 mol/kg, more preferably 0.0005 mol/kg to 0.005 mol/kg of ethylene polymer (a). Preferably, no cross-linking agent (SCC) is present in the polymer composition.
在本发明的一个优选实施方案中,聚合物组合物中不存在选自组C的SCC组的硅烷缩合催化剂(SCC),组C由有机锡催化剂或芳族有机磺酸类组成。在另一优选实施方案中,聚合物组合物中不存在过氧化物或如以上定义的硅烷缩合催化剂(SCC)。即,优选地,聚合物组合物不含过氧化物且不含“组C的硅烷缩合催化剂(SCC)”。如已经提到地,使用本发明的当前聚合物组合物,可避免使用常规SCC或过氧化物(如以上、以下或权利要求中提到的)的聚合物组合物的交联,这有助于实现其最终应用(例如,本发明的层元件(LE))的良好质量。In a preferred embodiment of the present invention, a silane condensation catalyst (SCC) selected from the SCC group of group C, consisting of organotin catalysts or aromatic organic sulfonic acids, is absent in the polymer composition. In another preferred embodiment, no peroxide or silane condensation catalyst (SCC) as defined above is present in the polymer composition. That is, preferably, the polymer composition is free of peroxides and free of "Group C Silane Condensation Catalysts (SCC)". As already mentioned, with the current polymer compositions of the present invention, cross-linking of polymer compositions using conventional SCC or peroxides (as mentioned above, below or in the claims) can be avoided, which helps Good quality for realizing its end application (eg, the layer element (LE) of the present invention).
本发明提供了根据在前的权利要求中任一项所述的聚合物组合物用于生产包含一个或多个层的层元件(LE)(其包含聚合物组合物)的用途。The present invention provides the use of a polymer composition according to any of the preceding claims for the production of a layer element (LE) comprising one or more layers comprising the polymer composition.
本发明还提供了聚合物组合物用于生产包含层元件(LE)的制品的用途。The present invention also provides the use of the polymer composition for the production of articles comprising layer elements (LE).
本发明的层元件(LE)/制品和其最终应用Layer Elements (LEs)/Articles of the Invention and Their End Uses
本发明还提供了一种包含一个或多个层的层元件(LE),其中至少一个层包含本发明的聚合物组合物,优选由本发明的聚合物组合物组成,本发明的聚合物组合物包含The present invention also provides a layer element (LE) comprising one or more layers, wherein at least one layer comprises, preferably consists of, the polymer composition of the invention, the polymer composition of the invention Include
-聚合物(P);- polymer (P);
-含有硅烷基团的单元(b);和- units (b) containing silane groups; and
-包含式(A0)的单元的受阻胺化合物(HALS)(如以上和权利要求中定义的)。- Hindered amine compounds (HALS) comprising units of formula (A0) (as defined above and in the claims).
层元件(LE)优选选自The layer elements (LE) are preferably selected from
-包含如以上、以下或权利要求中定义的聚合物组合物的单层元件;- a monolayer element comprising a polymer composition as defined above, below or in the claims;
-多层元件,其中至少一个层包含如以上、以下或权利要求中定义的聚合物组合物。- Multilayer element, wherein at least one layer comprises a polymer composition as defined above, below or in the claims.
优选地,本发明的层元件(LE)的一个或多个层由本发明的聚合物组合物组成。更优选地,层元件(LE)的一个层包含聚合物组合物,优选由聚合物组合物组成。一个优选的层元件(LE)为包含本发明的聚合物组合物的单层元件,优选地由本发明的聚合物组合物组成的单层元件。Preferably, one or more layers of the layer element (LE) of the invention consist of the polymer composition of the invention. More preferably, one layer of the layer element (LE) comprises, preferably consists of, the polymer composition. A preferred layer element (LE) is a monolayer element comprising the polymer composition of the invention, preferably consisting of the polymer composition of the invention.
本发明还提供了一种包含本发明的聚合物组合物的制品。The present invention also provides an article comprising the polymer composition of the present invention.
优选地,该制品包含层元件(LE),层元件(LE)包含本发明的聚合物组合物,优选地由本发明的聚合物组合物组成,本发明的聚合物组合物包含Preferably, the article comprises a layer element (LE) comprising, preferably consisting of, the polymer composition of the invention comprising the polymer composition of the invention
-聚合物(P);- polymer (P);
-含有硅烷基团的单元(b);和- units (b) containing silane groups; and
-包含式(A0)的单元的受阻胺化合物(HALS)(如以上和权利要求中定义的)。- Hindered amine compounds (HALS) comprising units of formula (A0) (as defined above and in the claims).
层元件(LE)可为制品的一部分,例如,模塑制品(如瓶或容器)中的任意形状的层,诸如该制品为标签;或该制品为层元件(LE),即,由层元件(LE)组成,其为例如用于包装或热成型的单层膜或多层膜;或制品为两个或更多个层元件的组件,其中至少一个层元件为本发明的层元件(LE)。A layer element (LE) may be part of an article, eg, a layer of any shape in a molded article (such as a bottle or container), such as the article is a label; or the article is a layer element (LE), i.e., composed of a layer element (LE) composition, which is, for example, a single-layer or multi-layer film for packaging or thermoforming; or the article is an assembly of two or more layer elements, wherein at least one layer element is a layer element (LE) according to the invention ).
应理解,本发明的组件的层元件中的一部分或每一个典型地且优选地对该组件提供了不同的功能性。It will be appreciated that some or each of the layer elements of the assembly of the present invention typically and preferably provides a different functionality to the assembly.
优选的层元件(LE),优选制品的层元件(LE),为包含如以上、以下或权利要求中定义的聚合物组合物,优选由该聚合物组合物组成的单层元件。Preferred layer elements (LE), preferably layer elements (LE) of the article, are monolayer elements comprising, preferably consisting of, a polymer composition as defined above, below or in the claims.
制品优选地为包含两个或更多个层元件的组件,其中至少一个层元件为层元件(LE)。光伏(PV)模块为包含不同功能性的层元件的这样的组件的一个实例。The article is preferably an assembly comprising two or more layer elements, wherein at least one layer element is a layer element (LE). A photovoltaic (PV) module is one example of such an assembly comprising layer elements of different functionality.
作为组件的制品的另一非限制性实例为:用于建筑应用的制品,如建筑物中的元件,例如建筑元件,诸如外部/内部元件,如建筑物外部的外墙元件、窗元件、门元件或内墙元件等;用于桥梁中的元件的制品;用于车辆中的元件的制品,诸如汽车、火车、飞机或轮船中的窗等;用于生产设备中的元件的制品,如机器中的安全窗等;用于生产设备中的元件的制品,如机器中的安全窗;用于家用装置的元件的制品;用于投影应用的制品,如平视显示器;或用于家具中的元件的制品等;该作为组件的制品不限于以上提到的应用,包含如以上、以下或权利要求中定义的层元件(LE)。图2示出了制品的组件的这些其他实施方案,其为例如用于安全应用、绝缘应用或热应用(所有应用具有众所周知的含义)的层压玻璃元件。在图2中,层压玻璃元件包含第一层元件(1)、包含本发明的聚合物组合物的本发明的层元件(LE)和第二层元件(2)。Another non-limiting example of an article as a component is: an article for architectural applications, such as elements in buildings, eg architectural elements, such as exterior/interior elements, such as exterior wall elements, window elements, doors for the exterior of buildings Elements or interior wall elements, etc.; articles for elements in bridges; articles for elements in vehicles, such as windows in automobiles, trains, airplanes, or ships, etc.; articles for elements in production equipment, such as machines safety windows, etc. in production equipment; articles for use in elements in production equipment, such as safety windows in machines; articles for elements in household appliances; articles for projection applications, such as head-up displays; or elements in furniture The article of manufacture, etc.; the article as a component is not limited to the applications mentioned above, comprising layer elements (LE) as defined above, below or in the claims. Figure 2 shows these other embodiments of components of the article, eg laminated glass elements for safety applications, insulation applications or thermal applications (all applications have well known meanings). In Figure 2, the laminated glass element comprises a first layer element (1), a layer element of the invention (LE) comprising the polymer composition of the invention and a second layer element (2).
制品,优选组件,优选地为包含光伏元件和一个或多个另外的层元件的光伏(PV)模块,其中至少一个层元件为本发明的层元件(LE),本发明的层元件(LE)包含聚合物组合物,优选由聚合物组合物组成,聚合物组合物包含Articles, preferably assemblies, preferably photovoltaic (PV) modules comprising photovoltaic elements and one or more further layer elements, wherein at least one layer element is a layer element (LE) according to the invention, a layer element (LE) according to the invention comprising, preferably consisting of, a polymer composition comprising
-聚合物(P);- polymer (P);
-含有硅烷基团的单元(b);和- units (b) containing silane groups; and
-包含式(A0)的单元的受阻胺化合物(HALS)(如以上和权利要求中定义的)。- Hindered amine compounds (HALS) comprising units of formula (A0) (as defined above and in the claims).
优选地,本发明的光伏(PV)模块包含按给定顺序的保护前层元件、前封装层元件、光伏元件、后封装层元件和保护背层元件,其中至少一个层元件为本发明的层元件(LE)。Preferably, the photovoltaic (PV) module of the present invention comprises a protective front layer element, a front encapsulation layer element, a photovoltaic element, a rear encapsulation layer element and a protective back layer element in a given order, wherein at least one layer element is a layer of the present invention element (LE).
应理解,在本申请中PV模块的保护前层元件和前封装层元件在光伏(PV)模块的光接收侧上。It should be understood that in this application the protective front layer elements and the front encapsulation layer elements of the PV module are on the light receiving side of the photovoltaic (PV) module.
保护背层元件在本申请中还称为背板层元件。The protective back layer element is also referred to in this application as a back plane layer element.
“光伏元件”是指该元件具有光电活性。光伏元件可为,例如光伏电池的元件,其具有本领域中众所周知的含义。基于硅的材料(例如,晶体硅)为光伏电池中使用的材料的非限制性实例。如技术人员所熟知的,晶体硅材料在结晶性和晶体尺寸方面可改变。可替代地,光伏元件可为:基底层,基底层的一个表面上形成有具有光电活性的另一层或沉积物,例如玻璃层,其中在其一侧上印刷有具有光电活性的油墨材料;或基底层,基底层的一侧上沉积有具有光电活性的材料。例如,在众所周知的光伏元件的薄膜解决方案中,例如,将具有光电活性的油墨印刷在基底的一侧上,基底典型地为玻璃基底。"Photovoltaic element" means that the element is photoelectrically active. The photovoltaic element may be, for example, an element of a photovoltaic cell, which has the meaning well known in the art. Silicon-based materials (eg, crystalline silicon) are non-limiting examples of materials used in photovoltaic cells. As is well known to the skilled artisan, crystalline silicon materials can vary in crystallinity and crystal size. Alternatively, the photovoltaic element may be: a substrate layer on one surface of which is formed another layer or deposit having photoelectric activity, such as a glass layer, on one side of which is printed a photoelectrically active ink material; Or a base layer, on one side of which a photoelectrically active material is deposited. For example, in well-known thin-film solutions for photovoltaic elements, for example, a photoelectrically active ink is printed on one side of a substrate, typically a glass substrate.
光伏元件最优选地为光伏电池的元件。The photovoltaic element is most preferably an element of a photovoltaic cell.
“光伏电池”在本申请中是指连同连接器的如以上解释的光伏电池的层元件。"Photovoltaic cell" in this application refers to the layer element of the photovoltaic cell as explained above together with the connector.
PV模块可任选地包含给定顺序的、在背板层元件之后的作为另外的层元件的保护盖,其可为例如金属框,诸如铝框(具有接线盒)。The PV module may optionally contain a protective cover as a further layer element, which may be eg a metal frame, such as an aluminium frame (with a junction box), in a given sequence, after the backplane layer element.
所有术语具有本领域内众所周知的含义。All terms have their meanings well known in the art.
与层元件(LE)的聚合物组合物不同的以上元件的材料在现有技术中是众所周知的且可由技术人员根据期望的PV模块来选择。The materials of the above elements, which differ from the polymer composition of the layer element (LE), are well known in the art and can be selected by the skilled person according to the desired PV module.
众所周知的是,本发明的光伏模块的元件和层结构可取决于期望的PV模块类型而改变。光伏模块可为刚性的或柔性的。刚性的光伏模块可为例如含有刚性的保护前层元件(诸如玻璃元件)、前封装层元件、光伏层元件、后封装层元件和背板层元件(其可为刚性的或柔性的)。在柔性的模块中,所有以上元件为柔性的,由此保护前层元件和保护背层元件以及前封装层元件和后封装层元件典型地是基于聚合物层元件的。It is well known that the elements and layer structures of the photovoltaic modules of the present invention may vary depending on the type of PV module desired. Photovoltaic modules can be rigid or flexible. Rigid photovoltaic modules may, for example, contain rigid protective front layer elements (such as glass elements), front encapsulation layer elements, photovoltaic layer elements, rear encapsulation layer elements, and backsheet layer elements (which may be rigid or flexible). In a flexible module, all of the above elements are flexible, whereby the protective front layer elements and the protective back layer elements and the front encapsulation layer elements and the rear encapsulation layer elements are typically based on polymer layer elements.
此外,PV模块的以上层元件中的任一个可为单层元件或多层元件。优选地,PV模块的前封装层元件和后封装层元件中的至少一个或两个为封装单层元件。Furthermore, any of the above layer elements of the PV module may be a single layer element or a multi-layer element. Preferably, at least one or both of the front encapsulation layer elements and the rear encapsulation layer elements of the PV module are encapsulated monolayer elements.
本发明的作为制品的光伏(PV)模块的最优选实施方案为包含按给定顺序的下列层元件的光伏(PV)模块:保护前层元件、前封装层元件、光伏元件、后封装层元件和保护背层元件,其中前封装层元件或后封装层元件、或前封装层元件和后封装层元件两者,为本发明的层元件(LE)。The most preferred embodiment of the photovoltaic (PV) module as an article of manufacture of the present invention is a photovoltaic (PV) module comprising the following layer elements in the given order: protective front layer element, front encapsulation layer element, photovoltaic element, rear encapsulation layer element and a protective back layer element, wherein the front encapsulation layer element or the rear encapsulation layer element, or both the front encapsulation layer element and the rear encapsulation layer element, is a layer element (LE) of the present invention.
在该实施方案中,PV模块的其他层元件优选地包含与本发明的聚合物组合物不同的聚合物组合物,优选由与本发明的聚合物组合物不同的聚合物组合物组成。In this embodiment, the other layer elements of the PV module preferably comprise, preferably consist of, a polymer composition different from the polymer composition of the invention.
更优选地,前封装层元件和后封装层元件优选包含层元件(LE),优选由层元件(LE)组成,层元件(LE)优选为单层元件,该单层元件包含本发明的组合物,优选由本发明的组合物组成。More preferably, the front encapsulation layer element and the rear encapsulation layer element preferably comprise, preferably consist of, layer elements (LE), which are preferably monolayer elements comprising the combination of the invention composition, preferably consisting of the composition of the present invention.
仅作为非限制性的实例,前封装层元件和后封装层元件的厚度典型地高达2mm,优选地高达1mm,典型地为0.3mm至0.6mm。By way of non-limiting example only, the thickness of the front and rear encapsulation layer elements is typically up to 2 mm, preferably up to 1 mm, typically 0.3 mm to 0.6 mm.
仅作为非限制性的实例,刚性的保护前层元件(例如,玻璃层)的厚度典型地高达10mm,优选高达8mm,优选为2mm至4mm。仅作为非限制性的实例,柔性的保护前层元件(例如,聚合物(多)层元件)的厚度典型地高达700μm,如90μm至700μm,合适地为100μm至500μm,诸如100μm至400μm。By way of non-limiting example only, the thickness of the rigid protective front layer element (eg glass layer) is typically up to 10 mm, preferably up to 8 mm, preferably 2 to 4 mm. By way of non-limiting example only, the thickness of a flexible protective front layer element (eg a polymer (multi)layer element) is typically up to 700 μm, such as 90 μm to 700 μm, suitably 100 μm to 500 μm, such as 100 μm to 400 μm.
仅作为非限制性的实例,光伏元件(例如,单晶光伏电池的元件)的厚度典型地在100微米至500微米之间。By way of non-limiting example only, photovoltaic elements (eg, elements of monocrystalline photovoltaic cells) are typically between 100 microns and 500 microns thick.
在一些实施方案中,本发明的组件(优选PV模块)的不同层元件之间、和/或层元件(如层元件(LE))的多层元件的层之间可存在粘合剂层(如本领域内众所周知的)。该粘合剂层具有改善两个元件之间的附着力的功能且具有层压领域中众所周知的含义。粘合剂层与PV模块的其他功能性层元件(例如,如以上、以下或权利要求中指定的那些,对本领域的技术人员是明显的)不同。优选地,保护前层元件与前封装层元件之间不存在粘合剂层,和/或,优选保护背层元件与后封装层元件之间不存在粘合剂层。优选地,PV模块的作为前封装层元件的层元件(LE)和光伏元件之间不存在粘合剂层。优选地,PV模块的作为后封装层元件的层元件(LE)和光伏元件之间不存在粘合剂层。进一步优选地,层元件(LE)的任选的多层元件的层之间不存在粘合剂层。在一个优选的实施方案中,层元件(LE)为单层元件。In some embodiments, there may be adhesive layers ( as well known in the art). The adhesive layer has the function of improving the adhesion between the two elements and has a meaning well known in the lamination art. The adhesive layer is distinct from other functional layer elements of the PV module (eg, as specified above, below, or in the claims, as will be apparent to those skilled in the art). Preferably, there is no adhesive layer between the protective front layer element and the front encapsulation layer element, and/or, preferably, there is no adhesive layer between the protective back layer element and the rear encapsulation layer element. Preferably, there is no adhesive layer between the layer elements (LE) of the PV module as front encapsulation layer elements and the photovoltaic elements. Preferably, there is no adhesive layer between the layer elements (LE) of the PV module as rear encapsulation layer elements and the photovoltaic elements. Further preferably, there is no adhesive layer between the layers of the optional multilayer element of the layer element (LE). In a preferred embodiment, the layer element (LE) is a single-layer element.
图1为本发明的优选PV模块的一个实施例的示意图,PV模块包含保护前层元件(1)、前封装层元件(2)、光伏元件(3)、后封装层元件(4)和保护背层元件(5)。在一个优选的实施方案中,后封装层元件(4)或前封装层元件(2),或者且优选前封装层元件(2)和后封装层元件(4),包含本发明的聚合物组合物,优选由本发明的聚合物组合物组成。Figure 1 is a schematic diagram of one embodiment of a preferred PV module of the present invention comprising a protective front layer element (1), a front encapsulation layer element (2), a photovoltaic element (3), a rear encapsulation layer element (4) and a protection Backing element (5). In a preferred embodiment, the rear encapsulation layer element (4) or the front encapsulation layer element (2), or and preferably the front encapsulation layer element (2) and the rear encapsulation layer element (4), comprise the polymer combination of the invention compound, preferably consisting of the polymer composition of the present invention.
PV模块的独立层元件可以以光伏领域内或来自文献的众所周知的方式来生产;或已作为PV模块的层元件可商购得到。层元件(LE)的PV层元件(优选作为前封装层元件的层元件(LE),并且优选作为后封装层元件的层元件(LE))可如下所述地生产。Individual layer elements of a PV module can be produced in a manner well known in the photovoltaic field or from the literature; or are already commercially available as layer elements of a PV module. PV layer elements of layer elements (LE), preferably layer elements (LE) as front encapsulation layer elements, and preferably layer elements (LE) as rear encapsulation layer elements) can be produced as described below.
还应理解,层元件的一部分可为一体的形式,即,在经历本发明的下述优选层压工艺之前,该PV元件中的两个或更多个可例如通过层压一起形成一体。It will also be appreciated that a portion of the layer elements may be in unitary form, ie two or more of the PV elements may be formed together, eg by lamination, prior to undergoing the preferred lamination process of the present invention described below.
例如,如果需要,在将PV模块的层元件布置成组件且组件的该PV元件形成一体(典型地,层压在一起)之前,后封装层元件可通过挤出、或层压或通过其任意组合而与保护背层元件(即,背板层元件)形成一体。For example, if desired, prior to arranging the layer elements of the PV module into an assembly and the PV elements of the assembly being integrated (typically, laminated together), the rear encapsulation layer elements may be extruded, or laminated, or any other way around. In combination, it is integral with the protective backing layer element (ie, the backplane layer element).
本发明进一步提供了一种用于生产层元件(LE)的方法,其中典型地使用如文献中所述的常规挤出机通过挤出来生产层元件(LE)。挤出条件的选择在技术人员的技能范围内。优选地,作为层元件(LE)的单层或多层层元件(优选单层元件)通过流延薄膜挤出来生产。The present invention further provides a method for producing a layer element (LE), wherein the layer element (LE) is produced by extrusion, typically using conventional extruders as described in the literature. Selection of extrusion conditions is within the skill of the technician. Preferably, the monolayer or multilayer layer elements (preferably monolayer elements) as layer elements (LE) are produced by cast film extrusion.
本发明进一步提供了一种用于通过层压生产本发明的制品(优选用于生产以上、以下或权利要求中定义的组件)的方法,该方法包含:The present invention further provides a method for producing an article of the invention (preferably for producing an assembly as defined above, below or in the claims) by lamination, the method comprising:
(i)布置本发明的层元件(LE),优选形成具有至少一个另外的层元件的组件的组装步骤;(i) an assembly step of arranging the layer element (LE) of the invention, preferably forming an assembly with at least one further layer element;
(ii)加热形成的组件(任选并且优选在真空条件下的室中)的加热步骤;(ii) a heating step of heating the formed assembly (optionally and preferably in a chamber under vacuum conditions);
(iii)在加热条件下建立和保持组件上的压力以使组件的层压发生的压制步骤;和(iii) a pressing step that establishes and maintains pressure on the assembly under heated conditions so that lamination of the assembly occurs; and
(iv)冷却和移除获得的包含层压组件的制品的回收步骤。(iv) A recovery step of cooling and removing the obtained article comprising the laminate assembly.
层压方法的下列工艺条件优选用于生产本发明的光伏(PV)模块,并且可按任意顺序组合。The following process conditions of the lamination method are preferably used to produce the photovoltaic (PV) modules of the present invention and can be combined in any order.
用于生产本发明的PV模块的优选的方法为层压方法,其中将PV模块的不同功能性层元件(典型地,预制的层元件)层压以形成一体的最终PV模块。The preferred method for producing the PV modules of the present invention is a lamination method, wherein the different functional layer elements of the PV module (typically prefabricated layer elements) are laminated to form a unitary final PV module.
本发明因此还提供了一种用于生产光伏(PV)模块的优选层压方法,光伏(PV)模块包含按给定顺序的保护前层元件、前封装层元件、光伏元件、后封装层元件和保护背层元件,其中至少前封装层元件或后封装层元件、优选前封装层元件和后封装层元件两者为本发明的层元件(LE),本发明的层元件(LE)包含聚合物组合物,优选由聚合物组合物组成,聚合物组合物包含The invention therefore also provides a preferred lamination method for producing photovoltaic (PV) modules comprising protective front layer elements, front encapsulation layer elements, photovoltaic elements, rear encapsulation layer elements in a given order and a protective back layer element, wherein at least the front encapsulation layer element or the rear encapsulation layer element, preferably both the front encapsulation layer element and the rear encapsulation layer element, are layer elements (LE) according to the invention, the layer elements (LE) according to the invention comprising a polymer composition, preferably consisting of a polymer composition comprising
-聚合物(P);- polymer (P);
-含有硅烷基团的单元(b);和- units (b) containing silane groups; and
-包含式(A0)的单元的受阻胺化合物(HALS)(如以上和权利要求中的定义的);- Hindered amine compounds (HALS) comprising units of formula (A0) (as defined above and in the claims);
其中该方法包括以下步骤:Wherein the method includes the following steps:
(i)按给定顺序布置保护前层元件、前封装层元件、光伏元件、后封装层元件和保护背层元件以形成光伏模块组件的组装步骤;(i) arranging the assembly steps of the protective front layer element, the front encapsulation layer element, the photovoltaic element, the rear encapsulation layer element and the protective back layer element in a given order to form a photovoltaic module assembly;
(ii)任选地在真空条件下的室中加热光伏模块组件的加热步骤;(ii) a heating step of heating the photovoltaic module assembly, optionally in a chamber under vacuum conditions;
(iii)在加热条件下建立和保持光伏模块组件上的压力以使组件的层压发生的压制步骤;和(iii) a pressing step that establishes and maintains pressure on the photovoltaic module assembly under heated conditions such that lamination of the assembly occurs; and
(iv)冷却和移除获得的光伏模块用于后续使用的回收步骤。(iv) A recycling step of cooling and removing the obtained photovoltaic modules for subsequent use.
本申请中,应理解,在经历制品(优选PV模块)的层压工艺之前,组件的层元件的一部分可例如通过预层压或(共)挤出形成一体。In the present application, it is understood that a portion of the layer elements of the assembly may be integrated, for example by pre-lamination or (co)extrusion, before undergoing the lamination process of the article, preferably the PV module.
层压过程在层压机设备中进行,层压机设备可为例如适用于待层压的多层层压板的任意常规层压机。层压机的选择在技术人员的技能范围内。典型地,层压机包含室,加热步骤(任选和优选的抽真空)、压制步骤和回收步骤(包括冷却步骤)(ii)-(iv)在该室中发生。The lamination process is carried out in laminator equipment, which can be, for example, any conventional laminator suitable for the multilayer laminate to be laminated. The choice of laminator is within the skill of the technician. Typically, a laminator comprises a chamber in which the heating steps (optional and preferably evacuation), pressing steps and recovery steps (including cooling steps) (ii)-(iv) take place.
在本发明的一种优选层压方法中:In a preferred lamination method of the present invention:
-当前封装层元件和后封装层元件中的至少一个达到比该层元件(LE)(优选该后封装层元件中的该层元件(LE))中存在的聚合物(P)(优选乙烯的聚合物(a))的熔融温度高至少3℃至10℃的温度时,开始压制步骤(iii);和- at least one of the current encapsulating layer element and the rear encapsulating layer element is higher than the polymer (P) (preferably vinylic) present in the layer element (LE) (preferably the layer element (LE) in the rear encapsulating layer element) Compression step (iii) is initiated when the melting temperature of polymer (a)) is at least 3°C to 10°C above the temperature; and
-压制步骤(iii)的总持续时间长达15分钟。- The total duration of pressing step (iii) is up to 15 minutes.
加热步骤(ii)的持续时间优选长达10分钟,优选为3分钟至7分钟。加热步骤(ii)可逐步完成且典型地逐步完成。The duration of heating step (ii) is preferably up to 10 minutes, preferably 3 minutes to 7 minutes. Heating step (ii) can be done stepwise and is typically done stepwise.
优选地,在至少一个层元件达到比层元件(LE)的聚合物(P)(优选聚合物(a))的熔融温度高3℃至10℃的温度时,开始压制步骤(iii)。Preferably, pressing step (iii) is started when at least one layer element reaches a
优选地,在层元件(LE),优选层元件(LE)的乙烯的聚合物(a),达到下列温度时,开始压制步骤(iii):至少85℃,合适地为85℃至150℃,合适地为85℃至148℃,合适地为85℃至140℃,优选为90℃至130℃,优选为90℃至120℃,优选为90℃至115℃,优选为90℃至110℃,优选为90℃至108℃。Preferably, the pressing step (iii) is initiated when the layer element (LE), preferably the polymer (a) of ethylene of the layer element (LE), reaches the following temperature: at least 85°C, suitably 85°C to 150°C, Suitably 85°C to 148°C, suitably 85°C to 140°C, preferably 90°C to 130°C, preferably 90°C to 120°C, preferably 90°C to 115°C, preferably 90°C to 110°C, It is preferably 90°C to 108°C.
压制步骤(iii)时,压力建立的持续时间优选长达5分钟,优选为0.5分钟至3分钟。在压制步骤过程中将压力建立至期望的水平可在一个步骤中或可在多个步骤中完成。During pressing step (iii), the duration of pressure build-up is preferably up to 5 minutes, preferably 0.5 minutes to 3 minutes. Building the pressure to the desired level during the pressing step can be done in one step or can be done in multiple steps.
压制步骤(iii)时,保持压力的持续时间优选长达10分钟,优选为3.0分钟至10分钟。During pressing step (iii), the pressure is maintained for a duration of preferably up to 10 minutes, preferably 3.0 minutes to 10 minutes.
压制步骤(iii)的总持续时间优选为从2分钟至10分钟。The total duration of pressing step (iii) is preferably from 2 minutes to 10 minutes.
加热步骤(ii)和压制步骤(iii)的总持续时间优选长达25分钟,优选为从2分钟至20分钟。The total duration of heating step (ii) and pressing step (iii) is preferably up to 25 minutes, preferably from 2 minutes to 20 minutes.
压制步骤(iii)中使用的压力优选高达1000毫巴,优选为500毫巴至900毫巴。The pressure used in pressing step (iii) is preferably up to 1000 mbar, preferably 500 mbar to 900 mbar.
测定方法test methods
除非在描述或实验部分中另外说明,下列方法用于如文本或实验部分中指定的聚合物组合物、极性聚合物和/或其任意样品制剂的性质测定。Unless otherwise stated in the description or in the experimental section, the following methods are used for the determination of properties of polymer compositions, polar polymers and/or any sample preparations thereof as specified in the text or in the experimental section.
熔体流动速率The melt flow rate
熔体流动速率(MFR)根据ISO 1133测定且以g/10min表示。MFR为聚合物的流动性和因此的加工性的指示。熔体流动速率越高,聚合物的粘度越低。对于聚乙烯,MFR在190℃下测定。MFR可在不同的负荷(诸如,2.16kg(MFR2)或5kg(MFR5))下测定。The melt flow rate (MFR) is determined according to ISO 1133 and is expressed in g/10min. The MFR is an indication of the flowability and therefore processability of the polymer. The higher the melt flow rate, the lower the viscosity of the polymer. For polyethylene, MFR is measured at 190°C. MFR can be determined at different loads, such as 2.16 kg (MFR 2 ) or 5 kg (MFR 5 ).
密度density
低密度聚乙烯(LDPE):根据ISO 1183-2测量聚合物的密度。根据ISO 1872-2表3Q(压缩成型)进行样品制备。Low Density Polyethylene (LDPE): The density of the polymer is measured according to ISO 1183-2. Sample preparation was performed according to ISO 1872-2 Table 3Q (compression molding).
共聚单体含量:Comonomer Content:
聚合物中存在的极性共聚单体的含量(重量%和摩尔%)和聚合物组合物(优选聚合物)中存在的含有硅烷基团的单元(优选共聚单体)的含量(重量%和摩尔%):The content of polar comonomers present in the polymer (wt% and mol%) and the content of silane group containing units (preferably comonomers) present in the polymer composition (preferably the polymer) (wt% and mol%):
使用定量的核磁共振(NMR)光谱定量如本申请中以上或以下提供的聚合物组组合物或聚合物的共聚单体含量。The comonomer content of a polymer set composition or polymer as provided above or below in this application is quantified using quantitative nuclear magnetic resonance (NMR) spectroscopy.
使用在400.15MHz下操作的Bruker Advance III 400NMR光谱仪在溶液状态记录定量的1H NMR谱图。使用氮气用于所有气动装置,在100℃下使用标准宽带倒置5mm探头记录所有谱图。使用二叔丁基羟基甲苯(BHT)(CAS 128-37-0)作为稳定剂,将大约200mg材料溶解在1,2-四氯乙烷-d2(TCE-d2)中。采用使用30度脉冲、3s的弛豫延迟和无样品旋转的标准单脉冲激励。使用2次虚拟扫描(dummy scan),每个谱图获得共16个瞬态。用60μs的停留时间,每个FID收集共32k数据点,这对应于大约20ppm的光谱窗。然后将FID填零至64k数据点和采用0.3Hz谱线增宽的指数窗函数。选择这个设置主要是为了能够解析当存在于相同聚合物时丙烯酸甲酯和乙烯基三甲氧基硅烷共聚导致的定量信号。Quantitative 1 H NMR spectra were recorded in solution using a Bruker Advance III 400 NMR spectrometer operating at 400.15 MHz. All spectra were recorded at 100 °C using a standard broadband inverted 5 mm probe using nitrogen for all pneumatics. Approximately 200 mg of material was dissolved in 1,2-tetrachloroethane-d 2 (TCE-d 2 ) using di-tert-butylhydroxytoluene (BHT) (CAS 128-37-0) as stabilizer. Standard single-pulse excitation using a 30 degree pulse, a relaxation delay of 3 s, and no sample rotation was employed. Using 2 dummy scans, a total of 16 transients were obtained per spectrum. With a dwell time of 60 μs, a total of 32k data points were collected per FID, which corresponds to a spectral window of approximately 20 ppm. The FID was then zero-filled to 64k data points and an exponential window function with 0.3 Hz line broadening was used. This setting was chosen primarily to be able to resolve the quantitative signal resulting from the copolymerization of methyl acrylate and vinyltrimethoxysilane when present in the same polymer.
使用定制谱图分析自动化程序对定量1H NMR光谱进行处理、积分且确定定量性质。所有化学位移内部参考在5.95ppm处的残余质子化溶剂信号。Quantitative1H NMR spectra were processed, integrated, and quantitative properties determined using a custom spectral analysis automation program. All chemical shifts are internally referenced to residual protonated solvent signal at 5.95 ppm.
当存在时,在多种共聚单体序列中,观察到乙酸乙烯酯(VA)、丙烯酸甲酯(MA)、丙烯酸丁酯(BA)和乙烯基三甲氧基硅烷(VTMS)的掺入而导致的特征信号(Randell89)。相对于聚合物中存在的其他单体,计算所有共聚单体含量。When present, incorporation of vinyl acetate (VA), methyl acrylate (MA), butyl acrylate (BA), and vinyltrimethoxysilane (VTMS) was observed in various comonomer sequences resulting in characteristic signal (Randell89). All comonomer content is calculated relative to other monomers present in the polymer.
考虑到每个共聚单体的报告核的数量和对来自BHT(当存在时)的OH质子的重叠的校正,使用归属给*VA位点的4.84ppm处的信号的积分来定量乙酸乙烯酯(VA)掺入:The integration of the signal at 4.84 ppm assigned to the *VA site was used to quantify vinyl acetate ( VA) Incorporation:
VA=(I*VA–(IArBHT)/2)/1VA=(I * VA-(I ArBHT )/2)/1
考虑到每个共聚单体的报告核的数量,使用归属给1MA位点的3.65ppm处的信号的积分来定量丙烯酸甲酯(MA)掺入:Methyl acrylate (MA) incorporation was quantified using the integration of the signal at 3.65 ppm assigned to the 1MA site, taking into account the number of reporter cores per comonomer:
MA=I1MA/3MA=I 1MA /3
考虑到每个共聚单体的报告核的数量,使用归属给4MA位点的4.08ppm处的信号的积分来定量丙烯酸丁酯(BA)掺入:Taking into account the number of reporter cores per comonomer, butyl acrylate (BA) incorporation was quantified using the integration of the signal at 4.08 ppm assigned to the 4MA site:
BA=I4BA/2BA=I 4BA /2
考虑到每个共聚单体的报告核的数量,使用归属给1VTMS位点的3.56ppm处的信号的积分来定量乙烯基三甲氧基硅烷掺入:The integration of the signal at 3.56 ppm assigned to the 1VTMS site was used to quantify vinyltrimethoxysilane incorporation, taking into account the number of reporter cores per comonomer:
VTMS=I1VTMS/9VTMS=I 1VTMS /9
观察到额外使用BHT作为稳定剂所导致的特征信号。考虑到每个分子的报告核的数量,使用归属给ArBHT位点的6.93ppm处的信号的积分来定量BHT含量:A characteristic signal was observed resulting from the additional use of BHT as a stabilizer. The BHT content was quantified using the integration of the signal at 6.93 ppm assigned to the ArBHT site, taking into account the number of reporter nuclei per molecule:
BHT=IArBHT/2BHT=I ArBHT /2
使用0.00–3.00ppm之间的本体脂族(本体)信号的积分来定量乙烯共聚单体含量。该积分可包括来自孤立的乙酸乙烯酯掺入的1VA(3)位点和αVA(2)位点,来自孤立的丙烯酸甲酯掺入的*MA位点和αMA位点,来自孤立的丙烯酸丁酯掺入的1BA(3)位点、2BA(2)位点、3BA(2)位点、*BA(1)位点和αBA(2)位点,来自孤立的乙烯基硅烷掺入的*VTMS位点和αVTMS位点和来自BHT的脂族位点以及来自聚乙烯序列的位点。基于本体积分和对观察到的共聚单体序列和BHT的补偿来计算总乙烯共聚单体含量:The ethylene comonomer content was quantified using the integration of the bulk aliphatic (bulk) signal between 0.00-3.00 ppm. The integral can include 1VA(3) and αVA(2) sites from isolated vinyl acetate incorporation, *MA and αMA sites from isolated methyl acrylate incorporation, from isolated butyl acrylate 1BA(3) site, 2BA(2) site, 3BA(2) site, *BA(1) site, and αBA(2) site of ester incorporation from isolated vinylsilane-incorporated* VTMS site and αVTMS site and aliphatic site from BHT and site from polyethylene sequence. The total ethylene comonomer content was calculated based on the bulk integral and compensation for the observed comonomer sequence and BHT:
E=(1/4)*[I本体-5*VA-3*MA-10*BA-3*VTMS-21*BHT]E=(1/4)*[I main body -5*VA-3*MA-10*BA-3*VTMS-21*BHT]
应注意,本体信号中的一半α信号表示乙烯而不是共聚单体且由于不能补偿没有相关联的支链位点的两个饱和链端(S)而产生了微小的误差。聚合物中的给定单体(M)的总摩尔分数计算为:It should be noted that half of the alpha signal in the bulk signal represents ethylene rather than comonomer and creates a small error due to the inability to compensate for the two saturated chain ends (S) without associated branching sites. The total mole fraction of a given monomer (M) in the polymer is calculated as:
fM=M/(E+VA+MA+BA+VTMS)fM=M/(E+VA+MA+BA+VTMS)
以摩尔百分数为单位的给定单体(M)的总共聚单体掺入由摩尔分数以标准方式计算:The total comonomer incorporation for a given monomer (M) in mole percent is calculated in a standard manner from the mole fraction:
M[摩尔%]=100*fMM[mol%]=100*fM
以重量百分数为单位的给定单体(M)的总共聚单体掺入由单体的摩尔分数和分子量(MW)以标准方式计算:The total comonomer incorporation for a given monomer (M) in weight percent is calculated in a standard manner from the mole fraction of the monomer and the molecular weight (MW):
M[重量%]=100*(fM*MW)/((fVA*86.09)+(fMA*86.09)+(fBA*128.17)+(fVTMS*148.23)+((1-fVA-fMA-fBA-fVTMS)*28.05))M[wt%]=100*(fM*MW)/((fVA*86.09)+(fMA*86.09)+(fBA*128.17)+(fVTMS*148.23)+((1-fVA-fMA-fBA-fVTMS )*28.05))
randall89:J.Randall,Macromol.Sci.,Rev.Macromol.Chem.Phys.1989,C29,201.randall89: J. Randall, Macromol. Sci., Rev. Macromol. Chem. Phys. 1989, C29, 201.
如果观察到来自其他特定化学物种的特征信号,则可将定量和/或补偿的逻辑以类似方式扩展至用于特定描述的化学物种的特征信号。即,特征信号的识别、通过特定的一个信号或多个信号的积分的定量、对报告核的数量的缩放和本体积分和相关计算的补偿。尽管该方法针对讨论中的特定化学物种,该方法基于聚合物的定量NMR光谱的基本原则且因此可由本领域内的技术人员根据需要来实施。If characteristic signals from other specific chemical species are observed, the logic of quantification and/or compensation can be extended in a similar manner to characteristic signals for the specific described chemical species. Namely, identification of characteristic signals, quantification by integration of a particular signal or signals, scaling of the number of reported nuclei, and compensation of integral integration and correlation calculations. Although the method is specific to the specific chemical species in question, the method is based on the basic principles of quantitative NMR spectroscopy of polymers and can therefore be implemented as desired by one skilled in the art.
附着力试验:Adhesion test:
在层压样条上进行附着力试验,在拉伸试验设备中使封装膜和背板剥离同时测量这所需要的力。Adhesion tests were performed on laminate strips, and the force required to peel off the encapsulating film and backsheet was measured in a tensile testing apparatus.
将由玻璃、2个封装膜和背板组成的层压板首先层压。在玻璃与第一封装膜之间在端部中的一个端部处插入特氟隆的小片,这将导致封装膜和背板的一小部分没有附着至玻璃。这个部分将用作用于拉伸试验装置的锚接点。所有的真空层压在145℃下进行,使用2分钟的抽真空时间和6分钟的保持时间(膜始终在800毫巴压力下)。A laminate consisting of glass, 2 encapsulation films and a backsheet is first laminated. A small piece of Teflon was inserted between the glass and the first encapsulation film at one of the ends, which would result in a small portion of the encapsulation film and backsheet not attached to the glass. This section will be used as the anchor point for the tensile test apparatus. All vacuum laminations were performed at 145°C using a 2 minute vacuum time and 6 minute hold time (membrane always at 800 mbar pressure).
然后沿层压板切割层压板以形成13mm宽的样条,切割通过背板和封装膜一直向下直到玻璃表面。The laminate was then cut along the laminate to form 13mm wide splines, cutting through the backsheet and encapsulating film all the way down to the glass surface.
将层压板安装在拉伸试验设备中且将拉伸试验装置的夹具附接至样条的端部。The laminates were mounted in a tensile testing apparatus and the clamps of the tensile testing apparatus were attached to the ends of the strips.
牵引角为相对于层压板90°且牵引速度为50mm/min。The draw angle was 90° relative to the laminate and the draw speed was 50 mm/min.
附着力为样条剥离25mm开始且75mm结束的情况下每剥离50mm的平均力。Adhesion is the average force per 50mm peel with the spline peel starting at 25mm and ending at 75mm.
因为样条的宽度是13mm,所以将50mm上的平均力除以1.3且表示为附着强度(N/cm)。Since the width of the splines was 13 mm, the average force over 50 mm was divided by 1.3 and expressed as adhesion strength (N/cm).
熔融温度、结晶温度(Tcr)和结晶度Melting temperature, crystallization temperature (T cr ) and crystallinity
根据ASTM D3418测量使用的聚合物的熔融温度Tm。在3+-0.5mg样品上用MettlerTA820差示扫描量热仪(DSC)测量Tm和Tcr。在-10℃至200℃之间在10℃/min冷却扫描和加热扫描过程中获得结晶曲线和熔融曲线。将吸热曲线和放热曲线的峰值作为熔融温度和结晶温度。通过与相同聚合物类型的完全结晶聚合物(例如,聚乙烯,290J/g)的熔化热比较来计算结晶度。The melting temperature Tm of the polymer used is measured according to ASTM D3418. Tm and Tcr were measured with a Mettler TA820 Differential Scanning Calorimeter (DSC) on 3+-0.5 mg samples. Crystallization and melting curves were obtained during 10°C/min cooling and heating scans between -10°C and 200°C. The peaks of the endothermic curve and the exothermic curve were taken as the melting temperature and the crystallization temperature. Crystallinity is calculated by comparison to the heat of fusion of a fully crystalline polymer of the same polymer type (eg, polyethylene, 290 J/g).
实验部分Experimental part
用于所有试验实施例的聚合物实施例(乙烯与丙烯酸甲酯共聚单体和乙烯基三甲氧基硅烷共聚单体的共聚物)的制备Preparation of polymer examples (copolymers of ethylene with methyl acrylate comonomer and vinyltrimethoxysilane comonomer) used in all experimental examples
使用常规过氧化物引发剂,在2500巴至3000巴的压力和250℃至300℃的最大温度下在可商购的高压管式反应器中生产聚合物。将乙烯单体、丙烯酸甲酯(MA)极性共聚单体和乙烯基三甲氧基硅烷(VTMS)共聚单体(含有硅烷基团的共聚单体(b))以常规方式加入反应器系统。如技术人员所熟知地使用CTA调节MFR。具有本发明的最终聚合物(a)所期望的性质平衡的信息之后,技术人员可控制该工艺以获得本发明的聚合物(a)。The polymers are produced in commercially available high pressure tubular reactors using conventional peroxide initiators at pressures of 2500 bar to 3000 bar and maximum temperatures of 250°C to 300°C. Vinyl monomer, methyl acrylate (MA) polar comonomer and vinyltrimethoxysilane (VTMS) comonomer (silane group-containing comonomer (b)) were charged to the reactor system in a conventional manner. MFR is modulated using CTA as is well known to the skilled artisan. Having information on the desired balance of properties of the final polymer (a) of the invention, the skilled person can control the process to obtain the polymer (a) of the invention.
乙烯基三甲氧基硅烷单元VTMS(=含有硅烷基团的单元)的量、MA的量和MFR2在表1中给出。The amount of vinyltrimethoxysilane units VTMS (=units containing silane groups), the amount of MA and the MFR 2 are given in Table 1 .
表1:存储稳定性试验和附着力试验的所有样品中使用的基础聚合物的性质Table 1: Properties of base polymers used in all samples for storage stability and adhesion tests
在以上表1中,MA表示聚合物中存在的丙烯酸甲酯共聚单体的含量,相应地VTMS含量表示聚合物中存在的乙烯基三甲氧基硅烷共聚单体的含量。聚合物用于以下试验。In Table 1 above, MA represents the content of methyl acrylate comonomer present in the polymer and correspondingly the VTMS content represents the content of vinyltrimethoxysilane comonomer present in the polymer. The polymers were used in the following experiments.
存储稳定性Storage stability
HALS可对聚合物组合物的存储稳定性具有不利影响,表现为,例如,MFR随存储时间的变化而降低。MFR的降低是指,聚合物组合物的熔体的粘度升高。结果,MFR的变化可对生产用于期望的最终应用的制品具有不利影响。例如在其中含有HALS的聚合物组合物的层一体形成(例如层压)至不同材料的基底(例如玻璃基底)的应用中,含有HALS的聚合物组合物对该基底的附着力可能不足以满足最终应用所需的需要。HALS can have a detrimental effect on the storage stability of the polymer composition, manifested by, for example, a decrease in MFR as a function of storage time. A decrease in MFR refers to an increase in the viscosity of the melt of the polymer composition. As a result, changes in MFR can have an adverse effect on the production of articles for the desired end application. For example, in applications where a layer of the HALS-containing polymer composition is integrally formed (eg, laminated) to a substrate of a dissimilar material (eg, a glass substrate), the adhesion of the HALS-containing polymer composition to the substrate may be insufficient required by the final application.
膜的生产Production of membranes
以1600ppm浓度将本发明的HALS 1和对比例的HALS 1-4加入基础聚合物。使用双辊研磨机将化合物均化。将化合物在140℃下均化5分钟。然后在140℃下将化合物挤出成0.45mm厚的膜。
将用于存储稳定性研究的膜放入铝包装,之后放入烘箱中用于在70℃下存储。Films for storage stability studies were placed in aluminum packaging and then placed in an oven for storage at 70°C.
如附着力试验中所述的,完成附着力样品的层压。Lamination of the adhesion samples was done as described in the adhesion test.
表2:本发明的HALS 1和对比例的HALS 1-4的特征Table 2: Characteristics of
从图1可见,使用的添加剂的类型对MFR的降低速率具有很大影响。低的降低速率表示膜的较长的贮存期限。As can be seen from Figure 1, the type of additive used has a large effect on the rate of MFR reduction. A low rate of decline indicates a longer shelf life for the membrane.
表3:在铝包装中70℃下存储过程中的MFR值Table 3: MFR values during storage at 70°C in aluminum packaging
表3清楚显示了,使用的HALS的类型对膜的贮存期限的影响。Table 3 clearly shows the effect of the type of HALS used on the shelf life of the membrane.
湿热老化之后对玻璃的附着力Adhesion to glass after damp heat aging
表4:剥离力,三个层压板的平均值,暴露于湿热(DH)条件(85℃,85%相对湿度)之后测量的Table 4: Peel force, average of three laminates, measured after exposure to damp heat (DH) conditions (85°C, 85% relative humidity)
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