CN111674157A - The Nozzle Adjustment System of Digital Inkjet Printer - Google Patents
The Nozzle Adjustment System of Digital Inkjet Printer Download PDFInfo
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- CN111674157A CN111674157A CN202010523245.8A CN202010523245A CN111674157A CN 111674157 A CN111674157 A CN 111674157A CN 202010523245 A CN202010523245 A CN 202010523245A CN 111674157 A CN111674157 A CN 111674157A
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- 239000007921 spray Substances 0.000 claims abstract description 38
- 230000007246 mechanism Effects 0.000 claims abstract description 33
- 230000006835 compression Effects 0.000 claims description 38
- 238000007906 compression Methods 0.000 claims description 38
- 238000010438 heat treatment Methods 0.000 claims description 7
- 230000003014 reinforcing effect Effects 0.000 claims description 5
- 241000209140 Triticum Species 0.000 claims 2
- 235000021307 Triticum Nutrition 0.000 claims 2
- 239000012528 membrane Substances 0.000 claims 2
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000007639 printing Methods 0.000 abstract description 15
- 230000036316 preload Effects 0.000 description 8
- 229920002799 BoPET Polymers 0.000 description 6
- 239000005041 Mylar™ Substances 0.000 description 6
- 230000009471 action Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000000809 air pollutant Substances 0.000 description 1
- 231100001243 air pollutant Toxicity 0.000 description 1
- 239000000306 component Substances 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000007641 inkjet printing Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/145—Arrangement thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J25/00—Actions or mechanisms not otherwise provided for
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Abstract
Description
技术领域technical field
本发明涉及一种数字喷墨打印机的喷头调整系统。The invention relates to a nozzle adjustment system of a digital inkjet printer.
背景技术Background technique
喷墨打印机的喷头板组件上装载多个排列的喷头,喷头是完成喷墨打印的核心部件,喷头板上的各个喷头的相对位置必须保证平行和对齐,以保证各个喷头上的所有喷孔最终呈有序排列,位置准确,从而确保打印的质量。打印时各个喷头的各个喷孔喷出微小墨滴到瓷砖表面,形成图案,一旦喷头的位置发生偏斜,位置不准确,则会影响打印效果。如何对喷头进行调整,保证打印质量,是目前亟需所要解决的问题。The nozzle plate assembly of an inkjet printer is loaded with a plurality of arranged nozzles. The nozzle is the core component to complete the inkjet printing. The relative positions of the nozzles on the nozzle board must be parallel and aligned to ensure that all nozzles on each nozzle are Arranged in an orderly and accurate position to ensure the quality of the print. When printing, each nozzle of each nozzle ejects tiny ink droplets onto the surface of the tile to form a pattern. Once the nozzle's position is skewed and the position is inaccurate, it will affect the printing effect. How to adjust the nozzle to ensure the printing quality is a problem that needs to be solved urgently at present.
发明内容SUMMARY OF THE INVENTION
为克服上述缺点,本发明的目的在于提供一种能多方位调节,保证喷头打印质量的数字喷墨打印机的喷头调整系统。In order to overcome the above shortcomings, the purpose of the present invention is to provide a nozzle adjustment system of a digital inkjet printer that can adjust in multiple directions and ensure the printing quality of the nozzle.
为了达到以上目的,本发明采用的技术方案是:一种数字喷墨打印机的喷头调整系统,包括多块相互平行的喷头板,每块所述喷头板上装有多个喷头,其中部分所述喷头固定在喷头板上,其余每个所述喷头附近的喷头板上设置有喷头调整机构,所述喷头板与设备框架之间设置有用以调整喷头板水平位置的水平调整机构,以及设置在喷头板与色条框架之间的高度调整机构。In order to achieve the above purpose, the technical solution adopted in the present invention is: a nozzle adjustment system of a digital inkjet printer, comprising a plurality of mutually parallel nozzle plates, each of which is provided with a plurality of nozzles, and some of the nozzles It is fixed on the nozzle plate, and the nozzle plate near each of the nozzles is provided with a nozzle adjustment mechanism. Height adjustment mechanism with color bar frame.
本发明数字喷墨打印机的喷头调整系统的有益效果是,喷头调整机构用以调整喷头板上每个喷头在喷头板上的位置,对喷头进行微调;水平调整机构,用以调整安装有多个喷头的喷头板在水平方向的位置,继而保证每块喷头板上的多个喷头的水平位置,用以对喷头在水平位置上进行粗调;高度调整机构,用以调整安装有多个喷头的喷头板在竖直方向的位置,继而保证每块喷头板上的多个喷头的高度位置,用以对喷头在高度位置上进行粗调。通过上述喷头调整机构、水平调整机构,以及高度调整机构的设置,能对喷头进行多方位的精确调整,最终保证了喷头的打印质量。The beneficial effects of the nozzle adjustment system of the digital inkjet printer of the present invention are that the nozzle adjustment mechanism is used to adjust the position of each nozzle on the nozzle plate on the nozzle plate, and to fine-tune the nozzles; The position of the nozzle plate of the nozzle in the horizontal direction, and then ensure the horizontal position of the multiple nozzles on each nozzle plate, which is used for rough adjustment of the nozzle in the horizontal position; the height adjustment mechanism is used to adjust the installation of multiple nozzles. The position of the nozzle plate in the vertical direction, and then ensure the height position of the plurality of nozzles on each nozzle plate, so as to make a rough adjustment of the height position of the nozzles. Through the settings of the nozzle adjustment mechanism, the level adjustment mechanism, and the height adjustment mechanism, the nozzle can be accurately adjusted in multiple directions, and the printing quality of the nozzle is finally guaranteed.
优选地,每个所述喷头调整机构包括喷头调节装置以及弹簧片;所述喷头调节装置设置有三个,分别位于喷头的三个拐角处,每个所述拐角设置有直角状槽,能驱动所述喷头在喷头板上做前后、左右移动;所述弹簧片位于喷头剩余的一个拐角处以及与该拐角相邻的一个拐角处,位于剩余的一个拐角处的弹簧片设置有两个且交错设置,所述弹簧片的自由端与该拐角的相邻两边紧贴,迫使所述喷头紧靠三个喷头调节装置。位于喷头的三个拐角处的三个偏心调整装置用以调整每个喷头在水平方向的左右前后位置,三个所述弹簧片迫使喷头始终紧靠三个喷头调节装置。Preferably, each of the nozzle adjustment mechanisms includes a nozzle adjustment device and a spring plate; three nozzle adjustment devices are provided, which are respectively located at three corners of the nozzle, and each of the corners is provided with a right-angled groove, which can drive all the nozzles. The spray head is moved forward and backward, left and right on the spray head plate; the spring sheet is located at the remaining corner of the spray head and a corner adjacent to the corner, and the spring sheet at the remaining corner is provided with two and staggered. , the free end of the spring sheet is in close contact with the adjacent two sides of the corner, forcing the nozzle to abut against the three nozzle adjustment devices. The three eccentric adjustment devices located at the three corners of the nozzles are used to adjust the left, right, front and rear positions of each nozzle in the horizontal direction, and the three spring sheets force the nozzles to always abut against the three nozzle adjustment devices.
优选地,所述喷头调节装置包括预压螺栓、调节螺栓、第一压紧螺栓、第一压紧块以及调整安装支架;所述预压螺栓穿过喷头并穿入喷头板并与喷头板内的预压螺母螺纹连接,所述预压螺母能在喷头板内转动并沿喷头板的厚度方向移动,位于喷头板内的预压螺栓上套设有预压紧弹簧并被预压螺母抵紧,所述预压紧弹簧的弹力迫使预压螺栓将喷头压紧在喷头板上,所述预压螺栓与喷头之间有间隙;所述调节螺栓穿过喷头板,所述调节螺栓的轴与喷头板紧密配合,且能发生相对旋转,穿过所述喷头板的调节螺栓上套设有调整压紧弹簧,调整压紧弹簧被调节螺栓尾部螺纹连接的弹簧套限位,所述调整压紧弹簧将调节螺栓的头部压紧在喷头板上,所述调节螺栓的头部为偏心结构且设有内六角孔,所述调节螺栓的头部与喷头的直角状槽的侧面相抵;所述调整安装支架固定在喷头板上,所述第一压紧螺栓螺纹穿过喷头板并与第一压紧块螺纹连接固定,所述第一压紧块一端卡设在调整安装支架上,另一端压紧弹簧套。优化调整喷头安装调节结构,提高调整精度,最终使得各个喷头的喷孔呈有序排列,位置准确,从而确保打印的质量。使得打印的设备打印宽度得到提高,打印质量稳定。Preferably, the nozzle adjusting device includes a pre-compression bolt, an adjustment bolt, a first pressing bolt, a first pressing block and an adjustment mounting bracket; the pre-pressing bolt passes through the nozzle and penetrates into the nozzle plate and is connected with the nozzle plate. The pre-compression nut is threadedly connected, and the pre-compression nut can rotate in the nozzle plate and move along the thickness direction of the nozzle plate. The pre-compression bolt located in the nozzle plate is sleeved with a pre-compression spring and is pressed by the pre-compression nut. , the elastic force of the pre-compression spring forces the pre-compression bolt to compress the nozzle on the nozzle plate, and there is a gap between the pre-press bolt and the nozzle; the adjustment bolt passes through the nozzle plate, and the axis of the adjustment bolt is connected to the nozzle plate. The nozzle plate is closely matched and can rotate relative to each other. The adjustment bolt passing through the nozzle plate is sleeved with an adjustment compression spring, and the adjustment compression spring is limited by the spring sleeve threadedly connected at the tail of the adjustment bolt. The spring presses the head of the adjusting bolt on the nozzle plate, the head of the adjusting bolt is of an eccentric structure and is provided with an inner hexagonal hole, and the head of the adjusting bolt is in contact with the side surface of the right-angle groove of the nozzle; the The adjustment mounting bracket is fixed on the nozzle plate, the first pressing bolt thread passes through the nozzle plate and is threadedly connected with the first pressing block, one end of the first pressing block is clamped on the adjustment mounting bracket, and the other end Tighten the spring cover. Optimize and adjust the nozzle installation and adjustment structure, improve the adjustment accuracy, and finally make the nozzle holes of each nozzle in an orderly arrangement and accurate position, thereby ensuring the quality of printing. The printing width of the printing device is improved, and the printing quality is stable.
优选地,部分所述喷头调节装置的调节螺栓为非偏心结构,所述调节螺栓的头部与轴部的中心轴重合。调整时,一个喷头板上安装有多个喷头,调整喷头时,先确定一个中心喷头,先将中心喷头调整,然后固定不动。其他喷头根据中心喷头的位置进行相应的调整。然后再确定一个中心喷头,剩余的喷,根据第二个中心喷头进行调整,可以调整,较长喷头板上的数量众多的喷头。可以解决现有喷头板由于安装喷头逐步增多,喷头板较长,无法应适应要求的问题。Preferably, part of the adjusting bolts of the spray head adjusting device are non-eccentric structures, and the heads of the adjusting bolts are coincident with the central axis of the shaft portion. When adjusting, there are multiple nozzles installed on one nozzle plate. When adjusting nozzles, first determine a center nozzle, adjust the center nozzle first, and then fix it. The other nozzles are adjusted accordingly according to the position of the center nozzle. Then determine a center nozzle, and the remaining nozzles are adjusted according to the second center nozzle, which can be adjusted to a large number of nozzles on the longer nozzle plate. It can solve the problem that the existing nozzle plate cannot meet the requirements due to the increasing number of installed nozzles and the long nozzle plate.
优选地,所述预压螺母上设置有与螺丝刀配合的一字槽或十字槽。调整时先用螺丝刀让预压螺母不动,旋转预压螺栓,在预压紧弹簧的作用下,达到设定的扭力即可。Preferably, the pre-compression nut is provided with a slot or a cross slot matched with a screwdriver. When adjusting, use a screwdriver to make the preload nut still, rotate the preload bolt, and then reach the set torque under the action of the preload spring.
优选地,所述水平调整机构包括偏转对齐调整装置、限位旋转装置,所述喷头板的后端通过限位旋转装置与设备框架旋转且能相对移动,所述喷头板的前端通过偏转对齐调整装置与设备框架连接,并能控制喷头板的前端在前后、左右方向移动。采用一端旋转,另一端调节的方式,继而来调整整块喷头板的在水平方向的前后左右位置,结构简单,调节省力,耗时较短,提高了调整效率。Preferably, the horizontal adjustment mechanism includes a deflection alignment adjustment device and a limit rotation device, the rear end of the nozzle plate rotates and can move relative to the equipment frame through the limit rotation device, and the front end of the nozzle plate is adjusted by deflection alignment The device is connected with the equipment frame, and can control the front end of the nozzle plate to move in the front and rear, left and right directions. Using the method of rotating one end and adjusting the other end, and then adjusting the front, rear, left and right positions of the entire nozzle plate in the horizontal direction, the structure is simple, the adjustment is labor-saving, the time-consuming is short, and the adjustment efficiency is improved.
优选地,所述限位旋转装置包括旋转定位销、后导向限位块,所述后导向限位块固定在设备框架上,所述后导向限位块呈U字型,所述旋转定位销卡设在后导向限位块内,两者能发生相对转动且相对移动,所述旋转定位销与喷头板的后端连接;所述偏转对齐调整装置包括调整块、固定块、限位螺栓、调整顶丝,所述调整块固定安装在喷头板前端的下方,所述调整块呈框状结构,所述固定块固定在设备框架上且位于调整块内,所述固定块与调整块之间留有间隙,所述限位螺栓设置有两个并与调整块的相邻两边螺纹连接,所述调整顶丝设置有两个并与调整块剩余的相邻两边螺纹连接,两个所述调整顶丝以及两个限位螺栓分别抵紧固定块。喷头板的后端绕旋转定位销的中心轴旋转,旋转定位销能在U字型的后导向限位块前后移动;喷头板的前端通过两个调整顶丝以及两个限位螺栓来调整调整块在固定块的前后、左右位置,继而来调整喷头板的前后、左右位置,在调整前端时,喷头板的后端在后导向限位块内前后移动并转动。继而实现保证了多个色条的喷头板相互平行,以及喷头板的前后对齐位置,提高了打印的精确度。Preferably, the limit rotation device includes a rotation positioning pin and a rear guide limit block, the rear guide limit block is fixed on the equipment frame, the rear guide limit block is U-shaped, and the rotation positioning pin It is clamped in the rear guide limit block, and the two can rotate and move relative to each other, and the rotation positioning pin is connected with the rear end of the nozzle plate; the deflection alignment adjustment device includes an adjustment block, a fixed block, a limit bolt, To adjust the top wire, the adjustment block is fixedly installed below the front end of the nozzle plate, the adjustment block is in a frame-like structure, the fixed block is fixed on the equipment frame and located in the adjustment block, between the fixed block and the adjustment block There is a gap, the limit bolts are provided with two and are threadedly connected with the adjacent two sides of the adjustment block, and the adjustment jack screws are provided with two and are threaded with the remaining adjacent two sides of the adjustment block. The top screw and the two limit bolts are pressed against the fixing block respectively. The rear end of the printhead plate rotates around the central axis of the rotating positioning pin, and the rotating positioning pin can move forward and backward on the U-shaped rear guide limit block; the front end of the printhead plate is adjusted by two adjustment jacks and two limit bolts The block is in the front and rear, left and right positions of the fixed block, and then the front and rear, left and right positions of the nozzle plate are adjusted. When the front end is adjusted, the rear end of the nozzle plate moves back and forth and rotates in the rear guide limit block. Then, it is ensured that the nozzle plates of the plurality of color bars are parallel to each other, and the front and rear alignment positions of the nozzle plates are ensured, and the printing accuracy is improved.
优选地,所述高度调整机构包括安装在喷头板与色条框架之间且位于两端的高度调整装置,以及位于中间的高度辅助调整装置,所述高度辅助调整装置间隔设置在喷头板与色条框架的中部。整个喷头板能保持一个较好的平面度,保证喷头板上的各个喷头的高度一致,特别是能消除中间下凹的现象。Preferably, the height adjustment mechanism includes a height adjustment device installed between the nozzle plate and the color bar frame and located at both ends, and a height auxiliary adjustment device located in the middle, and the height auxiliary adjustment device is arranged at intervals between the nozzle plate and the color bar. the middle of the frame. The entire nozzle plate can maintain a good flatness to ensure that the height of each nozzle on the nozzle plate is consistent, especially to eliminate the phenomenon of concave in the middle.
优选地,所述高度调整装置包括第一调整螺栓、第一螺母、弹簧,所述第一调整螺栓从下至上贯穿喷头板并与色条框架的底板螺纹连接,所述第一调整螺栓通过其自由端的第一螺母紧固喷头板与色条框架,所述弹簧设置在喷头板与底板之间并套设在第一调整螺栓上;所述高度辅助调整装置包括垫片、第二螺母以及第二调整螺栓,所述第二调整螺栓穿过色条框架的方管横梁并与喷头板螺纹锁紧固定,所述垫片、第二螺母均设置有两个并套设在第二调整螺栓上,两个所述垫片通过第二螺母锁紧在方管横梁的上、下端面。Preferably, the height adjustment device includes a first adjustment bolt, a first nut and a spring, the first adjustment bolt penetrates the nozzle plate from bottom to top and is threadedly connected with the bottom plate of the color bar frame, and the first adjustment bolt passes through the nozzle plate. The first nut at the free end fastens the nozzle plate and the color bar frame, the spring is arranged between the nozzle plate and the bottom plate and is sleeved on the first adjustment bolt; the height auxiliary adjustment device includes a gasket, a second nut and a first adjustment bolt. Two adjustment bolts, the second adjustment bolt passes through the square tube beam of the color bar frame and is threadedly locked and fixed with the nozzle plate, the washer and the second nut are provided with two and are sleeved on the second adjustment bolt , the two gaskets are locked on the upper and lower end faces of the square tube beam through the second nut.
优选地,为了解决现有技术无法保证各个喷头的温度均衡的问题,本发明中的所述喷头板的两侧设置有加热带,所述加热带设置在喷头板两侧的加强筋内侧,所述喷头板上设置有温度传感器,所述温度传感器与控制器连接。用于对喷头板加热,最终热量通过喷头板的传导,提高安装在喷头板上的喷头的温度。温度传感器负责检测喷头的温度,通过相应的控制器,保持温度的恒定。方案的有益效果及解决的技术问题:保证各个喷头的温度均衡。Preferably, in order to solve the problem that the temperature balance of each nozzle cannot be guaranteed in the prior art, heating belts are arranged on both sides of the nozzle plate in the present invention, and the heating belts are arranged inside the reinforcing ribs on both sides of the nozzle plate, so A temperature sensor is arranged on the nozzle plate, and the temperature sensor is connected with the controller. It is used to heat the nozzle plate, and finally the heat is conducted through the nozzle plate to increase the temperature of the nozzle installed on the nozzle plate. The temperature sensor is responsible for detecting the temperature of the nozzle, and through the corresponding controller, the temperature is kept constant. The beneficial effect of the scheme and the technical problem solved: ensure the temperature balance of each nozzle.
优选地,为了解决现有喷头板组件密封效果不好,容易使得灰尘等空气中污染物沉积到打印喷头上,最终影响打印效果的问题,本发明的所述喷头下方设置有喷头防护板,所述喷头与喷头防护板板之间设置麦拉膜,所述麦拉膜上设置有与喷头对应的方孔。使得喷头板底部喷头与喷头板之间的密封,保证打印核心部分的内部清洁。Preferably, in order to solve the problem that the sealing effect of the existing nozzle plate assembly is not good, and air pollutants such as dust are easily deposited on the printing nozzle, which ultimately affects the printing effect, a nozzle protective plate is provided under the nozzle of the present invention. A Mylar film is arranged between the spray head and the spray head protection plate, and square holes corresponding to the spray head are arranged on the Mylar film. The sealing between the nozzles at the bottom of the nozzle plate and the nozzle plate ensures that the interior of the printing core part is clean.
附图说明Description of drawings
图1为本实施例中的喷头调整机构与喷头板配合的爆炸图;Fig. 1 is the exploded view that the nozzle adjustment mechanism in this embodiment cooperates with the nozzle plate;
图2为本实施例中的喷头调整机构的立体图;2 is a perspective view of the nozzle adjustment mechanism in this embodiment;
图3为本实施例中的喷头调整机构与喷头板配合的仰视图;Fig. 3 is the bottom view of the nozzle adjustment mechanism and the nozzle plate in this embodiment;
图4为图3中A-A处的剖视图;Fig. 4 is the sectional view at A-A place in Fig. 3;
图5为本实施例中喷头调整机构的剖视图;5 is a cross-sectional view of the nozzle adjustment mechanism in this embodiment;
图6为本实施例中的水平调整机构与喷头板配合的立体图;FIG. 6 is a perspective view of the level adjustment mechanism and the nozzle plate in this embodiment;
图7为图6中B处的局部放大图;Fig. 7 is a partial enlarged view at B in Fig. 6;
图8为本实施例中偏转对齐调整装置的爆炸图;8 is an exploded view of the deflection alignment adjustment device in this embodiment;
图9为本实施例中偏转对齐调整装置的剖视图;9 is a cross-sectional view of the deflection alignment adjustment device in this embodiment;
图10为本实施例中限位旋转装置的立体图;10 is a perspective view of the limit rotation device in this embodiment;
图11为本实施例中高度调整机构与色条框架配合的立体图;11 is a perspective view of the height adjustment mechanism and the color bar frame in this embodiment;
图12为本实施例中高度调整机构与色条框架配合的爆炸图;Figure 12 is an exploded view of the height adjustment mechanism and the color bar frame in this embodiment;
图13为本实施例中高度调整装置的剖视图;13 is a cross-sectional view of the height adjustment device in this embodiment;
图14为本实施例中高度辅助调整装置的剖视图。FIG. 14 is a cross-sectional view of the height auxiliary adjusting device in this embodiment.
具体实施方式Detailed ways
下面结合附图对本发明的较佳实施例进行详细阐述,以使本发明的优点和特征能更易于被本领域技术人员理解,从而对本发明的保护范围做出更为清楚明确的界定。The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, and the protection scope of the present invention can be more clearly defined.
参见附图1-14所示,本实施例的一种数字喷墨打印机的喷头调整系统,包括多块相互平行的喷头板100,每块喷头板100上装有多个喷头200,其中部分喷头200固定在喷头板100上,其余每个喷头200附近的喷头板100上设置有对每个喷头200进行细调的喷头调整机构800,喷头板100与设备框架之间设置有用以调整喷头板100水平位置的水平调整机构300,对喷头200在水平位置上进行粗调,以及设置在喷头板100与色条框架500之间的高度调整机构400,对喷头200在高度位置上进行粗调。Referring to Figures 1-14, a nozzle adjustment system for a digital inkjet printer of the present embodiment includes a plurality of mutually
如图1-5所示,本实施例中的每个喷头调整机构800包括喷头调节装置810以及弹簧片820;喷头调节装置810设置有三个,分别位于喷头200的三个拐角处,每个拐角设置有直角状槽210,能驱动喷头200在喷头板100上做前后、左右移动;弹簧片820位于喷头200剩余的一个拐角处以及与该拐角相邻的一个拐角处,位于剩余的一个拐角处的弹簧片820设置有两个且交错设置,弹簧片820的自由端与该拐角的相邻两边紧贴,迫使喷头200紧靠三个喷头调节装置810。As shown in FIGS. 1-5 , each
喷头调节装置810包括预压螺栓811、调节螺栓812、第一压紧螺栓813、第一压紧块814以及调整安装支架815;预压螺栓811穿过喷头200并穿入喷头板100并与喷头板100内的预压螺母816螺纹连接,预压螺母816能在喷头板100内转动并沿喷头板100的厚度方向移动,位于喷头板100内的预压螺栓811上套设有预压紧弹簧817并被预压螺母816抵紧,预压紧弹簧817的弹力迫使预压螺栓811将喷头200压紧在喷头板100上,预压螺栓811与喷头200之间有间隙;调节螺栓812穿过喷头板100,调节螺栓812的轴与喷头板100紧密配合,且能发生相对旋转,穿过喷头板100的调节螺栓812上套设有调整压紧弹簧818,调整压紧弹簧818被调节螺栓812尾部螺纹连接的弹簧套819限位,调整压紧弹簧818将调节螺栓812的头部压紧在喷头板100上,调节螺栓812的头部为偏心结构且设有内六角孔,调节螺栓812的头部与喷头200的直角状槽210的侧面相抵;调整安装支架815固定在喷头板100上,第一压紧螺栓813螺纹穿过喷头板100并与第一压紧块814螺纹连接固定,第一压紧块814一端卡设在调整安装支架815上,另一端压紧弹簧套819。预压螺母816上设置有与螺丝刀配合的一字槽或十字槽。The
使用头部偏心的内六角的调节螺栓812作为调节螺丝,通过调整调节螺栓812的角度,去精确控制喷头200的前后左右位以及偏转的角度。其中两个调节螺栓812紧贴直角状槽210沿喷头200的长方向的侧面,剩余的一个调节螺栓812紧贴直角状槽210沿喷头200的短方向的侧面。The head eccentric inner
部分所述喷头调节装置810的调节螺栓812为非偏心结构,所述调节螺栓812的头部与轴部的中心轴重合。由非偏心结构调节螺栓812固定的喷头为中心喷头。以21喷头为例,选取9号喷头为第一中心喷头S9,选取17号喷头为第二中心喷头S17,1-8号喷头(8个)在第一中心喷头的左边,10-17号喷头(8个)在第一中心喷头的右边。调整时,先固定第一中心喷头的位置,以其为定位基准,调节1-8号喷头,10-17号喷头的位置。调整完成后,再以第二中心喷头为基准,调节18-21号喷头的位置。Part of the adjusting
采用偏心结构的喷头调节装置810调节喷头200时,喷头200通过预压螺栓811、预压螺母816以及预压紧弹簧817的作用下,压在喷头板100上。由于预压螺栓811与喷头200的喷头安装孔之间有间隙,所以喷头200在喷头100上的位置可以微小调节。由于预压螺母816上有一字槽,可以通过螺丝刀将预压螺母816固定不动,旋动预压螺栓811,来调整预压紧弹簧817被压缩的弹力。When the
偏心的调节螺栓812与弹簧套819相互拧紧(弹簧套819头部为六角形),通过调整压紧弹簧818压在喷头板100上,偏心的调节螺栓812的轴部分与喷头板100精密配合,可以旋转。偏心的调节螺栓812的头部与喷头200相接触。调整时,用扳手旋转偏心的调节螺栓812,因为偏心的调节螺栓812的轴部与头部偏心0.1mm,通过旋转三个拐角处的调节螺栓812,使喷头200在左右、前后的位置发生变化,剩下的一个拐角处的弹簧片820压紧喷头200。The
调整完成后,需要第一压紧螺栓813拧紧(调整前,第一压紧螺栓813处于较松状态,保证偏心的调节螺栓812可以旋转),这样第一压紧块814会压紧弹簧套819,使偏心的调节螺栓812位置固定,从而使喷头200的位置固定。第一压紧块814卡在调整安装支架815内,保证第一压紧块814的位置不发生偏转。继而实现通过旋转调节三颗偏心的调节螺栓812,可调节喷头200的前后,左右及偏转。最终使得各个喷头200的喷孔呈有序排列,位置准确对齐。After the adjustment is completed, the
如图6-10所示,水平调整机构300包括偏转对齐调整装置310、限位旋转装置320,喷头板100的后端通过限位旋转装置320与设备框架旋转且能相对移动,喷头板100的前端通过偏转对齐调整装置310与设备框架连接,并能控制喷头板100的前端在前后、左右方向移动。As shown in FIGS. 6-10 , the
限位旋转装置320包括旋转定位销321、后导向限位块322,后导向限位块322固定在设备框架上,后导向限位块322呈U字型,旋转定位销321卡设在后导向限位块322内,两者能发生相对转动且相对移动,旋转定位销321与喷头板100的后端连接;偏转对齐调整装置310包括调整块311、固定块312、限位螺栓313、调整顶丝314,调整块311固定安装在喷头板100前端的下方,调整块311呈框状结构,固定块312固定在设备框架上且位于调整块311内,固定块312与调整块311之间留有间隙,限位螺栓313设置有两个并与调整块311的相邻两边螺纹连接,调整顶丝314设置有两个并与调整块311剩余的相邻两边螺纹连接,两个调整顶丝314以及两个限位螺栓313分别抵紧固定块312。The
其中,限位螺栓313与固定块312之间设置有第二弹簧315,限位螺栓始终抵紧固定块,方便调整顶丝的调整。调整块311相邻的两边固定有顶丝螺母316,两个调整顶丝314分别与两个顶丝螺母316螺纹配合,顶丝螺母316呈台阶状,受力合理。Wherein, a
喷头板100上方设置有第二压紧块317,第二压紧块317上设置有第二压紧螺栓3111,第二压紧螺栓3111穿过喷头板100并与固定块312顶部螺纹连接,第二压紧螺栓3111与喷头板100之间有间隙。喷头板100调整完成后,用第二压紧螺栓3111,第二压紧块317将喷头安装板固定。A second
固定块312的侧截面呈T字型,调整块311具有供固定块312穿过的通孔318,通孔318的侧截面为T字型。T字型结构起到了限位导向作用,调整块在固定块上的滑动受到了限制,仅能在水平方向上滑动。The side section of the fixing
调整块311下方设置有前导向限位块319,前导向限位块319固定在设备框架上,穿过调整块311的固定块312通过螺栓固定在前导向限位块319上。A front
后导向限位块322的开口呈喇叭状,旋转定位销321采用中间直径大于两端直径的结构,且旋转定位销321从上至下呈弧形。使得喷头板被推入设备框架时,不卡死。The opening of the rear
调整顶丝314的头部设置有凹点标记3110。调整时可以作为参考点,可以方便操作人员记录调整的圈数。The head of the adjusting
当要调整喷头板200水平位置时,旋转两个调整顶丝314,在调整顶丝314、顶丝螺母316和第二弹簧315的共同作用下,顶丝螺母316安装在调整块311中,在第二弹簧315的作用下,受到调整顶丝314的向外侧作用力,顶丝螺母316呈台阶状,受力合理,调整块311可以发生前后左右的移动。因为调整块311安装在喷头板200上,喷头板200也受后端的限位旋转装置320的作用,所以只能够沿着旋转定位销321的轴心进行偏转,并且沿着后导向限位块322的内侧槽前后移动。由于每个色条组件每个设备框架均设有该水平调整机构,所以可以调整所有的色条组件上的喷头板200,使各个喷头板200保持相互的平行与前后的对齐,达到打印的要求。调节完成后用第二压紧螺栓3111,第二压紧块317将喷头板200固定。第二压紧螺栓3111紧固在中间的调整块311上。When the horizontal position of the
如图11-14所示,高度调整机构400包括安装在喷头板100与色条框架500之间且位于两端的高度调整装置410,以及位于中间的高度辅助调整装置420,高度辅助调整装置420间隔设置在喷头板100与色条框架500的中部。As shown in FIGS. 11-14 , the
高度调整装置410包括第一调整螺栓411、第一螺母412、第一弹簧413,第一调整螺栓411从下至上贯穿喷头板100并与色条框架500的底板510螺纹连接,第一调整螺栓411通过其自由端的第一螺母412紧固喷头板100与色条框架500,第一弹簧413设置在喷头板100与底板510之间并套设在第一调整螺栓411上;高度辅助调整装置420包括垫片421、第二螺母422以及第二调整螺栓423,第二调整螺栓423穿过色条框架500的方管横梁530并与喷头板100螺纹锁紧固定,垫片421、第二螺母422均设置有两个并套设在第二调整螺栓423上,两个垫片421通过第二螺母422锁紧在方管横梁530的上、下端面。The
喷头板100上设置有加强筋110,第二调整螺栓423与喷头板100的加强筋110螺纹连接,保证了第二调整螺栓423的连接强度。The
高度辅助调整装置420位于喷头板100的两侧,每侧的高度辅助调整装置420均设置有至少两个,且间隔均匀分布。位于喷头安装板两侧的高度辅助调整装置,能较好的保证喷头安装板的平整度。The auxiliary
底板510上端面一体成型有压铆螺母520,第一调整螺栓411螺纹穿过压铆螺母520后通过第一螺母412锁紧固定。使得色条框架的底板能更好的实现与第一调整螺栓的螺纹配合。A pressure
当要调整高度调整装置410时,旋转第一调整螺栓411,可改变喷头板100四角的高度,保证喷头板100四角的高度一致,达到预定的高度数值。然后将位于第一调整螺栓411最上部的第一螺母412锁死,保证高度固定不变。When the
当要调整高度辅助调整装置420时,开始调整时,下方的垫片421、第二螺母422与方管不贴紧,保持一定距离,上方的垫片421、第二螺母422则与方管贴紧,通过旋转上方的第二螺母422,带动喷头板100的高度变化向上,经过调整,保证喷头板100中间不下凹。完成后,将下方第二螺母422锁紧固定。When the height
喷头板100的两侧设置有加热带120,加热带120设置在喷头板100两侧的加强筋110内侧,用于对喷头板100加热,最终热量通过喷头板100的传导,提高安装在喷头板100上的喷头200的温度。喷头板100上设置有温度传感器130,温度传感器130与控制器连接。温度传感器130负责检测喷头200的温度,通过相应的控制器,保持温度的恒定。Both sides of the
喷头200下方设置有喷头防护板600,喷头200与喷头防护板600板之间设置麦拉膜700,麦拉膜700上设置有与喷头200对应的方孔。麦拉膜700厚度0.2mm,麦拉膜700上根据各个喷头200的排列设有方孔,方孔尺寸单边小于喷头200外尺寸0.1mm,可以使喷头200穿过。A nozzle
以上实施方式只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人了解本发明的内容并加以实施,并不能以此限制本发明的保护范围,凡根据本发明精神实质所做的等效变化或修饰,都应涵盖在本发明的保护范围内。The above embodiments are only to illustrate the technical concept and characteristics of the present invention, and their purpose is to allow those familiar with the art to understand the content of the present invention and implement it, and cannot limit the scope of protection of the present invention. Equivalent changes or modifications made should all be included within the protection scope of the present invention.
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CN113696630A (en) * | 2021-09-15 | 2021-11-26 | 河南印都数码科技有限公司 | Printer multi-nozzle trolley capable of quickly adjusting position of nozzle |
CN114161830A (en) * | 2021-09-15 | 2022-03-11 | 河南印都数码科技有限公司 | Industrial digital printing machine |
CN114290811A (en) * | 2021-12-08 | 2022-04-08 | 北京中电元德科技有限责任公司 | Printing nozzle mounting and adjusting device |
CN114290811B (en) * | 2021-12-08 | 2023-01-20 | 北京中电元德科技有限责任公司 | Printing nozzle mounting and adjusting device |
CN115008903A (en) * | 2022-05-18 | 2022-09-06 | 武汉国创科光电装备有限公司 | Multi-nozzle array integrated precision adjusting device |
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