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CN111673281B - A welding method for aluminum/steel dissimilar metal welding using three-beam lasers - Google Patents

A welding method for aluminum/steel dissimilar metal welding using three-beam lasers Download PDF

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Publication number
CN111673281B
CN111673281B CN202010497907.9A CN202010497907A CN111673281B CN 111673281 B CN111673281 B CN 111673281B CN 202010497907 A CN202010497907 A CN 202010497907A CN 111673281 B CN111673281 B CN 111673281B
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welding
aluminum
laser
steel
aluminum plate
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CN111673281A (en
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王文权
杜明
张新戈
毕英超
王岩新
王苏煜
刘亮
曲秋怡
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Jilin University
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Jilin University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/20Bonding
    • B23K26/21Bonding by welding
    • B23K26/24Seam welding
    • B23K26/26Seam welding of rectilinear seams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/0604Shaping the laser beam, e.g. by masks or multi-focusing by a combination of beams
    • B23K26/0608Shaping the laser beam, e.g. by masks or multi-focusing by a combination of beams in the same heat affected zone [HAZ]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/12Working by laser beam, e.g. welding, cutting or boring in a special atmosphere, e.g. in an enclosure
    • B23K26/123Working by laser beam, e.g. welding, cutting or boring in a special atmosphere, e.g. in an enclosure in an atmosphere of particular gases
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/60Preliminary treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00Materials to be soldered, welded or cut
    • B23K2103/18Dissimilar materials
    • B23K2103/20Ferrous alloys and aluminium or alloys thereof

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Laser Beam Processing (AREA)

Abstract

The invention provides a welding method for welding aluminum/steel dissimilar metals by using three beams of laser, which comprises the following steps: (1) polishing and cleaning the aluminum plate and the steel plate to be welded with equal thickness; (2) placing an aluminum plate to be welded, a steel plate and a middle layer metal on a welding fixture for clamping and fixing; (3) adjusting the positions of the main beam and the auxiliary beam, and setting the beam energy: two low-power lasers and one high-power laser are simultaneously used as welding heat sources, and laser emitted by the high-power laser irradiates one side of the intermediate layer metal and the aluminum plate; the laser emitted by the two low-power lasers irradiates one side of the aluminum plate and one side of the steel plate, and the circular light spots and the rectangular light spots irradiated on one side of the aluminum plate are in a separated, tangent or partially overlapped state; (4) and welding according to the set process parameters. The welding method can obtain the temperature field distribution required by interface reaction, weld joint formation and welding stress control, and finally realizes the high-quality welding of the aluminum/steel dissimilar metals.

Description

Welding method for welding aluminum/steel dissimilar metal by using three beams of laser
Technical Field
The invention relates to a welding method for welding aluminum/steel dissimilar metals by using three beams of laser, belonging to the technical field of dissimilar metal welding.
Background
The aluminum alloy has the advantages of light weight, high strength, higher corrosion resistance, excellent machining performance and the like, and is widely applied to the aerospace industry, the aviation industry and the automobile industry. For a long time, steel is a main material used for automobile bodies, but with the improvement of fuel economy standards, the realization of energy conservation and emission reduction of automobiles through light weight becomes an important means, so that light aluminum alloy materials are popular in the automobile industry, and many automobile manufacturers adopt all-aluminum alloy to manufacture automobiles. For example, the audi automobile company in germany has already introduced automobiles with all-aluminum body frames in the mid 90's of the 20 th century. All aluminum vehicles, while successful in achieving overall vehicle weight savings, still exhibit problems during actual manufacturing and use. In practical use, people find that the safety of all-aluminum frame automobiles is different from that of the traditional steel automobiles, the safety performance is reduced, and in addition, the manufacturing cost and the selling price are higher. The high-strength aluminum alloy plate has higher forming and processing cost than that of the same steel, and the cost for processing the aluminum alloy welding machine is obviously higher than that of the steel, so that the automobile manufactured by adopting the full aluminum has higher selling price. The cost, the performance and the light weight effect are comprehensively considered, and the structural design of the aluminum/steel mixed material becomes the most important light weight means in the future. Aluminum alloy is a light metal, and its use presents a new problem for the method of joining structural members. For the automobile industry, the welding method is still an economic and reasonable mode, and the welding joint has higher strength and can ensure the safety performance of the automobile; the welding joint can also save raw materials, and the automobile is more environment-friendly while the weight of the automobile body is reduced. By comprehensively considering all factors, the connection of dissimilar metals in the automobile industry is mainly welding.
The aluminum alloy and the steel have large difference of material thermophysical properties and low solid solubility, and intermetallic compounds are formed in the welding heating process to influence the performance of a welding joint. Therefore, the welding of aluminum/steel dissimilar metals is one of the difficult problems in the welding field. At present, some researchers adopt a solid-phase welding and brazing method to realize the connection of aluminum/steel joints, but the application range of the aluminum/steel joints is limited to a certain extent, and parts with complex shapes are difficult to weld. The industrial welding method generally adopts methods such as brazing, diffusion welding and the like for connection, but is limited by process limitations, and the methods have the disadvantages of low welding efficiency, poor processing flexibility and difficult manufacture of large-size parts and complex structural members. Some researchers also weld the dissimilar metals of aluminum/steel by using friction stir welding and arc welding, and research results show that the two methods can realize the connection of the dissimilar metals of aluminum/steel, but the joint strength is low and the flexibility is poor, mainly because the two methods cannot realize the precise control of heat input quantity and inhibit the growth of an intermetallic compound layer in the aluminum/steel joint, so the joint strength is low. With the rise of laser welding, laser welding and brazing show great advantages in the connection of dissimilar metals, which is expressed by high energy density, small heat input amount and high welding efficiency of laser welding, and has certain application prospect in the field of aluminum/steel dissimilar metal welding. In the process of welding and soldering aluminum/steel dissimilar metals, one side of an aluminum base metal is melted and one side of a steel base metal is not melted through the adjustment of a welding process and heat input, and the melted aluminum base metal and a solid steel base metal are soldered to realize the welding of the aluminum/steel dissimilar metals. According to the literature report and research report of the prior publication, the aluminum/steel dissimilar metal welding joint with higher strength and better welding quality can be obtained by adopting laser melting-brazing welding. However, in the laser welding process, the heating range is small, the temperature gradient is large, and certain limitation exists on the accurate temperature field regulation and control required by interface reaction, weld forming and welding stress control.
Disclosure of Invention
The invention aims to solve the technical problem that the prior art has defects, and provides a welding method for welding aluminum/steel dissimilar metals by using three beams of laser, wherein the welding method can obtain temperature field distribution required by interface reaction, weld seam forming and welding stress control, finally realizes high-quality welding of the aluminum/steel dissimilar metals, and solves the problems that welding heat input, temperature field distribution and interface reaction are difficult to accurately control in the laser welding-brazing process of the aluminum/steel dissimilar metals in the prior art.
The scheme is realized by the following technical measures: a welding method for welding aluminum/steel dissimilar metals by using three beams of laser comprises the following steps:
(1) polishing and cleaning the aluminum plate and the steel plate to be welded with equal thickness;
(2) placing an aluminum plate to be welded, a steel plate and a middle layer metal on a welding fixture for clamping and fixing;
(3) adjusting the positions of the main beam and the auxiliary beam, and setting the beam energy: two low-power lasers and one high-power laser are simultaneously used as welding heat sources, wherein laser emitted by the high-power laser is focused into a circular light spot and is used as a main light beam to irradiate one side of the intermediate layer metal and the aluminum plate, so that the intermediate layer metal and the aluminum plate are melted; shaping laser emitted by two low-power lasers into rectangular light spots serving as auxiliary light beams to be respectively irradiated on one side of an aluminum plate and one side of a steel plate, irradiating the rectangular light spot laser beam on one side of the aluminum plate to melt the aluminum plate, and heating the steel plate and molten metal liquid spread on the edge of the steel plate by the rectangular light spot laser beam irradiated on one side of the steel plate to enable molten intermediate layer metal and the aluminum plate to form a metal compound layer; three laser beams are arranged in parallel and are irradiated perpendicular to an aluminum plate, a steel plate and an intermediate layer metal to be welded, wherein a circular light spot of a main beam and a rectangular light spot of an auxiliary beam irradiated on one side of the aluminum plate are in a separated, tangential or partially overlapped state;
(4) and welding according to the set process parameters.
Preferably, the long sides of the rectangular light spots are respectively parallel to the butt joint edge of the aluminum plate and the middle layer metal and the butt joint edge of the steel plate and the middle layer metal, and when the circular light spot of the main light beam is partially overlapped with the rectangular light spot of the auxiliary light beam irradiated on one side of the aluminum plate, the width d2 of the overlapped part of the light spots is less than or equal to 30% of the diameter of the circular light spot; when the circular spot of the main beam is separated from the rectangular spot of the auxiliary beam irradiated to one side of the aluminum plate, the separation distance d3 between the circular spot and the rectangular spot is less than or equal to 20% of the diameter of the circular spot.
Preferably, the rectangular light spot of the auxiliary light beam irradiated on one side of the steel plate has an offset distance from the butt joint edge of the middle layer metal and the steel plate, and the offset distance is 0-10% of the diameter of the circular light spot.
Preferably, the high-power laser adopts a continuous fiber laser with the power of 1.0-2.8 KW, and the diameter of a circular light spot is 0.6-1.6 mm.
Preferably, the low-power laser adopts a continuous fiber laser with the power of 200-800W, and the width of a rectangular light spot is 0.5mm and the length of the rectangular light spot is 1.5 mm.
Preferably, the intermediate layer metal is AlSi12The diameter of the middle layer metal is d1, the size of d1 is 20% -40% of the thickness of the aluminum plate and the steel plate, and the thickness of the aluminum plate and the steel plate is 0.8-3.0 mm.
Preferably, the welding speed of the high-power laser and the low-power laser is 0.1-1 m/min.
Preferably, the mode that adopts the gaseous safety cover during the welding carries out the inert gas protection to the welding position, protective gas is the argon gas that the purity is 99.99%, and the gaseous flow of protective gas through every gaseous safety cover is 15 ~ 20L/min, gaseous safety cover all is equipped with a spherical gaseous safety cover on the bonding tool of two low power laser instruments and a high power laser instrument, the bonding tool of two low power laser instruments and a high power laser instrument all is located the lower tip of spherical gaseous safety cover, spherical gaseous safety cover upper end is equipped with the intake pipe, the middle part is equipped with multilayer copper wire netting structure, multilayer copper wire netting structure will spherical gaseous safety cover is divided into upper portion air inlet chamber and lower part gas protection room, the diameter of spherical gaseous safety cover is welding speed vxmolten bath and cools off the time t to the room temperature.
Preferably, the power of the high-power laser is 2KW, the diameter of the circular light spot is 1mm, and the power of the low-power laser is 600W; the welding speed of the high-power laser and the low-power laser is 0.6 m/min; the width d2 of the spot overlap is 0.2mm and the separation distance d3 between the circular and rectangular spots is 0.15 mm.
Preferably, in the step (1), the aluminum plate is 5083 aluminum alloy, the steel plate is TWIP steel, the aluminum plate and the steel plate are 200mm in width, 100mm in length and 2mm in thickness, the surfaces of the aluminum plate and the steel plate are polished by 800-mesh, 1500-mesh and 2000-mesh abrasive paper before welding, and the polished aluminum plate is subjected to alkali washing, acid washing, alcohol wiping and drying; and wiping the grinded steel plate with acetone, and drying.
According to the scheme, the welding method for welding the dissimilar metals of the aluminum/steel by using the three beams of laser has the advantages that two low-power rectangular light spot laser beams are used as auxiliary beams to be respectively irradiated on one side of the aluminum plate and one side of the steel plate, and the middle main beam provides enough heat to melt part of the aluminum plate and the middle layer metal; the three laser beams all move at the same speed along the welding direction, and the welding heat input is controlled by adjusting the welding process parameters, so that the distribution of temperature fields (namely the phenomena of high-temperature rapid cooling and large temperature gradient) during the welding of aluminum/steel dissimilar metals is improved; the welding interface reaction and the weld joint forming are improved, and the welding stress is reduced, so that a welding joint with better performance is obtained. Therefore, compared with the prior art, the invention has prominent substantive features and remarkable progress, and the beneficial effects of the implementation are also obvious.
Drawings
FIG. 1 is a perspective view of a weld according to an embodiment of the present invention.
Fig. 2 is a schematic top view of a weld according to an embodiment of the present invention when the circular spot of the main beam partially overlaps the rectangular spot of the auxiliary beam irradiated on one side of the aluminum plate.
FIG. 3 is a schematic top view of a weld according to an embodiment of the present invention when the circular spot of the primary beam is separated from the rectangular spot of the secondary beam that is irradiated on one side of the aluminum plate.
In the figure, 1-aluminum plate, 2-steel plate, 3-rectangular spot irradiated on one side of aluminum plate, 4-rectangular spot irradiated on one side of steel plate, 5-circular spot, 6-center line of three laser beams, 7-weld, 8-intermediate layer metal, 9-welding direction, d 1-diameter of intermediate layer metal, d 2-width of overlapping portion of circular spot of main beam and rectangular spot of auxiliary beam irradiated on one side of aluminum plate, d 3-separation distance between circular spot and rectangular spot.
Detailed Description
In order to clearly illustrate the technical features of the present solution, the following explains the present solution by way of specific embodiments and with reference to the accompanying drawings.
A welding method for welding aluminum/steel dissimilar metals by using three beams of laser comprises the following steps.
(1) Before welding, the aluminum plate 1 and the steel plate 2 to be welded with equal thickness are polished and cleaned.
The aluminum plate 1 is a 5083 aluminum alloy, the steel plate 2 is TWIP steel, the thicknesses of the aluminum plate 1 and the steel plate 2 are 0.8-3.0 mm, preferably, the widths of the aluminum plate 1 and the steel plate 2 are both 200mm, the lengths of the aluminum plate 1 and the steel plate 2 are both 100mm, and the thicknesses of the aluminum plate 2 and the steel plate 2 are both 2mm, the surfaces of the aluminum plate 1 and the steel plate 2 are polished by 800-mesh, 1500-mesh and 2000-mesh abrasive paper before welding, the polished aluminum plate 1 is subjected to alkali cleaning and acid cleaning, is wiped by alcohol, and is dried; and wiping the polished steel plate 2 with acetone, and drying.
(2) Placing an aluminum plate 1 to be welded, a steel plate 2 and an intermediate layer metal 8 on a welding fixture for clamping and fixing, wherein the intermediate layer metal 8 is AlSi12The diameter of the intermediate layer metal 8 is d1, the size of d1 is 20% -40% of the thickness of the aluminum plate 1 and the steel plate 2, preferably, the diameter of the intermediate layer metal 8 is 0.8mm, and the welding joint is in a butt joint mode.
(3) And adjusting the positions of the main beam and the auxiliary beam to set the beam energy.
Two low-power lasers and a high-power laser are simultaneously used as welding heat sources, the high-power laser adopts a continuous fiber laser with the power of 1.0-2.8 KW, the diameter of a circular light spot 5 of the high-power laser is 0.6-1.6 mm, preferably, the power of the high-power laser is 2KW, and the diameter of the circular light spot 5 of the high-power laser is 1 mm. The low-power laser adopts a continuous fiber laser with the power of 200-800W, preferably the power of the low-power laser is 600W, the width of rectangular light spots (a rectangular light spot 3 irradiated on one side of an aluminum plate and a rectangular light spot 4 irradiated on one side of a steel plate) is 0.5mm, and the length of the rectangular light spots is 1.5 mm. The welding speed of the high-power laser and the low-power laser is 0.1-1 m/min, and the welding speed of the high-power laser and the low-power laser is preferably 0.6 m/min.
Three laser beams are arranged in parallel and are irradiated perpendicular to the aluminum plate 1, the steel plate 2 and the intermediate layer metal 8 to be welded, laser emitted by a high-power laser is focused into a circular light spot 5 to be used as a main beam to be irradiated on one side of the intermediate layer metal 8 and one side of the aluminum plate 1, so that the intermediate layer metal 8 and the aluminum plate 1 are melted; laser shaping that sends two low power laser instrument is rectangle facula and irradiates in aluminum plate 1 one side and steel sheet 2 one side respectively as auxiliary beam, the long limit of rectangle facula (the rectangle facula 3 of irradiation in aluminum plate one side and the rectangle facula 4 of irradiation in steel sheet one side) is parallel with the butt joint edge of aluminum plate 1 and intermediate level metal 8 and the butt joint edge of steel sheet 2 and intermediate level metal 8 respectively, the rectangle facula laser beam of irradiation in aluminum plate 1 one side makes aluminum plate 1 take place to melt, the rectangle facula laser beam of irradiation in steel sheet 2 one side heats steel sheet 2 and the molten state metal liquid of spreading at steel sheet 2 edge, makes molten intermediate level metal 8 and aluminum plate 1 form the metallic compound layer.
The space between the auxiliary light beam and the main light beam on one side of the aluminum plate 1 influences the stability of the welding process, and if the space between the two light beams is too small, the welding process is not stable easily like a single light beam welding process; if the distance between the two light beams is too large, the welding penetration and the welding seam quality are influenced. When the circular light spot 5 of the main light beam and the rectangular light spot of the auxiliary light beam irradiated on one side of the aluminum plate 1 are in a separated, tangent or partially overlapped state, the welding process is stable, the formed keyhole has a larger opening, and the evaporation and the escape of magnesium element in the welding process are facilitated. When the circular spot 5 of the main beam overlaps the rectangular spot portion of the subsidiary beam irradiated on the aluminum plate side, the width d2 of the spot overlapping portion is less than or equal to 30% of the diameter of the circular spot 5, and preferably the width d2 of the spot overlapping portion is 0.2 mm. When the circular light spot 5 of the main light beam is separated from the rectangular light spot of the auxiliary light beam irradiated on one side of the aluminum plate 1, the separation distance d3 between the circular light spot 5 of the main light beam and the rectangular light spot of the auxiliary light beam irradiated on one side of the aluminum plate 1 is less than or equal to 20% of the diameter of the circular light spot 5, and preferably, the separation distance d3 between the circular light spot 5 and the rectangular light spot of the auxiliary light beam irradiated on one side of the aluminum plate 1 is 0.15 mm. When the circular light spot 5 and the rectangular light spot of the auxiliary light beam irradiated on one side of the aluminum plate 1 are within the above distance range, the welding process is stable. The rectangular light spot of the auxiliary light beam irradiated on one side of the steel plate 2 has an offset distance from the butt joint edge of the middle layer metal 8 and the steel plate 2, and the offset distance is 0-10% of the diameter of the circular light spot 5.
The three beams of laser are generated by three lasers respectively, the power of the three beams of laser can be adjusted, and the energy of the main beam is determined according to the thickness of the middle layer metal 8, the thickness of the aluminum plate 1 and the welding speed, so that the aluminum plate 1 and the middle layer metal 8 are guaranteed to be melted. The heat input and the temperature field distribution at the joint are regulated and controlled by controlling the power and the irradiation position of the three beams of laser, so that the melting of the intermediate layer metal 8 and one side of the aluminum plate 1 is ensured in the welding process, the non-melting of one side of the steel plate 2 is ensured, and the high-quality aluminum/steel melting brazing joint is finally obtained. Under the condition of ensuring that the steel plate 2 is not melted, the heat input of the rectangular light spot laser beam irradiated on the steel plate 2 is moderate, and the size of the intermetallic compound newly formed at the interface is larger due to overlarge heat input amount, so that the brittleness of a welding joint is increased, and the performance is reduced; if the heat input is too small, a large welding stress is easily generated, cracking occurs at the interface, and the welding performance is difficult to ensure.
(4) Welding according to set process parameters, performing inert gas protection on a welding part in a gas protection cover mode during welding, wherein the protection gas is argon with the purity of 99.99%, the gas flow of the protection gas passing through each gas protection cover is 15-20L/min, the gas protection covers are spherical gas protection covers arranged on welding heads of two low-power lasers and one high-power laser, the welding heads of the two low-power lasers and the high-power laser are both positioned at the lower end part of the spherical gas protection cover, the upper end part of the spherical gas protection cover is provided with a gas inlet pipe, the middle part of the spherical gas protection cover is provided with a multilayer copper wire mesh structure, the spherical gas protection cover is divided into an upper gas inlet chamber and a lower gas protection chamber by the multilayer copper wire mesh structure, the diameter of the spherical gas protection cover is equal to the welding speed vxX time t for cooling the molten pool to the room temperature, after the structure is adopted, the protection range of the gas protection cover can effectively cover the welding pool of the three beams of laser.
In the welding method for welding the aluminum/steel dissimilar metal by using the three beams of laser, two low-power rectangular facula laser beams are used as auxiliary beams to be respectively irradiated on one side of an aluminum plate 1 and one side of a steel plate 2, and the middle main beam provides enough heat to melt part of the aluminum plate 1 and the middle layer metal 8; the three laser beams all move along the welding direction 9 at the same speed, and the welding heat input is controlled by adjusting the welding process parameters, so that the distribution of temperature fields (namely the phenomena of high-temperature rapid cooling and large temperature gradient) during the welding of aluminum/steel dissimilar metals is improved; the welding interface reaction and the weld joint forming are improved, and the welding stress is reduced, so that a welding joint with better performance is obtained.
Technical features not described in the present invention can be implemented by the prior art, and are not described in detail herein. The present invention is not limited to the above-described embodiments, and variations, modifications, additions and substitutions which are within the spirit of the invention and the scope of the invention may be made by those of ordinary skill in the art are also within the scope of the invention.

Claims (10)

1.一种利用三束激光进行铝/钢异种金属焊接的焊接方法,其特征是:它包括如下步骤:1. a welding method utilizing three laser beams to carry out aluminum/steel dissimilar metal welding, is characterized in that: it comprises the steps: (1)对等厚度的待焊接铝板和钢板进行打磨、清洗;(1) Grinding and cleaning the aluminum plate and steel plate to be welded of equal thickness; (2)将待焊接铝板和钢板以及中间层金属置于焊接夹具上进行装夹固定;(2) Place the aluminum plate and steel plate to be welded and the intermediate metal on the welding fixture for clamping and fixing; (3)调整主光束和辅助光束的位置,设置光束能量:将两个低功率激光器和一个高功率激光器同时作为焊接热源,其中,将高功率激光器发出的激光聚焦为圆形光斑作为主光束辐照于中间层金属和铝板一侧,使中间层金属和铝板发生熔化;将两个低功率激光器发出的激光整形为矩形光斑作为辅助光束分别辐照于铝板一侧和钢板一侧,辐照在铝板一侧的矩形光斑激光束使铝板发生熔化,辐照在钢板一侧的矩形光斑激光束对钢板和铺展在钢板边缘的熔融态金属液体进行加热,使熔化的中间层金属和铝板形成金属化合物层;三束激光束并列式排列且垂直于待焊接铝板、钢板和中间层金属辐照,其中,主光束的圆形光斑与辐照在铝板一侧的辅助光束的矩形光斑为分离、相切或部分重叠的状态;(3) Adjust the position of the main beam and the auxiliary beam, and set the beam energy: two low-power lasers and one high-power laser are used as welding heat sources at the same time, and the laser emitted by the high-power laser is focused into a circular spot as the main beam radiation. Irradiate on one side of the intermediate layer metal and aluminum plate to melt the intermediate layer metal and aluminum plate; shape the laser beams emitted by two low-power lasers into rectangular light spots as auxiliary beams to irradiate one side of the aluminum plate and one side of the steel plate respectively. The rectangular spot laser beam on one side of the aluminum plate melts the aluminum plate, and the rectangular spot laser beam irradiated on one side of the steel plate heats the steel plate and the molten metal liquid spread on the edge of the steel plate, so that the molten intermediate metal and the aluminum plate form a metal compound Layer; three laser beams are arranged side by side and irradiated perpendicular to the aluminum plate, steel plate and intermediate layer metal to be welded, wherein the circular spot of the main beam and the rectangular spot of the auxiliary beam irradiated on one side of the aluminum plate are separated and tangent or partially overlapping states; (4)按照设定的工艺参数进行焊接。(4) Weld according to the set process parameters. 2.根据权利要求1所述的利用三束激光进行铝/钢异种金属焊接的焊接方法,其特征是:所述矩形光斑的长边分别与铝板与中间层金属的对接边缘以及钢板与中间层金属的对接边缘平行,当主光束的圆形光斑与辐照于铝板一侧的辅助光束的矩形光斑部分重叠时,光斑重叠部分的宽度d2小于或等于圆形光斑直径的30%;当主光束的圆形光斑与辐照于铝板一侧的辅助光束的矩形光斑分离时,圆形光斑与矩形光斑之间的分离距离d3小于或等于圆形光斑直径的20%。2. The welding method for aluminum/steel dissimilar metal welding using three laser beams according to claim 1, wherein the long side of the rectangular light spot is respectively the butt edge of the aluminum plate and the intermediate layer metal and the steel plate and the intermediate layer. The butt edges of the metal are parallel. When the circular spot of the main beam overlaps with the rectangular spot of the auxiliary beam irradiated on one side of the aluminum plate, the width d2 of the overlapping portion of the spot is less than or equal to 30% of the diameter of the circular spot; When the circular light spot is separated from the rectangular light spot of the auxiliary beam irradiated on one side of the aluminum plate, the separation distance d3 between the circular light spot and the rectangular light spot is less than or equal to 20% of the diameter of the circular light spot. 3.根据权利要求2所述的利用三束激光进行铝/钢异种金属焊接的焊接方法,其特征是:辐照于钢板一侧的辅助光束的矩形光斑距中间层金属与钢板对接边缘有偏移距离,该偏移距离为圆形光斑直径的0~10%。3. the welding method that utilizes three laser beams to carry out aluminum/steel dissimilar metal welding according to claim 2, it is characterized in that: the rectangular light spot of the auxiliary beam irradiated on one side of the steel plate is offset from the butt edge of the intermediate layer metal and the steel plate. The offset distance is 0-10% of the diameter of the circular spot. 4.根据权利要求3所述的利用三束激光进行铝/钢异种金属焊接的焊接方法,其特征是:所述高功率激光器采用功率为1.0~2.8KW的连续型光纤激光器,其圆形光斑的直径为0.6~1.6mm。4. The welding method for welding aluminum/steel dissimilar metals using three laser beams according to claim 3, wherein the high-power laser adopts a continuous fiber laser with a power of 1.0-2.8KW, and its circular light spot The diameter is 0.6 ~ 1.6mm. 5.根据权利要求4所述的利用三束激光进行铝/钢异种金属焊接的焊接方法,其特征是:所述低功率激光器采用功率为200~800W的连续型光纤激光器,其矩形光斑的宽度为0.5mm、长度为1.5mm。5. The welding method for welding aluminum/steel dissimilar metals using three laser beams according to claim 4, wherein the low-power laser adopts a continuous fiber laser with a power of 200-800W, and the width of its rectangular spot is is 0.5mm and the length is 1.5mm. 6.根据权利要求5所述的利用三束激光进行铝/钢异种金属焊接的焊接方法,其特征是:所述中间层金属为AlSi12,所述中间层金属的直径为d1,d1的大小为铝板和钢板厚度的20%~40%,所述铝板和钢板的厚度为0.8~3.0mm。6 . The welding method for welding aluminum/steel dissimilar metals by using three laser beams according to claim 5 , wherein the metal of the intermediate layer is AlSi 12 , and the diameter of the metal of the intermediate layer is d1, the size of d1 It is 20% to 40% of the thickness of the aluminum plate and the steel plate, and the thickness of the aluminum plate and the steel plate is 0.8 to 3.0 mm. 7.根据权利要求6所述的利用三束激光进行铝/钢异种金属焊接的焊接方法,其特征是:所述高功率激光器和低功率激光器的焊接速度为0.1~1m/min。7 . The welding method for welding aluminum/steel dissimilar metals using three laser beams according to claim 6 , wherein the welding speed of the high-power laser and the low-power laser is 0.1-1 m/min. 8 . 8.根据权利要求7所述的利用三束激光进行铝/钢异种金属焊接的焊接方法,其特征是:焊接时采用气体保护罩的方式对焊接部位进行惰性气体保护,所述保护气体为纯度为99.99%的氩气,通过每个气体保护罩的保护气体的气体流量均为15~20L/min,所述气体保护罩是在两个低功率激光器和一个高功率激光器的焊头上均设有一个球形气体保护罩,所述两个低功率激光器和一个高功率激光器的焊头均位于球形气体保护罩的下端部,所述球形气体保护罩上端部设有进气管、中部设有多层铜丝网结构,所述多层铜丝网结构将所述球形气体保护罩分为上部进气室和下部气体保护室,所述球形气体保护罩的直径=焊接速度v×熔池冷却到室温的时间t。8. The welding method for aluminum/steel dissimilar metal welding using three beams of lasers according to claim 7, characterized in that: during welding, a gas shield is used to carry out inert gas protection to the welding position, and the shielding gas is a pure gas. It is 99.99% argon gas, and the gas flow rate of the shielding gas passing through each gas shield is 15-20L/min. The gas shield is installed on the welding heads of two low-power lasers and one high-power laser. There is a spherical gas shield, the welding heads of the two low-power lasers and a high-power laser are located at the lower end of the spherical gas shield, the upper end of the spherical gas shield is provided with an air inlet pipe, and the middle is provided with a multilayer Copper wire mesh structure, the multi-layer copper wire mesh structure divides the spherical gas shield into an upper intake chamber and a lower gas shield, the diameter of the spherical gas shield = welding speed v × molten pool cooled to room temperature time t. 9.根据权利要求8所述的利用三束激光进行铝/钢异种金属焊接的焊接方法,其特征是:所述高功率激光器的功率为2KW,圆形光斑的直径为1mm,所述低功率激光器的功率为600W;所述高功率激光器和低功率激光器的焊接速度为0.6m/min;所述光斑重叠部分的宽度d2为0.2mm,所述圆形光斑与矩形光斑之间的分离距离d3为0.15mm。9. The welding method for welding aluminum/steel dissimilar metals using three laser beams according to claim 8, wherein the power of the high-power laser is 2KW, the diameter of the circular spot is 1mm, and the low-power laser has a diameter of 1mm. The power of the laser is 600W; the welding speed of the high-power laser and the low-power laser is 0.6m/min; the width d2 of the overlapping portion of the light spot is 0.2mm, and the separation distance d3 between the circular light spot and the rectangular light spot is 0.15mm. 10.根据权利要求9所述的利用三束激光进行铝/钢异种金属焊接的焊接方法,其特征是:所述步骤(1)中,铝板为为5083铝合金,所述钢板为TWIP钢,且铝板和钢板的宽度均为200mm、长度均为100mm、厚度为2mm,焊前采用800目、1500目和2000目的砂纸对铝板和钢板的表面进行打磨,对打磨完成后的铝板先碱洗后酸洗,并用酒精擦拭,再烘干;对打磨完成后的钢板用丙酮进行擦拭,再烘干。10. The welding method for aluminum/steel dissimilar metal welding using three laser beams according to claim 9, characterized in that: in the step (1), the aluminum plate is 5083 aluminum alloy, and the steel plate is TWIP steel, The width of the aluminum plate and the steel plate are both 200mm, the length is 100mm, and the thickness is 2mm. Before welding, use 800-mesh, 1500-mesh and 2000-mesh sandpaper to grind the surface of the aluminum plate and the steel plate. Pickling, wipe with alcohol, and then dry; wipe the polished steel plate with acetone, and then dry.
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